Barbas BOX 80 * User Manual

Barbas BOX 80 * User Manual

The Barbas BOX 80 * is a modern fireplace designed for use in smoke control areas. It features a combined operation for primary, secondary, and tertiary combustion air supply and can be used with wood logs and briquettes. It also includes a factory-installed modified air slider for compliance with smoke emission requirements.

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Barbas BOX 80 * User Manual - Download PDF | Manualzz
INSTRUCTIONS FOR USE & MAINTENANCE MANUAL
BOX 80
Barbas wishes you many cosy evenings with your new appliance
This document is an essential part of your appliance.
Read it carefully before use of the appliance and keep it in a safe place!
Version number: 03 - 344141
Serial number:
Date: 12-06-2019
Production date:
BOX 80
Declaration of Performance
According to regulation (EU) 305/2011
No. 1.817.081-2 - CPR-2013/07/01
1.
Unique identification code of the product-type
Box 80
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
Room heater without hot water supply
3.
Name, registered trade name or registered trade mark Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
Not applicable
authorised representative whose mandate covers the
tasks specified in Article 12(2)
System or systems of assessment and verification of
System 3
constancy of performance of the construction product
as set out in Annex V
5.
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7.
Declared performance
Harmonized technical specification
Essential characteristics
Fire safety
Distance to combustible materials
Risk of burning fuel falling out
Emission of combustion products
Surface temperature
Electrical safety
Cleanability
Release of dangerous substances
Maximum operating pressure
Flue gas temperature at nominal heat output
Mechanical resistance (to carry a chimney/flue)
Thermal output
Nominal heat output
Room heating output
Water heating output
Energy efficiency
8.
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2016-07/00008-1
EN13240:2001/A2:2004/AC:2007
Performance
Pass
Minimum distances, in mm
Rear =
350
Sides =
450
Ceiling =
Front =
1800
Floor =
30
Pass
CO = 0.09 vol%
Pass
Pass
Pass
NPD
Not applicable
T = 317 °C
NPD
Pass
11 kW
11 kW
- kW
76 %
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; September 18, 2018
(place and date of issue)
Instructions for use
………………………………………………………………………..
(Signature)
3
BOX 80
Declaration of Performance
According to regulation (EU) 305/2011
No. 1.817.082-2 - CPR-2013/07/01
1.
Unique identification code of the product-type
Box 80 with woodlog storage module
2.
Intended use or uses of the construction product, in
accordance with the applicable harmonised technical
specification, as foreseen by the manufacturer
Room heater without hot water supply
3.
Name, registered trade name or registered trade mark Barbas Bellfires BV; Hallenstraat 17; 5531 AB Bladel; The Netherlands
and contact address of the manufacturer as required
pursuant to Article 11(5)
4.
Where applicable, name and contact address of the
Not applicable
authorised representative whose mandate covers the
tasks specified in Article 12(2)
System or systems of assessment and verification of
System 3
constancy of performance of the construction product
as set out in Annex V
5.
6.
In case of the declaration of performance concerning a
construction product covered by a harmonised
standard
7.
Declared performance
Harmonized technical specification
Essential characteristics
Fire safety
Distance to combustible materials
Risk of burning fuel falling out
Emission of combustion products
Surface temperature
Electrical safety
Cleanability
Release of dangerous substances
Maximum operating pressure
Flue gas temperature at nominal heat output
Mechanical resistance (to carry a chimney/flue)
Thermal output
Nominal heat output
Room heating output
Water heating output
Energy efficiency
8.
The notified laboratory SGS Nederland BV, No. 0608 performed the
determination of the product type on the basis of type testing under system 3
and issued test report EZKA/2016-07/00008-1
EN13240:2001/A2:2004/AC:2007
Performance
Pass
Minimum distances, in mm
Rear =
350
Sides =
450
Ceiling =
Front =
1800
Floor =
Pass
CO = 0.09 vol%
Pass
Pass
Pass
NPD
Not applicable
T = 317 °C
NPD
Pass
11 kW
11 kW
- kW
76 %
The performance of the product identified in point 1 is in conformity with the declared performance in point 7.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 3.
Signed for and on behalf of the manufacturer by:
Danny Baijens, CEO
(Name and function)
Bladel; September 18, 2018
(place and date of issue)
4
………………………………………………………………………..
(Signature)
Instructions for use
BOX 80
CONTENTS
Page
1. INTRODUCTION ........................................................................................
7
2. SAFETY ......................................................................................................
8
3. OPERATION ...............................................................................................
10
4. USING THE APPLIANCE FOR THE FIRST TIME ......................................
12
5. USE .............................................................................................................
15
6. FUEL ...........................................................................................................
22
7. MAINTENANCE ..........................................................................................
24
8. FREQUENTLY ASKED QUESTIONS .........................................................
26
9. TECHNICAL DATA ......................................................................................
30
10. WARRANTY TERMS ..................................................................................
31
Instructions for use
5
BOX 80
6
Instructions for use
BOX 80
1
INTRODUCTION
Congratulations on your purchase of this modern Barbas appliance.
