Moduline Select Series Assembly And Installation Manual

Assembly and Installation
Guide
READ THOROUGHLY BEFORE STARTING AND KEEP FOR FUTURE REFERENCE
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TA B L E O F C O N T E N T S
2 When Your Cabinets Arrive
2 Tools You'll Need
2 Before You Begin
3 Base Cabinet
8 Closet
13 Overhead Cabinet
14 Instant Walls
17 Installing Your Cabinets
18 Countertop Brace
19 Corner Filler
22 Countertop
WHEN YOUR CABINETS ARRIVE
When your order is delivered, remove the packing material and thoroughly inspect all cabinets for
damage. If you see damage to the cabinets sign the bill of lading with Damage, or if you see damage
to the packaging sign the bill of lading with Possible Concealed Damage, then contact Moduline.
TOOLS YOU’LL NEED
• #2 Phillips Screwdriver -ORCordless Drill/Driver with #2 Phillips Bit
• 3/8” & 11/32” Wrenches
• Level
• Tape Measure
• Window/Glass Cleaner
! WARNING !
To insert self-tapping screws with an electric driver,
start with the clutch setting on low and increase it
incrementally until the screws turn.
Reset your clutch every time you
recharge your battery.
BEFORE YOU BEGIN
For the best results, keep these tips in mind:
• Wherever possible, leave the protective vinyl on your cabinets until installation is complete.
Peel it back only where necessary for attaching parts together.
• Mark on the floor and wall where your cabinets will go. If you have a studded wall, mark the
studs now.
• When attaching cabinets together, don't tighten down the bolts until you start shimming.
• Find the highest spot on your floor with a level. When shimming your cabinets, start there and
shim up to that level as you move away.
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BASE CABINET
A 8-32 x 5/16” Flat Head Bolt w/ Nut (x8)
B 10-24 x 3/8” Self Tapping Screw (x24)
E Shim (1 sheet of 9)
C 10-32 x 1” Pan Head Bolt w/ Nut (x8)
D 1/4-20 x 1/2” Hex Bolt w/ Nut (x2)
1 Base Door Assembly (x1)
2 Base Side (x2)
3 Countertop Brace (x2)
4 Rear Brace (x2)
5 Shelf (x1)
6 Bottom Pan (x1)
7 Toe Kick Front (x1)
8 Toe Kick Side (x2)
9 Toe Kick Rear (x1)
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BASE CABINET
B x2
4
B x2
2
3
B x2
B x4
B x2
4
3
1
Fo
a
m
(Pa
cki
ng
ma
ter
i
al)
Warning: When using a driver to install self-tapping screws, start at a low clutch setting and increase
it incrementally until the screw turns. Reset your clutch each time you change batteries.
1 on foam to protect it from scratches.
Step 2 Attach both Sides 2 to Door Assembly 1. (One side not shown for clarity)
Step 3 Attach Top Braces 3 to Sides 2.
Step 4 Attach Rear Horizontals 4 to Sides 2.
Step 1
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Put the Door Assembly
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BASE CABINET
A
A
8
7
9
Step 5 Attach the Toe Kick Front
A x2
7 to both Toe Kick Sides 8 .
(One side not shown for clarity)
Step 6 Attach Toe Kick Rear
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9 to Toe Kick Sides 8 .
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BASE CABINET
C x8
E
Shims go here at installation
Step 7 Put the Cabinet on the Toe Kick and attach loosely. During installation, add
shim
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E between the Cabinet and Toe Kick to level the countertop.
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BASE CABINET
D x2
5
6
5 into place and attach to Door Frame.
Step 9 Shift the Bottom Pan 6 into slots in Toe Kick.
Step 8 Shift the Shelf
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CLOSE T
A 8-32 x 5/16” Flat Head Bolt w/ Nut (x8)
B 10-24 x 3/8” Self Tapping Screw (x27)
E Shim (1 sheet of 9)
C 10-32 x 1” Pan Head Bolt w/ Nut (x8)
D 1/4-20 x 1/2” Hex Bolt w/ Nut (x2)
1 Closet Door Assembly (x1)
2 Closet Side (x2)
3 Closet Top (x1)
4 Rear Brace (x1)
5 Shelf (x1)
6 Bottom Pan (x1)
7 Toe Kick Front (x1)
8 Toe Kick Side (x2)
9 Toe Kick Rear (x1)
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CLOSE T
3
B x11
2
B x6
B x2
4
1
Fo
a
m
(Pa
cki
ng
ma
ter
i
al)
Warning: When using a driver to install self-tapping screws, start at a low clutch setting and increase
it incrementally until the screw turns. Reset your clutch each time you change batteries.
1 on foam to protect it from scratches.
Step 2 Attach both Sides 2 to Door Assembly 1. (One side not shown for clarity)
Step 3 Attach Top 3 to Sides 2.
Step 4 Attach Rear Horizontal 4 to Sides 2.
Step 1
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Put the Door Assembly
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CLOSE T
A
A
8
7
9
Step 5 Attach the Toe Kick Front
A x2
7 to both Toe Kick Sides 8 .
(One side not shown for clarity)
Step 6 Attach Toe Kick Rear
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9 to Toe Kick Sides 8 .
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CLOSE T
C x8
E
Shims go here at installation
Step 7 Put the Closet on the Toe Kick and attach loosely. During installation, add
shim
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E between the Cabinet and Toe Kick.
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CLOSE T
D x2
5
6
5 into place and attach to Door Frame.
Step 9 Shift the Bottom Pan 6 into slots in Toe Kick.
