Barbas Classic Bell Medium 3 * Installation Manual

INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
CLASSIC BELL MEDIUM 3 PF
Gas fire with closed combustion system
Bellfires wishes you many cosy evenings with your new Bellfires gas fire
This document is an essential part of your gas fire.
Read it carefully before installation and maintenance
of the gas fire and keep it in a safe place!
Serial number:
Production date:
English
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM:
Classic Bell Medium 3 PF (Premium Fire)
Installation instructions
(CLBM3 PF)
3
English
4
Installation instructions
English
CONTENTS
Page
1. INSTALLATION INSTRUCTIONS ..............................................................
7
2. MAINTENANCE .........................................................................................
58
3. FAULTS ......................................................................................................
60
4. DISMANTLING / ASSEMBLING OF THE GLASS,
THE REGULATOR AND BURNER ...........................................................
61
5. CONNECTING DIAGRAM .........................................................................
79
6. DIMENSIONS ............................................................................................
80
7. TECHNICAL DETAILS/REGULATIONS ....................................................
82
8. REPLACEMENT PARTS LIST ..................................................................
84
9. DISPOSAL OF PACKAGING AND APPLIANCE .......................................
87
IMPORTANT
The installation must only be carried out by a
“Gas Safe Register” registered installation engineer
Installation instructions
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6
Installation instructions
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1
INSTALLATION INSTRUCTIONS
1.1 GENERAL
The gas fire must be positioned and connected as a “room sealed system” (balance
flue) appliance by a “Gas Safe Register” registered gas installation engineer in
accordance with the following installation instructions, nationally and locally applicable
regulations (see “Technical Details/ Regulations” at the rear of this manual). If you have
any queries regarding the installation, please consult your local gas company.
Important:
Before beginning the installation, check that the details on the
rating plate correspond to the gas type and pressure to which
the appliance will be connected.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the
correct level of consumption.
Depending on the version requested, the appliance is delivered from the factory with a
Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for the removal of
the smoke gases and the supply of combustion air.
It is possible to install the gas fire with either a wall or roof outlet.
The roof connection must be carried out using the concentric flue system Ø100 mm Ø150 mm. The fumes are exhausted naturally to the outside environment through the
inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm
and Ø150 mm pipes.
The wall connection must be carried out using the concentric flue system Ø130 mm Ø200 mm. The flue gases are evacuated outside by means of natural draft through the
internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of
Ø130 mm and Ø200 mm. The wall outlet itself is Ø100 mm - Ø150 mm.
The gas fire can be installed in a completely sealed or mechanically ventilated house
without extra ventilation and/or fume extraction.
The gas fire can be installed as an insertion into an existing open fire place or as
a built-in appliance in a new fire place.
In order to prevent the fireplace heating up excessively, it must be properly
ventilated by installing vents at the top and bottom of the fireplace.
If an existing chimney is to be used, please consult your installer first. If the chimney
was previously used for a wood or coal fire, then it should be cleaned by an expert.
Installation instructions
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1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND
Ø130 MM - Ø200 MM: • Bellfires
- Muelink & Grol System
• Poujoulat
- PGI Ssystem
• Ontop
- Metaloterm US System
• Jeremias/STB - H-Twin System (STB = ChimneyTechnics Brummen NL)
• Jeremias
- TWIN-GAS System
The gas fire, in combination with the concentric flue system [Ø100 mm - Ø150 mm]
and/or [Ø130 mm - Ø200 mm] (rigid and/or flexible) for the brand types mentioned
above, has been approved in accordance with the European CE-norm for gas
appliances and may therefore be used only with these systems.
The permitted components for these systems are listed in instructions enclosed:
CONCENTRIC COMPONENTS SUITABLE FOR THE INSTALLATION OF A
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION. The guarantee on the
appliance lapses if it is installed, fully or partially, with other components or a different
flue system.
The concentric flue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be
used with either a newly-built or existing chimney.
1.3 INCLUDED
Set documentation
- Installation instructions & Manual for maintenance
- Instructions for Concentric Components
- Instructions for use & Manual daily maintenance
Attributes
-
Ceramic log set
Fire glass “Black”
Fire glass “Dark Amber”
Embers
Decorative ash
N.B. If any part is missing, please contact your dealer.
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Installation instructions
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1.4
OPTIONS AND ACCESSORIES
The following options and accessories can be supplied by your dealer:
Part no
Option
Convection package Classic Bell Medium 3
342632
342633
324892
• 1x Convection top plate
• 1x Convection rear plate
• 1x Convection set General
329708
Set high adjustable feet (4 pieces)
Part no
Accessorie
324892
Convection set General: (for convection air extraction)
302188
310178
309872
304040
•
•
•
•
2x Flexible aluminium pipe Ø125 mm, L= 3 m (max.)
2x Fitting box 135 x 135 mm
2x Convection exit grid, white, 145 x 145 mm
4x Hose clamp Ø125 mm
329874
Set carrying brackets (2 pieces)
3........
Bellfires (M&G) concentric flue system
See the Instructions for Concentric Component
3........
Poujoulat (PGI) concentric flue system
See the Instructions for Concentric Component
3........
Ontop (Metaloterm US) concentric flue system
See the Instructions for Concentric Component
3.........
Jeremias (H-TWIN) concentric flue system
See the Instructions for Concentric Component
3.........
Jeremias (TWIN-GAS) concentric flue system
See the Instructions for Concentric Component
Installation instructions
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1.5
PREPARATION FOR INSTALLATION
The following preparation must be carried out before the gas fire can be installed.
1.5.1
Instructions for positioning the outlet
1.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
>0.5 m
Figure 1: Roof-mounted outlet
This must be positioned at least 0.5 m from the roof edge;
the apex of the roof can be disregarded.
Wall-mounted outlet:
>0.5 m
Figure 2: Wall-mounted outlet
This must be positioned at least 0.5 m from:
• the corner of the building.
• the roof overhang, the rain gutter.
• balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
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Installation instructions
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1.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed “distances” in this section are no more than
guidelines.
For the exact minimum “distances”, please consult your
national and local directives.
“Distance” = minimum distance required for positioning of the outlet to avoid
adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply flows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet
or a bathroom.
Roof-mounted outlet:
To avoid adverse effects
(*)
Distance: outlet - A, B or C
At the same roof level.
>3 m (*)
At a different roof level.
>1 m (*)
At a lower positioned wall.
>1 m
At a higher sloping surface.
>3 m (**)
If the required distance cannot be achieved, the outlet position rules take
precedence.
(**) If the required distance cannot be achieved, the position of the outlet must
be at least 1 m above the highest facade/roof.
Installation instructions
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Wall-mounted outlet:
To avoid adverse effects
Distance: outlet - A, B or C
At walls in buildings with staggered
heights.
Not permitted if A, B, or C are located
above the outlet.
On a wall - general. (*)
Above the outlet:
Below the outlet:
Left and right of the outlet:
At <1 m from the roof overhang.
