New Holland 90441890 Original Instructions Manual
New Holland 90441890 is a loader designed for use with NEW HOLLAND-approved compact tractors. It's a quick-attach unit, requiring no tools for installation, and is compatible with a variety of buckets and attachments. This manual provides instruction on operation, maintenance, and troubleshooting, ensuring safe and efficient use of the loader.
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ORIGINAL INSTRUCTIONS OPERATOR’S MANUAL 140TL Loader Part number 90441890 3rd edition English December 2020 Replaces part number 48070328 Contents 1 GENERAL INFORMATION Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Manual scope and required training level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 International symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Torque - Minimum Tightening Torques for Normal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 2 SAFETY INFORMATION Safety rules and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 3 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Machine preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Installing the loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Connecting the hydraulics at the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Installing the quick-attach plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Installing the quick-attach bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Installing the bucket level indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 PARKING THE UNIT Removing the quick-attach bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Removing the quick-attach plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Removing the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 4 WORKING OPERATIONS GENERAL INFORMATION Operating the loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Front remote control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Front remote control valve - lock out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 5 MAINTENANCE GENERAL INFORMATION Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Daily inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Recommended Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 MAINTENANCE CHART Maintenance planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Every 8 hours or daily Front loader and bucket - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 DAILY Tractor hydraulic oil reservoir - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 After the first 10 hours of operation Hardware - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 50 hours Hardware - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 6 TROUBLESHOOTING SYMPTOM(S) Front loader and bucket - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 7 SPECIFICATIONS Loader specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Liquid ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 8 ACCESSORIES Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 9 FORMS AND DECLARATIONS Delivery Report- Owner Copy - Owner Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Delivery report - Dealer copy - Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Note to the owner This manual contains information concerning the adjustment and maintenance of your new equipment. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this equipment. Please have all operators read this manual carefully and keep it available for ready reference. Your NEW HOLLAND dealer will instruct you in the general operation of your new equipment. (Refer to the 'Delivery Report' at the back of this manual.) Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your machine. New Holland Top Service is also available. Call 1-866-NEWHLND (1-866-639-4563) or email [email protected]. Your NEW HOLLAND dealer carries a complete line of genuine NEW HOLLAND service parts. These parts are manufactured and carefully inspected to insure high quality and accurate fitting of any necessary replacement parts. Be prepared to give your dealer the model and product identification number of your new equipment when ordering parts. Locate these numbers now and record them below. Refer to the 'General Information' section of this manual for the location of the model and product identification numbers of your machine. PLEASE RECORD THE FOLLOWING INFORMATION Loader Model Product Identification Number (PIN) Date Purchased Attachment Model Attachment Model This is the safety alert symbol. It is used with and without signal words to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a particular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A Improvements CNH America LLC is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. 1-1 1 - GENERAL INFORMATION Intended use The loader was designed to mount on NEW HOLLAND approved tractors. The loader is designed to load and move materials with a variety of buckets and approved NEW HOLLAND attachments. DO NOT use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine’s intended use. Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, additions or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine. Installation and operation instructions for certain hydraulic valve sets, attachments and accessories may not be included in this operator’s manual. Use the publication received with the specific item. In the case of hydraulic valves, refer to the tractor operator’s manual. NOTICE: Loader frames are designed for specific tractor models. Do not install a loader frame on a different model than specified, without obtaining approval from CNH America LLC. Operator’s age All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permits. WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine. -reads and understands the operator's manual for this machine. -reads and understands ALL safety signs on the machine. Failure to comply could result in death or serious injury. W0188A Read and thoroughly understand this manual before operating this machine. If you are an inexperienced operator, study this manual and receive operating instructions from an experienced operator. Your dealer can assist you in learning machine operation and show you proper operating procedures. Keep this manual readily available, preferably with the machine. If the original manual is damaged, order a new one from your dealer. 1-2 1 - GENERAL INFORMATION Manual scope and required training level Introduction to this manual • Greasing This manual gives information about the use of your NEW HOLLAND machine as intended and under the conditions foreseen by NEW HOLLAND during normal operation, routine service, and maintenance. This manual does not contain all the information that relates to periodic service, conversions, and repairs that only trained service personnel can perform. Some of these activities may require appropriate facilities, technical skills, and/or tools that NEW HOLLAND does not supply with the machine. The manual contains the chapters as shown on the Contents pages. See the Index at the end of this manual to locate specific items about your NEW HOLLAND machine. • Replacing consumable items such as light bulbs Periodic service, conversions, and repairs Periodic service consists of activities that are necessary to maintain the expected life of the NEW HOLLAND machine. These activities have defined intervals. Trained service personnel familiar with the machine characteristics must perform these activities at the defined intervals. Trained service personnel must comply with the information on periodic service and safe practices as partly specified by NEW HOLLAND in this manual and/or other company literature. Periodic service includes: Normal operation • Oil change service for the engine, hydraulic circuits, or transmission Normal operation consists of the use of this machine for the purpose NEW HOLLAND intends by an operator that: • Periodic exchange of other substances or components as required • Is familiar with the machine and any mounted equipment or towed equipment • Complies with the information on operation and safe practices as specified by NEW HOLLAND in this manual and by the signs on the machine Conversion activities rebuild the NEW HOLLAND machine in a configuration that is appropriate for a specific job site, crop, and/or soil conditions (e.g., installation of dual wheels). Conversion activities must be done: • By trained service personnel familiar with the machine characteristics Normal operation includes: • Preparation and storage of the machine • Addition and removal of ballast • Connection and disconnection of mounted equipment and/or towed equipment • Adjustment and configuration of the machine and equipment for the specific conditions of the job site, field, and/or crop • Movement of components into and out of working positions • By trained service personnel that comply with the information on conversion as partly specified by NEW HOLLAND in this manual, assembly instructions, and/or other company literature Repair activities restore proper function to a NEW HOLLAND machine after a failure or degradation of performance. Dismantling activities occur during the scrapping and/or dismantling of the machine. Trained service personnel familiar with the machine characteristics must perform these activities. Trained service personnel must comply with the information for repair as specified by NEW HOLLAND in the service manual. Routine service and maintenance Routine service and maintenance consists of the daily activities necessary to maintain the proper machine function. The operator must: Before you operate • Be familiar with the machine characteristics • Comply with the information on routine service and safe practices as specified by NEW HOLLAND in this manual and by the signs on the machine Read this manual before you start the engine or operate this NEW HOLLAND machine. Contact your NEW HOLLAND dealer if: • You do not understand any information in this manual Routine service can include: • You need more information • Fueling • You need assistance • Cleaning • Washing • Topping up fluid levels All persons training to operate, or who will operate this NEW HOLLAND machine should be old enough to possess a valid local vehicle operating permit (or meet other applicable local age requirements). These persons must 1-3 1 - GENERAL INFORMATION demonstrate the ability to operate and service the NEW HOLLAND machine in a correct and safe manner. 