sinmag SM52-B Operation Manual

OPERATION MANUAL
SM52-B
(Bread Slicer)
NOTICE
The use of this or any industrial equipment may involve hazards such as hot
surface, sharp object, or danger from exposure to the electrical power. This
manual is provided to assist you in the safe and efficient use of our equipment.
All equipments, whether considered hazardous or not, should be used in
accordance with principles of good manufacturing practice.
The operator for this equipment must be of legal age. Before operation, please
read and follow the instructions carefully for maximum safety, and to obtain the
best use of our equipment.
If you have questions or comments, please contact us or the local dealer to
KNOW HOW TO USE THIS MACHINE WITH SAFETY BEFORE STARTING
THE OPERATION.
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CONTENTS LIST
1. Introduction•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(3)
2. Safety Informations•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(5)
3. Installation••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(9)
4. Operation•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(11)
5. Cleaning and Maintenance••••••••••••••••••••••••••••••••••••••••••••••••••••••••(14)
6. Troubleshooting••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(17)
7. Spare Parts List••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(18)
8. Wiring Diagram••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(24)
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1. INTRODUCTION
1.1 Brief Introduction
This handbook aims to introduce how to install, operate and maintain the Bread
Slicer SM52-B.
Thanks for choosing SINMAG as your supplier. Any question, please contact our
local office or distributor that will provide you with instant and ideal service.
1.2 Specification
■ Machine Model: SM52-B
■ Outside dimension: Width=650mm, Depth=730mm, Height=1210mm
■ Voltage: 380V-50Hz-3ph
Power: 0.55kw
■ Machine Weight: 180kg
■ Noise Level during operation: ≤70db.
■ Surround Environmental Temperature: 5~40℃
■ Surround Relative Humidity: 30%-95%
■ Height above Sea Level: ≤1000m
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1. INTRODUCTION
1.3 Production Description
This Bread Slicer has been carefully designed to service today’s modern bakery.
This machine is used for slicing the toast and baguette etc. It saves labor that
only one person is needed for operation. And it can avoid unevenness slicing
made by manual work to ensure that bread is neatly and accurately sliced up.
This machine is suitable for slicing the bread with the maximum dimension
440X160mm. The standard slicing thickness is 12mm, also this dimension can
be customized from 9 to 48 if needed.
Each part of the slicer which comes into contact with the product is of food grade
quality to ensure the highest quality of hygiene.
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2. SAFETY INFORMATIONS
2.1 Safety Symbols
For your safety, please pay attention to the following symbol as marked on the
machine:
This label warns that only qualified service person can access this position and
the operator must disconnect the power before carrying out any cleaning or
servicing.
This label warns that don’t get close to the blades when the machine is in
operation, otherwise it will hurt your fingers.
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2. SAFETY INFORMATIONS
2.2 Safety Precautions
User Instructions and Precautions
The manufacturer declines all responsibility for any injury to persons or animals
or damage to objects resulting from the failure to observe any of the previous or
following information and instructions on the use or maintenance of the
machine:
1. Do not use equipment for any purposes or loads different to those stated by
the manufacturer;
2. Every day, check the safety devices and general state of the equipment;
3. Every day clean the equipment thoroughly;
4. Take all necessary precautions and safety measures when loading, adjusting,
changing parts, or carrying out repair /maintenance work on the machine, to
make sure that the machine or any parts of it are not accidentally started up
by other persons;
5. Do not tamper with the guards or safety devices on the machine;
6. Do not remove the guards or safety devices on the machine unless actually
necessary for work purposes and without adopting the measures designed to
reduce the risk to the minimum possible, as described fully and frequently in
this manual;
7. Refit all guards and safety devices as soon as the reason for their temporary
removal no longer exists;
8. All operators must comply with the workplace safety procedures.
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2. SAFETY INFORMATIONS
2.3 Definitions
According to this manual, the following definitions are used:
1. "Danger Area" Any area inside or near the machine which might be
dangerous for a bystander.
2. "Bystander" Any person entirely or partly situated in a ‘Danger Area’.
