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WEB

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Models Included

D500AP/APT

D1000AP/APT

WARNING HOT LIQUID,

Scalding may occur.

Avoid splashing.

W

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Airpot Brewers D500AP & D1000AP – Instructions

Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center.

• Do NOT immerse the unit in water or any other liquid

• To reduce the risk of fire or electric shock, do NOT open top panel. No user serviceable parts inside. Repair should be done only by authorized service personnel.

• Keep hands and other items away from hot parts of unit during operation.

• Never clean with scouring powders, bleach or harsh implements.

CAUTION: this setup procedure before attempting to use this brewer. Failure to follow the instructions can result in injury or the voiding of the warranty.

W ARNINGS – o help a void personal injur

Sanita tion Requirements our Curtis ADS System is F actor y Pre-Set and Read

Following are the Factory Settings for your D500AP or D1000AP Coffee Brewing Systems: empera ture = 200°F

CAUTION: connect this brewer to hot water. The inlet valve is not rated for hot water.

Generally there will never be a reason to change your ADS programming. However, should you need to make slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.

System Requirements:

Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.

The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing system and enhance coffee quality.

C

WARNING TO AVOID

SCALDING, Do not remove brewcone while brew light is flashing.

The National Sanitation Foundation requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.

2. In some areas an approved backflow prevention device may be required between the brewer and the water supply.

1. A 3/8” NPT x 1/4” Flare elbow has been supplied for water line connection. Use tubing sized sufficiently to provide a minimum of 1.0 GPM.

2. Connect the unit to an appropriate electrical power circuit.

3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the tank rises to the correct volume, the heating elements will energize automatically. With ADS Systems there is no danger of element burnout caused by an empty tank.

4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F) as indicated by the READY-TO-

BREW indicator.

5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.

6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.

ISO 9001 REGISTERED

WILBUR CURTIS COMPANY

Montebello, CA 90640

1. Brewer should be ON (Confirm at rear toggle switch, then press ON/OFF button). Ready-to-Brew light should be ON.

2. Place empty airpot(not included) under brewcone.

3. Place filter in Brewcone.

4. Pour ground coffee into brewcone.

5. Position brewcone into brew rails.

6. Press Brew button.

Brewing will begin immediately.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO

WWW.WILBURCURTIS.COM

1

STEPS TO

PROGRAMMING

WARNING These steps involve working with hot water. Scalding may occur if care is not taken against spilling.

PROGRAMMING ONLY REQUIRED IF FACTORY SETTINGS MUST BE CHANGED

Changing the ADS™ System Program

IMPORTANT – Before entering the program mode, allow the unit to reach brewing temperature, then press the BREW button to dispense at least 12 ounces of water. This is to clear any air that may be trapped within the water lines.

Brew Temperature – Factory Pre-Set to 200°F

Function to set brew temperature, 170° to 204°F. Brew temperature will be indicated by READY-TO-BREW light blinking.

CONFIRM/RESET BREW TEMPERATURE - Factory Preset to 200º

ENTERING THE PROGRAM MODE #1

ENTER THE PROGRAMMING MODE #1:

Press for two seconds, then RELEASE.

Turn OFF the power from the Control Panel by pressing .

Press and HOLD and press and RELEASE .

Continue HOLDING until

READY TO BREW starts blinking; RELEASE.

READY TO BREW will start blinking. Each blink equals 2º F, starting at 170º.

To change Temperature, press and HOLD .

.

READY TO BREW will start QUICK flashing. Each QUICK flash equals 2º F.

After reaching 204º, temperature starts over at 170º.

RELEASE when the desired temperature is reached.

To set and exit, press .

BREW VOLUME - Factory Preset to Brewer Requirements

CHANGE BREW VOLUME

ENTER THE PROGRAMMING MODE #1

Press and HOLD until hot water starts running from sprayhead; then RELEASE.

When desired volume is reached, press again to stop flow.

To set and exit, press .

BREW CYCLE COUNTER

ENTER THE PROGRAM MODE #2

Turn OFF the power from the Control Panel by pressing .

Press and HOLD and press and RELEASE .

Continue HOLDING until

READY TO BREW

STOPS blinking; RELEASE.

TO ACCESS BREW CYCLE COUNTER

ENTER THE PROGRAMMING MODE #2:

will now start a pattern of LONG and SHORT blinks.

READY TO BREW

This pattern identifies the number of brew cycles. SHORT blinks indicate the brew number from one [1] to nine [9].

LONG blinks separate the 1’s, 10’s, 1,000’s and 10,000’s.

LOW TEMPERATURE BREW LOCKOUT (DELTA) – Factory Preset to Delta 3

ENTER THE PROGRAMMING MODE #3

This mode will give you a choice of minimum brew temperatures.

ENTER THE PROGRAM MODE #3

Turn OFF the power from the Control Panel by pressing .

temperature and consistent water density. If Delta 1 is used, run one half decanter first, cancel and discard water. Enter program mode #1 and change brew volume to 1/2” below collar of decanter (one small finger width).

Press and HOLD and press and RELEASE .

Continue HOLDING until

RELEASE.

READY TO BREW stops blinking and remains on; decanter first, cancel and discard water. Enter program mode #1 and change brew volume to 3/4” below collar of decanter (between one and two small finger widths).

Delta 3 possible in this mode. If Delta 3 is used, run one half decanter first, cancel and discard water.

Enter program mode #1 and change brew volume to 1” below collar of decanter (two small finger widths). The brew cone must be empty without a filter. This will ensure proper operation at all brew rates.

Press and HOLD until gives off one quic flash, then release . You have now added a blink to

READY TO BREW your blining light pattern.