1-4 1 - GENERAL INFORMATION Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Your NEW HOLLAND dealer can also provide assistance. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your NEW HOLLAND dealer or air-conditioning specialist has a special extractor for this purpose and can recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. 1-5 1 - GENERAL INFORMATION International symbols As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Thermostart starting aid Radio PTO Position Control Alternator charge Keep alive memory Transmission in neutral Draft Control Fuel level Turn signals Creeper gears Accessory socket Automatic Fuel shut-off Turn signals -one trailer Slow or low setting Implement socket Engine speed ( RPM x 100) Turn signals -two trailers Fast or high setting %age slip Ground speed Hitch raise (rear) Differential lock Hitch lower (rear) Hours recorded Engine oil pressure Front windscreen wash/wipe Rear windscreen wash/wipe Engine coolant temperature Heater temperature control Rear axle oil temperature Hitch height limit (rear) Coolant level Heater fan Transmission oil pressure Hitch height limit (front) Tractor lights Air conditioner FWD engaged Hitch disabled Headlamp main beam Air filter blocked FWD disengaged Hydraulic and transmission filters Headlamp dipped beam Parking brake Warning! Remote valve extend Work lamps Brake fluid level Hazard warning lights Remote valve retract Stop lamps Trailer brake Variable control Remote valve float Horn Roof beacon Pressurised! Open carefully Warning ! Corrosive substance 1-6 Malfunction! See Operator's Manual Malfunction! (alternative symbol) 1 - GENERAL INFORMATION Torque - Minimum Tightening Torques for Normal Assembly METRIC NON-FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr M4 M5 M6 M8 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb 2 N·m (18 lb in) in) in) in) in) 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb 4 N·m (36 lb in) in) in) in) in) 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb in) in) in) in) in) 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb in) in) in) in) in) 49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb 52 N·m (38 lb ft) ft) ft) ft) ft) 85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb 91 N·m (67 lb ft) ft) ft) ft) ft) 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb (155 lb ft) ft) ft) ft) ft) 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb (313 lb ft) ft) ft) ft) ft) 735 N·m 1016 N·m 762 N·m (560 lb 501 N·m (370 lb 693 N·m (510 lb (500 lb ft) (750 lb ft) ft) ft) ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. IDENTIFICATION Metric Hex head and carriage bolts, classes 5.6 and up 1 20083680 1. Manufacturer's Identification 2. Property Class 1-7 1 - GENERAL INFORMATION Metric Hex nuts and locknuts, classes 05 and up 2 20083681 1. Manufacturer's Identification 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. 2. Property Class INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 8 N·m (71 lb 11 N·m (97 lb 12.2 N·m (109 lb 8.5 N·m (75 lb in) (106 lb in) (142 lb in) in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb (150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in) 40 N·m 30 N·m (22 lb 43 N·m (31 lb 57 N·m (42 lb 31 N·m (23 lb ft) 44 N·m (33 lb ft) (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb 50 N·m (37 lb ft) 71 N·m (53 lb ft) (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 74 N·m (54 lb 108 N·m (80 lb 76 N·m (56 lb ft) (73 lb ft) (77 lb ft) (103 lb ft) ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb 111 N·m (82 lb ft) (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft) 147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft) 261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft) 420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft) 630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 1-8 1 - GENERAL INFORMATION IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120° Apart 6 Grade 8 Nut - Marks 60° Apart Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 1-9 Clock Marking Method (3) No Marks Three Marks Six Marks 1 - GENERAL INFORMATION Torque - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4). 2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the boss (5). NOTE: Do not over tighten and distort the metal backup washer. 3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the boss (6). STANDARD TORQUE DATA FOR DRAULIC TUBES AND FITTINGS 23085659 1 HY- TUBE NUTS FOR 37° FLARED FITTINGS SIZE TUBING OD THREAD SIZE TORQUE O-RING BOSS PLUGS ADJUSTABLE FITTING LOCKNUTS, SWIVEL JIC- 37° SEATS TORQUE 4 5 6 8 10 12 14 16 20 24 32 6.4 mm (1/4 in) 7.9 mm (5/16 in) 9.5 mm (3/8 in) 12.7 mm (1/2 in) 15.9 mm (5/8 in) 19.1 mm (3/4 in) 22.2 mm (7/8 in) 25.4 mm (1 in) 31.8 mm (1-1/4 in) 38.1 mm (1-1/2 in) 50.8 mm (2 in) 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 12 – 16 N·m (9 – 12 lb ft) 16 – 20 N·m (12 – 15 lb ft) 29 – 33 N·m (21 – 24 lb ft) 47 – 54 N·m (35 – 40 lb ft) 72 – 79 N·m (53 – 58 lb ft) 104 – 111 N·m (77 – 82 lb ft) 122 – 136 N·m (90 – 100 lb ft) 149 – 163 N·m (110 – 120 lb ft) 190 – 204 N·m (140 – 150 lb ft) 217 – 237 N·m (160 – 175 lb ft) 305 – 325 N·m (225 – 240 lb ft) 8 – 14 N·m (6 – 10 lb ft) 14 – 20 N·m (10 – 15 lb ft) 20 – 27 N·m (15 – 20 lb ft) 34 – 41 N·m (25 – 30 lb ft) 47 – 54 N·m (35 – 40 lb ft) 81 – 95 N·m (60 – 70 lb ft) 95 – 109 N·m (70 – 80 lb ft) 108 – 122 N·m (80 – 90 lb ft) 129 – 158 N·m (95 – 115 lb ft) 163 – 190 N·m (120 – 140 lb ft) 339 – 407 N·m (250 – 300 lb ft) These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually. cleaner and apply hydraulic sealant to the 37° flare and the threads. Install fitting and torque to specified torque, loosen fitting and retorque to specifications. Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite 1-10 1 - GENERAL INFORMATION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Before installing and tightening pipe fittings, clean the threads with a clean solvent or Loctite cleaner and apply sealant for all fittings including stainless steel or for most metal fittings. For high filtration/zero contamination systems use . Thread Size 1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 Torque (Maximum) 13 N·m (10 lb ft) 16 N·m (12 lb ft) 22 N·m (16 lb ft) 41 N·m (30 lb ft) 54 N·m (40 lb ft) INSTALLATION OF ORFS (O-RING FLAT FACED) FITTINGS When installing ORFS fittings thoroughly clean both flat surfaces of the fittings (1) and lubricate the O-ring (2) with light oil. Make sure both surfaces are aligned properly. Torque the fitting to specified torque listed throughout the repair manual. NOTICE: If the fitting surfaces are not properly cleaned, the O-ring will not seal properly. If the fitting surfaces are not properly aligned, the fittings may be damaged and will not seal properly. NOTICE: Always use genuine factory replacement oils and filters to ensure proper lubrication and filtration of engine and hydraulic system oils. The use of proper oils, grease, and keeping the hydraulic system clean will extend machine and component life. 1-11 50011183 2 1 - GENERAL INFORMATION Product identification PRODUCT IDENTIFICATION PLATE A product identification plate is located on the inside of the left-hand loader frame. NHIL15CT00501AA 1 36086829 2 The identification numbers on this plate are important in the event that your loader should require future service. 1-12 1 - GENERAL INFORMATION Machine orientation NOTE: On this equipment, left–hand and right-hand are determined by standing behind the unit, looking in the direction of travel. NHIL15CT00502AA 1 Left-hand view 2 NHIL15CT00504AA 4 Right-hand view NHIL15CT00505AA Rear view NHIL15CT00503AA 3 Front view 1-13 1 - GENERAL INFORMATION Product overview The 140TL loader is designed to be compatible with the Workmaster™ Hydro-Static Transmission (HST) or mechanical transmission compact tractors. NHIL16CT02175FA 1 NHIL15CT00489AA 2 The loader is a quick attach unit, and no tools are required to mount or dismount the loader from the tractor. The loader also has its own park stand (1). A pallet fork and a complete line of heavy duty and material buckets is available. As the capacities of the buckets have been matched to tractor size, the operator can choose the bucket best suited for the tractor and the job. Bucket recommendations are listed in the Specifications section of this manual. 1-14 2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 2-1 2 - SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts. Never permit anyone other than the operator to ride on the machine. DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion. Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired. Wear protective equipment when appropriate. When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine the locations of services. Make sure that all guards and shields are in good condition and properly installed before you operate the machine. Never operate the machine with shields removed. Always close access doors or panels before you operate the machine. Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris. Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection. A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area. • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. • Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines. Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation. • Make sure that all components are in good condition. Tighten all connections before you start the engine or pressurize the system. Always keep windows, mirrors, all lighting, and Slow-Moving Vehicle (SMV) emblem clean to provide the best possible visibility while you operate the machine. • If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately. • Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water. Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations. 2-2 2 - SAFETY INFORMATION Before you leave the machine: 1. Bring the engine to low idle speed. 