Rhino-Rack 43187B Fitting Instructions Manual

CONTROLLED
Rhino Pioneer Full Rail Kit
(43180B, 43181B, 43182B, 43183B, 43184B, 43185B, 43187B, 43188B, 43189B & 43201B)
Place these instructions in the vehicle’s glove box after installation is complete.
Important:
Please read these instructions carefully prior to installation.
Please refer to your fitting instruction to ensure that the alloy tray is installed correctly.
Check the contents of this kit before commencing fitment and report any discrepancies.
43184B Full Rail Kit Shown
2
1
6
10
5
8
11
7
9
3
4
Rhino-Rack
3 Pike Street, Rydalmere,
NSW 2116, Australia.
(Ph) (02) 9638 4744
(Fax) (02) 9638 4822
Document No: R036
Prepared By: Nigel Greig
Authorised By: Gary England
Issue No: 04
Issue Date: 24/07/2015
These instructions remain the property of Rhinorack Australia Pty Ltd and may not be used or changed for any other purpose than intended.
Page 1 of 6
Rhino Pioneer Full Rail Kit
Quantity
Item
Component Name
Part No.
43180B
43181B
43182B
43183B
43184B
43185B
43187B
43188B
43189B
43201B
1
End Rail Extrusion
-
2
2
2
2
2
2
2
2
2
2
2
Side Rail Extrusion
-
2
2
2
2
2
2
2
2
2
2
3
Corner Moulding
M511
4
4
4
4
4
4
4
4
4
4
4
Corner Moulding Cover
M512
4
4
4
4
4
4
4
4
4
4
5
Rail Support End
M513
4
6
4
6
6
6
4
6
4
4
6
Rail Support Side
M514
6
6
8
8
10
12
10
8
6
6
7
Phillips Screw
B176
16
16
16
16
16
16
16
16
16
16
8
M8 x 20mm Hex Bolt
B020
10
12
12
14
16
18
14
14
10
10
9
M8 Spring Washer
W019
10
12
12
14
16
18
14
14
10
10
10
M8 x 30mm Flat Washer
C949
10
12
12
14
16
18
14
14
10
10
11
M8 Channel Nut
N003
10
12
12
14
16
18
14
14
10
10
12
Fitting Instructions
R036
1
1
1
1
1
1
1
1
1
1
Suits Trays
42100B
42101B
42102B
42103B
42104B
42105B
42107B
42108B
42114B
42115B
Side Rail Length (mm)
1226
1226
1626
1626
1826
2426
1826
1526
926
1176
End Rail Length (mm)
962
1102
962
1102
1152
1191
962
1152
678
910
Care Instruction
Tools Required
Clean alloy tray prior to fitting the Pioneer Rail Kit.
13mm Spanner, Phillips Screwdriver.
Page 2 of 7
Rhino Pioneer Full Rail Kit
1
Fit Hardware to Mouldings
Loosely fit hardware to the mouldings as shown below, leaving the hardware off half of the end supports. End
supports are marked underneath with M513.
Be sure to set the bolts so they locate half way through the channel nut (see image A below).
End Moulding
Rail Support
M8 x 20 Hex Bolt
M8 Spring Washer
M8 x 30 Flat Washer
M8 x 20 Hex Bolt
M8 Spring Washer
M8 x 30 Flat Washer
M8 Channel Nut
M8 Channel Nut
A
2
Make sure bolt locates half
way through channel nut.
Fit Cover to Corner Mouldings
Fit the corner moulding cover as shown and fasten in place with screws provided in kit. Repeat this process for all
corner mouldings.
Screw
Corner Moulding
Cover
Corner Moulding
3
Fit First Corner Moulding to End Rail
Take one of the end rail extrusions (short extrusion) and slide a corner moulding into one end and fasten in place
with screw (provided in kit).
Corner Moulding
Screw
End Rail Extrusion
Page 3 of 6
Rhino Pioneer Full Rail Kit
4
Fit End Rail Supports to End Rail
Locate the end rail supports which are marked underneath with M513 and have the hardware fitted. Slide these end
supports into the end rail extrusion. Fit the second corner moulding to the open end as shown below and retain with
screw.
Repeat Steps 3 & 4 for the other end rail extrusion, and fit the remaining end supports without hardware fitted.
End Rail Extrusion
End Rail Support
Corner
Moulding
Screw
5
Fit Side Rail Extrusions to End Rail Assembly
Slide the side rail extrusions onto one of the end rail
assemblies as shown, and fasten with screws.
End Rail Assembly
Screw
Side Rail Extrusion
6
Fit Side Support Mouldings and End Rail Assembly
Slide half the side rail supports into each of the side rail extrusions as shown below. Next slide the remaining end
rail assembly onto the side rail extrusions and fasten in place with screws provided in kit.
Side Support
End Rail Assembly
Screw
Page 4 of 6
Rhino Pioneer Full Rail Kit
7
Align End Supports
Adjust the end supports (with hardware fitted) so they align with the appropriate plank ready for fitment. Refer to the
images below for correct plank alignment to suit your tray.
5 Plank Trays
8
4 Plank Trays
Insert First End Supports into Slots
Lower the rail assembly onto the tray so that
the channel nuts fitted to the end mouldings
locate within the slots at the front of the tray.
Next slide the rail assembly onto the tray
slightly so the nuts engage in the channel.
End Support
(with hardware fitted)
Slot
9
Engage Side Supports
Firstly slide all of the side supports so they are bunched up at the opposite end of the rail away from the tray.
Lift the front of the rail slightly and slide the first side support over the slot in the tray. Lower the channel nut into the
slot and slide the side support towards the end moulding.
Repeat this process for all side supports, sliding the rail further onto the tray as you go.
End without Channel
Nuts Fitted
Side Support
Page 5 of 6
Rhino Pioneer Full Rail Kit
10
Slide Rail Completely onto Tray
Slide the rail assembly completely onto the tray.
Correct Alignment
Note the finished position for the end supports as
detailed below.
11
Fit Hardware to Front of Tray
Place the remaining channel nuts into the slots at the front of the tray and slide them so they sit under the end
supports. Fit the hardware shown and tighten finger tight.
M8 x 20mm Hex Bolt
Slot
M8 Spring Washer
M8 Channel Nut
12
M8 x 30 Flat Washer
Position Side Supports
Position the side supports on both sides of the rail as shown below, tighten all the bolts with a 13mm spanner to
secure the rail firmly to the tray.
50mm
50mm
=
=
=
=
Page 6 of 6