Northern Ridge 9058629 3 in. Front and 2 in. Rear Lift Kit for 2005-2021 Toyota Tacoma Owner's Manual

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3 IN. FRONT AND
REAR SPACER
LIFT KIT
FOR JEEP WRANGLER JK 2007 - 2018
INSTRUCTION MANUAL
!
WARNING
READ AND UNDERSTAND THIS INSTRUCTION MANUAL
PRIOR TO USING THIS PRODUCT. FAILURE TO DO SO MAY
RESULT IN SERIOUS INJURY OR DEATH.
Keep this instruction manual for future reference.
©2022 Star Asia-USA, LLC
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The safety instructions provided in this manual are not intended to cover all possible conditions and practices
that may occur when installing or using this product.
Always use common sense and pay particular attention to all DANGER, WARNING, CAUTION, and NOTICE
statements of this manual.
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
!
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
! WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
!
!
NOTICE
Addresses practices not related to personal injury.
CAUTION
This instruction manual is intended for your benefit. Please read and follow the safety and installation steps described herein to ensure your safety and satisfaction. The contents of this instruction
manual are based upon the latest product information available at the time of publication. The manufacturer reserves
the right to make product changes at any time without notice.
NOTICE
UNPACKING & INSPECTION
When unpacking, please inspect the product carefully to ensure the product is intact and undamaged. If any parts are
missing or broken, please call 1-800-386-0191 as soon as possible.
Do not use this product if damaged during shipment, handling, or after misuse.
! WARNING Do not use the product until the parts have been replaced or the fault rectified. Failure to do so
may result in serious personal injury or property damage.
Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the contents
are included.
Package contents :
Item
Description
Qty
Item
①
Front Lifting Spacer
2
⑦
②
Rear Lifting Spacer
2
③
Front Shock Bracket
④
Qty
Item
Bolt, 1/4”-20 x 1”
4
⑬
Bolt, M10-1.5 x 80
4
⑧
Nut, 1/4”-20
4
⑭
Bolt, 1/2”-13 x 2-3/4”
2
2
⑨
Washer, 1/4”
8
⑮
Bolt, M12-1.75 x 65
2
Rear Shock Bracket
2
⑩
Bolt, 5/16”-18 x 3/4”
2
⑯
Nut, M12-1.75
2
⑤
Brake Line Extender
4
⑪
Nut, 5/16”-18
2
⑰
Lockwasher, M12
2
⑥
Rear Spacer Washer
2
⑫
Washer, 5/16”
4
⑱
Washer, M12
2
①
②
③
⑩
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⑪
⑫
Description
④
⑤
⑬
⑥
⑭
Description
⑦
⑮
⑯
Qty
⑧
⑰
⑨
⑱
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GENERAL SAFETY RULES
READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to follow the warnings and
! WARNING instructions may result in electric shock, serious injury and/or DEATH.
Save this instruction manual for future reference.
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WORK AREA SAFETY
Operate in a safe work environment. Keep your work
properly maintained and in good operating condition.
area clean, well-lit and free of distractions. Place
•
Never exceed the lift rating of the lifting device or the
lights so you are not working in a shadow.
jack stands.
Always ensure the vehicle is on a solid, level work
•
Always set the vehicle onto jack stands and remove
surface such as concrete or asphalt that does not
the lifting device from under the vehicle before getting
have an incline.
under the vehicle.
Shift the vehicle with automatic transmission to park
•
If working alone, always arrange to have someone
or to low gear, if it has a standard transmission, and
check on you at pre-arranged, regular intervals.
apply the parking brake.
•
Do not allow children to play around or under a
Always use wheel chocks when lifting a vehicle.
vehicle that has been lifted.
Use only lifting devices and jack stands that are
PERSONAL SAFETY
Wear Personal Protective Equipment (PPE) approved
environment to avoid personal injury or damage to the
by the American National Standards Institute (ANSI)
equipment or vehicle.
or the Canadian Standards Association (CSA).
•
Do not operate any equipment or vehicle when tired or
Always wear impact safety goggles that provide front
under the influence of drugs, alcohol, or medications.
and side protection for the eyes. Eye protection equip- •
Avoid wearing clothes or jewelry that can become
ment should comply with ANSI Z87.1 or CSA Z94.3-07
entangled with the moving parts of a tool. Keep long
standards based on the type of work performed.
hair covered and bound.
Wear protective clothing designed for the work
•
Do not overreach when installing. Proper footing
environment and equipment.
and balance enables better control in unexpected
Control the tool, personal movement and the work
situations.
SPECIFIC SAFETY PRECAUTIONS
!
WARNING
Regarding Installation:
•
Installation of this product by a certified professional mechanic or technician is highly recommended.
•
Read and understand all instructions before
installing this product.
