Case 650M Service Manual

650M
Tier 4B (final)
Crawler Dozer
PIN NHC100263 and above
SERVICE MANUAL
Printed in U.S.A.
© 2018 CNH Industrial America LLC. All Rights Reserved.
Part number 48153338
Case is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.
1st edition English
April 2018
SERVICE MANUAL
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
48153338 04/04/2018
EN
Link Product / Engine
Product
650M Long Track (LT) - Tier 4B
(final) [NHC100263 - ]
650M Wide Track (WT) / Low
Ground Pressure (LGP) - Tier 4B
(final) [NHC100263 - ]
Market Product
North America
Engine
F5HFL463D*G805
North America
F5HFL463D*G805
48153338 04/04/2018
Contents
INTRODUCTION
Maintenance .............................................................................. 00
[00.150] Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.1
[00.AAA] Maintenance generic sub-group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.2
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
Power coupling........................................................................... 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
48153338 04/04/2018
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[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
Hitches, drawbars, and implement couplings.................................. 37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
Tracks and track suspension ........................................................ 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
[48.140] Dropbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.5
Cab climate control ..................................................................... 50
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
Lubrication system ...................................................................... 71
48153338 04/04/2018
[71.460] Grease lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.1
Dozer blade and arm................................................................... 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.124] Dozer pushbeams and struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2
Tools ......................................................................................... 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.8
48153338 04/04/2018
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INTRODUCTION
48153338 04/04/2018
1
Contents
INTRODUCTION
Foreword - Important notice regarding equipment servicing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules - Personal safety (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules - Ecology and the environment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety rules - Do not operate tag (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Torque - Minimum tightening torques for normal assembly (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque - Standard torque data for hydraulics (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Torque - Standard torque data for hydraulic connections (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Torque (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Basic instructions - Shop and assembly (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Basic instructions (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Maintenance chart (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Basic instructions - Tow procedure (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Basic instructions Moving a disabled machine (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Hydraulic contamination (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Capacities (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Recommended engine oil for operating temperature ranges (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Conversion factors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Consumables Loctite® Product Chart (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Product identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Product identification - Machine orientation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
(*) See content for specific models
48153338 04/04/2018
2
INTRODUCTION
Foreword - Important notice regarding equipment servicing
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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3
INTRODUCTION
Safety rules
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Safety rules - Personal safety
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
General maintenance safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface.
Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.
General battery safety
Always wear eye protection when you work with batteries.
Do not create sparks or have open flame near a battery.
Ventilate the area when you charge a battery or use a battery in an enclosed area.
Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.
When you weld on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals.
Follow the manufacturer’s instructions when you store and handle batteries.
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INTRODUCTION
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Only trained service technicians can service, repair, or recharge the air-conditioning system.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
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INTRODUCTION
Safety rules - Ecology and the environment
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
48153338 04/04/2018
7
INTRODUCTION
Safety rules - Do not operate tag
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
WARNING
Maintenance hazard!
Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a
visible area.
Failure to comply could result in death or serious injury.
W0004A
Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not
operating properly and/or requires service.
Complete the tag information for the "REASON" the tag is attached by describing the malfunction or service required.
Validate the reason for attaching the tag by signing your name in the designated area on the tag.
The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services
have been completed.
(A)
(D)
(E)
(B)
(F)
(C)
87358697
1
Tag Components
A. DO NOT REMOVE THIS TAG! - (Warning) The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services have been completed.
B. See Other Side - (Reference to additional information on opposite side of the tag.)
C. CNH Part Number - (Request this part number from you Service Parts Dealer to obtain this DO NOT OPERATE
tag.)
D. DO NOT OPERATE - (Warning!)
E. REASON - (Area for describing malfunction or service required before operation.)
F. Signed by - (Signature area - to be signed by the person validating the reason for installation of the tag.)
48153338 04/04/2018
8
INTRODUCTION
Torque - Minimum tightening torques for normal assembly
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
METRIC NON-FLANGED HARDWARE
NOM.
