Allen-Bradley 1606-XLS240F Reference Manual

Reference Manual
Bulletin 1606 Switched Mode Power Supplies
Catalog Numbers: 1606-XLS240F & 1606-XLS240F-D
Index
Page
1. Intended Use .......................................................3
2. Installation Requirements ...................................3
3. AC-Input ...............................................................4
4. DC-Input ...............................................................5
5. Input Inrush Current ...........................................6
6. Output .................................................................7
7. Hold-up Time .......................................................9
8. DC-OK Relay Contact ..........................................9
9. Efficiency and Power Losses ..............................10
10. Reliability ...........................................................11
11. Functional Diagram ...........................................12
12. Terminals and Wiring ........................................12
13. Front Side and User Elements ...........................13
14. EMC ....................................................................14
15. Environment ......................................................15
16. Protection Features ...........................................16
17. Safety Features ..................................................16
18. Dielectric Strength ............................................16
19. Certifications .....................................................17
20. Environmental Compliance ..............................18
21. Physical Dimensions and Weight ......................18
Page
22. Accessories ........................................................ 19
22.1. 1606-XLB Wall Mounting Bracket .......19
22.2. 1606-XLSBUFFER48 Module ....................20
22.3. 1606-XLSRED Redundancy Module
.............20
23. Application Notes ............................................. 21
23.1. Repetitive Pulse Loading ..........................21
23.2. Peak Current Capability ...........................22
23.3. Back-feeding Loads ..................................22
23.4. External Input Protection .........................22
23.5. Charging Batteries
...............................23
23.6. Output Circuit Breakers ............................23
23.7. Parallel Use to Increase Output Power ....24
23.8. Parallel Use for Redundancy ....................24
23.9. Daisy Chaining of Outputs .......................25
23.10. Series Operation .......................................25
23.11. Inductive and Capacitive Loads ................25
23.12. Operation on Two Phases ........................26
23.13. Use in a Tightly Sealed Enclosure ............26
23.14. Mounting Orientations ............................27
Terminology and Abbreviations
•
•
•
•
•
•
•
•
•
PE and symbol—PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground—This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d.—To be defined, value or description will follow later.
3AC 400V—A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%)
included. E.g.: DC 12V describes a 12V battery whether it is charged (13.7V) or discharged (10V).
230Vac—Afigure with the unit (Vac) at the end is a momentary figure without any additional tolerance included.
50Hz vs. 60Hz—Unless otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.
may—A key word indicating flexibility of choice with no implied preference.
shall—A key word indicating a mandatory requirement.
should—A key word indicating flexibility of choice with a strongly preferred implementation.
Bulletin 1606 Switched Mode Power Supplies
Power Supply
AC 100-240V Wide-range Input
Width only 60mm
Efficiency up to 92%
150% (360W) Peak Load Capability
Easy Fuse Tripping due to High Overload Current
Active Power Factor Correction (PFC)
Negligible low Inrush Current Surge
Short-term Operation down to 60Vac and up to 300Vac
Full Power Between -25°C and +60°C
DC-OK Relay Contact
Quick-connect Spring-clamp Terminals
3 Year Warranty
Description
Specification Quick Reference
The most outstanding features of this 1606-XLS
series DIN rail power supply are its high efficiency and
small size, which are achieved by a synchronous
rectification and further novel design details.
Output voltage
Adjustment range
Output current
With short-term peak power capability of 150% and
built-in large sized output capacitors, these features
help start motors, charge capacitors and absorb reverse
energy and often allow a unit of a lower wattage class
to be used.
High immunity to transients and power surges as well as
low electromagnetic emission makes usage in nearly
every environment possible.
The integrated output power manager, a wide range
input voltage design and virtually no input inrush
current make installation and usage simple. Diagnostics
are easy due to the dry DC-ok contact, a green DC-ok
LED and red overload LED.
Unique quick-connect spring-clamp terminals allow a
safe and fast installation and a large international
approval package for a variety of applications makes
this unit suitable for nearly every situation.