1. Park the machine on a firm, level surface. 2. Disengage all drive systems. 2. Put all controls in neutral or park lock position. 3. 3. Engage the parking brake. Use wheel chocks if required. WARNING Some components may continue to run down after you disengage drive systems. Make sure all drive systems are fully disengaged. Failure to comply could result in death or serious injury. 4. Lower all hydraulic equipment — Implements, header, etc. 5. Turn off the engine and remove the key. W0113A When, due to exceptional circumstances, you would decide to keep the engine running after you leave the operator’s station, then you must follow these precautions: Shift the transmission into neutral. 4. Apply the parking brake. General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids. pressure to escape before you completely remove the cap. Service the machine on a firm, level surface. Replace damaged or worn tubes, hoses, electrical wiring, etc. Install guards and shields after you service the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running. Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine. Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported. Jack or lift the machine only at jack or lift points indicated in this manual. Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars. Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines. Stop the engine and remove the key before you connect or disconnect electrical connections. Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear protective equipment when appropriate. When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components. Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed. Always remove the tire completely from the wheel prior to welding. Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury. DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim. Driving on public roads and general transportation safety Comply with local laws and regulations. Use appropriate lighting to meet local regulations. 2-3 2 - SAFETY INFORMATION Make sure that the SMV emblem is visible. Make sure that the brake pedal latch is engaged. You must lock brake pedals together for road travel. Use safety chains for trailed equipment when safety chains are provided with machine or equipment. Be aware of overhead structures or power lines and make sure that the machine and/or attachments can pass safely under. Travel speed should be such that you maintain complete control and machine stability at all times. Slow down and signal before turning. Lift implements and attachments high enough above ground to prevent accidental contact with road. When you transport equipment or a machine on a transport trailer, make sure that it is properly secured. Be sure the SMV on the equipment or machine is covered while being transported on a trailer. Pull over to allow faster traffic to pass. Follow correct towing procedure for equipment with or without brakes. Seat belts Seat belts must be worn at all times. • Check that bolts are tight on the seat bracket or mounting. Seat belt inspection and maintenance: • Keep seat belts in good condition. • If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely. • Keep sharp edges and items than can cause damage away from the belts. • Keep seat belts clean and dry. • Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear. • Clean belts only with soap solution and warm water. • Do not use bleach or dye on the belts because this can make the belts weak. • Replace all parts that have damage or wear. • Replace belts that have cuts that can make the belt weak. 2-4 2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc. Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans. Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer. Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and on manufacturer containers, as well as the information in this manual, when you service the machine. Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information. Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances. Keep out of reach or children or other unauthorized persons. Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them. Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services. Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines. Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should a contact between the machine and an electric power source occur, the following precautions must be taken: • Stop the machine movement immediately. • Apply the parking brake, stop the engine, and remove the key. • Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure that you do not make contact with the ground and the machine at the same time. • Do not permit anyone to touch the machine until power has been shut off to the power lines. Electrical storm safety Do not operate machine during an electrical storm. If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure. If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects outside the machine. 2-5 2 - SAFETY INFORMATION Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders. Maintain a three-point contact with steps, ladders, and handholds. Do not jump off of the machine. Never mount or dismount from a moving machine. Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces. Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or operator’s platform. Face the machine when you mount and dismount the machine. Working at heights When the normal use and maintenance of the machine requires you to work at heights: • Do not stand on surfaces that are not designated as steps or platforms. • Correctly use installed steps, ladders, and railings. • Never use ladders, steps, or railings while the machine is moving. Do not use the machine as a lift, ladder, or platform for working at heights. Lifting and overhead loads Do not use raised equipment as a work platform. Loader buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity of the machine. This can cause the machine to tip on slopes or uneven ground. Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation. Load items can fall off the loader bucket or lifting equipment and crush the operator. Care must be taken when lifting a load. Use proper lifting equipment. Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it. Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the ground and other obstacles. Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access. Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility. Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons. 2-6 2 - SAFETY INFORMATION Precautionary Statements A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read the following precautions before operating this equipment. Equipment should be operated only by those who are responsible and instructed to do so. Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar with and follow safety precautions. General 2. Do not lift or carry anybody on the loader or in the bucket or attachment. 1. Read the Operator's Manual carefully before using the tractor or loader. Lack of operating knowledge can lead to accidents. 3. Never allow anyone to get under the loader bucket or reach through the lift arms when the bucket is raised. 2. Replace damaged or illegible safety decals. See the Specifications section of this manual for required decals. 4. Do not walk or work under a raised loader, bucket, or attachment unless it is securely blocked or held in position. 3. Operate the tractor and loader only from the operator's seat. 5. Avoid overhead wires and obstacles when the loader is raised. Contacting electrical lines can cause electrocution. The Tractor 6. Make sure all dismounted loaders are on a hard, level surface. 1. Use an approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result in death or injury. If your tractor is not equipped with a roll bar and seat belt, see your tractor dealer. 7. Do not repair, remove, or replace any parts of the loader while it is in the dismounted position. 2. Equip your tractor with FOPS (Falling Object Protective Structure) and seat belts before installing or operating the loader. Operating the Loader 1. It is the loader owner's responsibility to be certain that anyone operating the loader reads this manual first to be aware of the safe way of operating the loader. 2. Exercise caution when operating the loader with a raised, loaded bucket or fork. 3. Avoid loose fill, rocks, and holes. They can be dangerous for loader operation or movement. 4. Use care to maintain proper stability when operating on steep grades. Always carry the bucket in the lowest position possible. 5. Allow for the loader length when making turns. 6. 5. Move the wheels to the tractor manufacturer's widest recommended settings to increase stability. Stop the loader arms gradually when lowering or lifting. 7. Use caution when handling loose or shiftable loads. 6. Move and turn the tractor at low speeds. 8. Carry the bucket at a low position during transport for better visibility. 9. When parking or servicing, lower the bucket to the ground, stop the engine, and set the park brakes before leaving the tractor seat. 3. Use the loader only on a tractor with the ROPS installed. Whenever possible, operate the tractor and loader with the ROPS in the upright and locked position and the seat belt fastened and correctly adjusted. When operating in restricted overhead environment with the ROPS folded down, do not wear the seat belt. Always return the ROPS to the upright and locked position as soon as operating conditions permit. 4. Add the recommended wheel ballast and/or rear weight as recommended in the owner's manual to provide good stability. The Loader 1. Improper use of a loader can cause serious injury or death. 2-7 2 - SAFETY INFORMATION 10. Operate the loader controls only when properly seated at the controls. 11. Using front end loaders without special attachments for handling large heavy objects such as large round or rectangular bales, logs, and oil drums is NOT RECOMMENDED. Maintenance 1. When servicing or replacing the pins in the cylinder ends, bucket, etc., always use a brass drift and hammer. Failure to do so could result in injury from flying metal fragments. 