This quality product will provide you with many years of enjoyment due to the flame
effect and warmth that it provides.
This appliance is recommended as suitable for use in smoke control areas when
burning wood logs. The appliance, when sold into the UK market, include a factoryinstalled modified air slider to ensure compliance with smoke emission requirements
within smoke control areas.
Study this manual carefully before using the fireplace. We recommend you keep this
manual in a safe place for reference purposes.
The images in this manual are made of a different variant of this appliance.
The depicted appliance may differ from your device, but the actions and instructions
shown are fully valid for the unit described here.
“The Clean Air Act 1993 and Smoke Control Areas”
Under the Clean Air Act local authorities may declare the whole or part of the district of
the authority to be a smoke control area. It is an offence to emit smoke from a chimney
of a building, from a furnace or from any fi xed boiler if located in a designated smoke
control area. It is also an offence to acquire an “unauthorised fuel” for use within a
smoke control area unless it is used in an “exempt” appliance (“exempted” from the
controls which generally apply in the smoke control area).
In England appliances are exempted by publication on a list by the Secretary of State
in accordance with changes made to sections 20 and 21 of the Clean Air Act 1993 by
section 15 of the Deregulation Act 2015.
In Scotland appliances are exempted by publication on a list by Scottish Ministers under
section 50 of the Regulatory Reform (Scotland) Act 2014.
In Northern Ireland appliances are exempted by publication on a list by the Department
of Agriculture, Environment and Rural Affairs under Section 16 of the Environmental
Better regulation Act (Northern Ireland) 2016.
In Wales appliances are exempted by regulations made by Welsh Ministers.
Further information on the requirements of the Clean Air Act can be found here:
https://www.gov.uk/smoke-control-area-rules.
Your local authority is responsible for implementing the Clean Air Act 1993 including
designation and supervision of smoke control areas and you can contact them for
details of Clean Air Act requirements.
Instructions for use
7
BOX 80
2
SAFETY
Do not place flammable objects within 130 cm of the appliance.
Pay special attention to furnishings and ornaments around the
appliance.
When you use your appliance, the exterior will become hot. Always wear
the glove or use the accessories supplied when filling etc. Protect
yourself and others (especially children!) from burns. Do not leave
children unattended when the appliance is burning.
Watch your clothing. Synthetic clothing in particular can easily catch
fire and burn intensely.
Do not approach the appliance with flammable materials or liquids.
Any work with solvents, adhesives etc. in the space heated by the
appliance can be very dangerous.
It is not allowed to connect the appliance to a flue which is already
connected to another appliance.
Make sure you know what state your chimney is in. Cracks in the
chimney may not only lead to damp, staining of walls and leaking
of smoke, they can also impair the carrying off of smoke. Make
sure you get proper advice from your dealer or other specialist
company.
Avoid chimney fires! Have your chimney swept at least once per
year - more often if you use your appliance a lot. Prevent excessive
deposits of soot inside the chimney by not burning freshly-cut
wood. Instead, burn clean, dry chopped wood.
Ensure that the room in which the appliance is situated has adequate
ventilation.
It is essential that the appliance, the flue and combustion air supply
are cleaned and inspected annually by a Barbas dealer/specialist.
The safe operation of the appliance will thus remain guaranteed.
8
Instructions for use
BOX 80
The appliance must never be used with the door open or the door
glass removed.
Wood and wood briquettes may be stoked in the appliance.
Coals can’t be burned in the appliance.
Avoid over-loading (white burning glow), caused, for example, by
lengthy burning with a fully open primary air vent (combustion air
supply slider all the way to “ + ”), or by burning too much wood in
one go. The appliance can then become over-heated.
Never use the appliance to burn rubbish.
Do not use your appliance as a barbecue. This can cause (flammable)
fat deposits to be left in the chimney and hastens the chimney
becoming clogged.
Ensure at all times that children and other people who are not aware
of the operation of a wood-burning appliance are only in the vicinity of
the appliance exclusively under supervision.
Use a fireguard to protect the people and children mentioned
above against possible burns.
The appliance is suitable and approved for intermittent use.
The appliance can be taken in operation if national and local regulations
are satisfied. The required constructive adaptations should be
satisfied as well.
Instructions for use
9
BOX 80
3
OPERATION
Figure 1: Operation Box
1
2
3
4
5
6
7
10
Handle
Ceramic heat-proof glass
Grate
Ashtray
Combustion air-supply slider (Combined operation for the primary, secondary and
tertiary combustion air-supply)
Inlet opening (2x) combustion air from living-room, if a direct outside air supply is not
connected. This will be determined when the appliance is installed.
Do not EVER close open inlet openings.
