Dormakaba UNIQUIN Mounting Instructions

Contents
1
About this manual
2
2
Safety
4
3
Product description
5
4
Storage and transport
10
5
Installation preparation
11
6
Installation
18
7
Maintenance and care
24
8
Dismantling and disposal
25
UNIQUIN
electromodule
Mounting instructions
WN 059606 45532/13259
2020-10
EN
dormakaba Mounting instructions
About this manual
1
About this manual
1.1
Information about the manual
This manual describes the mounting of a UNIQUIN electromodule as
part of a UNIQUIN partition wall system and includes maintenance
and care information.
For the complete installation of the UNIQUIN partition wall system,
further unit components and installation manuals may be required as
specified in the project-related unit drawing, e.g. for the mounting
profile or the door frame system with hinges and overpanel. The
illustrated unit components and configurations are an example and
do not show every possible installation scenario.
1.2
Other applicable documents
Refer to the following technical documents for the product:
• Project-related unit drawing
• Installation manual for the mounting profile
• Installation manual for the door frame system
• Installation manual for the unit components, enclosed
• UNIQUIN system manual
1.3
Target group
The target group of this installation manual is qualified electricians.
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1.4
About this manual
Symbols used
1.4.1
Safety instructions
Safety instructions are marked with symbols. The safety instructions
are introduced by signal words that express the extent of the hazard,
e.g.:
CAUTION
This signal word indicates a situation of potential
risk, which could lead to minor or slight injury if not
averted.
TIPS AND RECOMMENDATIONS
This signal word indicates useful information for
efficient and trouble-free operation.
1.4.2
Further labeling
1.
2.
Step-by-step graphics
1
2
Position numbers for parts
in diagrams
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dormakaba Mounting instructions
2
Safety
2.1
Intended use
Safety
This product is designed as a connection hub to allow installation of
grounded sockets and switches in the
UNIQUIN door frame system.
The product may only be installed with unit components designed by
dormakaba for the installation situation and approved according to
the project-related unit drawing.
• The product may only be installed undamaged and in accordance
with the requirements of the assembly location.
• The product may only be installed by qualified personnel who
correspond to the defined target group.
• The product is only suitable for indoor use.
• The product is suitable for use in tropical countries.
2.2
Foreseeable misuse
• The product is not suitable for installation outdoors.
• The product is not suitable for installation in the vicinity of
showers, saunas, swimming and salt-water bath or rooms in which
chemicals (e.g. chlorine) are used.
Abb. 1
4
Not suitable for showers, saunas, baths or salt-water baths
UNIQUIN electromodule
WN 059606 45532
2020-10
dormakaba Mounting instructions
Product description
3
Product description
3.1
Example of a UNIQUIN unit
This UNIQUIN unit is an example of a UNIQUIN partition wall system.
Other combinations with different unit components are possible.
2
1
3
8
7
6
5
4
Abb. 2
(1)
Example of a UNIQUIN unit
Side panel
(2) Overpanel
(5) Electromodule
(3) Ground profile and cover
(6) Lock with door handle set
profile
(7) Door leaf
(4) Door hinge
UNIQUIN electromodule
(8) Door frame system
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dormakaba Mounting instructions
3.2
Product description
Parts included
2
1
3
4
Abb. 3
(1)
Parts included with the UNIQUIN electromodule
Drilling template
(2) Screws for the electromodule
(3) Electromodule
(4) Installation manual
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dormakaba Mounting instructions
3.3
Product description
Example of an installed electromodule on the door
frame system
1
9
10
8
2
7
6
Abb. 4
(1)
5
4
3
Example of an installed UNIQUIN electromodule on the door frame system
Electromodule
(2) Side panel, e.g., glass
(3) Strain relief
(4) Cable bushing
(5) M5 screw for the electromodule
(6) Clamping pieces
(7) Base profile for the door frame
(8) Cover profile for the door frame
(9) Cable, max. NYM-J 3x1.5mm²
(10) Grounded socket, e.g. Gira System 55
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dormakaba Mounting instructions
3.4
Product description
Example of a dual cable configuration in the
mounting profile
1
2
3
5
4
Abb. 5
(1)
Example of a dual cable configuration in the mounting profile
dual cable configuration
(2) cover profile for the mounting profile
(3) clamp
(4) base profile for the mounting profile
(5) Side panel, e.g., glass
8
UNIQUIN electromodule
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dormakaba Mounting instructions
3.5
Product description
Example of a dual cable configuration in
electromodule
1
2
3
4
Abb. 6
(1)
Example of a dual cable configuration in the door frame system and the
electromodule
M5x16 screw for the electromodule
(2) Electromodule
(3) dual cable configuration
(4) Base profile of door frame system with cable bushing
UNIQUIN electromodule
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dormakaba Mounting instructions
3.6
Storage and transport
Technical information
13
Ø 4,2
60
Ø 13
80
80
52
Abb. 7
4
Dimensions of the UNIQUIN electromodule
Storage and transport
ATTENTION
Risk of damage during transport.
