Nailor 37SW Manual
The Nailor 37SW is a hot water coil section designed for use with Nailor's 37S series terminal unit. It features a coil section installed on the unit discharge with an insulated casing for increased thermal efficiency. The coil is constructed with 1/2" (13) copper tubes and aluminum ripple fins. It also offers top and bottom access panels for inspection and coil cleaning, and a flanged outlet duct connection. This device is suitable for a range of applications where a hot water coil is required for heating and cooling systems.
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LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR SERIES FLOW • CONSTANT OR VARIABLE VOLUME MODELS: 37S, 37SW AND 37SE • UNIT SIZES 1 – 3 DESCRIPTION: • Only 11" (279) high. • 20 ga. (1.0) galvanized steel construction. • 16 ga. (1.6) galvanized steel inclined blade damper. 45° rotation. CW to close. • Multi-point averaging Diamond Flow sensor. • Access panels top and bottom. • 1/2" (13) dual density insulation, exposed edges coated to prevent air erosion. Meets requirements of NFPA 90A and UL 181. • Single point electrical and/or pneumatic main air connection. • Discharge opening for flanged duct connection. • Full primary air valve low voltage NEMA 1 type enclosure for factory mounted DDC and analog electronic controls. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. Model 37S and Basic Unit OPTIONS: q Filter frame and 1" (25) disposable filter. q Toggle disconnect MULTI-POINT FLOW SENSOR 2" (51) Enclosure. Voltage Enclosure (see submittal FN3). q Special features ___________________. PROJECT: ENGINEER: CONTRACTOR: W FAN PRIMARY DIA. = NOM. – 1/8" (3) AIR DW 8" (203) 5 4/5" (147) DRIVESHAFT 14" (356) 10" (254) OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE 5" (127) OPTIONAL PRIMARY AIR VALVE CONTROLS ENCLOSURE 5 1/2" (140) 2" (51) 15" (381) 6 3/4" (171) HINGED FAN CONTROLS ENCLOSURE 11" (279) Dimensional Data Unit Size Inlet Size W L Induced Air Inlet IW x IH Outlet Discharge DW x DH Filter Size 1 4, 5, 6, 8 (102, 127, 152, 203) 19 (483) 36 (914) 6x8 (152 x 203) 10 3/8 x 6 7/8 (264 x 175) 8 x 10 (203 x 254) 2 ­6, 8, 10 (152, 203, 254) 26 1/2 (673) 40 1/4 (1022) 15 3/4 x 8 (400 x 203) 11 3/8 x 6 7/8 (289 x 175) 18 x 10 (457 x 254) 3 ­6, 8, 10 (152, 203, 254) 26 1/2 (673) 40 1/4 (1022) 15 3/4 x 8 (400 x 203) 12 3/8 x 6 7/8 (314 x 175) 18 x 10 (457 x 254) EPIC ECM Motor FLA PSC Motor FLA Unit Size Motor HP 120V 208V 240V 277V Motor HP 120V 208V 240V 277V 1 1.9 1.3 1.3 1.3 — — — — — * 2 3.3 2.2 2.2 2.2 1/6 4.8 1.8 1.8 1.5 * 3 6.9 4.7 4.4 4.4 1/4 5.3 3.6 3.6 1.8 * location. SCHEDULE TYPE: DH Electrical Data q FN2 90° Line Voltage q FN3 Remote Line OPTIONAL INDUCED AIR INLET FILTER INDUCED AIR switch. q Steri-liner. q Fiber-free liner. q Solid metal liner. q Perforated metal liner. q Fan unit fusing. q Hanger brackets. q Left-hand controls L IW IH MOTOR OPTIONS: q Energy efficient PSC fan motor with overload protection. Solid state fan speed controller with minimum voltage stop. q Ultra-high efficiency ECM fan motor. EPIC fan volume controller. 6 1/4" (159) EPIC ECM is a variable horsepower motor. *­ The Refer to Selectworks schedule for actual power consumption. FLA = Full load amperage. All motors are single phase/60 Hz. Page 1 of 2. For heat options; see page 2. Dimensions are in inches (mm). DATE B SERIES 8 - 13 - 19 3700 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. SUPERSEDES DRAWING NO. 8 - 3 - 17 37S-1 LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR • HEAT ACCESSORIES SERIES FLOW • CONSTANT OR VARIABLE VOLUME MODELS: 37SW AND 37SE • UNIT SIZES 1 – 3 11" (279) 12" (305) q Hot Water Coil Section Model 37SW Standard Features: • Coil section installed on unit discharge. • Coil (and header on multi-circuit units) is installed in insulated casing for increased thermal efficiency. • 1/2" (13) copper tubes. • Aluminum ripple fins. • Sweat connections: One row 1/2" (13) O. D. male solder. Two and three row 7/8" (22) O.D. male solder. • Top and bottom access panels for inspection and coil cleaning. • Flanged outlet duct connection. Coil Rows: q 1-Row q 2-Row q 3-Row Coil Hand Connections: 1 3/4" (44) HOT WATER COIL FAN E 3 5/8" (92) D COIL CONNECTION OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE (Looking in direction of airflow). q Right hand (illustrated). Standard. q Left hand. Optional. C 1 1/8" (29) 15" (381) 6 3/4" (171) Unit Size 1 2, 3 Outlet Duct Size CxD E 14 1/2 x 8 3/4 (368 x 222) 20 (508) 24 x 8 3/4 (610 x 222) 29 3/8 (746) q Electric Coil Section Model 37SE 11" (279) Standard Features: • Controls enclosure incorporates a hinged access door opening upstream that helps ensure NEC clearance requirements and reduces footprint. (FN2 90° design is standard). • Unique hinged heater design permits easy access, removal and replacement of heater element without disturbing ductwork. • Class A 80/20 Ni/Cr wire. • Coil installed on unit discharge. • Insulated coil element wrapper. • Automatic reset high limit cut-outs (one per element). • Single point electrical connection (except 600V). • Fan interlock relay or positive pressure airflow switch. • Flanged outlet duct connection. • Terminal unit with coil is ETL Listed as an assembly. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. Options: q Toggle disconnect switch (includes fan). q SCR control. q Door interlock disconnect switch. q 277V q _______________ . q Mercury contactors. q Power circuit fusing. q Dust tight construction. q Manual reset secondary ELECTRIC HEATER F K ELECTRIC COIL AND 90° FN2 HINGED FAN CONTROLS ENCLOSURE (STANDARD) 15" (381) 6 3/4" (171) Unit Size 1 2 3 Outlet Duct Size FxG 12 3/8 x 9 (314 x 229) M K 3 5/8 (92) 35 7/8 (911) 11 1/8 (283) 43 1/2 (1105) 11 1/8 (283) 43 1/2 (1105) thermal cut out. Page 2 of 2. Dimensions are in inches (mm). PROJECT: CONTRACTOR: G 15 3/8" (391) 2" (51) HINGED FOR ELEMENT REMOVAL SCHEDULE TYPE: ENGINEER: 1" (25) FAN Voltage: Single phase, 60 Hz. q 120V q 208V q 240V Three phase, 60 Hz. q 208V q 480V (4 wire wye). q 600V (dual point connection). M 11 1/2" (292) DATE B SERIES 8 - 13 - 19 3700 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. SUPERSEDES DRAWING NO. 8 - 3 - 17 37S-1 LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR SERIES FLOW • CONSTANT OR VARIABLE VOLUME MODELS: 37S, 37SW AND 37SE • UNIT SIZE 4 DESCRIPTION: • Only 11" (279) high. • 20 ga. (1.0) galvanized steel construction. • 16 ga. (1.6) galvanized steel inclined blade damper. 45° rotation. CW to close. • Multi-point averaging Diamond Flow sensor. • Access panels top and bottom. • 1/2" (13) dual density insulation, exposed edges coated to prevent air erosion. Meets requirements of NFPA 90A and UL 181. • Single point electrical and/or pneumatic main air connection. • Discharge opening for flanged duct connection. • Full primary air valve low voltage NEMA 1 type enclosure for factory mounted DDC and analog electronic controls. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. Model 37S and Basic Unit IH OPTIONS: q Filter frame and 1" (25) MULTI-POINT FLOW SENSOR FAN 11 1/4" (286) PRIMARY W FAN INDUCED AIR DRIVESHAFT B 5 3/4" (146) 14" (356) 15" (381) 10" (254) OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE OPTIONAL PRIMARY AIR VALVE CONTROLS ENCLOSURE PRIMARY AIR H 2 6 3/4" (171) HINGED FAN CONTROLS ENCLOSURE 11" (279) 11" (279) 5 1/2" (140) Dimensional Data Unit Size Inlet Size W L B Induced Air Inlet IW x IH P 12 x 9 10 (254) Round 44 36 1/2 9 3/4 2 1/16 (305 x 229) 14 x 10 (356 x 254) Rect. (1118) (927) (248) (52) Qty. of 2 Outlet Discharge DW x DH Filter Size 14 x 10 24 1/2 x 6 7/8 (356 x 254) (622 x 175) Qty. of 2 EPIC ECM Motor FLA PSC Motor FLA Unit Size Motor HP 120V 208V 240V 277V Motor HP 120V 208V 240V 277V 4 * 8.2 5.5 5.3 5.3 2 @ 1/4 10.6 7.2 7.2 3.7 EPIC ECM is a variable horsepower motor. ­* The Refer to Selectworks schedule for actual power consumption. FLA = Full load amperage. All motors are single phase/60 Hz. Page 1 of 2. For heat options; see page 2. Dimensions are in inches (mm). SCHEDULE TYPE: PROJECT: CONTRACTOR: 11 1/4" (286) Electrical Data location. q FN2 90° Line Voltage Enclosure. q FN3 Remote Line Voltage Enclosure (see submittal FN3). q Special features ____________________. ENGINEER: DW AIR 4 switch. q Steri-liner. q Fiber-free liner. q Solid metal liner. q Perforated metal liner. q Fan unit fusing. q Hanger brackets. q Left-hand controls AIR W 2 NOM. – 1/8" (3) disposable filter. q Toggle disconnect DH INDUCED IW MOTOR OPTIONS: q Energy efficient PSC fan motor with overload protection. Solid state fan speed controller with minimum voltage stop. q Ultra-high efficiency ECM fan motor. EPIC fan volume controller. P L OPTIONAL INDUCED AIR INLET FILTER DATE B SERIES 8 - 13 - 19 3700 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. SUPERSEDES DRAWING NO. 7 - 18 - 17 37S-2 LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR • HEAT ACCESSORIES SERIES FLOW • CONSTANT OR VARIABLE VOLUME MODELS: 37SW AND 37SE • UNIT SIZE 4 11" (279) q Hot Water Coil Section Model 37SW 12" (305) Standard Features: • Coil section installed on unit discharge. • Coil (and header on multi-circuit units) is installed in insulated casing for increased thermal efficiency. • 1/2" (13) copper tubes. • Aluminum ripple fins. • Sweat connections: One row 1/2" (13) O.D. male solder. Two and three row 7/8" (22) O. D. male solder. • Top and bottom access panels for inspection and coil cleaning. • Flanged outlet duct connection. 1" (25) D 1 3/4" (44) FAN HOT WATER COIL C E FAN Coil Rows: q 1-Row q 2-Row q 3-Row Coil Hand Connections: 3 5/8" (92) 2 1/4" (57) (Looking in direction of airflow). q Right hand (illustrated). Standard. q Left hand. Optional. COIL CONNECTION OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE 15" (381) 6 3/4" (171) Unit Size 4 Outlet Duct Size CxD 41 x 9 (1041 x 229) 46 3/8 (1178) q Electric Coil Section Model 37SE 11" (279) Standard Features: • Controls enclosure incorporates a hinged access door opening upstream that helps ensure NEC clearance requirements and reduces footprint. (FN2 90° design is standard). • Unique hinged heater design permits easy access, removal and replacement of heater element without disturbing ductwork. • Class A 80/20 Ni/Cr wire. • Coil installed on unit discharge. • Insulated coil element wrapper. • Automatic reset high limit cut-outs (one per element). • Single point electrical connection (except 600V). • Fan interlock relay or positive pressure airflow switch. • Flanged outlet duct connection. • Terminal unit with coil is ETL Listed as an assembly. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. E 8 1/2" (216) 11 1/2" (292) FAN 1" (25) F 37 3/8" (949) HEATER K FAN 1 1/2" (38) G Voltage: Single phase, 60 Hz. q 120V q 208V q 240V Three phase, 60 Hz. q 208V q 480V (4 wire wye). q 600V (dual point connection). Options: q Toggle disconnect switch (includes fan). q SCR control. q Door interlock disconnect switch. q Mercury contactors. q 277V q Power circuit fusing. q Dust tight construction. q Manual reset secondary thermal cut out. K 25 x 8 (635 x 203) 52 3/8 (1330) 6 3/4" (171) Unit Size 4 Page 2 of 2. Dimensions are in inches (mm). PROJECT: CONTRACTOR: Outlet Duct Size FxG q _______________ . SCHEDULE TYPE: ENGINEER: 15" (381) ELECTRIC COIL AND 90° FN2 HINGED FAN CONTROLS ENCLOSURE (STANDARD) HINGED FOR ELEMENT REMOVAL DATE B SERIES 8 - 13 - 19 3700 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. SUPERSEDES DRAWING NO. 7 - 18 - 17 37S-2 LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR 'STEALTHTM' • SERIES FLOW • CONSTANT OR VARIABLE VOLUME MODELS: 37SST, 37SEST AND 37SWST UNIT SIZES 1 – 3 DESCRIPTION: • Only 11" (279) high. • 20 ga. (1.0) galvanized steel construction. • 16 ga. (1.6) galvanized steel inclined blade damper. 45° rotation. CW to close. • 'Stealth TM' tuned inlet attenuator. • Multi-point averaging Diamond Flow sensor. • Access panels top and bottom. • 1/2" (13) dual density insulation, exposed edges coated to prevent air erosion. Meets requirements of NFPA 90A and UL 181. • Single point electrical and/or pneumatic main air connection. • Discharge opening for flanged duct connection. • Full primary air valve low voltage NEMA 1 type enclosure for factory mounted DDC and analog electronic controls. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. MOTOR OPTIONS: q Energy efficient PSC Model 37SST and Basic Unit L OPTIONAL INDUCED AIR FILTER 6 1/4" (159) IH INDUCED IW AIRFLOW MULTI-POINT FLOW SENSOR 2" (51) W2 DH W FAN PRIMARY DIA. = NOM. – 1/8" (3) AIR DW 2" (51) 8" (203) 5 4/5" (147) DRIVESHAFT 14" (356) 15" (381) 10" (254) OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE OPTIONAL PRIMARY AIR VALVE CONTROLS ENCLOSURE 5 1/2" (140) 6 3/4" (171) HINGED FAN CONTROLS ENCLOSURE 11" (279) 5" (127) Dimensional Data fan motor with overload protection. Solid state fan speed controller with minimum voltage stop. q Ultra-high efficiency ECM fan motor. EPIC fan volume controller. Unit Size Inlet Size W W2 L Induced Air Inlet IW x IH Outlet Discharge DW x DH Filter Size 1 4, 5, 6, 8 (102, 127, 152, 203) 19 (483) 28 (711) 36 (914) 9 x 11 (229 x 279) 10 3/8 x 6 7/8 (264 x 175) 9 x 11 (229 x 279) OPTIONS: q Filter frame and 1" (25) 2 ­6, 8, 10 (152, 203, 254) 26 1/2 (673) 38 1/2 (978) 40 1/4 (1022) 12 x 11 (305 x 279) 11 3/8 x 6 7/8 (289 x 175) 12 x 11 (305 x 279) q Toggle disconnect 3 ­6, 8, 10 (152, 203, 254) 26 1/2 (673) 38 1/2 (978) 40 1/4 (1022) 12 x 11 (305 x 279) 12 3/8 x 6 7/8 (314 x 175) 12 x 11 (305 x 279) disposable filter. switch. q Steri-liner. q Fiber-free liner. q Solid metal liner. q Perforated metal liner. q Fan unit fusing. q Hanger brackets. q Left-hand controls location. q FN2 90° Line Voltage Enclosure. q FN3 Remote Line Voltage Enclosure (see submittal FN3). q Special features ___________________. Electrical Data EPIC ECM Motor FLA PSC Motor FLA Unit Size Motor HP 120V 208V 240V 277V Motor HP 120V 208V 240V 277V 1 2 3 * * * 1.9 3.3 6.9 1.3 2.2 4.7 1.3 2.2 4.4 1.3 2.2 4.4 — 1/6 1/4 — 4.8 5.3 — 1.5 1.8 Page 1 of 2. For heat options; see page 2. Dimensions are in inches (mm). PROJECT: CONTRACTOR: — 1.8 3.6 EPIC ECM is a variable horsepower motor. ­* The Refer to Selectworks schedule for actual power consumption. FLA = Full load amperage. All motors are single phase/60 Hz. SCHEDULE TYPE: ENGINEER: — 1.8 3.6 DATE B SERIES SUPERSEDES DRAWING NO. 4 - 25 - 22 3700 8 - 13 - 19 37SST-1 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR • HEAT ACCESSORIES 'STEALTHTM' • SERIES FLOW CONSTANT OR VARIABLE VOLUME MODELS: 37SWST AND 37SEST • UNIT SIZES 1 – 3 q Hot Water Coil Section Model 37SWST IW Standard Features: 12" (305) • Coil section installed on unit discharge. • Coil (and header on multi-circuit units) is installed in insulated casing for increased thermal efficiency. • 1/2" (13) copper tubes. • Aluminum ripple fins. • Sweat connections: One row 1/2" (13) O. D. male solder. Two and three row 7/8" (22) O.D. male solder. • Top and bottom access panels for inspection and coil cleaning. • Flanged outlet duct connection. 1 3/4" (44) HOT WATER COIL FAN Coil Rows: q 1-Row q 2-Row q 3-Row Coil Hand Connections: W3 C E D 3 5/8" (92) (Looking in direction of airflow). q Right hand (illustrated). Standard. q Left hand (terminals are inverted). Optional. Connections must be selected same hand as controls enclosure location. Unit Size 1 2, 3 1 1/8" (29) 15" (381) COIL CONNECTION OPTIONAL 90° FN2 HIGNED FAN CONTROLS ENCLOSURE 6 3/4" (171) 11" (279) Outlet Duct Size CxD IW W3 E 14 1/2 x 8 3/4 (368 x 222) 9 (229) 29 (737) 20 (508) 24 x 8 3/4 (610 x 222) 12 (305) 41 3/8 (1051) 29 3/8 (746) q Electric Coil Section Model 37SEST 11" (279) Standard Features: • Controls enclosure incorporates a hinged access door opening upstream that helps ensure NEC clearance requirements and reduces footprint. (FN2 90° design is standard). • Unique hinged heater design permits easy access, removal and replacement of heater element without disturbing ductwork. • Class A 80/20 Ni/Cr wire. • Coil installed on unit discharge. • Insulated coil element wrapper. • Automatic reset high limit cut-outs (one per element). • Single point electrical connection (except 600V). • Fan interlock relay or positive pressure airflow switch. • Flanged outlet duct connection. • Terminal unit with coil is ETL Listed as an assembly. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. Voltage: Single phase, 60 Hz. q 120V q 208V q 240V Three phase, 60 Hz. q 208V q 480V (4 wire wye). q 600V (dual point connection). IW M 11 1/2" (292) 1" (25) G FAN ELECTRIC HEATER 15 3/8" (391) F K 2" (51) HINGED FOR ELEMENT REMOVAL W3 15" (381) q 277V ELECTRIC COIL AND 90° FN2 HINGED FAN CONTROLS ENCLOSURE (STANDARD) 6 3/4" (171) q _______________ . Unit Outlet Duct Size IW M W3 K Options: Size FxG q Toggle disconnect switch q Mercury contactors. 1 3 5/8 (92) 44 7/8 (1140) 35 7/8 (911) (includes fan). q Power circuit fusing. 12 3/8 x 9 9 q SCR control. q Dust tight construction. 2 11 1/8 (283) 52 1/2 (1334) 43 1/2 (1105) (314 x 229) (229) q Door interlock disconnect q Manual reset secondary 3 11 1/8 (283) 52 1/2 (1334) 43 1/2 (1105) switch. thermal cut out. SCHEDULE TYPE: Page 2 of 2. Dimensions are in inches (mm). PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 4 - 25 - 22 3700 8 - 13 - 19 37SST-1 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR 'STEALTHTM' • SERIES FLOW CONSTANT OR VARIABLE VOLUME MODELS: 37SST, 37SEST AND 37SWST • UNIT SIZE 4 DESCRIPTION: • Only 11" (279) high. • 20 ga. (1.0) galvanized steel construction. • 16 ga. (1.6) galvanized steel inclined blade damper. 45° rotation. CW to close. tuned inlet • 'Stealth TM' attenuators (2). Shipped loose for field mounting. • Multi-point averaging Diamond Flow sensor. • Access panels top and bottom. • 1/2" (13) dual density insulation, exposed edges coated to prevent air erosion. Meets requirements of NFPA 90A and UL 181. • Single point electrical and/or pneumatic main air connection. • Discharge opening for flanged duct connection. • Full primary air valve low voltage NEMA 1 type enclosure for factory mounted DDC and analog electronic controls. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. Model 37SST and Basic Unit OPTIONS: q Filter frame and 1" (25) disposable filter. Enclosure. IW 19 1/2" (495) AIR L 41 1/2" (114) P MULTI-POINT AIRFLOW SENSOR W 2 DH FAN 11 1/4" (286) PRIMARY NOM. – 1/8" (3) DW W AIR 83" (2108) 11 1/4" (286) FAN B 33 1/2" (851) 14" (356) INDUCED 5 3/4" (146) 6 3/4" (171) OPTIONAL 90° FN2 HINGED FAN CONTROLS ENCLOSURE 5 1/2" (140) OPTIONAL HINGED FAN PRIMARY AIR CONTROLS VALVE CONTROLS ENCLOSURE ENCLOSURE PRIMARY Dimensional Data AIR Inlet Size Unit Size 15" (381) 10" (254) AIR 11" (279) 4 q Toggle disconnect switch. q Steri-liner. q Fiber-free liner. q Solid metal liner. q Perforated metal liner. q Fan unit fusing. q Hanger brackets. q Left-hand controls location. q FN2 90° Line Voltage IH INDUCED MOTOR OPTIONS: q Energy efficient PSC fan motor with overload protection. Solid state fan speed controller with minimum voltage stop. q Ultra-high efficiency ECM fan motor. EPIC fan volume controller. 49 3/4" (1264) 13 1/4" (337) H 2 W L 11" (279) Induced Air Inlet IW x IH P B OPTIONAL INDUCED AIR FILTER Outlet Discharge DW x DH Filter Size 14 x 10 12 x 9 24 1/2 x 6 7/8 44 36 1/2 9 3/4 2 1/16 10 (254) Round (356 x 254) (305 x 229) (622 x 175) 14 x 10 (356 x 254) Rect. (1118) (927) (248) (52) Qty. of 2 Qty. of 2 Electrical Data EPIC ECM Motor FLA PSC Motor FLA Unit Size Motor HP 120V 208V 240V 277V Motor HP 120V 208V 240V 277V 4 * 8.2 5.5 5.3 5.3 2 @ 1/4 10.6 7.2 7.2 3.7 EPIC ECM is a variable horsepower motor. ­* The Refer to Selectworks schedule for actual power consumption. FLA = Full load amperage. All motors are single phase/60 Hz. q FN3 Remote Line Voltage Enclosure (see submittal FN3). q Special features ____________________. SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: Page 1 of 3. For heat options; see page 2 and 3. Dimensions are in inches (mm). DATE B SERIES SUPERSEDES DRAWING NO. 8 - 13 - 19 3700 7 - 18 - 17 37SST-2 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR • HEAT ACCESSORIES 'STEALTHTM' • SERIES FLOW CONSTANT OR VARIABLE VOLUME MODELS: 37SWST AND 37SEST • UNIT SIZE 4 q Hot Water Coil Section Model 37SWST 11" (279) Standard Features: 12" (305) • Coil section installed on unit discharge. • Coil (and header on multi-circuit units) is installed in insulated casing for increased thermal efficiency. • 1/2" (13) copper tubes. • Aluminum ripple fins. • Sweat connections: One row 1/2" (13) O.D. male solder. Two and three row 7/8" (22) O. D. male solder. • Top and bottom access panels for inspection and coil cleaning. • Flanged outlet duct connection. FAN Coil Rows: q 1-Row q 2-Row q 3-Row Coil Hand Connections: FAN 1" (25) D 1 3/4" (44) HOT WATER COIL C E 3 5/8" (92) 2 1/4" (57) (Looking in direction of airflow). q Right hand (illustrated). Standard. q Left hand. Optional. COIL CONNECTION q Hot Water Coil Section Model 37SWST Unit Size Outlet Duct Size CxD E 4 41 x 9 (1041 x 229) 46 3/8 (1178) COIL CONNECTION With FN2 Option 3 5/8" (92) Standard Features: • Coil section installed on unit discharge. • Coil and header are installed in insulated casing for increased thermal efficiency. • 1/2" (13) copper tubes. • Aluminum ripple fins. • Sweat connections: One row 1/2" (13) O. D. male solder. Two and three row 7/8" (22) O.D. male solder. • Top and bottom access panels for inspection and coil cleaning. • Flanged outlet duct connection. FAN HOT WATER COIL C 1 3/4" (44) 12" (305) 90° FN2 HINGED FAN CONTROLS ENCLOSURE 15" (381) 6 3/4" (171) 11" (279) Unit Size Outlet Duct Size CxD E 4 41 x 9 (1041 x 229) 46 3/8 (1178) Page 2 of 3. Dimensions are in inches (mm). PROJECT: CONTRACTOR: E FAN SCHEDULE TYPE: ENGINEER: 1" (25) 2 1/4" (57) Coil Rows: q 1-Row q 2-Row q 3-Row Coil Hand Connection: (Looking in direction of airflow). q Left hand (illustrated). Standard. q Right hand (terminals are inverted). Optional. Connections must be selected opposite hand to FN2 controls enclosure location. D DATE B SERIES SUPERSEDES DRAWING NO. 8 - 13 - 19 3700 7 - 18 - 17 37SST-2 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. LOW PROFILE FAN POWERED TERMINAL UNIT WITH EPIC ECM OR PSC MOTOR • HEAT ACCESSORIES 'STEALTHTM' • SERIES FLOW CONSTANT OR VARIABLE VOLUME MODELS: 37SWST AND 37SEST • UNIT SIZE 4 q Electric Coil Section Model 37SEST 11"(279) Standard Features: 11 1/2" (292) • Controls enclosure incorporates a hinged access door opening upstream that helps ensure NEC clearance requirements and reduces footprint. (FN2 90° design is standard). • Unique hinged heater design permits easy access, removal and replacement of heater element without disturbing ductwork. • Class A 80/20 Ni/Cr wire. • Coil installed on unit discharge. • Insulated coil element wrapper. • Automatic reset high limit cut-outs (one per element). • Single point electrical connection (except 600V). • Fan interlock relay or positive pressure airflow switch. • Flanged outlet duct connection. • Terminal unit with coil is ETL Listed as an assembly. • Controls mounted as standard on RH side as shown. Terminals ordered with LH controls (optional) are inverted. FAN HEATER Options: q Toggle disconnect switch (includes fan). q SCR control. q Door interlock disconnect switch. q Mercury contactors. q Power circuit fusing. q Dust tight construction. q Manual reset secondary thermal cut out. HINGED FOR ELEMENT REMOVAL 2" (51) 15" (381) 6 3/4" (171) Unit Size 4 Outlet Duct Size FxG ELECTRIC COIL AND 90° FN2 FAN HINGED CONTROLS ENCLOSURE (STANDARD) W3 K 52 3/8 (1330) Page 3 of 3. Dimensions are in inches (mm). PROJECT: CONTRACTOR: G 1 1/2" (38) 25 x 8 (635 x 203) 60 7/8 (1546) SCHEDULE TYPE: ENGINEER: W3 K FAN q 277V q _______________ . 1" (25) F Voltage: Single phase, 60 Hz. q 120V q 208V q 240V Three phase, 60 Hz. q 208V q 480V (4 wire wye). q 600V (dual point connection). 8 1/2" (216) DATE B SERIES SUPERSEDES DRAWING NO. 8 - 13 - 19 3700 7 - 18 - 17 37SST-2 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. FN3 REMOTE LINE VOLTAGE CONTROLS ENCLOSURE FAN POWERED TERMINAL UNIT OPTION MODEL SERIES: 33SZ, 35S(ST), 37S(ST), 38F AND 38S W MOUNTING ANGLES - 2 (SHIP LOOSE) W MOUNTING ANGLES - 2 (SHIP LOOSE) H TOGGLE DISCONNECT OR DOOR INTERLOCK DISCONNECT SWITCH (OPTIONAL) ACCESS DOOR HINGED PANEL 1 1/4" (32) DIA. STEEL FLEXIBLE CONDUIT (LENGTH 48") TO TERMINAL UNIT H TOGGLE DISCONNECT OR DOOR INTERLOCK DISCONNECT SWITCH (OPTIONAL) 1 1/4" (32) DIA. STEEL FLEXIBLE CONDUIT (LENGTH 48") LOW VOLTAGE DDC ENCLOSURE (38F ONLY) ACCESS DOOR HINGED PANEL TO TERMINAL UNIT 2 1/2" (64) D D 33SZ / 35S(ST) / 37S(ST) DESIGN (Ceiling Mounted Terminal Unit) 38F / 38S DESIGN (Underfloor Terminal Unit) Dimensional Data Model Series Unit Size 33SZ 10 30, 35 W H D 8 1/2 (216) 11 (279) 14 (356) 13 (330) 17 (432) 6 3/4 (171) 6 3/4 (171) 5 3/4 (146) 5 3/4 (146) 5 3/4 (146) 35S(ST) 1, 2 3, 4, 5, 6, 7 15 (381) 15 (406) 17 (432) 14 (356) 14 (356) 37S(ST) 1, 2, 3, 4 15 (381) 11 (279) 6 3/4 (171) 38F 1, 3, 5, 6, 33, 3S, 3H, 6H, 33H 15 (381) 11 (279) 6 3/4 (171) 38S 1, 3, 5 15 (381) 11 (279) 6 3/4 (171) 40, 50, 55 NOTES: 1. The FN3 line voltage enclosure is an ETL listed option. The FN3 was developed for Nailor fan powered terminal units in order to help meet NEC clearance requirements. Standard enclosures are mounted on the side of the unit and effectively add 42" (1067) to the terminals width footprint. Very often there is insufficient clearance in the ceiling plenum due to physical obstructions to accommodate this. The FN3 provides flexibility in that it may be field positioned in any orientation that provides the NEC clearance requirement. 2. The FN3 Line voltage enclosure ships loose with a 48" (1219) flexible conduit connection to the terminal unit. The enclosure should be field mounted either on or remote from the terminal unit in a position that meets (NEC) clearance requirements. The controls enclosure is supplied with mounting angles, which ship loose for field attachment. SCHEDULE TYPE: Dimensions are in inches (mm) PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 1 - 12 - 22 FN 8 - 3 - 21 FN3 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. TERMINAL UNITS LINER OPTIONS TYPE: FIBERGLASS DUAL DENSITY INSULATION DESCRIPTION Tuf-Skin® dual-density fiberglass insulation is the most widely-used insulation for HVAC equipment applications. The combination of high-density skin and low-density core provides high acoustical values in the high and low frequency ranges normally encountered in HVAC equipment. Application. Tuf-Skin® provides effective thermal and acoustical control in air conditioning and heating equipment. Advantage. The porosity and inherent structure of the flame-attenuated glass fiber blankets are highly effective in reducing thermal transfer. Tuf-Skin® readily withstands damage from mechanical abrasion during assembly and from air erosion in service. INSULATION CHARACTERISTICS Material: Dual density fiberglass, surface treated to prevent erosion (Tuf-Skin® II) Available Thicknesses: 1/2" (13), 3/4" (19), 1" (25) (Consult individual model submittal for thickness used). Density: 4.0 lb/cu.ft. (64 kg/m3) skin, 1.5 lb/cu.ft. (24 kg/m3) core Thermal Conductance: 1/2" (13) - 0.52 BTU / hr-ft2 -°F @ 75°F (2.95 W / m2-°C @ 24°C), 3/4" (19) - 0.36 BTU / hr-ft2 -°F @ 75°F (2.04 W / m2-°C @ 24°C), 1" (25) - 0.26 BTU / hr-ft2-°F @ 75°F (1.47 W / m2-°C @ 24°C) Thermal Resistance: (Effective R-Value) 1/2" (13) - 1.9 hr-ft2-°F / BTU (0.34 m2 -°C / W), 3/4" (19) - 2.8 hr-ft2-°F / BTU (0.49 m2 -°C / W), 1" (25) - 3.8 hr-ft2-°F / BTU (0.68 m2-°C / W) Flame Spread Index: 25 Smoke Developed Index: 50 MAXIMUM AIR VELOCITY 3,600 FPM (1,097 mpm). Tested at two and one-half times (9,000 fpm) (2,743 mpm) the maximum recommended service velocity. Meets the erosion requirements of UL 181. TEMPERATURE LIMIT 250ºF (121ºC). STANDARD AND CODE COMPLIANCE • ASTM E84, UL 723 and CAN/ULC S102 Flame/Smoke (25/50) • NFPA 90A and 90B • ASTM C 1071 Tuf-Skin® is a registered trademark of Johns Manville. SCHEDULE TYPE: Dimensions are in inches (mm) PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 5 - 12 - 22 VAV.ACC. 3 - 30 - 22 VAV-FDD Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. TERMINAL UNITS LINER OPTIONS SOUND POWER LEVEL CORRECTION FACTORS TYPE: FIBER-FREE INSULATION CHARACTERISTICS Material: Engineered Polymer Foam Insulation (EPFI). Closed cell. Zero permeability and water absorption. Available Thicknesses: 1/2" (13), 3/4" (19), 1" (25) (Consult individual model submittal for thickness used). Density: 1.5 lb/cu.ft. (24 kg/m3). o o o o Thermal Conductivity: 0.27 BTU-in / hr-ft2- F @ 75 F (0.039 W / m- K @ 24 C). (K-Factor) o o Thermal Resistance: 1/2" (13): 1.9 hr-ft2 - F / BTU (0.33 m2- C / W). o o 2 2 (R-Value) 3/4" (19): 2.8 hr-ft - F / BTU (0.49 m - C / W). o o 2 2 1" (25): 3.7 hr-ft - F / BTU (0.65 m - C / W). Flame Spread Index: 25 Smoke Developed Index: 50 Mold Growth: None Erosion: None STANDARD AND CODE COMPLIANCE • UL 181 Class I • ASTM E84 and UL 723 Flame/Smoke (25/50) • NFPA 90A (Heating and Cooling Equipment) • ASTM C 209 • ASTM C 665 ACOUSTICAL PERFORMANCE Correction factors to cataloged sound power level data (standard liner) are shown below. Single Duct Terminal Units • 3000 Series Basic Unit • All sizes. Octave Band 2 3 4 5 Center Frequency (Hz) 125 250 500 1000 Discharge Sound 0 0 0 0 Radiated Sound -1 -2 -2 -3 6 2000 0 -3 7 4000 0 -3 NC Impact (Average) 0 -2 Single Duct Terminal Units with Integral Attenuator • 3000 Series • All Sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound +1 +1 +3 +4 +7 Radiated Sound -1 -2 -2 -3 -3 7 4000 +8 -3 NC Impact (Average) +3 -2 Fan Powered Terminal Units • 33SZ, 35N, 35S, 37N and 37S Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound +2 +2 +4 +2 +2 7 4000 0 +2 NC Impact (Average) 0 +3 Fan Powered Terminal Units • 35SST and 37SST "Stealth" Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound +2 +2 +4 +2 +2 7 4000 0 +2 NC Impact (Average) 0 +3 SCHEDULE TYPE: Dimensions are in inches (mm) PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 5 - 12 - 22 VAV.ACC. 4 - 17 - 20 VAV-FF Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. TERMINAL UNITS LINER OPTIONS SOUND POWER LEVEL CORRECTION FACTORS TYPE: STERI-LINER INSULATION CHARACTERISTICS Material: Rigid board form fiberglass with a thermosetting resin. Fire resistant reinforced aluminum foil-scrim-kraft (FSK) facing. Available Thicknesses: 1/2" (13), 13/16" (21), 1" (25) (Consult individual model submittal for thickness used). Density: 4.1 lb/cu.ft. (66 kg/m3). o o o o Thermal Conductivity: 0.23 BTU-in / hr-ft2- F @ 75 F (0.033 W / m- K @ 24 C). (K-Factor) o o Thermal Resistance: 1/2" (13) - 2.2 hr-ft2- F / BTU (0.48 m2- C / W). o o 2 (R-Value) 13/16" (21) - 3.5 hr-ft - F / BTU (0.76 m2- C / W). o o 2 2 1" (25) - 4.3 hr-ft - F / BTU (0.96 m - C / W). Flame Spread Index: 25 Smoke Developed Index: 50 Mold Growth: None STANDARD AND CODE COMPLIANCE • UL 181 Class I • ASTM E84 and UL 723 Flame/Smoke (25/50) • NFPA 90A and 90B • ASTM C 1071 Air Velocity (2000 fpm max.) • ASTM C 665 • ASTM C 1338, G21 and G22 Fungi and Bacteria Resistance ACOUSTICAL PERFORMANCE Correction factors to cataloged sound power level data (standard liner) are shown below. Single Duct Terminal Units • 3000 Series Basic Unit • All sizes. Octave Band 2 3 4 5 Center Frequency (Hz) 125 250 500 1000 Discharge Sound 0 0 0 0 Radiated Sound -1 -2 -2 -3 6 2000 0 -3 7 4000 0 -3 NC Impact (Average) 0 -2 Single Duct Terminal Units with Integral Attenuator • 3000 Series • All Sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound +1 +1 +3 +4 +7 Radiated Sound -1 -2 -2 -3 -3 7 4000 +8 -3 NC Impact (Average) +3 -2 Fan Powered Terminal Units • 33SZ, 35N, 35S, 37N and 37S Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound +2 +3 +6 +11 +10 7 4000 0 +3 NC Impact (Average) 0 +3 Fan Powered Terminal Units • 35SST and 37SST "Stealth" Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound -5 -4 -4 0 +3 7 4000 0 +5 NC Impact (Average) 0 -4 SCHEDULE TYPE: Dimensions are in inches (mm) PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 5 - 17 - 22 VAV.ACC. 1 - 12 - 21 VAV-SL Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. VAV TERMINAL UNITS LINER OPTIONS TYPE: SOLID METAL LINER (DOUBLE WALL CONSTRUCTION) A Solid metal liner completely isolates the standard insulation and its raw edges from the airstream within the terminal. The solid metal liner option, also referred to as double wall construction, offers excellent protection against exposure of fiberglass particles to the airstream. This option is ideal for applications where Indoor Air Quality (IAQ) is a concern and where terminals will be wiped down and cleaned on a regular basis. This option is also resistant to moisture. ISOLATED INSULATION Material: Thickness: Density: Dual Density flame attenuated glass fiber. 3/4" (19). (37N, 37S, 37SST and 33SZ Size 30 Low Profile Fan Powered Terminal Units use 1/2" (13) material). 4.0 lb/cu. ft. (64 kg/m3) skin. 1.5 lb/cu. ft. (24 kg/m3) core. Thermal Conductance: 0.36 BTU / hr-ft2-°F @ 75°F (2.04 W / m2-°C @ 24°C). (C) For 1/2" (13) material: 0.52 BTU / hr-ft2-°F @ 75°F (2.95 W / m2-°C @ 24°C). STANDARD AND CODE COMPLIANCE • UL 181 Class I • ASTM E84 and UL 723 Flame/Smoke (25/50) • NFPA 90A and 90B • ASTM C 1071 Air Velocity (2000 fpm max.) • ASTM C 665 ACOUSTICAL PERFORMANCE Correction factors to cataloged sound power level data (standard dual density insulation) are shown below. Single Duct Terminal Units • 3000 Series Basic Unit • All sizes. Octave Band 2 3 4 5 6 7 NC Impact Center Frequency (Hz) 125 250 500 1000 2000 4000 (Average) Discharge Sound 0 0 0 0 0 0 0 Radiated Sound -1 -2 -2 -3 -3 -3 -2 Fan Powered Terminal Units • 33SZ, 35N, 35S, 37N and 37S Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound +2 +1 +2 +6 +13 7 4000 0 +14 NC Impact (Average) 0 +3 Fan Powered Terminal Units • 35SST and 37SST "Stealth" Series • All sizes. Octave Band 2 3 4 5 6 Center Frequency (Hz) 125 250 500 1000 2000 Discharge Sound 0 0 0 0 0 Radiated Sound -5 -4 -4 0 +3 7 4000 0 +5 NC Impact (Average) 0 -4 Dual Duct Terminal Units • 3230 and 3240 "Blendmaster" Series • All sizes. Nailor has independently tested and cataloged their dual duct sound data based upon the use of Steri-Liner (high density foil back insulation) rather than standard dual density fiberglass insulation as used in the above terminal units. This is because it is the most popular specification for dual duct terminals, where IAQ is frequently a concern. Solid metal liner is acoustically reflective in a manner similar to Steri-Liner. The cataloged data may therefore be used without correction when a solid metal liner is required. SCHEDULE TYPE PROJECT ENGINEER CONTRACTOR DATE B SERIES SUPERSEDES DRAWING NO. 8 - 19 - 16 VAV.ACC. 11 - 19 - 12 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. VAV - SML PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST 1P3 DIAMOND FLOW SENSOR LINE VOLTAGE NORMALLY OPEN DAMPER N AIRFLOW H MCP-8030 ACTUATOR (8 – 10 PSI) HI LO TOGGLE DISCONNECT SWITCH (OPTIONAL) BALANCING TEES RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NC SETTING MUST BE N. O. NO M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 1P3 • VAV COOLING (CONTINUOUS OPERATION) • DA/NO • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate RY AIR CLG. IM A PR 40 MIN. ED 20 AIR AIRFLOW INCREASE 60 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: MAX. UC Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 IND Note: 100 Dimensions are in inches (mm). DATE B SERIES 10 - 18 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-1P3 PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST 2P3 DIAMOND FLOW SENSOR LINE VOLTAGE NORMALLY OPEN DAMPER N AIRFLOW H MCP-8030 ACTUATOR (8 – 10 PSI) HI LO TOGGLE DISCONNECT SWITCH (OPTIONAL) BALANCING TEES RESET START POINT FACTORY SET @ 3 PSI SPEED CONTROLLER LOW STAT P = MAX. HIGH STAT P = MIN. T B H L NC SETTING MUST BE N. O. NO M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. CLG. 60 D AIR 40 20 MIN. 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE DECREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: TOTAL AIRFLOW MAX. 80 AIR Note: 100 Y AR IM PR The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1622-103 °F scale plate ❑ CTC-1622-113 °C scale plate CE Sequence of Operation: Options: DU CONTROL SEQUENCE 2P3 • VAV COOLING (CONTINUOUS OPERATION) • REVERSE ACTING/NORMALLY OPEN • 3000 CONTROLLER IN FIELD PIPING REVERSE ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) AIRFLOW INCREASE FACTORY WIRING/ PIPING CAPACITOR FAN MOTOR Dimensions are in inches (mm). DATE B SERIES 10 - 17 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. NEW 35SCD-2P3 PNEUMATIC CONTROL Nailor FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT Industries Inc. DIAMOND FLOW SENSOR MODELS: 35S, 35SST, 37S AND 37SST 3P3 * OPTIONAL HOT WATER VALVE (BY OTHERS) OR P. E. SWITCHES FOR ELECTRIC HEAT NORMALLY CLOSED DAMPER AIRFLOW HI LO MCP-8030 ACTUATOR (8 – 10 PSI) BALANCING TEES LINE VOLTAGE N H P. E. SWITCH P. E. SWITCH TOGGLE DISCONNECT SWITCH (OPTIONAL) P. E. SWITCH RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NO SETTING MUST BE N. C. NC M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 3P3 • VAV COOLING (CONTINUOUS OPERATION) • DA/NC • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate MAX. 40 AIR AR Y PR IM ED MIN. AIR 20 CLG. UC AIRFLOW INCREASE 60 IND Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 OR W LO AT R F IC HE ATE R T W LECT HO DE GE STA Note: 100 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 12 - 2 - 02 3500 7 - 12 - 99R 35SCD-3P3 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST A1 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T1 + LINE VOLTAGE N – H – TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND 16 I V N DC O U T – 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN LED M I N SPEED CONTROLLER C L CCW CW O S E 24 VAC TRANSFORMER CAPACITOR FACTORY WIRING/PIPING FAN MOTOR FIELD WIRING CONTROL SEQUENCE A1 • COOLING (CONTINUOUS OPERATION) Sequence of Operation: Options: Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. Thermostat Scale Plate: ❑ °F or ❑ °C MAXIMUM COOLING AIRFLOW INCREASE PR IM AR Y AIR MIXING MINIMUM AIR Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW UM EN PL ED UC IND Note: (Thermostat includes backing plate for 2" x 4" electrical box). COLD HOT - 2°F (-1.1°C) SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-A1 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST A2 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T1 + LINE VOLTAGE N – H – TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND 16 I V N DC O U T 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN LED M I N SPEED CONTROLLER C L CCW CW O S E 24 VAC TRANSFORMER REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE 5 STE-1002 NC C NO 4 FACTORY INSTALLED JUMPER A X Y FACTORY WIRING/PIPING CAPACITOR FAN MOTOR DUCT TEMP. SENSOR FIELD WIRING TOTAL AIRFLOW AIR AR Y IM AIR COLD HOT - 2°F (-1.1°C) Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). MORNING WARM-UP CYCLE (Central System On). MAXIMUM FLOW WITH WARM-UP ACTIVATED - 2°F (-1.1°C) SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: + 2°F (+1.1°C) AIRFLOW INCREASE Options: SETPOINT ROOM TEMPERATURE INCREASE A duct mounted sensor is used to measure primary air temperature. Upon sensing a central system supply air temperature above 77°F +/– 4 (25°C +/– 2.2), the primary air damper will drive fully open regardless of flow limit settings. The terminal fan must be energized. Central warm air is delivered to the space. Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. COOLING PR MINIMUM Morning Warm-up Cycle. Note: MAXIMUM MIXING UM EN PL ED UC IND Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. OCCUPIED CYCLE (Central System On). AIRFLOW INCREASE CONTROL SEQUENCE A2 • COOLING WITH MORNING WARM-UP (CONTINUOUS OPERATION) Sequence of Operation: SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-A2 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST A5 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE BALANCING TEES TERMINAL BLOCK V1 T3 N 12 V A V1 T3 R1 T1 + T1 + LINE VOLTAGE H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E 24 VAC TRANSFORMER C AIRFLOW SWITCH NC T I N C R FIELD WIRING CAPACITOR FAN MOTOR X FACTORY WIRING/PIPING NO NO – FAN 1 2 24VAC STAGES C FAN RELAY REE-5002 REHEAT RELAY MODULE CONTROL SEQUENCE A5 COOLING WITH NIGHT CYCLE Sequence of Operation: Day/Occupied Cycle: TOTAL AIRFLOW MAXIMUM COOLING AIRFLOW INCREASE PR IM AR Y AIR MIXING UM EN PL ED UC IND MINIMUM AIR The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). OCCUPIED CYCLE (Central System On). COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR Airflow switch de-energizes fan upon loss of primary (central) air. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan intermittently to maintain setpoint temperature. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: AIRFLOW INCREASE Night/Unoccupied Cycle. NO PRIMARY AIR COLD HOT - 2°F (-1.1°C) SETPOINT ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-A5 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST B13 CSP-5002 CONTROLLER/ACTUATOR CTE-5103 ROOM THERMOSTAT DA COOLING/RA HEATING DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK T1 + LINE VOLTAGE N – T2 R2 T4 V2 – H T2 TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND 16 I V N DC O U T – 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN LED M I N SPEED CONTROLLER C L CCW CW O S E 24 VAC TRANSFORMER REE-1005 CHANGEOVER RELAY MODULE 5 STE-1002 NC C NO 4 CAPACITOR FAN MOTOR A X Y FACTORY WIRING/PIPING DUCT TEMP. SENSOR FIELD WIRING R AI IM AR Y CO LD PR 60 40 DU IN D R AI 0 – 2°F COOLING SET POINT + 2°F ROOM TEMPERATURE INCREASE HEATING MODE RESET SPAN FIXED 2°F 100 80 TOTAL AIR MAX. HTG. 60 R AI 0 DU MIN. IN 20 CE D AI R 40 SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: CE MIN. 20 Y AR M Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). CLG. I PR Options: MAX. M (Min. and max. flow limits are adjusted underneath the thermostat cover). TOTAL AIR 80 AR W The heating/cooling thermostat features separate temperature set points and separate min./max. velocity limits. The automatic changeover relay (REE-1005) energizes either the cooling or heating mode of the thermostat in response to duct temperature. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. The sequence of operation is as follows: 1. With electric power on, and with a duct temperature below 77°F (25°C), the cooling side (T1 output) of the thermostat is energized. As room temperature increases above thermostat cooling set point, the controller increases the primary airflow, modulating to the maximum set point. 2. During full cooling demand, the controller maintains maximum primary airflow. As room temperature drops, the primary airflow decreases, modulating to the minimum set point. When the thermostat is satisfied, the controller maintains the primary airflow associated with that set point. 3. The terminal fan provides a constant volume discharge airflow to the space, consisting of cool primary air and the balance made up from warm induced ceiling plenum air. 4. At a duct temperature above 77°F (25°C), the heating side (T2 output) of the thermostat is energized and primary air throttling action is reversed. The warm primary airflow modulates between the heating maximum and minimum flow set points, as required by the room thermostat to maintain the heating set point. 5. The terminal fan provides a constant volume discharge airflow to the space, consisting of warm primary air and the balance made up from warm induced ceiling plenum air. 6. When electric power is off, the primary air damper stops at its current position and the terminal fan goes off. RESET SPAN FIXED 2°F 100 AIRFLOW, % OF TOTAL CAPACITY Sequence of Operation: COOLING MODE AIRFLOW, % OF TOTAL CAPACITY VARIABLE PRIMARY AIR VOLUME • PRESSURE INDEPENDENT • COOLING WITH AUTOMATIC HEATING CHANGE-OVER • CONTINUOUS FAN OPERATION – 2°F HEATING SET POINT + 2°F ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-B13 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST B15 FACTORY WIRING/PIPING CSP-5002 CONTROLLER/ACTUATOR CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMP. SET POINT FIELD WIRING V1 T3 R1 T1 + 12 V A LINE VOLTAGE GROUND N H – T2 R2 T4 V2 DAMPER CW TO CLOSE BALANCING TEES TERMINAL BLOCK 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED V1 T1 + – TOGGLE DISCONNECT SWITCH (OPTIONAL) T2 SPEED CONTROLLER M I N C L CCW CW O S E 24 VAC TRANSFORMER REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE NC A R AI AR Y IM PR LD CO CE DU D R AI – 2°F COOLING SET POINT + 2°F ROOM TEMPERATURE INCREASE HEATING MODE RESET SPAN FIXED 2°F 80 TOTAL AIR MAX. HTG. 60 R AI AI R 40 D AIRFLOW, % OF TOTAL CAPACITY 100 Y AR Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). MIN. 20 IM Options: 40 PR Airflow switch de-energizes fan upon loss of primary (central) air. Note: Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). CLG. M AR W Night/Unoccupied Cycle (Night Shut Down). 60 0 Heating Mode: Supply air system in heating mode (above 77°F (25°C)). The heating side of the thermostat is energized and primary air throttling action is reversed. The warm primary airflow modulates between heating maximum and minimum set points as required by the room thermostat to maintain the heating set point. The fan terminal delivers a constant volume discharge to the occupied space, consisting of warm primary air and the balance made up from warm induced ceiling plenum air. MAX. IN Supply air system in cooling mode (below 77°F (25°C)). With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. An increase in room temperature reverses the sequence. TOTAL AIR 80 20 0 CE Cooling Mode: RESET SPAN FIXED 2°F 100 AIRFLOW, % OF TOTAL CAPACITY The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. COOLING MODE MIN. DU X Y CAPACITOR FAN MOTOR This arrangement is for use where a single duct central system is used for both cooling and heating (eg. summer/winter). The heating/cooling thermostat features seperate temperature set points and seperate min./max. airflow limits. The auto change-over relay/duct temp. sensor energizes either the cooling or heating mode of the thermostat in response to the duct temperature. Sequence of Operation: Day/Occupied Cycle NO IN 5 CONTROL SEQUENCE B15 DUCT TEMP. SENSOR COOLING/HEATING WITH AUTOMATIC CHANGE-OVER AND NIGHT SHUT DOWN AIRFLOW SWITCH NC C NO 4 STE-1002 C – 2°F HEATING SET POINT + 2°F ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-B15 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST B2 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V A V1 T3 R1 T1 + BALANCING TEES TERMINAL BLOCK V1 T1 + LINE VOLTAGE N H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E 24 VAC TRANSFORMER C FAN RELAY REE-1005 RELAY MODULE AIRFLOW SWITCH C 5 NC FIELD WIRING CAPACITOR FACTORY INSTALLED JUMPER A X Y STE-1002 NO NC C NO 4 FACTORY WIRING/PIPING NO FAN MOTOR DUCT TEMP. SENSOR CONTROL SEQUENCE A5 COOLING WITH MORNING WARM-UP AND NIGHT SHUTDOWN Sequence of Operation: Day/Occupied Cycle: TOTAL AIRFLOW MAXIMUM COOLING AIRFLOW INCREASE PR IM AR Y AIR MIXING UM EN PL ED UC IND MINIMUM AIR The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). OCCUPIED CYCLE (Central System On). COLD HOT - 2°F (-1.1°C) SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE MORNING WARM-UP CYCLE (Central System On). MAXIMUM FLOW WITH WARM-UP ACTIVATED Unoccupied Cycle (Night Shutdown). Morning Warm-up Cycle. A duct mounted sensor is used to measure primary air temperature. Upon sensing a central system supply air temperature above 77°F +/– 4 (25°C +/– 2.2), the primary air damper will drive fully open regardless of flow limit settings. Central warm air is delivered to the space. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air. - 2°F (-1.1°C) SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-B2 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST B5 CSP-5002 CONTROLLER/ACTUATOR CTE-5105 ROOM THERMOSTAT (DA/DA) NIGHT/DAY DUAL SET POINT DPDT RELAY DAMPER CW TO CLOSE 12 V A V1 T3 R1 T1 + LINE VOLTAGE – T2 R2 T4 V2 N BALANCING TEES V1 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED T3 T1 + – T4 TERMINAL BLOCK TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND SPEED CONTROLLER M I N C L CCW CW O S E 24 VAC TRANSFORMER C NC CAPACITOR FAN MOTOR I N C R FIELD WIRING NO T NO X C FAN RELAY REE-5002 REHEAT RELAY MODULE – FAN 1 2 24VAC STAGES AIRFLOW SWITCH FACTORY WIRING/PIPING CONTROL SEQUENCE B5 COOLING WITH NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: MAXIMUM COOLING PR AIRFLOW INCREASE IM AR Y AIR MIXING MINIMUM COLD HOT - 2°F (-1.1°C) DAY SETPOINT ROOM TEMPERATURE INCREASE + 2°F (+1.1°C) UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air and activates the night side of the thermostat through DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan intermittently to maintain night set-back setpoint temperature. Note:Room thermostat has individually adjustable night and day setpoints. They can be adjusted to be within 1°F (0.55°C) of each other. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. TOTAL AIRFLOW AIR Night/Unoccupied Cycle. OCCUPIED CYCLE (Central System On). UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. ENGINEER: CONTRACTOR: H NO PRIMARY AIR COLD HOT - 2°F (-1.1°C) NIGHT SETPOINT ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-B5 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST B6 CSP-5002 CONTROLLER/ACTUATOR FACTORY WIRING/PIPING CTE-5105 ROOM THERMOSTAT (DA/DA) NIGHT/DAY DUAL SET POINT DPDT RELAY FIELD WIRING V1 T3 R1 T1 + 12 V A LINE VOLTAGE – T2 R2 T4 V2 N H DAMPER CW TO CLOSE BALANCING TEES V1 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED T3 T1 + – T4 TERMINAL BLOCK TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND SPEED CONTROLLER M I N C L CCW CW O S E 24 VAC TRANSFORMER C FAN RELAY REE-5002 REHEAT RELAY MODULE NO REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE 5 STE-1002 NC C NO 4 NC T CAPACITOR FAN MOTOR X NO I N C R C – FAN 1 2 24VAC STAGES AIRFLOW SWITCH A X Y FACTORY INSTALLED JUMPER DUCT TEMP. SENSOR CONTROL SEQUENCE B6 COOLING WITH MORNING WARM-UP AND NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle AIR AR Y IM COLD HOT - 2°F (-1.1°C) Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). DAY SETPOINT ROOM TEMPERATURE INCREASE + 2°F (+1.1°C) UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air and activates the night side of the thermostat through DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan intermittently to maintain night set-back setpoint temperature. Note:Room thermostat has individually adjustable night and day setpoints. They can be adjusted to be within 1°F (0.55°C) of each other. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. COOLING PR AIRFLOW INCREASE MINIMUM A duct mounted temperature sensor is used to measure primary air temperature. Upon sensing a supply air temperature above 77°F +/-4 (25°C +/-2.2), the primary air damper will drive fully open regardless of flow limit settings. Central warm air is delivered to the space. Night/Unoccupied Cycle. MAXIMUM MIXING AIR Morning Warm-up. TOTAL AIRFLOW UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. OCCUPIED CYCLE (Central System On). NO PRIMARY AIR COLD HOT - 2°F (-1.1°C) NIGHT SETPOINT ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-B6 PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S AND 37SST OPTION: QK DIAMOND FLOW SENSOR LINE VOLTAGE N H AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO TOGGLE DISCONNECT SWITCH (OPTIONAL) BALANCING TEES SPEED CONTROLLER T L NC B H NO M DAMPER KREUTER NORMALLY OPEN AIRFLOW SWITCH NO C G CSC-3011 RESET CONTROLLER NC M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING CAPACITOR FAN MOTOR 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) FIELD PIPING CONTROL SUBSEQUENCE QK NIGHT SHUT DOWN WITH AIRFLOW SWITCH (See main control sequence for daytime operation). UNOCCUPIED CYCLE (Central System Off). Night Shut Down. Sequence of Operation: 100 80 AIRFLOW INCREASE A positive pressure airflow switch, piped to the high side of the primary inlet Diamond Flow Sensor, de-energizes the terminal fan upon loss of primary (central) air. The terminal fan will remain off until the primary air is restored. 60 NO PRIMARY AIR FAN SHUT DOWN 40 20 0 DA 0 RA 3 13 8 8 13 3 15 1 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: Dimensions are in inches (mm). DATE B SERIES 10 - 18 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SCD-QK PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35S, 35SST, 37S OPTION:QN * DIAMOND FLOW SENSOR AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO OPTIONAL HOT WATER VALVE (BY OTHERS) OR P. E. SWITCHES FOR ELECTRIC HEAT LINE VOLTAGE N H P. E. SWITCH P. E. SWITCH TOGGLE DISCONNECT SWITCH (OPTIONAL) P. E. SWITCH BALANCING TEES SPEED CONTROLLER T L NC B H NO M DAMPER KREUTER P. E. SWITCH G CSC-3011 RESET CONTROLLER M MAIN AIR 20 PSI FACTORY WIRING/ PIPING MB NIGHT SETBACK SIGNAL NORMALLY OPEN FAN P.E. SWITCH P. E. SWITCH WIRED N. C. FOR DA STAT. N. O. FOR RA STAT. 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CAPACITOR FAN MOTOR FIELD PIPING * Hot water valve (by others): 3 – 8 psi N. O. for DA stat. 8 – 13 psi N. C. for RA stat. P. E. switches (included in electric heater). Wired N. C. for DA stat. N. O. for RA stat. CONTROL SUBSEQUENCE QN NIGHT SETBACK WITH P.E. SWITCHES. (See main control sequence for daytime operation). UNOCCUPIED CYCLE (Central System Off). Night Setback. Sequence of Operation: 100 INDUCED PLENUM AIR LVE VA TER EAT WA H OT IC T. H ECTR EL OR AIRFLOW INCREASE 80 OP A P. E. Switch de-energizes fan upon loss of main air. Primary air fan must be shut down. A second P.E. switch provides an override upon a call for heating and will cycle the unit fan and supplementary heat in response to a separate pneumatic signal or night setback thermostat. 60 40 20 0 DA 0 RA 3 13 NIGHT SETBACK SETPOINT 13 3 15 1 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: Dimensions are in inches (mm). DATE B SERIES 10 - 18 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. NEW 35SCD-QN PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST 1P3 DIAMOND FLOW SENSOR ELECTRIC HEAT COIL NORMALLY OPEN DAMPER AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO BALANCING TEES STAGE 3 (OPTIONAL) P. E. SWITCH STAGE 2 (OPTIONAL) P. E. SWITCH STAGE 1 P. E. SWITCH LINE VOLTAGE N H NORMALLY CLOSED P. E. SWITCH TOGGLE DISCONNECT SWITCH (OPTIONAL) RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NC SETTING MUST BE N. O. NO M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 1P3 • VAV COOLING WITH ELECTRIC HEAT (CONTINUOUS OPERATION) • DA/NO • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained and staged electric heat is energized. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate MAX. AR Y AIR CLG. PR IM STAGE 3 STAGE 2 STAGE 40 MIN. 1 AIR 20 ED AIRFLOW INCREASE 60 UC Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 IND Note: 100 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 10 - 18 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-1P3 PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST 2P3 DIAMOND FLOW SENSOR ELECTRIC HEAT COIL NORMALLY OPEN DAMPER AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO BALANCING TEES STAGE 3 (OPTIONAL) P. E. SWITCH STAGE 2 (OPTIONAL) P. E. SWITCH STAGE 1 P. E. SWITCH LINE VOLTAGE N H NORMALLY OPEN P. E. SWITCH(ES) TOGGLE DISCONNECT SWITCH (OPTIONAL) RESET START POINT FACTORY SET @ 3 PSI SPEED CONTROLLER LOW STAT P = MAX. HIGH STAT P = MIN. T B H L NC SETTING MUST BE N. O. NO M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR REVERSE ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 2P3 • VAV COOLING WITH ELECTRIC HEAT (CONTINUOUS OPERATION) • REVERSE ACTING/NORMALLY OPEN • 3000 CONTROLLER Options: Two Pipe Thermostat (Vertical Mount. The unit fan will deliver a constant volume to the space at all times. With space Includes backing plate for 2" x 4" electrical box). temperature at set point, unit delivers minimum cooling airflow and maximum ❑ CTC-1622-103 °F scale plate induced plenum air. ❑ CTC-1622-113 °C scale plate On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no 100 plenum air is induced). As the space temperature decreases, the damper modulates back towards the TOTAL AIRFLOW MAX. 80 minimum airflow setting and as less cold air is supplied to the fan section, more CLG. warm air is induced. If room temperature continues to drop, minimum primary 60 STAGE airflow is maintained and staged electric heat is energized. 3 STAGE Primary airflow is held constant in accordance with thermostat demand. Any 40 2 STAGE changes in volume due to static pressure fluctuations are sensed and MIN. 1 20 compensated for, resulting in pressure independent control. Sequence of Operation: RY IN DU CE D AIR AIR Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. A IM AIRFLOW INCREASE PR Note: 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE DECREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 10 - 17 - 07 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. NEW 35SECD-2P3 PNEUMATIC CONTROL Nailor FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT Industries Inc. DIAMOND FLOW SENSOR MODELS: 35SE, 35SEST, 37SE AND 37SEST 3P3 ELECTRIC HEAT COIL NORMALLY CLOSED DAMPER AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO BALANCING TEES STAGE 3 (OPTIONAL) P. E. SWITCH STAGE 2 (OPTIONAL) P. E. SWITCH STAGE 1 P. E. SWITCH LINE VOLTAGE N H NORMALLY CLOSED P. E. SWITCH TOGGLE DISCONNECT SWITCH (OPTIONAL) RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NO SETTING MUST BE N. C. NC M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 3P3 • VAV COOLING WITH ELECTRIC HEAT (CONTINUOUS OPERATION) • DA/NC • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained and staged electric heat is energized. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate MAX. AR Y AIR CLG. PR IM STAGE 3 STAGE 2 STAGE 40 MIN. 1 AIR 20 ED AIRFLOW INCREASE 60 UC Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 IND Note: 100 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 12 - 2 - 02 3500 9 - 12 - 99RR 35SECD-3P3 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST A3 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T3 T1 + LINE VOLTAGE N – H – TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND 16 I V N DC O U T – 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN LED M I N C L CCW CW O S E SPEED CONTROLLER ELECTRIC HEAT CONTACTORS 24 VAC – 10 VA MAX. PER STAGE 1 24 VAC TRANSFORMER 2 T I N C R FIELD WIRING CAPACITOR FAN MOTOR X FACTORY WIRING/PIPING – FAN 1 2 24VAC STAGES REE-5002 REHEAT RELAY MODULE CONTROL SEQUENCE A3 COOLING WITH ELECTRIC HEAT (CONTINUOUS OPERATION) Sequence of Operation: NOTE: Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the first stage of electric heat is energized. The optional second heat stage is energized at 1.6°F (0.9°C) below setpoint. An increase in room temperature de-activates the heat stages at 1.2°F and 0.4°F (0.7°C and 0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). TOTAL AIRFLOW MAXIMUM COOLING PR STAGE TWO MINIMUM UM EN PL ED UC IND STAGE ONE AIR AIRFLOW INCREASE IM AR Y AIR MIXING COLD SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: HOT - 2°F (-1.1°C) SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-A3 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST A4 CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMP. SET POINT CSP-5002 CONTROLLER/ACTUATOR DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T1 + LINE VOLTAGE – T2 R2 T4 V2 – N H TOGGLE DISCONNECT SWITCH (OPTIONAL) T2 GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E 0 – 10 VDC SIGNAL TO SCR PROPORTIONAL ELECTRIC HEAT 24 VAC TRANSFORMER SCR FACTORY WIRING/PIPING CAPACITOR FAN MOTOR FIELD WIRING CONTROL SEQUENCE A4 COOLING WITH PROPORTIONAL ELECTRIC HEAT (CONTINUOUS OPERATION) Sequence of Operation: TOTAL AIRFLOW MAXIMUM COOLING AIRFLOW INCREASE PR IM AR Y AIR MIXING PL AT ED HE UC IC TR IND EC EL MINIMUM UM EN AIR Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 - 10 VDC proportional thermostat output signal begins to energize the SCR controlled electric heat. The electric heat is fully on at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. COLD HOT - 2F (-1.1C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE + 2F (+1.1C) Notes: 1. Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). 2. Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 2 - 7 - 11 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. NEW 35SECD-A4 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST A7 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V A V1 T3 R1 T1 + BALANCING TEES TERMINAL BLOCK V1 T3 T1 + LINE VOLTAGE N H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N ELECTRIC HEAT CONTACTORS 24 VAC – 10 VA MAX. PER STAGE C L CCW CW O S E 1 24 VAC TRANSFORMER 2 NC CAPACITOR FAN MOTOR I N C R FIELD WIRING NO T NO FAN RELAY X C – FAN 1 2 24VAC STAGES AIRFLOW SWITCH FACTORY WIRING/PIPING C REE-5002 REHEAT RELAY MODULE CONTROL SEQUENCE A7 COOLING WITH ELECTRIC HEAT AND NIGHT CYCLE Sequence of Operation: Day/Occupied Cycle: Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: COOLING PR AIRFLOW INCREASE IM AR Y AIR MIXING STAGE TWO MINIMUM STAGE ONE COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan followed by the supplementary heat intermittently to maintain setpoint temperature. MAXIMUM AIR Night/Unoccupied Cycle. TOTAL AIRFLOW UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the first stage of electric heat is energized. The optional second heat stage is energized at 1.6°F (0.9°C) below setpoint. An increase in room temperature de-activates the heat stages at 1.2°F and 0.4°F (0.7°C and 0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). OCCUPIED CYCLE (Central System On). NO PRIMARY AIR STAGE TWO STAGE ONE COLD HOT - 2°F (-1.1°C) SETPOINT ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-A7 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST B3 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE 12 V A V1 T3 R1 T1 + BALANCING TEES TERMINAL BLOCK V1 T3 T1 + LINE VOLTAGE N H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N ELECTRIC HEAT CONTACTORS 24 VAC – 10 VA MAX. PER STAGE C L CCW CW O S E 1 24 VAC TRANSFORMER 2 FAN RELAY NC CAPACITOR FAN MOTOR I N C R FIELD WIRING NO T NO X C – FAN 1 2 24VAC STAGES AIRFLOW SWITCH FACTORY WIRING/PIPING C REE-5002 REHEAT RELAY MODULE CONTROL SEQUENCE B3 COOLING WITH ELECTRIC HEAT AND NIGHT SHUT DOWN Sequence of Operation: Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). COOLING PR AIRFLOW INCREASE IM AR Y AIR MIXING STAGE TWO STAGE ONE MINIMUM COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Shut Down. AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air. Night shut down automatically locks out electric heat. MAXIMUM AIR Unoccupied Cycle (Night Shut Down). TOTAL AIRFLOW UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the first stage of electric heat is energized. The optional second heat stage is energized at 1.6°F (0.9°C) below setpoint. An increase in room temperature de-activates the heat stages at 1.2°F and 0.4°F (0.7°C and 0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). OCCUPIED CYCLE (Central System On). FAN AND HEAT SHUTDOWN NO PRIMARY AIR COLD HOT SETPOINT SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-B3 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST B7 CSP-5002 CONTROLLER/ACTUATOR CTE-5105 ROOM THERMOSTAT (DA/DA) NIGHT/DAY DUAL SET POINT DPDT RELAY DAMPER CW TO CLOSE 12 V A V1 T3 R1 T1 + LINE VOLTAGE – T2 R2 T4 V2 N BALANCING TEES V1 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED T3 T1 + – T4 TERMINAL BLOCK TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND SPEED CONTROLLER M I N ELECTRIC HEAT CONTACTORS 24 VAC – 10 VA MAX. PER STAGE C L CCW CW O S E 1 24 VAC TRANSFORMER 2 NC CAPACITOR FAN MOTOR I N C R FIELD WIRING NO T NO FAN RELAY X C C REE-5002 REHEAT RELAY MODULE – FAN 1 2 24VAC STAGES AIRFLOW SWITCH FACTORY WIRING/PIPING H CONTROL SEQUENCE B7 COOLING WITH ELECTRIC HEAT AND NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle OCCUPIED CYCLE (Central System On). TOTAL AIRFLOW MAXIMUM COOLING PR STAGE TWO MINIMUM STAGE ONE AIR AIRFLOW INCREASE IM AR Y AIR MIXING UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the first stage of electric heat is energized. The optional second heat stage is energized at 1.6°F (0.9°C) below setpoint. An increase in room temperature de-activates the heat stages at 1.2°F and 0.4°F (0.7°C and 0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) DAY SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. Night/Unoccupied Cycle. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: INDUCED PLENUM AIR AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air and activates the night side of the thermostat through DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan followed by the supplementary heat intermittently to maintain night set-back setpoint temperature. Note:Room thermostat has individually adjustable night and day setpoints. They can be adjusted to be within 1°F (0.55°C) of each other. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. NO PRIMARY AIR STAGE TWO STAGE ONE COLD HOT - 2°F (-1.1°C) NIGHT SETPOINT ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-B7 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SE, 35SEST, 37SE AND 37SEST B9 CSP-5002 CONTROLLER/ACTUATOR FACTORY WIRING/PIPING CTE-5105 ROOM THERMOSTAT (DA/DA) NIGHT/DAY DUAL SET POINT DPDT RELAY FIELD WIRING V1 T3 R1 T1 + 12 V A LINE VOLTAGE – T2 R2 T4 V2 N H DAMPER CW TO CLOSE BALANCING TEES V1 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED T3 T1 + – TERMINAL BLOCK T4 TOGGLE DISCONNECT SWITCH (OPTIONAL) GROUND SPEED CONTROLLER M I N ELECTRIC HEAT CONTACTORS 24 VAC – 10 VA MAX. PER STAGE C L CCW CW O S E 1 24 VAC TRANSFORMER 2 C FAN RELAY REE-5002 REHEAT RELAY MODULE NO NO T CAPACITOR FAN MOTOR I N C R NC X C – FAN 1 2 24VAC STAGES AIRFLOW SWITCH REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE NC C NO 4 5 A X Y CONTROL SEQUENCE B9 COOLING WITH ELECTRIC HEAT, MORNING WARM-UP AND NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle Morning Warm-up. A duct mounted temperature sensor is used to measure primary air temperature. Upon sensing a supply air temperature above 77°F +/-4 (25°C +/-2.2), the primary air damper will drive fully open regardless of flow limit settings. Central warm air is delivered to the space. (The terminal electric heat is locked out). Note:Room thermostat has individually adjustable night and day setpoints. They can be adjusted to be within 1°F (0.55°C) of each other. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). MAXIMUM COOLING AIRFLOW INCREASE IM AR Y AIR MIXING STAGE TWO MINIMUM STAGE ONE COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) DAY SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air and activates the night side of the thermostat through DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan followed by the supplementary heat intermittently to maintain night set-back setpoint temperature. TOTAL AIRFLOW AIR Night/Unoccupied Cycle. OCCUPIED CYCLE (Central System On). UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the first stage of electric heat is energized. The optional second heat stage is energized at 1.6°F (0.9°C) below setpoint. An increase in room temperature de-activates the heat stages at 1.2°F and 0.4°F (0.7°C and 0.2°C) below setpoint. FACTORY INSTALLED JUMPER A FACTORY INSTALLED JUMPER X Y DUCT TEMP. SENSOR PR 5 NC C NO 4 STE-1002 REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE NO PRIMARY AIR STAGE TWO STAGE ONE COLD HOT - 2°F (-1.1°C) NIGHT SETPOINT ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SECD-B9 PNEUMATIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST 1P3 DIAMOND FLOW SENSOR NORMALLY OPEN HOT WATER VALVE 3 – 8 PSI (BY OTHERS) NORMALLY OPEN DAMPER AIRFLOW MCP-8030 ACTUATOR (8 – 10 PSI) HI LO LINE VOLTAGE N H TOGGLE DISCONNECT SWITCH (OPTIONAL) BALANCING TEES RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NC SETTING MUST BE N. O. NO M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 1P3 • VAV COOLING WITH PROPORTIONAL HOT WATER HEAT (CONTINUOUS OPERATION) • DA/NO • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained and the hot water valve modulates open. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate MAX. RY AIR CLG. PR IM A 40 IND R AIR 20 ED OW MIN. UC FL AIRFLOW INCREASE 60 E AT TW Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 HO Note: 100 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 10 - 18 - 07 3500 12 - 2 - 02 35SWCD-1P3 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. PNEUMATIC CONTROL Nailor FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST 3P3 Industries Inc. DIAMOND FLOW SENSOR NORMALLY OPEN HOT WATER VALVE 3 – 8 PSI (BY OTHERS) NORMALLY CLOSED DAMPER AIRFLOW HI LO LINE VOLTAGE N H MCP-8030 ACTUATOR (8 – 10 PSI) BALANCING TEES TOGGLE DISCONNECT SWITCH (OPTIONAL) RESET START POINT FACTORY SET @ 8 PSI SPEED CONTROLLER T B H L NO SETTING MUST BE N. C. NC M DAMPER KREUTER G RESET SPAN FACTORY SET CSC-3011 @ 5 PSI RESET CONTROLLER M MAIN AIR 20 PSI MB FACTORY WIRING/ PIPING FIELD PIPING CAPACITOR FAN MOTOR DIRECT ACTING 2-PIPE THERMOSTAT (OPTIONAL OR BY OTHERS) CONTROL SEQUENCE 3P3 • VAV COOLING WITH PROPORTIONAL HOT WATER HEAT (CONTINUOUS OPERATION) • DA/NC • 3000 CONTROLLER Sequence of Operation: Options: The unit fan will deliver a constant volume to the space at all times. With space temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in space temperature, the thermostat regulates the controller to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the space temperature is warm, the primary air damper is controlling at the maximum airflow setting (usually the same as the fan volume setting and no plenum air is induced). As the space temperature decreases, the damper modulates back towards the minimum airflow setting and as less cold air is supplied to the fan section, more warm air is induced. If room temperature continues to drop, minimum primary airflow is maintained and the hot water valve modulates open. Primary airflow is held constant in accordance with thermostat demand. Any changes in volume due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Two Pipe Thermostat (Vertical Mount. Includes backing plate for 2" x 4" electrical box). ❑ CTC-1621-103 °F scale plate ❑ CTC-1621-113 °C scale plate MAX. AIR CLG. AR Y 40 PR IM IND R AIR 20 ED OW MIN. UC FL AIRFLOW INCREASE 60 E AT TW Constant volume series terminal fans should be electrically or pneumatically field interlocked with the central fan system, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. TOTAL AIRFLOW 80 HO Note: 100 0 0 3 8 13 15 THERMOSTAT OUTPUT PRESSURE, PSI SPACE TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES SUPERSEDES DRAWING NO. 12 - 2 - 02 3500 7 - 12 - 99R 35SWCD-3P3 Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST A3 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE V1 T3 R1 T1 + BALANCING TEES TERMINAL BLOCK V1 T3 12 V A T1 + LINE VOLTAGE N H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK – + 24 VAC TRANSFORMER TO ON/OFF HOT WATER VALVE 24 VAC 10 VA MAX. (BY OTHERS) T CAPACITOR X FAN MOTOR I N C R FIELD WIRING – FAN 1 2 24VAC STAGES REE-5002 REHEAT RELAY MODULE FACTORY WIRING/PIPING CONTROL SEQUENCE A3 COOLING WITH ON/OFF HOT WATER HEAT (CONTINUOUS OPERATION) Sequence of Operation: TOTAL AIRFLOW MAXIMUM COOLING PR HOT WATER HEAT MINIMUM AIR AIRFLOW INCREASE IM AR Y AIR MIXING UM EN PL ED UC IND Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the on/off hot water valve is energized. An increase in room temperature de-activates the heat at 0.4°F (0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. COLD HOT - 2°F (-1.1°C) SETPOINT + 2°F (+1.1°C) ROOM TEMPERATURE INCREASE Notes: 1. Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). 2. Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-A3 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST A4 CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMP. SET POINT CSP-5002 CONTROLLER/ACTUATOR DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T1 + LINE VOLTAGE – T2 R2 T4 V2 – N H TOGGLE DISCONNECT SWITCH (OPTIONAL) T2 GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK + – 24 VAC TRANSFORMER 0 – 10 VDC SIGNAL TO PROPORTIONAL HOT WATER VALVE CLOSED AT 0 VDC OPEN AT 10 VDC (BY OTHERS) 10 mA MAX. FACTORY WIRING/PIPING CAPACITOR FAN MOTOR FIELD WIRING CONTROL SEQUENCE A4 COOLING WITH PROPORTIONAL HOT WATER HEAT (CONTINUOUS OPERATION) Sequence of Operation: TOTAL AIRFLOW MAXIMUM AIR COOLING AIRFLOW INCREASE PR IM AR Y MIXING VE AL RV MINIMUM UM EN PL ED UC IND E AT TW HO AIR Fan runs continuously, providing constant volume to the space. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 - 10 VDC proportional hot water valve begins to open. The water valve is fully open at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. COLD HOT - 2°F (-1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE + 2°F (+1.1°C) Notes: 1. Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). 2. Constant volume series terminal fans should be interlocked to be energized ahead of or when the central system fan starts, to prevent backflow of primary air into the ceiling plenum and to prevent possible backward rotation of the terminal fan. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-A4 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST A7 CSP-5002 CONTROLLER/ACTUATOR CTE-5101 ROOM THERMOSTAT (DA) SINGLE TEMP. SET POINT DAMPER CW TO CLOSE V1 T3 R1 T1 + BALANCING TEES TERMINAL BLOCK V1 T3 12 V A T1 + LINE VOLTAGE N H – TOGGLE DISCONNECT SWITCH (OPTIONAL) – GROUND 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK – + 24 VAC TRANSFORMER TO ON/OFF HOT WATER VALVE 24 VAC 10 VA MAX. (BY OTHERS) NC NO CAPACITOR FAN MOTOR I N C R FIELD WIRING REE-5002 REHEAT RELAY MODULE T NO FAN RELAY X C – FAN 1 2 24VAC STAGES AIRFLOW SWITCH FACTORY WIRING/PIPING C CONTROL SEQUENCE A7 COOLING WITH ON/OFF HOT WATER HEAT AND NIGHT CYCLE OCCUPIED CYCLE (Central System On). Sequence of Operation: TOTAL AIRFLOW Day/Occupied Cycle. Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). AIR AR Y IM PR AIRFLOW INCREASE MINIMUM COLD + 2°F (+1.1°C) SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. INDUCED PLENUM AIR NO PRIMARY AIR HOT WATER HEAT COLD HOT - 2°F (-1.1°C) SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: HOT - 2°F (-1.1°C) AIRFLOW INCREASE Airflow switch de-energizes fan upon loss of primary (central) air. Upon a call for heat, the thermostat will override the airflow switch and will cycle the unit fan followed by the supplementary heat intermittently to maintain setpoint temperature. HOT WATER HEAT AIR Night/Unoccupied Cycle. COOLING MIXING UM EN PL ED UC IND The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained and at 0.8°F (0.4°C) below setpoint, the on/off hot water valve is energized. An increase in room temperature de-activates the heat at 0.4°F (0.2°C) below setpoint. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover. MAXIMUM SETPOINT ROOM TEMPERATURE INCREASE DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-A7 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST A8 CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMP. SET POINT CSP-5002 CONTROLLER/ACTUATOR DAMPER CW TO CLOSE 12 V1 T3 R1 T1 + V A BALANCING TEES TERMINAL BLOCK V1 T3 T1 + LINE VOLTAGE – T2 R2 T4 V2 – N H TOGGLE DISCONNECT SWITCH (OPTIONAL) T2 GROUND – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK + AIRFLOW SWITCH FACTORY WIRING/PIPING C NO NC 24 VAC TRANSFORMER C FAN RELAY NO CAPACITOR FAN MOTOR I N C R FIELD WIRING – 0 – 10 VDC SIGNAL TO PROPORTIONAL HOT WATER VALVE CLOSED AT 0 VDC OPEN AT 10 VDC REE-5002 (BY OTHERS) REHEAT RELAY MODULE 10 mA MAX. T – X O U T – FAN 1 2 24VAC STAGES 16 I V N DC CONTROL SEQUENCE A8 COOLING WITH PROPORTIONAL HOT WATER HEAT AND NIGHT CYCLE Sequence of Operation: OCCUPIED CYCLE (Central System On). TOTAL AIRFLOW PR IM AR Y AIRFLOW INCREASE UM EN PL ED UC IND VE AL RV MINIMUM AIR COLD HOT - 2°F (-1.1°C) UNOCCUPIED CYCLE (Central System Off). Night Cycle. AIRFLOW INCREASE INDUCED PLENUM AIR NO PRIMARY AIR VE AL RV E AT TW COLD Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). + 2°F (+1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE HO Options: E AT TW Airflow switch de-energizes fan upon loss of primary (central) air. Upon a call for heat, the thermostat will override the airflow switch an cycle the unit fan followed by the supplementary heat intermittently to maintain set point temperature. Note: Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). HO Night/Unoccupied Cycle COOLING AIR MIXING Day/Occupied Cycle The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 - 10 VDC proportional hot water valve begins to open. The water valve is fully open at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. MAXIMUM HOT - 2°F (-1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-A8 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST B10 CSP-5002 CONTROLLER/ACTUATOR FACTORY WIRING/PIPING DPDT RELAY FIELD WIRING V1 T3 R1 T1 + GROUND 12 V A N H – T2 R2 T4 V2 41.2 k OHM SET-BACK RESISTOR BALANCING TEES V1 T3 N MM O A I R X N V N O M METER M A X % 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED TERMINAL BLOCK 0 – 10 VDC SIGNAL TO PROPORTIONAL HOT WATER VALVE (BY OTHERS) CLOSED AT 0 VDC OPEN AT 10 VDC 10 mA MAX. NC C NO A X Y DUCT TEMP. SENSOR – + 24 VAC TRANSFORMER C FAN RELAY NO REE-5002 REHEAT RELAY MODULE REE-1005 COOLING/HEATING CHANGEOVER RELAY MODULE 5 STE-1002 TOGGLE DISCONNECT SWITCH (OPTIONAL) TERMINAL BLOCK T2 SPEED CONTROLLER C L CCW CW O S E 4 NC – M I N AIRFLOW SWITCH NO A FACTORY INSTALLED JUMPER CAPACITOR FAN MOTOR CONTROL SEQUENCE B10 COOLING WITH PROPORTIONAL HOT WATER HEAT, MORNING WARM-UP AND NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle OCCUPIED CYCLE (Central System On). TOTAL AIRFLOW MAXIMUM COOLING IM AR Y AIR MIXING AIRFLOW INCREASE VE AL RV UM EN PL ED UC IND E AT TW HO MINIMUM AIR The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at cooling set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 10 VDC proportional hot water valve begins to open. The water valve is fully open at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. PR RED-CLS GRN-OPN 12V T – 24V AC + X – – FAN 1 2 24VAC STAGES O U T T1 I N C R 16 I V N DC C LINE VOLTAGE CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMPERATURE SET POINT DAMPER CW TO CLOSE COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE Morning Warm-up. A duct mounted temperature sensor is used to measure primary air temperature. Upon sensing a supply air temperature above 77°F +/-4 (25°C +/-2.2), the primary air damper will drive fully open regardless of flow limit settings. Central warm air is delivered to the space. The terminal hot water heat will also cycle until day setpoint temperature is reached. UNOCCUPIED CYCLE (Central System Off). Night Cycle. Night/Unoccupied Cycle. NO PRIMARY AIR VE AL RV E AT TW HO AIRFLOW INCREASE INDUCED PLENUM AIR Airflow switch de-energizes fan upon loss of primary (central) air and activates the night temperature set-back of the thermostat through a DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and through a setback resistor in the output circuit, cycle the unit fan followed by the hot water heat intermittently to maintain a night set-back temperature of 10°F (5.6°C) below the thermostat setting. Note: Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). COLD Options: Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). Other Night Set-Back Temp.: ❑ 5°F (90.9 k OHM resistor) HOT HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE ❑ Specify ________ . SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-B10 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST B4 CSP-5002 CONTROLLER/ACTUATOR CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMP. SET POINT DAMPER CW TO CLOSE V1 T3 R1 T1 + LINE VOLTAGE GROUND 12 V A N H – T2 R2 T4 V2 BALANCING TEES TERMINAL BLOCK 16 I V N DC O U T – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED V1 T1 + – SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK + 24 VAC TRANSFORMER – C NO NC FIELD WIRING NO CAPACITOR FAN MOTOR CONTROL SEQUENCE B4 COOLING WITH PROPORTIONAL HOT WATER HEAT AND NIGHT SHUT DOWN Sequence of Operation: Day/Occupied Cycle AIRFLOW INCREASE AIR COLD HOT - 2°F (-1.1°C) + 2°F (+1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE AIRFLOW INCREASE UNOCCUPIED CYCLE (Central System Off). Night Shut Down. FAN AND HEAT SHUTDOWN NO PRIMARY AIR COLD HOT HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: COOLING UM EN PL ED UC IND Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). MINIMUM VE AL RV Airflow switch de-energizes fan upon loss of primary (central) air. Night shut down automatically locks out hot water heat. MAXIMUM MIXING E AT TW Night/Unoccupied Cycle (Night Shut Down). TOTAL AIRFLOW HO The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 - 10 VDC proportional hot water valve (normally closed) begins to open. The water valve is fully open at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. Primary airflow is held constant in accordance with thermostat demand. Any changes in duct air velocity due to static pressure fluctuations are sensed and compensated for, resulting in pressure independent control. Note: Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). OCCUPIED CYCLE (Central System On). AIR C FACTORY WIRING/PIPING FAN RELAY 0 – 10 VDC SIGNAL TO PROPORTIONAL HOT WATER VALVE CLOSED AT 0 VDC OPEN AT 10 VDC (BY OTHERS) 10 mA MAX. PR IM AR Y AIRFLOW SWITCH Options: TOGGLE DISCONNECT SWITCH (OPTIONAL) T2 DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-B4 ANALOG ELECTRONIC CONTROL FAN POWERED TERMINAL UNIT • SERIES FLOW CONSTANT VOLUME • PRESSURE INDEPENDENT MODELS: 35SW, 35SWST, 37SW AND 37SWST B8 CSP-5002 CONTROLLER/ACTUATOR DPDT RELAY CTE-5103 ROOM THERMOSTAT (DA/RA) DUAL TEMPERATURE SET POINT DAMPER CW TO CLOSE LINE VOLTAGE GROUND 12 V1 T3 R1 T1 + V A N H – T2 R2 T4 V2 41.2 k OHM SET-BACK RESISTOR BALANCING TEES V1 T3 – – 24V AC N MM O A I R X N V N O M METER M A X % RED-CLS GRN-OPN 24" (610) LENGTH 1/4" (6) O. D. TUBING TO DIAMOND FLOW SENSOR LED A – TOGGLE DISCONNECT SWITCH (OPTIONAL) TERMINAL BLOCK T2 SPEED CONTROLLER M I N C L CCW CW O S E TERMINAL BLOCK 0 – 10 VDC SIGNAL TO PROPORTIONAL HOT WATER VALVE (BY OTHERS) CLOSED AT 0 VDC OPEN AT 10 VDC 10 mA MAX. AIRFLOW SWITCH FACTORY WIRING/PIPING 12V C – + 24 VAC TRANSFORMER C FAN RELAY NO REE-5002 REHEAT RELAY MODULE NO – FAN 1 2 24VAC STAGES NC CAPACITOR FAN MOTOR I N C R FIELD WIRING T O U T + X 16 I V N DC T1 CONTROL SEQUENCE B8 COOLING WITH PROPORTIONAL HOT WATER HEAT AND NIGHT TEMPERATURE SET-BACK CYCLE Sequence of Operation: Day/Occupied Cycle AIR AR Y IM PR AIRFLOW INCREASE AIR - 2°F (-1.1°C) + 2°F (+1.1°C) HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE UNOCCUPIED CYCLE (Central System Off). Night Cycle. AIRFLOW INCREASE INDUCED PLENUM AIR NO PRIMARY AIR COLD HOT HEATING COOLING SETPOINT SETPOINT ROOM TEMPERATURE INCREASE SCHEDULE TYPE: PROJECT: ENGINEER: CONTRACTOR: UM EN PL ED UC IND HOT VE AL RV ❑ Specify ________ . COOLING COLD E AT TW Thermostat Scale Plate: ❑ °F or ❑ °C (Thermostat includes backing plate for 2" x 4" electrical box). Other Night Set-Back Temp.: ❑ 5°F (90.9 k OHM resistor) MINIMUM HO Options: VE AL RV Airflow switch de-energizes fan upon loss of primary (central) air and activates the night temperature set-back of the thermostat through a DPDT relay. Primary air damper cycles closed. Upon a call for heat, the thermostat will override the airflow switch and through a set-back resistor in the output circuit, cycle the unit fan followed by the hot water heat intermittently to maintain a night set-back temperature of 10°F (5.6°C) below the thermostat setting. Note: Cooling and heating setpoints can be adjusted to be within 1°F (0.55°C) from each other. (Minimum and maximum primary airflow limits are adjusted underneath the thermostat cover). MAXIMUM MIXING E AT TW Night/Unoccupied Cycle. TOTAL AIRFLOW HO The terminal fan is interlocked by way of a positive pressure airflow switch, which automatically energizes the fan upon sensing central system start up. With room temperature at cooling set point, unit delivers minimum cooling airflow and maximum induced plenum air. On a rise in room temperature, the thermostat regulates the controller/actuator to increase primary airflow. As more cold air is supplied to the fan section, less warm air is induced from the ceiling plenum. When the room temperature exceeds the setpoint by 2°F (1.1°C) or more, primary airflow is maintained at the maximum setting. The maximum setting is usually the same as the total fan volume setting. On a decrease in room temperature, the thermostat regulates the controller/actuator to decrease the airflow and as less cold air is supplied to the fan section, more warm air is induced from the ceiling plenum. If room temperature continues to drop, minimum primary airflow is maintained. When room temperature falls below heating setpoint, a 0 - 10 VDC proportional hot water valve begins to open. The water valve is fully open at 2°F (1.1°C) below heating setpoint. An increase in room temperature reverses the sequence. OCCUPIED CYCLE (Central System On). DATE B SERIES 8 - 6 - 08 3500 SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 02 35SWCD-B8 EZVAV DIGITAL CONTROLS SERIES FAN POWERED (CAV) TERMINAL UNIT COOLING (PLENUM HEAT ONLY) PRESSURE INDEPENDENT MODELS: 35S(ST) AND 37S(ST) N300 BAC-8005-36 CONTROLLER IF CONTROLLERS ARE TO BE NETWORKED TOGETHER, TURN ON EOL DIP SWITCHES ON THE CONTROLLERS AT BOTH PHYSICAL ENDS OF THE NETWORK. CONNECT SHIELD TO EARTH GROUND AT ONLY ONE POINT. EXTERNAL CONNECTIONS: AI1 = DAT SENSOR A04 = FAN SPEED B05 = FAN ENABLE FROM PREVIOUS CONTROLLER BLK RED SHLD EOL TO NEXT CONTROLLER BLK RED SHLD –A +B S BACnet MS/TP 1/4" (6) O.D. TUBING TO FLOW SENSOR H L NOTES: 1. CONTROLLER SETTINGS MUST BE INITIALLY SET USING A STE-8XXX. AIRFLOW SENSOR TOTAL (HIGH) STATIC (LOW) STE-6014W36 H LINE VOLTAGE EPIC ECM MOTOR ONLY N FAN START 24 VAC ~ 24VAC SC B05 T COMM READY AI1 GND A03 A04 T-STAT/ SENSOR RJ-45, 25 FT. ETHERNET CABLE FAN SPEED MIN. -100% 0 – 10 VDC 24 VAC + COM ~ – STE-8001W36/8201W36 FACTORY WIRING Room Temperature Sensor Option: ❑ TSD Digital Display (STE-8001W36) ❑ TSDO Digital Display w/Occupancy Motion Sensor (STE-8201W36) ❑ TSR Rotary Dial (STE-6014W36) CONTROL SEQUENCE N300 Sequence of Operation: FAN OPERATION MAX. FAN SPEED ENGINEER: CONTRACTOR: TOTAL AIR FLOW MAX. COOLING CFM INDUCED AIR OCCUPIED MIN. FAN SPEED MINIMUM COOLING CFM UNOCCUPIED STANDBY STANDBY FAN OFF CLG. SPAN ROOM TEMP. INCREASE ROOM TEMP. INCREASE HTG. SP HTG. SP CFM INCREASE 1. Changeover/Morning Warm-up (Central AHU Heat/Cool): If supply air as measured by the discharge air temperature (DAT) sensor is below 72°F (22.2°C), cool air is said to be available. If supply air is above 76°F (24.4°C), warm air is said to be available. 