External connection combustion air supply (not pictured: possible at the bottom)
Instructions for use
BOX 80
Figure 2: Operation Box with log store
1
2
3
4
5
6
7
Handle
Ceramic heat-proof glass
Grate
Ashtray
Combustion air-supply slider (Combined operation for the primary, secondary and
tertiary combustion air-supply)
Inlet opening (2x) combustion air from living-room, if a direct outside air supply is not
connected. This will be determined when the appliance is installed.
Do not EVER close open inlet openings.
External connection combustion air supply (not pictured: possible at the bottom)
Instructions for use
11
BOX 80
4
USING THE APPLIANCE FOR THE FIRST TIME
4.1
GENERAL
Allow your home to dry properly, after you have had your chimney breast modified or
newly built. Walls which have not been allowed to dry properly are a magnet for dust
such as any smoke particles created when stoking up the appliance or suddenly
opening the door.
Even scorched dust can easily be retained by damp walls. Think also of dust on the
outside of the appliance or on hot radiators, lamps etc.
Check that all packaging, stickers etc. and/or all dust and waste has been cleaned up
after the installation work (to avoid it getting scorched/causing a bad smell).
The appliance is coated with a lacquer layer resistant to high temperature.
During the first hours of operation, the burning in of the lacquer may result in an
unpleasant smell. This is harmless, however.
To speed up the process, the appliance should be allowed to run for a few hours at the
correct heat level, with adequate ventilation for the room in question.
After using your appliance for the first few times, you may be aware of a light deposit
on the inside off the glass. This is caused by the paint curing. Once your appliance has
cooled down, this deposit can be removed with glass cleaner or ceramic hob cleaner.
At the start of the heating season, check that the flue/chimney is not blocked, for
instance by birds’ nests etc.
4.2
INCLUDED
Documentation
•
•
Instructions for use
Installation instructions
Attributes
•
•
Glove (Heat resistant up to max. 95°C)
Operating hook / Poker
N.B. If any part is missing, please contact your dealer.
12
Instructions for use
BOX 80
4.3 INSPECTION OF THE APPLIANCE BEFORE FIRST USE
Check all available functions before using the appliance for the first time.
• Check the opening and closing operation of the door.
Turn the handle all the way down:
Door is locked.
Handle forwards:
The door releases from its lock and can be opened forwards.
For this, use the operating hook supplied.
Instructions for use
13
BOX 80
• Check whether the 2 baffle plates are located correctly in the supports.
• Check the operation of the slider for the regulation of the combustion air intake
(middle below the window).
• Check whether the ashtray is completely empty.
• Report any defects immediately to your dealer.
• Remove enclosed documents and components from the appliance.
• Check that all grates in the fireplace are open.
14
Instructions for use
BOX 80
5
USE
5.1 VENTILATION
If wood is to burn, it needs air. For each kilo of wood that you put on the appliance (door
closed), 10 - 15 m3 of extra air is needed. That means about 35 m3 per hour!
Depending on how the appliance has been installed, the combustion air will either be
drawn directly from outside or from the living room itself. If the air is drawn in from the
room, it must be ventilated by an opening in the external wall.
If the combustion air is led outside through a pipe, we recommend that a sealing valve
is fitted in this pipe. This prevents condensation forming in the appliance when it is not
in use. Ensure that the flap is always open before using the appliance.
5.2 GETTING THE APPLIANCE GOING
When you start the appliance, the chimney is still cold and there is little draught.
Before the fire is lit, turn the operating handle completely to the right (maximum air
supply). Open any chimney valve and the valve in the external combustion air pipe.
Place 4 wood blocks in the combustion chamber and place several fire lighting sticks
on them diagonally. Place 2 fire lighting blocks between the fire lighting strips. Ensure
that fire lighting strips are placed above the fire lighting blocks. Refer to the illustrations
below. Light the fire lighting blocks and close the door as soon as they are well lit. After
approximately 20 minutes the wood blocks will be completely lit. Leave the door closed
as long as flames are visible. The appliance can be loaded again as soon as all of the
flames have disappeared.
Attention:
If the door is opened during the lighting process, while all
of the wood has not yet been burned, smoke can escape.
Only open the door when you need to load more wood.
Instructions for use
15
BOX 80
5.3 INSTRUCTIONS WHILE STOKING
Using the air supply slider you can adjust the air supply for further combustion.
Make sure the appliance burns quietly.
Note: Once you have got the appliance going, leave the air supply slider in the centre
position for optimal combustion. Your appliance will then be much cleaner and more
efficient (more heat, less topping up).
16
Instructions for use
BOX 80
Control range of primary air supply (by grate)
Control range of secondary and tertiary air supply
Combustion air supply slider
Centre position
We recommend that you maintain a substantial layer of ash (2 - 3 cm). This not only
forms a protective layer for the base of the appliance but also significantly reduces
consumption of fuel and allows new wood to catch light easier.
When loading the appliance with fuel, two blocks measuring ca. 15 cm long and 25 cm
ê perimeter is sufficient. Only load again when the last flames have disappeared. This
is after approximately 45 minutes. Do not leave the door open longer than necessary.