3. "Operator" The person installing, running, adjusting, cleaning, repairing,
transporting or performing maintenance work on the machine.
2.4 Working Safety Information
The machine must only be used by personnel suitably trained for the purpose
and who have been trained in the contents of this publication.
To ensure safety work, comply with the following instructions:
1. Install the machine in compliance with workplace safe work requirements.
2. Don’t place the machine near a source of heat and this machine must not be
used in a place where the surround environment may have a potential risk of
explosion.
3. Use the machine with great care and never be distracted.
4. Do not wear loose fitting clothing or clothing with wide or open sleeves.
5. Dust-proof masks should be worn during normal operation and cleaning.
6. Careful handling and minimal generation of dust should be practiced during
operation and cleaning.
7. Do not remove, cover or modify the identification plates placed on the
machine body.
8. Do not remove the transparent protections and do not modify or bypass the
mechanical and electrical protection devices.
9. Work on the products permitted and not on other types.
10. Do not use the machine as a working top and do not place any objects on it
that are not required for normal working operations.
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2. SAFETY INFORMATIONS
11. Do not use machine with temporary electrical connections or non-insulated
cables.
12. Periodically check the state of the power cable and the cable clamp on the
machine body, replace it as soon as is necessary by qualified personnel.
13. Stop the machine immediately as soon as there is any defective or abnormal
operation, a breakage, any incorrect movements, or unusual noises.
14. Before cleaning or carrying out maintenance, disconnect the machine from
the electricity mains.
15. Use protective working gloves for cleaning and maintenance.
16. For all extraordinary maintenance, consult the manufacturer or qualified or
authorized personnel.
17. Do not use water jets or spray to clean the machine.
18. When sharp accessories are manipulated, use cut-resistant gloves.
19. Never insert hands or other objects into the product inlet or outlet.
Summary Safety Notes for Owners /Operators of this Machine
1. Always operate within the limits of use of the machine.
2. Always carry out constant and diligent maintenance.
3. Have the machine used by a single trained person.
4. Avoid distractions while operating the machine.
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3. INSTALLATION
3.1 General Installation Requirements
NOTE: It is most important that this machine is installed correctly and that the
operation is correct before use. Installation shall comply with local electrical, fire,
health and safety requirements.
This Slicer is designed to provide years of satisfactory service. Correct
installation is essential to achieve the best performance, efficiency and
trouble-free operation.
3.2 Installation
This machine shall be installed with sufficient ventilation to prevent the
occurrence of unacceptable concentrations of health harmful substances in the
room.
Installations must be carried out by qualified service persons only. Failure to
install equipment to relevant codes and manufacturers specifications in this
section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer
are only to be adjusted by an authorized service agent. They are not to be
adjusted by the installation person.
It is the responsibility of the owner to supply and arrange for the connection of all
services to the machine.
3.3 Unpacking
On receipt of the bread slicer, carry out the following:
Remove all packaging and transit protection including all protective plastic
coating from outer panels.
Check equipment and parts for damage. Report any damage immediately to the
carrier and distributor. Never attempt to operate the machine with damaged
parts.
Report any deficiencies to the distributor who supplied the machine.
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3. INSTALLATION
3.4 Location
1. Select a location for the Slicer with a minimum of 0.6m space around the
machine for operating, cleaning and servicing.
2. Position the slicer in its approximate working position. The slicer must be
installed on a flat, solid and dry floor.
3. It is recommended that the slicer is level from front to back and from side to
side. This will ensure the greatest stability.
3.5 Electrical Connection
1. An electrical supply should be available within the reach of the included power
cord. Do not use extensions to connect the machines power cord to the
electrical supply.
2. Before making the electrical connections, read the specifications on the rating
plate to ensure that they comply with those of the electrical supply. Electrical
connection should be made by a qualified service technician who will observe all
applicable safety codes.
When connecting this machine to the mains supply, ensure that the following is
carried out:
1. An air-break switch is fitted within 2m of the machine.
2. A grommet is fitted around the power supply cord entry hole into the machine.
3. All wiring connections must be tight.
Once the electrical connection has been made, the slicer is ready for use.