By pressing and holding the again, you add another blink.

2

PARTS

DIAGRAMS

11111

44444

22222

33333

55555

88888

66666

77777

99999

99999

26

27

28

29

22

23

24

25

18

19

20

21

14B

15

16

17

8

9

10

11

12

13

14

14A

4

5

6

7

N

1

NN PPPPPart N

WC-5421

2

3

WC-1809

WC-1806

WC-3316

WC-39193

WC-2936

WC-39017

WC-6221

WC- 817

WC- 889

WC-5310

WC- 847

WC- 683

WC-3502

WC-3503*

WC-3518*

WC-5231

WC-1438-101

WC- 102

WC-3763

WC- 833

WC-3765

WC-5661

WC-5502

WC - 934

WC-43055

WC- 522

WC-43058

WC-4382

WC-8560

WC-29046

Description

COVER, TOP

FAUCET, HOT WATER W/JAM NUT

SEAT CUP, SILICONE

BREW CONE, W/HANDLE ASSY 7 1/8", S/S

MEMBRANE CONTROL PANEL D1000AP

SPRAYHEAD RED (.131 DIA)

LABEL, "TO REDUCE RISK..."

GRID, DRIP TRAY AIRPOT BREWERS

VALVE, DUMP RIGHT 120V

VALVE, DUMP LEFT 120V

TUBING, SILICONE, 5/16" I.D. (PER FT)

VALVE, INLET, 2 GPM, 120V

CONTROL BOARD, D1000AP 120V

LEG, SCREW BUMPER 8-32 STUD

LEG, 3/8-16 STUD SCREW

LEG, GLIDE 3/8-16 STUD SCREW

COMPOUND, SILICONE 5 OZ TUBE

SENSOR, TEMPERATURE TANK

SWITCH, TOGGLE SPST 25A 125/250VAC

KIT, DUMP VALVE FOR WC-817/WC-889

WASHER, FLOW, .75 GPM

KIT, REPAIR WATER INLET VALVE

LID ASSY, HEATING TANK

PROBE, WATER LEVEL ASSY

HEATING ELEMENT, 2500 WATT, 220V

GUARD, SHOCK, RESET THERMOSTAT

THERMOSTAT, RESET, WC-508R

PLUG, TANK DRAIN, PP RED

GUARD, SHOCK HEATING ELEMENT

HEAT SINK, D1000AP

TEE, INLET PLASTIC GEN USE

* Used in newer D1000AP Brewers (14A front, 14B back legs).

20

21

22

23

16

17

18

19

24

25

26

27

12

13

14

15

8

9

10

11

4

5

6

7

N PPPPPart N

1 WC-3621

2

3

WC-1809

WC- 687

WC-39164

WC-5450

WC-5310

WC-2977

WC- 817

WC-2936

WC- 826

WC-3503

WC- 102

WC-6221

WC-3763

WC-3765

WC- 830

WC-54063

WC-5851

WC-43062

WC-1438

WC-5502-01

WC-4394

WC- 904-04

WC- 522

WC-43058

WC-43055

WC-5231

BREWCONE, UNIV7 1/8" BLK PLASTIC

FAUCET, HOT WATER W/JAM NUT

KIT, CONTROL BOARD 120/220V D500AP

MEMBRANE CNTRL PNL (CURTIS LOGO)

COVER, TOP

TUBING, SILICONE, 5/16" I.D. ( 1 FT.)

FITTING ASSY, SPRAYHEAD

VALVE, DUMP RIGHT 120V

SPRAYHEAD, RED (.131 DIA.)

VALVE, 1.15 GPM 120V

LEG, SCREW BUMPER 3/8-16 STD

SWITCH, TOGGLE 125/250 VAC RESISTIVE

GRID, DRIP TRAY AIRPOT

KIT, VALVE REPAIR USE ON WC817

KIT, VALVE REPAIR USE ON WC-826

WASHER, FLW ½” 1.0 GPM USE W/WC-826

TANK COMPLETE, D500AP 120V

COVER, TANK W/NOTCHES

GASKET, HEATING TANK

SENSOR, TEMPERATURE TANK

PROBE ASSY, WATER LEVEL

GUARD, SHOCK HEATING ELEMENT

ELEMENT, HEATING 16KW 120V

THERMOSTAT RESET

PLUG, TANK DRAIN, PP RED

GUARD, SHOCK RESET THERMOSTAT

COMPOUND, SILICONE 5 OZ TUBE

3

ELECTRICAL

SCHEMA

4

Product Warranty Information

The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:

Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless

Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.

All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective date of this policy is April

1, 2003.

Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS & EXCEPTIONS

The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the

Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:

1 ) Improper operation of equipment:

2 ) Improper installation of equipment: plumbing codes.

3 )

4 )

Improper voltage:

Improper water supply:

5 ) Adjustments and cleaning:

6 )

7 ) equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.

Dama ged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.

Abuse or neglect (including failure to periodically clean or remove lime accumulations): operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8 ) Replacement of items subject to normal use and wear:

9 ) canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

Repairs and/or Replacements be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities. The

Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZA TION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE

AUTHORIZA TION (RMA).

RMA NUMBER MUST BE MARKED ON THE CAR TON OR SHIPPING LABEL.

by an authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.

5

WILBUR CURTIS CO., INC.

6913 Acco St., Montebello, CA 90640-5403 USA

Phone: 800/421-6150 Fax: 323-837-2410

Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: [email protected]

Web Site: www.wilburcurtis.com

FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

Printed in U.S.A. 1/04 F-2070-S Rev A

1/23/04 . 12.8 . ecn 6372 rev A

10/2/01. 10.6 . edr 3132 rev NC