>2 m
Beneath balconies, walkways etc.
>2 m from the underside of the
protruding balcony or walkway.
Beneath balconies, walkways
etc. where the outlet extends to
the front.
>2 m
To the garden or on the terrace.
>2 m to the outside space. (**)
With respect to a facing wall.
>2 m (if the distance from the facing
wall is less, the criteria detailed for
“On a wall - general” apply).
>2 m
>0.75 m
>0.75 m
Enquire at your local gas company for the regulations relating to outlets
positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*)
These minimum distances do not apply if there is an obstruction
between the outlet and A, B and C that protrudes at least 0.5 m from
the wall and has a length exceeding the distance.
(**)
This distance is not required if the outlet is situated at least 1 m
higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at
a height of less than 2 m, it must be fitted with an effective protector. The mesh size of
the guard must not affect the correct operation of the appliance.
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Installation instructions
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1.6
GENERAL SERVICES
1.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following
concentric flue system configurations.
Important:
Due to the high temperature of the outer walls
(approx. 150°C), no flammable materials may be located
or used in the vicinity of the flue system.
The complete flue system, must therefore be sleeved
with a heat resistant material after assembly.
Ventilate the covered concentric flue by fitting a
grid near the floor and ceiling (on each floor).
Do not insulate the concentric flue.
Use the universal wall/floor support Ø150 mm
to attach the covering of the concentric flue system
[Ø100 mm - Ø150 mm], see 1.6.2, drawing number 36.
36
36
Use as a wall support
Use as a floor support
Figure 3: Application universal wall/floor support Ø150 mm
Installation instructions
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RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm
16
17
16
Y
18
24
23
28
10, 11, 12, 13
24
(100)
4
23
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
2.0 - 4.0 m
Width:
B = 30 mm
Width:
B = 65 mm
4.0 - 12.0 m
Width:
B = 40 mm
Width:
B = 80 mm
Classic Bell Medium 3
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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Installation instructions
English
16
17
Y2
24
23
X
14, 15
23
Y1
10, 11, 12, 13
23
28
(100)
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Classic Bell
Medium 3
Distance Y1 (*)
(min.-max.)
Distance X (*)
(min.-max.)
Distance Y1 + Y2 (*)
(min.-max.)
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
-
Width:
B = 40 mm
(*) : (Y1 + Y2) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 5: Vertical roof-mounted outlet with bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Installation instructions
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FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES
Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm
32
18
30
29
5
Y
7
29
26
25
10, 11, 12, 13
23
28
4
(100)
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
2.0 - 4.0 m
Width:
B = 30 mm
Width:
B = 65 mm
4.0 - 12.0 m
Width:
B = 40 mm
Width:
B = 80 mm
Classic Bell Medium 3
Figure 6:
Vertical chimney outlet using an existing lined chimney
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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Installation instructions
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32
18
30
29
Y3
Y2
> 45°
5
X
7
29
26
25
Y1
10, 11, 12, 13
23
28
(100)
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Classic Bell
Medium 3
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*)
(min.-max.)
(min.-max.)
(min.-max.)
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
-
Width:
B = 40 mm
(*) : (Y1 + Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 7:
Vertical chimney outlet using a lined chimney with a bend > 45°
(Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Installation instructions
17
English
32
18
31
30
29
29
6
Y
8
7
27
28
29
26
29
(100)
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
2.0 - 4.0 m
Width:
B = 30 mm
Width:
B = 65 mm
4.0 - 12.0 m
Width:
B = 40 mm
Width:
B = 80 mm
Classic Bell Medium 3
Figure 8:
Vertical chimney outlet using an existing unsound lined
chimney or when no chimney liners are present
(Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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Installation instructions
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32
18
31
29
Y3
30
29
Y2
6
> 45°
8
X
7
Y1
27
28
29
26
29
(100)
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Classic Bell
Medium 3
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*)
(min.-max.)
(min.-max.)
(min.-max.)
1.0 - 11.0 m
0 - 3.0 m
1.0 - 11.0 m
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
-
Width:
B = 40 mm
(*) : (Y1 + Y2+ Y3) : X > 2 : 1
(Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
Figure 9:
Vertical chimney outlet using an existing unsound lined
chimney or when the chimney is unlined; with a bend >45o
(Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Installation instructions
19
English
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø100-Ø150 mm or Ø130-Ø200 mm
X
19
0.16 m
14
Wall
Termination
Position
10, 11, 13
Y
28
(100)
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Distance X
(min.-max.)
Concentric
connection
on appliance is
Ø100-Ø150 mm
Concentric
connection
on appliance is
Ø130-Ø200 mm
2.0 - 3.0 m
0 - 0.6 m
-
-
3.0 - 4.0 m
0 - 1.6 m
-
-
Classic Bell Medium 3
Figure 10: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
20
Installation instructions
English
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
X
19
100
0.16 m
14
Y
110, 111, 113
Wall
Termination
Position
128
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Distance X
(min.-max.)
Concentric connection
on appliance is Ø130-Ø200 mm
0.5 - 1.0 m
0 - 0.6 m
-
1.0 - 2.0 m
0 - 2.6 m
-
Classic Bell Medium 3
Figure 11: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Installation instructions
21
English
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
100
X
0.25 m
114
19
Wall
Termination
Position
110, 111, 113
Y
123
128
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Distance Y
(min.-max.)
Distance X
(min.-max.)
Concentric connection
on appliance is Ø130-Ø200 mm
0.5 - 3.0 m
0 - 2.6 m
Width: B = 40 mm
0.5 - 3.0 m
2.6 - 4.6 m
-
Classic Bell Medium 3
Figure 12: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
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Installation instructions
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RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
X2
19
100
0.16 m
14
Y2
110, 111,
113
110, 113
Wall
Termination
Position
114
114
X1
Y1
110, 111, 113
128
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Classic
Bell
Medium 3
Distance Y1
(min.-max.)
Distance X1
(min.-max.)
Distance Y2
(min.-max.)
Distance X2
(min.-max.)
Concentric connection
on appliance is Ø130-Ø200 mm
0 - 0.5 m
0 - 0.5 m
0.5 - 1.0 m
0 - 0.6 m
-
0.5 - 1.0 m
0 - 0.5 m
0 - 0.5 m
0 - 0.6 m
-
1.0 - 3.0 m
0 - 1.0 m
0.5 - 2.0 m
0 - 0.6 m
-
1.0 - 3.0 m
0 - 3.0 m
1.0 - 3.0 m
0 - 0.6 m
-
Figure 13: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Installation instructions
23
English
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION
POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm
Appliance: Concentric flue connection Ø130-Ø200 mm
X
0.25 m
114
119
Wall
Termination
Position
110, 111, 113
Y
123
128
4
1
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance:
Classic Bell Medium 3
Distance Y
(min.-max.)
Distance X
(min.-max.)