The maximum amount of fuel specified in this manual should not be exceeded,
overloading can cause excess smoke and damage to the appliance.
Refuelling on to a low fire bed.
If there is insufficient burning material in the firebed to light a new fuel charge,
excessive smoke emision can occur. Refuelling must be carried out onto a sufficient
quantity of glowing embers and ash that the new fuel charge will ignite in a reasonable
period. If there are too few embers in the firebed, add suitable kindling to prevent
excessive smoke.
Weather conditions
In order to reduce pollution and any other inconvenience, we advise not firing up the
appliance when there is no wind, or in foggy/misty conditions.
Smoke development
Your appliance has been designed to be used with the load/observation door closed.
Should you use it with the door open, under certain circumstances (presence of
mechanical ventilation, draught, differences in barometric pressure) smoke may enter
the room in which the appliance is situated.
Use of the appliance
Your appliance is suitable for periodic use.
The appliance may only be positioned in a place where the location, construction and
activity in the room can accommodate it without danger.
Instructions for use
17
BOX 80
Ventilation
When using the appliance, ensure a good supply of fresh air, particularly if the combustion air is drawn from the room itself. Turn on the flue gas fan if the flue is fitted with one.
Spare parts
Any replacement parts must be new, original parts. Use of non-original/reconditioned
parts will invalidate your warranty.
Modification
Do not make modifications to your appliance.
Any alteration to your appliance, of whatever nature, will also invalidate your warranty.
Only open the door for filling and lighting the appliance and for removing the ash. Keep
the door shut at all other times.
Continuous stoking while burning wood logs with the primary air supply
open (combustion air supply slider is right over to the “ + ” position) (air
through the grate) causes a fiercely white-hot fire that can damage the
grate and other parts of the appliance.
5.4 HEATING ECONOMICALLY
The most environmentally-friendly and economic way of heating with wood is to have
your fire hot but calm. The ash should appear to glow a soft red-orange and should not
glow like a blacksmith’s fire. Fires like that burn quickly and intensely, leaving little time
for complete combustion.
Your appliance is at its most economical when:
• Using dry and clean wood (as described further in Chapter 6).
• Always ensure even combustion. Stoke with the primary air regulator closed.
To do this, place the combustion air supply slider in the centre position.
• The bed of the fire should be homogeneous, and the fire must have easy access to
air. Position the blocks of wood (loosely and evenly) horizontally on the bed of ash,
so that they are separate and several centimetres away from the walls.
5.5 CLEANING THE WINDOW
After several burning hours, a light deposit may form on the inner side of the window.
Once the appliance has cooled down, this deposit can be removed using glass cleaner
or ceramic hob cleaner.
18
Instructions for use
BOX 80
5.6 INCREASE THE FLUE DRAUGHT
If there is too much flow resistance in the chimney, causing insufficent flow of of the flue
gasses, one can increase the chimney draught.
To do this, remove the upper baffle from the appliance and detach the back part of the
baffle by moving this part back and forth until it breaks. (see figures hereunder)
Subsequently, replace the baffle in the appliance.
To reduce the chance of accidental escape
of smoke, it is strongly adviced to follow
the firing instruction as stated in 5.2.
Instructions for use
19
BOX 80
5.7 GENERAL HEATING TIPS
• Burn dry wood only. Damp wood not only burns poorly, it causes more pollution
in the appliance (window), the chimney, your room (when opening the door of the
appliance, for instance) and the environment. Wood can only be classified as dry if it
has been stored under a Dutch barn for at least two years (not covered with plastic).
Never use painted or impregnated wood. The gases emitted when burning painted or
impregnated wood are aggressive and will affect the appliance, the environment and
your health.
• Ensure that your appliance burns well. The smoke generated should be translucent
or white and the windows of the appliance will remain clean. We recommend that
you do not ‘pinch off’ your appliance (by closing all air openings). Doing so will hinder
combustion which, apart from polluting the atmosphere, will lead to deposits of soot
and tar in your chimney (which, unchecked, will increase the risk of chimney fire).
• Keep the door shut when the appliance is burning. Doing so improves the
performance of your appliance 8 - 10 times, benefiting the environment and the heat
in your home (less topping up). You will also prevent appliance damage from any
particles the appliance ‘spits’ out (this is a particular problem with softwood from
conifers). If your floor contains flammable material, an extra floor plate is required.
• Avoid lighting an appliance in misty or still conditions. If the wind is still, there is
hardly any draught in the cold chimney. As smoke is heavier than air, there is a
chance that smoke will enter the room. If there is mist in the air, smoke coming out
of your chimney will cool quickly and fall, causing problems in your area.
• Do not extinguish your appliance with water - let it burn out. The part of the inner
lining that is in direct contact with the appliance is clad with fire-resistant material.
Sudden changes in temperature may lead to it deforming or cracks appearing.
• Chimney fire.