SIZE
CLASS 8.8 BOLT and
CLASS 8 NUT
PLATED
UNPLATED
W/ZnCr
M4
M5
M6
M8
2.2 N·m (19 lb
in)
4.5 N·m (40 lb
in)
7.5 N·m (66 lb
in)
18 N·m (163 lb
in)
M10
37 N·m (27 lb ft)
M12
64 N·m (47 lb ft)
M16
M20
M24
158 N·m (116 lb
ft)
319 N·m (235 lb
ft)
551 N·m (410 lb
ft)
CLASS 10.9 BOLT and
CLASS 10 NUT
PLATED
UNPLATED
W/ZnCr
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
2.9 N·m (26 lb
2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb
2 N·m (18 lb in)
in)
in)
in)
in)
5.8 N·m (51 lb
5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb
4 N·m (36 lb in)
in)
in)
in)
in)
10 N·m (89 lb
11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
in)
in)
in)
in)
in)
25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
in)
in)
in)
in)
in)
70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
49 N·m (36 lb
52 N·m (38 lb ft)
ft)
ft)
ft)
ft)
121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
85 N·m (63 lb
91 N·m (67 lb ft)
ft)
ft)
ft)
ft)
210 N·m
225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb
(155 lb ft)
ft)
ft)
ft)
ft)
425 N·m
440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb
(313 lb ft)
ft)
ft)
ft)
ft)
735 N·m
1016 N·m
762 N·m (560 lb
501 N·m (370 lb 693 N·m (510 lb
(500 lb ft)
(750 lb ft)
ft)
ft)
ft)
NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.
48153338 04/04/2018
9
INTRODUCTION
METRIC FLANGED HARDWARE
NOM.
SIZE
CLASS 8.8 BOLT and
CLASS 8 NUT
UNPLATED
M4
M5
M6
M8
M10
M12
M16
M20
M24
PLATED
W/ZnCr
CLASS 10.9 BOLT and
CLASS 10 NUT
UNPLATED
LOCKNUT
CL.8
W/CL8.8
BOLT
LOCKNUT
CL.10
W/CL10.9
BOLT
PLATED
W/ZnCr
2.4 N·m (21 lb
in)
4.9 N·m (43 lb
in)
8.3 N·m (73 lb
in)
20 N·m (179 lb
in)
3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
in)
in)
in)
in)
in)
6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
in)
in)
in)
in)
in)
11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
in)
in)
in)
in)
in)
27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
in)
in)
in)
in)
in)
77 N·m (56 lb
54 N·m (40 lb
37 N·m (27 lb ft) 53 N·m (39 lb ft)
57 N·m (42 lb ft)
40 N·m (30 lb ft)
ft)
ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
63 N·m (47 lb ft) 91 N·m (67 lb ft)
70 N·m (52 lb ft)
ft)
ft)
ft)
174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb
ft)
ft)
ft)
ft)
ft)
ft)
350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb
ft)
ft)
ft)
ft)
ft)
ft)
1118 N·m
607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb
552 N·m (407 lb
(824 lb ft)
ft)
ft)
ft)
ft)
IDENTIFICATION
Metric Hex head and carriage bolts, classes 5.6 and up
20083680
1
1. Manufacturer's Identification
2. Property Class
Metric Hex nuts and locknuts, classes 05 and up
20083681
2
48153338 04/04/2018
10
INTRODUCTION
1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class
10 properties, and marks 120° apart indicate Class 8.
INCH NON-FLANGED HARDWARE
NOMINAL
SIZE
SAE GRADE 5 BOLT
and NUT
UNPLATED
or
PLATED
SILVER
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
SAE GRADE 8 BOLT
and NUT
UNPLATED
PLATED
W/ZnCr
or PLATED
GOLD
SILVER
LOCKNUT
GrB W/ Gr5
BOLT
LOCKNUT
GrC W/ Gr8
BOLT
PLATED
W/ZnCr
GOLD
12 N·m
16 N·m
12.2 N·m (109 lb
8 N·m (71 lb 11 N·m (97 lb
8.5 N·m (75 lb in)
(106 lb in)
(142 lb in)
in)
in)
in)
17 N·m
23 N·m
24 N·m
32 N·m
17.5 N·m (155 lb 25 N·m (220 lb
(150 lb in)
(204 lb in)
(212 lb in)
(283 lb in)
in)
in)
40 N·m
30 N·m (22 lb
43 N·m (31 lb 57 N·m (42 lb
31 N·m (23 lb ft) 44 N·m (33 lb ft)
(30 lb ft)
ft)
ft)
ft)
65 N·m
48 N·m (36 lb
68 N·m (50 lb 91 N·m (67 lb
50 N·m (37 lb ft) 71 N·m (53 lb ft)
(48 lb ft)
ft)
ft)
ft)
98 N·m
104 N·m
139 N·m
108 N·m (80 lb
74 N·m (54 lb
76 N·m (56 lb ft)
(73 lb ft)
(77 lb ft)
(103 lb ft)
ft)
ft)
107 N·m
142 N·m
150 N·m
201 N·m
156 N·m (115 lb
111 N·m (82 lb ft)
(79 lb ft)
(105 lb ft)
(111 lb ft)
(148 lb ft)
ft)
147 N·m
196 N·m
208 N·m
277 N·m
153 N·m (113 lb 215 N·m (159 lb
(108 lb ft)
(145 lb ft)
(153 lb ft)
(204 lb ft)
ft)
ft)
261 N·m
348 N·m
369 N·m
491 N·m
271 N·m (200 lb 383 N·m (282 lb
(193 lb ft)
(257 lb ft)
(272 lb ft)
(362 lb ft)
ft)
ft)
420 N·m
561 N·m
594 N·m
791 N·m
437 N·m (323 lb 617 N·m (455 lb
(310 lb ft)
(413 lb ft)
(438 lb ft)
(584 lb ft)
ft)
ft)
630 N·m
841 N·m
890 N·m
1187 N·m
654 N·m (483 lb 924 N·m (681 lb
(465 lb ft)
(620 lb ft)
(656 lb ft)
(875 lb ft)
ft)
ft)
NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.