2. Cool Air Available: As space temperature rises above the cooling setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) above the cooling setpoint, maximum cooling airflow is maintained. On a decrease in space temperature, the controller reduces airflow. Below cooling setpoint, minimum airflow is maintained. 3. The fan is started during occupied and standby modes and runs continuously at maximum fan speed. The fan induces warm ceiling plenum air as the primary airflow varies and maintains a constant volume to the space. During unoccupied mode, the fan starts on a call for heating only. The fan stops only during unoccupied mode when there is no call for heat. EPIC ECM Motor Only: During standby and unoccupied modes, the fan runs at minimum fan speed. 4. As the space temperature drops below the heating setpoint, the fan continues to recirculate warm ceiling plenum air. 5. Warm Air Available: As space temperature drops below the heating setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) below the heating setpoint, maximum heating airflow is maintained. On an increase in space temperature, airflow decreases. As space temperature rises above the heating setpoint, minimum heating airflow is maintained. SCHEDULE TYPE: PROJECT: FIELD WIRING COLD AIR AVAILABLE SEQUENCE CFM INCREASE STE-1401 DISCHARGE AIR TEMPERATURE SENSOR 10 KΩ, TYPE 3 (FACTORY WIRED AND FIELD INSTALLED) CLG. SP +2°F (+1.1°C) WARM AIR AVAILABLE SEQUENCE MAX. HTG. CFM TOTAL AIR INDUCED AIR MINIMUM HEATING CFM HTG. SPAN -2°F (-1.1°C) DATE B SERIES 10 - 20 - 16 3500 ROOM TEMP. INCREASE HTG. SP CLG. SP SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 15 D35N300 EZVAV DIGITAL CONTROLS SERIES FAN POWERED (CAV) TERMINAL UNIT COOLING WITH MODULATING HEAT PRESSURE INDEPENDENT MODELS: 35SE(ST), 35SW(ST), 37SE(ST) & 37SW(ST) N302 BAC-8005-36 CONTROLLER IF CONTROLLERS ARE TO BE NETWORKED TOGETHER, TURN ON EOL DIP SWITCHES ON THE CONTROLLERS AT BOTH PHYSICAL ENDS OF THE NETWORK. CONNECT SHIELD TO EARTH GROUND AT ONLY ONE POINT. NOTES: 1. CONTROLLER SETTINGS MUST BE INITIALLY SET USING A STE-8XXX. EXTERNAL CONNECTIONS: AI1 = DAT SENSOR A03 = MOD REHEAT A04 = FAN SPEED B05 = FAN ENABLE BLK RED SHLD EOL TO NEXT CONTROLLER BLK RED SHLD –A +B S BACnet MS/TP 1/4" (6) O.D. TUBING TO FLOW SENSOR H L FROM PREVIOUS CONTROLLER ANALOG PROPORTIONAL OUTPUT. SCR CONTROLLED ELECTRIC HEAT (FACTORY SUPPLIED AND MOUNTED) OR LINE MODULATING HOT WATER VOLTAGE VALVE (FIELD SUPPLIED N H AND WIRED BY OTHERS) AIRFLOW SENSOR TOTAL (HIGH) STATIC (LOW) STE-6014W36 EPIC ECM MOTOR ONLY MODULATING HEAT 0 – 10 VDC ~ 24VAC SC B05 T COMM READY AI1 GND A03 A04 T-STAT/ SENSOR RJ-45, 25 FT. ETHERNET CABLE FAN START 24 VAC FAN SPEED MIN. -100% 0 – 10 VDC 24 VAC + – + COM ~ – STE-8001W36 FACTORY WIRING CONTROL SEQUENCE N302 Sequence of Operation: FAN OPERATION MAX. FAN SPEED ENGINEER: CONTRACTOR: MAX. COOLING CFM INDUCED AIR OCCUPIED MIN. FAN SPEED MINIMUM COOLING CFM UNOCCUPIED STANDBY STANDBY FAN OFF HTG. SPAN ROOM TEMP. INCREASE HTG. SP -2°F (-1.1°C) 1. Changeover/Morning Warm-up (Central AHU Heat/Cool): If supply air as measured by the discharge air temperature (DAT) sensor is below 72°F (22.2°C), cool air is said to be available. If supply air is above 76°F (24.4°C), warm air is said to be available. Any time warm air is available, auxiliary heat is locked out. 2. Cool Air Available: As space temperature rises above the cooling setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) above the cooling setpoint, maximum cooling airflow is maintained. On a decrease in space temperature, the controller reduces airflow. Below cooling setpoint, minimum airflow is maintained. 3. The fan is started during occupied and standby modes and runs continuously at maximum fan speed. The fan induces warm ceiling plenum air as the primary airflow varies and maintains a constant volume to the space. During unoccupied mode, the fan starts on a call for heating only. The fan stops only during unoccupied mode when there is no call for heat. EPIC ECM Motor Only: During standby and unoccupied modes, the fan runs at minimum fan speed. 4. Supplemental Heat: As the space temperature drops below the heating setpoint, the heating output modulates open. As the space temperature rises towards the heating setpoint, the heating modulates closed. If the heating loop is less than 10%, the heating output remains at 0%. 5. If DAT limiting is enabled and a DAT sensor is detected, the discharge air heating setpoint is determined based on the heating loop. The discharge temperature is limited to 15°F (8.3°C) above space temperature up to a maximum of 90°F (32.2°C). 6. Warm Air Available: As space temperature drops below the heating setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) below the heating setpoint, maximum heating airflow is maintained. On an increase in space temperature, airflow decreases. As space temperature rises above the heating setpoint, minimum heating airflow is maintained. SCHEDULE TYPE: PROJECT: TOTAL AIR FLOW HEAT LOOP % ❑ TSD Digital Display (STE-8001W36) ❑ TSDO Digital Display w/Occupancy Motion Sensor (STE-8201W36) ❑ TSR Rotary Dial (STE-6014W36) 100 CLG. SPAN ROOM TEMP. INCREASE HTG. SP CLG. SP +2°F (+1.1°C) MODULATING HEAT OPERATION HTG. % 10 0 HTG. SPAN -2°F (-1.1°C) CFM INCREASE Room Temperature Sensor Option: FIELD WIRING COLD AIR AVAILABLE SEQUENCE CFM INCREASE STE-1401 DISCHARGE AIR TEMPERATURE SENSOR 10 KΩ, TYPE 3 (FACTORY WIRED AND FIELD INSTALLED) ROOM TEMP. INCREASE HTG. SP WARM AIR AVAILABLE SEQUENCE MAX. HTG. CFM TOTAL AIR INDUCED AIR MINIMUM HEATING CFM HTG. SPAN -2°F (-1.1°C) ROOM TEMP. INCREASE HTG. SP DATE B SERIES 10 - 14 - 16 3500 CLG. SP SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 15 D35N302 EZVAV DIGITAL CONTROLS SERIES FAN POWERED (CAV) TERMINAL UNIT COOLING WITH FLOATING HEAT PRESSURE INDEPENDENT MODELS: 35SW(ST) AND 37SW(ST) N303 BAC-8005-36 CONTROLLER IF CONTROLLERS ARE TO BE NETWORKED TOGETHER, TURN ON EOL DIP SWITCHES ON THE CONTROLLERS AT BOTH PHYSICAL ENDS OF THE NETWORK. CONNECT SHIELD TO EARTH GROUND AT ONLY ONE POINT. EXTERNAL CONNECTIONS: AI1 = DAT SENSOR A04 = FAN SPEED B05 = FAN ENABLE B06 = OPEN VALVE B07 = CLOSE VALVE BLK RED SHLD EOL TO NEXT CONTROLLER BLK RED SHLD –A +B S BACnet MS/TP 1/4" (6) O.D. TUBING TO FLOW SENSOR H L FROM PREVIOUS CONTROLLER AIRFLOW SENSOR TOTAL (HIGH) STATIC (LOW) STE-6014W36 H LINE VOLTAGE N 24 VAC TRI-STATE (3-WIRE) HOT WATER VALVE (FIELD SUPPLIED AND WIRED BY OTHERS) EPIC ECM MOTOR ONLY FLOATING HEAT CCM OPEN CLOSE RJ-45, 25 FT. ETHERNET CABLE FAN SPEED MIN. -100% 0 – 10 VDC FAN START 24 VAC ~ 24VAC B06 B07 SC SC B05 T A04 T-STAT/ SENSOR COMM READY AI1 GND NOTES: 1. CONTROLLER SETTINGS MUST BE INITIALLY SET USING A STE-8XXX. 24 VAC + COM ~ – STE-8001W36 FACTORY WIRING FIELD WIRING STE-1401 DISCHARGE AIR TEMPERATURE SENSOR 10 KΩ, TYPE 3 (FACTORY WIRED AND FIELD INSTALLED) CONTROL SEQUENCE N303 Sequence of Operation: ENGINEER: CONTRACTOR: CFM INCREASE MAX. COOLING CFM INDUCED AIR OCCUPIED MIN. FAN SPEED MINIMUM COOLING CFM UNOCCUPIED STANDBY STANDBY FAN OFF HTG. SPAN ROOM TEMP. INCREASE HTG. SP -2°F (-1.1°C) 1. Changeover/Morning Warm-up (Central AHU Heat/Cool): If supply air as measured by the discharge air temperature (DAT) sensor is below 72°F (22.2°C), cool air is said to be available. If supply air is above 76°F (24.4°C), warm air is said to be available. Any time warm air is available, auxiliary heat is locked out. 2. Cool Air Available: As space temperature rises above the cooling setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) above the cooling setpoint, maximum cooling airflow is maintained. On a decrease in space temperature, the controller reduces airflow. Below cooling setpoint, minimum airflow is maintained. 3. The fan is started during occupied and standby modes and runs continuously at maximum fan speed. The fan induces warm ceiling plenum air as the primary airflow varies and maintains a constant volume to the space. During unoccupied mode, the fan starts on a call for heating only. The fan stops only during unoccupied mode when there is no call for heat. EPIC ECM Motor Only: During standby and unoccupied modes, the fan runs at minimum fan speed. 4. Supplemental Heat: As the space temperature drops below the heating setpoint (heating loop is greater than 70%), the valve is driven open. As the space temperature rises back toward the heating setpoint (heating loop is less than 30%), the valve is driven closed. If the loop is in between, there is no valve action. 5. If DAT limiting is enabled and a DAT sensor is detected, the discharge air heating setpoint is determined based on the heating loop. The discharge temperature is limited to 15°F (8.3°C) above space temperature up to a maximum of 90°F (32.2°C). 6. Warm Air Available: As space temperature drops below the heating setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) below the heating setpoint, maximum heating airflow is maintained. On an increase in space temperature, airflow decreases. As space temperature rises above the heating setpoint, minimum heating airflow is maintained. SCHEDULE TYPE: PROJECT: COLD AIR AVAILABLE SEQUENCE TOTAL AIR FLOW HEATING LOOP % ❑ TSD Digital Display (STE-8001W36) ❑ TSDO Digital Display w/Occupancy Motion Sensor (STE-8201W36) ❑ TSR Rotary Dial (STE-6014W36) MAX. FAN SPEED 100 CLG. SPAN ROOM TEMP. INCREASE HTG. SP CLG. SP +2°F (+1.1°C) FLOATING HEAT OPERATION HTG. % DRIVE OPEN 70 NO ACTION 30 DRIVE CLOSED 0 HTG. SPAN -2°F (-1.1°C) CFM INCREASE Room Temperature Sensor Option: FAN OPERATION ROOM TEMP INCREASE HTG. SP WARM AIR AVAILABLE SEQUENCE MAX. HTG. CFM TOTAL AIR INDUCED AIR MINIMUM HEATING CFM HTG. SPAN -2°F (-1.1°C) DATE B SERIES 10 - 14 - 16 3500 ROOM TEMP. INCREASE HTG. SP CLG. SP SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 15 D35N303 EZVAV DIGITAL CONTROLS SERIES FAN POWERED (CAV) TERMINAL UNIT COOLING WITH BINARY HEAT (STAGED ELECTRIC OR ON/OFF HOT WATER) • PRESSURE INDEPENDENT MODELS: 35SE(ST), 35SW(ST), 37SE(ST) & 37SW(ST) N304 BAC-8005-36 CONTROLLER IF CONTROLLERS ARE TO BE NETWORKED TOGETHER, TURN ON EOL DIP SWITCHES ON THE CONTROLLERS AT BOTH PHYSICAL ENDS OF THE NETWORK. CONNECT SHIELD TO EARTH GROUND AT ONLY ONE POINT. NOTES: 1. CONTROLLER SETTINGS MUST BE INITIALLY SET USING A STE-8XXX. EXTERNAL CONNECTIONS: AI1 = DAT SENSOR A04 = FAN SPEED B05 = FAN ENABLE B06 = REHEAT #1 B07 = REHEAT #2 B08 = REHEAT #3 BLK RED SHLD EOL TO NEXT CONTROLLER BLK RED SHLD –A +B S BACnet MS/TP 1/4" (6) O.D. TUBING TO FLOW SENSOR H L FROM PREVIOUS CONTROLLER AIRFLOW SENSOR TOTAL (HIGH) STATIC (LOW) STE-6014W36 H LINE VOLTAGE N UP TO 3 STAGES ELECTRIC HEAT (FACTORY SUPPLIED AND MOUNTED) OR 24 VAC ON/OFF HOT WATER VALVE (FIELD SUPPLIED AND WIRED BY OTHERS) RJ-45, 25 FT. ETHERNET CABLE NOTE: ENSURE WIRING TO CONTROLLER IS 24 VAC ONLY! 24 VAC COM 1 2 FAN SPEED MIN. -100% 0 – 10 VDC FAN START 24 VAC ELECTRIC HEAT ~ 24VAC B06 B07 SC B08 SC B05 A04 T COMM READY AI1 GND T-STAT/ SENSOR EPIC ECM MOTOR ONLY + COM ~ 3 – STE-8001W36 FACTORY WIRING Room Temperature Sensor Option: ❑ TSD Digital Display (STE-8001W36) ❑ TSDO Digital Display w/Occupancy Motion Sensor (STE-8201W36) ❑ TSR Rotary Dial (STE-6014W36) CONTROL SEQUENCE N304 Sequence of Operation: FAN OPERATION MAX. FAN SPEED ENGINEER: CONTRACTOR: MAX. COOLING CFM TOTAL AIR FLOW INDUCED AIR OCCUPIED MIN. FAN SPEED MINIMUM COOLING CFM UNOCCUPIED STANDBY STANDBY FAN OFF CLG. SPAN ROOM TEMP. INCREASE HTG. SPAN ROOM TEMP. INCREASE HTG. SP HTG. SP -2°F (-1.1°C) 1. Changeover/Morning Warm-up (Central AHU Heat/Cool): If supply air as measured by the discharge air temperature (DAT) sensor is below 72°F (22.2°C), cool air is said to be available. If supply air is above 76°F (24.4°C), warm air is said to be available. Any time warm air is available, auxiliary heat is locked out. 2. Cool Air Available: As space temperature rises above the cooling setpoint, the controller increases primary airflow. At a space temperature of 2°F (1.1°C) above the cooling setpoint, maximum cooling airflow is maintained. On a decrease in space temperature, the controller reduces airflow. Below cooling setpoint, minimum airflow is maintained. 3. The fan is started during occupied and standby modes and runs continuously at maximum fan speed. The fan induces warm ceiling plenum air as the primary airflow varies and maintains a constant volume to the space. During unoccupied mode, the fan starts on a call for heating only. The fan stops only during unoccupied mode when there is no call for heat. EPIC ECM Motor Only: During standby and unoccupied modes, the fan runs at minimum fan speed. 4. Supplemental Heat: As the space temperature drops below the heating setpoint, up to 3 stages of electric heat are energized respectively. As the space temperature rises back toward the heating setpoint, heating stages 3, 2 and 1 turn off respectively (Alternatively, an on/off two position spring return hot water valve can be controlled). 5. Warm Air Available: At a space temperature of 2°F (1.1°C) below the heating setpoint, maximum heating airflow is maintained. On an increase in space temperature, airflow decreases. As space temperature rises above the heating setpoint, minimum heating airflow is maintained. Note: DO NOT enable the DAT Discharge Air Temperature limiting feature for binary staged or on/off reheat as short cycling will occur. SCHEDULE TYPE: PROJECT: FIELD WIRING COLD AIR AVAILABLE SEQUENCE CFM INCREASE STE-1401 DISCHARGE AIR TEMPERATURE SENSOR 10 KΩ, TYPE 3 (FACTORY WIRED AND FIELD INSTALLED) CLG. SP +2°F (+1.1°C) HEATING STAGES OPERATION STAGE 3 STAGE 1 CAN BE AN ON/OFF HOT WATER VALVE (NC) STAGE 2 STAGE 1 ROOM TEMP. INCREASE CFM INCREASE 1.9°F 1.3°F 7°F HTG. (-16.7°C) (-17°C) (-13°C) SP WARM AIR AVAILABLE SEQUENCE MAX. HTG. CFM TOTAL AIR INDUCED AIR MINIMUM HEATING CFM HTG. SPAN -2°F (-1.1°C) DATE B SERIES 10 - 20 - 16 3500 ROOM TEMP. INCREASE HTG. SP CLG. SP SUPERSEDES DRAWING NO. Nailor Industries Inc. reserves the right to change any information concerning product or pricing without notice. 12 - 2 - 15 D35N304 FAN POWERED TERMINAL UNITS Recommended Primary Valve Airflow Ranges For All Fan Powered Terminal Units The recommended airflow ranges below are for fan powered terminal units with pressure independent controls and are presented as ranges for total and controller specific minimum and maximum airflow. Airflow ranges are based upon maintaining reasonable sound levels and controller limits using Nailor's Diamond Flow Sensor as the airflow measuring device. For a given unit size, the minimum, auxiliary and the maximum flow setting must be within the range limits to ensure pressure independent operation, accuracy and repeatability. Minimum airflow limits are based upon .02" w.g. (5 Pa) differential pressure signal from Diamond Flow Sensor on analog/digital controls and .03" (7.5) for pneumatic controllers. This is a realistic low limit for many transducers used in the digital controls industry. Check your controls supplier for minimum limits. Setting airflow minimums lower, may cause hunting and failure to meet minimum ventilation requirements. The high end of the tabulated Total Airflow Range on pneumatic and analog electronic controls represents the Diamond Flow Sensor's differential pressure reading at 1" w.g. (249 Pa). The high end airflow range for digital controls is represented by the indicated transducer differential pressure. ASHRAE 130 "Performance Rating of Air Terminals" is the method of test for the certification program. The "standard rating condition" (certification rating point) airflow volumes for each terminal unit size are tabulated below per AHRI Standard 880. These air volumes equate to an approximate inlet velocity of 2000 fpm (10.2 m/s). When digital or other controls are mounted by Nailor, but supplied by others, these values are guidelines only, based upon experience with the majority of controls currently available. Controls supplied by others for factory mounting are configured and calibrated in the field. Airflow settings on pneumatic and analog controls supplied by Nailor are factory preset when provided. Imperial Units, Cubic Feet per Minute Inlet Size Round Flat Oval Rect. Total Airflow Range, cfm 0 – 225 0 – 400 0 – 550 0 – 800 0 – 1100 0 – 1400 0 – 1840 0 – 2500 0 – 3370 0 – 4510 0 – 2500 0 – 3125 0 – 3725 0 – 5265 0 – 2450 0 – 2950 150 250 400 550 700 900 1100 1600 2100 2800 1600 2100 2800 3500 1560 1900 Range of Minimum and Maximum Settings, cfm Pneumatic 3000 Analog Digital Controller Electronic Controls Controls Transducer Differential Pressure ( w.g.) Min. Max. Min. Max. Min. Max. .03 1.0 .02 1.0 .02 1.0 1.25 Ů 30 55 80 115 155 200 260 355 475 640 355 440 525 750 350 420 225 400 550 800 1100 1400 1840 2500 3370 4510 2500 3125 3725 5265 2450 2950 180 325 450 650 900 1150 1500 2050 2750 3700 2050 2550 3040 4300 2000 2400 25 45 65 95 125 165 215 290 390 520 290 360 430 610 290 340 180 325 450 650 900 1150 1500 2050 2750 3700 2050 2550 3040 4300 2000 2400 25 45 65 95 125 165 215 290 390 520 290 360 430 610 290 340 180 325 450 650 900 1150 1500 2050 2750 3700 2050 2550 3040 4300 2000 2400 200 360 500 725 1000 1285 1675 2290 3075 4120 2300 2850 3400 4800 2240 2700 C FAN POWERED TERMINAL UNITS 4 5 6 7 8 9 10 12 14 16 12 14 16 18 14 x 8 14 x 10 Inlet Type Airflow at 2000 fpm Inlet Velocity (nom.), cfm Metric Units, Liters per Second Range of Minimum and Maximum Settings, l/s Inlet Size 4 5 6 7 8 9 10 12 14 16 12 14 16 18 14 x 8 14 x 10 Inlet Type Round Flat Oval Rect. Total Airflow Range, l/s 0 – 106 0 – 189 0 – 260 0 – 378 0 – 519 0 – 661 0 – 868 0 – 1180 0 – 1590 0 – 2128 0 – 1180 0 – 1475 0 – 1758 0 – 2485 0 – 1156 0 – 1392 Airflow at 10.2 m/s Inlet Velocity (nom.), l/s 71 118 189 260 330 425 519 755 991 1321 755 991 1321 1652 736 897 Pneumatic 3000 Controller Analog Electronic Controls Digital Controls Transducer Differential Pressure ( Pa ) Min. Max. Min. Max. Min. 7.5 249 5 249 5 249 311 Ů 14 26 38 54 73 94 123 168 224 302 168 208 248 354 165 198 85 153 212 307 425 543 708 967 1298 1746 967 1203 1435 2029 944 1133 12 21 31 45 59 78 101 137 184 245 137 170 203 288 137 160 85 153 212 307 425 543 708 967 1298 1746 967 1203 1435 2029 944 1133 12 21 31 45 59 78 101 137 184 245 137 170 203 288 137 160 85 153 212 307 425 543 708 967 1298 1746 967 1203 1435 2029 944 1133 94 170 236 342 472 606 790 1081 1451 1944 1085 1345 1604 2265 1057 1274 106 189 260 378 579 661 868 1080 1590 2128 1180 1475 1758 2485 1156 1392 Max. C13 FAN POWERED TERMINAL UNITS Performance Data Explanation Sound Power Levels vs. NC Levels Discharge Sound The Nailor Model Series: 35S, 35SST, 37S, 37SST, 35N and 37N fan powered terminal unit performance data is presented in two forms. The laboratory obtained discharge and radiated sound power levels in octave bands 2 through 7 (125 through 4000 Hz) center frequency for each unit size at various flow rates and inlet static pressures is presented. This data is derived in accordance with ANSI/ASHRAE Standard 130 and AHRI Standard 880. This data is raw with no attenuation deductions and includes AHRI Certification standard rating points. C Nailor also provides an "NC Level" table as an application aid in terminal selection, which include attenuation allowances as explained below. The suggested attenuation allowances are typical and are not representative of specific job site conditions. It is recommended that the sound power level data be used and a detailed NC calculation be performed using the procedures outlined in AHRI Standard 885, Appendix E for accurate space sound levels. FAN POWERED TERMINAL UNITS Explanation of NC Levels Tabulated NC levels are based on attenuation values as outlined in AHRI Standard 885 Procedure for Estimating Occupied Space Sound Levels in the Application of Air Terminals and Air Outlets". AHRI Standard 885, Appendix E provides typical sound attenuation values for air terminal discharge sound and air terminal radiated sound. As stated in AHRI Standard 885, Appendix E, These values can be used as a quick method of estimating space sound levels when a detailed evaluation is not available. The attenuation values are required for use by manufacturers to catalog application sound levels. In product catalogs, the end user environments are not known and the following factors are provided as typical attenuation values. Use of these values will allow better comparison between manufacturers and give the end user a value which will be expected to be applicable for many types of space. These attenuation values have been used to tabulate Discharge NC levels applied against the terminal airflow volume and not terminal unit size. The following tables provide the calculation method for the discharge sound total attenuation values based on AHRI Standard 885. Small Box <300 cfm Octave Band 2 3 4 5 6 7 Environmental Effect 2 5 ft. (1.5 m) 1" (25) Duct Lining 2 Branch Power Division (1 outlet) 0 5 ft. (1.5 m), 8 in. dia. (203) Flex Duct 5 End Reflection 10 Space Effect 5 1 6 0 10 5 6 0 12 0 18 2 7 0 25 0 19 1 8 0 29 0 21 0 9 0 18 0 12 0 10 Total Attenuation Deduction 28 39 53 59 40 24 Medium Box 300 – 700 cfm Octave Band 2 3 4 5 6 7 Environmental Effect 2 5 ft. (1.5 m) 1" (25) Duct Lining 2 Branch Power Division (2 outlets) 3 5 ft. (1.5 m), 8 in. dia. (203) Flex Duct 5 End Reflection 10 Space Effect 5 1 4 3 10 5 6 0 10 3 18 2 7 0 20 3 19 1 8 0 20 3 21 0 9 0 14 3 12 0 10 Total Attenuation Deduction 27 29 40 51 53 39 2 3 4 5 6 7 Environmental Effect 2 5 ft. (1.5 m) 1" (25) Duct Lining 2 Branch Power Division (3 outlets) 5 5 ft. (1.5 m), 8 in. dia. (203) Flex Duct 5 End Reflection 10 Space Effect 5 1 3 5 10 5 6 0 9 5 18 2 7 0 18 5 19 1 8 0 17 5 21 0 9 0 12 5 12 0 10 Total Attenuation Deduction 30 41 51 52 39 Large Box Radiated Sound Table E1 of Appendix E provides typical radiated sound attenuation values for three types of ceiling: Type 1 – Glass Fiber; Type 2 – Mineral Fiber; Type 3 – Solid Gypsum Board. Since Mineral Fiber tile ceilings are the most common construction used in commercial buildings, these values have been used to tabulate Radiated NC levels. The following table provides the calculation method for the radiated sound total attenuation values based on AHRI Standard 885. Octave Band 2 3 4 5 6 7 Environmental Effect Ceiling/Space Effect 2 16 1 18 0 20 0 26 0 31 0 36 Total Attenuation Deduction 18 19 20 26 31 36 The ceiling/space effect assumes the following conditions: 1. 5/8" (16) tile, 20 lb/ft3 (320 kg/m3) density. 2. The plenum is at least 3 feet (914) deep. 3. The plenum space is either wide [over 30 feet (9 m)] or lined with insulation. 7KHFHLOLQJKDVQRVLJQLÀFDQWSHQHWUDWLRQGLUHFWO\XQGHUWKHXQLW C132 Table E1 of Appendix E provides typical discharge sound attenuation values for three sizes of terminal unit. 1. Small box; Less than 300 cfm (142 l/s) [Discharge Duct 8" x 8" (203 x 203)]. 2. Medium box; 300 – 700 cfm (142 - 330 l/s) [Discharge Duct 12" x 12" (305 x 305)]. 3. Large box; Greater than 700 cfm (330 l/s) [Discharge Duct 15" x 15" (381 x 381)]. >700 cfm Octave Band 29 1. Flexible duct is non-metallic with 1" (25) insulation. 2. Space effect (room size and receiver location) 2500 ft.3 (69 m3) and 5 ft. (1.5 m) distance from source. For a complete explanation of the attenuation factors and the procedures for calculating room NC levels, please refer to the acoustical engineering guidelines at the back of this catalog and AHRI Standard 885. FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data ECM Motor Fan Curves – Airflow vs. Downstream Static Pressure 37S Series • Low Profile • Series Flow l/s CFM 260 550 Unit Size 1 Unit Size 2 l/s CFM 448 950 450 189 400 165 350 142 300 118 250 C 94 200 71 150 47 100 24 50 MAXIMUM MAX. COOLING 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL AIRFLOW 212 AIRFLOW 500 FAN POWERED TERMINAL UNITS MAXIMUM 236 401 850 354 750 307 650 260 550 212 450 165 350 118 250 71 150 MINIMUM 0.0 0 MINIMUM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Unit Size 3 l/s CFM 613 1300 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Unit Size 4 l/s CFM 991 2100 MAXIMUM MAXIMUM 897 1900 566 1200 519 1100 MAX. COOLING 1 ROW HW COIL 802 1700 472 1000 2 ROW HW COIL 3 ROW HW COIL 708 1500 900 378 800 330 700 425 900 283 600 330 700 236 500 236 500 189 400 142 300 142 300 47 100 MINIMUM 0.0 0 MAX. COOLING 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL 613 1300 425 AIRFLOW AIRFLOW MAX. & 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL 519 1100 MINIMUM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Electrical Data NOTES: EPIC ECM Motor FLA Unit Size Motor HP 120V 208V 240V 1 1.9 1.3 1.3 * 2 3.3 2.2 2.2 * 3 6.9 4.7 4.4 * 4 8.2 5.5 5.3 * • The ECM is pressure independent and constant volume in operation at factory or field set point within the shaded area. Airflow does not vary with changing static pressure conditions. The motor compensates for any changes in external static pressure or induced air conditions such as filter loading. 277V 1.3 2.2 4.4 5.3 EPIC ECM is a variable horsepower motor. *­ The Refer to Selectworks schedule for actual power consumption. • Airflow can be set to operate on horizontal performance line at any point within shaded area using the solid state volume controller provided. • Fan curves shown are applicable to 120, 208, 240 and 277 volt, single phase ECM's. ECM's, although DC in operation, include a built-in inverter. FLA = Full load amperage. All motors are single phase/60 Hz. C94 11-11-20 FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data PSC Motor Fan Curves – Airflow vs. Downstream Static Pressure 37S Series • Low Profile • Series Flow Unit Size 2 l/s CFM Unit Size 3 l/s CFM 519 1100 425 900 MAXIMUM 330 700 425 900 ELECTRIC HEAT OR 1 OR 2 ROW HW COIL ELECTRIC HEAT OR 1 OR 2 ROW HW COIL 378 800 AIRFLOW 283 600 AIRFLOW MAXIMUM 472 1000 378 800 236 500 330 700 283 600 189 400 C 236 500 142 300 MINIMUM 189 400 94 200 142 300 0.0 0 l/s CFM 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa 0.0 0 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa Unit Size 4 1038 2200 991 2100 MAXIMUM • Fan Curves shown are applicable to 120, 208, 240 and 277 volt, single phase PSC motors. 944 2000 897 1900 849 1800 AIRFLOW 802 1700 ELECTRIC HEAT OR 1 ROW HW COIL 755 1600 2 ROW HW COIL 708 1500 613 1300 566 1200 519 1100 900 378 800 277V 1.5 1.8 3.7 FLA = Full load amperage. All motors are single phase/60 Hz. 472 1000 425 Electrical Data PSC Motor FLA Unit Size Motor HP 120V 208V 240V 2 1/6 4.8 1.8 1.8 3 1/4 5.3 3.6 3.6 4 2@1/4 10.6 7.2 7.2 661 1400 FAN POWERED TERMINAL UNITS 47 100 MINIMUM MINIMUM 0.0 0 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa C85 FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data • AHRI Certification and Performance Notes Model Series 37S • Low Profile • Series Flow • Basic Unit • AHRI Certification Rating Points Fiberglass Liner Unit Inlet Size Size 1 2 3 4 ¦ Fan Airflow cfm 400 8 800 10 1100 10 14 x 10 1800 l/s 189 378 519 849 Fan ¦ Watts 140 170 400 600 Fan + 100% Primary @ 1.5" w.g. (375 Pa) 'Ps w/ .25" w.g. (62 Pa) Discharge 'Ps Discharge Radiated 'Ps Radiated 2 3 4 5 6 7 2 3 4 5 6 7 cfm l/s "w.g. Pa 2 3 4 5 6 7 73 68 63 60 57 54 65 59 54 52 44 37 400 189 0.02 4 64 60 53 52 52 52 71 69 66 63 60 58 67 60 56 56 48 40 800 378 0.03 7 66 62 57 58 54 57 78 75 70 70 68 65 70 63 59 59 52 44 1100 519 0.05 12 72 66 61 61 55 58 77 73 72 72 70 67 74 67 64 61 52 44 1800 849 0.12 30 74 70 67 64 59 58 Fan Only* @ .25" w.g. (62 Pa) 'Ps Primary Airflow Min. Inlet Motor = ECM. * Primary air valve is closed and therefore primary cfm is zero. 5DWLQJV DUH FHUWLÀHG LQ accordance with AHRI Standards. C FAN POWERED TERMINAL UNITS Performance Notes for Sound Power Levels: C90 1. Discharge (external) static pressure is 0.25" w.g. (63 Pa) in all cases, which is the difference ('Ps) in static pressure from terminal discharge to the room. Discharge Sound Power Levels (SWL) now include duct end reflection energy as part of the standard rating. Including the duct end correction provides sound power levels that would normally be transmitted into an acoustically, non-reflective duct. The effect of including the energy correction to the discharge SWL, is higher sound power levels when compared to previous AHRI certified data. For more information on duct end reflection calculations see AHRI Standard 880. 2. Radiated sound power is the breakout noise transmitted through the unit casing walls.3. Sound power levels are in decibels, dB re 10-12 watts. 4. All sound data listed by octave bands is raw data without any corrections for room absorption or duct attenuation. Dash (-) in space indicates sound power level is less than 20 dB or equal to background. 5. Min. inlet 'Ps is the minimum operating pressure of the primary air valve section. 6. Asterisk (*) in space indicates that the minimum inlet static pressure requirement is greater than 0.5" w.g. (125 Pa) at rated airflow. 7. Data derived from independent tests conducted in accordance with ANSI / ASHRAE Standard 130 and AHRI Standard 880. FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data • Discharge Sound Power Levels Model Series 37S • Low Profile • Series Flow • Basic Unit Fiberglass Liner Unit Inlet Size Size 6 1 8 6 FAN POWERED TERMINAL UNITS C 8 2 10 6 8 3 10 10 4 14 x 10 Airflow cfm 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 l/s 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 Min. inlet 'Ps "w.g. Pa 0.15 37 0.07 17 0.02 5 0.01 1 0.02 4 0.01 2 0.01 2 0.01 2 0.21 52 0.08 20 0.01 2 0.11 27 0.08 19 0.04 10 0.02 4 0.01 2 0.03 7 0.02 4 0.01 2 0.01 2 0.01 2 0.22 55 0.09 22 0.15 37 0.09 22 0.04 10 0.01 2 0.05 12 0.05 12 0.04 9 0.02 4 0.01 1 0.20 50 0.17 42 0.12 29 0.08 19 0.05 11 0.13 32 0.12 30 0.08 20 0.05 11 0.03 7 Fan and 100% Primary Air – Sound Power Octave Bands @ Inlet pressure ('Ps) shown Minimum 'Ps 0.5" w.g. (125Pa) 'Ps 1.0" w.g. (249Pa) 'Ps 1.5" w.g. (375Pa) 'Ps 2.0" w.g. (500Pa) 'Ps 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 73 68 63 60 57 54 69 63 58 51 47 45 72 66 60 54 51 48 71 65 57 50 46 43 73 68 60 54 51 47 74 70 63 55 52 48 69 63 58 54 50 46 65 57 52 44 39 36 69 61 55 49 44 39 69 61 52 44 38 34 69 64 56 47 41 36 70 66 59 49 43 38 62 54 50 44 38 30 64 52 44 36 30 25 66 54 45 36 29 23 66 58 48 36 26 21 66 59 52 37 27 21 66 60 54 39 29 23 56 48 44 37 29 - 60 46 37 29 22 - 62 49 37 28 - - 63 55 43 28 - - 61 55 47 29 - - 62 55 50 32 - 73 68 63 60 57 54 69 63 57 51 47 45 71 65 60 54 51 48 71 64 57 50 46 43 72 68 60 54 51 47 73 69 62 55 52 48 69 63 58 54 50 46 64 56 51 44 39 36 68 61 55 48 44 39 67 60 52 44 38 34 68 63 55 46 41 36 69 65 58 48 43 38 62 54 50 44 38 30 62 51 43 36 30 25 64 53 44 36 29 23 64 57 47 35 26 21 64 58 51 37 27 21 64 59 53 39 29 23 56 48 44 37 29 - 58 45 37 29 22 - 61 47 36 28 - - 61 54 43 28 - - 60 54 46 28 - - 60 53 49 31 - 63 61 58 56 52 47 65 60 58 54 49 43 63 58 57 52 47 41 66 60 58 53 48 41 67 62 58 53 48 41 69 62 59 53 48 41 59 56 54 51 47 39 62 57 56 51 45 36 62 56 55 49 43 34 63 58 55 49 43 34 65 59 56 49 43 34 65 59 56 49 43 34 56 51 50 46 40 30 61 53 51 46 40 29 60 53 50 44 37 26 60 54 51 44 37 24 63 56 52 44 37 25 62 56 52 44 37 26 71 69 66 63 60 58 68 66 62 58 55 51 67 65 61 57 53 50 68 64 61 57 53 49 70 66 61 57 53 50 70 66 62 58 54 50 67 65 62 60 56 53 67 64 61 57 53 48 66 62 59 55 51 47 67 63 60 56 51 47 69 64 60 56 51 47 71 65 61 56 52 47 63 61 58 56 52 47 64 60 58 54 49 43 62 58 56 52 47 41 64 60 57 53 48 41 66 61 58 53 48 41 68 62 58 53 48 41 59 56 54 51 47 39 60 55 55 50 45 36 60 55 54 49 43 34 61 56 54 49 43 34 63 58 55 48 43 34 63 58 55 49 43 34 56 51 50 46 40 30 59 52 50 45 39 28 58 52 49 44 37 25 58 53 50 43 36 24 62 54 51 43 36 25 60 54 51 44 36 25 71 69 66 63 60 58 68 66 61 58 55 51 67 64 60 57 53 50 67 64 60 57 53 49 69 65 61 57 53 50 70 66 61 58 54 50 67 65 62 60 56 53 66 63 60 57 53 48 65 61 59 55 51 47 66 62 59 55 51 47 68 64 60 56 51 47 69 64 60 56 52 47 63 61 58 56 52 47 62 59 57 53 49 43 61 57 56 51 47 41 63 59 57 52 48 41 65 61 57 52 48 41 67 61 57 52 48 41 59 56 54 51 47 39 59 54 54 50 45 36 58 54 53 48 43 34 60 55 53 48 43 34 61 56 54 48 43 34 61 57 54 48 43 34 56 51 50 46 40 30 57 50 49 45 39 28 56 50 48 43 37 25 56 51 49 43 36 24 60 52 50 43 36 24 58 52 50 43 36 25 69 63 60 59 55 51 71 65 61 58 53 49 73 66 62 59 54 50 74 67 62 59 54 50 76 68 63 59 55 50 76 68 63 59 55 50 62 57 55 52 47 42 64 59 57 52 48 42 63 59 56 52 47 41 66 61 56 52 47 41 69 63 57 52 48 42 70 63 58 52 48 42 78 75 70 70 68 65 78 75 69 68 66 63 78 75 69 68 66 63 79 76 70 68 66 63 80 75 70 68 66 63 80 76 70 68 66 63 75 72 68 67 64 61 76 72 67 66 63 60 76 72 66 66 63 60 77 73 67 66 63 60 79 73 67 66 63 60 79 73 68 66 63 60 69 63 60 59 55 51 69 64 60 58 53 49 71 65 61 58 54 50 72 65 61 58 54 50 73 67 61 58 55 50 74 67 62 59 55 50 62 57 55 52 47 42 62 58 56 52 47 41 62 58 55 51 47 40 64 59 55 51 47 40 67 61 56 51 47 41 68 62 57 52 48 42 78 76 71 70 68 65 77 75 69 68 66 64 78 75 69 68 66 63 78 75 69 68 66 64 79 75 70 68 66 63 79 75 70 68 66 63 78 75 70 70 68 65 77 75 69 68 66 63 77 74 68 68 66 63 78 75 69 68 66 63 79 75 69 68 66 63 79 75 69 68 66 63 75 72 68 67 64 61 74 72 66 65 63 60 75 71 66 65 63 60 76 72 66 65 63 60 77 72 67 65 63 60 77 73 67 65 63 60 69 63 60 59 55 51 67 63 59 57 53 49 69 63 59 57 54 50 70 64 60 57 54 50 71 65 60 58 55 50 72 66 61 58 55 50 62 57 55 52 47 42 60 56 54 51 47 41 60 56 54 51 46 40 62 57 54 51 46 40 65 59 55 51 47 41 66 60 56 51 47 41 79 74 73 74 71 69 77 74 73 72 70 67 77 74 73 73 71 68 79 76 75 74 72 69 80 77 76 75 72 70 81 78 76 75 73 70 77 73 72 72 70 67 76 72 71 71 68 66 76 73 72 72 69 67 78 75 73 73 70 68 79 76 75 73 71 69 80 77 75 74 71 69 73 68 68 68 65 62 73 68 68 68 64 61 74 69 69 69 65 62 76 72 70 70 66 64 77 73 72 71 67 64 77 74 72 71 68 65 67 63 64 62 59 55 67 63 64 62 58 55 71 66 66 65 61 57 73 69 68 66 62 59 74 70 69 67 63 60 74 70 69 67 63 60 62 57 59 57 54 48 62 57 60 57 53 47 65 60 61 59 55 49 66 62 62 60 56 51 68 63 63 61 56 51 68 63 63 61 57 52 79 74 73 74 71 69 76 73 72 72 70 67 77 73 73 73 71 68 78 75 74 74 72 69 80 76 75 75 72 70 80 77 76 75 73 70 77 73 72 72 70 67 75 72 71 71 68 66 76 72 72 72 69 67 77 74 73 73 70 68 78 75 74 73 71 69 79 76 74 74 71 69 73 68 68 68 65 62 71 67 67 67 64 61 73 68 68 68 65 62 74 71 70 69 66 64 75 72 71 70 67 64 76 73 71 70 68 65 67 63 64 62 59 55 65 62 63 62 58 55 69 65 65 64 61 57 71 67 66 65 62 59 72 68 67 66 63 60 72 69 68 66 63 60 62 57 59 57 54 48 60 56 58 57 53 47 63 59 60 59 55 49 65 60 61 60 56 51 66 62 62 60 56 51 66 62 62 60 57 52 Fan Only For performance table notes, see page C90; highlighted numbers indicate embedded AHRI certification points. C88 FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data • NC Level Application Guide Model Series 37S • Low Profile • Series Flow Fiberglass Liner Unit Inlet Size Size 6 1 8 6 8 2 6 8 3 10 10 4 14 x 10 NC Levels @ Inlet Pressure ('Ps) shown Min. inlet 'Ps cfm l/s "w.g. Pa 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 0.15 0.07 0.02 0.01 0.02 0.01 0.01 0.01 0.21 0.08 0.01 0.11 0.08 0.04 0.02 0.01 0.03 0.02 0.01 0.01 0.01 0.22 0.09 0.15 0.09 0.04 0.01 0.05 0.05 0.04 0.02 0.01 0.20 0.17 0.12 0.08 0.05 0.13 0.12 0.08 0.05 0.03 37 17 5 1 4 2 2 2 52 20 2 27 19 10 4 2 7 4 2 2 2 55 22 37 22 10 2 12 12 9 4 1 50 42 29 19 11 32 30 20 11 7 DISCHARGE Fan Only 28 23 28 23 28 24 28 24 23 35 31 23 36 35 31 23 34 33 26 20 34 33 26 20 - Min. 'Ps 23 20 23 24 23 24 21 25 35 31 23 35 35 31 21 34 31 26 20 33 31 25 - 0.5" w.g. 1.0" w.g. 1.5" w.g. 2.0" w.g. (125 Pa) (250 Pa) (375 Pa) (500 Pa) 26 25 28 30 23 23 23 25 23 23 23 23 25 25 28 29 21 20 21 24 20 20 20 20 20 23 23 21 24 24 20 21 23 25 21 21 21 23 24 20 23 23 20 31 31 28 29 23 24 35 36 35 36 31 33 33 33 25 26 28 29 20 21 35 35 35 35 34 35 35 35 30 31 31 33 23 24 25 26 34 36 37 38 33 35 36 37 28 31 33 34 24 28 29 29 20 20 33 35 36 37 31 34 35 36 26 30 31 33 23 25 26 28 - RADIATED Fan Only 29 20 29 20 25 22 31 29 25 22 31 29 25 22 28 22 35 31 28 22 36 35 31 28 22 43 40 36 31 28 43 40 36 31 28 Min. 'Ps 25 23 25 22 25 22 20 30 28 24 22 20 30 28 24 21 28 21 38 34 26 21 38 38 34 26 20 39 38 35 31 26 39 38 34 31 26 0.5" w.g. 1.0" w.g. 1.5" w.g. 2.0" w.g. (125 Pa) (250 Pa) (375 Pa) (500 Pa) 26 28 30 31 23 24 26 28 21 22 26 28 30 31 23 24 26 28 20 21 26 28 30 31 23 24 26 29 21 22 25 29 30 31 33 34 28 30 31 34 25 28 29 30 23 24 25 28 21 22 24 28 30 31 33 34 28 29 31 34 25 26 29 30 22 23 25 27 20 21 22 26 28 30 31 34 22 24 25 28 36 38 38 38 34 34 34 35 28 29 31 34 21 23 25 28 38 38 38 38 36 38 38 38 34 34 34 35 26 29 31 34 21 23 24 26 40 41 44 45 39 40 43 44 37 39 40 43 33 35 37 39 29 32 34 36 40 41 44 45 39 40 43 44 36 38 40 41 32 34 37 38 29 31 34 36 C FAN POWERED TERMINAL UNITS 10 Airflow Performance Notes: 1. NC Levels are calculated based on procedures as outlined on page C132. 