Catalog Numbers
Power Supply
1606-XLS240F
48-56V Power supply
Extended DC Input
1606-XLS240F-D
Accessories
1606-XLB
Wall mount bracket
1606-XLSRED
Redundancy module
1606-XLSBUFFER48
Buffer unit
DC 48V
48 – 56V
5 – 4.3A
7.5 – 6.5A
Output power
240W
360W
Output ripple
< 100mVpp
Input voltage
AC 100-240V
Mains frequency
50-60Hz
AC Input current
2.22 / 1.22A
Power factor
0.98 / 0.92
AC Inrush current
typ. 4 / 7A peak
Efficiency
91.2 / 92.0%
Losses
23.2 / 20.9W
Temperature range -25°C to +70°C
Derating
6W/°C
Hold-up time
typ. 27 / 28ms
Dimensions
60x124x117mm
Certification Marks
IND. CONT. EQ.
UL 508
Gost R
2
continuous
for typ. 4s
continuous
for typ. 4s
20Hz to 20MHz
±15%
±6%
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
operational
+60 to +70°C
at 120 / 230Vac
WxHxD
C-Tick
UL 60950-1
Marine RINA Marine
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Class I Div 2
EMC, LVD
Bulletin 1606 Switched Mode Power Supplies
Intended Use
• This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office,
communication, and instrumentation equipment.
• Do not use this power supply in aircraft, trains, nuclear equipment or similar systems where malfunction may cause severe personal injury or
threaten human life.
• This device is designed for use in non-hazardous, ordinary or unclassified locations.
Installation Requirements
•
•
•
•
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
Should damage or malfunction occur during installation or operation, turn power immediately off and send unit to the factory for inspection.
Mount the unit on a DIN rail so that the terminals are located on the bottom of the unit. For other mounting orientations, refer to derating
requirements in this document. Please refer to section 24.14.
• This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid
(e.g. cable conduits) by more than 30%!
• Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are recommended when the
device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat
source (e.g. another power supply).
SHOCK HAZARD: Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input
block for earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering
- Make sure that the wiring is correct by following all local and national codes
- Do not modify or repair the unit
- Do not open the unit as high voltages are present inside
- Use caution to prevent any foreign objects from entering the housing
- Do not use in wet locations or in areas where moisture or condensation can be expected
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
WARNING: EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the voltage adjustment or S/P jumper unless
power has been switched off or the area is known to be non-hazardous.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
3
Bulletin 1606 Switched Mode Power Supplies
3. AC-Input
AC input
AC input range
Allowed voltage L or N to earth
Input frequency
Turn-on voltage
Shut-down voltage
Input current
Power factor *)
Crest factor **)
Start-up delay
Rise time
Turn-on overshoot
nom.
min.
min.
min.
max.
nom.
typ.
typ.
typ.
AC 100-240V
85-276Vac
60-85Vac
276-300Vac
276Vac
50–60Hz
81Vac
63Vac
55Vac
typ.
typ.
typ.
typ.
typ.
typ.
max.
AC 100V
2.65A
0.99
1.65
800ms
8ms
15ms
100mV
suitable for TN-, TT- and IT mains networks
continuous operation
full power for 200ms, no damage between 0 and 85Vac
< 500ms
continuous, IEC 62103
±6%
steady-state value, see Fig. 3-1
steady-state value, see Fig. 3-1
dynamic value
AC 120V
2.22A
0.98
1.67
650ms
8ms
15ms
100mV
AC 230V
1.22A
0.92
1.85
340ms
8ms
15ms
100mV
at 48V, 5A, see Fig. 3-3
at 48V, 5A, see Fig. 3-4
at 48V, 5A
see Fig. 3-2
0mF, 48V, 5A, see Fig. 3-2
5mF, 48V, 5A, see Fig. 3-2
see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Rated
input range
Shut-down
full
power
for
200ms
max.
500ms
Turn-on
POUT
Fig. 3-2 Turn-on behavior, definitions
Input
Voltage
Output
Voltage
VIN
60V
85V
Input
Current, typ.
2.4
2.0
1.6
1.2
Rise
Time
Fig. 3-4 Power factor vs. output load
Power Factor, typ.