Unsecured components may be damaged during
transport.
• Secure components adequately during transport.
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dormakaba Mounting instructions
5
Installation preparation
Installation preparation
CAUTION
Risk to life due to electric shock.
Cables that are not isolated can lead to injury
through electric shock and fire.
• Disconnect the cable from the mains.
• Do not trap the cable.
• Do not route the cable across sharp edges in the
mounting profile.
• Refer to the product-specific requirements in the
manual (e.g. the bend radius).
• The electrical installation must only be carried out
by a qualified electrician.
• Ensure that the cable is not damaged.
CAUTION
Risk of injury due to sharp edges.
Contact with cut edges can lead to cuts.
• Wear protective gloves.
• Deburr cutting edges.
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dormakaba Mounting instructions
5.1
Installation preparation
Tools for installation
• Metal saw
• Drill
• Deburring tools, e.g. files
• Hexagonal socket set
5.2
Plan cable routing
Requirements
• The base profile for the mounting profile is installed.
• The side panels are installed.
• The local circumstances have been taken into consideration, e.g.
connection to an existing mains circuit.
1.
Refer to the requirements for the installation position of the
electro module (see example, Abb. 8).
2.
Determine the position of the electromodule in the door frame
system:
Height of socket 300 mm from floor level
Height of switch box 1030 mm from floor level
3.
Plan the cable routing through the mounting profile and door
frame system as required.
4.
When planning the cable routing, take into consideration that
the base profiles can accommodate a maximum of 2 cables.
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UNIQUIN electromodule
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dormakaba Mounting instructions
2
1
Installation preparation
4
3
5
6
Abb. 8
(1)
Example of cable routing through the mounting profile and the door frame
profile
Electromodule on the door frame profile on the opposite side to
the hinge, e.g. for a light switch
(2) Electromodule on the door frame profile on the opposite side to
the hinge, e.g. for a grounded socket
(3) Door frame profile on the hinge side,
not suitable for cable routing
(4) Cable routing in the mounting profile
(5) Connection to building
(6) dual cable routing from mounting profile to door frame profile
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dormakaba Mounting instructions
Installation preparation
TIPS AND RECOMMENDATIONS
• The cable cannot be routed on the hinge side
through the door frame profile.
• Plan the wiring so that the cables are routed
through the door frame profile from below into the
electromodule.
5.
Plan the required cable bushings, e.g. the transition from the
mounting profile to the door frame profile.
→
5.3
The cable routing is planned.
Preparing the door frame system and mounting
profile
Requirements
• The cable routing is planned.
1.
Ensure that cables are tension-free and completely free from
damage.
2.
If cover profiles are already installed in the area planned for the
cable routing, then the cover profiles must be dismantled in
accordance with the relevant installation manual, e.g. cover
profile for the mounting profile.
3.
Mark the required cable bushing points on the inside of the
dismantled cover profiles.
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UNIQUIN electromodule
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dormakaba Mounting instructions
Installation preparation
TIPS AND RECOMMENDATIONS
The recess that may already have been cut out during
installation of the mounting profile with dimensions
15 mm x 15 mm is not sufficient for the cable bushing.
4.
Cut out the recesses on the cover profiles as required, e.g. for
joint mounting (Abb. 9).
5.
Deburr all edges using the correct methods.
35
4.
20
Abb. 9
6.
Cut out a recess for the cable bushing on the door frame and mounting
profile, e.g.on the vertical cover profile of the mounting profile.
If there are no pre-drilled holes for the electromodule, mark the
required drill holes on a cover profile for the door frame with the
drilling template (Abb. 10).
UNIQUIN electromodule
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dormakaba Mounting instructions
40
60
80
Ø 18
Ø 5,4
Installation preparation
10
15
6.
Abb. 10
7.
Mark the required drill holes on a cover profile for the door frame with the
drilling template.
If applicable remove the silicone seals from the cover profile for
the door frame.
8.
Drill and deburr the external drill holes through both sides of the
cover profile according to the planned cable routing using the
correct methods with a metal drill.
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UNIQUIN electromodule
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dormakaba Mounting instructions
9.
Installation preparation
Increase the size of the drill holes on the opposite side to a
Ø 10
60
diameter of 10 mm and deburr them (Abb. 11).
Abb. 11
9.
Increasing the size of the pre-drilled holes for the UNIQUIN electromodule
on the opposite side
TIPS AND RECOMMENDATIONS
The pre-drilled holes on the opposite side have to be
made larger so that the electromodule can be fixed in
place from the opposite side with screws.