2. Dash (-) in space indicates a NC less than 20. C87 FAN POWERED TERMINAL UNITS • 37S SERIES Performance Data • Radiated Sound Power Levels Model Series 37S • Low Profile • Series Flow • Basic Unit Fiberglass Liner Unit Inlet Size Size 6 1 8 6 8 2 6 8 3 10 10 4 14 x 10 cfm 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 l/s 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 Min. inlet 'Ps "w.g. Pa 0.15 37 0.07 17 0.02 5 0.01 1 0.02 4 0.01 2 0.01 2 0.01 2 0.21 52 0.08 20 0.01 2 0.11 27 0.08 19 0.04 10 0.02 4 0.01 2 0.03 7 0.02 4 0.01 2 0.01 2 0.01 2 0.22 55 0.09 22 0.15 37 0.09 22 0.04 10 0.01 2 0.05 12 0.05 12 0.04 9 0.02 4 0.01 1 0.20 50 0.17 42 0.12 29 0.08 19 0.05 11 0.13 32 0.12 30 0.08 20 0.05 11 0.03 7 Fan and 100% Primary Air – Sound Power Octave Bands @ Inlet pressure ('Ps) shown Minimum 'Ps 0.5" w.g. (125Pa) 'Ps 1.0" w.g. (249Pa) 'Ps 1.5" w.g. (375Pa) 'Ps 2.0" w.g. (500Pa) 'Ps 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 65 59 54 52 44 37 62 56 51 49 41 33 62 57 51 49 45 42 63 58 52 51 49 47 64 60 53 53 52 53 65 61 54 54 54 56 56 50 46 43 34 26 58 53 49 45 37 30 59 53 49 46 43 40 60 55 50 48 46 44 60 57 51 50 49 49 61 58 52 51 51 52 49 45 43 39 29 20 50 44 42 39 28 19 51 46 42 41 37 34 52 49 44 44 40 39 53 51 47 46 44 44 54 53 48 48 46 47 - 41 39 35 24 - - 39 38 35 24 - - 42 39 37 29 26 - 43 40 39 33 31 - 43 40 41 38 37 - 43 41 42 41 40 65 59 54 52 44 37 62 56 51 48 40 33 62 57 51 49 45 41 63 58 52 51 48 47 64 60 53 52 52 52 65 61 54 53 54 56 56 50 46 43 34 26 58 53 48 45 36 29 59 53 49 46 42 39 60 55 50 48 45 44 60 57 51 49 48 48 61 58 52 50 51 51 49 45 43 39 29 20 50 44 42 38 28 19 51 46 42 41 36 33 52 49 44 43 40 38 53 51 46 45 43 43 54 53 47 47 45 46 - 41 39 35 24 - - 39 38 34 23 - - 42 39 36 29 25 - 42 39 38 33 30 - 43 40 40 37 36 - 43 41 41 39 39 59 52 51 51 41 32 56 51 51 51 40 33 57 52 52 51 45 46 59 55 53 53 49 51 62 58 55 55 54 56 63 60 56 57 57 60 53 49 48 47 36 26 51 49 48 48 36 28 54 49 49 50 44 45 56 52 50 52 49 50 58 54 52 54 55 55 59 56 53 56 59 59 49 47 45 44 33 22 49 47 46 44 33 22 52 48 47 48 43 39 53 50 48 49 49 47 54 52 49 51 55 55 55 54 50 52 59 61 67 60 56 56 48 40 63 58 55 56 46 38 64 58 55 56 48 47 65 60 56 57 52 53 66 62 57 59 55 58 66 63 58 60 60 61 64 57 54 54 45 37 60 55 53 54 43 36 61 56 53 55 46 47 62 59 55 56 51 52 64 61 56 57 55 57 65 63 57 57 57 61 59 52 51 51 41 32 56 51 50 51 39 33 57 52 51 51 44 45 59 55 53 53 49 50 62 58 54 55 54 55 63 60 55 56 57 59 53 49 48 47 36 26 51 49 48 47 36 27 54 49 49 49 43 43 56 52 50 51 48 48 58 54 51 53 54 54 59 56 53 54 58 57 49 47 45 44 33 22 49 46 46 43 32 22 52 48 47 47 42 38 53 50 48 48 48 46 54 52 49 50 54 54 54 53 49 51 58 59 67 60 56 56 48 40 63 58 55 55 46 38 64 58 55 55 48 47 65 60 56 57 51 52 66 62 57 58 54 57 66 63 58 59 59 61 64 57 54 54 45 37 60 55 53 53 43 35 61 56 53 54 46 46 62 59 54 55 50 51 64 61 56 56 54 56 65 63 57 57 57 60 59 52 51 51 41 32 56 51 50 50 39 32 57 52 51 50 44 44 59 55 52 52 49 49 62 58 54 54 53 54 63 60 55 55 56 58 53 49 48 47 36 26 51 49 47 46 35 26 54 49 48 48 42 42 56 52 49 50 48 47 58 54 51 52 53 52 59 56 52 53 57 56 49 47 45 44 33 22 48 46 45 42 31 21 51 48 46 46 41 37 52 49 47 48 47 45 53 51 48 49 52 52 54 53 49 50 56 57 63 54 53 52 43 34 62 54 53 53 43 34 62 55 53 53 46 48 63 58 55 55 50 53 65 61 56 56 54 58 65 63 57 57 57 62 54 49 48 46 37 27 53 48 47 45 35 23 55 50 48 47 43 43 57 53 50 49 48 48 60 56 51 51 52 54 61 58 53 52 55 58 70 63 59 59 52 44 72 65 59 61 54 50 71 65 60 60 54 50 72 65 60 61 55 54 72 66 61 62 56 59 72 67 62 63 57 62 67 59 56 56 49 40 69 61 57 57 48 39 69 61 57 57 50 49 69 62 58 58 52 53 69 63 59 59 54 58 70 64 60 59 55 62 63 54 53 52 43 34 62 54 52 52 42 33 62 55 53 52 45 46 63 58 54 54 49 51 65 61 55 55 53 57 65 63 56 56 56 60 54 49 48 46 37 27 53 47 47 45 34 22 54 49 47 46 42 41 57 52 49 48 46 47 59 56 51 50 51 52 61 58 52 51 54 56 71 64 60 60 53 45 72 65 60 61 54 46 72 65 60 57 51 47 72 66 61 61 54 54 72 66 61 62 56 58 72 67 62 62 56 61 70 63 59 59 52 44 72 65 59 60 53 50 71 65 60 60 53 49 72 65 60 61 54 54 72 66 61 61 55 58 72 67 62 62 56 61 67 59 56 56 49 40 69 61 56 56 48 39 69 61 57 57 49 48 69 62 58 57 51 52 69 63 59 58 53 57 70 64 59 59 55 60 63 54 53 52 43 34 62 54 52 51 41 32 62 55 52 51 45 45 63 58 54 53 48 50 65 61 55 54 52 55 65 63 56 55 55 58 54 49 48 46 37 27 52 47 46 44 33 22 54 49 47 45 41 40 56 52 49 47 45 45 58 55 50 49 49 51 60 57 52 50 52 54 76 69 65 63 54 46 73 68 64 62 53 45 73 68 65 63 54 48 74 70 66 64 57 53 75 71 68 66 60 58 76 72 69 67 62 62 74 67 64 61 52 44 72 66 63 60 51 43 72 67 64 61 53 47 73 69 65 63 56 53 74 70 67 65 60 58 75 72 68 66 62 62 71 63 61 57 47 39 68 62 60 57 46 38 69 64 62 58 50 45 70 66 64 60 54 52 71 67 65 62 59 59 72 69 67 64 62 64 64 58 56 52 41 32 64 58 56 52 41 32 63 59 58 55 48 44 65 62 60 57 54 51 67 65 62 60 59 59 69 66 64 62 63 65 60 54 53 48 36 26 56 53 52 47 35 24 59 55 54 51 48 42 61 58 57 54 54 51 63 61 59 57 60 59 65 63 61 59 64 65 76 69 65 63 54 46 73 68 64 61 52 44 73 68 65 62 54 48 74 70 66 64 57 53 75 71 68 65 59 58 76 72 69 66 61 61 74 67 64 61 52 44 72 66 63 60 50 42 72 67 64 61 53 47 73 69 65 62 56 52 74 70 67 64 59 58 75 72 68 65 61 62 71 63 61 57 47 39 68 62 59 56 46 37 69 64 61 58 50 44 70 66 63 60 54 51 71 67 65 62 58 58 72 69 66 63 61 62 64 58 56 52 41 32 64 58 56 51 40 31 63 59 57 54 47 42 65 62 59 56 53 50 67 65 62 59 58 57 69 66 63 60 62 63 60 54 53 48 36 26 56 53 52 47 34 23 59 55 54 50 47 41 61 58 56 53 53 49 63 61 59 56 59 57 65 63 61 58 63 63 Fan Only C FAN POWERED TERMINAL UNITS 10 Airflow For performance table notes, see page C90; highlighted numbers indicate embedded AHRI certification points. C89 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data ECM Motor Fan Curves – Airflow vs. Downstream Static Pressure 37SST "StealthTM" Series • Low Profile • Series Flow Unit Size 1 l/s CFM 260 550 Unit Size 2 l/s CFM 448 950 212 450 189 400 165 350 142 300 118 250 94 200 71 150 47 100 24 50 MAXIMUM MAX. COOLING 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL 401 850 354 750 307 650 260 550 212 450 165 350 118 250 71 150 C MINIMUM 0.0 0 MINIMUM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Unit Size 3 l/s CFM 613 1300 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Unit Size 4 l/s CFM 991 2100 MAXIMUM MAXIMUM 897 1900 566 1200 519 1100 MAX. COOLING 1 ROW HW COIL 802 1700 472 1000 2 ROW HW COIL 3 ROW HW COIL 708 1500 900 378 800 330 700 425 900 283 600 330 700 236 500 236 500 189 400 142 300 142 300 47 100 MINIMUM 0.0 0 MAX. COOLING 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL 613 1300 425 AIRFLOW AIRFLOW MAX. & 1 ROW HW COIL 2 ROW HW COIL 3 ROW HW COIL FAN POWERED TERMINAL UNITS 500 AIRFLOW AIRFLOW MAXIMUM 236 519 1100 MINIMUM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.75 "w.g. 25 50 75 100 125 149 174 187 Pa DISCHARGE STATIC PRESSURE Electrical Data NOTES: EPIC ECM Motor FLA Unit Size Motor HP 120V 208V 240V 1 1.9 1.3 1.3 * 2 3.3 2.2 2.2 * 3 6.9 4.7 4.4 * 4 8.2 5.5 5.3 * • The ECM is pressure independent and constant volume in operation at factory or field set point within the shaded area. Airflow does not vary with changing static pressure conditions. The motor compensates for any changes in external static pressure or induced air conditions such as filter loading. 277V 1.3 2.2 4.4 5.3 EPIC ECM is a variable horsepower motor. *­ The Refer to Selectworks schedule for actual power consumption. • Airflow can be set to operate on horizontal performance line at any point within shaded area using the solid state volume controller provided. • Fan curves shown are applicable to 120, 208, 240 and 277 volt, single phase ECM's. ECM's, although DC in operation, include a built-in inverter. FLA = Full load amperage. All motors are single phase/60 Hz. 11-11-20 C105 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data PSC Motor Fan Curves – Airflow vs. Downstream Static Pressure 37SST "StealthTM" Series • Low Profile • Series Flow Unit Size 2 l/s CFM Unit Size 3 l/s CFM 519 1100 425 900 MAXIMUM 330 700 425 900 ELECTRIC HEAT OR 1 OR 2 ROW HW COIL AIRFLOW AIRFLOW 236 500 236 500 142 300 MINIMUM 189 400 94 200 MINIMUM 142 300 47 100 0.0 0 l/s CFM 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa 0.0 0 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa Unit Size 4 1038 2200 MAXIMUM 991 2100 944 2000 • Fan curves shown are applicable to 120, 208, 240 and 277 volt, single phase PSC motors. 897 1900 849 1800 802 1700 AIRFLOW FAN POWERED TERMINAL UNITS 330 700 283 600 189 400 ELECTRIC HEAT OR 1 ROW HW COIL 755 1600 2 ROW HW COIL 708 1500 Electrical Data 661 1400 PSC Motor FLA Unit Size Motor HP 120V 208V 240V 2 1/6 4.8 1.8 1.8 3 1/4 5.3 3.6 3.6 4 2@1/4 10.6 7.2 7.2 613 1300 566 1200 519 1100 472 1000 C96 ELECTRIC HEAT OR 1 OR 2 ROW HW COIL 378 800 283 600 C MAXIMUM 472 1000 378 800 425 900 378 800 FLA = Full load amperage. All motors are single phase/60 Hz. MINIMUM 0.0 0 0.1 0.2 0.3 0.4 25 50 75 100 DISCHARGE STATIC PRESSURE 0.5 "w.g. 125 Pa 277V 1.5 1.8 3.7 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data • AHRI Certification and Performance Notes Model Series 37SST "StealthTM" • Low Profile • Series Flow • AHRI Certification Rating Points Fiberglass Liner Unit Size 1 2 3 4 ¦ Inlet Size 8 10 10 14 x 10 Fan Airflow cfm 400 800 1100 1800 l/s 189 378 519 849 Fan Only* @ .25" w.g. (62 Pa) 'Ps Fan¦ Watts 140 170 400 600 2 72 70 76 77 3 67 69 74 73 Discharge 4 5 6 62 58 54 66 64 61 68 68 66 72 72 70 7 50 58 63 67 2 63 65 67 70 3 58 58 61 62 Radiated 4 5 6 52 47 42 54 51 42 57 57 48 56 52 47 Primary Airflow 7 cfm 36 400 36 800 39 1100 42 1800 Min. Inlet 'Ps l/s "w.g. Pa 189 0.02 4 378 0.03 7 519 0.05 12 849 0.12 30 Fan + 100% Primary @ 1.5" w.g. (375 Pa) 'Ps w/ .25" w.g. (62 Pa) Discharge 'Ps Radiated 2 3 4 5 6 7 62 59 50 46 43 40 66 61 55 53 50 47 70 64 58 54 47 45 74 67 59 55 53 53 Motor = ECM. * Primary air valve is closed and therefore primary cfm is zero. 5DWLQJV DUH FHUWLÀHG LQ accordance with AHRI Standards. 1. Discharge (external) static pressure is 0.25" w.g. (63 3D LQ DOO FDVHV ZKLFK LV WKH GLIIHUHQFH ¨3V LQ VWDWLF pressure from terminal discharge to the room. Discharge Sound Power Levels (SWL) now include duct end reflection energy as part of the standard rating. Including the duct end correction provides sound power levels that would normally be transmitted into an acoustically, non-reflective duct. The effect of including the energy correction to the discharge SWL, is higher sound power levels when compared to previous AHRI certified data. For more information on duct end reflection calculations see AHRI Standard 880. 2. Radiated sound power is the breakout noise transmitted through the unit casing walls. 3. Sound power levels are in decibels, dB re 10-12 watts. 4. All sound data listed by octave bands is raw data without any corrections for room absorption or duct attenuation. Dash (-) in space indicates sound power level is less than 20 dB or equal to background. 5. Min. inlet 'Ps is the minimum operating pressure of the primary air valve section. 6. Asterisk (*) in space indicates that the minimum inlet static pressure requirement is greater than 0.5" w.g. (125 Pa) at rated airflow. 7. Data derived from independent tests conducted in accordance with ANSI / ASHRAE Standard 130 and AHRI Standard 880. FAN POWERED TERMINAL UNITS Performance Notes for Sound Power Levels: C C101 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data • Discharge Sound Power Levels Model Series 37SST "StealthTM" • Low Profile • Series Flow Fiberglass Liner Unit Inlet Size Size 6 1 8 6 8 2 6 8 3 10 10 4 14 x 10 cfm 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 l/s 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 Min. inlet 'Ps "w.g. Pa 0.15 37 0.07 17 0.02 5 0.01 1 0.02 4 0.01 2 0.01 2 0.01 2 0.21 52 0.08 20 0.01 2 0.11 27 0.08 19 0.04 10 0.02 4 0.01 2 0.03 7 0.02 4 0.01 2 0.01 2 0.01 2 0.22 55 0.09 22 0.15 37 0.09 22 0.04 10 0.01 2 0.05 12 0.05 12 0.04 9 0.02 4 0.01 1 0.20 50 0.17 42 0.12 29 0.08 19 0.05 11 0.13 32 0.12 30 0.08 20 0.05 11 0.03 7 Fan and 100% Primary Air – Sound Power Octave Bands @ Inlet pressure ('Ps) shown Minimum 'Ps 0.5" w.g. (125Pa) 'Ps 1.0" w.g. (249Pa) 'Ps 1.5" w.g. (375Pa) 'Ps 2.0" w.g. (500Pa) 'Ps 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 72 67 62 58 54 50 70 64 59 51 47 41 71 64 58 51 47 42 71 66 59 52 49 44 71 65 57 46 39 31 70 66 58 46 40 32 68 62 57 52 47 41 66 58 53 45 39 33 67 59 53 45 39 33 67 63 55 46 41 36 68 62 54 40 31 22 68 63 56 42 33 24 67 60 54 49 43 36 64 52 45 37 30 22 65 54 45 36 29 20 65 58 48 33 24 - 67 62 56 42 34 28 67 63 57 44 35 28 63 56 50 44 37 29 60 47 38 30 23 - 61 49 39 29 - - 62 54 43 25 - - 65 61 55 39 31 24 64 61 56 41 32 24 72 67 62 58 54 50 69 63 58 51 47 41 70 64 58 51 47 42 70 66 58 52 49 44 70 65 56 46 39 31 70 65 58 46 40 32 68 62 57 52 47 41 65 57 52 44 39 33 66 58 52 45 39 33 66 62 54 46 41 36 67 62 53 40 31 22 67 63 55 42 33 24 67 60 54 49 43 36 62 51 44 37 30 22 63 53 44 36 29 20 64 57 47 33 24 - 65 61 55 42 34 28 65 61 56 43 35 28 63 56 50 44 37 29 58 45 37 29 22 - 59 48 38 29 - - 60 52 42 24 - - 63 60 54 39 30 24 62 59 55 41 32 24 63 62 59 56 53 48 65 60 58 54 49 43 67 58 57 52 47 41 65 60 58 53 47 41 67 61 58 53 47 41 67 62 58 53 47 41 61 57 55 51 47 40 64 58 56 51 45 36 64 57 55 48 43 34 64 57 55 48 42 34 65 58 56 49 43 34 67 59 56 49 43 35 59 52 50 46 40 30 62 58 51 46 40 29 64 53 49 43 36 24 63 55 51 43 36 25 64 56 52 44 37 26 66 56 53 45 38 28 70 69 66 64 61 58 68 66 62 59 55 51 67 64 61 57 53 50 68 64 61 56 52 49 69 65 61 57 53 49 70 65 61 57 53 49 67 66 63 60 57 54 67 64 61 57 53 48 67 62 59 55 51 47 67 63 60 55 51 46 68 63 60 55 51 46 69 64 60 56 51 46 63 62 59 56 53 48 64 60 58 54 49 43 65 58 56 52 47 41 64 60 57 52 47 41 65 60 57 52 47 41 66 61 58 52 47 41 61 57 55 51 47 40 62 57 55 50 45 36 62 55 54 48 43 34 62 56 54 48 42 34 64 57 55 49 43 34 65 58 55 49 43 35 59 52 50 46 40 30 60 56 50 45 39 28 62 52 49 43 36 24 61 53 50 43 36 25 62 54 51 44 37 26 64 55 52 44 37 28 70 69 66 64 61 58 68 66 61 59 55 51 66 63 60 57 53 50 67 63 61 56 52 49 68 64 60 57 53 49 69 64 61 57 53 49 67 66 63 60 57 54 66 63 60 57 53 48 66 61 59 55 51 47 66 62 59 55 51 46 67 63 59 55 51 46 68 63 59 55 51 46 63 62 59 56 53 48 63 59 57 53 49 43 64 57 56 51 47 41 63 59 57 52 47 41 64 60 57 51 47 41 65 61 57 52 47 41 61 57 55 51 47 40 60 56 54 50 45 36 61 54 53 48 43 34 60 55 53 48 42 34 62 56 54 48 43 34 63 57 54 48 43 35 59 52 50 46 40 30 58 54 49 45 39 28 60 50 48 42 35 24 60 51 49 43 36 24 60 53 50 44 36 26 62 53 51 44 37 27 68 63 60 59 55 51 71 65 61 58 53 49 72 66 61 58 53 49 73 66 61 58 53 49 74 67 62 58 54 49 75 68 62 59 54 49 63 58 56 53 49 44 62 59 56 51 47 41 64 59 56 52 47 41 65 61 56 52 47 41 67 62 57 52 47 40 68 63 57 52 47 41 76 74 68 68 66 63 78 75 70 70 67 65 77 74 69 68 65 63 79 75 70 68 66 63 79 75 70 68 65 63 80 75 70 68 65 62 74 71 66 66 63 60 76 72 67 67 63 60 77 72 66 65 62 59 77 72 67 66 62 59 78 72 67 66 62 59 79 73 67 66 62 59 68 63 60 59 55 51 69 64 60 57 53 49 70 64 60 57 53 49 71 64 60 57 53 49 72 66 61 58 54 49 73 67 61 58 54 49 63 58 56 53 49 44 60 57 55 51 46 40 62 58 55 51 47 40 64 59 55 51 47 40 65 60 56 51 46 40 66 61 56 51 46 40 77 75 69 68 66 64 77 75 70 70 68 65 77 74 69 68 66 63 78 75 69 68 66 63 79 75 69 68 66 63 80 75 69 68 66 63 76 74 68 68 66 63 77 74 70 70 67 65 77 73 68 68 65 63 78 74 69 68 66 63 78 74 69 68 65 63 79 75 69 68 65 62 74 71 66 66 63 60 75 71 66 66 63 60 76 71 65 65 62 59 76 71 66 65 62 59 77 72 66 65 62 59 77 72 67 65 62 59 68 63 60 59 55 51 67 63 59 57 53 49 68 63 59 57 53 49 69 63 59 57 53 49 70 65 60 57 54 49 71 66 60 57 54 49 63 58 56 53 49 44 58 56 54 50 46 40 60 56 53 51 46 40 62 57 54 51 46 40 63 59 55 50 46 40 64 59 55 51 46 40 79 75 74 74 72 69 77 74 72 72 70 67 78 75 73 73 71 68 79 76 74 74 71 69 81 77 76 75 72 70 81 78 76 75 72 70 77 73 72 72 70 67 75 72 71 71 68 65 76 73 72 71 69 66 78 74 73 72 70 67 79 76 74 73 71 68 80 77 75 73 71 68 71 68 67 67 64 61 71 67 67 67 63 60 73 69 68 68 64 62 75 71 70 69 66 63 77 72 71 70 66 64 77 73 71 71 67 64 64 60 62 61 58 54 65 61 63 60 56 52 68 64 64 62 59 55 70 66 66 64 60 56 72 68 67 65 61 57 73 68 68 65 61 58 59 57 59 58 54 48 59 56 59 56 52 45 63 58 60 58 54 48 64 60 61 58 55 49 66 62 62 59 56 50 67 63 63 60 56 51 79 75 74 74 72 69 76 73 72 72 70 67 77 74 73 73 71 68 78 75 74 74 71 69 80 76 75 75 72 70 80 77 75 75 72 70 77 73 72 72 70 67 74 71 70 71 68 65 76 73 71 71 69 66 77 73 72 72 70 67 79 75 73 73 71 68 79 76 74 73 71 68 71 68 67 67 64 61 70 67 66 66 63 60 72 68 68 67 64 62 74 70 69 69 66 63 75 71 70 69 66 64 76 72 71 70 67 64 64 60 62 61 58 54 63 60 61 60 56 52 66 62 63 62 59 55 68 64 64 63 60 56 70 67 66 64 61 57 71 67 66 65 61 58 59 57 59 58 54 48 58 54 57 55 51 45 61 57 59 57 53 47 62 59 60 58 54 49 65 61 61 59 55 50 65 61 61 59 56 50 Fan Only C FAN POWERED TERMINAL UNITS 10 Airflow For performance table notes, see page C101; highlighted numbersLQGLFDWHHPEHGGHG$+5,FHUWLÀFDWLRQSRLQWV C99 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data • NC Level Application Guide Model Series 37SST "StealthTM" • Low Profile • Series Flow Fiberglass Liner Unit Inlet Size Size 6 1 8 6 C 8 FAN POWERED TERMINAL UNITS 2 10 6 8 3 10 10 4 14 x 10 Airflow NC Levels @ Inlet Pressure ('Ps) shown Min. inlet 'Ps cfm l/s "w.g. Pa 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 0.15 0.07 0.02 0.01 0.02 0.01 0.01 0.01 0.21 0.08 0.01 0.11 0.08 0.04 0.02 0.01 0.03 0.02 0.01 0.01 0.01 0.22 0.09 0.15 0.09 0.04 0.01 0.05 0.05 0.04 0.02 0.01 0.20 0.17 0.12 0.08 0.05 0.13 0.12 0.08 0.05 0.03 37 17 5 1 4 2 2 2 52 20 2 27 19 10 4 2 7 4 2 2 2 55 22 37 22 10 2 12 12 9 4 1 50 42 29 19 11 32 30 20 11 7 DISCHARGE Fan Only 26 21 24 26 21 24 20 28 25 20 28 25 20 21 34 30 21 35 34 30 21 35 33 26 35 33 26 - Min. 'Ps 24 20 23 24 23 24 21 25 35 31 23 35 34 30 21 34 31 25 33 30 25 - 0.5" w.g. 1.0" w.g. 1.5" w.g. 2.0" w.g. (125 Pa) (250 Pa) (375 Pa) (500 Pa) 25 25 25 25 20 21 21 21 21 21 24 24 21 20 24 25 24 24 20 20 21 20 21 21 20 20 20 20 20 20 23 21 21 23 23 20 21 21 23 20 20 20 21 21 20 21 21 29 30 26 28 20 21 34 35 35 35 31 31 31 33 24 25 26 28 34 35 35 35 33 34 34 35 30 30 31 31 21 23 24 25 35 36 37 38 33 34 36 37 28 30 31 33 21 24 26 26 20 34 35 36 37 33 33 35 36 26 29 30 31 21 25 25 - Performance Notes: 1. NC Levels are calculated based on procedures as outlined on page C132. 2. Dash (-) in space indicates a NC less than 20. C98 RADIATED Fan Only 28 28 22 29 26 22 29 26 22 24 32 30 24 33 32 30 24 38 35 31 25 20 38 35 31 25 20 Min. 'Ps 25 20 25 20 22 28 25 21 28 24 21 23 34 31 23 34 34 31 23 39 38 33 28 39 38 33 28 - 0.5" w.g. 1.0" w.g. 1.5" w.g. 2.0" w.g. (125 Pa) (250 Pa) (375 Pa) (500 Pa) 25 28 29 30 21 23 25 26 25 28 29 30 21 23 25 26 23 24 26 29 20 22 24 28 24 28 26 29 31 34 26 28 30 33 22 24 26 29 21 23 26 23 27 26 29 31 34 25 28 30 33 22 24 26 29 21 23 25 21 25 23 24 28 30 23 25 34 35 35 35 31 31 33 33 23 24 28 30 21 24 34 34 35 36 34 35 35 35 31 31 33 33 23 24 28 30 21 24 39 40 41 43 38 39 40 41 34 35 36 38 26 29 31 34 21 25 28 30 39 40 41 43 38 39 40 41 34 35 36 38 26 29 31 34 21 24 28 30 FAN POWERED TERMINAL UNITS • 37SST SERIES Performance Data • Radiated Sound Power Levels Model Series 37SST "StealthTM" • Low Profile • Series Flow Fiberglass Liner Unit Inlet Size Size 6 1 8 6 FAN POWERED TERMINAL UNITS C 8 2 10 6 8 3 10 10 4 14 x 10 Airflow cfm 400 300 200 100 400 300 200 100 550 400 275 800 700 550 400 275 800 700 550 400 275 550 400 1100 900 650 400 1150 1100 900 650 400 1950 1800 1450 1100 800 1950 1800 1450 1100 800 l/s 189 142 94 47 189 142 94 47 260 189 130 378 330 260 189 130 378 330 260 189 130 260 189 519 425 307 189 543 519 425 307 189 920 849 684 519 378 920 849 684 519 378 Min. inlet 'Ps "w.g. Pa 0.15 37 0.07 17 0.02 5 0.01 1 0.02 4 0.01 2 0.01 2 0.01 2 0.21 52 0.08 20 0.01 2 0.11 27 0.08 19 0.04 10 0.02 4 0.01 2 0.03 7 0.02 4 0.01 2 0.01 2 0.01 2 0.22 55 0.09 22 0.15 37 0.09 22 0.04 10 0.01 2 0.05 12 0.05 12 0.04 9 0.02 4 0.01 1 0.20 50 0.17 42 0.12 29 0.08 19 0.05 11 0.13 32 0.12 30 0.08 20 0.05 11 0.03 7 Fan and 100% Primary Air – Sound Power Octave Bands @ Inlet pressure ('Ps) shown Minimum 'Ps 0.5" w.g. (125Pa) 'Ps 1.0" w.g. (249Pa) 'Ps 1.5" w.g. (375Pa) 'Ps 2.0" w.g. (500Pa) 'Ps 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 2 3 4 5 6 7 63 58 52 47 42 36 60 56 49 44 39 33 60 56 49 45 40 34 61 58 50 46 42 37 62 59 50 46 44 40 63 60 51 47 45 43 55 51 44 38 33 26 56 52 46 41 35 29 58 53 47 41 36 30 58 54 47 42 38 34 58 56 48 43 40 37 59 57 49 43 41 40 50 45 41 34 27 19 - 43 39 33 25 - 49 45 40 34 28 21 50 47 41 36 32 28 51 50 43 38 36 34 51 51 44 40 39 39 - 40 36 30 22 - - 40 36 29 21 - - 41 36 30 23 18 - 41 37 32 27 25 - 42 37 34 31 31 - 42 37 35 34 36 63 58 52 47 42 36 60 56 49 44 39 32 60 56 49 45 39 33 61 58 50 45 41 37 62 59 50 46 43 40 63 60 51 46 45 42 55 51 44 38 33 26 56 52 46 40 35 28 58 53 46 41 36 30 58 54 47 42 38 33 58 56 48 42 40 37 59 57 48 43 41 39 50 45 41 34 27 19 - 43 39 32 25 - 49 45 39 34 27 20 50 47 41 35 31 27 51 50 42 37 35 33 51 51 43 39 38 38 - 40 36 30 22 - - 39 36 29 21 - - 41 36 30 23 18 - 41 36 31 26 24 - 41 37 33 30 30 - 42 37 34 33 35 57 51 48 43 35 28 56 50 48 43 34 27 57 51 49 45 37 32 60 54 50 48 43 40 62 57 52 51 50 48 64 59 53 53 55 53 53 48 45 40 32 26 51 47 45 40 30 22 55 48 46 44 38 32 57 51 48 48 45 41 59 54 50 52 52 50 60 56 51 55 57 56 49 45 43 38 30 23 49 45 43 36 28 20 53 47 44 44 42 33 55 49 45 46 48 43 56 51 47 49 54 54 57 52 48 51 58 62 65 58 54 51 42 36 64 56 52 48 41 35 63 56 52 48 42 37 65 59 54 51 46 42 66 61 55 54 51 47 67 63 56 55 53 51 62 55 52 48 39 33 61 54 51 46 38 33 61 54 52 47 40 36 63 57 53 50 45 41 65 60 55 53 49 47 66 62 56 54 53 51 57 51 48 43 35 28 56 50 47 42 33 27 57 51 48 44 36 32 60 54 50 47 43 39 62 57 52 51 49 47 64 59 53 53 54 52 53 48 45 40 32 26 51 47 44 39 30 22 55 48 45 43 38 31 57 51 47 47 44 40 59 54 49 51 51 48 60 56 51 54 56 55 49 45 43 38 30 23 48 44 42 36 27 20 53 46 43 43 41 32 54 48 45 45 47 42 56 51 46 48 53 53 57 52 48 50 57 60 65 58 54 51 42 36 64 56 52 48 41 35 63 56 52 48 42 37 65 59 54 51 46 42 66 61 55 53 50 47 67 63 56 55 53 51 62 55 52 48 39 33 61 54 50 46 38 32 61 54 51 47 40 35 63 57 53 50 45 41 65 60 54 52 49 46 66 62 55 54 52 50 57 51 48 43 35 28 56 50 47 42 33 26 57 51 48 44 36 31 60 54 50 47 43 39 62 57 51 50 49 46 64 59 52 52 54 51 53 48 45 40 32 26 51 47 44 38 29 21 55 48 45 42 37 30 57 51 47 46 44 39 59 54 49 50 50 47 60 56 50 53 55 53 49 45 43 38 30 23 48 44 42 35 26 19 52 46 43 42 40 31 54 48 45 45 46 41 55 50 46 47 51 51 56 51 47 49 55 58 59 52 50 44 34 26 60 52 49 44 35 27 60 52 49 45 37 33 61 55 50 47 40 38 63 58 52 48 43 43 63 60 53 49 45 46 53 46 43 37 27 - 51 45 43 37 27 - 53 47 43 39 33 27 55 50 45 41 37 33 57 54 47 44 41 39 59 56 49 46 44 43 67 61 57 57 48 39 68 63 56 52 45 38 69 63 56 52 45 39 70 63 57 54 46 42 70 64 58 55 47 46 70 64 58 55 48 48 64 58 55 53 41 34 67 58 53 49 41 35 67 58 53 49 42 37 67 60 54 50 43 40 68 61 55 51 44 43 68 62 56 52 45 46 59 52 50 44 34 26 60 52 48 43 34 27 60 52 48 44 36 32 61 55 50 46 39 37 63 58 51 47 42 41 63 60 52 48 44 45 53 46 43 37 27 - 51 45 42 36 26 - 53 47 43 38 32 26 55 50 45 40 36 32 57 53 47 43 40 38 58 55 48 45 43 42 68 62 58 58 50 41 69 62 56 52 45 39 69 63 56 52 45 40 69 63 57 53 46 42 70 64 58 54 47 45 70 65 58 55 47 47 67 61 57 57 48 39 68 63 56 52 44 37 69 63 56 52 45 39 70 63 57 53 46 42 70 64 58 54 47 45 70 64 58 55 48 47 64 58 55 53 41 34 67 58 52 49 41 35 67 58 53 49 41 36 67 60 54 50 42 39 68 61 55 50 43 43 68 62 55 51 44 45 59 52 50 44 34 26 60 52 48 43 33 26 60 52 48 43 35 31 61 55 49 45 38 35 63 58 51 46 41 40 63 60 52 47 43 44 53 46 43 37 27 - 50 44 42 35 25 - 52 46 43 37 31 25 54 49 44 40 35 31 56 53 46 42 39 37 58 55 48 44 41 41 72 64 57 54 49 44 73 65 57 54 48 42 73 65 58 54 49 44 74 66 59 55 52 49 75 68 60 56 54 54 76 68 61 57 56 57 70 62 56 52 47 42 72 63 56 52 46 40 72 63 57 53 48 43 73 65 58 54 51 48 74 67 59 56 53 53 75 68 60 57 55 57 67 58 53 49 43 36 68 59 53 48 41 35 69 60 54 49 44 40 70 62 56 51 48 46 71 64 58 53 52 52 72 65 60 55 55 56 62 54 49 44 37 29 64 54 49 44 36 29 63 55 50 46 43 39 65 58 53 49 47 46 67 61 56 52 52 52 69 63 57 54 55 57 58 50 46 40 32 23 57 49 45 38 30 21 59 52 47 43 42 37 62 55 50 47 47 45 64 58 53 51 52 52 66 60 55 53 56 58 72 64 57 54 49 44 73 65 57 53 48 41 73 65 58 54 49 44 74 66 59 55 51 48 75 68 60 56 54 53 76 68 61 57 55 56 70 62 56 52 47 42 72 63 56 52 45 39 72 63 57 52 47 43 73 65 58 54 50 48 74 67 59 55 53 53 75 68 60 56 55 56 67 58 53 49 43 36 68 59 53 48 41 34 69 60 54 49 44 40 70 62 56 51 48 45 71 64 58 53 52 51 72 65 59 54 54 55 62 54 49 44 37 29 64 54 49 43 35 28 63 55 50 45 42 38 65 58 52 48 46 44 67 61 55 51 51 51 69 63 57 53 54 55 58 50 46 40 32 23 56 49 44 37 29 20 59 52 47 42 40 36 61 55 50 46 46 43 63 58 53 50 51 51 65 60 55 52 54 56 Fan Only For performance table notes, see page C101; highlighted numbersLQGLFDWHHPEHGGHG$+5,FHUWLÀFDWLRQSRLQWV C100 FAN POWERED TERMINAL UNITS • 37S/37SST SERIES Performance Data • Hot Water Coil Models: 37SW and 37SWST • Low Profile • Series Flow Unit Size 1 1 Row (single circuit) 2 Row (multi-circuit) GPM l/s kW MBH 4.7 16 3 .19 2 .13 1.5 .09 4.1 14 1 kW MBH 7.9 27 GPM l/s 3 .19 7.0 24 2 .13 1.5 .09 .06 6.2 21 3.5 12 1 .06 5.3 18 0.5 .03 2.9 10 4.4 15 2.3 0.5 .03 8 3.5 12 6 1.2 4 0.6 2 50 24 kW MBH 10.0 34 150 71 250 118 350 165 450 212 7.3 25 0.9 3 GPM l/s Pa in. w.g. 249 1.00 447 0.80 149 0.60 3 .19 kPa ft. H20 29.8 10.0 23.9 8.0 2 .13 17.9 6.0 1 .06 5.6 19 0.5 .03 4.7 16 3.8 13 2.9 10 4 6 50 24 6.4 22 1.2 1.8 550 CFM 236 l/s 1.5 .09 8.2 28 7 9 150 71 250 118 11.9 4.0 2 ROW 6.0 2.0 150 71 250 118 350 165 450 212 550 CFM 236 l/s 3 ROW 3.0 1.0 2.4 0.8 1.8 0.6 1.2 0.4 0.6 0.2 550 CFM 236 l/s Air Pressure Drop 50 0.20 3 ROW 25 0.10 20 0.08 15 0.06 2 ROW 10 0.04 1 ROW 5 0.02 2 0.01 1 .06 2 3 4 6 8 10 GPM .13 .19 .25 .38 .50 .63 l/s WATER FLOW 100 47 200 300 400 94 142 189 AIRFLOW 600 FM 283 l/s Altitude Correction Factors: NOTES: 1. Capacities are in MBH (kW), thousands of Btu per hour (kiloWatts). 2. MBH (kW) values are based on a ţt (temperature difference) of 110°F (61°C) between entering air and entering water. For other ţt's; multiply the MBH (kW) values by the factors below. 3. Air Temperature Rise. ATR (°F) = 927 x MBH , ATR (°C) = 829 x kW cfm l/s 4. Water Temp. Drop. WTD (°F) = 2.04 x MBH , WTD (°C) = .224 x kW GPM l/s 5. Connections: 1 Row 1/2" (13), 2 and 3 Row 7/8" (22); O.D. male solder. Correction factors at other entering conditions: C102 450 212 100 0.40 1 ROW 0.3 0.1 50 24 350 165 Water Pressure Drop 3 Row (multi-circuit) 9.1 31 2.1 2.6 AIR PRESSURE DROP 1.8 HEAD LOSS (WATER PRESSURE DROP) FAN POWERED TERMINAL UNITS C Altitude ft. (m) Sensible Heat Factor 0 (0) 2000 (610) 3000 (914) 4000 (1219) 5000 (1524) 6000 (1829) 7000 (2134) 1.00 0.94 0.90 0.87 0.84 0.81 0.78 ţVu( u% 50 (28) 60 (33) 70 (39) 80 (44) 90 (50) 100 (56) 110 (61) 120 (67) 130 (72) 140 (78) 150 (83) Factor .455 (.459) .545 (.541) .636 (.639) .727 (.721) .818 (.820) .909 (.918) 1.00 (1.00) 1.09 (1.10) 1.18 (1.18) 1.27 (1.28) 1.36 (1.36) FAN POWERED TERMINAL UNITS • 37S/37SST SERIES Performance Data • Hot Water Coil Models: 37SW and 37SWST • Low Profile • Series Flow Unit Sizes 2 & 3 1 Row (single circuit) 2 Row (multi-circuit) kW MBH 8.2 28 GPM l/s 5 4 3 7.6 26 kW MBH 13.8 47 .32 .25 .19 GPM l/s 5 .32 4 .25 12.3 42 2 7.0 24 3 .19 2 .13 .13 1.5 .09 10.8 37 6.4 22 1.5 .09 1 5.9 20 .06 9.4 32 1 5.3 18 .06 7.9 27 4.7 16 0.5 .03 6.4 22 C 0.5 .03 4.1 14 5.0 17 3.5 12 FAN POWERED TERMINAL UNITS 3.5 12 2.9 10 500 236 600 283 700 330 800 378 900 425 300 142 400 189 500 236 600 283 GPM l/s 16.4 56 5 4 .32 .25 3 .19 14.9 51 2 .13 13.5 46 1.5 .09 12.0 41 10.5 36 1 .06 9.1 31 7.6 26 0.5 .03 6.2 21 400 189 500 236 600 283 700 330 800 378 900 425 1000 CFM 472 l/s 800 378 Pa in. w.g. 249 1.00 447 0.80 17.9 6.0 149 0.60 11.9 4.0 3.0 1.0 2 ROW 3 ROW 2.4 0.8 1.8 0.6 1.2 0.4 0.6 0.2 1 .06 1000 CFM 472 l/s 100 0.40 1 ROW 6.0 2.0 900 425 Air Pressure Drop kPa ft. H20 29.8 10.0 23.9 8.0 50 0.20 3 ROW 25 0.10 2 ROW 20 0.08 15 0.06 10 0.04 1 ROW 5 0.02 0.3 0.1 4.7 16 300 142 700 330 Water Pressure Drop 3 Row (multi-circuit) kW MBH 17.9 61 1000 CFM 472 l/s AIR PRESSURE DROP 400 189 HEAD LOSS (WATER PRESSURE DROP) 300 142 2 0.01 2 3 4 6 8 10 GPM .13 .19 .25 .38 .50 .63 l/s WATER FLOW 100 47 200 400500 94 189236 AIRFLOW 800 1000 CFM 378 472 l/s Altitude Correction Factors: NOTES: 1. Capacities are in MBH (kW), thousands of Btu per hour (kiloWatts). 2. MBH (kW) values are based on a ţt (temperature difference) of 110°F (61°C) between entering air and entering water. For other ţt's; multiply the MBH (kW) values by the factors below. 3. Air Temperature Rise. ATR (°F) = 927 x MBH , ATR (°C) = 829 x kW cfm l/s 4. Water Temp. Drop. WTD (°F) = 2.04 x MBH , WTD (°C) = .224 x kW GPM l/s 5. Connections: 1 Row 1/2" (13), 2 and 3 Row 7/8" (22); O.D. male solder. Correction factors at other entering conditions: Altitude ft. (m) Sensible Heat Factor 0 (0) 2000 (610) 3000 (914) 4000 (1219) 5000 (1524) 6000 (1829) 7000 (2134) 1.00 0.94 0.90 0.87 0.84 0.81 0.78 ţVu( u% 50 (28) 60 (33) 70 (39) 80 (44) 90 (50) 100 (56) 110 (61) 120 (67) 130 (72) 140 (78) 150 (83) Factor .455 (.459) .545 (.541) .636 (.639) .727 (.721) .818 (.820) .909 (.918) 1.00 (1.00) 1.09 (1.10) 1.18 (1.18) 1.27 (1.28) 1.36 (1.36) C103 FAN POWERED TERMINAL UNITS • 37S/37SST SERIES Performance Data • Hot Water Coil Models: 37SW and 37SWST • Low Profile • Series Flow Unit Size 4 1 Row (single circuit) kW MBH 14.9 51 13.5 46 2 Row (multi-circuit) GPM l/s 7.5 .47 kW MBH 25.5 87 5 4 24.0 82 5 .32 22.6 77 4 .25 3 .19 2 .13 .32 .25 3 .19 2 .13 19.6 67 1.5 .09 18.2 62 GPM l/s 7.5 .47 21.1 72 12.0 41 10.5 36 16.7 57 1 9.1 31 1.5 .09 15.2 52 .06 13.8 47 6.2 21 .06 9.4 32 0.5 .03 7.9 27 4.7 16 6.4 22 800 378 1000 472 1200 566 1400 661 1600 755 1800 849 2000 CFM 944 l/s 3 Row (multi-circuit) kW MBH 35.2 120 7.5 .47 26.4 90 5 .32 4 .25 3 .19 23.4 80 2 20.5 70 17.6 60 .13 1.5 .09 14.7 50 1 .06 800 378 1000 472 1200 566 17.9 6.0 1400 661 1600 755 1800 CFM 849 l/s Air Pressure Drop kPa ft. H20 29.8 10.0 23.9 8.0 10 .63 29.3 100 600 283 Water Pressure Drop GPM l/s 32.2 110 0.5 .03 Pa in. w.g. 249 1.00 447 0.80 149 0.60 1 ROW 100 0.40 11.9 4.0 2 ROW AIR PRESSURE DROP FAN POWERED TERMINAL UNITS 1 10.8 37 HEAD LOSS (WATER PRESSURE DROP) C 12.3 42 7.6 26 6.0 2.0 3 ROW 3.0 1.0 2.4 0.8 1.8 0.6 1.2 0.4 50 0.20 3 ROW 25 0.10 20 0.08 15 0.06 2 ROW 10 0.04 1 ROW 0.6 0.2 5 0.02 11.7 40 0.3 0.1 8.8 30 800 378 1000 472 1200 566 1400 661 1600 755 1800 849 2000 CFM 944 l/s 2 0.01 1 .06 2 .13 3 4 .19 .25 6 8 10 GPM .38 .50 .63 l/s 200 94 WATER FLOW 400 600 1000 189 283 472 2000 CFM 944 l/s AIRFLOW Altitude Correction Factors: NOTES: 1. Capacities are in MBH (kW), thousands of Btu per hour (kiloWatts). 2. MBH (kW) values are based on a ∆t (temperature difference) of 110°F (61°C) between entering air and entering water. For other ∆t's; multiply the MBH (kW) values by the factors below. 3. Air Temperature Rise. ATR (°F) = 927 x MBH , ATR (°C) = 829 x kW cfm l/s 4. Water Temp. Drop. WTD (°F) = 2.04 x MBH , WTD (°C) = .224 x kW GPM l/s 5. Connections: 1 Row 1/2" (13), 2 and 3 Row 7/8" (22); O.D. male solder. Correction factors at other entering conditions: C104 100 47 Altitude ft. (m) Sensible Heat Factor 0 (0) 2000 (610) 3000 (914) 4000 (1219) 5000 (1524) 6000 (1829) 7000 (2134) 1.00 0.94 0.90 0.87 0.84 0.81 0.78 ∆t °F (°C) 50 (28) 60 (33) 70 (39) 80 (44) 90 (50) 100 (56) 110 (61) 120 (67) 130 (72) 140 (78) 150 (83) Factor .455 (.459) .545 (.541) .636 (.639) .727 (.721) .818 (.820) .909 (.918) 1.00 (1.00) 1.09 (1.10) 1.18 (1.18) 1.27 (1.28) 1.36 (1.36) FAN POWERED TERMINAL UNITS Electric Heating Coils Features, Selection and Capacities Nailor Electric Coils are tested with terminal units in accordance with UL Standard 1995 and meet all requirements of the NEC (National Electric Code) and CSA (Canadian Standards Association). Units are listed and labeled by the ETL Testing Laboratory as a total package. All controls are enclosed in a NEMA 1 electrical enclosure on the side of the fan package for easy access. All wiring for the motor and heater terminates in the enclosure for single point electrical connection in the field. Each unit is supplied with a wiring diagram. Note: NEC requires a means to disconnect the heater power supply within sight or on the terminal. Standard Features: Models 33SZE 35SE 35SEST 37SE 37SEST Options: • Toggle disconnect switch. • Door interlocking disconnect switch. • Mercury contactors. • Power circuit fusing. • Dust tight control enclosure. • Manual reset high limits. • SCR Control. SCR Control Option: The SCR (Silicon Controlled Rectifier) option provides infinite solid state heater control using a proportional signal (0 – 10 Vdc or 4 – 20 mA). This option may be specified compatible with pneumatic, analog electronic or digital (DDC) controls. Time proportional control of the electric heater provides superior comfort and energy savings. The SCR controller modulates the heater to supply the exact amount of heat based upon the zone requirement. Room set points are maintained more accurately, undershoot and overshoot as associated with staged heat are eliminated, reducing operation costs. SCR controllers provide silent operation, as mechanical staged contactors are eliminated. Zero cross switching of the thyristor prevents electrical noise. 35NE 37NE 120 Volt 1 phase 208/240 Volt 1 phase 277 Volt 1 phase 208 Volt 3 phase 480 & 600 Volt 3 phase 4.5 4.5 4.5 – – – – – – – – – – – – – – – – – – 10* 10* 10* 8 8 8 8 8 8 8 5.5 10.5** 10*** 8 8 8 8 8 8 8 8 11.5 11.5 11.5 8 8 11.5 11.5 11.5 11.5 11.5 5.5 12 12 11.5 8 11.5 11.5 11.5 11.5 11.5 11.5 14.5 14.5 14.5 10 10 10 10 14.5 14.5 14.5 5.5 12 15.5 14.5 10 10 14.5 14.5 11.5 13.5 14.5 15 18 25 8 8 14 16 20.5 26 30 5.5 12 17 27 8 14 20.5 26 11.5 16 27 30 40 50 1 2 3 4 5 6 7 1 2 3 4 2 3 5 6 2 3 4 C FAN POWERED TERMINAL UNITS • Automatic reset high limit thermal cut-outs. • Magnetic contactors per stage on terminals with DDC or analog electronic controls. • P.E. switch per stage to carry load or pilot duty with magnetic contactors as required with pneumatic control. • Positive pressure airflow safety switch. • P.E. switch for fan on parallel terminals (P35NE) with pneumatic control. • Fan relay for DDC fan terminals. • Control voltage transformer (Class II) for DDC or analog electronic terminals. • Class A 80/20 Ni/Cr wire. Maximum KiloWatts - 1 Stage Heat Unit Size *208V max is 8.5 **208V max is 9.0 ***208V max is 8.5 Recommended Selection: The table above is a quick reference guide, to illustrate the relationship between electrical power supply, heater capacity in kiloWatts and terminal unit size that are available for fan powered units. • Digital and pneumatic control terminals are available with up to 3 stages of heat. Analog electronic control terminals are available with 1 or 2 stages of heat only. A minimum of 0.5 kW per stage is required. • Voltage and kilowatt ratings are sized so as not to exceed 48 amps, in order to avoid the NEC code requirement for circuit fusing. • A minimum airflow of 70 cfm (33 l/s) Tested and approved to per kW is required for any given terminal the following standards: ANSI/UL in order to avoid possible nuisance 1995, 1st. ed. tripping of the thermal cutouts. CSA C22.2 • Discharge air temperature should not No. 236. exceed 120°F (49°C). C133 FAN POWERED TERMINAL UNITS Electric Heating Coils (continued) Application Guidelines Discharge Air Temperature 7KH GHVLUHG KHDWLQJ DLUÁRZ IRU WKH URRP FDQ WKHQ EH calculated using the following equation: cfm = Heater Selection Chart Assuming 70°F inlet air temperature at heater. To properly select an electric heater, three things must be determined: the heat requirement for the room, the entering air temperature and the desired discharge air temperature. The heat requirement for the room is the sum of the heat loss calculation and the amount of heat required to raise the entering air temperature to the desired room temperature. 8VXDOO\WKHVHFRQGLWHPLVVPDOOFRPSDUHGWRWKHÀUVWIRUIDQ powered terminal units in a return air plenum. MBH can be converted to kW by using the chart or by calculation. There DUH0%+LQN:,IXVLQJWKHFKDUWÀQGWKH0%+RQ the left scale, then move horizontally to the right and read kW. Next, the desired discharge air temperature should be ascertained. This will depend on the type of diffusers that are in the room. 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 115°F 50 110°F 45 105°F 40 100°F 35 95°F 30 25 90°F 20 85°F kW 170 160 Electric Heater Selection kW x 3160 ţt (discharge air temp – inlet air temp.) °F Assuming 70°F (21°C) supply air temperature to the heater, WKHURRPDLUÁRZFDQEHVHOHFWHGGLUHFWO\IURPWKHFKDUW6WDUW at the left at the design kW. Move horizontally to the desired discharge air temperature. Then, move vertically down to the cfm at the bottom of the chart. The kW can be selected directly from the chart. Start at the bottom with the design cfm into the room. Move vertically up to the line that represents the desired discharge air temperature. Then, move left to the kW. The discharge air temperature can also be selected directly from the chart. Start at the bottom with the design cfm into WKH URRP 0RYH WR WKH OHIW VLGH RI WKH FKDUW DQG ÀQG WKH design kW. Move horizontally and vertically into the chart until the lines intersect. The intersection will be the desired discharge air temperature. Interpolation between the curves is linear. MBH FAN POWERED TERMINAL UNITS C :KHQ FRQVLGHULQJ WKH FDSDFLW\ DQG DLUÁRZ IRU WKH KHDWHU discharge air temperature can be an important factor. Rooms use different types of diffusers and they are intended to perform different functions. Slots that blend the air at the glass and set up air curtains within the room, must be able to blow the air very low in the room. Hot air will be too buoyant to be effective in this case. Discharge air temperatures for this application should be in the 85 – 90°F (29 – 32°C) range. Diffusers in the center of the room blend their discharge air as it crosses the ceiling. Discharge air temperatures in this application can be as high as 105°F (41°C) and still be effective. However, if the return air grilles are in the discharge air pattern, the warm air will be returned to the plenum before it heats the room. Again, the air temperature needs to be blended down to an acceptable temperature that can be forced down into the occupied space by the time the air gets to the walls. Discharging warm air into the room at temperatures above 105°F (41°C) usually will set up VWUDWLÀFDWLRQOD\HUVDQGZLOOQRWNHHSWKHRFFXSDQWVZDUPLI there is a ceiling return because only the top 12" – 24" (300 – 600 mm) of the room will be heated. The maximum approved discharge air temperature for any Nailor Fan Powered Terminal Unit with supplemental heat is 120°F (49°C). No heater should be applied to exceed this temperature. 15 80°F 10 5 0 0 500 1000 1500 2000 2500 3000 3500 4000 AIRFLOW, CFM Diagonal lines are constant output temperature. C134 EZvav Digital Controls www.nailor.com Date: 7-2016 Supersedes: 6-2016 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls CONTENTS SECTION 1: About the controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SECTION 2: Installing the controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Setting the rotation limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Mounting on a VAV Terminal Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connecting an airflow sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting room temperature sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting a DAT sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SECTION 3: Installing the Room Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Choosing a sensor location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Rough-in preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Mount the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Planning got motion sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SECTION 4: Changing the room set point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 SECTION 5: Configuring the controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Getting started with configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Entering system temperature set points and limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Configuring the VAV Terminal Unit options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Set the airflow set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Advanced options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Restore application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 SECTION 6: Balancing airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Quick start configuration guide - EZvav sensors & controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Date: 10-2016 Supersedes: 7-2016 Page 2 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls CONTENTS (Con’t) SECTION 7: Application drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Cooling or heating without reheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Staged reheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Modulating reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Floating reheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Dual-duct application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 SECTION 8: Sequences of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Input sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Occupancy sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Space set points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 PID control loops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Airflow Set points Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Discharge Air Temperature (DAT) limiting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 System diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Damper operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Fan operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Reheat sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Balancing airflow sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Dual duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SECTION 9: System integration and networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Connecting to an MS/TP network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Setting up network communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 BACnet objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 ADDITIONAL TOPICS Diamond flow sensor K-factors for VAV Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Accessories and replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Date: 10-2016 Supersedes: 7-2016 Page 3 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 1: About the Controllers This section provides a description of the EZvav series of controllers. It also introduces safety information. Review this material before selecting, installing, or operating the controllers. The EZvav series of controllers are an easy and unique approach to operating a wide variety of VAV terminal units. The integrated actuators, internal airflow sensors, and wide variety of application programs make these BACnet Application Specific controllers ideal for either new or retrofit installations. The controllers feature simple, menu driven setup choices when used with a EZvav digital sensor. No special programming skills or software tools are required to choose applications, enter set points, set network addressing, and balance airflow. All options can be set by using a STE-8001W36 sensor and can be installed as the permanent room sensor or temporarily connected as a technician’s service tool. All models are BACnet Application Specific Controllers that are ready to connect to a BACnet MS/TP network. Device instance, MAC address, and baud rate are set from an STE-8001W36 without special software. Model BAC-8001-36 is supplied with inputs, outputs, and sequences of operation for the following functions. • Single duct heating and cooling VAV. • Automatic heating/cooling changeover including morning warm up. • Occupancy setback—requires STE-8201W36. • System diagnostic indicators. • Airflow balancing. Model BAC-8005-36 and BAC-8205-36 are supplied with inputs, outputs, and sequences of operation for the following functions. • Single duct heating and cooling VAV. • Modulating, floating, and staged reheat. • Series and parallel fan control. • Automatic heating/cooling changeover including morning warm up. • Discharge air temperature limiting. • Occupancy setback—requires STE-8201W36. • Actuator position feedback for true damper positioning (BAC-8205-36 only). • System diagnostic indicators. • Airflow balancing. Model BAC-8007-36 is supplied with inputs, outputs, and sequences of operation for the following functions. • Dual duct VAV heating and cooling. • Occupancy setback—requires STE-8201W36. • System diagnostic indicators. • Airflow balancing. Additional topics in this section Specifications.......................................................................................................................................5 Safety considerations...........................................................................................................................7 Date: 10-2016 Supersedes: 7-2016 Page 4 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Specifications EZvav specifications are subject to change without notice. Inputs and outputs All inputs and outputs are factory programmed and application specific. No field configuration is required. For details on input and output connections, see the topic Application drawings on page 29. For a detailed listing of input and output objects, see the topic BACnet objects on 44. Analog inputs Analog inputs represent BACnet analog input. Not all input are applicable or required for all models. Key features IP/SI standard units of measure. Overvoltage input protection Connectors RJ-45 room sensor jack Screw terminals for wire sizes 12 – 26 AWG Conversion 12 – bit analog–to–digital conversion Input range Passive, 10 kΩ pull-up to 3.3 volts DC Analog outputs Analog outputs are configured to represent BACnet analog output objects. No field configuration is required. For details on application specific output connections see the section Application drawings on page 29. Key features Output short protection IP/SI standard units of measure Connector Screw terminals for wire size 12 – 26 AWG Conversion 12 – bit digital-to-analog conversion Output voltage 0 – 10 VDC Output current 30 mA per output, 30 mA total for all analog outputs Binary outputs Binary outputs are configured to represent BACnet binary output objects. No field configuration is required. For details on application specific output connections see the section Application drawings on page 29. Key features Optically isolated triac output Connector Screw terminals for wire size 12 – 26 AWG Output range Maximum switching 24 Volts AC 1 ampere per external output, 3 amperes total Communications—BACnet MS/TP • EIA – 485 operating at rates up to 76.8 kilobaud. • Removable screw terminal block. • Wire size 12 – 26 AWG. • Switch selected end of line termination. Memory • Programs and program parameters are stored in nonvolatile memory. • Auto restart on power failure. Air flow sensor features • Configured as BACnet analog input object. • CMOS differential pressure 0 – 2 inches of water (0 – 500 Pa) measurement range. Internally linearized and temperature compensated. • Span accuracy 4.5% of reading. • Zero point accuracy 0.0008 in. H2O/0.2 Pa at 77°F (25°C). • Barbed connections for 1/4 inch (6.35 mm) FR tubing. Date: 10-2016 Supersedes: 7-2016 Page 5 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Actuator Specifications Torque 40 in-lb. (4.5 N.m) Angular rotation 0 to 95° Adjustable end stops at 45° and 60° rotation Motor timing 90 sec./90° at 60 Hz BAC-8001-36,BAC-8005-36, BAC-8007-36 108 sec./90° at 50 Hz Motor timing BAC-8205-36 60 sec./90° at 60 Hz Shaft size Directly mounts on 3/8 to 5/8 inch (9.5 to 16 mm) round or 3/8 to 7/16 inch (9.5 to 11 mm) square damper shafts. Regulatory • UL 916 Energy Management Equipment. • BACnet Testing Laboratory listed as an application specific controller (ASC). • CE compliant. • SASO PCP Registration KSA R-103263. • FCC Class B, Part 15, Subpart B and complies with Canadian ICES-003 Class B. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Installation Supply voltage 24 volts AC, -15%, +20% 5 VA, 50/60 Hz Weight 13.2 ounces (376 grams) Case material Flame retardant plastic Environmental limits Operating 32 to 120° F (0 to 49° C) Shipping –40 to 140° F (–40 to 60° C) Humidity 5 – 93% relative humidity (non condensing) Dimensions 4.14" (54) 4.25" (108) 0.77" (19) 6.53" (166) 1.92" (49) 6" (152) 4.89" (124) Date: 10-2016 Supersedes: 7-2016 Page 6 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Safety Considerations Nailor assumes the responsibility for providing you a safe product and safety guidelines during its use. Safety means protection to all individuals who install, operate, and service the equipment as well as protection of the equipment itself. To promote safety, we use hazard alert labeling in this manual. Follow the associated guidelines to avoid hazards. DANGER represents the most severe hazard alert. Bodily harm or death will occur if danger guidelines are not followed. WARNING represents hazards that could result in severe injury or death. CAUTION indicates potential personal injury or equipment or property damage if instructions are not followed. Note: Notes provide additional information that is important. Tip: Provides programing tips and shortcuts that may save time. Section 2: Installing the Controllers This section provides important instructions and guidelines for installing the Nailor EZvav controllers. Carefully review this information before installing the controller. Installing Nailor EZvav includes the following topics that are covered in this section. Installation topics in this section Setting the rotation limits....................................................................................................................7 Mounting on a VAV terminal box.........................................................................................................8 Connecting an airflow sensor..............................................................................................................9 Connecting inputs and outputs...........................................................................................................9 Connecting room temperature sensors...............................................................................................9 Connecting a DAT sensor...................................................................................................................10 Connecting power.............................................................................................................................10 Maintenance......................................................................................................................................10 Setting the Rotation Limits Nailor EZvav controllers are manufactured for a damper that rotates 90 degrees from open to close. If the VAV damper is not a 90 degree damper, set the rotation limits to 45 or 60 degrees before mounting the controller. CAUTION Setting rotation limits that do not match the VAV damper may result in improper operation or equipment damage. Date: 10-2016 Supersedes: 7-2016 Page 7 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Figure 2-1 Controller rotation limit selections Rotate CW 60 45 Position notch as shown Stop position holes Stop screw in storage To set the rotational limits, do the following: 1. Turn the controller over so you have access to the back. 2. Manually rotate the actuator fully clockwise as viewed from the back. 3. Remove the stop screw from its storage location and clean any debris from the threads. 4. Insert the screw into the correct stop position hole. 5. Tighten the screw only until the head touches the plastic in the bottom of the recess. Mounting on a VAV Terminal Unit Mount the controller inside of a metal enclosure. To maintain RF emissions specifications, use either shielded connecting cables or enclose all cables in conduit. Mount the controller directly over the damper shaft. A minimum shaft length of 2.0 inch (51 mm) is required. Note: Nailor EZvav controllers are designed to directly mount to 3/8 to 5/8 inch (9.5 to 16 mm) round or 3/8 to 7/16 inch (9.5 to 11 mm) square damper shafts. Figure 2-2 Control and indicators Gear clutch button Status LEDs AI1 T-STAT/ SENSOR COMM READY ON CTS 1 2 GND -A BACnet MS/TP EOL S AO4 +B Mounting tab AO3 AI5 AI6 GND AI7 SC Mounting bushing BO5 BO6 BO7 Drive hub and V-bolt SC BO8 24VAC Mount the controller as follows: 1. Manually rotate the damper on the VAV box to the fully closed position. 2. On the controller, press the gear clutch button and rotate the drive hub in the same direction that closed the damper. Turn the hub until it reaches a rotation limit, then rotate 2° in the opposite direction and release clutch. 3. Loosen the nuts on the V-bolt until the damper shaft can fit through the collar. 4. Place the controller over the damper shaft. 5. Finger tighten the nuts on the V-bolt to position the shaft in the drive hub 6. Center the mounting bushing in the mounting tab and fasten it with a #8 sheet metal screw. 7. Evenly tighten the V-bolt nuts on the drive hub to 30-35 in-lbs (3.34 – 3.95 N.m). Date: 10-2016 Supersedes: 7-2016 Page 8 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Connecting an Airflow Sensor An airflow sensor is incorporated as one of the inputs to the controller. Remove the plugs and connect the tubing from the pitot assembly to the airflow sensor inputs next to the drive hub. Figure 2-3 Airflow sensor inputs Static airflow (low) Total airflow (high) Static airflow (low) T-STAT/ SENSOR S -A 1 2 ON CTS EZvav Digital Controller COMM READY +B BACnet MS/TP EOL 24VAC Diamond Flow Sensor Total airflow (high) Diamond flow sensors are supplied by Nailor as part of the VAV terminal unit. If a sensor is needed, choose a sensor listed in the topic Accessories and Replacement Parts on page 48. For more information on Nailor’s ‘Diamond Flow’ Sensor, see page 48 or refer to Nailor website. Connecting Inputs and Outputs Nailor EZvav series controllers have preconfigured inputs and outputs to support only the supplied programs and applications. • For input and output connection information, see the topic Application drawings on page 29. • To connect room temperature sensors, see the topic Connecting room temperature sensors on page 9. • To connect a DAT sensor, see the topic Connecting a DAT sensor on page 10. • For the BACnet object descriptions of the inputs and outputs, see the topic BACnet objects on page 44. Connecting Room Temperature Sensors Connect any of the following sensors to the RJ-45 thermostat and sensor jack. The controller automatically detects the type of sensor. No programming or configuration is required. • STE-6014W36 • STE-8001W36 • STE-8201W36 Connect the controller to sensors with standard Ethernet cables up to 75 feet long. Figure 2-4 Connecting to a sensor Ethernet cable Maximum 75 feet Date: 10-2016 Supersedes: 7-2016 Page 9 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Connecting a DAT Sensor The Discharge Air Temperature sensor is required for automatic changeover and for VAV terminal units with reheat. Figure 2-5 Discharge air temperature sensor location DAT sensor Changeover only DAT sensor Preferred location Connect a 10 kΩ, Type 3 thermistor temperature probe to the discharge air temperature input. The input includes the internal pull-up resistor. An STE-1401 sensor is suitable for this application. Follow the instructions supplied with the sensor for installation, or refer to pages 11-12 for this information. • For DAT limiting and reheat, install the sensor in the airflow after the reheat section. See the topic, Advanced options on page 21 to enable discharge air temperature control. • When the DAT sensor is used only to detect primary air temperature, the sensor can be placed in either location shown in the Figure Discharge air temperature sensor location. Figure 2-6 Discharge air temperature input details COMM READY AI1 T GND AO3 AO4 Connecting Power The controllers require a 24 volt, AC power source. Use the following guidelines when choosing and wiring transformers to the controller. • A Class – 2 transformer is supplied with each unit. Connect the 24 volt AC power supply to the power terminal block on the lower right side of the controller. Connect the ground side of the transformer to the ground terminal and the AC phase to the phase terminal. Power is applied to the controller when the transformer is connected to power. Figure 2-7 Controller power terminals AI1 T-STAT/ SENSOR COMM READY ON CTS 1 2 GND -A BACnet MS/TP EOL S AO4 +B AO3 AI5 AI6 GND AI7 SC BO5 24 VAC Class 2 BO6 BO7 SC BO8 24VAC Maintenance Nailor EZvav controllers require no routine maintenance. If necessary, clean with a damp cloth and mild soap. Date: 10-2016 Supersedes: 7-2016 Page 10 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 3: Installing the Room Sensors An airflow sensor is incorporated as one of the inputs to the controller. Remove the plugs and connect the tubing from the pitot assembly to the airflow sensor inputs next to the drive hub. EZvav Sensors: STE-8001W36 Digital Display STE-8201W36 Digital Display with Occupancy Sensor This applies to EZvav digital display wall sensors connected to EZvav controllers. Choosing a sensor location Install the sensor on an inside wall where it can sense the average room temperature. Avoid locations with direct sunlight, heat sources, windows, air vents, and air circulation obstructions such as curtains or furniture. For models with motion sensing, see the topic on the page 12, Planning for motion sensing. Rough-in preparation Complete rough-in wiring at each sensor location prior to sensor installation. This includes the following items: • If required, install an appropriate backplate. • Route an Ethernet connecting cable from the sensor to the controller location. • Maximum cable length is 75 feet (22.9 meters). Plenum-rated preassembled cables are recommended. Ethernet Connecting Cable Maximum 75 feet (22.9 meters) Mounting Base Allen Screws Mount the sensors To install the sensor on a mounting base, do the following: 1. Turn the Allen screws in the base of the sensor clockwise until they clear the case. Swing the sensor away from the mounting base to remove it. Turn screws clockwise to remove sensor case from base. Date: 10-2016 Supersedes: 7-2016 Page 11 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls 2. Route the Ethernet cable through the mounting base. 3. Fasten the mounting base directly to a 2 x 4 inch (51 x 102 mm) outlet box or a backplate with the Allen screws toward the floor. 4. Insert the Ethernet cable coming from the base into the sensor. 5. Place the top of the sensor over the top of the mounting base and swing it down over the Allen screw brackets. Be careful not to pinch any wiring. 6. Turn the Allen screws counterclockwise until they back out of the mounting base and engage the case of the sensor. Turn counterclockwise until the screws engage the case. Operation The sensor will become operational as soon as it is connected to an operational controller. See the following pages to change room set points or configure a EZvav controller with the sensor. Maintenance Remove dust as necessary from holes in top and bottom. Clean the display with soft, damp cloth and mild soap. Planning for motion sensing For motion sensing models only — Mount the sensor on a wall that will have an unobstructed view of the typical traffic in the coverage area. When choosing a location, do not install the sensor in the following areas. • Behind curtains or other obstructions. • In locations that will expose it to direct sunlight or heat sources. • Near a heating or cooling inlet or outlet. The effective detection range is approximately 33 feet (10 meters). Factors that may reduce the range may include the following items. • The difference between the surface temperature of the object and the background temperature of the room is too small. Typical motion sensing coverage • Object movement in a direct line toward the sensor. • Very slow or very fast object movement. • Obstructions in the shaded area of the diagram Typical motion sensing coverage. False detections may be triggered by any of the following conditions. • The temperature inside the detection range suddenly changes because of the entry of cold or warm air from an air-conditioning or heating unit. • The sensor being directly exposed to sunlight, an incandescent light, or other source of far‑infrared rays. • Small animal movement. Side view Top view Motion sensor vertical and horizontal patterns Date: 10-2016 Supersedes: 7-2016 Page 12 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 4: Changing the Room Set Point This section covers topics for the end user. Changing the EZvav user functions with an STE-8001W36 or STE-8201W36 are limited to changing the active set points in a room. The set points are entered or changed using the buttons and display on the front of the sensor. Quick start to changing set points 1. Press any button to begin changing set points. 2. If required, enter Password 1. 3. Press the up ∆ or down ∆ buttons to change a set point value. 4. Press the button to save the value or advance to the next function. To enter or change the active set points you may need Password 1 . Tip: Once the following procedure is started, all steps must be completed in order. Changing Room Set Points PROCEDURE 1 Starting display STEPS Start from the temperature display. STE DISPLAY 1. Press any button. The display changes to PSW1. 2. Press the ∆ or buttons to change the first digit. 3. Press the button to select the next digit. Repeat for all four digits. ∆ 2 Enter Password 1 Note: If Password 1 has not previously been entered, the display will change to the occupied cooling set point display after Step 1. 1. Press the ∆ or buttons to change the cooling set point temperature. The set point changes in increments of 0.5 degrees. 2. Press the button to save the value. The display advances to set the heating set point. ∆ 3 Set the active cooling set point. 1. Press the ∆ or buttons to change the heating set point temperature. The set point changes in increments of 0.5 degrees. 2. Press the button to save the value. The display returns to the temperature display. ∆ 4 Set the active heating set point. Date: 10-2016 Supersedes: 7-2016 Page 13 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 5: Configuring the Controllers This topics in this section are advanced topics for control technicians and engineers. The configuration functions that are accessible through an STE-8000 series sensor are all of the values and settings that are entered during the installation and commissioning of a VAV terminal unit. Typically, these functions do not change after the installation and commissioning process. To set up the configuration functions, you will need the following items and information. • Details about the VAV terminal unit including the configuration for fans and reheat. • An STE-8001W36 or STE-8201W36 to use as a configuration tool. • The building automation system plans for controllers connected to a network. Users may change the active heating and cooling set points without accessing the configuration functions. This procedure is covered in the topic Changing the Room Set Point on page 13. Note: The instructions for the configuration functions cover all of the functions that an STE-8000 sensor can set up in the EZvav series of controllers. Not all functions are available on every model of controller. Configuration topics Getting started with configuration....................................................................................................14 Entering system temperature set points and limits...........................................................................15 Configuring the VAV Terminal Unit options.......................................................................................17 Set the airflow set points...................................................................................................................19 Advanced options..............................................................................................................................21 Restore Application............................................................................................................................23 Getting Started with Configuration For access to the configuration functions you will need Password 2 . • If the controller has not been previously set up, no password is required. • A new Password 2 can be entered or changed in the advance functions. See the topic Advanced options on page 21 Enter the configuration mode PROCEDURE STE DISPLAY 1. Start at the temperature display. 2. Press the ∆ and buttons together. ∆ 1 Starting display STEPS • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. 1. Press the ∆ and buttons together and hold them down until the display changes to PSW2. 2. Press the ∆ or button to change the first digit. 3. Press the button to select the next digit. Repeat for all four digits. 4. When the button is pushed for the fourth correct digit, the display changes to COMM. ∆ ∆ 2 Enter Password 2 Note: If Password 2 has not previously been entered the display will change to the CNFG display after Step 1. 3 Select a configuration function. Date: 10-2016 Access to the configuration functions always start at the CNFG display. Supersedes: 7-2016 Page 14 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Entering System Temperature Set Points and Limits The system temperature set points set the operational parameters and limits for the VAV terminal unit. The temperature set points include the following items. • Minimum cooling and maximum heating set points • Occupied and unoccupied cooling set points • Occupied and unoccupied heating set points • Changeover differential set point • Standby differential set point Setting the temperature set points requires entering Password 2 which is described in detail in the topic Getting started with configuration on page 14. Tip: Once the following procedure is started, all steps must be completed in order. Procedure to set the temperature set points PROCEDURE STEPS STE DISPLAY 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Start at the temperature display. 1. From the CNFG display, press the ∆ or to show STPT. ∆ 2 Set the minimum cooling set point. buttons 2. Press the button to select the CNFG options. The display changes to STPT. 3. Press the button to select STPT. The display changes to MIN. 3 Set the maximum heating set point. This set point limits the highest temperature a user can enter as the active set point. 1. Press the ∆ or buttons to set the maximum heating set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. 4 Set the occupied cooling set point. This set point is used as the active set point when the space is occupied. 1. Press the ∆ or buttons to set the occupied cooling set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. ∆ Supersedes: 7-2016 ∆ Date: 10-2016 Page 15 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the temperature set points (continue) PROCEDURE STEPS This set point is used as the active set point when the space is occupied. 1. Press the ∆ or buttons to set the occupied cooling set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. ∆ 5 Set the occupied cooling set point. STE DISPLAY Note: This set point can also be changed as described in the topic Changing the room set point on page 13. This set point is used as the active set point when the space is occupied. 1. Press the ∆ or buttons to set the occupied heating set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. ∆ 6 Set the occupied heating set point. Note: This set point can also be changed as described in the section Changing the room set point on page 13. 7 Set the unoccupied cooling set point. This set point is used as the active set point when the space is unoccupied. 1. Press the ∆ or buttons to set the unoccupied cooling set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. 8 Set the unoccupied heating set point. This set point is used as the active set point when the space is unoccupied. 1. Press the ∆ or buttons to set the unoccupied heating set point. The set point will change in 0.5° increments. 2. Press the button to save the set point and advance to the next function. Supersedes: 7-2016 The minimum allowable temperature value between the cooling and heating set points. 1. Press the ∆ or buttons to set the differential set point. The set point will change in 1° increments. 2. Press the button to save the set point and advance to the next function. ∆ Date: 10-2016 This set point sets the supply air temperature at which the controller will change between heating to cooling. 1. Press the ∆ or buttons to set the changeover set point. The set point will change in 1° increments. 2. Press the button to save the set point and advance to the next function. ∆ 10 Set the minimum temperature differential set point. ∆ Not used in all models. ∆ 9 Set the supply air temperature changeover set point. Page 16 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the temperature set points (continue) PROCEDURE STEPS 11 Set the standby differential set point. The standby set point is calculated by adding or subtracting the offset value to or from the value of the occupied set point. 1. Press the ∆ or buttons to set the standby differential set point. The set point will change in 1° increments. 2. Press the button to save the set point and advance to the next function. ∆ ∆ 1. Press the ∆ or following: 12 Select a new configuration function or exit. STE DISPLAY buttons to select one of the • BOX, FLOW, ADVC, or RSTR options • BACK to choose another configuration function. • EXIT to return to the temperature display. 2. Press the button to select the next function. Configuring the VAV Terminal Unit Options The unit options set the controller for the specific mechanical installation of the VAV terminal unit. The unit options include the following items. • The K-factor for the VAV terminal unit. If the K-factor is not available, see the topic K-factors on page 47. • Reheat configuration (optional) • Fan configuration (optional) • Direction of damper to close Setting the unit options requires entering Password 2 which is described in the topic Getting started with configuration on page 14. Tip: Once the following procedure is started, all steps must be completed in order. Procedure to set the Terminal Unit functions PROCEDURE STEPS 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Starting display STE DISPLAY Date: 10-2016 Supersedes: 7-2016 Page 17 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the Terminal Unit functions (continue) PROCEDURE STEPS STE DISPLAY 3. Press the ∆ or BOX. 4. Press the Not used in all models. button to select BOX. Refer to the K-factor label on the controls enclosure door of the terminal unit for appropriate value. You can also refer to page 43, visit www.nailor.com or contact your local Nailor Representative for more details. 1. Press the ∆ or buttons to set the primary K-factor. 2. Press the button to save the entry and advance to the next function. 1. Press the ∆ or buttons to set the secondary K-factor. 2. Press the button to save the entry and advance to the next function. ∆ 4 Set the secondary VAV terminal unit K factor. buttons to change the display to ∆ 3 Set the primary VAV terminal unit K factor. buttons 2. Press the button to select the CNFG options. The display changes to STPT. ∆ 2 Select the box settings display. ∆ 1. From the CNFG display, press the ∆ or to show the BOX display. 1. Press the ∆ or buttons to choose one of the following reheat options. None—Reheat is not enabled. Staged—Enables staged reheat. Modulating—The analog reheat output varies from 0—10 volts DC. Floating—The reheat outputs control a tristate actuator. 2. Press the button to save the reheat option and advance to the next function. ∆ 5 Set the mode of reheat for the terminal unit. Not used in all models. 1. Press the ∆ or buttons to choose one of the following fan options. None—No fan is connected to the controller. • Models: 3001, 30RE and 30RW, 3600 Series—The VAV unit includes a series fan. • Model Series: 35S(ST), 35SE(ST), 35SW(ST), 37S(ST), 37SE(ST) and 37SW(ST), 38S/SE/SW Parallel—The VAV unit includes a parallel fan. • Models: 35N, 37N, 35NE, 35NW, 37NE and 37NW 2. Press the button to save the fan option and advance to the next function. ∆ 6 Set the fan option. Not used in all models. Date: 10-2016 Supersedes: 7-2016 Page 18 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the Terminal Unit functions (continue) PROCEDURE STEPS 7 Set the damper direction to close. 1. Press the ∆ or buttons to which direction to damper moves to close. CCW—The actuator turns counterclockwise to close the damper. CW—The actuator turns clockwise to close the damper. (Default) 2. Press the button to save the damper option and advance to the next function. 8 Select a new configuration function or exit. 1. Press the ∆ or buttons to select one of the following: • STPT, FLOW, ADVC or RSTR options • BACK to choose another configuration function • EXIT to return to the temperature display. 2. Press the button to select the next function. STE DISPLAY ∆ ∆ Set the Airflow Set Points The airflow set points set the airflow limits for the VAV terminal unit. • Airflow heating and cooling minimum and maximum limits • Auxiliary flow set point (optional) • Minimum and maximum fan speeds (optional) Setting the airflow set points requires entering Password 2 which is described in the topic Getting started with configuration on page 14. Note: If the VAV unit is a heat only or cooling only unit, the airflow set points for the unused mode must be set within the range of the mode in use. Failure to set the unused set points correctly will result in unpredictable or erroneous air balancing settings. Tip: Once the following procedure is started, all steps must be completed in order. Procedure to set the airflow set points PROCEDURE STEPS 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Starting display STE DISPLAY Date: 10-2016 Supersedes: 7-2016 Page 19 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the airflow set points (continue) STEPS 1. From the CNFG display, press the ∆ or to show the CNFG display. buttons 2. Press the button to select the CNFG options. The display changes to STPT. 3. Press the ∆ or FLOW. ∆ 2 Select the set point settings display. STE DISPLAY ∆ PROCEDURE 1. Press the ∆ or buttons to set the maximum limit for cooling airflow. The set point changes in 1 CFM increments. 2. Press the button to save the set point and advance to the next function. ∆ Not used in all models. Tip: Set value to match Min. Cooling airflow if not required. This set point sets the airflow for when reheat is active. 1. Press the ∆ or buttons to set a value for the auxiliary airflow. The set point changes in 1 CFM increments. 2. Press the button to save the set point and advance to the next function. ∆ 5 Set the auxiliary airflow set point. Not used in all models. Date: 10-2016 Supersedes: 7-2016 1. Press the ∆ or buttons to set the maximum limit for heating airflow. The set point will change in 1 CFM increments. 2. Press the button to save the set point and advance to the next function. 1. Press the ∆ or buttons to set the minimum limit for the fan speed. The set point will change in 1% increments. 2. Press the button to save the set point and advance to the next function. ∆ 8 Set the minimum limit for fan speed. ∆ 7 Set the heating maximum airflow limit. 1. Press the ∆ or buttons to set the minimum limit for heating airflow. The set point will change in 1 CFM increments. 2. Press the button to save the set point and advance to the next function. ∆ 6 Set the heating minimum airflow limit. 1. Press the ∆ or buttons to set the minimum limit for cooling airflow. The set point changes in 1 CFM increments. 2. Press the button to save the set point and advance to the next function. ∆ 4 Set the cooling maximum airflow limit. buttons to change the display to 4. Press the button to select FLOW. The display changes to MNCL. 3 Set the cooling minimum airflow limit. Page 20 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the airflow set points (continue) PROCEDURE 10 Set the dual duct minimum airflow. Not used for all models. 1. This set point is for the minimum airflow when a Dual duct system is at temperature set point. 1. Press the ∆ or buttons. 2. Press the button to save the set point and advance to the next function. ∆ Not used for all models. 1. Press the ∆ or buttons to set the maximum limit for the fan speed. The set point will change in 1% increments. 2. Press the button to save the set point and advance to the next function. ∆ 9 Set the maximum limit for fan speed. STEPS 1. Press the ∆ or buttons to select one of the following: • STPT, BOX, ADVC, or RSTR options • BACK to choose another configuration function EXIT. 2. Press the button to select the next function. ∆ 11 Select a new configuration function or exit. STE DISPLAY Advanced Options The advanced options set up passwords and special features in the controller. • Establish or change Password 1 and Password 2 • Set timers for standby and override (optional) • Enable automatic occupancy (optional) • Enable discharge air temperature control (optional) • Calibrate the sensor Setting the advance options requires entering Password 2 which is described in the topic Getting started with configuration on page 14. Tip: Once the following procedure is started, all steps must be completed in order. Procedure to set the advanced options PROCEDURE STEPS 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Starting display STE DISPLAY Date: 10-2016 Supersedes: 7-2016 Page 21 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the advanced options (continue) PROCEDURE STEPS STE DISPLAY 1. From the CNFG display, press the show the STPT display. 2. Press the ∆ or ADVC. 3. Press the 6 Set the DAT Limiting mode. Do not enable for staged heating as short cycling may occur. Note: Entering four zeros (0000) removes the password. 1. Press the ∆ or buttons to change the first digit. 2. Press the button to select the next digit. Repeat for all four digits. 3. When the button is pressed for the last digit, the new password is saved and the display advances. 1. Press the ∆ or buttons to set the time for the standby time. The value will change in 1 minute increments. 2. Press the button to save the set point and advance to the next function. 1. Press the ∆ or buttons to enable or disable discharge air temperature limiting. 2. Press the button to save the set point and advance to the next function. ∆ Applies only to STE-8201 sensors. Note: Entering four zeros (0000) removes the password. 1. Press the ∆ or buttons to change the first digit. 2. Press the button to select the next digit. Repeat for all four digits. 3. When the button is pressed for the last digit, the new password is saved and the display advances. ∆ 5 Set the standby time button to select ADVC. ∆ 4 Change Password 2. buttons to change the display to ∆ 3 Change Password 1. ∆ 2 Select the advanced display. buttons to 1. Press the ∆ or buttons to enable or disable discharge air temperature limiting. 2. Press the button to save the set point and advance to the next function. Enable The controller will automatically changed to the unoccupied state when it detects the loss of primary air supply. Disable The controller will remain in the occupied mode regardless of the primary air supply. ∆ 7 Set the automatic occupancy mode. Not used for all models. Required for reheat. Date: 10-2016 Supersedes: 7-2016 Page 22 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set the advanced options (continue) PROCEDURE STEPS 1. Press the ∆ or buttons to set the calibration constant. The set point will change in 0.1 minute increments. • For a low input reading enter a positive correction value. • For a high input reading enter a negative correction value. 2. Press the button to save the set point and advance to the next function. STE DISPLAY ∆ 8 Set the temperature sensor calibration constant. 1. Press the ∆ or buttons to select one of the following: • STPT, FLOW, BOX, or RSTR options • BACK to choose .another configuration function • EXIT to return to the temperature display. 2. Press the button to select the next function. ∆ 9 Select a new configuration function or exit. Restore Application Choose the RSTR function to reset the EZvav controller to the original configuration and settings. Use it also to change the units of measure to display on a EZvav sensor. There are two versions of the application program in the controller. • The Metric version displays temperature in Celsius and uses metric values for units of measure. • The English version displays temperature in Fahrenheit and uses English values for units of measure. Access to the Restore Application function requires entering Password 2 which is described in the topic Getting started with configuration on page 14. Tip: Once the following procedure is started, all steps must be completed in order. CAUTION Choosing RSTR deletes all previously configured values including balancing values and passwords. Only the BACnet communications settings will remain unchanged. Procedure to restore application PROCEDURE STEPS 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Starting display STE DISPLAY Date: 10-2016 Supersedes: 7-2016 Page 23 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to restore application (continue) STEPS 1. From the CNFG display, press the ∆ or to show the CNFG display. STE DISPLAY ∆ PROCEDURE buttons 2. Press the button to select the CNFG options. The display changes to STPT. 3. Press the ∆ or RSTR. ∆ 2 Select the restore settings display. buttons to change the display to Caution: Choosing RSTR deletes all previously entered values and returns the controller to the manufacturer’s settings. Only the BACnet communications settings will remain unchanged. 4. Press the button to select RSTR. 1. Press the ∆ or buttons to choose ENGLISH or METRIC. Metric The sensor displays temperature in Celsius and uses metric values for units of measure. English The sensor displays temperature in Fahrenheit and uses English values for units of measure. ∆ 3 Choose the application. 2. Press the button to save the entry and advance to the next function. Section 6: Balancing Airflow Topics in this section are for control technicians or engineers who will be balancing the airflow in the controllers. The airflow balancing procedure described in this section requires the following items. • Accurate method to measure airflow. • An STE-8001W36 or STE-8201W36 wall sensor. If the system does not include one of these sensors, temporarily disconnect the installed sensor and connect an STE-8001W36 as a service tool. • The engineering design specifications for the minimum and maximum airflow set points. • Password 2 which is described in the topic Getting started with configuration on page 14. Users may change the active heating and cooling set points without accessing the configuration functions. This procedure is covered in the topic Changing the Room Set Point on page 13. Note: If the VAV terminal unit is a heat only or cooling only unit, the airflow set points for the unused mode must be set within the range of the mode in use. Failure to set the unused set points correctly will result in unpredictable or erroneous air balancing settings. See Set the airflow set points on page 19 for the procedure to adjust the set points. Note: Starting the balancing procedure erases all previous airflow correction factors. The airflow readings displayed by the STE-8001W36 are the actual uncorrected airflow readings as measured by the controller. Tip: Once the following procedure is started, all steps must be completed in order. Date: 10-2016 Supersedes: 7-2016 Page 24 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls The airflow balancing procedure PROCEDURE STEPS STE DISPLAY 1. Start at the temperature display. ∆ 1 Starting display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1. From the CNFG display, press the ∆ or buttons to advance to COMM and the BLNC display. 2 Select the CNFG display. 2. Press the button to select BLNC. The display advances to PRI. 3. Press the button to select PRI. 3 Measure and enter the actual maximum primary airflow. The display begins flashing PMAX and also displays the actual airflow at the bottom. Note: The airflow will attempt to stabilize on the highest value for either the cooling or heating maximum airflow even if only one mode is operational. Note: The airflow displayed by the STE-8000 in this step is the actual, uncorrected airflow. 1. Wait for the maximum airflow value to stabilize. 2. With a flow hood, measure the actual airflow. 3. Press the button to advance to the entry display. PMAX stops flashing. 4. Press the ∆ or buttons to enter the measured airflow. 5. Press the button to save the measured airflow. The display changes to PMIN. ∆ Date: 10-2016 Supersedes: 7-2016 Page 25 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls The airflow balancing procedure (continue) PROCEDURE STEPS 4 Measure and enter the actual minimum primary airflow. The display begins flashing PMIN and also displays the actual airflow at the bottom. Note: The airflow will attempt to stabilize on the lowest value for either the cooling or heating minimum airflow even if only one mode is operational. Note: The airflow displayed by the STE-8000 in this step is the actual, uncorrected airflow. 1. Wait for the minimum airflow value to stabilize. 2. With a flow hood, measure the actual airflow. button to advance to the entry display. 3. Press the PMIN stops flashing. 4. Press the ∆ or buttons to enter the measured airflow. button to save the measured airflow. 5. Press the The display advances to PRI. STE DISPLAY ∆ 1. Press the ∆ or buttons to select one of the following: • SEC to balance the secondary VAV for dual duct systems. Choosing SEC advances to the SMAX display. This is available only on dual duct models. • BACK to choose another commissioning function • EXIT to return to the temperature display. ∆ 5 Advance or exit. 2. Press the 6 Measure and enter the actual maximum secondary airflow. The display begins flashing SMAX and also displays the actual airflow at the bottom. Note: The airflow displayed by the STE-8000 in this step is the actual, uncorrected airflow. 1. Wait for the maximum airflow value to stabilize. 2. With a flow hood, measure the actual airflow. button to advance to the entry display. 3. Press the SMAX stops flashing. 4. Press the ∆ or buttons to enter the measured airflow. 5. Press the button to save the measured airflow. The display advances to SMIN. The display begins flashing SMIN and also displays the actual airflow at the bottom. Note: The airflow displayed by the STE-8000 in this step is the actual, uncorrected airflow. 1. Wait for the minimum airflow value to stabilize. 2. With a flow hood, measure the actual airflow. button to advance to the entry display. 3. Press the SMIN stops flashing. 4. Press the ∆ or buttons to enter the measured airflow. 