2. Do not modify or alter, or permit anyone else to modify or alter, the loader or any of its components or any loader function without first consulting a New Holland dealer. If you have any questions regarding loader modifications, contact New Holland . 12. Handling large heavy objects can be extremely dangerous due to: • danger of rolling the tractor over. • danger of upending the tractor. • danger of the object rolling or sliding down the loader arms onto the operator. 3. Always wear safety goggles when servicing or repairing the machine. 4. Escaping hydraulic/diesel fluid under pressure can penetrate the skin, causing serious injury. 13. If you must perform this sort of work (see #12 above), protect yourself by: • DO NOT use your hand to check for leaks. • using the proper attachment. • Use a piece of cardboard or paper to search for leaks. • never lifting the load higher than necessary to clear the ground when moving. • Stop the engine and relieve the pressure before connecting or disconnecting the hydraulic or diesel lines. • ballasting the tractor rear to compensate for the load. • never lifting large objects with equipment that does not have an anti-rollback device. • Tighten all connections before starting the engine or pressuring the lines. • moving slowly and carefully, avoiding rough terrain. 14. Loader lift capacity and break-away capacity diminish as the loader height is increased. Use care not to grasp more material than the loader is designed to handle. • If any fluid is injected into the skin, obtain medical attention IMMEDIATELY or gangrene may result. 5. Do not tamper with the relief valve setting. The relief valve is preset at the factory. Changing the setting can cause overloading the loader and tractor, and serious operator injury may result. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. 2-8 2 - SAFETY INFORMATION Safety signs Safety signs are placed on your machine as a guide for your safety. Walk around the machine and note the content and location of these decals before operating your machine Following is a listing of Safety signs and locations. Read and understand them before operating the machine Safety sign inspection and maintenance: 1. Cleaning Safety signs 1. Keep Safety signs clean and legible. 2. Use a soft cloth, water, and a gentle detergent. 3. Do not use solvent, gasoline or other harsh chemicals to clean Safety signs. Solvents, gasoline, and other harsh chemicals may damage or remove Safety signs. 2. Replace all Safety signs that are damaged, missing, painted over or illegible. See your NEW HOLLAND dealer for replacement Safety signs. 3. If a Safety sign is on a part that is replaced, make sure the Safety sign is installed on the new part. Universal or informational Safety signs Decals which display the “Read Operator’s Manual” symbol are intended to direct the operator to the Operator’s Manual for further information regarding maintenance, adjustments, and/or procedures for particular areas of the machine. When a Safety sign displays this symbol refer to the appropriate page of the Operator’s Manual. 2-9 2 - SAFETY INFORMATION DANGER Use ROPS and seat belt at all times. Add recommended rear ballast. Operate tractor at low speeds. Do not handle large objects unless tractor is equipped with proper attachments. Operate loader only with approved hydraulic valves. Handle raised loads carefully. Carry loads low during transport. Keep loader away from overhead electric lines. Do not operate with anyone on loader or attachment. Failure to comply will result in death or serious injury. Quantity 1 English 86979960 French 87045261 86979960B 1 (1) Left-hand side, outside face of mount upright NHIL15CT00499AA 2-10 2 2 - SAFETY INFORMATION WARNING LOADER SAFETY Operate loader only from operator's seat. When parking or servicing unit, lower the bucket to the ground, stop engine, and set the parking brake. REMOVING OR INSTALLING LOADER. Park detached loader on hard level ground. Have an attachment mounted to loader when removed from tractor. Do not permit bystanders within 10 feet of loader. Do not repair loader if it is not mounted on tractor. Loss of oil or removal of parts could cause loader to collapse. Failure to comply could result in death or serious injury. Quantity 1 English 86979962 French 87045260 86979962B 3 (2) Left-hand side rear of mount upright. NHIL15CT00499AA 2-11 4 2 - SAFETY INFORMATION Danger Do not walk or work under raised loader. Lower loader to ground when parked. Failure to comply will result in death or serious injury. Quantity 2 English 86979961 French 87045259 86979961 5 (4) Left-hand side loader boom. NHIL15CT00499AA 6 NHIL15CT00498AA 7 (4) Right-hand side loader boom. 2-12 2 - SAFETY INFORMATION WARNING To avoid injury or death from falling attachments, make sure both lock pins are fully engaged and protruding through frame. Failure to comply could result in death or serious injury. Quantity 2 English 84402769 French 47510444 84402769 8 (4) Left-hand side loader boom. NHIL15CT00499AA 9 NHIL15CT00498AA 10 (4) Right-hand side loader boom. 2-13 2 - SAFETY INFORMATION Safety features See 1-14 for safety feature description of the park stand. 2-14 3 - OPERATING INSTRUCTIONS 3 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT Machine preparation Machine Preparation WARNING Improper operation or service of this machine can result in an accident. Read and understand the SAFETY INFORMATION Section before you perform any maintenance, service, or repairs. Read and understand the specific service procedures for the components you plan to work with before you start servicing the machine. Failure to comply could result in death or serious injury. W0138A Inspection Thoroughly inspect the fully assembled loader and tractor prior to operation 1. Check all hardware to ensure that it has been properly installed and tightened. Check that the hardware is tight after the first 10 hours of operation and every 50 hours thereafter. 2. Check the tire pressure. Refer to the Specifications section of this manual for recommended pressures. 3. Review the lubrication schedule to be certain that all pivot points have been properly lubricated. 4. Inspect all hose and tubing connections for leaks. Installing Counterbalance WARNING Roll-over hazard! Before operating a tractor with a loader, ballast the tractor-loader combination so that a minimum of 25 percent of the total weight is on the rear wheels, with the rated load in the bucket in maximum forward position. Failure to comply could result in death or serious injury. W0291A Sufficient weight can be added to the tractor by filling the rear tires with liquid ballast, or by installing a three-point hitch counterweight. If three-point hitch counterweight is used, carry it as low as possible at all times to maximize stability. The effective counterbalance weight of mounted rear equipment is determined by multiplying the actual weight of the equipment by 1.50. EXAMPLE: If equipment weighing 400 lbs is attached to the rear of the tractor, multiply 400 lbs by 1.50. This equals 600 lbs of effective counterbalance weight. Make sure that the FOPS (Falling Object Protective Structure) is installed. Refer to the counterbalance chart in the Specifications section of this manual. 3-1 3 - OPERATING INSTRUCTIONS Installing the loader WARNING Crushing hazard! Never stand between the front of the tractor and the loader cross tubes. Failure to comply could result in death or serious injury. W1075A Preparing to install the loader 1. Pull the hydraulic hoses (1), to the outside of the loader frame (2), so as not to damage them during the installation of the loader. NHIL16CT02003AA 1 NHIL16CT02166AA 2 2. Start the tractor engine and release the parking brake. 3. Slowly drive the tractor squarely into the loader (2) until the loader is close enough to connect the hydraulic hoses (1) without pulling strain on the hydraulic hoses. 4. Engage the tractor brakes and turn off the engine. 5. Connect the hydraulic hoses. Hydraulic hose connection NOTE: See 3-6 3-2 3 - OPERATING INSTRUCTIONS Installation of the loader 1. Start the tractor engine, release the brakes, and slowly drive the tractor forward until the tower saddle pins (2), are just forward and above the mount bracket saddles (1). NHIL16CT02172AA 3 NHIL16CT02173AA 4 NHIL16CT02174AA(1) 5 2. Gradually activate the bucket control lever to extend the bucket cylinders which will direct the tower saddle pin (1) down into the mount bracket saddle (2). 3. Gradually activate the lift control lever to extend the lift cylinders (2) until the stop plates (1) are in contact with the loader mount bracket saddles (3). 4. When the tower saddle pins are fully engaged with the mount bracket saddles, engage the tractor brakes and shut off the engine. 3-3 3 - OPERATING INSTRUCTIONS 5. Install the pins (1) from the outside side of loader frame (2). 6. Secure the pins with the safety pins (3). NOTICE: Repeat this step for the opposite side. NHIL16CT02165AA 6 Stowing the park stand WARNING Avoid injury! To install or remove the park stand, raise the loader and then set the loader down on its cutting edge (the bottom surface of the bucket should be vertical).This safely supports the boom while the operator installs or removes the park stand. Failure to comply could result in death or serious injury. W1248A WARNING Crushing hazard! Make sure the bucket or attachment is resting on the ground before folding or unfolding loader support legs. Failure to comply could result in death or serious injury. W0122A 1. Raise the loader boom and lower the bucket (1) in the extended, dump position, with the bucket cutting edge (2) resting on the ground. 2. Shut off the engine on the tractor and set the parking brake. NHIL15CT00495AA 7 NHIL15CT00496AA 8 3. Remove the center stow pin safety pin (1). 3-4 3 - OPERATING INSTRUCTIONS 4. Remove the clips (1) and pins (2) from the loader support legs (3) and fold the legs up into the stowed position. NHIL15CT00497AA 9 NOTE: The right side support leg MUST be folded up prior to the left side, to allow for proper stowage.. 