48153338 04/04/2018
11
INTRODUCTION
INCH FLANGED HARDWARE
NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL
NUT
NUT
SIZE
PLATED
UNPLATED
PLATED
UNPLATED
W/ZnCr
or PLATED
W/ZnCr
or PLATED
GOLD
SILVER
GOLD
SILVER
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
LOCKNUT
GrF W/ Gr5
BOLT
12 N·m (106 lb
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb
8 N·m (71 lb in)
in)
in)
in)
in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb
24 N·m (212 lb
in)
in)
in)
in)
in)
in)
33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft)
ft)
ft)
ft)
53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft)
ft)
ft)
ft)
153 N·m
104 N·m (77 lb
81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb
74 N·m (55 lb ft)
(113 lb ft)
ft)
ft)
ft)
ft)
156 N·m
165 N·m
221 N·m
157 N·m (116 lb
117 N·m (86 lb
106 N·m (78 lb ft)
(115 lb ft)
(122 lb ft)
(163 lb ft)
ft)
ft)
216
N·m
228
N·m
304
N·m
162 N·m (119 lb
147 N·m (108 lb 207 N·m (153 lb
(159 lb ft)
(168 lb ft)
(225 lb ft)
ft)
ft)
ft)
383 N·m
405 N·m
541 N·m
287 N·m (212 lb
261 N·m (193 lb 369 N·m (272 lb
(282 lb ft)
(299 lb ft)
(399 lb ft)
ft)
ft)
ft)
617 N·m
653 N·m
871 N·m
462 N·m (341 lb
421 N·m (311 lb 594 N·m (438 lb
(455 lb ft)
(482 lb ft)
(642 lb ft)
ft)
ft)
ft)
925 N·m
979 N·m
1305 N·m
693 N·m (512 lb
631 N·m (465 lb 890 N·m (656 lb
(682 lb ft)
(722 lb ft)
(963 lb ft)
ft)
ft)
ft)
9 N·m (80 lb in)
IDENTIFICATION
Inch Bolts and free-spinning nuts
20083682
3
Grade Marking Examples
1
2
3
LOCKNUT
GrG W/ Gr8
BOLT
Grade 2 - No Marks
Grade 5 - Three Marks
Grade 8 - Five Marks
SAE Grade Identification
4
Grade 2 Nut - No Marks
5
Grade 5 Nut - Marks 120° Apart
6
Grade 8 Nut - Marks 60° Apart
48153338 04/04/2018
12
INTRODUCTION
Inch Lock Nuts, All Metal (Three optional methods)
20090268
4
Grade Identification
Grade
Grade A
Grade B
Grade C
Corner Marking Method (1)
No Notches
One Circumferential Notch
Two Circumferential Notches
Flats Marking Method (2)
No Mark
Letter B
Letter C
48153338 04/04/2018
13
Clock Marking Method (3)
No Marks
Three Marks
Six Marks
INTRODUCTION
Torque - Standard torque data for hydraulics
650M Long Track (LT) - Tier 4B (final) [NHC100263 - ]
650M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NHC100263 - ]
NA
NA
NOTICE: Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with adequate fatigue resistance. Too much torque on a hydraulic connection can lead to leakage or failure.