1.0
ac
0V
10
c
Va
120
0.95
c
3 0 Va
0.85
2
0.8
100Vac
120Vac
230Vac
0.9
0.8
0.4
Output Current
0
0.5
4
Start-up
delay
276V 300Vac
Fig. 3-3 Input current vs. output load at 24V
2.8A
- 5%
Overshoot
Fig. 3-1 Input voltage range
1 1.5 2 2.5 3 3.5 4 4.5 5A
Output Current
0.75
0.5
1 1.5 2 2.5 3 3.5 4 4.5 5A
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
4. DC-Input
1606-XLS240F:
DC input
DC input range
DC input current
nom.
min.
typ.
DC 110-150V
88-187Vdc
2.37A
-20%/+25%
continuous operation
110Vdc, at 24V, 10A
nom.
min.
typ.
DC 110-300V
88-375Vdc
2.37/ 0.85A
-20%/+25%
continuous operation
110/300Vdc, at 24V, 10A
max.
typ.
typ.
375Vdc
80Vdc
55Vdc
continuous, IEC 62103
steady state value
steady state value
1606-XLS240F-D:
DC input
DC input range
DC input current
All units:
Allowed Voltage L/N to Earth
Turn-on voltage
Shut-down voltage
Instructions for DC use:
a) Use a battery or similar DC source.
For other sources, please contact Rockwell Automation.
b) Connect +pole to L and –pole to N.
c) Connect the PE terminal to a earth wire or to the machine
ground.
Fig. 4-1 Wiring for DC Input
Battery
+
Power Supply
AC
L
N
PE
-
+
Load
DC
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
5
Bulletin 1606 Switched Mode Power Supplies
5. Input Inrush Current
An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short
input voltage interruptions.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
Inrush current
max.
typ.
max.
typ.
Inrush energy
Inrush delay (A)
AC 100V
10Apeak
5Apeak
4A2s
650ms
AC 120V
10Apeak
4Apeak
4A2s
520ms
AC 230V
10Apeak
7Apeak
4A2s
250ms
over entire temperature range
over entire temperature range
over entire temperature range
see (A) in Fig. 5-1
Fig. 5-1 Input inrush current, typical behavior
A
Input Current
Input Voltage
Output Voltage
6
A….
Inrush delay
Input:
Output:
Ambient:
Upper curve:
Middle curve:
Lower curve:
Time basis:
230Vac
48V, 5A
25°C
Input current 2A / DIV
Input voltage 500V / DIV
Output voltage 40V / DIV
100ms / DIV
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
6. Output
Output voltage
Adjustment range
Factory setting
Line regulation
Load regulation
Ripple and noise voltage
Output current
Output power
BonusPower® time
BonusPower® recovery time
Overload behaviour
Short-circuit current
Output capacitance
*)
**)
***)
nom.
min.
max.
typ.
max.
max.
max.
nom.
nom.
nom.
48V
48-56V
58V ***)
48.0V
10mV
100mV
100mVpp
5A
4.3A
7.5A *)
nom.
6.5A *)
nom.
nom.
typ.
min.
max.
typ.
240W
360W *)
4s
3s
5s
7s
cont. current
3A **)
7A **)
5A **)
15A **)
7.5A **)
3 000μF
min.
max.
min.
max.
max.
typ.
guaranteed
at clockwise end position of potentiometer
±0.2%, at full load, cold unit
60-300Vac
static value, 0A
5A
20Hz to 20MHz, 50Ohm
continuously available at 48V, see Fig. 6-1
continuously available at 56V, see Fig. 6-1
short term available BonusPower *) ,
at 48V, for typical 4s, see Fig. 6-1
short term available BonusPower *) ,
at 56V, for typical 4s, see Fig. 6-1
continuously available
short term available BonusPower *)
duration until the output voltage dips, see Fig. 6-2
overload free time to reset power manager, see Fig. 6-3
continuous, load impedance 200mOhm, see Fig. 6-1
continuous, load impedance 200mOhm, see Fig. 6-1
during BonusPower *) , load impedance 200mOhm
during BonusPower *) , load impedance 200mOhm
continuous, load impedance <10mOhm, see Fig. 6-1
included inside the power supply
BonusPower, short term power capability (up to typ. 4s)
The power supply is designed to support loads with a higher short-term power requirement without damage or shutdown. The shortterm duration is hardware controlled by an output power manager. BonusPower is available repeatedly. Detailed information
can be found in chapter 23.1. If the power supply is loaded longer with the BonusPower than shown in the Bonus-time diagram (see
Fig. 6-2), the max. output power is automatically reduced to 240W.