Step 8 Shift the Shelf
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OVERHEAD
F 10-32 x 3/8” Hex Bolt w/ Nut (x2)
E Shim (1 sheet of 9)
2 Light Shield (x1)
1 Overhead Cabinet (x1)
1
F x2
Step 1
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Bolt the Light Shield
2
2 to the bottom of the Overhead cabinet 1 .
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I N S TA N T WA L L S
D 1/4-20 x 3/4” Hex Bolt w/ Nut
F 1/4-20 Cage Nut
5 Short Corner
Angles
3 Stiffener
4 Long Corner Angle
1 12" Instant Wall Panel 2 14" Instant Wall Panel
6 Wall Anchor Bracket
For Mobile Toolboxes
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I N S TA N T WA L L
Instant Wall panels come in two sizes: a 12" wide panel that will make
up the majority of your Instant wall, and a 14" wide panel that is only
used with Mobile Toolboxes.
Step 1
Step 2
A x8
Pair off Instant Wall panels of the same size. Bolt them together
with a stiffener
on both sides of the joint. Keep the tops of
the panels flush when tightening the bolts.
3
3
F
Insert cage
nuts in the back of each panel section. Refer
to the diagrams below for the number of nuts and where to
put them for each type of cabinet.
F x14
F x10
F x9
F x10
1
1
2
1
Base Cabinet & Overhead
Step 3
Closet
Mobile Toolbox & 28" Overhead
Starting at a corner (if you have one), bolt the
panel sections from step 1 together with
stiffeners until the Instant Wall is complete.
Assemble corner joints using two stiffeners,
a long angle
, and two short angles
.
4
5
Corner
3
A x16
5
4
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ANCHOR BRACKETS
Optional adjustable anchor brackets are provided for securing the Select Instant Wall to a wall for
added stability. Anchor brackets can be adjusted, up to 10" long, to accomodate stem walls and
other obstructions that prevent your cabinets from sitting flush against the wall.
Step 1
Each bracket comes with a pre-formed offset end which fits in the wall channel.
Bend the other end to the desired length up to 4". Trim if necessary.
Two brackets can be bolted together for lengths up to 10" .
Step 2
Hook the offset end of the brackets into the Instant Wall panels at an ends of the wall.
Bolt the brackets to the Instant Wall using the top hole in the panel. Secure the
brackets to the wall using appropriate mounting hardware (not provided by Moduline).
You may be able to conceal the anchors by putting them on the second panel in from the ends.
However, access in this area may be limited so installing them this way may be challenging.
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I N S TA L L I N G Y O U R C A B I N E T S
Step 1
Put the first cabinet in place. Loosen the toe kick bolts to adjust the gap between the
toe kick and cabinet sides and insert shims as necessary for leveling. We recommend
that you level each cabinet as you go, but don't tighten the toe kick bolts until all the
cabinets have been installed. Attach the cabinet to the Instant Walls with 1/4-20 bolts,
or to your own walls with appropriate mounting hardware (not provided by Moduline).
Shim
Step 2
If the next section is a Countertop Brace see page 18.
If the next section is a Corner Filler see pages 19-21.
Otherwise, put the next cabinet in place and loosely bolt the cabinets together.
To add mounting holes to a closet, drill through the holes in the adjacent cabinet.
Shim as necessary, then tighten the bolts between the cabinets.
Transfering mounting
holes to a closet side
from an overhead
D
Step 3
Repeat steps 1 & 2 until all your cabinet components have been installed.
Step 4
See page 22 for instructions on installing the countertops.
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COUNTERTOP BRACE
D
Step 1
Attach Countertop Brace to adjacent bases and/or toolboxes.
D
Step 2 If adjacent to a closet, use the Countertop Brace as a template to drill
mounting holes in the Closet side. Make sure the Countertop Brace is level
when drilling or marking holes.
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CORNER FILLER
C 10-32 x 1” Pan Head Bolt w/ Nut (x2)
D 1/4-20 x 1/2” Hex Bolt w/ Nut (x6)
E Shim (1 sheet of 9)
3 Countertop Brace (x1)
1 Corner Filler (x1)
4 Corner Countertop (x1)
2 Toe Kick Filler (x1)
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CORNER FILLER
D x6
1
C x2
2
Step 1
Bolt the Corner Filler
1 and Toe Kick Filler 2 together.
Step 2 Attach the assembled corner filler to adjacent bases and/or toolboxes.
Step 3 Install bolts for the Countertop Brace
Note: Leave all 1/4-20 bolts
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3 in the top-rear holes of the sides.
D loose and tighten them at the end.
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CORNER FILLER
3
Step 4 Slide Countertop Brace
3 down onto bolts in sides.
Step 5 Tighten the bolts with the Countertop Brace level and flush with the tops of
the adjacent cabinets.
3
Step 6 Drill holes in the Countertop Brace for wall mounting. Pre-punched holes
are provided but you may need to drill your own to hit studs.
Step 7 Secure the Countertop Brace to the wall with appropriate hardware (not
provided). Wall-mounting screws shown for reference only.
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COUNTERTOP
Step 1
Apply double-sided tape to the tops of the base cabinets, toolboxes and countertop
braces. Make sure to apply the tape across the entire front edge of the cabinets.
DO NOT REMOVE THE TAPE BACKING
Step 2
Before you remove the backing from the tape, test fit your countertops to make
sure they fit correctly.
Step 3
Remove the backing from the tape and thoroughly spray it with window cleaner. This
allows you to adjust the countertop before it sets permanently.
Step 4
Place the countertop straight down onto the tape. Allow the tape to dry for 15 minutes.
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Moduline Modular Aluminum Cabinets
Phone: 888-343-4463 | Fax: 508-580-5199
ModulineCabinets.com
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