Electrical Supply Requirements: 380VAC, 50Hz, 3PH+E.
Electric cable specification: 245 IEC 57.
Air-break switch specification: 3ph 5Amp, 1ph 8Amp
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4. OPERATION
4.1 Operational Safety Precaution
1.
2.
The machine must be placed on flat level floor.
Cleaning of machine should only be carried out with
damp cloth.
Buckets of water or a hose should not be used.
3. Take all possible precautions against the risk of creating dust:
1). Use a vacuum cleaner with the appropriate filter instead of using a brush.
2). Do not use pressurized air to clean the bread crumbs.
4.
Electrical isolation switch should be fully accessible
to the operator.
1.5 meters above the floor is a recommended height.
5.
Fingers should never be placed near the blades
whilst machine is in motion. Also protect your
fingers in gloves when cleaning or servicing the
blades.
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4. OPERATION
6. Cleaning should not take place during operation.
7.
The machine must be connected to the correct power
outlet.
8. Stop the operation immediately in the event of an accident, breakdown or
blockage.
9. Observe and carry out all preventative maintenance as shown in ‘Cleaning
and Maintenance’ section.
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4. OPERATION
4.2 Before Operation
Before starting the machine, carry out a general safety check:
1. Check the slicer is clear of any objects, all switches are off and any danger
area is clear of bystanders.
2. Area must be clean and free from obstructions, e.g. nothing placed on the
rear plate.
3. Check or place the electrical cord in the appropriate socket and turn power
‘On’.
4.3 Operating the Slicer
At the start of the day, unlock the emergency stop button to switch the machine
on.
See above drawing about how to use the machine:
1. Pull the lever to move the pusher to the top position;
2. Put your loaf on the rear tray, between the blades and the pusher.
3. Gradually release the lever. Control the pressure on the bread by holding or
pushing the lever according to the kind of bread.
4. Take out the sliced bread for packing.
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5. CLEANING AND MAINTENANCE
Warning
Ensure the machine is isolated from the power supply before commencing
cleaning or maintenance.
Caution
This unit is not water proof.
Do not use water jet spray to clean interior or exterior of this unit.
5.1 Daily Cleaning
It must be done by a trained user:
1. Empty the crumb collector;
2. Use a damp cloth for external maintenance;
3. Use a soft brush to clean the blades.
4. Move the slicer and clean the crumb at the bottom of the machine.
5. After daily use, loose the side plastic screw, and take down the platform for
cleaning, also clean the inside with a damp cloth.
5.2 Every 25000 cuts or at least 1 time a year
It must be done by an authorized agent:
1. Isolate the machine;
2. Replace the blades(See blade changing section);
Don’t over tighten the blades because there is a risk of deforming the frame;
3. Clean with a brush and vacuum the inside of the machine;
4. Check the state of the bearing;
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5. CLEANING AND MAINTENANCE
5.3 How to change the blades:
1. Unscrew the bolts on both sides of the machine:
2. Remove the front platform.
3. Unscrew the bolts as shown in following photos.
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5. CLEANING AND MAINTENANCE
4. Lift the top cover.
5. Unscrew the bolts on the bottom of the knives frame.
6. Unscrew the top bolts to take down the knives frame.
7. Unscrew the bolts to take down and change the blades.
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6. TROUBLE SHOOTING
Note: Always get an authorized dealer to carry out maintenance work on your
machine.
The machine is completely stopped:
1. Did you plug it in?
2. Is the power supply coming to the socket?
The slice thickness is irregular:
1. Is the place between the blades irregular?
2. Are the blades well tensioned?
The bread vibrates in the cutters:
1. Are the frame well aligned?
2. Does the spring of the comb fixed correctly?
The bread cuts very slowly:
1. Do the blades have to be replaced?
The bread breaks:
1. Are the frames well aligned?
2. Does the spring of the bread pressing behave correctly?
3. Do the blades have to be replaced?
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7. SPARE PARTS LIST
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7. SPARE PARTS LIST
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7. SPARE PARTS LIST
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7. SPARE PARTS LIST
Part Number
Part Name
Part Code
Qty.
