WilTec 62600 Operation Manual
The WilTec 62600 is a solar-powered, self-darkening welding helmet designed for various welding applications. This helmet automatically darkens the lens when you start welding with a reaction time of 1/30,000 seconds. It also provides continuous UV/IR protection, regardless of the selected shade. The helmet comes equipped with adjustable headband settings and provides a wide viewing area. It is suitable for most welding processes such as SMAW, MAG, TIG, and MIG with adjustable darkening levels from DIN 9 to 13.
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Operation Manual Automatic Welding Helmet 62600, 62602 Illustration similar, may vary depending on model Read and follow the operating instructions and safety information before using for the first time. Technical changes reserved! Due to further developments, illustrations, functioning steps and technical data can differ insignificantly. Updating the documentation If you have suggestions for improvement or have found any irregularities, please contact us. The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights reserved. The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown. Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided. If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you. Send an e-mail to: [email protected] or use our contact form: https://www.wiltec.de/contacts/ The most recent version of this manual in various languages can be found in our online shop via: https://www.wiltec.de/docsearch Our postal address is: WilTec Wildanger Technik GmbH Königsbenden 12 52249 Eschweiler Germany Do you wish to pick goods up? Our pick-up address is: WilTec Wildanger Technik GmbH Königsbenden 28 52249 Eschweiler Germany To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously or placing your order via the webshop. E-mail: [email protected] Tel:+49 2403 55592-0 Fax: +49 2403 55592-15 To return orders for exchange, repair or for other purposes, please use the following address. Attention! To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods. Returns Department WilTec Wildanger Technik GmbH Königsbenden 28 52249 Eschweiler E-mail: [email protected] Tel:+49 2403 55592-0 Fax: +49 2403 55592-15 © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 2 06 2021-1 Introduction Thank you for purchasing this quality product. To minimize the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instructions carefully and make sure you have understood its content. Keep these operation instructions safe. The solar-powered, self-darkening welding helmet is suitable for most welding applications. The 1⁄30,000 s switching time of this helmet automatically darkens the lens as soon as you start welding. No matter what shade the filter is set to, UV/IR protection is always present. Safety instructions Caution! • • • • • • • • • • • • • • • • It is your responsibility to protect yourself and others from the hazards of welding. Never weld without eye protection. Always work with the correct work protection material. Not suitable for laser and oxyacetylene welding! The welding helmet does not protect against explosive or corrosive media. The welding helmet does not protect against heavy force, including cut-off grinders. Never place this helmet on a hot surface, as this may damage the filter. This welding helmet meets most safety standards for safe welding. Only trained welders should use this product. Safe use of this product requires proper safety training. Do not use it without protective shields or filters. Do not use if any part of the helmet is cracked or broken. Only use it in normal temperatures. Caution! Do not weld with this helmet when working in direct sunlight, this may cause the glare control to malfunction. Caution! When you stop using the welding helmet, put it away so that the field of vision is protected from dust, dirt, moisture and water. Turn the light/dark adjustment knob to “L.” You must not carry out laser welding with this welding helmet. Do not dismantle or attempt to repair the filter! The filter is not protected against impacts, blows, etc. Do not use the helmet as “safety goggles” during flexing or cut-off grinding or any work other than welding. The welding helmet does not protect against explosive or flammable gases! Do not make any modifications to the helmet, this can lead to serious injuries! Do not immerse the filter or complete helmet in water! Do not use aggressive cleaning agents to clean the filter. © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 3 06 2021-1 Technical data Viewing area (㎜) 93 × 42 Filter insert size (㎜) 110 × 90 × 9 Headband settings (㎜) ca. 90–120 (depth) ca. 140 × 170–220 (width) Material PP (flame-retardant) Protection levels (adjustable on helmet) 9/10/11/12/13/grinding level Reaction time light/dark (s) 1⁄ Reaction time dark/light (s) 0.1–0.8 Operating temperature (℃) -10–+65 Optical class 1 Light diffusion 1 Light transmission variation (homogeneity) 1 Angular dependence of light transmission 2 Darkening rate DIN 9-13 continuously adjustable on the exterior 10,000 Operation Adjusting the headband 1. Adjust the diameter of the headband with the knob on the back. The knob is locked until pushed in. After unlocking, turn the knob clockwise to tighten the headgear and anticlockwise to loosen the headgear. 