Discharge current of output capacitors is not included.
This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not
guaranteed value which can be achieved. The typical value is about 56.8V.
Peak current capability (up to several milliseconds)
The power supply can deliver a peak current which is higher than the specified short term current. This helps to start
current demanding loads or to safely operate subsequent circuit breakers.
The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will be
discharged and causes a voltage dip on the output. Detailed curves can be found in chapter 23.2.
Peak current voltage dips
typ.
typ.
typ.
from 48V to 42V
from 48V to 42V
from 48V to 36V
at 10A for 50ms, resistive load
at 20A for 2ms, resistive load
at 20A for 5ms, resistive load
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
7
Bulletin 1606 Switched Mode Power Supplies
Fig. 6-1 Output voltage vs. output current,
typ.
Output Voltage
60V
Fig. 6-2 Bonus time vs. output power
Adjustment
Range
56V
Bonus Time
10s
9
8
7
6
5
4
3
2
1
0
110
50
30
20
10
erm
continuous
rt-t
sho
48V
40
Output
Current
0
0
2
4
6
8
10
12A
max
typ
min
Output Power
120
130
140
150
160%
Fig. 6-3 BonusPower recovery time
Limitation by
Power Manager
Power
Demand
100%
t
Output
Voltage
Bonus
Time
Recovery Time
Bonus Power disabled
t
The BonusPower is available as soon as power comes on and immediately after the end of an output short circuit or
output overload.
Fig. 6-4 BonusPower after input turn-on
Fig. 6-5 BonusPower after output short
Short of
Output
Input
Voltage
Output
Voltage
Output
Voltage
150%
Output
Power
8
100%
Bonus
Power
Output
Power
150%
Bonus
Power
100%
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
7. Hold-up Time
Hold-up Time
AC 100V
51ms
26ms
typ.
typ.
Fig. 7-1 Hold-up time vs. input voltage
Hold-up Time
AC 120V
53ms
27ms
48V, 2.5A, min.
40
30
at 48V, 2.5A, see Fig. 7-1
at 48V, 5A, see Fig. 7-1
Fig. 7-2 Shut-down behavior, definitions
48V, 2.5A, typ.
50ms
AC 230V
55ms
28ms
Zero Transition
Input
Voltage
48V, 5A, typ.
48V, 5A, min.
20
- 5%
Output
Voltage
10
Input Voltage
Hold-up Time
0
85
120
155
190
230Vac
8. DC-OK Relay Contact
This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed
voltage from a unit connected in parallel to the power supply output.
Contact closes
Contact opens
As soon as the output voltage reaches the adjusted output voltage level.
As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 250ms. Dips shorter than 1ms will be ignored.
As soon as the output voltage exceeds 90% of the adjusted voltage.
max
60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A
resistive load
min
1mA at 5Vdc
min. permissible load
See dielectric strength table in section 18.
Contact re-closes
Contact ratings
Isolation voltage
Fig. 8-1 DC-ok relay contact behavior
VOUT = VADJ
10%
<
1ms
open
>
1ms
closed
0.9* VADJ
250ms
open
closed
Note: The DC-ok feature requires that the output voltage reaches the nominal (=adjusted) level after turn-on in order to function according
to specification. If this level cannot be achieved, the overload lamp will be on and the DC-ok contact will be open. The overload signal
will only shut off as soon as the adjusted voltage is reached. This is an important condition to consider particularly if the load is a
battery, if the power supply is used in parallel or if the power supply is used for N+1 redundant systems.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
9
Bulletin 1606 Switched Mode Power Supplies
9. Efficiency and Power Losses
Efficiency
Average efficiency *)
typ.
typ.
AC 100V
90.4%
89.6%
Power losses
typ.
typ.
5.6W
25.5W
*)
AC 230V
92.0%
90.3%
5.7W
23.2W
5.9W
20.9W
at 48V, 5A
25% at 1.25A, 25% at 2.5A,
25% at 3.75A, 25% at 5A
at 48V, 0A
at 48V, 5A
The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25%
of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100%
of the nominal load for the rest of the time.
Fig. 9-1
Efficiency vs. output current at 48V,
typ.