5. Install the center stow pin safety pin (1). NHIL15CT00497AA 3-5 10 3 - OPERATING INSTRUCTIONS Connecting the hydraulics at the tractor Hydraulic hose connection WARNING Crushing hazard! Before disconnecting the cylinders or equipment, make sure you adequately support and secure the equipment or implement. Failure to comply could result in death or serious injury. W0243A WARNING Escaping fluid! Remote couplers must be properly mounted and securely fastened to the machine mounting bracket for proper functioning of the safety disconnect feature. Failure to comply could result in death or serious injury. W0131A NHIL16CT02170AA 1 When connecting the loader hydraulic hoses, follow the instructions listed below. • Loader down/retract cylinder, yellow coupler (1). • Loader up/extend cylinder, green coupler (2). • Bucket curl/retract cylinder, red coupler (3). • Bucket dump/extend cylinder, blue coupler (4). 3-6 3 - OPERATING INSTRUCTIONS Installing the quick-attach plate 1. Start the engine of the tractor and release the parking brake. Slowly drive the tractor toward the quick attach plate, positioning the loader boom in the middle of the attachment points. Stop the engine of the tractor and set the parking brake. 2. Insert the lower pivot pins (1) outward through the quick attach plate (2), and loader arms (3). 3. Make sure the formed pin tabs (4) are properly inserted into cutout hole in the quick attach plate. Repeat steps 2 and 3 for the other side. 86060301 1 86060302 2 36086833 3 4. Insert the upper pivot pin (1) outward through the quick attach plate (2), thick spacer (3), cylinder rod (4), and thin spacer (5). 5. Make sure the formed pin tabs (6) are properly inserted into cutout hole in the quick attach plate. Repeat steps 4 and 5 for the other side. 6. Install the retaining rings (1) on all the mounting pins (2) securing the quick attach plate to the loader. NOTICE: If installing an earlier production quick attach plate (without bushings) on a newer production loader with longer attaching pins, install two spacer washers (3) between plate ears and snap ring. 3-7 3 - OPERATING INSTRUCTIONS Installing the quick-attach bucket 1. Lower the loader with the quick attach plate (1) positioned below the bucket mounting plates (2) and rolled slightly forward. NOTICE: The area surrounding the quick attach coupler latches and the engagement slots on the bucket must be kept free of debris and foreign material to allow for proper operation of the quick attach locking mechanism. 86060327 1 86060328 2 86060329A 3 2. Raise the loader slightly to engage the quick attach plate (1) into the top buckets plates (2). 3. With the quick attach plate securely engaged in the top buckets plates, roll the bucket rearward to allow the quick attach plate to move forward, seating the plate on the bucket. WARNING Falling object hazard! Before operating the machine, always make sure the bucket or attachment is securely locked into the quick-attach plate. A loader bucket or attachment that is not securely locked into the quick-attach plate could come off during loader operation. Failure to comply could result in death or serious injury. W0166A 4. Shut off the engine, and set the parking brake. 5. With the quick attach securely seated into the bucket, push the left and right lock handles (1) into the locked position. 3-8 3 - OPERATING INSTRUCTIONS 6. Raise the loader and dump the bucket until the cutting edge is resting on the ground. Visually confirm the locking pins (1) on the quick attach plate are engaged and locked in the bucket slots. 7. Lower the loader and roll the bucket to a level position. 56060330 3-9 4 3 - OPERATING INSTRUCTIONS Installing the bucket level indicator 1. Install the bucket level indicator rod (1) through the hole in the inner right side bucket plate (2). 86060304 1 86060305 2 86060306 3 2. Install the flat washer (1), and cotter pin (2) onto the rod end. 3. Slide the indicator bracket (1) over the top end of the rod (2) and position at the bend (3) in the rod. 4. Make sure that the bucket is resting on the ground, and is in a level position. 3-10 3 - OPERATING INSTRUCTIONS 5. Install the U-bolt (1) around the bucket cylinder (2), and through the level indicator bracket (3). Secure the U-bolt, (1) to the level indicator bracket (3) with two lock nuts (4). 86060306 4 30998690 5 6. When the bucket (1) is in the level position, the bend in the level indicator rod (2) will be located in the indicator bracket (3). NOTE: If the bucket indicator does not give an accurate level indication, the indicator bracket must be reset on the bucket cylinder. 3-11 3 - OPERATING INSTRUCTIONS PARKING THE UNIT Removing the quick-attach bucket WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the engine off, turn the key on, and move the hydraulic control lever through all movements several times to relieve residual pressure in the system. Failure to comply could result in death or serious injury. W0161A WARNING Falling object hazard! Before operating the machine, always make sure the bucket or attachment is securely locked into the quick-attach plate. A loader bucket or attachment that is not securely locked into the quick-attach plate could come off during loader operation. Failure to comply could result in death or serious injury. W0166A NOTE: Do not place the loader control valve in the "FLOAT" position prior to removing the quick attach implement. Do not stand on the implement when placing handles in the unlocked position. 1. Lower the bucket to the ground, and roll slightly rearward. 2. Set the parking brake, shut off the engine. 3. Lift the lock handles (1) to unlock the quick attach plate from the bucket. 86060329B 1 86060327 2 4. Start the tractor engine, lower the loader while slowly rolling the bucket forward until the quick attach plate (1) disengages from the bucket plates (2). 5. Back the tractor away from the bucket. 3-12 3 - OPERATING INSTRUCTIONS Removing the quick-attach plate 1. Remove the retaining rings (1) on all the mounting pins securing the quick attach plate to the loader. 2. Remove the upper pivot pins (2) inward through the lift links (3) and the quick attach plate (4). 3. Start the tractor and retract the bucket cylinders until completely out of the way. 56064702 1 86060301 2 3. Remove the lower pivot pins (1) inward through the loader arms (2), and quick attach plate (3). 4. Start the engine of the tractor and release the parking brake. Slowly back the tractor away from the quick attach plate (3). Stop the engine of the tractor and set the parking brake. 3-13 3 - OPERATING INSTRUCTIONS Removing the loader WARNING Tip-over hazard! Always have an approved bucket mounted to the loader when the loader is removed from the tractor. Pallet fork, bale spear, or similar attachments are too light to safely counterbalance the loader boom arms when the loader is removed from the tractor. Failure to comply could result in death or serious injury. W0022B Preparing to remove the loader from the tractor 1. Locate the tractor and loader on firm level ground. 2. Lower the loader bucket (1) to the ground, cutting edge (2) first, stop the tractor engine, and set the parking brake. NHIL15CT00495AA 3-14 1 3 - OPERATING INSTRUCTIONS Deploying the park stand WARNING Avoid injury! To install or remove the park stand, raise the loader and then set the loader down on its cutting edge (the bottom surface of the bucket should be vertical).This safely supports the boom while the operator installs or removes the park stand. Failure to comply could result in death or serious injury. W1248A WARNING Crushing hazard! Make sure the bucket or attachment is resting on the ground before folding or unfolding loader support legs. Failure to comply could result in death or serious injury. W0122A 1. Remove the center stow pin safety pin (1). NHIL15CT00497AA 2 NHIL15CT00497AA 3 NHIL15CT00496AA 4 2. Remove the park stand (1) from the stowed position by removing the safety pins (2) and pins (3). 3. Unfold the park stand legs (1) and secure them with the pins (2) and safety pins (3) in the deployed position. 3-15 3 - OPERATING INSTRUCTIONS Removing the loader from the tractor 1. Remove the safety pins (1) and the frame pins (2), from the left-hand and right-hand sides. NHIL16CT02165AA 5 NHIL15CT00489AA 6 NHIL16CT02172AA 7 2. Start the tractor engine and release the brakes. 3. Activate the lift control lever to fully retract lift cylinders. 4. Activate the bucket control lever to retract the bucket cylinders until the park stands (1) contact the ground (2) and mounting bracket tubes (3) raise from the frame channel (4). 5. Back the tractor up slowly, allowing the loader frame (1) to clear the side frame channels (2). NOTICE: Make sure the hydraulic hoses (1) are free as the tractor is backed away. Damage will result if the hoses are not free. NOTICE: Do not back away very far. Stretching the hydraulic hoses will cause damage. 3-16 3 - OPERATING INSTRUCTIONS 6. Engage the tractor brakes and stop the engine. 7. Activate the control lever to relieve the pressure in both the bucket and lift circuits. 8. Disconnect the quick couplers and install clean dust covers (1) and plugs (2) on all couplers. Position the loader hoses (3) on the loader so they do not contact the ground. NHIL16CT01065AA 3-17 8 3 - OPERATING INSTRUCTIONS 3-18 4 - WORKING OPERATIONS 4 - WORKING OPERATIONS###_6_### GENERAL INFORMATION Operating the loader WARNING Avoid injury! Excessive speed is dangerous and may cause spillage and excessive strain on the bucket. Failure to comply could result in death or serious injury. W1306A The loader should be operated with the tractor engine running at 1700 – 2200 RPM. When operating in temperatures below -17 °C (0 °F), run the tractor engine below 1500 RPM and do not operate the loader for approximately 10 to 15 minutes to allow the hydraulic oil to increase in temperature. The following text and illustrations present suggested loader and tractor operating techniques. Handling large heavy objects WARNING Handling large heavy objects can be extremely dangerous! Using front end loaders for handling large round or rectangular bales, logs, and oil drums is not recommended. If you must perform the above type of work, protect yourself by following all instructions below and in the SAFETY INFORMATION section. Failure to comply could result in death or serious injury. W0027A When handling large heavy objects, ALWAYS do the following: • Use the proper attachment. • Never lift the load higher than necessary to clear the ground when moving. • Ballast the tractor rear to compensate for the load. • Never lift large objects with equipment that does not have an anti-rollback device. • Move slowly and carefully, and avoid rough terrain. 