If, despite all the precautions, a fire should occur in the chimney (you generally notice
that because of a roaring sound in the chimney), do the following:
• Immediately shut the chimney flap (if fitted).
• Immediately shut the air supply to the appliance.
• Call the fire brigade (( 112).
• Quickly quench the fire in the appliance with sand or soda in order to prevent
smoke in your house.
• Never use water to put out the fire.
• Ventilate.
• If there has been a fire in the chimney, have it swept and inspected for damage
and leakage.
20
Instructions for use
BOX 80
5.8 OUTPUT
In practice, combustion is all about loss.
This entails:
• Loss through excess heat leaving the chimney, rather than going into the room.
• Loss through insufficient combustion, such as CO (carbon monoxide) and soot
particles.
• Loss through excessive unburnt fuel in the ash.
The rate at which fuel can burn completely is called the output. A well-stoked appliance
achieves output of 75% and thus falls into the category of high-output / low emissions
appliances.
This means that you benefit directly by using less wood to achieve the same level of heat.
The environment benefits as well: a well-stoked, high-output appliance means less
pollution and fewer odours.
Adverse effects on the output are:
• Burning the appliance with the door open.
A warm chimney works in the same way as an extractor. When the door is open,
the chimney draws in much more air than is necessary for combustion.
This relatively cool air cools down the appliance.
• Excessive chimney draught.
The combustion air does not reach the fuel, but leaves the appliance via the chimney.
The appliance cools and the combustion quality decreases.
• Using too much wood.
This is a problem if your appliance is too small. In that case, it becomes overloaded
and burns more wood than heat emitted. In this case too the fuel cannot burn
completely. More to the point, there is not enough air to mix with the flames. This has
an extra impact on the environment.
• Admitting too much air under the fuel (combustion air supply slider is than fully over
to the “ + ” position). Combustion is raised to high intensity (like a blacksmith’s fire).
Combustion really needs time. If combustion is too intense, there is insufficient time
for the fire to radiate all the heat.
The chimney will become excessively hot and the same will be true of the escaping
smoke. This heat is thus lost.
Instructions for use
21
BOX 80
6
FUEL
The appliance has been recommended as suitable for use in smoke control areas when
burning clean wood logs as stated hereunder. All suitable fuels listed hereunder can be
used outside smoke control areas.
6.1
WOOD
Suitable fuels are:
• All sorts of clean wood (forested). The wood must have been dried for at least two
years. Well-dried wood has a humidity percentage between 10 and 20%.
Recommended dimensions: • length : c. 30 cm
• outline : c. 25 cm ê
•
Wood briquettes without binder (see wood dimensions).
•
Hard woods burn slowly and easily form charcoal; for example hornbeam, oak,
ash, beech, elm and birch.
Softwood burns with more flame, but forms less charcoal and radiates less heat.
Examples are spruce, pine, poplar and linden.
Unsuitable fuels are:
• Painted, bonded (chipboard, MDF etc.) or impregnated wood, plastic and other
flammable waste. Stoking an appliance with this is completely forbidden. The
combustion gases released by these materials are aggressive and will attack your
appliance and the environment.
•
Paraffin-containing open appliance lighters are not suitable for a closed appliance.
A closed appliance generates more heat than an open appliance, thus the paraffin
will melt out of the blocks prematurely.
•
Damp wood burns poorly, is unsuitable and produces too much smoke (including
in the room when you are topping up the wood), dirties the glass, leaves deposits
in the chimney and delivers about half the heat output of dried wood.
Do not burn coal, liquid fuels or burning gel in the appliance. The appliance is not
designed for this. Use is dangerous and can lead to health damage and serious
damage to the appliance.
Each appliance is constructed for a certain maximum amount of fuel.
Remember that the more fuel you put into your appliance, the hotter it will become and
overheating may even occur. If this happens, there is a risk of fire. It may also damage
your appliance and chimney.
BARBAS will not assume liability for damage caused by overheating.
Burning one layer of wood can lead to varying outputs. When used correctly, one load
will burn in around 45 minutes. Putting in too much wood at once can lead to the
appliance being overloaded and can cause excess smoke.
22
Instructions for use
BOX 80
Per filling:
(= for 45 minutes)
Wood:
2 blocks each around 1.0 kg, length approx. 30 cm
Briquettes:
2 blocks each around 0.75 kg
Dimensions wood block: c. 30 cm long and 25 cm perimeter ê.
The maximum burning load is based on a nominal capacity of 10 kW and a
efficiency of 76%.
6.2
HEAT RADIATION
The table below shows the temperatures which can theoretically be achieved by
burning wood.
Heat radiation
Sort of fuel
kWh/kg
Dry wood (average)
4.3
Briquettes (average)
5.0
The heating value of wood (18.7 MJ/kg at 0% humidity) is not affected by the sort of
wood. What does make a difference is the relative humidity of the wood (15.6 MJ/kg
at 15% humidity).