001
Machine Body
11PC16-100-00A
1
002
Back Cover
11PC16-101-01
1
003
Front Cover
11PC16-104-01
1
004
Back Plate
12PC16-130-03
1
005
Top Cover
11PC16-103-01
1
006
Control Panel
16MBLB52-A
1
007
Emergency Stop
16KGLZA2-BS54
1
008
Platform
12PC16-122-01
1
009
Rear Clamp Plate
12PC16-111-01
1
12PC16-122-01(9.5)
12PC16-122-01(10.5)
010
Rear Tilt Plate
12PC16-122-01(11.5)
1
12PC16-122-01(12.5)
12PC16-122-01(13.5)
011
Front Cover
11PC16-102-01
1
012
Funnel
14PC16-121-02
1
013
Gas Spring
15QTH-CTL600-1
2
014
Trash
015
Hinge
15HYL2-25
2
016
Microswitch
16KGLD4-NA/413
1
017
Pad
13PC16-49-01
1
018
Handle
11PC16-36-01
1
019
Connection Rod
13PC16-300-01
1
020
Front Wheel
15LZL3-15
2
021
Rear Wheel
15LZL3-13
2
022
Connection Plate
13PC16-113-01
4
023
Connection Plate
12GF18-2-2
8
1
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7. SPARE PARTS LIST
11PC16-114-00(9.5)
11PC16-114-00(10.5)
Knives Frame
11PC16-114-00(11.5)
1
11PC16-114-00(12.5)
11PC16-114-00(13.5)
024
11PC16-115-00(9.5)
11PC16-115-00(10.5)
Knives Frame
11PC16-115-00(11.5)
1
11PC16-115-00(12.5)
11PC16-115-00(13.5)
12PC16-6-05F(9.5)
12PC16-45-09(10.5)
025
Screw Fixing Plate
12PC16-45-10(11.5)
1
12PC16-45-11(12.5)
12PC16-45-12(13.5)
Knives Fixing Plate
12RA18-11-01TA
72
Knives Fixing Plate
12RA18-11-01TB
72
027
Threaded Rod
13RA18-11-07
36
028
Knife
14PC16-6-9J-1
36
029
Bearing House
14PC16-470-01
2
030
Bearing
15ZCL6204VV
2
031
Swing Rod
11PC16-105-01
1
032
Connection Shaft
13GF16-3-008
1
033
Fixing Part
12PC16-11-9F
1
034
Connection Rod
14GF16-3-1
1
035
Small Shaft
13PC16-15-01
1
036
Big pulley
14PC16-12-02
1
037
Bearing
15ZCL6205VV
2
038
Bush
13PC16-14-02
1
026
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7. SPARE PARTS LIST
039
Pulley Base
14PC16-13-02
1
040
Belt
15PDL-RECMF6310
1
041
Small Pulley
14PC16-3-05
1
042
Motor
16MDLB52-B
1
043
Motor Plate
11PC16-126-01
1
044
Contactor
16JCQS-P12
1
045
Overload Relay
16JDQSDF
1
046
Bearing
15ZCLZ2012
2
047
Bush
13PC16-54-01
2
048
Connection Rod
11PC16-107-00
2
049
Pusher Assembly
11PC16-124-00
1
050
Slide Block
13PC16-110-01
2
051
Spring
14PC16-5-07
2
052
Microswitch
16KGLWLD2
1
053
Pusher Fixer
12PC16-109-01T
1
054
Fixing Plate
12PC16-22-01L
1
12PC16-450-01(9.5)
12PC16-450-01(10.5)
055
Pusher
12PC16-450-01(11.5)
1
12PC16-450-01(12.5)
12PC16-450-01(13.5)
12PC16-31-01(9.5)
12PC16-31-09(10.5)
056
Comb
12PC16-31-10(11.5)
1
12PC16-31-11(12.5)
12PC16-31-12(13.5)
057
Spring
14PC16-46-01
1
058
Threaded Sleeve
13PC16-100-20
4
059
Plastic Plate
13PC16-5-11
1
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8. WIRING DIAGRAM
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