•
Installation of this product requires professional
knowledge of post installation inspection along
with suspension system disassmbly and reassembly procedures.
•
Installation of this product requires working with
compressed coiled springs. Proper procedures
and tools are necessary for decompressing
and compressing coiled springs. Follow all
recommended safety procedures when working
!
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with compressed coil springs.
After installing a lift kit, it is advised that the
vehicle have a professional wheel alignment.
Lifted vehicles require headlight realignment.
Check and adjust the headlight aim after
installation.
Do not add, alter, mix with other brands, or
fabricate the parts in this kit or the factory parts on
the vehicle to increase the height intended from
this kit.
Improper installation may result in reduced vehicle
suspension integrity and unsafe vehicle operation
which may result in serious injury or death.
WARNING
Regarding Vehicle Operation:
•
Increasing the height of a vehicle’s suspension will
change the center of gravity which may result in an
increased possibility for the vehicle to overturn or
roll when driving.
•
Installing a roll bar or roll cage is highly
recommended.
•
Seatbelts and shoulder harnesses should be worn
by all occupants at all times when operating the
vehicle.
•
Exercise caution while operating the vehicle and
avoid situations where the vehicle may overturn
or roll, such as sharp cornering or turning on an
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incline. Failure to drive safely may result in serious
injury or death.
Braking performance and capability will be reduced
when larger or heavier tires are used.
Ongoing maintenance is required. Periodically
inspect and provide maintenance to your altered
suspension system.
Raised and altered vehicles may have blind spots
that were not present before modification. Adjust
your driving behavior to accommodate people,
animals and objects in your path.
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YOUR LEGAL RESPONSIBILITIES
Modifications to a vehicle, including lifting or leveling may be subject to inspection and/or
regulation. There may be limited information online regarding Lift Laws. Before installing this
product, be sure to check with your state or provincial motor vehicle safety department to ensure your vehicle is
street legal.
NOTICE
In Canada:
Check government ordinances before you modify your vehicle. Lifting or leveling a vehicle must abide by SAAQ
regulations and you must submit an application for a modified vehicle to obtain a certificate of inspection.
Before lifting/leveling find out if the modification is allowed. Information may be found here:
•
Modify Your Car (PDF, 377.4 kb)
https://saaq.gouv.qc.ca/fileadmin/documents/publications/modify-your-vehicle.pdf
•
Les véhicules modifiés ou de fabrication artisanale (PDF, 1.7 Mo)
https://saaq.gouv.qc.ca/fileadmin/documents/publications/vehicules-modifies-fabrication-artisanale.pdf
After you have completed modifications, you are required to make an appointment for inspection and obtain a modified vehicle record. Keep a copy of the certificate of inspection in the vehicle and present it to officials upon request.
NOTICE
In addition to ensuring your vehicle is street legal, vehicle modifications may change affect your
insurance coverage. Contact your insurance provider to ensure your coverage will remain valid.
Modifications made to your vehicle suspension may void any vehicle suspension or powertrain
warranties provided by the dealer or manufacturer. Check with your dealer or vehicle manufacturer prior to making any modifications.
NOTICE
INSTALLATION
FRONT LIFT INSTALLATION
Installation is best performed using a two-post vehicle
lift with safety jacks. Use a jack if a vehicle lift is not
available.
1. Park the vehicle on a clean FLAT surface such as
a concrete or asphalt surface.
2. Set the steering wheel so that the wheels are
straight.
3. Engage the parking brake, then chock the rear
wheels for safety.
4. Disconnect power at the ground terminal on the
battery.
5. Raise the front of the vehicle using a jack and
place jack stands under the frame of the vehicle
behind the front wheels.
6. Carefully lower the vehicle onto the jack stands.
7. Use a lug wrench or impact wrench with an
inmpact socket to remove the front wheels/tires.
8. Remove the sway bar from the lower control arm
and retain all hardware.
9. Remove the bracket that holds the brake line
against the frame and retain all hardware.
10. Remove the lower shock bolt and retain all
hardware. It may be necessary to use a jack and
apply slight upward pressure on the lower control
arm to relieve pressure on the shock absorber
and to prevent the control arm from dropping
when the the bolt is removed.
11. Release the slight upward pressure on the jack
and remove the jack from under the control arm.
12. Push the lower control arm down and remove the
coil spring and spring isolator.
13. Install one of the Front Lifting Spacers ① onto the
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upper coil mount, then place the spring isolator
onto the upper coil mount.
14. Reinstall the coil spring. Note: it may be necessary to compress the spring. Use a pair of coil
spring compressors while following the coil spring
compressor safety guidelines and instructions.
15. Once the coil spring is installed, rotate the spring
until the end of the spring sits against the spring
stop.
16. Use one of the Brake Line Extenders ⑤ and use
the retained hardware to mount the extender to
the frame.Leave the bolt loose.