Instructions for use
23
BOX 80
7
MAINTENANCE
• Emptying the ashtray
:
• Regularly check how much ash is in the ashtray.
• Make sure the ashtray is never more than ¾ full.
If the ashtray is more than ¾ full, it can obstruct
the flow of air to the appliance.
• Wait 24 hours after stoking before emptying the
ashtray.
• Cleaning the glass
:
• Regularly clean the glass on the inside of the
appliance with glass spray or ceramic hob cleaner.
Attention !! If the glass is not cleaned on time,
this can result in becoming dull and
difficult, if not impossible, to clean.
• If the glass is broken or cracked, it must be
immediately replaced before operating the
appliance again.
Broken ceramic heat-resistant glass
may not be thrown away in a glass
container, but must be included in
normal household waste.
• Cleaning the appliance
:
• Wait for the appliance to cool down sufficiently
before cleaning. Never use scouring powder,
aggressive cleaners or fire polish on the appliance.
Use only a dry lint free cloth.
• Regularly remove any dust deposits from behind
the door by means of a vacuum cleaner.
• Door seals
:
Check annually before heating is resumed.
Replace as necessary
• Sweep and inspect
chimney
:
Annually before heating is resumed
• Appliance interior
:
Check annually
* Replace panels as necessary
• Grate
:
Check annually for cracks / breakage
• Sliders/dampers
:
Check function annually
24
Instructions for use
BOX 80
• Paint
:
Check annually, if necessary touch up with BARBAS
heat-resistant paint (do not paint when the appliance
is in use!)
• Parts
:
Individual parts for replacement/accessories are
available from your BARBAS dealer
Use only original parts
• Modifications
:
Introduced modifications to the appliance are not
permitted
• House
:
Ensure that as little dust, and as few particles of
cigarette smoke, candles and oil lamps as possible
pollute the air in the room in which the appliance is
used. Heating of these particles by the burning of
the appliance could lead to discoloration of the
walls and ceiling. It is therefore very important
to ensure that the room in which the appliance
is located is sufficiently ventilated.
Instructions for use
25
BOX 80
8
FREQUENTLY ASKED QUESTIONS
How often should I have my chimney swept?
At least once a year. If you use your appliance more than three times a week on average,
have your chimney swept more often. Have the chimney swept by a recognised
company. Your fire insurance policy may make this a condition and ask for proof.
Does a closed appliance have better output than an open appliance?
Yes, a closed appliance has between 8 and 10 times the efficiency of an open
appliance. (See also Chapter 5.7.)
What is the difference between net capacity, gross capacity and efficiency?
Net capacity (= Nominal output) represents the net amount of heat that the appliance
generates.
The total heat content of the fuel is the so called gross capacity.
Efficiency is the percentage of fuel converted into useful heat.
It is the ratio of net capacity and gross capacity.
How can I keep the glass clean?
By making a point of using dry, clean wood in the appliance.
Wood that is too damp immediately gives off lots of ash.
Make sure the seals are in good working order. Any air seeping out around the glass
part of the door will cool the air, resulting in the appliance not burning cleanly.
How much wood will I use?
That depends entirely on how you heat your room, what sort of appliance you have and
the size of the room you are heating. As a general rule, an appliance used in accordance
with our guidelines (no air under the fuel, topped up once an hour) each kg wood produces
an output of about 3 kW.
In an averagely-insulated house, the general rule is that in a room of 80 m3, you need an
appliance with an output of around 7 kW. For each subsequent 10 m3, add on 0.6 kW.
In a relatively well-insulated house, the general rule is that in a room of 80 m3, an
appliance of 5.5 kW is adequate, and for each subsequent 10 m3, you need to add a
further 0.4 kW.
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Instructions for use
BOX 80
Can a wood-burning appliance/fireplace insert be connected to a central heating
installation?
The Barbas range does not have any appliances that can be connected to central
heating installations. We do not advise attempting it!!
How do I know if I’m heating correctly?
Follow the instructions in this manual.
The flames should play softly across the wood and the wood should burn evenly.
Once the fuel has been burning for a short time, the smoke from the chimney should be
almost translucent.
What is wrong with a smoking chimney?
A seriously smoking chimney means that combustion is less than optimum.
There may be a number of reasons for this. If the appliance has only just caught on, or
has recently been topped up, some smoke is normal. By opening the door for a short
period, the wood will catch fire quicker and the smoky period will be shorter.
If you leave the appliance door open, and especially if you burn damp wood, the result
will be a lot of smoke. In both cases, the combustion temperature is too low. This leaves
numerous dangerous compounds intact, which means more deposits in your chimney
and more waste into the environment.
What should I do if the wood does not catch fire?
This probably means that the wood is damp. Remove the wood and replace it with dry
wood. If necessary, make a fire with wood briquettes. They are always dry (they have a
moisture content of <10%).
The wood burns up too quickly. What should I do?
Ensure that air cannot get in underneath the fuel. Move the combustion air supply slider
towards the “ - ” position. (The primary air supply is now closed.) Under these
conditions, the layer of ash should no longer burn bright orange/white but red.