Concentric connection
on appliance is Ø130-Ø200 mm
0 - 0.5 m
0 - 0.6 m
Width: B = 40 mm
0.5 - 3.0 m
0 - 3.6 m
Width: B = 50 mm
0.5 - 3.0 m
3.6 - 8.6 m
-
Figure 14: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
24
Installation instructions
English
1.6.2 Item descriptions for figures 4 t/m 14
FIG. NO.
DESCRIPTION
1
Gas fire; Concentric flue connection Ø130/Ø200 mm
2
-
3
-
4
Restriction plate (The different sizes restriction plates are supplied with every appliance)
5
Chimney, min. Ø150 mm internal, totally gas tight.
6
Chimney or fireproof sleeving. Min. Ø160 mm internal.
7
Ø100 mm internal flexible stainless steel gas vent chimney liner AISI 316TI.
8
Ø150 mm internal flexible stainless steel gas vent chimney liner AISI 316TI.
9
-
For the suitable and available components for
concentric chimney systems, please consult
the “Concentric Components” booklet.
• The room-sealed gas appliances have been approved in
combination with the components of the concentric flue systems
listed in this instruction book, according to the European CE norm
for gas appliances and may therefore be used only with these
components.
• The components of the concentric flue system of:
* Bellfires
- Muelink & Grol System
* Poujoulat
- PGI System
* Ontop
- Metaloterm US System
* Jeremias/STB - H-Twin System (STB = Chimney Technic
Brummen NL)
* Jeremias
- TWIN-GAS systeem
may not be used together in one installation.
• Check whether the wall or roof termination kit to be used exactly
matches one of those listed in this instruction book.
Installation instructions
25
English
1.6.3 Gas connection
Operation (gas regulating block (and receiver)) outside the appliance (in the operating
unit):
The gas connection is situated where the operating unit is built in near to the appliance.
Use only gas piping with a minimum diameter of 1/2” and a shut-off valve.
1.6.4 Operating unit
If the appliance is fitted with an operating unit comprising gas control block and receiver,
this will be located, once it has been built in, at a maximum of 50 cm from the left or
right hand side of the appliance.
1.6.5 Convection package connections
When fitting a convection package (= convection casing and convection set (1x or 2x)),
consideration should be given to the openings at approximately 1 meter above the
appliance for the warm air exiting grids.
1.7
POSITIONING THE APPLIANCE
Important:
The fireplace is constructed on a sufficiently solid floor that
can bear the weight of the appliance.
Ensure a free space of at least 1 cm between the bottom of
the appliance and the floor.
Ensure that the temperature of the floor under and in front of
the appliance can never rise above 85°C!
Make use of a temperature protection plate (of nonflammable
material) on the floor if necessary.
Take care with a floor made of a flammable material.
Never position the appliance directly against the rear wall,
but always place an nonflammable insulation plate, at least
12 mm thick, between the appliance and the rear wall, with
free space on either side of 2 cm. (Total ± 5 cm.)
The rear wall must be made of nonflammable material.
Never use combustible materials during the installation.
Ventilate the fireplace, by allowing vents above and
below the fireplace.
During installation of the gas fire, a clearance of 3 mm
should be maintained on all sides of the appliance to
allow for expansion of the appliance during operation.
26
Installation instructions
English
Do not insulate the appliance! Only the top and sides may be
fitted with a strip of white, loose insulation wool (heat-resistant
to 1000°C), width 15 cm max. to protect the wall.
Do not use fibreglass or Rockwool, or any other sort of
insulating material. These emit a pungent odour. This is
considered extremely unpleasant. They may also cause
discolouring of the column.
Flammable materials, such as curtains, should not be placed in
the vicinity of the gas fire. Minimum safe distance: 100 cm.
If the optional convection casing has been chosen, mount the
convection package on the appliance.
The appliance can be easily installed using a set of carrying brackets (accessory).
After installing: remove carrying brackets!
Before continuing the installation of the fireplace, remove the ornamental pillars that are
wrapped in plastic foil and the glass pane as described in chapter 4.1.
Take the 2 boxes that contain the ceramic log set with accessories and the control
cabinet out of the fireplace.
Very carefully remove the 6 cardboard protection pieces that have been placed between
the panels.
ATTENTION: The panels have been made from a fragile fireproof
material that is vulnerable to scratches. Handle with care to avoid damage.
Installation instructions
27
English
Figure 15:
1
2
3
4
5
6
7
8
9
10
28
Appliance installed in ventilated chimney breast
Horizontal outlet of the flue gas exhaust /combustion air
supply via the wall.
Fitted with the options / accessories:
• convection package (= convection casing and 1x convection set)
• 1x extra convection set
• high adjustable feet
Inlet opening (appliance) convection air
Inlet opening (grate) (chimney breast) convection air
Natural convection in the chimney breast
Outlet opening (grate) (chimney breast) natural convection air
Outlet opening (appliance) convection air / connection convection set (2x or 4x)
Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x)
Flexible aluminium hose
Concentric flue connection appliance; Ø130-200 mm for a horizontal wall outlet
Horizontal wall outlet
Built in operating unit with gas regulator block and receiver
Installation instructions
English
Figure 16:
1
2
3
4
5
6
7
Appliance installed in ventilated chimney breast
Vertical outlet of the flue gas exhaust / combustion air
supply via the roof.
Fitted without convection package
Inlet opening (appliance) convection air
Inlet opening (grate) (chimney breast) convection air
Natural convection in the chimney breast
Outlet opening (grate) (chimney breast) convection air (2x)
Concentric flue connection appliance; Ø100-150 mm for a vertical roof outlet
Concentric flue system; Ø100-150 mm for a vertical roof outlet
Built in operating unit with gas regulator block and receiver
Installation instructions
29
English
Use the four adjustable legs to set the height of the appliance. See figure 17.
Use long Allen key no. 4 for this.
Figure 17: Adjusting the built-in height of the appliance
These adjustable legs can be reached after the window and the grill around the burner
have been removed (see Chapter 4).
Position the gas supply pipe such that it can be easily mounted after installation.
Because the control system is outside the appliance, the gas pipe must lead to where
the operating unit (built in), the gas regulating block (and the receiver) assembly are
fitted.
Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the
nonflammable insulation plate (min. 12 mm) between the appliance and rear wall. The
appliance may not be installed against a flammable rear wall.
Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting
brackets at the side of the appliance for this.
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Installation instructions
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1.7.1 Gas connection operating unit
Important:
During gas connection, take care not to twist the gas
regulator block. Make sure that both the gas regulator
block and the supply pipes are not subjected to stresses.
The appliance is supplied with a built-in operating unit.
Operating unit
Frame with
door (white)
Figure 18: Operating unit
Remove the decorative edging and door of the operating unit.
Fit the separate operating unit, where the gas regulator block and receiver will be
placed, on max. 50 cm from the appliance.
The burner, gas regulator block and receiver have been fully factory assembled.
Disconnect the bracket with the gas regulator block and receiver from the appliance.