5. Press the button to save the measured airflow. The display advances to SEC. ∆ Date: 10-2016 Supersedes: 7-2016 button to select the next function. ∆ 7 Measure and enter the actual minimum secondary airflow. Page 26 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls The airflow balancing procedure (continue) PROCEDURE STEPS 1. Press the ∆ or buttons to select one of the following: • PRI to balance the primary VAV for dual duct systems • BACK to choose another configuration function. • EXIT to return to the temperature display. ∆ 8 Advance or exit. 2. Press the Date: 10-2016 Supersedes: 7-2016 STE DISPLAY button to select the next function. Page 27 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Quick Start Configuration Guide – EZvav Sensors & Controllers Use an STE-8001W36 or STE-8201W36 sensor to configure the EZvav controller. If another type of sensor is installed as the room sensor, temporarily connect an STE-8001W36 as a service tool. Press together the up ∆ and down ∆ To get started: buttons to start configuration or balancing. Enter Password 2 if required. New installations do not have a password. Press the set point ∆ Press the up ∆ or down buttons to move between functions or change values. button to choose a selection or save a value. Optional Configuration End configuration Temp. setpoints Cool Setpoint Heat Setpoint Setpoints and limits Primary K Factor Secondary K Factor Min, Cool Flow Max. Cool Flow Advanced Set Password 1 Restore End configuration BACnet instance Primary Secondary BACnet MAC Measured Max. Flow Measured Max. Flow Baud Rate Measured Min. Flow Measured Min. Flow End configuration English/Metric Set Password 2 Occupied Cooling No/Stg/Par Auxillary airflow Override timer Occupied Heating No/Ser/Par Min. Heat Flow Standby timer Unoccupied Cooling CCW/CW Max. Heat Flow Discharge Air Temp BLNC Set airflow balancing parameters. Only the PRI (primary) menu is used for single duct VAV Terminal Units. Min. Fan Speed (%) Auto. Occ. Mode STPT Enter temperature set point and limits. BOX Set up reheat, fan operation and basic terminal unit functions. FLOW Set airflow set point and limits. ADVC Enter passwords and enable model specific features. RSTR Restore to factory settings. CNFG The main configuration parameters for the VAV terminal unit. COMM Set BACnet device instance, MAC address and network baud. Unoccupied Heating Changeover Differential MAXF Max. Fan Speed (%) Calibration Dual Minimum CFM For complete details on controller configuration, download IOM “IOM-EZVAVINST” from Nailor website. Standby Differential * Not used for all models ** Select English (factory setting) or Metric before setting other parameters. Date: 10-2016 Supersedes: 7-2016 Page 28 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 7: Application Drawings This section covers the drawings, materials, and instructions for specific VAV applications. Each EZvav model is designed for a specific set of applications. The following topics are for control technicians and engineers that will plan for and install controllers for EZvav applications. Submittal sheets for all of these applications are available from the Resources page at www.nailor.com. Cooling or heating without reheat....................................................................................................29 Staged reheat.....................................................................................................................................30 Modulating reheat.............................................................................................................................31 Floating reheat...................................................................................................................................32 Dual duct application.........................................................................................................................33 Cooling or Heating without Reheat The BAC-8001-36 is configured for single duct cooling VAV control without reheat. Connect the controller as shown in the Figure Cooling or heating application drawing as below. A BAC-8005-36 may also be used for this application. For cooling and heating, a duct temperature sensor is required for Discharge Air Temperature limiting and automatic changeover. See the topic Advanced options on page 21 for instructions to enable Discharge Air Temperature limiting. Submittal sheets for several variations of this application are available from the Resources page at www.nailor.com. Figure 7-1 Cooling or heating application drawing AI1 T-STAT/ SENSOR COMM READY Duct Temp Sensor ON CTS 1 2 GND -A BACnet MS/TP EOL S AO4 +B AO3 AI5 AI6 GND AI7 SC BO5 BO6 BO7 SC BO8 24 VAC Date: 10-2016 Supersedes: 7-2016 24VAC Page 29 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Staged Reheat This application is for BAC 8005-36 controller. The controller are configured to switch reheat units that are controlled with 24 volts AC. Reheat units with up to three stages of reheat can be controlled by these controllers. • For one-stage or electric reheat or hot water reheat with an on/off valve, use only output terminal BO6. • For two-stage reheat use output terminals BO6 and BO7. • For three-stage reheat use output terminals BO6, BO7 and BO8. For cooling and heating, a duct temperature sensor is required for automatic changeover. When connecting the controller to a fan powered VAV terminal unit, the fan circuits must be compatible with the following specifications. • The fan start circuit is a 24 volt AC pilot duty output. • The fan speed output is 0 – 10 volts DC. Submittal sheets for several variations of this application are available from the Resources page at www.nailor.com. Figure 7-2 BAC-8005-36 (Single Duct) with three-stage reheat COMM READY AI1 Fan Speed T-STAT/ SENSOR Duct Temp Sensor ON CTS 1 2 GND EOL BACnet MS/TP -A S AO4 +B 24VAC Fan start AO3 AI5 AI6 GND AI7 Reheat SC Stage 1 Stage 2 Stage 3 BO5 BO6 BO7 SC BO8 24VAC 24 VAC Date: 10-2016 Supersedes: 7-2016 Page 30 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Modulating Reheat This application is for a BAC-8005-36 controller. The modulating option for reheat can control either an electric reheat unit with an analog input or a modulating hot water valve. The analog reheat output at output terminal AO3 varies between 0 and 10 volts DC. For cooling and heating, a duct temperature sensor is required for Discharge Air Temperature limiting and automatic changeover. See the topic Advanced options on page 21 for instructions to enable Discharge Air Temperature limiting. When connecting the controller to a fan powered VAV terminal unit, the fan circuits must be compatible with the following specifications. • The fan start circuit is a 24 volt AC pilot duty output. • The fan speed output is 0 – 10 volts DC. Submittal sheets for several variations of this application are available from the Resources page at www.nailor.com. Figure 7-3 Modulating reheat Duct Temp Sensor Analog Heat AI1 T-STAT/ SENSOR COMM READY ON CTS 1 2 GND BACnet MS/TP EOL S AO4 -A AO3 +B Fan Speed 0-10 VDC AI5 AI6 24VAC Fan start GND AI7 SC BO5 BO6 24 VAC Class 2 BO7 SC BO8 24VAC Date: 10-2016 Supersedes: 7-2016 Page 31 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Floating Reheat This application is for a BAC-8005-36 controller. Use the floating reheat option in hydronic systems that are controlled by an actuator with tri-state inputs. The reheat outputs are triacs that can switch up to 1 ampere at 24 volts AC. For cooling and heating, a duct temperature sensor is required for Discharge Air Temperature limiting and automatic changeover. See the topic Advanced options on page 21 for instructions to enable Discharge Air Temperature limiting. When connecting the controller to a fan powered VAV unit, the fan circuits must be compatible with the following specifications. • The fan start circuit is a 24 volt AC pilot duty output. • The fan speed output is 0 – 10 volts DC. Submittal sheets for several variations of this application are available from the Resources page at www.nailor.com. Figure 7-4 Floating reheat Duct Temp Sensor AI1 Fan Speed T-STAT/ SENSOR COMM READY ON CTS 1 2 GND EOL BACnet MS/TP -A S AO4 +B 24VAC Fan start AO3 AI5 AI6 GND AI7 SC BO5 BO6 24VAC THERMAL ACTUATOR BO7 SC BO8 24VAC 24 VAC Date: 10-2016 Supersedes: 7-2016 Page 32 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Dual Duct Application This application is for a BAC-8007-36 controller. The controller is configured for Dual duct operation. Dual duct VAV requires a TSP-8001-36 actuator to be used with the BAC-8007-36 as shown in the Figure 7-5 Dual duct wiring diagram on page 33. Submittal sheets for several variations of this application are available from the Knowledge Center page at www.nailor.com. Dual duct wiring diagram Figure 7-5 Dual duct wiring diagram AI1 T-STAT/ SENSOR COMM READY ON CTS 1 2 GND EOL BACnet MS/TP -A S AO4 +B AO3 AI5 AI6 GND AI7 SC BO5 BO6 BO7 SC BO8 24VAC BAC-8007-36 24 VAC CW CCW P1 F.B. POT P2 MOTOR COM P OUT 24VAC TSP-8001-36 Date: 5-2019 Supersedes: 10-2016 Page 33 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Section 8: Sequence of Operation Topics in this section cover the sequences of operation for the EZvav controllers. These are advanced topics for control technicians and engineers. These sequences of operation are descriptions of each major component of the EZvav programming. They are provided as an aid to understanding how the controllers operate. This section covers the following sequences of operation. Input sources.....................................................................................................................................34 Occupancy sequence.........................................................................................................................35 Space set points.................................................................................................................................35 PID control loops...............................................................................................................................36 Airflow set points sequence..............................................................................................................36 Changeover........................................................................................................................................36 Discharge Air Temperature (DAT) limiting..........................................................................................37 System diagnostics.............................................................................................................................37 Damper operation.............................................................................................................................38 Fan operation.....................................................................................................................................38 Reheat sequence...............................................................................................................................39 Balancing airflow sequence...............................................................................................................40 Dual duct...........................................................................................................................................40 Input sources The EZvav controllers require specific sensors to measure room temperature, airflow, and discharge air temperature. All sensors are automatically detected and the programming is automatically set up for the sensors. • EZvav digital wall sensors. • STE-6014W36 thermistor temperature sensor. • Discharge air temperature sensor. • Diamond Flow sensor. EZvav digital wall sensors — The EZvav digital wall sensors include a room temperature sensor, a digital display, and a push button interface for entering set points and configuring the controllers. If a EZvav digital wall sensor is detected, the sensor’s temperature is mapped to the Space Temperature Reference value object as the temperature input value. See the topic BACnet objects on page 44 for additional information on value objects. The model STE-8201W36 EZvav digital wall sensor also includes a motion sensor to detect when the zone is temporary occupied. This is described in the topic Occupancy sequence on page 35. STE-6014W36 thermistor temperature sensor — STE-6014W36 sensor is compatible with the EZvav controllers. If the sensor is detected, the sensor temperature is mapped to the Space Temperature Reference value object as the temperature input value. See the topic BACnet objects on page 44 for additional information on value objects. Discharge air temperature sensor — The DAT sensor is an optional Type-III, 10 kΩ thermistor and is required for VAV heating applications. If the controller detects that this sensor is connected, then the controller will use discharge air temperature to determine when to change between heating and cooling. The DAT sensor input is used also to control reheat. See the topics Discharge Air Temperature (DAT) limiting on page 37 and Changeover on page 36. Diamond Flow sensor — A multi-point airflow sensor that is designed to provide an averaged and accurate signal for use with pressure independent controls. Pick-ups are located in all four quadrants of the inlet. Through amplification of the velocity pressure signal (∆P), the controller is capable of lower minimums by increasing sensitivity at lower airflows. The high and low pressure measurements along with the K-factor of the VAV terminal unit are used to calculate the airflow through the VAV unit. Date: 10-2016 Supersedes: 7-2016 Page 34 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Occupancy Sequence An EZvav controller is designed to operate as a stand-alone controller and determine occupancy based only on the availability of primary airflow and motion in the zone. The controller can be in any one of the following occupancy states. • Occupied • Unoccupied • Standby Occupancy can also be commanded by another BACnet device or an operator workstation connected to the building automation network. See the topic System Integration and Networking on page 41 for details. Automatic occupancy If Automatic Occupancy is enabled, the controller will automatically toggle between Unoccupied, Occupied, and Standby based on the presence of primary airflow and motion in the zone. The default for Automatic Occupancy is Disabled. See the topic Advanced options on page 21 to change Automatic Occupancy. Occupied For controllers without a connected motion sensor, the controller changes to Occupied upon the detection of primary airflow. Controllers with a connected motion sensor change to Occupied upon the detection of primary airflow and motion in the space. The unit will remain in the Occupied state as long as periodic motion is detected and primary airflow continues. If motion stops, the controller changes to Standby. Unoccupied The controller Occupancy mode changes to Unoccupied when it detects a loss of primary airflow. While in the Unoccupied state, the controller will fully open the damper in an attempt to reach the maximum airflow set point. Loss of primary airflow is defined as less than 25% of the requested flow for at least 5 minutes. The Occupancy mode changes to Occupied or Standby once the actual airflow is at least 30% of the requested flow. Standby In units with a connected motion sensor, the controller starts in Standby and changes to Occupied after detecting motion in the space. Motion in the space is defined as two movements detected within 5 minutes. The controller will change back to Standby after a lack of motion for the period specified by the variable Standby Time. Standby mode is not valid for controllers without a motion sensor, unless commanded by a building management system. Space Set Points There are four temperature set points each for heating and cooling for a total of eight set points. • Active heating • Active cooling • Occupied heating • Occupied cooling • Unoccupied heating • Unoccupied cooling • Standby heating • Standby cooling Types of set points The EZvav controllers may use any of the following set points based on a user entered set point or the state of occupancy and standby which is described in the topic Occupancy sequence on page 35. Active set point—The active set point is the current set point. The active set point is determined by the following. • If the space is occupied, the controller uses the occupied set point as the active set point. • If the space is unoccupied the controller uses the unoccupied set point as the active set point. • If controller occupancy is Standby, the controller calculates the standby set point. • A user with Password 1 can enter an active set point from a EZvav digital wall sensor. This entry will change the occupied set point within the set point limits. • If a sensor with a dial set point is connect to the controller, the dial position is used for the active set point only when the Occupancy state is Occupied. Occupied set point—A temperature set point entered by the controls technician during controller setup and system commissioning. This is the set point used when the controller is occupied which is determined by primary airflow and, on controllers equipped with motion sensors, motion in the zone. Date: 10-2016 Supersedes: 7-2016 Page 35 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Unoccupied set point — A temperature set point entered by the controls technician during controller setup and system commissioning. This is the set point used when the system is unoccupied . Standby set point — The standby set point is used when the controller is in the standby state. It is a value calculated from the occupied set point and the value of Standby Offset. The standby offset value is entered by the controls technician during controller setup and system commissioning. See the topic Occupancy sequence on page 35. Set Point Limits The programming in the EZvav controller limits the set point entry so that no heating set point is set higher than its corresponding cooling set point. If a user is adjusting a set point and it falls within the range set by the value of Minimum Set point Differential, the corresponding set point will be changed to maintain the differential. For example, the Minimum Set point Differential is 4° F (-15.56° C) and the Occupied Heating set point is 70° F (21.11° C). If the user lowers the Occupied Cooling set point to 71° F (21° C), the controller recalculates the Occupied Heating set point and changes it to 67° F (19.44° C). PID Control Loops A PID control loop calculates an error value from the difference between the measured room temperature and the active set point. The error value is expressed as a percentage and is typically used in a BAS controller to control the state of an output. When the difference between the set point and room temperature is large, the error is large. As the system reduces the difference between the set point and space temperature, the error becomes smaller. The EZvav controllers use up to three PID loops. • The heating PID loop. • The cooling PID loop. • The discharge air temperature (DAT) loop. For EZvav controllers, the output of either the cooling and heating PID loop is used to calculate the position of the damper. If present, the DAT input and DAT loop controls the Reheat loop. The PID loops in the EZvav controllers are standard BACnet objects and are described in the topic BACnet objects on page 44. Airflow Set Points Sequence Airflow Set point is calculated based on the demand for cooling or heating depending on whether the Cooling loop or Heating loop is greater than zero. If no room sensor is connected to the controller, the controller uses the Minimum Cooling Airflow set point to maintain airflow. Cool Air Sequence As the Cooling loop increases from 0% to 100%, Primary Airflow Set point is proportionally calculated between Minimum Cooling Airflow and Maximum Cooling Airflow. If there is a call for reheat to maintain room temperature, the primary airflow is set to the value of Auxiliary Flow. Tip: Auxiliary Flow is only for unit with reheat. Set to Minimum Cooling Airflow unless alternate airflow is desired. Warm Air Available In the heating mode, as the Heating Loop increases from 0% to 100%, Primary Airflow Set point is proportionally calculated between Minimum Heating Airflow and Maximum Heating Airflow. See also the topics, Changeover on page 36 and Input sources on page 34. Changeover The Discharge Air Temperature input is used by the controller to determine the type of air that is being supplied by the AHU. The sensor is required for applications that require automatic change over between cooling and heating. When the Heating loop is inactive, the Discharge Air Temperature input is compared to the SAT Changeover Temp. If the Discharge Air Temperature is below the SAT Changeover Temp minus 2° Fahrenheit (-16.67 Celsius), the SAT Changeover Mode is set to Cool. If the Discharge Air Temperature is above the SAT Changeover Temp plus 2° Fahrenheit (+16.67 Celsius), the SAT Changeover Mode is set to Heat. The default changeover temperature is 74° Fahrenheit (23.33 Celsius). See the topic Discharge Air Temperature (DAT) limiting on page 37 and Input sources on page 34. Date: 10-2016 Supersedes: 7-2016 Page 36 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Discharge Air Temperature (DAT) Limiting To utilize Discharge Air Temperature (DAT) Limiting, a Discharge Air Temperature (DAT) sensor is required to control VAV units with reheat. If a DAT sensor is detected and DAT Limiting is enabled, the VAV terminal will be controlled by the DAT loop. The unit will also limit the Discharge Air Temperature to within 15° F of the Space Temp Reference. When there is a call for heat and the primary air is cool air, the reheat outputs are directly controlled by the DAT Loop and the DAT Set point reset based on the output of the Heating loop. As the Heating loop increases from 0% to 50%, DAT Set point is proportionally calculated between Space Temp Reference and Space Temp Reference + 15° F up to maximum 90° F. This allows the reheat to be controlled by the DAT loop over the first 50% of a call for heating. Figure 8-1 DAT limiting operation ROOM TMP+15° (Max 90°F) DAT loop ROOM TMP 100% 50% HTG SPAN 0% HTG SP If DAT Limiting is enabled, and a DAT sensor is not connected, the controller will lockout reheat control only in the cooling mode. The unit will operate this way until a DAT sensor is detected or until the unit is commanded to control to the Active Heating Set point by a supervisory BMS. If the unit has detected a DAT sensor and DAT Limiting is not enabled, the unit’s reheat is controlled by the Heating loop instead of the DAT loop. If DAT Limiting is not enabled, and a DAT sensor is not connected, the controller will satisfy a call for heat with the auxiliary flow and heating coil. See also the topics Changeover on page 36 and Input sources on page 34 System Diagnostics The controller programming includes four system diagnostic indicators in the form of BACnet value objects. • Need for higher static pressure • Need for cooler supply air • Need for warmer supply air • Need AHU start These diagnostic indicators or flags are monitored by other BACnet devices connected to the same building automation system as the controller. How the indicators are used is beyond the scope of these instructions. Need for higher static pressure The Need Higher Static value object is set to True (1) when the damper is fully open and airflow cannot reach the required set point value. Need for cooler supply air The Need Cooler Supply value object is set to True (1) when the damper is fully open and the Cooling loop is greater than 95% for 30 minutes. The indicator changes to False (0) when the Cooling loop falls below 90%. Need for warmer supply air The Need Warmer Supply value object is set to True (1) when the damper is fully open and the Heating loop is greater than 95% for 30 minutes. The indicator changes to False (0) when the Heating loop falls below 90%. Need AHU start The Need AHU Start value object is set to True (1) for any of the following conditions. • The system mode is Unoccupied and the Cooling loop or the Heating loop reaches 100%. • The system mode is Occupied. • The system mode is Standby. The Need for AHU Start object changes to False (0) when both loops drop below 5%. Date: 10-2016 Supersedes: 7-2016 Page 37 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Damper Operation Damper movement is determined by comparing the actual airflow reading to the airflow set points. If the actual airflow is within 5% of the set point, no damper action is initiated. Once within the 5% deadband, the actual airflow must be outside a 7% deadband before damper position changes. Fan Operation The EZvav controllers support both series and parallel fan powered VAV units. For either type of fan operation, the fan is controlled through the following terminals. • A binary output triac controls a 24-volt fan starting circuit. See the topic Configuring the VAV Terminal Unit options on page 17 for the procedure to configure the controller for a fan. • A 0-10 volt DC analog output controls the speed of the fan. The output controls fan speed at either Min Fan Speed or Max Fan Speed. See the topic Set the airflow set points on page 19 for the procedure to set the fan speeds. If the VAV unit is not configured for a fan, the two outputs are not used and remain inactive regardless of the occupancy state. Series Fan If the controller is configured for a series fan, any time the Occupancy mode of the controller is set to either Occupied or Standby, the fan runs continuously. The fan speed is set to Maximum Fan Speed when the state is Occupied and set to Minimum Fan Speed when the state is Standby. When the Occupancy state is Unoccupied, the fan starts and runs at minimum speed only on a call for heating. The fan starts when the Heating loop is greater than 5% and stops when the Heating loop is less than 1%. Figure 8-2 Series fan operation MAX FAN SPEED OCCUPIED MIN FAN SPEED FAN OFF UNOCCUPIED/ STANDBY STANDBY HTG SP Parallel Fan ROOM TEMP INCREASE If the controller is configured for a parallel fan, any time the Occupancy mode of the controller is set to either Occupied or Standby and there is a call for heat, the fan runs continuously. The fan starts when the Heating loop is greater than 5% and stops when the Heating loop is less than 1%. When the unit Occupancy state is Unoccupied, the fan starts and runs at minimum speed only on a call for heating. The fan starts when the Heating loop is greater than 5% and stops when the Heating loop is less than 1%. Figure 8-3 Parallel fan operation MAX FAN SPEED OCCUPIED MIN FAN SPEED UNOCCUPIED/ STANDBY FAN OFF HTG SP Date: 10-2016 Supersedes: 7-2016 ROOM TEMP INCREASE Page 38 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Reheat Sequence The EZvav controllers can control three types of reheat installations. • Modulating reheat • Staged reheat • Floating reheat All reheat is controlled by either the Heating loop or the Discharge Air Temp Limiting (DAT) PID loop. Loops are described in the topic PID control loops on page 36. • If Discharge Air Temp Limiting is enabled, reheat is controlled by the DAT PID loop. • If DAT control is not enabled, reheat is controlled by the Heating loop. In the following descriptions, the loop controlling reheat is referred to as the Reheat loop. Modulating reheat If the controller is configured for modulating reheat, it controls an analog reheat unit with 0-10 volts DC at the analog reheat output. On a call for reheat, the reheat output is modulated over the span of the Reheat loop. If the Reheat loop is less than 10%, the reheat output remains at zero. The reheat is set to zero if the Cooling loop is active. See the topic Modulating reheat on page 31 for an application drawing. Reheat loop % Figure 8-4 Modulating reheat operation 100 HTG % 10 0 HTG SPAN -2F Room temp increase HTG SP Staged reheat If the controller is configured for staged reheat, it can control up to three stages of reheat through binary triac outputs. The reheat outputs are commanded On when the Reheat loop rises above the On threshold and Off when the loop drops below the Off threshold. Thresholds are described in the following chart, Staged reheat thresholds on page 39. See the topic Staged reheat on page 30 for an application drawing. Table 8–1 Staged reheat thresholds Heating Stage Output State On threshold Off threshold Stage 1 35% 15% Stage 2 65% 45% Stage 3 95% 75% Date: 10-2016 Supersedes: 7-2016 Page 39 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Floating reheat If the controller is configured for floating reheat, it controls two binary triac outputs to drive the inputs of a tri-state actuator connected to a valve. If the Reheat loop is less than 30%, the valve is driven closed. If the loop is greater than 70%, the valve is driven open. If the loop is in between 30% and 70%, no valve action is taken. See the topic Floating reheat on page 32 for an application drawing. Reheat loop % Figure 8-5 Floating reheat operation 100 70 HTG % DRIVE OPEN NO ACTION 30 0 DRIVE CLOSED HTG SPAN -2F Room temp increase HTG SP Balancing Airflow Sequence Balancing airflow is the process of calibrating the internal airflow sensor to a known standard. In the field, airflow is measured with an airflow hood or other measuring instrument and then compared to the airflow measurements from the sensor in the controller. The balancing process uses an STE-8001W36 or STE-8201W36 as the technicians setup tool for initiating the balancing sequence and entering actual flow measurements. When the balancing sequence starts, all other functions of the controller are locked out. At the start of the sequence, the controller drives the damper open until the airflow reaches the highest value of either the cooling or heating maximum airflow set points. An airflow measurement is made with an airflow hood and the actual airflow value is entered into the controller. Once the actual airflow is entered, the controller drives the damper closed to the lower value of either the cooling or heating minimum airflow. Another measurement is made with the flow hood and that measurement is entered into the controller. After the minimum airflow measurement is entered, the programming in the controller calculates airflow correction factors which are used to adjust measurements from the internal airflow sensor. Balancing is complete and the controller is returned to normal operation. See the topic Balancing airflow on page 24 for the procedure to balance the airflow with an STE-8001W36. Dual Duct A dual duct installation consists of separate primary heating and cooling ducts, both with control dampers and airflow monitoring. For this type of installation a EZvav BAC-8007-36 controls the cooling air (primary) damper and a TSP-8001-36 actuator controls the heating air (secondary) damper. • As the space temperature rises above the cooling set point, the primary airflow is modulated from the Cooling Minimum flow to the Cooling Maximum Flow. • As the space temperature falls below the heating set point, the secondary airflow is modulated from the Heating Minimum flow to the Heating Maximum Flow. • Between the heating and cooling set points, both the primary airflow and secondary airflow are modulated to maintain the Dual Duct Minimum airflow. See the topic, Dual duct application on page 33 for an application drawing. Date: 10-2016 Supersedes: 7-2016 Page 40 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Figure 8-6 Dual duct sequence Airflow increase Max. cooling airflow Max heating airflow Dual duct minimum airflow MIN CLG CFM MIN HTG CFM HTG SPAN CLG SPAN HTG SP CLG SP Room temp increase Section 9: System Integration and Networking Topics in this section cover integrating the controllers into a building automation network. These are advanced reference topics for control technicians and engineers. The controllers can be installed as standalone controllers or they can be connected to a BACnet MS/TP network. The topics in this section are reference material for control technicians or engineers who are planning, installing, and setting up controllers that are connected to a network. In addition to the information in this section, you will also need the following information. • Detailed plans and drawings for the building automation system. • Information about the facility LAN including routers, switches, and network firewalls. • Sequences of operation for other BACnet devices that will monitor or interact with EZvav controllers. Integration topics Connecting to an MS/TP network......................................................................................................41 Setting up network communications.................................................................................................42 BACnet objects..................................................................................................................................44 Connecting to an MS/TP network EZvav controllers are BACnet MS/TP compliant controllers. Connect them only to a BACnet MS/TP network. To enter the BACnet device instance, MAC address, and network baud, see the topic Setting up network communications on page 42 Figure 9-1 MS/TP network wiring and EOL switches ON ON ON 2 2 1 AI1 2 AI7 SC BO5 BO5 BO6 BO7 BO6 SC BO7 BO8 SC BO8 S GND SC AO4 BACnet MS/TP -A AI6 AI7 2 2 EOL GND 1 AO3 +B S BACnet MS/TP -A AO3 AO4 AI5 1 ON CTS GND GND EOL AI5 AI6 +B S -A EOL BACnet MS/TP +B AO4 COMM READY -A AI1 AO3 ON CTS T-STAT/ SENSOR 2 GND T-STAT/ SENSOR 1 COMM READY S -A +B S ON CTS +B 1 -A T-STAT/ SENSOR AI1 +B S COMM READY 1 AI5 AI6 GND AI7 SC BO5 BO6 BO7 SC BO8 24VAC 24VAC 24VAC End of line controller with grounded shield Mid line controller End of line controller with open shield EOL switches ON EOL switches OFF EOL switches ON Date: 10-2016 Supersedes: 7-2016 Page 41 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Connections and wiring Use the following principles when connecting a controller to an MS/TP network: • Connect no more than 128 addressable BACnet devices to one MS/TP network. The devices can be any mix of controllers or routers. • To prevent network traffic bottlenecks, limit the MS/TP network size to 60 controllers. • Use twisted pair, shielded cable with capacitance of no more than 51 picofarads per foot for all network wiring. Belden cable model #82760 meets the cable requirements. • Connect the -A terminal in parallel with all other - terminals. • Connect the +B terminal in parallel with all other + terminals. • Connect the shields of the cable together at each mid line controller. For EZvav controllers use the S terminal. • Connect the shield to an earth ground at one end only. • Use repeater between every 32 MS/TP devices or if the cable length will exceed 4000 feet (1220 meters). Use no more than four repeaters per MS/TP network. • Place a surge suppressor in the cable where it exits a building. End of line termination switches The controllers on the physical ends of the EIA-485 wiring segment must have end of line termination added for proper network operation. • For controllers at the end of the network set the EOL switches to On • For mid line controllers at the end of the network set the EOL switches to Off Network bulbs • EZvav controllers include network bulbs located near the MS/TP network connector. These bulbs serve three functions: • Removing both bulbs will disconnect the controller from the MS/TP network. • If one or both bulbs are lit, it indicates the network connection or controller power is not properly wired. • If the voltage or current on the network exceeds safe levels, the bulbs may open and protect the controller from damage. Bulbs are illuminated If one or both bulbs are illuminated, it indicates the network is not phased correctly. The ground potential of the controller is not the same as other controllers on the network. The brighter the isolation bulbs on a controller are illuminated, the closer that controller is to the source of the problem. Remove power and check the network and power connections. Bulbs are open If one or both bulbs are open – as tested with an ohm meter – it indicates the voltage or current on the network exceeded safe levels. Correct the conditions and replace the bulbs. Bulbs not inserted correctly One lead from one or both of the bulbs are not inserted into the socket. Setting up Network Communications Set the network communication settings before placing a controller on the network. Setting network settings requires entering Password 2 which is described in the topic Getting started with configuration on page 14. Procedure to set up network communications PROCEDURE STEPS 1. Start at the temperature display. 2. Press the ∆ and buttons together. • If Password 2 is not required, the display changes to CNFG. • If required, enter Password 2. The display changes to CNFG when Password 2 is correct. ∆ 1 Starting display. STE DISPLAY Date: 10-2016 Supersedes: 7-2016 Page 42 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Procedure to set up network communications (continue) PROCEDURE STEPS STE DISPLAY 2. Press the ∆ 2 Select the CNFG display. 1. From the CNFG display, press the ∆ or to advance to COMM display. buttons button. The display advances to DID. 1. Press the ∆ or buttons to change the first digit. 2. Press the button to select the next digit. Repeat for all seven digits. 3. When the button is pressed for the last digit, the display changes to MAC. 1. Press the ∆ or buttons to change the MAC address. 2. Press the button to save the selected MAC address. The display changes to BAUD. ∆ 3 Enter the device instance. ∆ 4 Enter the MAC address. 1. Press the ∆ or buttons to select a new baud. 2. Press the button is save the selected baud. The display returns to COMM. ∆ 5 Enter the baud. 1. Press the ∆ or buttons to select one of the following: • BLNC or CNFG options • EXIT to return to the temperature display. 