NOTICE: There are several different kinds of parallel thread ports, including those using metric threads, inch threads,
and British Standard Pipe Parallel (BSPP) threads. None of these port systems are interchangeable, and using the
wrong connector in a port will not provide an adequate seal, even if it is possible to install the part.
NOTE: Hand install and hand tighten all connections before using tools to set the torque. This will reduce the possibility of thread damage.
Torques for Metric O-Ring Boss (ORB) stud ends and port connections
Metric
S-Series (Heavy Duty)
L-Series (Light Duty)
Thread
Ferrous
Non-Ferrous
Ferrous
Non-Ferrous
M8x1
10.5 N·m (7.7 lb ft)
6.3 N·m (4.6 lb ft)
8.5 N·m (6.3 lb ft)
5 N·m (3.7 lb ft)
M10x1
21 N·m (15.5 lb ft)
12.5 N·m (9.2 lb ft)
15.5 N·m (11.4 lb ft)
9.3 N·m (6.9 lb ft)
M12x1.5
37 N·m (27.3 lb ft)
22 N·m (16.2 lb ft)
27 N·m (19.9 lb ft)
16 N·m (11.8 lb ft)
M14x1.5
47 N·m (34.7 lb ft)
28 N·m (20.7 lb ft)
37 N·m (27.3 lb ft)
22 N·m (16.2 lb ft)
M16x1.5
58 N·m (42.8 lb ft)
35 N·m (25.8 lb ft)
42 N·m (31.0 lb ft)
25 N·m (18.4 lb ft)
M18x1.5
74 N·m (54.6 lb ft)
44 N·m (32.5 lb ft)
47 N·m (34.7 lb ft)
28 N·m (20.7 lb ft)
M22x1.5
105 N·m (77.4 lb ft)
63 N·m (46.5 lb ft)
63 N·m (46.5 lb ft)
38 N·m (28.0 lb ft)
M27x2
178 N·m (131.3 lb ft)
107 N·m (78.9 lb ft)
105 N·m (77.4 lb ft)
63 N·m (46.5 lb ft)
M30x2
225 N·m (166.0 lb ft)
135 N·m (99.6 lb ft)
136 N·m (100.3 lb ft)
82 N·m (60.5 lb ft)
M33x2
325 N·m (239.7 lb ft)
195 N·m (143.8 lb ft)
168 N·m (123.9 lb ft)
101 N·m (74.5 lb ft)
M42x2
345 N·m (254.5 lb ft)
207 N·m (152.7 lb ft)
220 N·m (162.3 lb ft)
132 N·m (97.4 lb ft)
M48x2
440 N·m (324.5 lb ft)
264 N·m (194.7 lb ft)
273 N·m (201.4 lb ft)
164 N·m (121.0 lb ft)
M60x2
525 N·m (387.2 lb ft)
315 N·m (232.3 lb ft)
330 N·m (243.4 lb ft)
198 N·m (146.0 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.
Torques for Metric O-Ring Boss (ORB) port plugs
Metric
Ferrous
Thread
Internal Hex
External Hex
M8x1
8.5 N·m (6.3 lb ft)
10.5 N·m (7.7 lb ft)
M10x1
16 N·m (11.8 lb ft)
21 N·m (15.5 lb ft)
M12x1.5
23 N·m (17.0 lb ft)
37 N·m (27.3 lb ft)
M14x1.5
47 N·m (34.7 lb ft)
M16x1.5
58 N·m (42.8 lb ft)
M18x1.5
74 N·m (54.6 lb ft)
M22x1.5
105 N·m (77.4 lb ft)
M27x2
178 N·m (131.3 lb ft)
M30x2
225 N·m (166.0 lb ft)
M33x2
325 N·m (239.7 lb ft)
M42x2
345 N·m (254.5 lb ft)
M48x2
440 N·m (324.5 lb ft)
M60x2
525 N·m (387.2 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.
48153338 04/04/2018
14
Non-Ferrous
6.3 N·m (4.6 lb ft)
12.5 N·m (9.2 lb ft)
22 N·m (16.2 lb ft)
28 N·m (20.7 lb ft)
35 N·m (25.8 lb ft)
44 N·m (32.5 lb ft)
63 N·m (46.5 lb ft)
107 N·m (78.9 lb ft)
135 N·m (99.6 lb ft)
195 N·m (143.8 lb ft)
207 N·m (152.7 lb ft)
264 N·m (194.7 lb ft)
315 N·m (232.3 lb ft)