Carefully move the bracket with the gas regulator block, receiver, pipes and cables to
the operating unit. Mount the bracket at the bottom of the operating unit.
Important:
Take care that no pipes get damaged and no compression fittings
come loose when moving the gas regulator block. Prevent twisting
the flexible pipes! Check all compression fittings for leaks
afterwards!
Mount the receiver in the top of the operating unit. Check afterwards that all electric
connections are properly connected.
General:
Route all piping and cables from the operating unit to the appliance through an easily
accessible hollow cavity.
During subsequent installation of the operating unit, protect the gas regulator block and
piping against encasement by cement etc.
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English
Important :
Cement and chalk can damage
the piping and can, in turn,
lead to gas leaks.
Disassembly and assembly of pipes and cables:
If necessary for mounting, all pipe compression fittings and cable connectors can be
temporarily disassembled. After mounting, carefully reassemble all pipes and cables.
Check afterwards all compression fittings for leaks and that all electric connections are
properly connected.
Important :
Note :
Screw the thermocouple connection (and thermocouple
interrupter) manually into the gas regulator block. Afterwards,
carefully fasten a half turn with a spanner.
Check that the flexible burner pipes are correctly connected!
The gas connection of the gas valve “rear burner” must be
connected to the “rear burner”! See Chapter 5. Switching over the
flexible burner pipes during assembly can lead to an explosive
ignition. Prevent this at all costs!
Gas pipe
“rear burner”
Ø8 mm Flex.
Thermocouple
Pilot light pipe
Ø4 mm Flex.
Thermocouple
interrupter
Gas valve
“rear burner”
Gas pipe
“front burner”
Ø8 mm Flex.
Gas supply
connection
Gas regulator block
Figure 19: Gas regulator block and gas valve: Gas and thermocouple connections
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Installation instructions
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Pilot Gas Adjustment Screw
(Pierce the housing with
a small screwdriver)
Adjustment Screw
Maximum
Burner pressure
Motor-knob
8 Wire connecting
cable receiver
Microswitch
Figure 20: Gas regulator block - Front
Adjustment
Screw
Minimum
Burner pressure
Inlet
Pressure Tap
Outlet
Pressure Tap
Pilot light
connection
Thermocouple
interrupter
connection
Gas supply
connection
Gas connection for
to the “front burner”
Gas connection for gas valve
to the “rear burner”
Figure 21: Gas regulator block - Rear
Installation instructions
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English
Piezo cable
connection
Thermocouple
voltage / current
OUT - connection (yellow)
Thermocouple
voltage / current
IN - connection (red)
SW
TC
Connection
8 wire cable
gas regulator block
Connection for
external operating
(option)
AUX:
Electrical
connection
for gas valve
“rear burner”
6 VDC Adapter
connection
(option)
RESET button
Figure 22: Receiver - Top
RESET button
AUX:
Electrical
connection
for gas valve
“rear burner”
Figure 23: Receiver - AUX connection - RESET button
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Installation instructions
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Figure 24:
Module (Light)
The appliance is fitted with a 230V AC connection and may only be connected to an
earthed socket. The appliance has ambient lighting.
Electrical connections and batteries:
Appliance
Module (light)
230V AC
Receiver
Remote control
6V DC (via the
5-pole cable
of the Module
(Light))
Hand
transmitter
Remote control
Important: Do
not place batteries
in the receiver!
1x 9V Block battery
Upon delivery of the appliance, the electrical connections of the gas regulator block and
the receiver are already assembled.
The Module(Light) is separately delivered with the appliance. This component is to be
electrically connected during the installation according to the following Figure 25 and 26.
Attach the earth cable
(yellow/green) to a metal part on the inside
of the operating unit, with the help of the existing screw.
Installation instructions
35
English
2 wire cable 6 VDC
AUX receiver →
Gas valve
“rear burner”
Earth cable
(yellow / green)
Attach this cable to a
metal part of the
operating unit.
3 wire cable 230 VAC
Module(light) → Ambient Lamps (2x 25W)
Thermocouple
voltage/current
OUT - connection
(yellow)
230 VAC Appliance power
cable 3 wire cable
Thermocouple
voltage/current
IN - connection
(red)
5 wire cable 6 VDC
MODULE receiver →
Module(light)
8 wire cable
6 VDC
Receiver →
Gas regulator
block
Receiver
Do not place
batteries in the
receiver!
Figure 25:
36
RESET - button
Module(light)
230 VAC
Electrical connections Receiver and Module(Light)
Installation instructions
English
Figure 26:
Connecting 5 wire cable 6VDC on MODULE connection of
the receiver
Built-in
operating unit
Receiver
Module(Light)
Attach the Earth
cable
(yellow /
green) to a
metal part on the
inside of the
operating unit.
Rating
plate
Gas regulator block
Figure 27:
Built-in operating unit
Position Receiver, Module(Light) and Gas regulator block
(Components are in the picture not yet electrically connected!)
Installation instructions
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English
1.7.2 Connecting the concentric flue
Assemble the concentric flue system according to one of the examples in section 1.6.1,
figure 4 to 14 inclusive.
Make sure that all connections are completely gas tight.
1.7.3 Building in the appliance
The appliance is supplied from the factory with three decorative elements for the
exterior of the fireplace:
• 1x horizontal support girder
• 1x vertical post Right
• 1x vertical post Left
If the decorative pillars at the front must be visible, then break off the strips at the sides
and the bottom.
Figure 28: Appliance with break strips and marking present
Figure 29: Appliance with break strips removed
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Installation instructions
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Markings have been added on the edge of the breaking strips. These markings indicate
the farthest position that the ornamental fireplace or bricks may reach.
1 = Marking
2 = Bracket
The appliance can now be built in.
Determine the places for the ventilation openings (grates, at the top and the bottom of
the fireplace) and, if applicable, the warm air outlet grates of the convection package.
The appliance can be built in by means of bricks or by means of heat-resistant plates
(e.g. promatect, superisol) that are screwed onto a metal frame.
The bricks or heat-resistant plates must be mounted around the fireplace.
ATTENTION: Due to expansion of the hearth when heating: maintain
at least 3 mm of space on both sides of the appliance).
Subsequently, an ornamental fireplace can be placed at the front of the appliance.
When positioning the ornamental fireplace, care should be taken that it does not exceed
the markings shown on the breaking strips.
If the front of the fireplace is finished with ornamental bricks, the bricks should not
exceed the markings on the breaking strips at the sides and the bottom.
ATTENTION: If the material for building in exceeds the markings,
it will not be possible to remove the glass later on.
Installation instructions
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English
At the top of the appliance, the ornamental hearth or the ornamental bricks may not be
lower than the horizontal bracket.
If a post and lintel is placed above the appliance, a heat-resistant sealing cord is to be
mounted between post and lintel and fireplace, so that the appliance is allowed to also
expand upwards.
Do not use masking tape on the appliance
when installing and plastering.