2. Press the button to select the next function ∆ 6 Advance or exit. Date: 10-2016 Supersedes: 7-2016 Page 43 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls BACnet Objects The EZvav controllers are BACnet Application Specific Controller (ASC) that are composed of standard BACnet objects. This section lists the objects that are likely to be monitored by a standard BACnet operator workstation to verify system operation. CAUTION Choosing RSTR deletes all previously configured values including balancing values and passwords. Only the BACnet communications settings will remain unchanged. Input objects The following BACnet input objects represent values at the physical inputs of the controller. For wiring details, see the topic Application drawings on page 29. Table 9–2 Input objects Input Name Description Object Type AI1 DISCHARGE AIR Discharge Air Temperature KMC10K_Type_III AI2 SPACE SENSOR Space Sensor KMC Type II Deg F AI3 SPACE SET POINT Space Set point TABLE_4 AI4 PRIMARY DUCT Primary Duct Pressure AI5 SECONDARY DUCT Secondary Duct Pressure Output objects The following BACnet output objects represent values at the physical outputs of the controller. For application specific output wiring details, see the topic Application drawings on page 29. Table 9–3 Output objects Output Name Description Unit AO3 ANALOG HEAT Analog Heat 0_100% AO4 FAN SPEED Fan Speed 0_100% BO1 DAMPER CW Damper Clockwise BO2 DAMPER CCW Damper Counter Clockwise BO5 FAN Fan BO6 HT STAGE 1 Heating Stage 1 BO7 HT STAGE 2 Heating Stage 2 BO8 HT STAGE 3 Heating Stage3 Value objects BACnet value objects represent set points or other operational conditions in the controller. Note: Not all objects are present in every model. Table 9–4 Analog value objects Object Name Description AV1 SPACE TEMP Space Temperature AV2 STPT REFERENCE Set point Reference AV3 ACT COOL STPT Active Cooling Set point AV4 ACT HEAT STPT Active Heating Set point AV5 OCC CL STPT Occupied Cooling Set point AV6 OCC HT SPT Occupied Heating Set point AV7 UNOCC CL STPT Unoccupied Cooling Set point Date: 10-2016 Supersedes: 7-2016 Page 44 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Table 9–4 Analog value objects (continue) Object Name Description AV8 UNOCC HT STPT Unoccupied Heating Set point AV9 MIN CL STPT Minimum Cooling Set point AV10 MAX HT STPT Maximum Heating Set point AV11 MIN STPT DIFF Minimum Set point Differential AV12 STBY DIFF Standby Differential AV13 MIN COOL FLOW Minimum Cooling Flow AV14 MAX COOL FLOW Maximum Cooling Flow AV15 MIN HEAT FLOW Minimum Heating Flow AV16 MAX HEAT FLOW Maximum Heating Flow AV17 AUXILIARY FLOW Auxiliary Flow AV18 PRI K FACT Primary K Factor AV19 PRI CORR SLOPE Primary Correction Slope AV20 PRI CORR OFFST Primary Correction Offset AV21 PRI LO FLOW CORR Primary Low Flow Correction AV22 PRI FLOW STPT Primary Flow Set point AV23 PRI RAW FLOW Primary Raw Flow AV24 PRI ACTUAL FLOW Primary Actual Flow AV32 MIN FAN SPEED Minimum Fan Speed AV33 MAX FAN SPEED Maximum Fan Speed AV36 DAT STPT Discharge Air Temp Set point AV37 SAT CHANGEOVER SAT Changeover Temperature AV38 LOCAL OVRD TIME Local Override Timer AV39 STANDBY TIME Standby Timer (motion) AV40 STANDBY TRIGGER Standby Trigger AV43 MEASURED MAX Measured Maximum AV44 MEASURED MIN Measured Minimum AV45 PRI SAVE MIN FLO Primary Saved Minimum Airflow AV47 DAT MAXIMUM Maximum DAT Set point AV48 CW DMP POS CW Damper Position (BAC-8205-36 only) AV49 CCW DMP POS CCW Damper Position (BAC-8205-36 only) AV50 DAMPER POSITION Damper Position (BAC-8205-36 only) AV55 CHNG_OVER_DELAY Cooling Change Over Delay AV56 LOW AUTO OCC Low Limit for Auto Occupy Date: 10-2016 Supersedes: 7-2016 Page 45 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Table 9–5 Binary value objects Object Name Description BV1 NEED AHU Need For AHU BV2 NEED COLDER SPLY Need For Colder Air Supply BV3 NEED MORE STATIC Need For AHU BV4 LOCAL OVRD Local Override Mode BV5 MOTION OVRD Motion Override Mode BV6 MOTION SENSOR Motion Sensor (Wall Stat) BV7 NEED HOTTER SPLY Need For Hotter Air Supply BV8 CHANGE OVER MODE SAT Changeover Mode BV9 DAT LIMITING Discharge Air Temp Limiting BV10 CLOCKWISE CLOSE Clockwise Close BV11 AUTO OCCUPANCY Auto Occupancy Detection BV12 BALANCE MODE Balance Mode BV13 DAT SENSOR DAT Sensor Present BV14 PRI BAL TRIGGER Primary Balance Trigger Table 9–6 Multistate value objects Object Name Description MSV1 OCCUPIED MODE Occupied Mode MSV2 FAN CONFIG Fantype Configuration MSV3 REHEAT Reheat Type MSV6 WALL SENSOR Multi-state Value #6 Loop objects BACnet PID loops are used for modulating the damper and controlling reheat. Table 9–7 PID control loop objects Object Name Description LOOP1 CL LOOP Cooling Loop LOOP2 HT LOOP Heating Loop LOOP3 DAT Loop Discharge Air Temp Loop Date: 10-2016 Supersedes: 7-2016 Page 46 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls Diamond Flow Sensor K-Factors for VAV Terminal Units Model Series: 3000 Single Duct 3210 Dual Duct 35S-OAI Series Fan Powered w/ O.A. Damper 38S Underfloor Fan Powered Inlet Size 4 5 6 7 8 9 10 12 14 16 24 x 16 Type ROUND OVAL RECT. Duct Area (sq. ft.) 0.087 0.136 0.196 0.267 0.349 0.442 0.545 0.754 0.970 1.186 2.667 K-Factor (cfm) 182 325 455 657 899 1158 1497 2058 2554 3035 6797 Velocity (fpm) 2092 2390 2321 2461 2576 2620 2747 2729 2633 2559 2549 F-Factor (amp.) 3.67 2.81 2.98 2.65 2.42 2.34 2.13 2.15 2.31 2.45 2.47 Model Series: 3100 Single Duct 3230 Dual Duct 3240 "Blendmaster" Dual Duct 35N Parallel Fan Powered 35S Series Fan Powered 35S-CVP Pressurization Series Fan Powered 35SST "StealthTM" Series Fan Powered 36VRR Round Retrofit Inlet Size 4 5 6 7 8 9 10 12 14 16 18 Model Series: 36VRS Square/Retangular Retrofit Unit Damper Damper K-Factor Velocity F-Factor (valve) (valve) (fpm) (amp.) Size (inches) Area (sq. ft.) (cfm) 7 5x5 0.174 479 2753 2.12 8 6x6 0.250 689 2756 2.11 9 8x6 0.333 919 2760 2.11 10 10 x 8 0.555 1531 2759 2.11 11 14 x 8 0.778 2150 2763 2.10 11A 18 x 6 0.750 2068 2757 2.11 12 SQUARE 12 x 10 0.833 2297 2758 2.11 13 OR 18 x 10 1.250 3446 2757 2.11 14 RECT. 18 x 12 1.500 4135 2757 2.11 15 20 x 14 1.944 5360 2757 2.11 15A 30 x 12 2.500 6892 2757 2.11 16 22 x 16 2.444 6739 2757 2.11 8270 2757 2.11 17 24 x 18 3.000 18 30 x 20 4.167 11486 2756 2.11 19 40 x 20 5.555 15315 2757 2.11 Size Type Model Series: 30HQX Single Duct Exhaust (Hospital Grade) 30X Single Duct Exhaust Unit Size 4 3.4 x 3.4 5 4.3 x 4.3 6 5.5 x 5.5 7 5.8 x 6.3 8 SQUARE 6.7 x 7.2 9 OR 8.6 x 7.1 10 RECT. 9.5 x 8.0 12 13.6 x 8.1 14 12.9 x 10.8 16 18.3 x 10.8 24 x 16 26.1 x 16.3 Date: 10-2016 0.080 0.128 0.210 0.254 0.335 0.424 0.528 0.765 0.968 1.373 2.954 Supersedes: 7-2016 210 345 580 680 970 1209 1539 2269 2521 3586 7009 2625 2695 2762 2677 2896 2851 2915 2966 2604 2612 2373 2.33 2.21 2.10 2.24 1.91 1.97 1.89 1.82 2.36 2.35 2.85 ROUND OVAL Duct Area (Sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.267 0.349 0.442 0.545 0.785 1.069 1.395 1.683 182 325 455 657 899 1158 1497 2048 2742 3683 4323 2092 2390 2321 2461 2576 2620 2747 2609 2565 2640 2569 3.67 2.81 2.98 2.65 2.42 2.34 2.13 2.36 2.44 2.30 2.43 Model Series: 37N Low Profile Parallel Fan Powered 37S Low Profile Fan Powered 37SST Low Profile "StealthTM" Fan Powered Inlet Size 4 5 6 8 10 14 x 8 14 x 10 Type ROUND RECT. RECT. Equations: Q=Kx Valve Inlet Valve Inet K-Factor Velocity F-Factor Type Size (inches) Area (sq. ft.) (cfm) (fpm) (amp.) Type ∆P Duct Area (Sq. ft.) K-Factor (cfm) Velocity F-Factor (fpm) (amp.) 0.087 0.136 0.196 0.349 0.545 0.777 0.972 182 325 455 899 1497 2035 2417 2092 2390 2321 2576 2747 2619 2487 Q ∆P = ( ___ K ) 2 F=( 3.67 2.81 2.98 2.42 2.13 2.34 2.59 4005 x A 2 ________ ) K Where: Q = Airflow Rate (cfm) ∆P = Sensor Differential Pressure ("w.g.) K = K-Factor Calibration Constant (standard air) F = Amplification Factor (sensor gain) A = Nom. Duct Area (sq. ft.) The K-Factors tabulated in the above tables are the airflow required to produce a 1.0" w.g. differential pressure at the Diamond Flow Sensor. For most up to date Diamond Flow Sensor K-Factors for VAV Terminal Units “IOM-VAVK” go to www.nailor.com Page 47 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual ● EZvav Digital Controls For additional information regarding the content of the material, please contact Nailor for further assistance or go to nailor.com Accessories and replacement parts The following accessories and replacement parts are available from Nailor. Controllers/Actuators: BAC-8001-36 EZvav Digital Controller (Single Duct Cooling only) BAC-8005-36 EZvav Digital Controller (Single Duct ReHeat and Fan Powered) BAC-8007-36 EZvav Digital Controller (Dual Duct Master) TSP-8001-36 EZvav Digital Controller (Dual Duct Slave) Room Temperature Sensors (Thermostat): STE-8001W36 EZvav Room Temperature Sensor - digital display STE-8201W36 EZvav Room Temperature Sensor - digital display with motion sensor STE-6014W36 EZvav Room Temperature Sensor - Rotary dial STE-1401 Air Temperature sensor (HCCO, DAT) Communication Cables: ECRJ45-25 Ethernet cable RJ-45, 25 ft. ECRJ45-35 Ethernet cable RJ-45, 35 ft. ECRJ45-50 Ethernet cable RJ-45, 50 ft. ECRJ45-75 Ethernet cable RJ-45, 75 ft. Diamond Flow Sensors: Inlet Size P/N 4” 3/16” O.D. tube V1104 5” 3/16” O.D. tube V1105 6” 3/16” O.D. tube V1106 7” 3/16” O.D. tube V1107 8” 3/16” O.D. tube V1108 9” 3/16” O.D. tube V1109 10” 3/16” O.D. tube V1110 12” 3/16” O.D. tube V1112 14” 3/16” O.D. tube V1114 16” 3/16” O.D. tube V1116 18” 3/16” O.D. tube V1118 Date: 4-2018 Supersedes: 7-2016 Page 48 of 48 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVINST Installation and Operation Manual Fan Powered Terminal Units Receiving Inspection After unpacking the terminal unit, check it for shipping damage. If any shipping damage is found, report it immediately to the delivering carrier. Store units in a clean, dry location. Caution: Do not use the inlet collar, damper shaft, airflow sensor, electrical conduit, or tubing as a handle to lift or move assembly. Damage to the air terminal unit or controls may result. Supporting the Assembly Suspend the unit from the building structure in a horizontal plane. Be careful not to obstruct all the access panels with support channels or straps. When requested, unit is supplied with field mounted hanger brackets for use with hanger rod up to 3/8" (9.5) dia. Hanger brackets or straps should be screwed to the top corner posts, unit casing sides or alternatively onto the inlet and outlet ends of the unit if the top corner posts are not accessible. Fan powered VAV terminal units are too heavy to suspend with the ductwork. They must be independently supported. Nailor recommends attaching straps or screws into the 16 gauge frame of the 35S and 35P Series units for mounting when possible as shown in the figures below. Duct Connections Slip each inlet duct over the inlet collar of the terminal. Fasten and seal the connection by the method prescribed in the job specification. The diameter of the inlet duct in inches must be equal to the nominal size of the terminal inlet. The inlet collar of the terminal is 1/8" (3) smaller than the nominal duct size to allow it to fit inside the duct. Important: Do not insert ductwork inside the inlet collar of the assembly. For optimum performance, 2 to 3 equivalent diameters of straight duct should be installed prior to the inlet of the unit. All ducts should be installed in accordance with SMACNA guidelines. Rectangular discharge opening is designed for a flanged duct connection. A clear area around the opening has been left for screw penetration. Fasten and seal all connections by method prescribed in the job specification. Minimum Access Make appropriate accommodations for access panel removal. Nailor 35S and 35P fan powered VAV terminal units have access panels on the top, bottom and sides. Nailor 35N units have only bottom panels. Model 37S has top and bottom panels. Model 38S has only top panels (or bottom panel if the 38S 1 is oriented for ceiling use). For low voltage control enclosure access, a minimum of 18" (457) is recommended. Specific control enclosure location is indicated on product submittals. Low voltage control enclosures have removable covers that are attached with sheet metal screws. High voltage controls enclosures have access panels that are equipped with hinges. For clearances for full opening of hinged access doors, refer to project specifications, submittal sheets and NEC. Important: These recommendations do not preclude NEC or local codes that may be in effect, which are the responsibility of the installing contractor. DISCHARGE DUCT PRIMARY INLET INDUCED AIR INDUCTION PORT (DO NOT OBSTRUCT) ELECTRIC HEATER SECTION PRIMARY AIRFLOW Figure 1: Fan Powered Terminal Unit Support Using Hanger Straps (Model 35SE illustrated). DISCHARGE DUCT PRIMARY INLET HOT WATER COIL INDUCED AIR STEALTH ATTENUATOR PRIMARY AIRFLOW Figure 2: Fan Powered Terminal Unit Support Using Hanger Brackets and Rods (Model 35SWST illustrated). 3/05 IOM-FPTU Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 6 Field Wiring All field wiring must comply with NEC and local codes. Disconnect switches are optional. Also, electrical, control, and piping diagrams can be found on labels affixed to the exterior/interior of the control enclosure box. Unless specifically requested by customer, all units are wired for a single point connection to the fan and electric heater (if present). All electric heaters will be staged per specification. Motors rated for 277 or 120VAC on units with 480 or 208VAC ratings respectively are always connected between the neutral and L1 terminals. The installing electrician should rotate the incoming electric service by phase to help balance the building electric load. Fuse size designates the size of the internal fuse if it is supplied. Maximum Overcurrent Protection (MOP) designates the largest breaker or fuse in the electrical service panel that can be used to protect the unit. ELECTRICAL SUGGESTIONS AND REQUIREMENTS: 1. Provide a safety disconnect per NEC 424-19, 20, 21 2. Disconnect the power supply before wiring or servicing unit. If a disconnect switch is present, it should be in the OFF position while making power connections or repairs. 3. All units with electric heat should have copper wires sized for 125% of Nameplate Amperage. 4. Follow wiring diagrams and instructions mounted on the unit. 480V/3 phase heaters, for example, require a neutral wire in addition to the full sized ground wire. NEC 424-15 and 250 also require that all units be grounded. Control Start-up and Operation position. This will generate the minimum noise level. Adjust the fan speed control until the required CFM is obtained (by measuring the air quantity at the room outlets or by zeroing the induction air if primary and fan match). Fan should be adjusted with primary air at maximum set point to ensure that no supply air is discharged at the induction port. Recheck the fan and primary airflows when the damper is reset to the minimum set point. (4) For parallel units, turn the fan off, and set the primary air in the same manner as described for series units. Proportion the diffusers as above. Reset the primary airflow to the design fan turn-on point. Measure the airflow again to verify proper airflow. Turn the fan on. Allow the primary air damper to come under control after the fan is started, and then adjust the fan until the prescribed airflow is achieved by measuring the air quantity at the room outlets. Be sure to allow the primary air damper to stabilize after each fan adjustment and prior to measuring the airflow. Turn the fan off and verify the minimum airflow point on the damper. (5) For units equipped with ECM motors, set the primary air dampers as described in (3). Set the fan as described on the ECM MOTORS IOM, page 1. Proportion the dampers after the fan is set. Remember to adjust the dampers so that they are in the most open condition after proportioning. This will generate the minimum noise. Maintenance Procedures Fan and Motor Nailor fan powered terminal units are equipped with permanently lubricated motors. Inspect fan and motor assembly for dust and dirt as often as dictated by operating environment. Clean assembly if necessary. Your local Nailor Representative can provide detailed information about start-up and operating procedures for Nailor’s digital, analog, and pneumatic controls. For specific information on controls provided by other manufacturers contact the control manufacturer’s local or national office. This applies whether the controls were factory or field installed. Note: Digital controllers may use specific communication addresses based on Building Management Systems, Architecture and original engineering drawings. Installing the terminal in a location other than that noted on the label may result in excessive start-up labor. If fan motor does not run, do the following: a. Check for free rotation of blower wheel. Make sure no foreign objects are in fan. Look for signs of freight or job site damage. b. Check power supply. Disconnects should be in the "ON" position. Optional fusing should also be inspected. Check transformer for proper output. c. Check for proper control signals and PE switch setting (if provided) and relay function. Primary Air Damper and Fan Adjustment a. Maximum airflow may be too high, or discharge static pressure may be incorrect. b. Blower may have clearance problems. Make sure all components are securely attached. c. Verify integrity of ductwork. Leaks or loose connections could cause noise. Check for rattling diffusers or rattling or incorrectly adjusted balancing dampers. Before starting the fan motor, make sure duct system is free of foreign objects, and filters are installed where required. (1) Start motor and let it run-in at least 15 minutes. During run-in, check ductwork connections for leaks and repair if necessary. (2) All Nailor fan powered VAV terminal units incorporating PSC motors use a solid state SCR speed controller to adjust motor speed and consequently air volume. Speed controllers have built-in maximum and minimum stops as detailed on the fan performance pages in the Nailor VAV Terminal Unit catalog. Turning the manual fan speed control counterclockwise will increase the fan speed; clockwise will decrease speed. The fan speed control is located on the side of the motor controls enclosure. (3) For series units, set the unit to full cooling. Adjust and set primary maximum cfm by measuring the airflow with a manometer attached between the gauge ports in the pneumatic tube leading to the high and low sides of the inlet air pick-up. A chart is attached to the side of the unit showing airflow vs. pressure for different inlet sizes. Adjust and set remote balancing dampers, if present. Do not worry about airflow at this time; just proportion the outlets with the dampers. Be sure to leave the dampers in the most possible open Page 2 of 6 Fan motor runs but emits excessive noise: Fan motor runs, but airflow too low: a. May be due to ductwork restrictions, dirty air filters, or clogged water coils. b. Readjust fan speed control. c. Discharge static pressure may be incorrect. Check balancing dampers. 3/05 Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. IOM-FPTU If repair or replacement is required: Primary Air Damper Replacement Disconnect all power before servicing. Motor and fan should be removed as an assembly. Remove the four hex nuts from the mounting lugs holding the fan assembly to the discharge panel, and remove the assembly through any convenient access panel. Do not allow assembly to hang from wiring. If removing motor from blower, first loosen the set screw holding the blower wheel to the motor shaft. Remove the three screws holding the motor to the fan housing, and slide motor and fan housing apart. Nailor’s primary air valve assembly is not repairable. The entire assembly should be replaced if it is damaged. Labels Each fan-powered unit is shipped with a nameplate label affixed to the control casing. Principle nameplate data on the label typically include Order-Serial number, Model number, Unit size, Motor horsepower, Amperage, MOP, Heater (if present) data, Supply Voltage, and Airflows. Also provided are calibration, airflow, as well as other labels as necessary. We suggest that you read all labels before beginning installation. If you have any questions, please contact your local Nailor Representative. Their phone numbers can be found on our website at www.nailor.com. To put the assembly back together, reverse the procedure. Be sure to align the blower set screw with the flat section of motor shaft. Note: Over-tightening motor mounting screws may crush isolation bushing, causing excessive fan noise. Nameplate Label FAN POWERED TERMINAL UNIT DATE (DATE) : 15-Apr-2002 MODEL (MODÈLE) : D35SE UNIT SIZE-INLET SIZE : 3-8 (DIAMETRE D'ENTRÉE) CONTROL VOLTAGE : 24 (VOLTAGE DE CONTRÔLE) CONTROL SEQUENCE : DF (SEQUENCE DE CONTRÔLE) VOLT AMP (VOLT-AMPÈRE) : 50 HOT WATER COIL ROWS : N/A (NOMBRE DE RANGÉES SERPENTIN EAUCAUDE) KW/HP (UNITE TERMINALE @ VENTILATEUR INTEGRÉ) SERIAL NO. (NO. DE SÉRIE) : TAG NO. (NO. DÈTIQUETTE) : VOLTAGE (VOLTAGE) : PHASE (PHASE) : STAGES (ÉTAPES) : HZ. (HZ) : MOTOR HP (MOTEUR HP) : MOTOR VOLTAGE : (VOLTAGE DU MOTEUR) MOTOR AMP : (AMPERAGE DU MOTEUR) AMPS (AMPÈRES) AMPACITY (AMPACITÉE) EACH CIR. (CHAQUE CIRCUIT) EACH STG. (CHAQUE ÉTAPE) TOTAL (TOTALE) EACH CIR. (CHAQUE CIRCUIT) EACH STG. (CHAQUE ÉTAPE) TOTAL (TOTALE) EACH CIR. (CHAQUE CIRCUIT) EACH STG. (CHAQUE ÉTAPE) 6.0 1/4 6.0 3.0 7.2 1.8 9.0 7.2 3.6 9.0 2.3 11.3 9.0 4.5 @ 277 MOTOR (MOTEUR) TOTAL (TOTALE) EACH ELEMENT RATED @ 2.0 (CHAQUE ELEMENT CLASSIFIER A) KW VAC. 1.8 MAX. OVERCURRENT PROTECTION (RESISTANCE DES FUSIBLE MAX.) TOTAL (TOTALE) HEATER (CHAUFFAGE) 155258-10 42 480 3 2 50/60 1/4 227 TOTAL (TOTALE) EACH CIR. (CHAQUE CIRCUIT) 15 15 AWG. MIN WIRE SIZE (MIN DIAMETRE DE FIL) : MIN. HEATING CFM (MIN. PCM) : USE WIRE SUITABLE FOR AT LEAST 75 oC UTILISER UN FIL METALIQUE QUI CONVIENT AU MOIN 75 oC L1 IS COLOR CODED BLACK , L2 IS BLUE, L3 IS RED CONTROL WIRES CODED AS MARKED L1 EST COLORÉ NOIRE, L2 EST BLUE , L3 EST ROUGE, LES FILS DE CONTRÔLE SON INDENTIFIÉE COMME MARQUE, USE COPPER CONDUCTORS ONLY. UTILISÉ DES CONDUCTEURS DE CUIVRE SEULEMENT. USE CLASS K, RK1, A2D OR A6D FUSE OR HACR BREAKERS. PRIMARY CFM (MAX/MIN) FAN CFM : : 890/360 890<None> MOTOR FUSE SIZE (MOTEUR FUSIBLE) 10 3.0 14 420 UTILISÉ DES FUSIBLES CLASS K, RK1, A2D, OU A6D OU HACR DISJONCTEURS. PRIMARY L/S (MAX/MIN) : FAN L/S : 420/170 420 Airflow Direction (affixed to inlet collar) LOW (BAS) HIGH (HAUT) AIR FLOW (ECOULEMENT DE L'AIR) AIR FLOW (ECOULEMENT DE L'AIR) HIGH (HAUT) LOW (BAS) 3/05 IOM-FPTU Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 3 of 6 Sample Diamond Flow Sensor Calibration Label DFSCC-2 DIAMOND FLOW SENSOR 6.98 FIELD CALIBRATION CHART MODEL SERIES: 3200 (MkII), 35S, 35SST, 35P, 36VRR 1.0 .90 .80 .70 .60 .50 SIZ E7 RO UN UN D SIZ E SIZ 8 RO UN E9 D SIZ R E 1 OUN 0R D OU ND SIZ E1 2R OU SIZ ND E1 4R OU ND SIZ E1 6R SIZ OU E1 ND 8O VA L D D E6 RO RO SIZ E4 .10 .09 .08 .07 .06 .05 SIZ .15 E5 RO UN .20 UN D .30 .25 SIZ SENSOR ∆P (INCHES W.G.) .40 .04 ALLOWABLE LO SETTING MIN. ∆P = O.O3" W.G. .03 .02 30 40 50 60 70 80 100 150 200 300 400 500 600 800 1000 1500 2000 3000 4000 6000 8000 CFM Application charts for ECM motors A. Sample VDC vs. CFM Chart B. Sample Application AMP/CFM Chart ECM MOTOR FAN CALIBRATION TABLE 0 136 144 152 161 170 179 188 197 207 216 226 236 246 256 267 277 288 298 309 319 330 341 352 362 373 384 395 406 416 427 438 448 459 470 PWM VDC INPUT 0 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.10 2.20 2.30 2.40 2.50 2.60 2.70 2.80 2.90 3.00 3.10 3.20 3.30 3.40 0-10 CFM VDC 0 0.06 0.13 0.20 0.27 0.34 0.41 0.48 0.55 0.62 0.69 0.76 0.83 0.90 0.97 1.04 1.11 1.18 1.25 1.32 1.39 1.46 1.53 1.60 1.67 1.75 1.82 1.89 1.96 2.03 2.10 2.17 2.24 2.31 2.38 480 491 501 512 522 533 543 553 563 573 584 594 603 613 623 633 643 652 662 671 681 690 699 709 718 727 736 745 754 763 772 781 789 798 807 PWM VDC INPUT 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 5.20 5.30 5.40 5.50 5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.60 6.70 6.80 6.90 0-10 VDC CFM VDC 2.45 2.52 2.59 2.66 2.73 2.80 2.87 2.94 3.01 3.08 3.15 3.22 3.29 3.36 3.43 3.50 3.57 3.64 3.71 3.78 3.85 3.92 3.99 4.06 4.13 4.20 4.27 4.34 4.41 4.48 4.55 4.62 4.69 4.76 4.83 816 824 833 841 850 859 867 876 884 893 901 909 918 926 935 943 952 960 968 977 985 994 1002 1011 1019 1028 1036 1045 1053 1062 1071 1079 1088 1097 1105 PWM VDC INPUT 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80 7.90 8.00 8.10 8.20 8.30 8.40 8.50 8.60 8.70 8.80 8.90 9.00 9.10 9.20 9.30 9.40 9.50 9.60 9.70 9.80 9.90 10.00 10.10 10.20 10.30 10.40 0-10 CFM VDC 4.90 4.97 5.04 5.11 5.18 5.25 5.32 5.39 5.46 5.53 5.60 5.67 5.74 5.81 5.89 5.96 6.03 6.10 6.17 6.24 6.31 6.38 6.45 6.52 6.59 6.66 6.73 6.80 6.87 6.94 7.01 7.08 7.15 7.22 7.29 1114 1123 1131 1140 1149 1158 1166 1175 1184 1193 1201 1210 1219 1228 1236 1245 1254 1262 1271 1279 1288 1296 1305 1313 1321 1329 1337 1345 1353 1361 1368 1376 PWM VDC INPUT 10.50 10.60 10.70 10.80 10.90 11.00 11.10 11.20 11.30 11.40 11.50 11.60 11.70 11.80 11.90 12.00 12.10 12.20 12.30 12.40 12.50 12.60 12.70 12.80 12.90 13.00 13.10 13.20 13.30 13.40 13.50 13.60 Application Amperage Data Unit Size 5 (3/4 H.P. 277V) 0-10 7.36 7.43 7.50 7.57 7.64 7.71 7.78 7.85 7.92 7.99 8.06 8.13 8.20 8.27 8.34 8.41 8.48 8.55 8.62 8.69 8.76 8.83 8.90 8.97 9.04 9.11 9.18 9.25 9.32 9.39 9.46 9.53 THIS UNIT HAS BEEN FACTORY SET AT ____________ CFM. RE-CALIBRATION IS NOT REQUIRED UNLESS THE ZONE DESIGN AIRFLOW REQUIREMENT HAS CHANGED. FOR CALIBRATION INSTRUCTIONS, REFER TO BULLETIN WWECM. CAUTION IF CALIBRATING IN SHADED AREA. AT LOW VOLUMES, VARIATIONS IN FLOW FROM COOLING TO HEATING MAY BE GREATER THAN 5%. AT HIGH VOLUMES, NOISE MAY BE EXCESSIVE. 2200 MAXIMUM 2000 5 1800 4 3.5 3 1600 AIRFLOW, CFM CFM VDC Version F, 10.29.01 ECMCT-1 2.5 1400 2 1200 1.5 CURRENT, AMPS CFM vs VDC (Imperial Units) MODEL SERIES: 35S, 35SST UNIT SIZE 3 - 1/2 H.P. 277 VAC. FAN POWERED TERMINAL UNIT 1000 1.0 800 .75 600 MINIMUM 400 0.0 0.1 0.2 0.3 0.4 0.5 DISCHARGE STATIC PRESSURE, INCHES WG SUBJECT TO CHANGE WITHOUT NOTICE Page 4 of 6 3/05 Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. IOM-FPTU Replacement Parts Induced Air Filters Model Unit Size Filter Size Part No. 35S Standard & ‘Q’ Option 2 3 4, 5 6 7 (2) 10x12 14x16 16x16 17x18 14x16 VH1-998 VH1-196 VH1-199 VH1-1529 VH1-196 35S Top Inlet 2 3 4, 5 6 7 (2) 14x16 16x16 16x25 18x28 16x25 VH1-196 VH1-199 VH1-979 VH1-200 VH1-979 2 3 4 5 6 7 (2) 10x14 12x18 14x16 14x18 18x19 14x14 VH1-974 VH1-977 VH1-196 VH1-975 VH1-197 VH1-928 2 3 5 6 13x26 17x27 17x33 19x35 VH1-1282 VH1-1283 VH1-1284 VH1-1285 2 3, 4, 5 6, 7 12x18 16x25 18x28 VH1-977 VH1-979 VH1-200 3, 4, 5 6, 7 14x20 18x28 VH1-194 VH1-200 1 2, 3 4 (2) 8x10 10x18 10x14 VH1-997 VH1-203 VH1-974 1 2, 3 4 (2) 9x11 11x12 10x14 VH1-201 VH1-202 VH1-974 1 3 5 7x10 10x18 14x16 VH1-1077 VH1-203 VH1-196 35SST ‘Stealth’ 35N Standard & ‘Q’ Option 35P Standard 35P ‘Q’ Option 37S Standard 37SST ‘Stealth’ 38S Standard Capacitors 1/10 HP, 4MFD, 370V 1/6 HP, 4MFD, 370V 1/4 HP, 5MFD, 370V 1/3 HP, 10MFD, 370V 1/2 HP, 10MFD, 370V 3/4 HP, 20MFD, 370V Part No. H1-875 H1-875 H1-878 H1-876 H1-876 H1-877 Diamond Flow Sensor Inlet Size 4" 5" 6" 7" 8" 9" 10" 12" 14" 16" 18" 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube 3/16" O.D. tube V1104 V1105 V1106 V1107 V1108 V1109 V1110 V1112 V1114 V1116 V1118 Fan Relays 1 Pole, 24V H1-666 Airflow Switch AFS AFS Probe, 4" AFS Probe, 8" H1-235 H1-242 H1-245 P.E. Switch Switch, P-E H1-539 SCR Fan Speed Controller (PSC Motors) 120V, 10A 120V, 15A 208V, 10A 277V, 5A 277V, 10A H1-0035 H1-985 H1-982 H1-935 H1-0035A Disconnect Switches Toggle, 1P, 25A, 600V Toggle, 3P, 30A, 600V Toggle, 3P, 60A, 600V VH1-212 VH1-211 VH1-213 Transformers 208/240/24V, 50VA 277/24V, 50VA 277/24V, 40VA 480/24V, 50VA 120/208/240/480V, 75VA 3/05 VH1-685 VH1-674 VH1-675 VH1-686 VH1-689 IOM-FPTU Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 5 of 6 Replacement Parts PSC Induction Motors Unit Size HP Part No. 120V Part No. 208V/240V Part No. 277V Part No. Blower Assembly 35S, 35SST 2 3 4 5 6 7 1/10 1/4 1/3 1/2 3/4 1/2 VH1-880 VH1-882 VH1-883 VH1-884 VH1-885 VH1-884 (2) VH1-894 VH1-896 VH1-897 VH1-898 VH1-899 VH1-898 (2) VH1-887 VH1-889 VH1-890 VH1-891 VH1-892 VH1-891 (2) VH1-902 VH1-900 VH1-901 VH1-903 VH1-904 VH1-903 (2) 35P, 35N 2 (35P) 2 (35N) 3 4 5 6 7 1/6 1/10 1/4 1/3 1/2 3/4 3/4 VH1-881 VH1-880 VH1-882 VH1-883 VH1-884 VH1-885 VH1-885 VH1-895 VH1-894 VH1-896 VH1-897 VH1-898 VH1-899 VH1-899 VH1-895 VH1-887 VH1-889 VH1-890 VH1-891 VH1-892 VH1-892 VH1-902 VH1-902 VH1-900 VH1-901 VH1-903 VH1-904 VH1-904 37S, 37SST 2 3 4 1/6 1/4 1/4 VH1-881 VH1-882 VH1-882 (2) VH1-895 VH1-896 VH1-896 (2) VH1-888 VH1-889 VH1-889 (2) VH1-906 VH1-906 VH1-906 (2) 38S 1 3 1/10 1/4 VH1-880 VH1-882 VH1-894 VH1-896 VH1-887 VH1-888 VH1-907, VH1-907A VH1-906 Unit Size HP 120V 240V 277V 35S, 35SST 3 5 7 1/2 3/4 3/4 VH1-0046A VH1-0045A VH1-0045A (2) VH1-0046A VH1-0045A VH1-0045A (2) VH1-0046 VH1-0045 VH1-0045 (2) VH1-900 VH1-903 VH1-903 (2) 37S, 37SST 1 3 4 1/3 1/3 1/3 VH1-0046B VH1-0046B VH1-0045A (2) VH1-0046B VH1-0046B VH1-0045A (2) VH1-0045B VH1-0045B VH1-0045B (2) VH1-905 VH1-906 VH1-906 (2) 38S 1 3 1/3 1/3 VH1-0046B VH1-0046B VH1-0046B VH1-0046B VH1-0045B VH1-0045B VH1-907, VH1-907A VH1-906 ECM Motors Fan Motor Fuses Primary Damper Valve 250V, 15A 250V, 20A 600V, 15A 600V, 3A 600V, 5A 600V, 8A VH1-320 VH1-321 VH1-329 VH1-0011 VH1-965 VH1-967 Pneumatic FR Tubing (1/4" O.D.) Black Blue stripe Red stripe VB3-066 VB3-068 VB3-067 Tee For Sensor Tap Barbed, 1/8" VB3-058 Cap For Sensor Tap Rubber, for 1/8" Tee VB3-059 Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Model Series 35S, 35SST and 35P Inlet size 6" 8" 10" 12" 14" 16" 18" Model Series 35N Inlet size 6" 8" 10" 12" 14" 16" Model Series 37S Inlet Size 4", 5", 6" 8" 10" 14" x 10" Ft. Lauderdale, Florida Tel: 954-351-2444 Fax: 954-351-2440 Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 Page 6 of 6 “Complete Air Control and Distribution Solutions.” VH1-1106 VH1-1107 VH1-1108 VH1-1109 VH1-1110 VH1-1111 VH1-1112 VH1-1113 VH1-1114 VH1-1115 VH1-1116 VH1-1117 VH1-1118 VH1-1119 VH1-1120 VH1-1121 VH1-1122 Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 3/05 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 IOM-FPTU w w w. n a i l o r. c o m INSTALLATION AND OPERATION MANUAL ANALOG ELECTRONIC CONTROLS VAV TERMINAL UNITS CTE-5100 Series Thermostats: The CTE-5100 series thermostats are designed to be used with the CSP-5002 controller actuator. CTE-5100’s are provided with limited and unlimited outputs. The limited output(s) is (are) used to provided minimum and maximum limits to a CSP-5002. The unlimited output(s) is (are) used to operate fan and heat sequences. Models are available for cooling, cooling with reheat, cooling / heating changeover and day/night or set-back applications. Temperature averaging and/or overrides may be accomplished. Consult Nailor control submittal for applicable thermostat model. Models: CTE-5101 CTE-5103 CTE-5104 CTE-5105 Single setpoint; Direct Acting Dual setpoint; Direct & Reverse Acting Dual setpoint; Direct & Reverse Acting Dual setpoint; both Direct Acting Supply Voltage: Output Range: Connections: Temperature Range: Thermostat Action: CTE-5101 Direct Acting (DA) T1/T3 CTE-5103 Direct Acting (DA) T1/T3, Reverse Acting (RA) T2/T4 CTE-5104 Direct Acting (DA) T1/T3, Reverse Acting (RA) T2 CTE-5105 Direct Acting (DA) T1/T2/T3/T4 Base Material: Black ABS, UL Flame Class 94HB Size 2 9/16" (65 mm) x 3 7/16" (87 mm) Proportional Band: CTE-5101/3/5 CTE-5104 16 Vdc (14 - 20 Vdc) 0 to 10Vdc Wire clamp type: 14-22 AWG 55OF - 85OF (13OC - 29OC) 2OF, (1.1OC) w/limits output (T1/T2) 4OF, (2.2OC) w/o limits output (T3/T4) 2OF, (1.1OC) w/limits output (T1) 2OF, (1.1OC) w/limits output (T2/T3) Table 1. Thermostat Specifications. Installation: Thermostats must be mounted horizontally,(or vertically by using an optional vertical scale plate), utilizing the HMO-5030/5031 backplates for mounting to a standard 2" x 4" electrical box, or the optional HMO-5023 drywall bracket for mounting to hollow walls. Thermostats should be mounted on a wall in an area not affected by sunlight or drafts, to sense the average room temperature. Electrical box mounting: Install the HMO-5030/5031 backplate to the electrical box using the two 6-32 screws, supplied with backplate – do not tighten. The backplate is provided with one slotted mounting hole for leveling. Level the backplate and tighten the two mounting screws. Pull thermostat wires through backplate and decorative trim plate. Connect thermostat wires to the thermostat according to the wiring diagram supplied with the unit. Position the trim between the back plate and the thermostat, secure the assembly with the two 6-32 x 2" self tapping screws supplied. Hollow wall mounting: Loosely mount the HMO-5023 bracket to the thermostat using the two 6-32 x 2" screws. Pull all thermostat wiring through the opening on the bracket. Connect thermostat wires to the thermostat according to the wiring diagram supplied with the unit. Center and align the thermostat while tightening the mounting screws. Thermostat Terminals V1 T3 R1 T1 + 12V A T2 R2 T4 V2 5101 X X X X X X X X 5103 5105 X X X X X X X X X X X X 5104 X X X X X X X X X X Terminals Description Velocity input for readout, connect to “out” on CSP-5002 Upper setpoint output w/o limits (0 -10 Vdc) T1 override, connect to "-" if unused. Voltage applied subtracts from T1 Upper setpoint output w/limits. Adjustable at pot.on front of thermostat 16 Vdc power supply input 12 Vdc power output Temperature averaging input Ground reference Lower setpoint, output w/limits. * Adjustable at pot. on front of thermostat T2 override connect to "-" if unused ** Lower setpoint output w/o limits (0 -10 Vdc) Velocity input for readout * Except 5104; T2 lower setpoint output is w/o limits. ** R2 is auxiliary limit trigger on model 5104. Voltage above 1 Vdc @ R2 indexes T1 to the auxiliary flow limit. Install jumper R2-T2 for automatic indexing of aux. flow setting. Table 2. Thermostat Wiring Terminals and Description. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 10 BACK VIEW 63/64" (25) MIN INCR MIN INCR HEATING MAX INCR COVER MTG. SCREWS (2) COOLING KMC Controls V 1 31/32" (50) 50 70 V 90 METERS TAPS METERS TAPS RETAINING PINS (2) METER TAPS 3 1/4" (83) 2 9/16" (65) WIRE CLAMP TERMINAL Figure 1. Thermostat Detail MAX/AUX INCR SCALE PLATE (°F OR °C) HEATING SLIDER (WHERE APPLICABLE) COOLING SLIDER Maintenance: No routine maintenance is required. Each component’s design and material selection assures dependable long-term reliability and performance. Careful installation will also enhance long term reliability and performance. CSP-5002 DAMPER CONTROLLER/ACTUATOR All Nailor standard right hand (and optional left hand) terminal units have a 1/2" (13), diameter drive shaft and a clockwise to close damper rotation (Dual Duct Left Hand Deck CCW to close). Full damper shaft rotation is 45 or 90 degrees depending on model. The CSP-5002 should be mounted on the damper drive shaft so the actuator will stall at either end of the stroke to ensure tight shut-offs and full rotation. Ensure the two jumpers are set for the correct damper rotation. The CSP-5002 has a tri-color LED that indicates the current action of the damper: RED – Closing, GREEN – Opening, WHITE – Satisfied. The CSP-5002 provides pressure independent VAV control for terminal unit primary valves. Primary air volume is monitored by the use of a multi-point flow sensor located in the inlet duct. Differential pressure is measured by an onboard platinum transducer. The changes in the inlet static pressure will vary the position of the inlet damper. Flow limit adjustments are made using a digital DC voltmeter at the thermostat. The CSP-5002 is factory calibrated with VNOM adjustment centered for the enclosed voltage - airflow charts. Do not adjust. Dampers are always shipped in the full open position. FIELD ADAPTABLE AUXILIARY SWITCH NON-ROTATION SLOT 90 51" (13) DIA. DAMPER SHAFT DRIVE HUB 1 1/2" (38) 45 5/16-18 SET SCREWS (2) ADJUSTABLE END STOPS 0 P PORTS 3/16" (5) DIA. (2) L 6 7/64" (155) H GEAR DISENGAGE MENT BUTTON 6 15/32" (164) DAMPER SHAFT ROTATION JUMPERS 5 1/16" (129) ACESS DOOR RED GREEN 4" (102) 5/8" (16) DIA. WIRE ACCESS SHUTTER BUSINESS NON-ROTATION TAB 3 1/8" (79) Figure 2. CSP-5002 Controller / Actuator POWER REQUIREMENTS: Controller / actuator / thermostat is 7VA plus any output loads for fan relays, heating contactors and control valves (assume 10 VA each). Always switch control voltage off prior to disconnecting any wires from the controller. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 2 of 10 ANALOG CONTROL CALIBRATION CHARTS VOLTAGE VS. AIRFLOW When field adjustment or field calibration of the CTE-5100 series thermostats is necessary, desired limit control can be calculated using the tables in Figure 3 and the following formulas, or the charts presented in Figures 4 through 8. Formulas: CFM = K (VDC - Offset) VDC = (CFM/K) + Offset Follow the individual calibration procedure for the thermostat model(s) as required. Inlet size K factor Offset Inlet size K factor Offset 4 in. Round 5 in. Round 6 in. Round 7 in. Round 8 in. Round 9 in. Round 10 in. Round 12 in. Round 14 in. Round 16 in. Round 33 55 75 115 143 175 233 357 500 625 + 0.44 + 0.02 + 0.08 - 0.19 + 0.32 + 0.10 + 0.09 - 0.04 - 0.07 - 0.25 12 in. Oval 14 in. Oval 16 in. Oval 18 in. Oval 333 417 588 759 - 0.22 - 0.47 + 0.05 - 0.27 Inlet size K factor Offset 14 x 10 24 x 16 417 1250 - 0.14 - 0.07 Figure 3. Diamond Flow Sensor K Factors. 7.0 6.0 5.0 V O LT S , D C SIZ E 4 SIZE 5 SIZE 6 4.0 3.0 2.0 1.0 0 0 100 200 300 400 500 600 AIRFLOW, C F M Figure 4. Inlet Sizes 4, 5, 6 Round 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 3 of 10 8.0 7.0 6.0 S IZE 8 SIZE 7 S IZE 9 S IZE 10 VO LTS, D C 5.0 4.0 3.0 2.0 1.0 0 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 AIRFLOW, C F M Figure 5. Inlet Sizes 7, 8, 9, 10 Round 7.0 S IZE 12 SIZE 14x10 6.0 5.0 VOLTS , D C S IZE 14 SIZE 16 4.0 3.0 2.0 1.0 0 0 500 1000 1500 2000 2500 3000 3500 4000 AIRFLOW,CFM Figure 6. Inlet Sizes 12, 14, 16 Round. 14 x 10 Rectangular 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 4 of 10 7.0 6.0 S IZE 12 S IZE 14 5.0 VO LTS, D C S IZE 16 4.0 3.0 2.0 1.0 0 500 0 1000 1500 2000 2500 3000 3500 4000 6500 7000 7500 8000 AIRFLOW,CFM Figure 7. Inlet Sizes 12, 14, 16 Oval (Single Duct Only) 7.0 6.0 5.0 VOLT S, D C S IZE 18 SIZE 24x16 4.0 3.0 2.0 1.0 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 AIRFLOW,CFM Figure 8. Inlet Size 18 Oval. 24 x 16 Rectangular 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 5 of 10 CALIBRATION PROCEDURE FOR AIR VOLUME ADJUSTMENTS MADE AT THERMOSTAT Thermostats are factory calibrated when minimum and maximum airflow limits are provided. Field calibrations are as follows: Minimum and maximum setpoints (air volume limits), are set at the thermostat. Check the CSP-5002 controller to ensure that the minimum and maximum potentiometers are dialed completely out (min. CCW, max. CW), so that the thermostat signal is not restricted. A – Required Tools: 1. Small flat blade screwdriver 1/8" / 3 mm 3. Hex Wrench 1/16" / 2mm for the cover screws 2. Digital voltmeter w/DC range to hundredths 4. A test lead (HSO-5001) is recommended for meter readings B – Remove Thermostat Cover: Thermostat cover is removed by turning the two set screws CW, (which are located on the short sides of the thermostat). Remove cover and setpoint slider stops if installed. SCALE PLATE (°F OR °C) MAX/AUX INCR MIN INCR MIN INCR HEATING MAX INCR COVER MTG. SCREWS (2) METER TAP COOLING V RETAINING PINS (2) METERS TAPS METER TAPS KMC Controls V 50 70 90 METERS TAPS HEATING SLIDER (WHERE APPLICABLE) VELOCITY VELOCITY MIN. & MAX. COOLING SLIDER 3 1/4" (83) Figure 9. Thermostat scaleplate detail. CTE – 5101 SINGLE SETPOINT THERMOSTAT (DA T1 with limits, T3 without limits) 1. Ambient temperature at the thermostat must be between 55OF – 85OF (13OC – 29OC). 2. Adjust the setpoint slider all the way to the right for minimum cooling. Connect voltmeter to the cooling (right side) voltmeter taps. The center and right tap provide the VDC readings (min/max airflow). The center and left tap provide the actual air volume (live velocity) reading when thermostat V1, is connected to the controller OUT terminal. 3. Read the VDC across the taps. Adjust the MIN INCR potentiometer to the VDC equal to the desired air volume as shown on the chart. NOTE: The minimum setpoint must be set first. Adjustment of the minimum potentiometer directly affects the maximum setpoint. 4. Adjust the setpoint slider all the way to the left for maximum cooling. 5. Read the VDC across the taps. Adjust the MAX INCR potentiometer to the VDC equal to the desired air volume as shown on the chart. NOTE: The maximum setpoint must be set last. Adjustment of the minimum potentiometer directly affects the maximum setpoint. 6. Return the setpoint slider to the desired setpoint. Install the optional setpoint stops if required and replace thermostat cover. CTE - 5103 DUAL SETPOINT THERMOSTAT (Heat / Cool Changeover) (DA T1/T3. RA T2/T4. T1, T2 with limits, T3, T4 without limits) Cooling side of thermostat 1. Follow steps 1 through 5 for the CTE-5101 thermostat. Note: Be sure to adjust the cooling setpoint slider all the way to the left for maximum cooling. (The heating setpoint sider will have to be adjustable all the way to the left also). Heating side of thermostat 1. Ambient temperature at the thermostat must be between 55OF - 85OF (13OC - 29OC). 2. Adjust the heating setpoint slider all the way to the left for minimum heating. Connect voltmeter to the heating (left side) voltmeter taps. The center and right tap provides the VDC readings (min/max airflow). 3. Read the VDC across the taps. Adjust the MIN INCR potentiometer to the VDC equal to the desired air volume as shown on the chart. NOTE: The minimum setpoint must be set first. Adjustment of the minimum potentiometer directly affects the maximum setpoint. 4. Adjust the heating slider all the way to the right for maximum heating. 5. Read the VDC across the taps. Adjust the MAX INCR potentiometer to the VDC equal to the desired air volume as shown on the provided chart. NOTE: The minimum setpoint must be set first. Adjustment of the minimum potentiometer directly affects the maximum setpoint. 6. Return both setpoint sliders to the desired setpoints. Install the optional setpoint stops if required and replace thermostat cover. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 6 of 10 CTE – 5104 DUAL SETPOINT THERMOSTAT (DA T1/T3. RA T2. T1 with limits, T2, T3 without limits) Cooling side of the thermostat 1. Follow steps 1 through 5 for the CTE-5101 single setpoint thermostat. Note: Be sure to adjust the cooling setpoint slider all the way to the left for maximum cooling. (the heating setpoint slider will have to be adjustable all the way to the left also). Adjustment of the Auxiliary Setpoint - Higher reheat minimum (if required). 2. Read the VDC across the meter taps on the heating (left) side of the thermostat. With the left hand slider in the full heat position, completely to the right, adust the MAX/AUX INCR potentiometer to the VDC equal to the desired air volume as shown on the chart. If a higher Aux Min is not required, dial fully CCW. 3. Return both setpoint sliders to the desired setpoints. Install the optional setpoint stops if required and replace thermostat cover. CTE – 5105 DAY / NIGHT THERMOSTAT (Night Temperature Set Back) (DA T1/T2/T3/T4. T1/T2 with limits, T3/T4 without limits) Day side of thermostat 1. Follow steps 1 through 5 for the CTE-5101 thermostat. Note: Be sure to adjust the day setpoint slider all the way to the left for maximum cooling. The night setpoint slider will have to be adjusted all the way to the left also. 2. Return both setpoint sliders to the desired setpoints. Install the optional setpoint stops if required and replace thermostat cover. Night side of thermostat 1. Follow steps 1 through 5 for the CTE-501 thermostat. Note: Be sure to adjust the night setpoint slider all the way to the right for minimum cooling. The day setpoint slider will have to be adjusted all the way to the right also. 2. Return both setpoint sliders to their desired setpoints. Install the optional setpoint stops if required and replace thermostat cover. 10 T3 T4 T3 max. T1 max. max. T1 VDC Output VDC Output 10 5 min. T2 5 0 0 -2OF S.P. +2OF -2OF Rev. Act. S.P. (Heating) CTE-5101 Thermostat max. T2 aux. min. min. -2OF Dir. Act. S.P. (Cooling) +2OF T4 T3 max. T2 max. T1 5 min. min. 0 0 -2OF Rev. Act S.P. (Heating) Dir. Act. S.P. (Cooling) CTE-5104 Thermostat Figure 10. 10 T3 max. T1 5 +2OF CTE-5103 Thermostat VDC Output VDC Output 10 min. min. +2OF -2OF Dir. Act. S.P. (Night) +2OF -2OF Dir. Act. S.P. (Day) +2OF CTE-5105 Thermostat Thermostat action schematics. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 7 of 10 GENERAL INFORMATION FOR ALL TERMINAL UNITS Checkout Procedure The CSP-5002 actuator will take up to 2.5 minutes for a 45 degree stroke damper and up to 5.0 minutes for a 90 degree stroke damper to cycle from its minimum to its maximum setting and vice versa. It is important therefore when verifying minimum and maximum flow limits, by moving the slider(s) right or left as previously described, to wait sufficient time to ensure the actuator has moved to its correct position and that the live velocity read-out (if used) has settled. Live Supply Volume Readout A voltage output corresponding to actual primary air volume may be monitored at the room thermostat to assist in balancing and troubleshooting. The output signal is the same as the airflow volume vs. DC voltage calibration curve. The test lead (HSO-5001) is connected to the innermost meter taps on the thermostat scaleplate (see Figure 9). Supply Air Temperature Sensing A duct mounted temperature sensor (thermistor) is used to measure primary air temperature in control sequences involving automatic changeover (ACO) or morning warm-up (MWU). The probe is attached to the inlet collar and wired to the low voltage controls enclosure. To ensure proper operation for auto changeover, a minimum flow setting should be used for both heating and cooling modes. This allows airflow to constantly pass over the duct temperature sensor. Proportional Reheat Control Hot water valves and SCR controllers with a 0 -10 Vdc control signal (10mA max,) are wired (+) to terminal ‘T2’ on the thermostat and (-) to the grounded side of the low voltage control circuit. T2 is an output with limits and it must therefore be ensured that the thermostat limits are dialed out (max. pot. fully CW and min. pot fully CCW) for unrestricted operation. FAN POWERED TERMINAL UNITS Night Shut Down Units ordered with optional Night Shut Down (NSD) sequences employ an airflow switch to sense when primary air has been shut down. When the airflow switch opens the fan and optional heat are shut down. Upon the primary air starting, the airflow switch will close and return the unit to normal operation. Night Temperature Setback Units ordered with optional Night Temperature Setback (NTSB) sequences employ an airflow switch to sense when the primary air (central air handler) has been shut down. When the airflow switch opens, a lower night time temperature setpoint is initiated. The unit fan and optional supplementary heat will cycle intermittently to maintain night setpoint temperature. Upon start up of the central air handler, the unit will return to daytime operation. Amount of setback is either fixed or adjustable dependent on control sequence. Refer to control submittal. Night Cycle On series units with optional night cycle sequences, an airflow switch de-energizes unit fan upon loss of primary (central system) air. Upon a call for heat, the thermostat will override the airflow switch and cycle the unit fan followed by any supplementary heat intermittently to maintain day setpoint temperature. On parallel units, basic control sequences cycle the fan and supplementary heat intermittently as standard in response to thermostat demand. This will therefore still occur at night when the central air has been shutdown. Checkout Procedure (Day / Occupied Mode) Series Fan Powered Terminal Units: The fan should be energized regardless of slider(s) position. Dependent on control sequence ordered, thermostat may have one or two sliders. Consult control sequence submittal / wiring diagram and thermostat calibration procedure. Parallel Fan Powered Terminal Units: Fan will only cycle upon a call for heat. Move single slider (or both if a separate heating or night slider is present) full right to energize fan. Dependent on control sequence ordered, thermostat may have one or two sliders. Consult control sequence submittal / wiring diagram and thermostat calibration procedure. Checkout Procedure (Night / Unoccupied Mode) Move thermostat slider(s) full right to energize fan and supplementary heat. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 8 of 10 REE – 5002 Relay Module Fan with 2 Stage Reheat The REE-5002 is used in all parallel flow terminal units, and specific series flow terminal units with the night cycle or setback options. The relay cycles the fan and activates up to 2 stages of heat in response to a direct acting 0 -10 Vdc thermostat output. The fan start point is adjustable from 3-8 Vdc which equates to -0.8 to +1.2OF,(-0.4 to +0.7OC), around setpoint. The factory setting is 4 Vdc (-0.4F below cooling setpoint / min. primary airflow setting). To field adjust, read the Vdc across terminals "X" and "-". Adjust the potentiometer to Vdc desired setpoint. The two stages of heat are sequenced to energize after the fan is activated when the desired room temperature continues to decrease. I N 24 VAC LOAD FAN #1 #2 2 CTE-5100 SERIES THERMOSTAT DIRECT ACTING 24 VAC -- 1 INC CONTROLS KMC REE-5002 ~ -- FAN C CAUTION R USE TERMINAL "X" FOR MEASURING FAN TRIP VOLTAGE ONLY T X T3 24 VAC ~ + DC VOLT METER CSP-5001 CONTROLLER-ACUATOR 24VAC CONTACTORS 10VA MAX PER STAGE 2 S T 1 A G E FAN S FAN START POINT ADJUSTABLE 3-8 VOLTS 1 3 8 VOLTS THERMOSTAT SIGNAL (T3) (1 VDC SWITCHING DIFFERENTIAL) Figure 11. Ree-5002 Relay Module. Fan with 2 stage reheat. TROUBLESHOOTING PROCEDURE Note: Turn off power before making any wiring changes to the unit. 1. Verify 24 Vac at CSP-5002 controller / actuator terminals "~" (phase) and "-"(ground). Tolerance +20 / -15% (20.4-28.8 Vac). When using a common transformer for more than one CSP-5002, polarity should be observed. 2. Check correct field wiring from thermostat to terminal block in unit low voltage enclosure. Refer to Nailor control wiring diagram inside controls enclosure. Ensure all wiring connections are tight and secure. 3. Check tubing from unit inlet flow sensor to the controller / actuator is correct and no leaks. "Hi" side of sensor to "H" on controller / actuator and "Lo" side of sensor to "L" on controller / actuator. 4. Verify 16 Vdc at CSP-5002 terminals "16 VDC" and "-". Tolerance is 15 to 17 Vdc power supply to thermostat. If not correct, disconnect thermostat and recheck. If still incorrect, replace CSP-5002 controller / actuator. 5. Check requested minimum and maximum flow settings on terminals "IN" and "-". Refer to Vdc vs. Airflow setting charts at back of this document. If reading is not what is desired, refer to thermostat calibration procedure. 6. Check actual airflow (live velocity readout) voltage on terminal "OUT" and "-" (0 – 10 Vdc). Use calibration charts provided. 7. Check for damper movement and correct rotation. a) Review "requested flow" and actual flow" above to determine if unit should be satisfied (within 50 fpm +/- 0.20 Vdc) or driving damper open or closed. b) If damper is not moving, verify damper is not stuck at end of travel and has free movement. Use manual release clutch on CSP-5002. Check CW / CCW rotation jumpers for proper operation. Ensure damper actuator connection is correct and damper can travel fully open to fully closed within limits of the actuator stroke. Check actuator coupling to damper shaft setscrews are tight. c) Change "requested flow" to make unit drive opposite direction (verifying correct damper movement). This can be accomplished by moving thermostat setpoint sliders or: i) To manually open damper, remove wire from terminal "IN" and jumper terminal "IN" to 16Vdc". This will tell unit to control at full airflow and the green LED should turn on, driving damper fully open. ii) To manually close damper, remove wire from terminal "IN" and jumper terminal "IN" to "-" terminal. This will tell unit to control at zero airflow and the red LED should be on, driving damper fully closed. Warning: Never jumper terminal "16 Vdc" to "-", as this will cause short and possibly damage the power supply. 3/11 IOM-AECVAV Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 9 of 10 COMPONENTS, ACCESSORIES, REPLACEMENT PARTS DESCRIPTION KMC (Kreuter) Controller / Actuator Controller / Actuator Controller / Actuator In-line filter for CSP-4XXX KMC (Kreuter) Room Thermostat and accessories: CTE-5100 Series - (0 -10 Vdc): DA clg. (base only) DA clg. / RA htg. (base only) DA clg./RA reheat (base only) DA / DA (Day / Night) (base only) Accessories for CTE-5100 Series: Thermostat Cover - light almond - White Backplate mounting kit (for mounting to a 2 x 4 handy box) - light alomd - White Mounting Strap kit (for mounting on holllow wall) Horizontal Scale Plate - OF - OC Miscellaneous: KMC Electric reheat relay module, 3 stage KMC Wet heat time prop. relay module KMC KMC Fan/elec. heat relay module, 2 stage Fan/wet heat time prop. relay module DA/NC valve RA/NO valve DA/NC valve RA/NO valve KMC KMC KMC Constant volume relay module Heat / Cool changeover module Duct temp. changeover sensor (for use with REE-1005) Airflow Switch DPDT Relay 24V. Transformers (foot mount): 120 to 24 V. 40 VA 120 to 24 V. 50 VA 208/240 to 24 V. 40 VA 208/240 to 24 V. 50 VA 277 to 24 V. 40 VA 277 to 24 V. 50 VA 277 to 24 V. 75 VA 480 to 24 V. 50 VA 208/240/480 to 24 V. 40 VA 120/208/240/480 to 24 V. 75 VA 24 to 24 V. 40 VA Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 VENDOR PART NO. NAILOR PART NO. CSP-5002 CSP-4606 CSP-4616 HFO-0034 V3004 V3005 V3006 V3007 CTE-5101 CTE-5103 CTE-5104 CTE-5105 V3030 V3031 V3032 V3033 HPO-1511 HPO-1512 V1060 V1061 HMO-5024 HMO-5026 HMO-5023 HPO-0060-10 HPO-0060-11 V1062 V1063 V1064 V1069 V1070 REE-5001 REE-5106 REE-5123 REE-5002 REE-5017 REE-5024 REE-1004 REE-1005 STE-1002 FS-BO-182 9100-233Q323 V3050 V3053 V3054 V3055 V3056 V3057 V3058 V3059 V3060 V3061 V3062 - VH1-669 VH1-692 VH1-670 VH1-685 VH1-675 VH1-674 VH1-677 VH1-686 VH1-671 VH1-689 VH1-673 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 Page 10 of 10 “Complete Air Control and Distribution Solutions.” 3/11 IOM-AECVAV w w w. n a i l o r. c o m INSTALLATION AND OPERATION MANUAL ELECTRIC HEATERS FOR VAV TERMINAL UNITS GENERAL INFORMATION • Nailor electric heaters require little or no maintenance. Be sure the heater elements are free of foreign matter, and then check that the connections are tight and proper control interlocks have been made before turning the heater on. • Heaters are open wire type and, except on very small heaters with element wires less than 1 kW, use special ‘arrowhead’ insulators that expose the entire surface area of the element wires to the air stream. This eliminates the possibility of hot spots on the larger wires that can burn the elements in half or cause spalding that enhances hot spots. • All electric heaters ordered from Nailor are manufactured in-house. • All Nailor electric coils are ETL listed for safety under UL 1995 as part of the VAV unit. • All electric heating units have built-in controls for all options required by the engineer. • Single point power connection. Figure 1. Fan Powered Terminal Unit with Electric Heater INSTALLATION • All single duct terminal units with electric coils are designed to be mounted in a horizontal plane with respect to the "UP" arrow marked on the product label. Fan powered units can be flipped over in the field and will not have "UP" arrow. • Before applying power, make sure electric coils are not damaged. • All field wiring must comply with NEC and local building codes. • Use copper conductors only. • Phase rotation of the incoming power is recommended when connecting three-phase electric coils. • Allow a minimum clearance as specified by NEC in front of all electric coil enclosures. • Always check product label to determine proper wire size and current protection. • These recommendations do not preclude NEC or local building codes that may be in effect. Figure 2. Single Duct Terminal Unit with Electric Heater CAUTION: ELECTRIC SHOCK HAZARD 1. Turn off power before servicing unit. 2. Do not operate unit without control cover. OPERATION • To avoid possible nuisance tripping of the thermal cutouts due to insufficient airflow, a minimum airflow of 70 cfm (33L/s) per kilowatt must be maintained. • For Single Duct Terminal Units, A minimum of .1” w.g. (25 Pa) of downstream static pressure is required to ensure proper operation of the heater. 6/20 IOM-EHVAV (Supercedes 4/02) Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 4 NAMEPLATE LABEL Electric coil data are incorporated in the nameplate label, which is affixed to the control enclosure cover. The label shows all necessary information required by UL with respect to electrical power and circuit protection requirements. HEATER CONTROL ENCLOSURE Figure 4 shows the interior of a typical heater control enclosure. All components within this space work together to provide safe operation of the heater. Although it is not required to meet NEC requirements, Nailor recommends a door interlocking disconnect switch. This safety switch must be disconnected before the enclosure can be opened. In the absence of a disconnect switch, a terminal block is provided for single point power connection. A ground lug ensures the proper grounding of the unit housing and enclosure. Line fuses and fan motor fuses provide overcurrent protection, and come as an option. An airflow switch de-energizes the heater when it detects no airflow across the elements. In fan powered VAV terminal units, auto-reset limit switches in line with each element provide high temperature protection. A single auto-reset limit switch provides protection for single duct terminal unit heaters. These switches automatically cut the heater off when overheating occurs, and turn the heater back on when the elements have cooled down. Manual-reset limit switches in line with each element provide secondary over temperature protection in single duct terminal units. A control transformer is provided whenever a 24V circuit is required. PE switches (when pneumatic controls are used), like magnetic contactors, are used to energize stages of electric heat. Small heaters may often use a load carrying PE switch as the only control component. When control systems require frequent cycling or silent operation, mercury contactors are available as an option. An SCR control will provide fine space temperature control and highest reliability. For fan-powered terminal units, a fan relay is provided when required or requested. FAN POWERED (UNITE TERMINALE @ VENTILATEUR INTEGRÉ) TERMINAL UNIT DATE (DATE) : 27-Nov-2001 SERIAL NO. (NO. DE SÉRIE) : 150111-2 MODEL (MODÈLE) : D35SE TAG NO. (NO. DÈTIQUETTE) : FPB-1-35 UNIT SIZE-INLET SIZE : 4-10 VOLTAGE (VOLTAGE) : 480 (DIAMETRE D’ENTRÉE) PHASE (PHASE) : 3 CONTROL VOLTAGE : 24 STAGES (ÉTAPES) : 2 (VOLTAGE DE CONTRÔLE) HZ. (HZ) : 50/60 CONTROL SEQUENCE : NB MOTOR HP (MOTEUR HP) : 1/3 (SEQUENCE DE CONTRÔLE) MOTOR VOLTAGE : 277 VOLT AMP (VOLT-AMPÈRE) : 50 (VOLTAGE DU MOTEUR) HOT WATER COIL ROWS : N/A (NOMBRE DE RANGÉES SERPENTIN EAUCAUDE) MOTOR AMP (AMPERAGE DU MOTEUR) KW/HP AMPS (AMPÈRES) AMPACITY (AMPACITÉE) TOTAL (TOTALE) EACH CIR. (CHAQUE CIRCUIT) EACH CIR. (CHAQUE CIRCUIT) HEATER (CHAUFFAGE) MOTOR (MOTEUR) TOTAL (TOTALE) EACH CIR. (CHAQUE CIRCUIT) EACH STG. TOTAL (CHAQUE (TOTALE) ÉTAPE) EACH STG. TOTAL (CHAQUE (TOTALE) ÉTAPE) : 2.0 MAX. OVERCURRENT PROTECTION (RESISTANCE DES FUSIBLE MAX.) EACH STG. TOTAL (CHAQUE (TOTALE) ÉTAPE) 10.0 10.0 5.0 12.0 12.0 6.0 15.0 15.0 7.5 1/32.02.5 14.017.5 MOTOR FUSE SIZE (MOTEUR FUSIBLE) EACH CIR. (CHAQUE CIRCUIT) 20 20 N/A 3 30 23 EACH ELEMENT RATED @ 3.3 KW @ 277 VAC. (CHAQUE ELEMENT CLASSIFIER A) AWG. MIN WIRE SIZE (MIN DIAMETRE DE FIL) : MIN. HEATING CFM (MIN. PCM) : 14 700 USE WIRE SUITABLE FOR AT LEAST 75 oC UTILISER UN FIL METALIQUE QUI CONVIENT AU MOIN 75 oC L1 IS COLOR CODED BLACK , L2 IS BLUE, L3 IS RED L1 EST COLORÉ NOIRE, L2 EST BLUE , L3 EST ROUGE, CONTROL WIRES CODED AS MARKED LES FILS DE CONTRÔLE SON INDENTIFIÉE COMME MARQUE, USE COPPER CONDUCTORS ONLY. UTILISÉ DES CONDUCTEURS DE CUIVRE SEULEMENT. USE CLASS K, RK1, A2D OR A6D FUSE OR HACR BREAKERS. UTILISÉ DES FUSIBLES CLASS K, RK1, A2D, OU A6D OU HACR DISJONCTEURS. PRIMARY CFM (MAX/MIN) FAN CFM : 1000/1000 : PRIMARY L/S (MAX/MIN) : 472/472 FAN L/S : Figure 3. Sample Nameplate Label. Fan Powered Terminal Unit Page 2 of 4 6/20 IOM-EHVAV (Supercedes 4/02) Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Wiring Diagrams Figure 4: Typical Line Voltage Control Enclosure Box A specific wiring diagram for each heater including all controls is glued to the inside of the control panel door. Another wiring diagram is provided loose in the control box. Heater Element Rack Replacement For Series Fan Powered Terminal Units Heater Rack Header Plate Heating Elements Element Terminations Arrowhead Insulators Auto-reset high limit cut-outs Figure 5. Typical element rack for a series Fan Powered Terminal Unit On series fan Powered Terminal Units, the element rack is removable for replacement. The header plate is located behind a hinged door enclosure on the side of the terminal electric heater section. 1. Turn off power supply before servicing. 2. Locate the element rack header plate. 3. Before removing wires from the element rack header plate, mark where the wires are connected so they can be reconnected correctly on the new element rack. 4. Remove the wires and screws holding the heater plate in the coil housing. 5. Insert the new element rack into coil housing and replace the screws to secure the element rack. 6. Replace the wires. 7. Replace the enclosure cover before turning on the power. 6/20 IOM-EHVAV (Supercedes 4/02) Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 3 of 4 Electric Heater Replacement Parts Description Disconnect Switches Toggle Disconnect Switch 1P, 600V, 25A Toggle Disconnect Switch 3P, 600V, 40A Toggle Disconnect Switch 3P, 600V, 60A Interlocking Disconnect Switch 3P, 600V, 25A Interlocking Disconnect Switch 3P, 600V, 40A Interlocking Disconnect Switch 3P, 600V, 60A Interlocking Disconnect Handle Interlocking Disconnect Shaft Contactors Contactor MAG 1P, 600V, 50Amp Contactor MAG 1P, 600V, 40Amp Contactor MAG 1P, 600V, 30Amp Contactor MAG 2P, 600V, 50Amp Contactor MAG 2P, 600V, 40Amp Contactor MAG 2P, 600V, 30Amp Contactor MAG 3P, 600V, 50Amp Contactor MAG 3P, 600V, 40Amp Contactor MAG 3P, 600V, 30Amp SCR/SSR SCR Elect. Heat controller, 600V, 1ph, 45A SSR Elect. Heat controller, 600V, 1ph, 45A Transformers Transformer 120V, 24V, 50VA Transformer 208-240V, 24V, 50VA Transformer 277V, 24V, 50VA Transformer 480V, 24V, 50VA Isolation Transformer 24V, 24V, 40VA Transformer 120V/208/240/480 to 24V, 75VA Transformer 277V, 24V, 75VA MISC Airflow Switch Airflow Switch Probe 4" Airflow Switch Probe 6" Auto Temp. LMT Swtch Manual Temp. LMT Swtch Fan Relay 24V RAPP Code EC-DISTG251P EC-DISTG403P EC-DISTG603P EC-DISINT25A EC-DISINT40A EC-DISINT60A EC-DISINTHDL EC-DISINTSFT EC-CONM50A1P EC-CONM40A1P EC-CONM30A1P EC-CONM50A2P EC-CONM40A2P EC-CONM30A2P EC-CONM50A3P EC-CONM40A3P EC-CONM30A3P EC-SCR EC-SSR EC-TRANS120A EC-TRANS208A EC-TRANS277A EC-TRANS480A EC-TRANS2424 EC-TRANSB EC-TRANS277B RAPP Code Power Distribution Blocks 2 pole, 175A, 600V, 1 in / 4 out H1-0271A 2 pole, 300V, 1 in / 4 out (quick connect) H1-0293 3 pole, 600V, 1 in / 4 out H1-0270 Power Terminal Blocks 1 pole, 600V 2 pole, 600V 3 pole, 600V H1-0044 H1-0076 H1-0004 Fuse Fuse, 250V, 15A Fuse, 250V, 20A Fuse, 250V, 25A Fuse, 250V, 30A Fuse, 250V, 35A Fuse, 250V, 40A Fuse, 250V, 45A Fuse, 250V, 50A Fuse, 250V, 60A Fuse, 600V, 15A Fuse, 600V, 20A Fuse, 600V, 25A Fuse, 600V, 30A Fuse, 600V, 35A Fuse, 600V, 40A Fuse, 600V, 45A Fuse, 600V, 50A Fuse, 600V, 60A EC-FUS250V15 EC-FUS250V20 EC-FUS250V25 EC-FUS250V30 EC-FUS250V35 EC-FUS250V40 EC-FUS250V45 EC-FUS250V50 EC-FUS250V60 EC-FUS600V15 EC-FUS600V20 EC-FUS600V25 EC-FUS600V30 EC-FUS600V35 EC-FUS600V40 EC-FUS600V45 EC-FUS600V50 EC-FUS600V60 EC-AFSW EC-AFSWPB EC-AFSWPBL EC-AUTOLMTSW EC-MANLMTSW EC-FANRELAY Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Page 4 of 4 Description Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 6/20 "Complete Air Control and Distribution Solutions." Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 IOM-EHVAV (Supercedes 4/02) www.nailor.com OPERATION MANUAL EPIC FAN CARD VOLUME CONTROLLER WITH (GENTEQ EON) ECM MOTOR REFER TO FIGURES 1, 2 & 3 AND U S E T H ESE INSTRUCTIONS IF YOUR FAN CARD RESEMBLES ONE OF THESE. IF YOUR FAN VOLUME CONTROLLER CARD LOOKS DIFFERENT, REFER TO another IOM-ECM. This IOM refers to Nailor Part #’s H1-2272, H1-2272A1 and H1-2273A1. LED INDICATORS Power Indicator – A red LED located on the controller circuit board indicates that the control card has 24 VAC present (light will illuminate with higher than 18 VAC). Airflow Indicator – A green LED located on the controller circuit board flashes to indicate airflow volume. Each pulse is 100 cfm (47.2 l/s). The last pulse is scaled. (ex. ½ pulse = 50 cfm) RPM Limit Indicator – The green LED (same as airflow indicator LED) will stop pulsing bright green and reduce itself to a solid, dim glow as an indication that the motor is operating at or above the RPM limit for that particular unit. This is not an issue for some Nailor models and/or applications and can be where the unit is designed to run in normal operation, for instance a fan coil with multiple rows and high MERV rating filter at maximum cfm of the model. For some models and application such as Fan Powered Terminal Boxes where the box is not at maximum cfm or multiple rows, this could be an indication that filters should be checked for blockage or abnormally high static pressure. This would be an indication that the RPM limit has been reached. In either case review as needed per application. SETTING AIRFLOW (SEE TROUBLESHOOTING SECTION IF ISSUES ARISE) Setting the Fan Airflow in the Manual Mode 1. Mode Selector Jumper must be in the "Manual" position. 2. Ensure there is a 24 VAC signal at the 24 VAC/GND terminals. 3. Attach the leads of a DC voltmeter to the "TP1+" and "TP2-" pads on the Fan Card. Read the DC volts. 4. Refer to the Fan Calibration Table inside the line voltage enclosure. Select the voltage that corresponds to the desired airflow (cfm or l/s) set point. 5. Adjust the potentiometer on the Fan Card to the desired voltage. 6. Breaking the power on the 24 VAC will cycle the fan. Setting the Fan Airflow in the Dynamic Automation (0 – 10 VDC) Mode 1. Mode Selector Jumper must be in the "0-10V" position. 2. Ensure there is a 24VAC signal at the 24VAC/GND terminals. 3. A "0-10V" VDC input signal will determine the fan airflow at the unit. Varying this signal will in turn vary the fan airflow. At less than 0.50 VDC, the unit will turn off. 4. Note: When mode selector jumper is in the "0 -10V" position and the sequence of operation warrants turning the motor off through the 24 VAC, the "hot" leg of the incoming power must be broken. Breaking the GND/common leg will not turn the motor off when the "0 -10V" is connected to any controller. 9/19 OPTIONAL FSC - FAN STATUS (ON/OFF) CONTACT CLOSURE (MOTOR BLOWER PROVING SIGNAL) ON H1-2272A1 / H1-2273A1 1. A dry contact closure signal is provided at RLY terminals. 2. This signal can be used by the BAS for proving the motor blower is running (200 RPM threshold). ELECTRIC HEAT FAN INTERLOCK RELAY (FIR) (if equipped) 1. Air proving signal is provided to a relay in the heater control circuit on models equipped with electric heat. This safety interlock prevents the heater from energizing unless the fan is energized and rotating at a minimum of 200 RPM. 2. This signal is used in the control scheme in lieu of a mechanical air pressure switch. NOTICE: POWER MUST BE REMOVED FROM THE CONTROLLER WHENEVER CONNECTIONS OR DISCONNECTIONS ARE BEING MADE. FAILURE TO DO SO COULD RESULT IN IRREPARABLE DAMAGE. BEFORE PROCEEDING WITH ANY ADDITIONAL TROUBLESHOOTING, ENSURE THAT THE POLARITY OF THE 24 VAC SUPPLY TO THE CONTROLLER IS CORRECT. (SEE FIGURE 1). IF THE POLARITY IS NOT CORRECT, REMOVE THE CONNECTORS AND RECONNECT OBSERVING PROPER POLARITY. RECHECK THE SYSTEM FOR PROPER OPERATION. 1. With power off, inspect the unit to make sure that there are no foreign objects blocking fan operation. Turn the blower wheel by hand to verify that it moves freely. 2. Energize the unit at the disconnect switch. Adjust the controls to call for the fan motor to run. 3. Then, turn the unit power back on and wait up to 20 seconds for the motor to start. TROUBLESHOOTING IN MANUAL ADJUST MODE 1. Confirm the jumper on the Fan Card is in the "MAN" position for adjustment of fan speed at the unit. 2. If the motor does not run, turn off the power to the unit and verify that the power plug and the control plug are firmly and correctly attached to the motor. 3. If the motor still does not start, turn off power and unplug both wiring harnesses from the motor. 4. Energize the unit. Check the AC voltage at the motor power plug. IMPORTANT: Do not jam the voltmeter leads into the connectors. This will damage the connectors. Insert the probes into the plugs until they touch the pins. Do not penetrate the pins. You should have full line voltage between the neutral and power lines, or between the two power lines in case of 208/240 VAC. If this is the case, go to step 5. If there is not a full line voltage signal at this point, check the voltage at the incoming power terminal block. If there is not a full line voltage signal at this point, turn off the power to the unit and have the electrician verify the power issue. IOM-EPIC/ECM-EONK Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 2 5. If there is a full voltage signal, and if the ground wire is properly connected, check the voltage at the Fan Card. Be sure that you have 18-28.5 VAC at the 24 VAC terminals. If you do not have voltage at this point, check the transformer and/or 24 VAC control voltage. 7. Check between "COM" and "PWM" (0-100% duty cycle). Depending on the input signal, it should be a modulating voltage between 0 and 24 VDC. (A 0 PWM signal will turn the motor off). Turn the potentiometer to check this. If you do not have the proper voltage at this point, change the Fan Card. 8. If all the voltages check out, it is possible that the pins may not be connecting properly and it may be a good idea to recheck them at the plug near the motor. If there is a voltage discrepancy anywhere else, each source should be verified for proper voltage readings. Plug both cables back into the motor, turn on the power and wait for the motor to start. TROUBLESHOOTING IN AUTO/ DYNAMIC "0 -10VDC" MODE 1. Confirm the jumper on the Fan Card is in the "0-10VDC" position for dynamic fan speed control via the unit controller signal (BAS). 2. Check to verify that the unit controller leads are properly connected to the Auto Input Signal terminal "+" & "-" at the 2 or 4 pin terminal dependent on model. Ensure that an analog signal from "0-10 VDC" is present at the "+" & "-" terminals at the Fan Card. Correct connections or verify operation of controller, correct where needed. If "0-10VDC" signal is present at Fan Card move to step 3. 3. Check steps 2 – 8 in TROUBLESHOOTING IN MANUAL ADJUST MODE. LED (AIRFLOW COUNT) COM (OUT + ) WHT COM (OUT - ) BRN BK (PWM) RED COM BLK G (RUN/STOP) GRN (WIRING HARNESS TO MOTOR) VOLTMETER TEST TERMINALS (+/-) LINE GND MANUAL TUNING POT. MANUAL/ 0-10V JUMPER AUTO INPUT SIGNAL (0-10 VDC) IF REQUIRED Figure 1. EPICTM Single Motor Card. (H1-2272) LED (AIRFLOW COUNT) COM (OUT + ) WHT COM (OUT - ) BRN BK (PWM) RED COM BLK G (RUN/STOP) GRN (WIRING HARNESS TO MOTOR) VOLTMETER TEST TERMINALS (+/-) LINE GND MANUAL TUNING POT. MANUAL/ 0-10V JUMPER AUTO INPUT SIGNAL (0-10 VDC) IF REQUIRED FAN STATUS (ON/OFF) CONTACT CLOSURE SIGNAL FOR REMOTE BAS (RLY/RLY) ELECTRIC HEAT INTERLOCK RELAY (J5/J6) Figure 2. EPICTM Single Motor Card with Fan Status and Electric Heat Relays. (H1-2272A1) LED (AIRFLOW COUNT) COM (OUT + ) WHT COM (OUT - ) BRN BK (PWM) RED COM BLK G (RUN/STOP) GRN (WIRING HARNESS TO MOTOR) VOLTMETER TEST TERMINALS (+/-) LINE GND MANUAL TUNING POT. MANUAL/ 0-10V JUMPER COM (OUT + ) COM (OUT - ) BK (PWM) COM G (RUN/STOP) AUTO INPUT SIGNAL (0-10 VDC) IF REQUIRED FAN STATUS (ON/OFF) CONTACT CLOSURE SIGNAL FOR REMOTE BAS (RLY/RLY) WHT BRN RED BLK GRN ELECTRIC HEAT INTERLOCK RELAY (J5/J6) Figure 3. EPICTM Dual Motor Card with Fan Status and Electric Heat Relay. (H1-2273A1) Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 Page 2 of 2 "Complete Air Control and Distribution Solutions." 9/19 Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 IOM-EPIC/ECM-EONK www.nailor.com INSTALLATION AND OPERATION MANUAL DIAMOND FLOW SENSOR K-FACTORS FOR VAV TERMINAL UNITS Model Series: 3000 3210 35S-OAI 38S Single Duct Dual Duct Series Fan Powered w/ O.A. Damper Underfloor Fan Powered Inlet Size Type 4 5 6 7 8 9 10 Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.267 0.349 0.442 0.545 0.754 0.970 1.186 2.667 182 325 455 657 899 1158 1497 2058 2554 3035 6797 2092 2390 2321 2461 2576 2620 2747 2729 2633 2559 2549 3.67 2.81 2.98 2.65 2.42 2.34 2.13 2.15 2.31 2.45 2.47 ROUND 12 14 16 24 x 16 OVAL RECT. Model Series: 36VRS Square/Retangular Retrofit Type Damper (valve) Size (inches) Damper (valve) Area (sq. ft.) K-Factor Velocity F-Factor (cfm) (fpm) (amp.) 7 8 9 10 11 11A 12 SQUARE 13 OR RECT. 14 15 15A 16 17 18 19 5x5 6x6 8x6 10 x 8 14 x 8 18 x 6 12 x 10 18 x 10 18 x 12 20 x 14 30 x 12 22 x 16 24 x 18 30 x 20 40 x 20 0.174 0.250 0.333 0.555 0.778 0.750 0.833 1.250 1.500 1.944 2.500 2.444 3.000 4.167 5.555 479 689 919 1531 2150 2068 2297 3446 4135 5360 6892 6739 8270 11486 15315 Inlet Size 2753 2756 2760 2759 2763 2757 2758 2757 2757 2757 2757 2757 2757 2756 2757 2.12 2.11 2.11 2.11 2.10 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 2.11 Model Series: 3100 3230 3240 33SZ 35N 35S 35S-CVP 35SST 36VRR Inlet Size 4 5 6 7 8 9 10 12 14 16 18 Single Duct Dual Duct "Blendmaster" Dual Duct Chilled Water Fan Powered Parallel Fan Powered Series Fan Powered Pressurization Series Fan Powered "StealthTM" Series Fan Powered Round Retrofit Type ROUND OVAL Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.267 0.349 0.442 0.545 0.785 1.069 1.395 1.683 182 325 455 657 899 1158 1497 2048 2742 3683 4323 2092 2390 2321 2461 2576 2620 2747 2609 2565 2640 2569 3.67 2.81 2.98 2.65 2.42 2.34 2.13 2.36 2.44 2.30 2.43 Model Series: 37N 37S 37SST Inlet Size Low Profile Parallel Fan Powered Low Profile Fan Powered Low Profile "StealthTM" Fan Powered Type 4 5 6 8 10 ROUND 14 x 8 14 x 10 RECT. Equations: Q=Kx ∆P Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.349 0.545 0.777 0.972 182 325 455 899 1497 2035 2417 2092 2390 2321 2576 2747 2619 2487 3.67 2.81 2.98 2.42 2.13 2.34 2.59 Q ∆P = ( ___ K ) 2 F=( 4005 x A 2 ________ ) K Where: Q = Airflow Rate (cfm) ∆P = Sensor Differential Pressure ("w.g.) K = K-Factor Calibration Constant (standard air) F = Amplification Factor (sensor gain) A = Nom. Duct Area (sq. ft.) The K-Factors tabulated in the above tables are the airflow required to produce a 1.0" w.g. differential pressure at the Diamond Flow Sensor. 3/20 IOM-VAVK (Supercedes 8/12) Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 2 Model Series: 30HQX Single Duct Exhaust (Hospital Grade) 30X Single Duct Exhaust Inlet Size Type Value Inlet Valve Inlet K-Factor Velocity F-Factor Size Area (cfm) (fpm) (amp.) (inches) (sq. ft.) 4 3.4 x 3.4 5 4.3 x 4.3 6 5.5 x 5.5 7 5.8 x 6.3 8 SQUARE 6.7 x 7.2 9 8.6 x 7.1 OR RECT. 10 9.5 x 8.0 12 13.6 x 8.1 14 12.9 x 10.8 16 18.3 x 10.8 24 x 16 26.1 x 16.3 0.080 0.128 0.210 0.254 0.335 0.424 0.528 0.765 0.968 1.373 2.954 210 345 580 680 970 1209 1539 2269 2521 3586 7009 2625 2695 2762 2677 2896 2851 2915 2966 2604 2612 2373 2.33 2.21 2.10 2.24 1.91 1.97 1.89 1.82 2.36 2.35 2.85 Equations: Q=Kx Q ∆P = ( ___ K ) 2 F=( 4005 x A 2 ________ ) K Where: Q = Airflow Rate (cfm) ∆P = Sensor Differential Pressure ("w.g.) K = K-Factor Calibration Constant (standard air) F = Amplification Factor (sensor gain) A = Nom. Duct Area (sq. ft.) The K-Factors tabulated in the above tables are the airflow required to produce a 1.0" w.g. differential pressure at the Diamond Flow Sensor. Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Page 2 of 2 ∆P Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 3/20 IOM-VAVK (Supercedes 8/12) "Complete Air Control and Distribution Solutions." www.nailor.com INSTALLATION AND OPERATION MANUAL CROSS-FLOW SENSOR K-FACTORS FOR VAV TERMINAL UNITS Model Series: 3000 3210 35S-OAI 38S Single Duct Dual Duct Series Fan Powered w/ O.A. Damper Underfloor Fan Powered Inlet Size Type 4 5 6 7 8 9 10 Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.267 0.349 0.441 0.545 0.754 0.970 1.186 2.667 202 325 524 714 987 1235 1575 2230 2629 3247 7760 2322 2390 2673 2674 2828 2800 2890 2958 2710 2738 2910 2.98 2.81 2.24 2.24 2.01 2.05 1.92 1.83 2.18 2.14 1.89 ROUND 12 14 16 24 x 16 OVAL RECT. Model Series: 36VRS Square/Rectangular Retrofit Type Damper (valve) Size (inches) Damper (valve) Area (sq. ft.) K-Factor Velocity F-Factor (cfm) (fpm) (amp.) 7 8 9 10 11 11A 12 SQUARE 13 OR RECT. 14 15 15A 16 17 18 19 5x5 6x6 8x6 10 x 8 14 x 8 18 x 6 12 x 10 18 x 10 18 x 12 20 x 14 30 x 12 22 x 16 24 x 18 30 x 20 40 x 20 0.174 0.250 0.333 0.555 0.778 0.750 0.833 1.250 1.500 1.944 2.500 2.444 3.000 4.167 5.555 437 696 972 1621 2272 2089 2469 3704 4612 5562 7687 7283 8940 12349 16462 Inlet Size 2509 2786 2920 2920 2920 2786 2964 2964 3075 2861 3075 2980 2980 2964 2964 2.82 2.25 2.01 2.01 2.01 2.25 1.92 1.92 1.77 2.03 1.77 1.87 1.87 1.92 1.92 Model Series: 3100 Single Duct 3230 Dual Duct 3240 "Blendmaster" Dual Duct 33SZ Chilled Water Fan Powered 35N Parallel Fan Powered 35S Series Fan Powered 35S-CVP Pressurization Series Fan Powered 35SST Stealth Series Fan Powered 35SXC Stealth XC Series Fan Powered 36VRR Round Retrofit Inlet Size 4 5 6 7 8 9 10 12 14 16 24 x 16 Type ROUND RECT. Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.267 0.349 0.441 0.545 0.785 1.068 1.395 2.667 202 325 524 714 987 1235 1575 2363 3002 4093 7760 2315 2509 2669 2672 2828 2795 2888 3009 2808 2931 2910 2.99 2.82 2.25 2.25 2.01 2.05 1.92 1.77 2.03 1.87 1.89 Model Series: 37N Low Profile Parallel Fan Powered 37S Low Profile Fan Powered 37SST Low Profile Stealth Fan Powered 37SXC LowProfile Stealth XC Series Fan Powered Inlet Size 4 5 6 8 10 14 x 8 14 x 10 Type ROUND RECT. Equations: Q=Kx ∆P Duct Area (sq. ft.) K-Factor (cfm) Velocity (fpm) F-Factor (amp.) 0.087 0.136 0.196 0.349 0.545 0.777 0.972 202 325 524 987 1575 2197 2807 2322 2509 2673 2828 2890 2828 2890 2.98 2.81 2.24 2.01 1.92 2.01 1.92 Q ∆P = ( ___ K ) 2 F=( 4005 x A 2 ________ ) K Where: Q = Airflow Rate (cfm) ∆P = Sensor Differential Pressure ("w.g.) K = K-Factor Calibration Constant (standard air) F = Amplification Factor (sensor gain) A = Nom. Duct Area (sq. ft.) The K-Factors tabulated in the above tables are the airflow required to produce a 1.0" w.g. differential pressure at the Cross-Flow Sensor. 7-11-22 IOM-VAVK-2 (Supersedes NEW) Nailor Industries Inc. reserves the right to change any information concerning product or specification without notice or obligation. Page 1 of 2 Model Series: 30HQX Single Duct Exhaust (Hospital Grade) 30X Single Duct Exhaust Inlet Size Type Value Inlet Valve Inlet K-Factor Velocity F-Factor Size Area (cfm) (fpm) (amp.) (inches) (sq. ft.) 4 3.4 x 3.4 5 4.3 x 4.3 6 5.5 x 5.5 7 5.8 x 6.3 8 SQUARE 6.7 x 7.2 9 8.6 x 7.1 OR RECT. 10 9.5 x 8.0 12 13.6 x 8.1 14 12.9 x 10.8 16 18.3 x 10.8 24 x 16 26.1 x 16.3 0.080 0.128 0.210 0.254 0.335 0.424 0.528 0.765 0.968 1.373 2.954 197 316 527 637 933 1175 1542 2234 2869 3928 8709 2468 2468 2509 2509 2786 2772 2920 2920 2964 2861 2948 2.98 2.81 2.24 2.24 2.01 2.05 1.92 1.77 2.03 2.14 1.89 Equations: Q=Kx Q ∆P = ( ___ K ) 2 F=( Where: Q = Airflow Rate (cfm) 4005 x A 2 ________ ) K ∆P = Sensor Differential Pressure ("w.g.) K = K-Factor Calibration Constant (standard air) F = Amplification Factor (sensor gain) A = Nom. Duct Area (sq. ft.) The K-Factors tabulated in the above tables are the airflow required to produce a 1.0" w.g. differential pressure at the Cross-Flow Sensor. Houston, Texas Tel: 281-590-1172 Fax: 281-590-3086 Page 2 of 2 ∆P Las Vegas, Nevada Tel: 702-648-5400 Fax: 702-638-0400 Toronto, Canada Tel: 416-744-3300 Fax: 416-744-3360 Calgary, Canada Tel: 403-279-8619 Fax: 403-279-5035 7-11-22 IOM-VAVK-2 (Supersedes NEW) "Complete Air Control and Distribution Solutions." www.nailor.com Quick Start Installation Guide – EZvav Sensors & Controllers EZvav Sensors: Mount the sensors To install the sensor on a mounting base, do the following: 1. Turn the Allen screws in the base of the sensor clockwise until they clear the case. Swing the sensor away from the mounting base to remove it. Turn screws clockwise to remove sensor case from base. STE-8001W36 Digital Display STE-8201W36 Digital Display with Occupancy Sensor This installation guide applies to EZvav digital display wall sensors connected to EZvav controllers. For complete details, download IOM “IOM-EZVAVINST” from Nailor website. Choosing a sensor location 2. Route the Ethernet cable through the mounting base. 3. Fasten the mounting base directly to a 2 x 4 inch (51 x 102 mm) outlet box or a backplate with the Allen screws toward the floor. 4. Insert the Ethernet cable coming from the base into the sensor. www.nailor.com Install the sensor on an inside wall where it can sense the average room temperature. Avoid locations with direct sunlight, heat sources, windows, air vents, and air circulation obstructions such as curtains or furniture. 5. Place the top of the sensor over the top of the mounting base and swing it down over the Allen screw brackets. Be careful not to pinch any wiring. 6. Turn the Allen screws counterclockwise until they back out of the mounting base and engage the case of the sensor. Turn counterclockwise until the screws engage the case. For models with motion sensing, see the topic on the following page, Planning for motion sensing. Rough-in preparation Operation Complete rough-in wiring at each sensor location prior to sensor installation. This includes the following items: • If required, install an appropriate backplate. • Route an Ethernet connecting cable from the sensor to the controller location. • Maximum cable length is 75 feet (22.9 meters). Plenumrated preassembled cables are recommended. The sensor will become operational as soon as it is connected to an operational controller. See the following pages to change room set points or configure a EZvav controller with the sensor. Maintenance Remove dust as necessary from holes in top and bottom. Clean the display with soft, damp cloth and mild soap. Mounting Base Ethernet Connecting Cable Maximum 75 feet (22.9 meters) Date: 9-2015 Allen Screws Supersedes: NEW Page 1 of 4 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVQSIG Quick Start Installation Guide – EZvav Sensors & Controllers Planning for motion sensing For motion sensing models only — Mount the sensor on a wall that will have an unobstructed view of the typical traffic in the coverage area. When choosing a location, do not install the sensor in the following areas. • Behind curtains or other obstructions. • In locations that will expose it to direct sunlight or heat sources. • Near a heating or cooling inlet or outlet. The effective detection range is approximately 33 feet (10 meters). Factors that may reduce the range may include the following items. Typical motion sensing coverage • The difference between the surface temperature of the object and the background temperature of the room is too small. • Object movement in a direct line toward the sensor. • Very slow or very fast object movement. • Obstructions in the shaded area of the diagram Typical motion sensing coverage. False detections may be triggered by any of the following conditions. • The temperature inside the detection range suddenly changes because of the entry of cold or warm air from an airconditioning or heating unit. • The sensor being directly exposed to sunlight, an incandescent light, or other source of far‑infrared rays. • Small animal movement. Side view Top view Motion sensor vertical and horizontal patterns Changing room set points Room set points are changed using the buttons and display on the front of the sensor. 1. Press any button to begin changing set points. 2. If required, enter Password 1. New installations do not have a password. 3. When the display advances to the cooling set point, press the up ∆ or down button to change the cooling set point. ∆ button to save the cooling set point and 4. Press the set point advance to the heating set point. 5. Press the button to save the value or advance to the next function. 6. When the display advances to the heating set point, press the up ∆ or down button to change the heating set point. ∆ button to save the heating set point and 7. Press the set point return to the temperature display. Date: 9-2015 Supersedes: NEW Page 2 of 4 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVQSIG Quick Start Installation Guide – EZvav Sensors & Controllers EZvav Controllers: 3 Connect the room sensor cable These are brief instructions for installing a EZvav controller. Connect a EZvav sensor to the controller with a standard Ethernet cable. Plug the controller end of the cable into the T’stat connector. For complete details, download IOM “IOM-EZVAVINST” from Nailor website. 1 Align the damper and drive hub www.nailor.com Manually rotate the damper on the VAV box to the fully closed position. Press the gear clutch button and rotate the drive hub in the same direction that closed the damper. Turn the hub until it reaches a stop, then rotate the hub back 2 degrees and release clutch. 2 Mount the controller to the VAV box Place the controller over the damper shaft. Finger tighten the nuts on the V-bolt to position the shaft in the drive hub. Center the mounting bushing in the mounting tab and fasten it with a #8 sheet metal screw. 4 Connect the airflow sensors Connect the airflow sensor on the VAV box to the airflow ports on the controller. Use 0.25 in. FR tubing. 5 Connect auxiliary equipment (optional) Other VAV equipment such as fans, heaters, reheat valves, and discharge air temperature sensors connect at the green terminals. If the controller is part of a BACnet network, wire it to the gray MS/TP network terminals. 6 Connect 24 volt power Connect the controller to a 24 volt, Class 2 transformer at the black power terminals. As soon as power is connected, the controller begins operation. Evenly tighten the V-bolt nuts on the drive hub to 30-35 in-lbs. Airflow Sensor Ports Drive Hub and V-bolt Black Power Terminals Gray Network Terminals Mounting Tab and Bushing Gear Clutch Button Green Terminals for Fan, Reheat and Other Equipment Room Temp. Sensor/ T’stat connector Date: 9-2015 Supersedes: NEW Page 3 of 4 Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVQSIG Date: 9-2015 Min, Cool Flow Primary K Factor Secondary K Factor No/Stg/Par No/Ser/Par CCW/CW Cool Setpoint Heat Setpoint Occupied Cooling Occupied Heating Unoccupied Cooling Dual Minimum CFM Differential Supersedes: NEW Standby Differential Calibration MAXF Max. Fan Speed (%) Changeover English/Metric Restore Measured Min. Flow Measured Max. Flow Primary End configuration Set airflow set point and limits. Enter passwords and enable model specific features. Restore to factory settings. FLOW ADVC RSTR Nailor reserves the right to change any information concerning product or specification without notice or obligation. IOM-EZVAVQSIG www.nailor.com Set up reheat, fan operation and basic terminal unit functions. BOX For complete details on controller configuration, download IOM “IOM-EZVAVINST” from Nailor website. Enter temperature set point and limits. Set airflow balancing parameters. Only the PRI (primary) menu is used for single duct VAV Terminal Units. STPT BLNC ** Select English (factory setting) or Metric before setting other parameters. Page 4 of 4 Measured Min. Flow Measured Max. Flow Secondary The main configuration parameters for the VAV terminal unit. Baud Rate BACnet MAC BACnet instance COMM Set BACnet device instance, MAC address and network baud. CNFG End configuration button to choose a Press the set point selection or save a value. Enter Password 2 if required. New installations do not have a password. End configuration Press the up ∆ or down buttons to move between functions or change values. buttons to Press together the up ∆ and down start configuration or balancing. To get started: * Not used for all models Auto. Occ. Mode Min. Fan Speed (%) Discharge Air Temp Standby timer Override timer Set Password 2 Set Password 1 Advanced Unoccupied Heating Max. Heat Flow Min. Heat Flow Auxillary airflow Max. Cool Flow Setpoints and limits Temp. setpoints Configuration Optional Use an STE-8001W36 or STE-8201W36 sensor to configure the EZvav controller. If another type of sensor is installed as the room sensor, temporarily connect an STE-8001W36 as a service tool. ∆ Quick Start Configuration Guide – EZvav Sensors & Controllers ∆
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Key Features
- Hot water coil section
- Insulated casing
- Copper tubes
- Aluminum ripple fins
- Access panels
- Flanged outlet duct connection