4-1 4 - WORKING OPERATIONS Filling the bucket Approach and enter the pile with a level bucket. NHIL13CT00861AA 1 NHIL13CT00862AA 2 Ease the single lever control back to lift the bucket and to the left to roll back the bucket. 4-2 4 - WORKING OPERATIONS The lift and rollback of the bucket increases efficiency. (1) Do this. NHIL13CT00863AA 3 NHIL13CT00864AA 4 NHIL13CT00865AA 5 This is because a level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort. (2) Not This WARNING Roll-over hazard! A full bucket in the raised position alters the center of gravity of the machine. When operating a loader with a full bucket on slopes, observe the following precautions: 1. Avoid turning the machine on slopes. 2. Always drive slowly straight up and down slopes. 3. Always carry the load as low as possible. Failure to comply could result in death or serious injury. W0018A NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time, and time is lost if two or more attempts are made to fill the bucket on each pass. Lifting the load Keep the bucket positioned to avoid spillage when lifting the load. NOTICE: Do not attempt to lift bucket loads in excess of loader capacity. 4-3 4 - WORKING OPERATIONS Carrying the load Position the bucket just below the level of the tractor hood. This provides for maximum stability and visibility, whether the bucket is loaded or empty. NHIL13CT00866AA 6 NHIL13CT00867AA 7 NHIL13CT00868AA 8 NHIL13CT00869AA 9 Carry the bucket as low as possible when operating the loader on a slope. This keeps the bucket and tractor center of gravity low, providing maximum tractor stability. (1) Do this. (2) Not this. When transporting the load, keep the bucket as low as possible. This helps to avoid tipping in the event a wheel drops into a rut. (1) Do this. (2) Not this. Dumping the bucket Lift the bucket high enough to clear the vehicle's side. Move the tractor in as close as possible to the side of the vehicle, and then dump the bucket. Lowering the bucket After the bucket is dumped, back away from the vehicle while lowering and rolling back the bucket. 4-4 4 - WORKING OPERATIONS Operating with float control The bucket will wear faster if hydraulic down pressure is exerted during loader operation. To prevent this from occurring, keep the bucket level and put the lift control in the float position during hard surface operation, allowing the bucket to float on the working surface. NHIL13CT00870AA 10 NHIL13CT00871AA 11 NHIL13CT00872AA 12 NHIL13CT00873AA 13 Utilizing the float position also helps prevent the mixing of surface material with stockpile material. This is because the float position reduces the chance of surface gouging when removing snow or other material, or when working with a blade. (1) Surface material. Loading from a bank Choose a forward gear that provides sufficient ground speed for loading. Load from the lowest position possible for maximum efficiency. Loader lift and breakaway capacity diminish as loading height is increased. WARNING Falling objects! Dirt slides can be dangerous. Exercise extreme care when undercutting high banks. Watch for falling rocks and cave-ins. Failure to comply could result in death or serious injury. W0021A Side-cutting is a good technique for cutting down a large pile of material. 4-5 4 - WORKING OPERATIONS If the pile sides are too high and likely to cause cave-in, use the loader to break down the sides until a slot can be cut over the top. NHIL13CT00874AA 14 NHIL13CT00875AA 15 NHIL13CT00876AA 16 NHIL13CT00877AA 17 Another effective method of loading from large dirt piles is to build a ramp approach NOTE: Keep the bucket level when approaching a bank or pile to help prevent gouging the work area. Peeling and scraping Use a slight bucket angle, travel forward, and hold the lift control forward to start the cut. Make a short angle cut 1.5 – 2.4 m (5 – 8 ft) and break out cleanly. (1) 152 mm (6.0 in). 4-6 4 - WORKING OPERATIONS With the bucket level, start a cut at the notch approximately 51 mm (2 in) deep. Hold the depth by feathering the bucket control to adjust the cutting lip up or down. When the front tires enter the notch, adjust the lift cylinder to maintain proper depth. NHIL13CT00878AA 18 NHIL13CT00879AA 19 NHIL13CT00880AA 20 NHIL13CT00881AA 21 Make additional passes until the desired depth is reached. During each pass, use the bucket control only while at working depth. This allows you to concentrate on controlling the bucket angle and maintaining a precise cut. Loading low trucks or spreaders from a pile Minimize the angle of turn and length of run between the pile and spreader for faster loading. Back-grade occasionally with a loaded bucket to keep the working surface free of ruts and holes. Hold the lift control forward so the full weight of the bucket is scraping the surface and use the heel of the bucket. 4-7 4 - WORKING OPERATIONS Backfilling Approach the pile with a flat bucket. Poor methods move no more dirt and make it more difficult to hold a level grade. (1) Do this NHIL13CT00882AA 22 NHIL13CT00883AA 23 NHIL13CT00884AA 24 NHIL13CT00885AA 25 When bulldozing, do not use the bucket in the dumped position. This method forces severe shock loadings on the dump linkage, the bucket cylinder, and the tractor. (2) Not this Leave dirt in the bucket. Dumping on each pass wastes time. Operate at right angles to the ditch and take as large of a bite as the tractor can handle without lugging down. (1) Soil pile (2) Ditch 4-8 4 - WORKING OPERATIONS Leave any dirt which drifts over the side of the bucket for final cleanup. (2) Ditch NHIL13CT00886AA 26 NHIL13CT00887AA 27 Pile dirt on the high side for easier backfilling on a slope. 4-9 4 - WORKING OPERATIONS Front remote control valve Front Remote Control Valve Workmaster™ 35 or 40 The front remote control valve (1) is mounted to the front of the right-hand fender. This valve is used mainly for front end loader operation, but may also be used to operate other front mounted implements. To operate the two-spool valve, move the control lever (1) in any of the four directions. Release the control lever to stop the cylinder in any position, the lever automatically returns to neutral. • Move the control lever forward to lower the loader/retract cylinder (2). • Move the control lever to the left to curl the bucket/retract cylinder (3). NHIL15CT00449AA 1 93100858 2 • Move the control lever rearward to raise the loader/extend cylinder (4). • Move the control lever to the right to dump bucket/extend cylinder (5). • Move the control lever fully forward to "FLOAT" the bucket (6) which allows a cylinder to extend or retract freely. NOTE: Do not use the "FLOAT" position if the loader is raised to its highest position. NOTE: Push the locking lever (7) in when the two-spool control valve is not used. NOTE: If you move the control lever diagonally the loader and bucket will operate at the same time. 4-10 4 - WORKING OPERATIONS Front remote control valve - lock out Front Remote Control Valve Workmaster™ 35 or 40 The two spool valve is equipped with a valve lock feature. The valve lock, mechanically locks the boom and bucket spool linkages in the neutral position. To operate lock, pull the lever (1) outward to release valve lock. To engage lock, push the lever inward. The valve lock is recommended to be used to prevent accidental activation of the boom and bucket spools during operation of the tractor. The lock is not intended and will not prevent leak down of loader boom during periods of storage. WARNING Crushing hazard! Before disconnecting the cylinders or equipment, make sure you adequately support and secure the equipment or implement. Failure to comply could result in death or serious injury. NHIL15CT00482AA W0243A WARNING Escaping fluid! Remote couplers must be properly mounted and securely fastened to the machine mounting bracket for proper functioning of the safety disconnect feature. Failure to comply could result in death or serious injury. W0131A 4-11 1 4 - WORKING OPERATIONS 4-12 5 - MAINTENANCE 5 - MAINTENANCE###_7_### GENERAL INFORMATION Basic instructions CAUTION Unexpected machine movement! 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5. Remove key from key switch. 6. Switch off battery key, if installed. 7. Wait for all machine movement to stop. Failure to comply could result in minor or moderate injury. C0038A Adequate lubrication and maintenance on a regular schedule is vital to maintaining your equipment. To ensure long service and efficient operation, follow the lubrication and maintenance schedules outlined in this manual. The use of proper fuels, oils, grease and filters, as well as keeping the systems clean, will also extend machine and component life. NOTICE: Always use genuine NEW HOLLAND replacement parts, oils and filters to ensure proper operation, filtration of engine and hydraulic systems. See your NEW HOLLAND dealer for additional oil quantities. General Information NOTICE: While any company can perform necessary maintenance or repairs on your equipment, NEW HOLLAND strongly recommends that you use only authorized NEW HOLLAND dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals. Regular lubrication is the best insurance against delays and repairs. Proper lubrication will extend machine life. Refer to the following charts for lubricants and service intervals. NOTICE: Failure to complete the required maintenance at the recommended intervals can cause unnecessary downtime. The intervals listed are guidelines to be used when operating in normal conditions. Adjust the intervals for operating in adverse environmental and working conditions. The intervals must be shortened for sandy, dusty and extremely hot operating conditions. Check all hardware to ensure that it has been properly installed and tightened. Retighten the hardware after the first 10 hours of operation and every 50 hours thereafter. Grease Fittings Wipe dirt from fittings before greasing. Pump fresh grease into fitting to adequately lubricate the component and force out any contamination from the grease passage. Wipe off excess grease. Use a grease gun containing clean, high grade multipurpose grease. 