Tape can damage the finish of the hearth.
The brickwork or the fire-resistant sheet construction can now be continued to ceiling
height.
If using other materials, such as stone or heat-resistant plating, you should follow the
supplier’s instructions.
Once the fireplace has been finished, you can now, fit the frame with the small door to
the operating unit.
After installation in a new fireplace and/or applying new cement work, the
appliance cannot be used for at least four weeks.
1.7.4 Checking the gas connection
After connection of the gas supply, check that all connections are completely gas tight
using soapy water or a leak tester.
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Installation instructions
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1.7.5 Placing the ceramic log set, ‘fire glass’, embers and decorative ash.
For appliance fitted with the "Premium Fire" (PF) double burner:
The construction of the ceramic log set, "fire glass", embers and decorative ash
for an appliance with a "Premium Fire (PF) NATURAL GAS double burner is
the same as for a Premium Fire (PF) PROPANE/BUTANE double burner.
The appliance is supplied with
•
•
•
•
•
Ceramic log set ; See Log Nos. 14 to 25 below.
"Fire glass Black"
"Fire glass Dark Amber"
Embers
Decorative ash
° Ceramic log set; Logs nos. 14 to 25
° Embers; E
° Decorative ash; A
Installation instructions
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English
• ‘Fire glass Black’
• ‘Fire glass Dark Amber’
• Embers; E
42
Installation instructions
English
• Decorative ash; A
Important :
•
•
•
•
•
•
•
•
•
Place the log set, ‘fire glass’, embers and decorative ash,
carefully on and around the main burners, as indicated by the
specifications mentioned in this chapter.
Do not place "fire glass", embers or decorative ash on or
against the pilot light burner.
To prevent this, the pilot light is fitted with a pilot light cap.
Never remove this cap!
Ensure that the pilot light is always able to burn
freely over the main burner.
Proper ignition of the main burner will only be guaranteed if this
is the case. Not adhering to these stipulations can give rise to
dangerous situations.
Ensure that the pilot light is always easily visible.
The burner bed (with '"fire glass", embers and decorative ash)
and the logs construction may not be changed.
Only use materials supplied! This has been approved and the
quantity is defined per appliance.
Replacement parts are available through your dealer.
Placement may only be carried out by an authorised
person.
Remove the glass from the appliance, in accordance with the specifications in
Chapter 4; DISASSEMBLY / ASSEMBLY OF THE GLASS.
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English
1.7.5.1
1
Ceramic log set + ‘fire glass’ + embers + decorative ash
IMPORTANT: Check the presence of the three burner fixing bolts. See photo.
Check the operation of the ambient lighting/dimmer with the remote control.
See operating instructions;
Operation light / dimmer
If necessary repair the ambient lighting.
See Chapter 4A: DISASSEMBLY AND ASSEMBLY OF THE BURNERS AND
MESH GRATES - REPLACING THE AMBIENT LIGHTING.
Only use original ambient lights.
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Installation instructions
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2
Place burner log No. 16 carefully on the burner - right.
Check first if the "Arrow", on the underside of the log, is pointing up.
Burner log No. 16 =
Art. no. 340021 (legible on
the underside of the log)
Check that the underside of the log has free space on both end faces of ± 5 mm
with respect to the metal burner.
± 5 mm
± 5 mm
Underside
of log
Underside
of log
Undersid
Burner
e
Underside
Burner
Installation instructions
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English
Place burner log No. 14 carefully on the burner - left.
3
Check first if the "Arrow", on the underside of the log, is pointing up.
Burner log No. 14
Art. no. 340019 (legible on
the underside of the log)
Check that the underside of the log has free space on both end faces of ± 5 mm
with respect to the metal burner.
± 5 mm
± 5 mm
Underside
of log
Underside
of log
Undersid
Burner
e
Underside
Burner
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Installation instructions
English
4
Place burner log No. 15 carefully on the burner - middle (with the pilot light).
Burner log No. 15 = Art. no. 340020 (legible on the underside of the log)
Check that the pilot light remains visible.
5
Place the charcoal part No. 23 (= 1x Art. no. 340028) under the Right burner,
around the venturi.
Installation instructions
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English
6
Place the charcoal part No. 24 (= 1x Art. no. 340029) under the Left burner,
around the venturi.
7
Sprinkle the ‘Fire glass Dark Amber’ evenly on the mesh grate, around the
burners.
Note:
Put no "fire glass" on or against the pilot light burner!
Note:
Put no ‘fire glass’ under burner logs No. 14, 15 and 16, where these
are supported by the mesh grate.
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Installation instructions
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Note!
Do not sprinkle “Fire glass Black” on the mesh grate, around the burners.
‘Fire glass Black’ blocks the light too much.
8
Sprinkle the ‘Fire glass Black’ evenly on the grate, left and right of the
mesh grate.
9
Set the light intensity of the ambient lighting/dimmer to max. on the remote control.
See operating instructions;
Operation light / dimmer
Check that the "fire glass" is distributed evenly and that the light intensity is the
same everywhere. Adjust the distribution of the "fire glass" if necessary.
Installation instructions
49
English
10
Place log No. 18 (= 1x Art. no. 340023).
11
Place charcoal part No. 21 (= 1x Art. no. 340026).
12
Place log No. 17 (= 1x Art. no. 340022).
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Installation instructions
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13
Place branch No. 19 (= 1x Art. no. 340024).
14
Place branch No. 20 (= 1x Art. no. 340025).
15
Place charcoal part No. 22 (= 1x Art. no. 340027).
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English
16
Place 3x charcoal parts No. 25 (= 3x Art. no. 340030).
17
Break the embers supplied in half and distribute the parts along the
side on the grate (around the mesh grate).
Note:
Do not place any embers on the mesh grate. Embers will block the light!
Note:
Put no embers on or against the pilot light burner!
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Installation instructions
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18
Decorative ash: Carefully distribute a small amount of decorative ash over the
entire bottom.
19
Check that the pilot light burner is easily visible from the right hand side of the log
set.
Pilot light position
Pilot light
Installation instructions
Pilot light
53
English
20
The ceramic log set construction, "fire glass", embers and decorative ash is
completed.
14
18
17
16
15
21
22
24
25
23
19
25
20
25
Figure 30:
Log set
Set-up of Natural gas and propane/butane burner - "Premium Fire"
IMPORTANT:
•
•
•
•
•
Do not put any “fire glass” or embers in front of the pilot light burner
Do not sprinkle decorative ash on the pilot light burner
Keep the burner orifices free
Check that the pilot light burns properly
The pilot light must be able to burn freely over the burner
Proper ignition of the main burner will only be guaranteed if this is the case!
When the ceramic logs, “fire glass” and embers have been placed, the glass can be
assembled on the appliance once more in accordance with the specifications in
Chapter 4: DISASSEMBLY / ASSEMBLY OF THE GLASS.