Efficiency
230Vac
120Vac
100Vac
Output Current
1
Fig. 9-3
Fig. 9-2
Losses vs. output current at 48V, typ.
Power Losses
93%
92
91
90
89
88
87
86
85
1.5
2
2.5
3
3.5
4
4.5
27W
24
21
18
15
12
9
6
3
5A
Efficiency vs. input voltage at 48V,
5A, typ.
100Vac
120Vac
230Vac
Output Current
0
Fig. 9-4
1
Power Losses
94%
32W
93
28
92
24
91
20
90
16
2
3
4
5A
Losses vs. input voltage at 48V, 5A,
typ.
Efficiency
89
12
Input Voltage
88
85
10
AC 120V
91.2%
90.0%
120
155
190
225 260Vac
Input Voltage
8
85
120
155
190
225 260Vac
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
10. Reliability
Lifetime expectancy *)
MTBF **) SN 29500, IEC 61709
MTBF **) MIL HDBK 217F
AC 100V
57 000h
118 000h
161 000h*)
539 000h
932 000h
342 000h
AC 120V
67 000h
112 000h
188 000h*)
566 000h
979 000h
349 000h
AC 230V
81 000h
118 000h
228 000h*)
606 000h
1 048 000h
349 000h
467 000h
478 000h
478 000h
at 48V, 5A and 40°C
at 48V, 2.5A and 40°C
at 48V, 5A and 25°C
at 48V, 5A and 40°C
at 48V, 5A and 25°C
at 48V, 5A and 40°C; Ground
Benign GB40
at 48V, 5A and 25°C; Ground
Benign GB25
The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it is impossible to determine if the failed
unit has been running for 50 000h or only for 100h.
*)
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
11
Bulletin 1606 Switched Mode Power Supplies
11. Functional Diagram
Fig. 11-1 Functional diagram
Output
Voltage
Regulator
L
N
Input Fuse
Input Filter
Input Rectifier
Active Transient Filter &
Inrush Current Limiter
Temperature
Shutdown
PFC
Converter
Output
Power
Manager
Output
OverVoltage
Protection
Power
Converter
Output
Voltage
Monitor
VOUT
+
+
-
Output
Filter
Overload
LED
DC-ok
LED
DC-ok
Relay
DC-ok
contact
12. Terminals and Wiring
Bi-stable, quick-connect spring clamp terminals. IP20 Finger safe construction. Suitable for field- and factory
installation. Shipped in open position.
Type
Solid wire
Stranded wire
American Wire Gauge
Wire stripping length
Screwdriver
Recommended tightening torque
Pull-out force
Input
Output
DC-OK-Signal
spring-clamp terminals
spring-clamp terminals
spring-clamp terminals
0.5-6mm2
0.5-6mm2
0.5-6mm2
0.5-4mm2
0.5-4mm2
0.5-4mm2
20-10 AWG
20-10 AWG
20-10 AWG
10mm / 0.4inch
10mm / 0.4inch
10mm / 0.4inch
not applicable
not applicable
not applicable
not applicable
not applicable
not applicable
10AWG:80N, 12AWG:60N, 14AWG:50N, 16AWG:40N (according to UL486E)
Instructions:
a) Use appropriate copper cables that are designed for minimum
operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum
90°C for ambient up to 70°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal
connection!
d) Up to two stranded wires with the same cross section are
permitted in one connection point (except PE wire).
e) Do not use the unit without PE connection.
f) Unused terminal compartments should be securely tightened.
g) Ferrules are allowed.
12
Fig. 12-1
Connecting a wire
1. Insert the wire
2. Close the lever
To disconnect wire:
reverse the above procedure.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
13. Front Side and User Elements
Fig. 13-1 Front side
B
C
A
Input Terminals (Quick-connect spring-clamp terminals)
N, L
Line input
PE (Protective Earth) input
B
Output Terminals (Quick-connect spring-clamp terminals, two pins per
pole)
+
Positive output
–
Negative (return) output
D
E
F C DC-OK Relay Contact (Quick-connect spring-clamp terminals)
The DC-OK relay contact is synchronized with the DC-OK LED.
See section 8 for details.