17. Use one Washer ⑨ under the head of a 1/4”-20 x
1” Bolt ⑦, and mount the brake line to the Brake
Line Extender using another Washer ⑨ under the
1/4”-20 Nut ⑧.
18. Tighten the bolts on the Brake Line Extender to
the vehicle manufacturer’s recommended torque.
19. Install the Front Shock Bracket ③ onto the lower
control arm using one Washer ⑫ under the head
of a 5/16”-18 x 3/4” Bolt ⑩ and another Washer
⑫ under a 5/16”-18 Nut ⑪. Tighten the bolt and
nut to 160 inch-pounds.
20. Use the M12-1.75 x 65mm Bolt ⑮ with a
Lockwasher ⑰ and Wahser ⑱ under a nut to
secure the Front Shock Bracket ③ to the lower
control arm. Tighten to 60 foot-pounds.
21. Install the shock onto the Front Shock Bracket ③
using the retained hardware. Once again, it may
be necessary to use a jack to apply slight upward
pressure on the lower control arm. Be sure not
to over extend the jack and lift the vehicle off the
jack stand. Tighten the bolt to the vehicle manufacturer’s recommended torque.
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22. Repeat steps 8 through 22 for the other side.
Re-install the wheels/tires and tighten the lug nuts
to the manufacturer’s recommended torque.
23. Raise the Front of the vehicle using a jack and
remove the jack stands.
24. Lower the vehicle so that it is resting on the
ground, and remove the jack.
25. After the vehicle is on the ground, install the sway
bar links using the retained hardware.DO NOT
INSTALL THE SWAY BAR WHILE VEHICLE IS
STILL ON JACK STANDS: VEHICLE MUST BE
SITTING ON GROUND TO COMPLETE THIS
STEP.
26. Adjust the drag link to center the steering wheel
BEFORE the vehicle is driven. Failure to make
this adjustment may cause the traction control
computer to fail resulting in poor performance and
unsafe handling.
REAR LIFT INSTALLATION
Installation is best performed using a two-post vehicle
lift with safety jacks. Use a jack if a vehicle lift is not
available.
1. Park the vehicle on a clean FLAT surface such as
a concrete or asphalt surface.
2. Set the steering wheel so that the wheels are
straight.
3. Engage the parking brake, then chock the front
wheels for safety.
4. Disconnect power at the ground terminal on the
battery.
5. Raise the rear of the vehicle using a jack and
place jack stands under the frame of the vehicle
in front of the rear wheels.
6. Carefully lower the vehicle onto the jack stands.
7. Use a lug wrench or impact wrench with an
inmpact socket to remove the rear wheels/tires.
8. Remove the sway bar by removing the bolt and
nut from the lower end and retain all hardware.
9. Remove the bracket that holds the brake line
against the frame and retain all hardware.
10. Remove the lower shock bolt and retain all
hardware. It may be necessary to use a jack and
apply slight upward pressure at the center of the
axle to relieve pressure on the shock absorber
and to prevent the axle from dropping when the
the bolt is removed.
11. Remove the shock absorber from the vehicle by
removing the upper shock bolts.
12. Carefully lower the axle then remove the jack
from under the vehicle.
13. Remove the coil spring and coil spring isolator
and set them aside
14. Drop the Rear Spacer Washer ⑥ into the
recessed seat above spring coil pearch on the
frame.
15. Place a a 1/2”-13 x 2-3/4” Bolt ⑭ into the
protruding end of a Rear Lifting Spacer ②.
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16. Thread the bolt through the spring coil pearch and
into the nut on the Rear Spacer Washer.
17. Place the spring isolator onto the protruding end
of the Rear Lifting Spacer.
18. Reinstall the coil spring. Note: it may be necessary to compress the spring. Use a pair of coil
spring compressors while following the coil spring
compressor safety guidelines and instructions.
19. Once the coil spring is installed, rotate the spring
until the end of the spring sits against the spring
stop.
20. Use the Rear Shock Bracket ④ along with two
M10-1.5 x 80 Bolts ⑬ at the top of the shock
absorber and to install the shock onto the upper
shock mount.
21. Use a jack and apply slight upward pressure at
the center of the axle to align the hole on the
bottom the shock absorber to hole in the bottom
shock mount. Use the retained hardware and
secure in place.
22. Carefully lower the axle then remove the jack
from under the vehicle.
23. Use one of the Brake Line Extenders ⑤ and use
the retained hardware to mount the extender to
the frame.Leave the bolt loose.
24. Use one Washer ⑨ under the head of a 1/4”-20 x
1” Bolt ⑦, and mount the brake line to the Brake
Line Extender using another Washer ⑨ under the
1/4”-20 Nut ⑧.
25. Tighten the bolts on the Brake Line Extender to
the vehicle manufacturer’s recommended torque.