After the glass panel has been mounted again, the lower pillar and the two side pillars
can be placed. Remove the foil carefully using scissors before placing the pillars.
Attention: Cut the foil loose at the back of the ornamental pillars, in order to avoid
damaging the pillars.
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Installation instructions
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Attention !!:
The ornamental pillars have been made from a fragile
fireproof material that is vulnerable to scratches.
Handle with care to avoid damage.
Use gloves when placing them.
Placing Ornamental pillars:
• First place the bottom pillar.
• Then place the side pillars.
Attention: Turn the horizontal lid above the glass upwards in order to place
the side pillars (see also the pictures in Chapter 4.1, point 2).
After the side pillars have been placed, turn the horizontal lid downward. Press the side
pillars slightly outwards when turning the lid, in order to avoid damage.
Installation instructions
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English
1.7.6 Mounting flue gas restriction plate
Depending on the length and shape of the concentric flue system and the chimney
construction, you should, if indicated, fit a restriction plate with a certain width (B) into
the ceiling of the combustion chamber.
To do this, see the set-up options as listed in figure 4 through 14.
Important:
Ensure that the correct flue gas restriction plate is mounted.
Use of the correct flue gas restriction plate will provide
optimum efficiency, flame effect and combustion. Mounting
an incorrect flue gas restriction plate can result in damage
to the gas fire.
Assembly restriction plate
Figure 31: Positioning restriction plate
The following restriction plates are supplied:
B
56
Restriction plate:
1: Width: B = 40 mm
2: Width: B = 65 mm
3: Width: B = 90 mm
Installation instructions
English
1.7.7 Checking the appliance following installation
After installation, visually check the gas flame. When the fire is ignited, the flames
should be short and blue/yellow in colour. These flames should gradually increase in
height and become more yellow. When all flames are yellow, the gas fire has reached
the correct temperature.
THE GAS FIRE IS NOW READY FOR USE
Installation instructions
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English
2
MAINTENANCE
2.1 ANNUAL MAINTENANCE
It is essential that the appliance, the complete
concentric flue system (where possible) and
the outlet are cleaned and inspected annually
by a recognised fitter/gas specialist. The safe
operation of the appliance will thus remain
guaranteed.
Maintenance consists of the following:
• Remove first the embers, vermiculite granules, logs set or pebbles from the main
burner and carefully clean these with a soft brush.
• Clean and inspect (visually) the main burner, pilot light, combustion chamber,
flue system and combustion air intake. Dust can be removed using a vacuum
cleaner.
• Clean the glass on the inside of the appliance with glass spray or ceramic hob
cleaner. This also applies to the black mirror rear wall and side panels, if the
appliance is fitted with these.
CAUTION !! :
If the appliance has anti-reflective glass, please follow
the cleaning instructions in Chapter 4 of the “Operating
Instructions and Daily Maintenance Manual” booklet.
Failure to follow these instructions may result in damage
to the anti-reflective glass.
• After cleaning;
Carefully replace the embers, vermiculite granules, logs set or pebbles on and
around the main burner according to the installation directions in this instruction
booklet.
Do not place any embers, vermiculite granules, logs or pebbles against the
pilot light burner. Make sure that the pilot flame can burn at all times freely over
the main burner. Only in this way is proper ignition of the main burner ensured.
Ignoring these directions could lead to a dangerous situation.
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Installation instructions
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• Check the gas supply, flue system, and combustion air supply route for leaks.
• Check the correct operation of the gas regulator block, thermocouple
circuit and the ignition of the main burner.
• Check the gas inlet-pressure (both when the appliance is off and when it burns
at maximum) and the burner pressure.
• Check if the overpressure hatches are correctly positioned and check if the
gasket seals are properly positioned under the hatches.
• Check the complete concentric flue system including the outlet construction.
A camera can be used to inspect the whole length of the flue gas outlet and the
combustion air intake. Also check that all connections are secure.
Installation instructions
59
English
3
FAULTS
3.1
POSSIBLE REASONS
Possible reasons for the gas fire going out are:
• The concentric flue system is not installed according to one of the methods detailed
in Paragraph 1.6.
• An incorrect “flue gas restriction plate” is fitted.
• The pilot light extinguishes if fumes are not exhausted or are insufficiently
exhausted.
• The pilot light is either dirty or defective.
• Insufficient gas pressure.
• (Internal) leak of the concentric flue system.
• Thermocouple voltage is too low. This is usually caused by insufficient heating of the
thermocouple by the pilot light.
• Dirty electrical contacts in the thermo-electrical system; for example, the
thermocouple connection.
• Batteries in receiver or remote control are flat.
3.2
SAFETY MEASURE IN THE APPLIANCE
3.2.1
Thermo-electric pilot light shut off
The appliance is protected by means of a thermo-electric pilot light shut off in the event
of a gas escape from the main burner.
3.2.2
Over pressure safety system
The appliance is fitted with a safety system, whereby hatches will extract any
over-pressure that arises in a controlled way. In this, the hatches in the ceiling of the
combustion chamber, briefly open. A loud noise can occur.
A safety strip limits the maximum openings of the hatches.
If an over-pressure situation occurs, the appliance should be thoroughly checked by
the installer.
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Installation instructions
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4
DISMANTLING / ASSEMBLING OF THE GLASS, REGULATOR
AND BURNER
4.1 DISMANTLING / ASSEMBLING OF THE GLASS
ATTENTION:
A layer of coating has been added to the glass on both sides. In order to avoid
damage to the (inside and outside of the) glass, the use of hard (abrasive)
sponges, steel wool, abrasive cleaning agents and cleaning agents with
ammonia are prohibited.
The use of corrosive products and products with an abrasive ingredient, such
as a ceramic cooker cleaning agent, is not allowed.
Read chapter 4 of the “Instructions and Manual for daily maintenance” for
cleaning instructions for the glass.
1
Close the gas supply tap.
2
Turn the horizontal lid above the glass upwards. In order to avoid damage to the
ornamental pillars, press them outward slightly when turning the lid.
Installation instructions
61
English
3
Remove the left and right vertical ornamental pillars by grasping the top, tilting them
inwards and taking them away.
4
Remove the bottom ornamental pillar.
Attention! :
62
The ornamental pillars have been made from a fragile fireproof material.
Remove carefully!!!
Installation instructions
English
5
Turn the 3 wing nuts above the glass looser by turning a few times.
Attention: Do not remove the wing nuts.
6
Support the glass so that it cannot tilt forwards and shove the steel strip (that was
fixed with the wing nuts) upwards. There is a magnet above the strip. This magnet
connects the strip after it has been shoved upwards. The glass panel can now be
removed by lifting it a bit, shoving it to the corner and turning it outward.
Use working gloves to take the door out!
Installation instructions
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English
7
Shove the glass panel to the corner.
8
The glass panel is mounted again by performing the above-mentioned steps in
reverse order again. Pay attention when placing the glass panel, that it falls into the
2 studs and only then fix it at the top with the steel strip.