D Output voltage potentiometer
Multi turn potentiometer;
Open the flap to adjust the output voltage. Factory set: 48.0V
E
DC-OK LED (green)
On, when the output voltage is >90% of the adjusted output voltage
F
Overload LED (red)
On, when the voltage on the output terminals is <90% of the adjusted
output voltage, or in case of a short circuit in the output.
Input voltage is required
Flashing, when the unit has switched off due to over-temperature.
A
Indicators, LEDs
Normal mode
During BonusPower
Overload (VOUT < 90%)
Output short circuit
Temperature Shut-down
No input power
Overload LED
OFF
OFF
ON
ON
Intermitted
OFF
DC-OK LED
ON
ON
OFF
OFF
OFF
OFF
DC-OK Contact
Closed
Closed
Open
Open
Open
Open
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
13
Bulletin 1606 Switched Mode Power Supplies
14. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environment without any restrictions.
The CE Mark indicates conformance with the EMC directive 2004/108/EC, the low-voltage directive (LVD) 2006/95/EC
and the RoHS directive 2011/65/EC. A detailed EMC report is available on request.
EMC Immunity
Electrostatic discharge
Electromagnetic RF field
Fast transients (Burst)
Surge voltage on input
According generic standards: EN 61000-6-1 and EN 61000-6-2
EN 61000-4-2
contact discharge
8kV
air discharge
15kV
EN 61000-4-3
80MHz-2.7GHz
10V/m
EN 61000-4-4
input lines
4kV
output lines
2kV
DC-OK signal (coupling clamp)
1kV
EN 61000-4-5
2kV
L
N
4kV
L
PE, N
PE
Surge voltage on output
EN 61000-4-5
Surge voltage on DC-OK
Conducted disturbance
Mains voltage dips
EN 61000-4-5
EN 61000-4-6
EN 61000-4-11
Voltage interruptions
Voltage sags
EN 61000-4-11
SEMI F47 0706
Powerful transients
VDE 0160
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
+
1kV
Criterion A
+/PE
1kV
Criterion A
DC-OK signal
PE
1kV
Criterion A
0.15-80MHz
10V
Criterion A
0% of 100Vac
0Vac, 20ms
Criterion A
40% of 100Vac
40Vac, 200ms
Criterion C
70% of 100Vac
70Vac, 500ms
Criterion A
0% of 200Vac
0Vac, 20ms
Criterion A
40% of 200Vac
80Vac, 200ms
Criterion A
70% of 200Vac
140Vac, 500ms
Criterion A
0% of 200Vac (=0V)
5000ms
Criterion C
dips on the input voltage according to SEMI F47 standard
1000ms
Criterion A
80% of 120Vac (96Vac)
500ms
Criterion A
70% of 120Vac (84Vac)
50% of 120Vac (60Vac)
200ms
Criterion A
over entire load range
750V, 1.3ms
Criterion A
Criteria:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. The power supplu will incur no damage
or hazard.
According generic standards: EN 61000-6-3 and EN 61000-6-4
EMC Emission
Conducted emission
EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22
Class B
input lines
Conducted emission
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1
limits for DC power port
output lines **)
according EN 61000-6-3 fulfilled
Radiated emission
EN 55011, EN 55022
Class B
Harmonic input current
EN 61000-3-2
fulfilled for class A equipment
Voltage fluctuations, flicker EN 61000-3-3
fulfilled *)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) tested with constant current loads, non pulsing.
**) for information only, not mandatory for EN 61000-6-3.
14
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
Switching Frequencies
The power supply has three converters with three different switching frequencies
included. Two are nearly constant. The other one is input voltage and load dependent.
35kHz
nearly constant
105kHz
nearly constant
40kHz to 220kHz
input voltage and load dependent
Switching frequency 1
Switching frequency 2
Switching frequency 3
15. Environment
Operational temperature *)
Storage temperature
Output de-rating
Humidity **)
Vibration sinusoidal
Shock
Altitude
Altitude de-rating
Over-voltage category
-25°C to +70°C (-13°F to 158°F)
-40 to +85°C (-40°F to 185°F)
6W/°C
5 to 95% r.H.