26. Repeat steps 8 through 25 for the other side.
27. Re-install the wheels/tires and tighten the lug nuts
to the manufacturer’s recommended torque.
28. Raise the rear of the vehicle using a jack and
remove the jack stands.
29. Lower the vehicle so that it is resting on the
ground, and remove the jack.
30. After the vehicle is on the ground, install the sway
bar links using the retained hardware.DO NOT
INSTALL THE SWAY BAR WHILE VEHICLE IS
STILL ON JACK STANDS: VEHICLE MUST BE
SITTING ON GROUND TO COMPLETE THIS
STEP.
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RECOMMENDED MAINTENANCE
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Before operating your vehicle, check that all fasteners
are tightened to the vehicle manufacturer’s recommended torque.
•
Test the brake system to ensure there are no leaks or
loss of pressure.
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After installation, operate the vehicle in an area
without traffic for five miles. Pay close attention to the
suspension system, vehicle handling, check for any
abnormal vibrations and listen for any strange noises.
If the vehicle has any abnormality, stop the vehicle
immediately then troubleshoot and fix the cause of
abnormality.
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Check and adjust the headlight aim after installation.
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Have your vehicle aligned to factory specifications
by a certified alignment center professional before
driving.
Check the clearance on all newly assembled parts
and on the vehicle.
Ensure any oversized tires will not rub while in
operation or when the steering wheel is turned to its
maximum positions, both left and right.
Check that all fasteners are tightened to the vehicle
manufacturer’s recommended torque after every 500
miles (800 km).
Have your vehicle suspension inspected by a professional mechanic after every 3000 miles (4800 km).
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NOTES
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90 DAY LIMITED WARRANTY
Star Asia-USA, LLC (hereinafter “seller”) warrants to the original purchaser only, that this product will be free from
defects in material or workmanship for a period of 90 days from date of purchase for home domestic use.
Warranty Performance
Warranty coverage is conditioned upon purchaser furnishing seller or its authorized service center with adequate
written proof of the original purchase date. Products returned, freight prepaid and insured, to our factory or to an
Authorized Service Center will be inspected and repaired or replaced, at seller’s option, free of charge if found
to be defective and subject to warranty. Defective parts not subject to normal wear and tear will be repaired or
replaced, at our option during the above stated warranty periods. In any event, reimbursement is limited to the
purchase price paid. Other than the postage and insurance requirement, no charge will be made for repairs or
replacements covered by this warranty. Under no circumstances shall the manufacturer bear any responsibility for
loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages, There are no
warranties which extend beyond the description of the face hereof.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse,
abuse, accidents, operation at other than recommended pressures or temperatures, improper storage of freight
damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty. Additional items not covered under warranty:
product failure caused by rain, excessive humidity, corrosive environments or other contaminants; cosmetic
defects that do not interfere with product’s functionality. This warranty shall not apply when: the product has been
used for commercial or rental purposes; defects in materials or workmanship or damages result from repairs or
alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; this
damage is due to abuse, improper maintenance, neglect or accident; or the damage is due to use of the product
after partial failure or use with improper accessories. Warranty does not apply to accessory items. Seller will not
be liable for: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
persons other than a Star Asia-USA, LLC Authorized Service Center. The use of other than genuine Star AsiaUSA, LLC repair parts will void warranty.
Warranty Disclaimers
NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO
THIS PRODUCT, ANY IMPLIED WARRANTIES OF SELLER REGARDING THIS PRODUCT INCLUDING BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, ARE EXCLUDED. BUYER’S OR USER’S REMEDIES ARE SOLELY AND EXCLUSIVELY
AS STATED ABOVE. STAR ASIA-USA, LLC SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF
A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
SELLER’S LIABILITY EXCEED THE PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE CLAIM OR
LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE
EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.
Limitations on Warranty Disclaimers
Any implied warranties shall be limited in duration to 90 days from the date of purchase. In some states of
the U.S.A. and in some provinces of Canada there is no limitation for how long an implied warranty is valid,
so the aforementioned limitation may not apply to you. In no event shall a seller be liable for any incidental or
consequential damages (including but not limited to liability for loss of profits) arising from the sale or use of this
product. In some states of the U.S.A. and in some provinces of Canada the exclusion or limitation of incidental or
consequential damages is not allowed, so that aforementioned limitation or exclusion may not apply to you.
This Limited warranty gives you specific legal rights, and you may also have other rights which vary from state to
state in the U.S.A., Canada and the Commonwealth of Puerto Rico. For warranty coverage within other countries,
contact your local star Asia-USA, LLC dealer or importer.
Distributed by Star Asia-USA, LLC
P.O. Box 58399, Renton, WA 98058
Consumer Service: 800-386-0191
e-mail: [email protected]
©2022 Star Asia-USA, LLC