Studs
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Installation instructions
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4.2 DISASSEMBLY OF THE BURNERS
Carefully remove the log set, burners and mesh grates in the following order:
1.
Complete log set ‘Premium Fire’
2.
Burner log No. 16
Installation instructions
65
English
3.
Log No. 17
4.
Burner log No. 14
5.
Branch No. 19
66
Installation instructions
English
6.
Burner log No. 15
7.
Branch No. 20
8.
Log No. 18
Installation instructions
67
English
9.
Log No. 21
10.
Charcoal part No. 24
11.
Charcoal part No. 23
12.
Charcoal part No. 25 (3x)
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Installation instructions
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The three burners are all fixed with just one hexagonal bolt.
When unscrewing the burner fixing bolts, use socket spanner no. 7.
13.
Disassemble and remove the burner - right.
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English
14. Disassemble and remove the burner - middle.
15.
70
Disassemble and remove the burner - left.
Installation instructions
English
Use working gloves when removing the mesh grates.
16. Carefully remove the mesh grate - left.
17. Carefully remove the mesh grate - right.
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English
18.
Clean the light compartment and gas injectors with a vacuum cleaner.
Replacing the ambient lights.
Only use original Bellfires ambient lamps: Art. no. 333748:
Ambient lamp; 230-240V - 25W - E14 - 300˚C. - Colour: Amber
19.
72
Remove the plug of the appliance from the socket.
Installation instructions
English
20.
Carefully unscrew the defective lamp from the fitting.
21.
Carefully screw the new lamp into the fitting.
Screw the ambient lamps fully into the fitting!
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73
English
22. Replace the plug of the appliance into the socket.
23. Check the operation of the ambient lighting/dimmer with the remote control.
See operating instructions;
Operation light / dimmer
Carefully place the mesh grates, burners and log set in the following order:
Use working gloves when placing the mesh grates.
24. Carefully place the mesh grate - left.
25. Carefully place the mesh grate - right.
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Installation instructions
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26.
Sprinkle the "Fire glass Dark Amber" on the rear of the mesh grates.
Do not let any "fire glass" fall in the grate apertures.
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75
English
Fix each burner with the hexagon bolt supplied.
Use socket spanner no. 7 to do this.
Not mounting these fixing bolts can give rise
to a dangerous situation. Prevent this at all costs!
27.
76
Place and assemble the burner - left.
Press the burner down firmly, and mount the fixing bolt.
Installation instructions
English
Make sure that no "fire glass" parts are under the burner!
The burner must be able to float above the mesh grate.
28.
Place and assemble the burner - right.
Press the burner down firmly, and mount the fixing bolt.
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English
29.
Place and assemble the burner - middle.
Press the burner down firmly, and mount the fixing bolt.
30.
Place the Ceramic log set, ‘fire glass’, embers and decorative ash,
as indicated in chapter 1.7.5.1
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Installation instructions
5
Main burner gas piping
Motor knob
8 Wire
Connecting
Cable
Pilot light
Gas regulator
block GV 60
Thermocouple
Ambient
lighting
(option)
CONNECTING DIAGRAM
Installation instructions
Main burner
Pilot light gas piping
“black”
Thermo-electric
cable SW
“black”
Thermo-current Interrupter Block
“red” “yellow”
“red”
Thermo-electric
cable TC
Ignition(piezo)cable
Module
5 Wire
Connecting
Cable
Receiver
(with battery
compartment for
4 AA-batteries)
Button “RESET”
79
English
Connecting cable
230 VAC
Plug with Earth
connection
Connecting cable
(option) for external
operating
(a.o. Domotica
systems)
English
6
DIMENSIONS
6.1
CLASSIC BELL MEDIUM 3
Frame with
door (white)
80
Operating
unit
Installation instructions
English
6.2
CLASSIC BELL MEDIUM 3
Fitted with the options: • Convection casing
• High adjustable feet
Frame with
door (white)
Operating
unit
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the floor.
Installation instructions
81
English
7
TECHNICAL DETAILS/REGULATIONS
National installation regulations:
• Gas safety installation and use regulations 1998 plus all relevant
safety and building regulations concerning fire installation
• Document J: Combustion appliances and fuel storage systems
Model
: CLASSIC BELL MEDIUM 3 PF
Gas
: NATURAL GAS
Country
: GB; Great Britain/IE; Ireland : GB; Great Britain/IE; Ireland
Product identification no.
Appliance type acc. to CE standard
Appliance category
: 0063CM3684
: C11 / C31 / C91
: I2H natural gas G20
: 0063CM3684
: C11 / C31 / C91
: I3B/P butane/propane G30/G31
Nominal heat input
(Gross calorific value)
: 12.1 kW
: Butane (G30) : 11.2 kW
Propane (G31) : 9.6 kW
Nominal heat output
Efficiency class
NOx class
: 9.3 kW
: 1 (85%)
:5
: 7.4 - 8.6 kW
: 1 (85%)
:5
Gas rate (max.)
: 1.15 m3s/hr.
: Butane (G30) : 850 gr/hr.
Propane (G31) : 720 gr/hr.
Supply pressure
: 20.0 mbar
: Butane (G30) : 37.0 mbar
Propane (G31) : 37.0 mbar
Burner pressure (max.) Hot
: 14.1 mbar(*)
: 29.0 mbar(*)
Burner pressure (max.) Cold
: 13.4 mbar(**)
: 29.0 mbar(**)
Burner pressure (min.)
: 2.5 mbar(***)
: 7.0 mbar(***)
Primary air inlet burner L
Left-Rear and Left-Front
: LR: Ø6.0 mm
LF: Ø3.5 mm
: LR: Ø14 x 8 mm
LF: Ø14 x 8 mm
Primary air inlet burner M
Middle-Front
: MF: Ø6.0 mm
: MF: Ø15 x 8 mm +
2x Ø3.5 mm
Primary air inlet burner R
Right-Rear and Right-Front
: RR: Ø6.0 mm
RF: Ø3.5 mm
: RR: Ø14 x 8 mm
RF: Ø14 x 8 mm
82
(PREMIUM FIRE)
: BUTANE / PROPANE
Installation instructions
English
Model
: CLASSIC BELL MEDIUM 3 PF
Gas
: NATURAL GAS
: BUTANE / PROPANE
Country
: GB; Great Britain/IE; Ireland
: GB; Great Britain/IE; Ireland
Gas regulator block (remote control)
Main burner
: Mertik GV 60
: Premium Fire 600 x 240 mm
: Mertik GV 60
: Premium Fire 600 x 240 mm
Main burner injector L
Left-Rear and Left-Front
: LR: Ø1.50 mm
LF: Ø1.20 mm
: LR: Ø0.80 mm
LF: Ø0.75 mm
Main burner injector M
Middle-Front
: MF: Ø1.30 mm
: MF: Ø0.75 mm
Main burner injector R
Right-Rear and Right-Front
: RR: Ø1.50 mm
RF: Ø1.20 mm
: RR: Ø0.80 mm
RF: Ø0.75 mm
: SIT 0.145.019
: no. 36 (SIT 0.977.091)
: 3/8” G / Ø12 mm
: Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
: SIT 0.145.019
: no. 23 (SIT 0.977.150)
: 3/8” G / Ø12 mm
: Ø100 mm - Ø150 mm or
Ø130 mm - Ø200 mm
Remote control batteries
- Receiver
- Hand transmitter
: N/A
: 2x 1,5V AAA
: N/A
: 2x 1,5V AAA
Electrical connection
Electrical power consumption
: 230 VAC / 50 Hz
: 50 W (max.) / IP 20
: 230 VAC / 50 Hz
: 50 W (max.) / IP 20
Weight
- Basis model
- Including all options
: 134 kg
: 152 kg
: 134 kg
: 152 kg
"Front Burner"
"Rear Burner"
=
=
(PREMIUM FIRE)
LF + MF + RF
LR + RR
Pilot light burner
Pilot light burner injector
Gas connection
Concentric flue system connection
(*) : All burners at maximum setting and appliance at the required temperature.