2. Adjust the height by snapping the pin into the hole to secure it in place. 3. To adjust the angle of vision, loosen the knob on each side of the helmet and adjust the angle screw to the desired tilt position (5 steps as standard and positioned in the centre). Once the desired angle is reached, tighten the knobs until they are snug. The helmet should still flip up but not slide down when used for welding. 4. To adjust the distance between the user’s face and the ADF, loosen the knobs on both sides of the helmet until the headband moves freely back and forth and position the headband as desired in one of the 3 slots (the headband is positioned in the centre by default). This should be done one after the other and both sides should be in the same position to ensure proper functioning of the self-darkening filter. © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 4 06 2021-1 Darkening control Darkening colours on this model are available from DIN 9 to DIN 13. The user should set the colour condition in suitable welding current levels in different applications. Arc current (A) Welding process 1.5 6 10 15 30 40 60 70 100 125 150 175 200 225 250 300 350 400 450 500 600 SMAW MAG TIG MIG MIG PAC PAW Notes 8 9 8 10 10 9 8 9 10 9 10 9 4 5 6 7 8 9 SMAW – covered electrodes MAG – metal arc welding TIG – gas/tungsten arc welding MIG (heavy) – MIG with heavy metals 11 12 13 14 11 12 13 14 11 12 13 10 11 12 13 14 11 12 13 14 10 11 12 13 10 11 12 MIG (light) – MIG with light metals PAC – plasma cutting PAW – micro-plasma arc welding Sensitivity control Sensitivity is fully automatic and cannot be adjusted. Delay control When welding is stopped, the viewing window automatically changes from dark to light, but with a preset delay to compensate. The delay time is fully automatic from MIN (0.25 s) to MAX (0.45 s). Maintenance Replacing the outer screen Replace the outer screen if it is damaged (cracked, scratched, holed or dirty). Remove the old screen by pressing two locking switches on the bottom of the holding frame and pulling out the frame and filter. Take out the old screen and remove the protective film before fitting the new one. Replacing the inner screen Replace the inner screen if it is damaged (cracked, scratched, perforated or dirty). Place your thumb in the recess and bend the inner cover screen upwards until it comes off one edge. Then remove the protective film before fitting the new screen. Cleaning and maintenance Keep the sensors, solar cell, and filter lens clean. Clean the filter cartridge and helmet shell with soapy water and a soft cloth. Do not use solvents, abrasive cleaners, or alcohol. Switch the product to grinding mode and store it in a clean, dry place. Storage The welding helmet may only be stored in well-ventilated, dry rooms. Here, the filter unit should be protected from direct sunlight and dirt, moisture and water. The helmet must also not be compressed or squashed. © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 5 06 2021-1 Troubleshooting Problem Difficulty seeing visual protection. through Possible cause the 1. Visual protection dirty. 2. Filter lens dirty. Suggested solution 1. Clean or replace the safety guard. 2. Clean the filter lens. The filter does not darken when 1. Grinding or cutting mode 1. Set colour tone from 9 to 13. the arc is hit. selected 2. Sensors or solar panel blocked 2. Make sure that sensors or solar panel are exposed to the welding arc without blocking. 3. Sensitivity set to “low” 3. Adjust the sensitivity to the desired level. 4. Low voltage lithium battery 4. Replace with a new lithium battery when the indicator turns red. The filter darkens without arcing. Sensitivity set to “high” Adjust the sensitivity to the desired level. The filter remains dark after Delay to “max” welding. Set the delay to the desired level. 1 LCD 2 Sensitivity controller 3 Lithium battery 4 Delay time rotary knob 5 Solar cells 6 UV/IR-Filter 7 Arc sensor 8 Darkening control knob © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 6 06 2021-1 1 Helmet body 2 Headband height adjustable strap 3 Control for setting the Headband distance 4 Control for setting the Headgear angle 5 Setting the darkening 6 External protective screen 7 Solar module 8 Filter element 9 Insert holder 10 LCD Important note: The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instruction manual requires the written permission of the WilTec Wildanger Technik GmbH. © by WilTec Wildanger Technik GmbH http://www.WilTec.de http://www.aoyue.eu http://www.teichtip.de Item 62600, 62602 Page 7 06 2021-1
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Key Features
- Solar-powered
- Self-darkening
- Adjustable Shade (DIN 9-13)
- UV/IR Protection
- Fast Reaction Time
- Adjustable Headband
- Wide Viewing Area
- Grinding Mode