If there is a draught (due to strong wind), air intended as secondary air for above the
fuel may enter through the openings above the door and flow straight down beneath the
wood. Also slide the combustion air supply slider tighter shut.
There may be too much of a draught in your chimney, particularly if it is very high (in
excess of 8 m). Ask your supplier to fit a check valve or damper. This may not be
possible in all cases.
Instructions for use
27
BOX 80
Can I leave my appliance unattended?
Only do this when the appliance is burning quietly, with just a little wood, with a closed
door and with the combustion air supply slider in the centre position between “ + ” and
“ - ”. In this position, the primary air supply is closed and the secondary/tertiary air
supply is open.
• Primary air is supplied through the grate in the bottomplate (appliance base).
• Secondary air is supplied through the small holes in the rear panel of the combustion
chamber.
• Tertiary air is supplied through the opening behind the glass, on the upper side of the
combustion chamber.
Do not leave children unattended while the appliance is burning.
Do I have to take any extra measures if the room I am heating has an extractor fan
(mechanical ventilation)?
If the combustion air comes from the living-room:
A flue gas fan is required for permanent extraction of the area in which the appliance is
placed.
The type of flue gas fan depends on the capacity of the extractor system.
Always consult your installation engineer about this.
If the combustion air comes directly from outside via a direct connection:
If there is constant extraction of the room in which the appliance is located, no additional
provisions are necessary.
What is creosote?
Creosote is a tar-like deposit which is left in the chimney. It is formed in poor combustion
conditions when burning wood (damp wood, pinching off the air supply to the
appliance or burning impregnated or painted wood for example). Creosote ignites at
approx. 500°C. This temperature can easily be reached if the appliance is raging. This
means that deposits of creosote in your chimney could cause a chimney fire.
What happens when wood is burnt?
The combustion process.
The combustion of wood involves the following steps:
Drying
The first step is that the fuel (wood) dries out. Even at low temperatures (~ 100°C), any
moisture still in the wood will evaporate. This drying procedure implies a significant loss
of energy if wood which is ‘too’ damp is burnt. The right degree of moisture is achieved
after 1.5 - 2 years of drying. The moisture content is then 15 - 17%.
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Instructions for use
BOX 80
Decomposition
At moderate - high temperatures (150°C - 350°C), the decomposition process can be
discerned. This is when the chemical structure of the fuel breaks down. This process
involves the creation of volatile compounds such as carbon monoxide (CO), water
vapour (H2O) and methane (CH4). In addition, substances which are volatile at
decomposition temperature but condense at lower temperatures are often released.
These are the tar-like components (this by-product is also known as creosote, which is
deposited in the chimney and cold parts of the appliance in poor burning conditions).
Combustion of the products of decomposition
The volatile compounds burn in the gas phase if O2 (air) is added. The ignition
temperature of these volatile compounds is approx. 550°C.
Combustion of solid hydrocarbons
The solid component that remains consists of pure hydrocarbons, which will burn at
approx. 800°C if O2 (air) is added.
Instructions for use
29
BOX 80
9
TECHNICAL DATA
Combustion:
Measured in compliance with
EN 13240 : 2001 and EN 13240 - A2 : 2004
Fuel
Nominal output
Efficiency
Wood
11 kW
76%
Emissions (dry, at 13% O2, 273 K, 1013 hPa):
Carbon monoxide (CO)
0.09%; 1100 mg/Nm3
Dust
17 mg/Nm3
Total hydrocarbons (CxHy)
79 mg/Nm3
Nitrogen oxides (NOx)
121 mg/Nm3
Flue gas mass flow
Flue temperature
Chimney draught
Flue gas connection
Weight Box
Weight Box with wood log store
module
Inside:
Interior side panels
Interior bottom
Inner lining
Bottom baffle plate
Top baffle plate
Outside:
Construction
Doors
10.8 g/s
317°C
0.12 mbar
Ø150 mm
175 kg
226 kg
Heat-resistant panels 1400 kg/m3, 1300°C
Steel (heat-resistant and rust-proof)
Steel (heat-resistant and rust-proof)
Heat-resistant panel 2000 kg/m3, 1300°C
Stainless steel
Sheet-steel casing.
Flat door opening to left.
Shutter with fixed handle.
Operation:
• Handle for opening the door.
• Combustion air supply slider
Single combined slide for controlling the
primary, secondary and tertiary air supply.
Ash collection:
Ashtray with grate.
Combustion air supply:
At least 150 cm2 opening in the room where the
fire is located or a outside air supply opening of
Ø125 mm in wall/floor.
30
Instructions for use
BOX 80
10
WARRANTY TERMS
Barbas Bellfires B.V.
Warranty terms
Barbas Bellfires B.V. guarantees the quality of the supplied Barbas appliance and the
quality of the materials used. All Barbas appliances are developed and manufactured
according to the highest possible quality standards. If, despite all this, something should
prove amiss with the Barbas appliance you have purchased, Barbas Bellfires B.V. offers
the following manufacturer’s warranty.