(**) : All burners at maximum setting and appliance cold.
(***) : All burners at minimum setting.
Flue gas exhaust and combustion air supply:
Roof termination : Concentric flue system Ø100 mm-Ø150 mm rigid and/or flexible.
Wall termination : Concentric flue system Ø130 mm-Ø200 mm rigid.
With wall outlet, depending on the flue construction; Ø100 mm-Ø150 mm or
Ø130 mm-Ø200 mm.
Heat exchanging surface: Entire front of the appliance.
Installation instructions
83
English
8
REPLACEMENT PARTS LIST
When requesting service or ordering replacement parts, please quote the model type
and serial number. All parts listed in this manual may be ordered from a Bellfires dealer.
No
Part no
Description
Main burner "Premium Fire" 600 x 240 mm
Natural gas G20 / Butane/Propane G30/G31
G20:
Ø6.0 mm Left-Rear
Ø3.5 mm Left-Front
Ø6.0 mm Middle-Front
Ø6.0 mm Right-Rear
Ø3.5 mm Right-Front
1
3.........
2
3.........
G30/G31: Ø14x8 mm Left-Rear
Ø14x8 mm Left-Front
Ø15x8 mm + 2x Ø3.5 mm Middle-Front
Ø14x8 mm Right-Rear
Ø14x8 mm Right-Front
3
4
5
6
7
301915
334874
301928
301915
334874
Main burner injector Natural gas; Left-Rear: Ø1.50 mm
Main burner injector Natural gas; Left-Front: Ø1.20 mm
Main burner injector Natural gas; Middle-Front: Ø1.30 mm
Main burner injector Natural gas; Right-Rear: Ø1.50 mm
Main burner injector Natural gas; Right-Front: Ø1.20 mm
8
9
10
11
12
340430
340431
340431
340430
340431
Main burner injector Butane/Propane; Left-Rear: Ø0.80 mm
Main burner injector Butane/Propane; Left-Front: Ø0.75 mm
Main burner injector Butane/Propane; Middle-Front: Ø0.75 mm
Main burner injector Butane/Propane; Right-Rear: Ø0.80 mm
Main burner injector Butane/Propane; Right-Front: Ø0.75 mm
13
14
15
16
333605
333912
333606
333748
Module 230V AC (Light)
Fuse T 2.5A 250V Module
5-Pole cable Receiver - Module
Ambient lighting lamp 230V AC, E14, 25W
17
340469
Log set (14 part) Natural gas / Butane/Propane
incl. embers and decorative ash
18
19
340089
340091
‘Fire Glass’ Dark Amber (2.5 kg)
‘Fire Glass’ Black (1.0 kg)
84
Installation instructions
English
No
Part no
Description
20
21
22
23
24
25
26
27
28
302416
302083
302084
302089
302085
302090
302086
302067
302150
29
30
31
32
326287
326288
302068
321777
Gas regulator block; GV 60 (M10 Thermocouple connection)
Plug 3/8 GV 60
Nut Ø8 mm for burner supply GV 60
Olive Ø8 mm for burner supply GV 60
Nut Ø12 mm for burner supply GV 60
Olive Ø12 mm for burner supply GV 60
Cut-off nipple Ø4 mm GV 60
Cable (sw): Receiver - Thermocouple interrupter, L = 500 mm
Switch with short length of cable to thermocouple interrupter and
long length of cable (tc), L= 500 mm, to receiver
Hand-held transmitter: Display screen: Temperature and two programmes
Receiver GV 60
8 Wire connecting cable L = 500 mm
Piezo electrode + cable, 2.8 x 0.8 mm, L = 1500 mm
33
34
321926
301970
Thermocouple M10 - 1500 mm
Thermocouple interrupter M10
35
36
37
38
39
40
41
42
43
302059
301976
301977
301974
301921
302062
302061
322552
325750
Pilot light set outer casing; SIT 0.160.022
Pilot light nut; Ø4 mm
Pilot light olive; Ø4 mm
Pilot light injector Natural gas; no 51
Pilot light injector Butane/Propane; no 30
Nut piezo electrode
Pilot light packing SIT no 160 series
Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel
Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+
44
342648
Glass Classic Bell Medium 3
45
46
301593
319664
Black fibre glass tape 15 x 3 mm, adhesive
Black fibre glass tape 30 x 2 mm, adhesive
47
48
49
50
51
52
53
342641
342642
342643
342644
342647
342645
342646
Left inner side panel - red
Right inner side panel - red
Rear panel bottom - red
Rear panel top - red
Left side pillar - red
Right side pillar - red
Bottom threshold - red
Installation instructions
85
Log set
Art.no: 340469
Set
´Fire Glass´ ´Fire Glass´
Dark Amber Black
14
Art. no:
Classic Bell Medium 3 PF
Number
Embers with Decorative
Glow-effect ash
Anthracite
light grey
Log no
15
16
17
18
19
20
21
22
23
24
25
340019 340020 340021 340022 340023 340024 340025 340026 340027 340028 340029 340030
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
3x
Bag: 50 gr.
Bag: 10 gr.
Bag: 2.5 kg. Bag: 1.0 kg.
xxxxxx
340031
340089
340091
1x
1x
1x
1x
Logs - ‘Fire Glass’ - Embers - Decorative Ash
86
Appliance
English
Installation instructions
English
9
DISPOSING OF PACKAGING AND APPLIANCE
The appliance comes in recyclable packaging.
This can include:
• Cardboard
• Wood
• Plastic
• Paper
Such materials must be disposed of responsibly, in line with local regulations.
Batteries should be disposed of as chemical waste. Batteries must be disposed of
responsibly, in line with local regulations.
The authorities or fitter can provide you with information on responsible disposal of
obsolete appliances.
Installation instructions
87
Your Bellfires dealer
01 - 010717 - 342659