5-1 5 - MAINTENANCE Daily inspection WARNING Crushing hazard! Before attempting any maintenance on the loader or tractor, always make sure the loader is in the down position and the bucket or attachment is resting on the ground. Failure to comply could result in death or serious injury. W0119A Optimum machine performance and long life can only be achieved through a comprehensive owner maintenance program. Such a program includes regular lubrication and replacement of worn or damaged parts. A thorough program reduces maintenance costs and eliminates unnecessary downtime. NOTICE: The hour intervals between servicing, as listed in this section, are guidelines and should be considered the maximum service intervals for normal use and working conditions. Reduce these intervals accordingly when operating under extreme conditions. Daily Maintenance When using the tractor's hydraulic system to operate the loader, check the level of hydraulic oil in the tractor before the start of each day's operation. If necessary, add HYDRAULIC TRANSMISSION OIL - PREMIUM. Lubricate the 12 grease fittings after every 8 hours of operation. As illustrated below; these fittings are found at the rear of each lift arm, for bucket pivot, as well as at the rod and barrel end of each cylinder. Grease Locations The 12 grease points are shown below. They are found on both sides of the loader in the identified locations. NHIL15CT00484AA 5-2 1 5 - MAINTENANCE WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries. Tighten all of the connections before starting the engine. If hydraulic fluid has penetrated the skin, seek medical assistance immediately. Failure to comply could result in death or serious injury. W0117A WARNING Crushing hazard! The loader must be attached to the tractor with the bucket or attachment resting on the ground when repairing or replacing any loader parts. Failure to comply could result in death or serious injury. W0121A Repair hydraulic leaks promptly to avoid loss of oil and serious personal injury from escaping oil. Replace hoses immediately if they are severely damaged by a cut or scrape, extruded at the fittings, or leaking. Check all loader mount hardware after 10 hours of operation and every 50 hours of operation thereafter. Checking Loader Operation 1. Start the tractor engine and run at idle speed. Move the single lever loader control slowly to check for proper loader action. If any control does not function as displayed on the decal, lower the loader, stop the engine, and switch lines for that function to attain proper operation. 2. Color-coded plastic caps are provided to identify the hose connections for future hookups. Place the same color caps on the male and female couplers for proper identification and machine operation. 3. After all plumbing is completed, start the tractor engine and slowly cycle the lift and bucket cylinders several times to free the system of air. Next, retract the cylinders and stop the engine. Add additional HYDRAULIC TRANSMISSION OIL - PREMIUM hydraulic oil to bring the oil level up to the full mark, as specified in your tractor owner's manual. NOTE: During cold weather operation, tractor hydraulic oil can be changed to MULTI -SEASON HYDRAULIC TRANSMISSION OIL SAE 0W-20 . The F200 oil is a multi-viscosity oil which has improved flow characteristics in low temperatures and can be used year round. 5-3 5 - MAINTENANCE Hydraulics NHIL15CT00500FA Ref. (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) 1 Description Bucket cylinder rod end hose Bucket cylinder base end hose Lift cylinder rod end hose Lift cylinder base end hose Hydraulic tube lift cylinder rod end Hydraulic tube lift cylinder base end Hydraulic tube bucket cylinder base end Hydraulic tube bucket cylinder rod end Hydraulic hose 3/8" ID, 2032 mm (80 in) Length Protective sleeve Bucket cylinder assembly Tube clamp Loader rear upright Lift cylinder assembly Boom assembly Parking stand assembly Fitting 90° O-ring - 37° Flare Dust caps 5-4 Qty. 2 2 2 2 1 1 1 1 4 1 2 2 2 2 1 2 4 4 5 - MAINTENANCE Recommended Lubricants Lubricant Type and Description Transmission/Hydraulic Oil HYDRAULIC TRANSMISSION OIL - PREMIUM MULTI -SEASON HYDRAULIC TRANSMISSION OIL SAE 0W-20 Grease MULTI -PURPOSE GREASE EXTREME PRESSURE AND ANTI-WEAR NLGI 2 Part Number 9624655DS 9624656DS 9624450 9624451 86523625DS 86523626DS 86523627DS 9613310 5-5 Container Size 0.946 l (1 US qt) 3.785 l (1 US gal) 9.46 l (2.5 US gal) 18.93 l (5 US gal) 3.785 l (1 US gal) 18.93 l (5 US gal) 208.2 l (55 US gal) Tube - 14 oz. 5 - MAINTENANCE MAINTENANCE CHART Maintenance planning Lubricate Check Maintenance action Every 8 hours or daily x Front loader and bucket - Lubricate 5-6 DAILY x 5-6 Tractor hydraulic oil reservoir - Check After the first 10 hours of operation x 5-6 Hardware - Check 50 hours x 5-7 Hardware - Check Page no. Every 8 hours or daily Front loader and bucket - Lubricate Grease Locations Lubricate the 12 grease fittings after every 8 hours of operation. As illustrated below; these fittings are found at the rear of each lift arm, for bucket pivot, as well as at the rod and barrel end of each cylinder. The 12 grease points are shown below. They are found on both sides of the loader in the identified locations. NHIL15CT00484AA DAILY Tractor hydraulic oil reservoir - Check Daily Maintenance When using the tractor's hydraulic system to operate the loader, check the level of hydraulic oil in the tractor before the start of each day's operation. If necessary, add HYDRAULIC TRANSMISSION OIL - PREMIUM. After the first 10 hours of operation Hardware - Check Check all loader mount hardware after 10 hours of operation and every 50 hours of operation thereafter. 5-6 1 5 - MAINTENANCE 50 hours Hardware - Check Check all loader mount hardware after 10 hours of operation and every 50 hours of operation thereafter. 5-7 5 - MAINTENANCE 5-8 6 - TROUBLESHOOTING 6 - TROUBLESHOOTING###_8_### SYMPTOM(S) Front loader and bucket - Troubleshooting Problem Possible Cause Loader is slow or will not Hydraulic oil too heavy. lift and/or dump. Tractor hydraulic filter plugged. Tractor hydraulic pump worn. Oil line restricted or leaking. Faulty hydraulic quick couplers. Control valve does not shift properly. Air in hydraulic system. Loader chatters or vibrates when raising or lowering. Tractor diverter valve in wrong position. Cylinder leaks. Hydraulic plumbing incorrect. Faulty tractor hydraulic relief valve. Mechanical binding of pivot areas. Air leak in inlet line. Air in hydraulic system. Oil level too low. Correction Change to proper oil ( or for cold weather operation). Replace filter. Repair or replace pump. Check all hoses and tubes for leaks, damage, or restrictions. Replace damaged or restricted hoses or tube lines. Check hose couplers for leaks, damage, or restrictions. Inspect, clean, repair, or replace control valve. Cycle lift cylinders and bucket cylinders several times to free system of air. Turn diverter valve. Replace seals. Recheck plumbing. Clean or replace relief valve. Clean pivot pins. Grease as recommended. Check, tighten, or replace inlet line. Cycle lift cylinders and bucket cylinders. Add oil as required ( or for cold weather operation). Pump is noisy Inlet line restricted or leaking Check for air leaks, restrictions, or a collapsed hose. Tighten or replace hose. Change filter if necessary. Add oil as required. Oil level too low. Pump worn or damaged. Repair or replace pump. Bucket tines bend or Be sure three or more tines are under the Only a few tines were under the load. break load. Excessive wear on bucket Bucket is riding on cutting edge instead of Use boom "FLOAT" position or bucket level cutting edge. wear pads. indicator to ensure bucket rides on wear pads. 6-1 6 - TROUBLESHOOTING 6-2 7 - SPECIFICATIONS 7 - SPECIFICATIONS###_9_### Loader specifications 140TL Tractor Model Workmaster™ Hydro-Static Transmission (HST) or mechanical transmission 68 in. HD Mat'l 25X8.50-14 6PR (R4) front 43x16.00-20 4PR (R4) rear 31 L/min (8 US gpm) 16671 kPa (2418 psi) 2600 RPM 2337 mm (92 in) 2134 mm (84 in) 1626 mm (64 in) 1067 mm (42 in) 48° 1930 mm (76 in) 28° 127 mm (5 in) 571 kg (1259 lb) 400 kg (881 lb) 729 kg (1607 lb) 540 kg (1191 lb) 1233 kg (2719 lb) 867.7 kg (1913.0 lb) Bucket Tires Rated flow Rated pressure Rated engine speed (A) Maximum lift height (to bucket pivot pin) (B) Maximum lift height (under level bucket) (C) Clearance with bucket dumped (D) Reach at maximum lift height (E) Maximum dump angle (F) Reach with bucket on ground (G) Maximum roll back angle (H) Digging depth Lift capacity (bucket pivot pin, max height) Lift capacity (500 mm forward, max height) Lift capacity (bucket pivot pin, 1500 mm height) Lift capacity (500 mm forward, 1500 mm height) Breakout force (bucket pivot pin) Breakout force (500 mm forward) NOTE: All cycle times measured at rated tractor engine speed. Tractor Model Workmaster™ Hydro-Static Transmission (HST) or mechanical transmission 4.1 s 2.1 s 2.1 s 1.9 s Raising time Lowering time Bucket Dumping time Bucket Rollback time NOTE: All cycle times measured at rated tractor engine speed. Bucket Description 1727 mm (68 in) Heavy Duty, Q.A. Loader Buckets Capacity (Heaped) 0.405 m³ (14.41 ft³) ( 0.53 yd³) Capacity (Struck) 0.33 m³ (11.69 ft³) ( 0.43 yd³) 7-1 Weight 122.7 kg (270 lb) 7 - SPECIFICATIONS 20022390B (A) Maximum Lift Height to Pivot Pin (B) Maximum Lift Height Under Level Bucket (C) Clearance with Bucket Dumped @ 45° (D) Reach at Maximum Lift Height with Bucket Dumped @ 45° (E) Maximum Dump Angle 1 (F) Reach with Bucket on Ground (G) Maximum Rollback Angle (H) Digging Depth (WB) Wheelbase 7-2 7 - SPECIFICATIONS Weight Limitations Rear Counter Weight Bracket (Optional) Weight bracket (1) fits any 3 point hitch. Maximum of seven suitcase weights. 