Article 1: Warranty
1.1. If Barbas Bellfires B.V. determines that the Barbas appliance you have purchased
is defective as a result of a flaw in the construction or material, Barbas Bellfires B.V.
guarantees to repair or replace the appliance free of charge, without charging any
costs for labour or spare parts.
1.2. Repair or replacement of the Barbas appliance will be undertaken by Barbas
Bellfires B.V. or by a Barbas dealer as designated by Barbas Bellfires B.V.
1.3. This warranty is supplementary to the existing legal national warranty of Barbas
dealers and Barbas Bellfires B.V. in the country of purchase and is not intended to
restrict your rights and claims based on the applicable legal provisions.
Article 2: Warranty conditions
2.1. Should you wish to claim under the warranty, please contact your Barbas dealer.
2.2. Complaints should be reported as quickly as possible after they have manifested
themselves.
2.3. Complaints will only be accepted if they are reported to the Barbas dealer,
together with the serial number of the Barbas appliance which is stated on the front
of the instructions for use.
2.4. In addition, the original receipt (invoice, receipt, cash receipt) showing the date of
purchase must also be submitted.
2.5. Repairs and replacements during the warranty period do not give any entitlement
to an extension of the warranty period. After a repair or replacement of warranty
parts, the warranty period shall be deemed to have started on the date of
purchasing the Barbas appliance.
2.6. If a certain part is eligible for the warranty and the original part is no longer
available, Barbas Bellfires B.V. shall ensure that an alternative part of at least the
same quality shall be provided.
Article 3: Warranty exclusions
3.1. The warranty on the Barbas appliance ceases to be in effect if:
a. it is not installed according to the supplied installation instructions, and to
national and/or local regulations;
b. it has been installed, connected or repaired by a non-Barbas dealer;
Instructions for use
31
BOX 80
c.
d.
e.
3.2.
it has not be used or maintained according to the instructions for use;
it has been changed, neglected or roughly treated;
it has been damaged as a result of external causes (outside the appliance
itself), for example, lightning strike, water damage or fire;
In addition, the warranty lapses if the original purchase receipt shows any
change, deletion, removal or if it is illegible.
Article 4: Warranty area
4.1. The warranty is only valid in those countries where Barbas appliances are sold
through an official dealer network.
Article 5: Warranty period
5.1. This warranty will only be granted during the warranty period.
5.2. The body of the Barbas appliance is guaranteed for a period of 10 years against
construction and/or material faults, starting from the moment of purchase.
5.3. For other parts of the Barbas appliance, a similar warranty applies from the moment
of purchase for a period of one year.
5.4. For user parts such as glass, glass (cord), thermocouple and the interior of the
combustion chamber, a similar guarantee is given until after the first burning.
Article 6: Liability
6.1. A claim granted by Barbas Bellfires B.V. under this warranty does not automatically
imply that Barbas Bellfires B.V. also accepts liability for any possible damage.
The liability of Barbas Bellfires B.V. never extends further than that stated in these
warranty conditions. Any liability of Barbas Bellfires B.V. for consequential damage
is expressly excluded.
6.2. That stated in this provision is not valid if and to the extent that is derives from
a mandatory provision.
6.3. All agreements entered into by Barbas Bellfires B.V. are, unless specifically
stated otherwise in writing and to the extent that they are permitted based on
applicable law, subject to the FME-CWM general sales and delivery conditions
for the technology industry.
Barbas Bellfires B.V.
Hallenstraat 17
5531 AB Bladel
The Netherlands
Tel: +31-497339200
Email: [email protected]
Carefully retain the instructions for use; they show the serial number of the appliance.
You will need this if you wish to claim under the warranty.
32
Instructions for use
BOX 80
Instructions for use
33
BOX 80
34
Instructions for use
Your Barbas dealer
03 - 120619 - 344141

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Key Features

  • Smoke Control Area Compliant
  • Combined Air Supply Operation
  • Wood & Briquettes Fuel
  • Modified Air Slider
  • High Output/Low Emissions
  • Heat Resistant Glass
  • Ashtray
  • Easy to Clean
  • Multi-Position Slider for Air Control
  • External Combustion Air Supply Option

Frequently Answers and Questions

Can I use coal in the BOX 80 *?
No, coal is not a suitable fuel for this appliance. It is designed specifically for wood logs and briquettes.
What is the maximum amount of wood I can burn in one go?
The manual recommends burning two blocks of wood, each around 1.0 kg, for optimal combustion.
How often should I clean the glass on the BOX 80 *?
The glass should be cleaned regularly with glass spray or ceramic hob cleaner to prevent it from becoming dull and difficult to clean.
What is the purpose of the modified air slider in the BOX 80 *?
The modified air slider helps ensure compliance with smoke emission regulations in smoke control areas.

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