UNIQUIN electromodule
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dormakaba Mounting instructions
Installation
10. Drill and deburr the central drill hole on the installation side of
the cover profile only for cable routing.
11.
Ensure that the entire cable route has been deburred and is free
from sharp edges.
→
6
The installation preparation is completed.
Installation
CAUTION
Risk of electric shock due to non-isolated cable.
Cables that are not isolated can lead to injury
through electric shock and fire.
• Disconnect the cable from the mains.
• Do not trap the cable.
• Do not route the cable across sharp edges in the
mounting profile.
• Refer to the product-specific requirements in the
manual (e.g. the bend radius).
• The electrical installation must only be carried out
by a qualified electrician.
• Ensure that the cable is not damaged.
18
UNIQUIN electromodule
WN 059606 45532
2020-10
dormakaba Mounting instructions
Installation
CAUTION
Risk of injury due to sharp edges.
Contact with cut edges can lead to cuts.
• Wear protective gloves.
• Protect cut edges against accidental contact.
Requirement
• The installation preparation is completed.
• The cable is voltage-free.
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dormakaba Mounting instructions
6.1
Installation
Installing the electromodule
1.
Align the electromodule to the intended cable bushing (Abb. 12).
2.
Fix the electromodule in place on the cover profile for the door
frame from the opposite side using screws.
2.
1.
Abb. 12
20
Fixing the electromodule in place on the cover profile for the door frame
UNIQUIN electromodule
WN 059606 45532
2020-10
dormakaba Mounting instructions
6.2
Installation
Carrying out the electrical installation
Requirement
• The electromodule is installed.
1.
Install the cable according to the planned cable routing e.g.
through the mounting profile and the door frame system
(Abb. 13).
1.
Abb. 13
Example of a cable installed according to the planned cable routing
through the clamping piece in the door frame system
TIPS AND RECOMMENDATIONS
Install the cable in the mounting profile through the
clamps in the same way as through the clamping
pieces in the door frame system.
UNIQUIN electromodule
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dormakaba Mounting instructions
2.
Installation
Route the cable through the cover profile for the door frame into
the electromodule (Abb. 14).
3.
Attach the cover profile for the door frame with the
electromodule and secure to the clamping pieces.
3.
2.
Abb. 14
22
Insert the cable through the cover profile into the electromodule and
secure the cover profile for the door frame
UNIQUIN electromodule
WN 059606 45532
2020-10
dormakaba Mounting instructions
4.
Installation
Attach the silicone seals onto the cover profiles for the door
frame again if applicable.
5.
Connect the ground conductor for the installed cables to the
intended product using the correct methods (Abb. 15).
6.
Abb. 15
6.
Connect the cable to the intended product, e.g. to a grounded socket.
Connect the cable with the intended product according to the
relevant installation manual.
7.
Mount the intended product onto the electromodule
8.
Install the cables according to the planned cable routing in the
mounting profile up to the point of connection to the building
using the correct methods.
9.
Mount the cover profile for the mounting profile according to the
installation manual.
UNIQUIN electromodule
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2020-10
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dormakaba Mounting instructions
Maintenance and care
10. Ensure that the electrical installation is additionally protected
with an
RCD protector (according to DIN VDE 0100-410:2007-06) as
well as the circuit breaker.
11.
Complete the electrical installation on site before commencing
operation ad check according to DIN VDE 0100-600:2017-06.
12.
Operate the installed product according to the installation and
operation manual.
→
Installation of the electromodule is completed.
7
Maintenance and care
7.1
Maintenance instructions
The product is largely maintenance-free.
1.
Refer to the maintenance instructions for all unit components.
2.
Refer to the system manual.
7.2
Cleaning instructions
Only use suitable cleaning and care products to clean the surfaces.
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UNIQUIN electromodule
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dormakaba Mounting instructions
8
Dismantling and disposal
Dismantling and disposal
Dismantling is carried out in the reverse order of the installation
manual instructions and must be done by qualified personnel. Refer
to the relevant national standards and guidelines for disposal.
Dispose of the product in an environmentally friendly
manner.
Electronic parts and batteries must
not be disposed of with domestic waste.
Use designated acceptance and collection points to
dispose of electronic parts and batteries.
Refer to the statutory regulations for your country.
UNIQUIN electromodule
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2020-10
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dormakaba Mounting instructions
26
UNIQUIN electromodule

WN 059606 45532
2020-10
dormakaba Mounting instructions
UNIQUIN electromodule
WN 059606 45532

2020-10
27
Translation of original document, changes without notice
DORMA-Glas GmbH
Max-Planck-Straße 33 – 45
T: +49 2333 793-0
32107 Bad Salzuflen
F: +49 2333 793-4950
Deutschland
www.dormakaba.com