27 kg (60 lb) each - 191.0 kg (420 lb) total or (2) 27 kg (60 lb) (5) 45 kg (100 lb) - 282 kg (620 lb) total 10032795 1 10036705 2 Ballasting Box A Category-1, 3-point hitch, 180 kg (400 lb) capacity ballasting box may be purchased as extra equipment. Load with sand, gravel, or similar loose ballast as needed 3-Point Hitch Ballasting Box Weight (empty) Weight (loaded) 46 kg (101 lb) 228 kg (502 lb) 7-3 7 - SPECIFICATIONS Liquid ballast Recommended weights ballasting/counterbalance Tires should never be filled beyond 75%. At 75% full, the liquid will come to the valve stem when the valve stem is at its highest point at the top of the wheel. (Optional) WARNING It is a common practice to add weight to the tractor by filling the rear tires with liquid. A calcium chloride (CaCl2) and water solution is recommended due to its low freezing point and greater density (weight per gallon) than pure water. Never exceed the total recommended weight for the tractor. Because special equipment is required to fill the tires, consult your New Holland Dealer. Roll-over hazard! Before operating a tractor with a loader, ballast the tractor-loader combination so that a minimum of 25 percent of the total weight is on the rear wheels, with the rated load in the bucket in maximum forward position. Failure to comply could result in death or serious injury. W0291A Workmaster™Hydro-Static Transmission (HST) or mechanical transmission Ballast Type Tire Size/Type Approximate Added Weight A Rear tire liquid ballastCalcium chloride, 75% fill 5 lb solution 115 kg (253 lb) 151 kg (333 lb) NA B Rear wheel weight C 3-Point hitch bracket and counterweights 11.2 x 24, 4PR, R1 (AG) 13.6 x 16, 4PR, R3 (TURF) 41/18LL x 16.1, 6PR, R3 (TURF) 19.50 x 15, 6PR, R4 (INDUSTRIAL) AG Maximum of 2 weights per wheel @ 47.3 kg (105 lb) each. TURF NA INDUSTRIAL Maximum of 2 weights per wheel @ 34 kg (75 lb) each. Maximum of suitcase weights 7 @ 27 kg (60 lb) each or 5 @ 45 kg (100 lb) each and 2 @ 27 kg (60 lb) each 152 kg (334 lb) 191 kg (420 lb) Total NA 136 kg (300 lb) 191 kg (420 lb) Total 282 kg (620 lb) NOTICE: Recommended ballasting choice is either 'A' or the combination of 'B' and 'C'. 7-4 7 - SPECIFICATIONS 140TL on a Workmaster™Hydro-Static Transmission (HST) or mechanical transmission (25% on Rear Axle) Front Axle Rear Axle Front Axle, Rear Axle, Total Hitch Wheel Bucket Option % % Load Load Weight Ballast Ballast Load @ [kg (lbs)] [kg (lbs)] [kg (lbs)] [kg (lbs)] [kg (lbs)] Hood Height [kg (lbs)] 399 kg 445 kg 116 kg 2784 kg 2088 kg 696 kg 75% 25% A (880 lb) (980 lb) (255 lb) (6125 lb) (4594 lb) (1531 lb) Liquid in Rear Tires (0) Wheel Weights 499 kg 0 370 kg 2593 kg 1945 kg 648 kg 75% 25% B (1100 lb) (815 lb) (5705 lb) (4279 lb) (1426 lb) No Liquid in Rear Tires (0) Wheel Weights A - liquid is 5 lb solution of calcium chloride to 75% full, 490 lb per tire ( 980 lb total) for grand total of 980 lb on rear axle + additional hitch weight B - Added counterbalance weight is added weight to the 3-point hitch only NOTE: 43 x 16–20 R-4 tire size 7-5 7 - SPECIFICATIONS Tire pressure NOTICE: Tire pressure must be considered when adding weights, implements, or attachments to the tractor or damage to the tractor may occur. NOTICE: Do not install loader onto tractor equipped with galaxy turf tires. The turf tires cannot handle the added weight of loader, and damage may occur to the tractor. Front Tire Inflation Pressures Tire Type Agricultural FWD Turf FWD Industrial (R4) Tire Size 7-14, 4PR, R1 Inflation Pressure 60 – 180 kPa (8 – 26 psi) 24 x 8.5-14, 4PR, R3 25 x 8.50-14, 4PR, R3 25/10.50LL x 15, 6PR, R3 25 x 8.50-14, 6PR, R4 60 – 150 kPa (8 – 22 psi) 0.6 – 2.2 bar (8 – 32 psi) 60 kPa (8 psi) 60 – 220 kPa (8 – 32 psi) Rear Tire Inflation Pressures Agricultural Turf Industrial (R4) 11.2-24, 4PR, R1 13.6-16, 4PR, R3 41 x 14.00-20, 4PR, R3 41/18LL x 16.1, 6PR, R3 15-19.50, 6PR, R4 43 x 16-20, 4PR, R4 80 – 120 kPa (12 – 18 psi) 80 – 100 kPa (12 – 14 psi) 0.8 – 1.7 bar (12 – 25 psi) 40 kPa (6 psi) 80 – 140 kPa (12 – 20 psi) 0.8 – 1.4 bar (12 – 20 psi) NOTICE: Do not under-inflate tires. WARNING Explosion hazard! When inflating tires, use a clip-on air chuck with a gauge, remote valve, and hose long enough to allow you to stand to one side and NOT in front of or over the wheel assembly. Keep others out of the DANGER AREA. Never inflate a tire beyond the maximum allowable pressure printed on the tire. Failure to comply could result in death or serious injury. W0059A 7-6 8 - ACCESSORIES 8 - ACCESSORIES###_10_### Attachments "Quick Attach" Only 19990486 Attachment Description Pallet Forks [ 1067 mm (42 in) or 1219 mm (48 in)] Frame and Forks sold separately 1 Size 1067 mm (42 in) or 1219 mm (48 in) 8-1 Weight Frame - 104 kg (230 lb) 1067 mm (42 in) - 73 kg (160 lb) 1219 mm (48 in) - 100 kg (220 lb) 8 - ACCESSORIES 8-2 9 - FORMS AND DECLARATIONS 9 - FORMS AND DECLARATIONS###_11_### Delivery Report- Owner Copy - Owner Copy Delivery Date Owner's Name Address Dealer's Name Address Unit: Model Product Identification Number Attachment: Model Product Identification Number Model Product Identification Number Model Product Identification Number Using the operator's manual as a guide, instruction was given as indicated by the check marks. ( ) Safety precautions and practice ( ) Lubrication points and schedule ( ) Maintenance areas, adjustments, and schedule ( ) Field adjustments for various crop conditions ( ) Operation ( ) Use of optional equipment ( ) Preseason service ( ) End-of-season service ( ) Proper use of operator's manual ( ) Customer given operator's manual ( ) All safety shielding is installed Dealer Representative's Signature "I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the operator's manual." Owner's Signature 9-1 9 - FORMS AND DECLARATIONS Delivery report - Dealer copy - Dealer Copy Delivery Date Owner's Name Address Dealer's Name Address Unit: Model Product Identification Number Attachment: Model Product Identification Number Model Product Identification Number Model Product Identification Number Using the operator's manual as a guide, instruction was given as indicated by the check marks. ( ) Safety precautions and practice ( ) Lubrication points and schedule ( ) Maintenance areas, adjustments, and schedule ( ) Field adjustments for various crop conditions ( ) Operation ( ) Use of optional equipment ( ) Preseason service ( ) End-of-season service ( ) Proper use of operator's manual ( ) Customer given operator's manual ( ) All safety shielding is installed Dealer Representative's Signature "I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the operator's manual." Owner's Signature 9-2 Index ###_Index_### A Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 B Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 C Connecting the hydraulics at the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 D Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery report - Dealer copy - Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery Report- Owner Copy - Owner Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 9-2 9-1 E Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 F Front loader and bucket - Lubricate . . . . Front loader and bucket - Troubleshooting . Front remote control valve . . . . . . . . Front remote control valve - lock out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 . 6-1 . 4-10 . 4-11 H Hardware - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6, 5-7 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 I Installing the bucket level indicator Installing the loader . . . . . . . Installing the quick-attach bucket . Installing the quick-attach plate . . International symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 . 3-2 . 3-8 . 3-7 . 1-6 L Liquid ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loader specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine orientation . . . . . . . . . . Machine preparation . . . . . . . . . Maintenance planning . . . . . . . . . Manual scope and required training level . . . . . . . . . . . . . . . . . . . . . . . . M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 7-1 . 1-13 . 3-1 . 5-6 . 1-3 N Note to the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 O Operating the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 P Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 R Recommended Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Removing the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Removing the quick-attach bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Removing the quick-attach plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Safety features . . . . . . . . . . . . Safety rules . . . . . . . . . . . . . Safety rules and signal word definitions . Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 . 2-2 . 2-1 . 2-9 T Tire pressure . . . . . . . . . . . . . . . . . . . . . . Torque - Minimum Tightening Torques for Normal Assembly . Torque - Standard torque data for hydraulics . . . . . . . . Tractor hydraulic oil reservoir - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 . 1-7 . 1-10 . 5-6 W Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Dealer’s stamp CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice. Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your New Holland dealer. © 2020 CNH Industrial America LLC. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the property of those respective companies. ">
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Key Features
- Quick-attach design
- Compatible with Workmaster™ tractors
- Variety of bucket options
- Park stand included
- Detailed owner's manual
- Troubleshooting guide
- Safety information
- Maintenance instructions
Frequently asked questions
What tractor models is the New Holland 90441890 loader compatible with?
The 140TL loader is designed for use with NEW HOLLAND Workmaster™ compact tractors with either Hydro-Static Transmission (HST) or mechanical transmission.
Are tools required to mount and dismount the loader?
No, the New Holland 90441890 loader is a quick-attach unit, meaning no tools are necessary for mounting or dismounting it from the tractor.
What types of buckets are compatible with the loader?
The loader is compatible with a variety of buckets, including heavy duty and material buckets. You can choose the bucket that best suits your tractor and the job.