2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g
2 hours / axis
30g 6ms, 20g 11ms
3 bumps / direction, 18 bumps in total
0 to 2000m (0 to 6 560ft)
2000 to 6000m (6 560 to 20 000ft)
reduce output power according Fig. 15-1
for storage and transportation
60-70°C (140°F to 158°F)
IEC 60068-2-30
IEC 60068-2-6
IEC 60068-2-27
without any restrictions
reduce output power or ambient temperature,
see Fig. 15-2
IEC 62103, EN 50178, overvoltage category II
> 2000m (6500ft), see Fig. 15-2
IEC 62103, EN 50178, altitudes up to 2000m
altitudes from 2000m to 6000m
IEC 62103, EN 50178, not conductive
15W/1000m or 5°C/1000m
III
II
2
Degree of pollution
*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
**) Do not energize in the presence of condensation.
Fig. 15-1 Output current vs. ambient temp.
Allowed Output
Current at 48V
Allowed Output
Current at 48V
7.5A
7.5A
for typ. 4s
5
for typ. 4s
5
continuous
2.5
0
-25
Fig. 15-2 Output current vs. altitude
continuous
2.5
Ambient Temperature
0
20
40
A
A... Tamb < 60°C
B... Tamb < 50°C
C... Tamb < 40°C
0
2000
C
Altitude
0
60 70°C
B
4000
6000m
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
15
Bulletin 1606 Switched Mode Power Supplies
16. Protection Features
Output protection
Output over-voltage protection
Electronically protected against overload, no-load and short-circuits *)
typ. 58Vdc
In case of an internal power supply defect, a redundant
max. 60Vdc
circuit limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
IP 20
EN/IEC 60529
> 3.5mm
e.g. screws, small parts
yes
Output shut-down with automatic restart
MOV (Metal Oxide Varistor)
T6.3A H.B.C.
not user replaceable
Degree of protection
Penetration protection
Over-temperature protection
Input transient protection
Internal input fuse
*)
In case of a protection event, audible noise may occur.
17. Safety Features
Input / output separation *)
Class of protection
Isolation resistance
PE resistance
Touch current (leakage current)
*)
SELV
IEC/EN 60950-1
PELV
IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
double or reinforced insulation
I
PE (Protective Earth) connection required
> 5MOhm
input to output, 500Vdc
< 0.1Ohm
typ. 0.19mA / 0.44mA
100Vac, 50Hz, TN-,TT-mains / IT-mains
typ. 0.29mA / 0.65mA
120Vac, 60Hz, TN-,TT-mains / IT-mains
typ. 0.53mA / 1.04mA
230Vac, 50Hz, TN-,TT-mains / IT-mains
< 0.25mA / 0.54mA
110Vac, 50Hz, TN-,TT-mains / IT-mains
< 0.38mA / 0.79mA
132Vac, 60Hz, TN-,TT-mains / IT-mains
< 0.74mA /1.29mA
264Vac, 50Hz, TN-,TT-mains / IT-mains
double or reinforced insulation
18. Dielectric Strength
The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all input terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
60s
A
2500Vac
B
3000Vac
C
500Vac
D
500Vac
Factory test
5s
2500Vac
2500Vac
500Vac
500Vac
Field test
5s
2000Vac
2000Vac
500Vac
500Vac
> 10mA
> 10mA
> 20mA
> 1mA
Fig. 18-1 Dielectric strength
Type test
Input
DC-ok
B
L
N
Cut-off current setting
B
A
D
Output
Earth, PE
C
+
-
16
To meet the PELV requirements according to EN60204-1 § 6.4.1, we
recommend that either the + pole, the – pole or any other part of
the output circuit be connected to the protective earth system.
This helps to avoid situations in which a load starts
unexpectedly or cannot be switched off when unnoticed earth
faults occur.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
19. Certifications
EC Declaration of Conformity
Complies with CE EMC and CE Low Voltage Directives.
UL 508
LISTED E56639 for use in the U.S.A. (UL 508) and Canada
(C22.2 No. 14-95)
Industrial Control Equipment
RECOGNIZED for use in the U.S.A. (UL 60950-1)
and Canada (C22.2 No. 60950)
Information Technology Equipment, Level 3
CSA Certified under File Number 240020
IND. CONT. EQ.
UL 60950-1
CSA C22.2 No. 107-1,
60950-1
Marine
GL (Germanischer Lloyd) classified for marine and offshore
applications.
Environmental category: C, EMC2
See below for link to the Certificate.
Marine RINA
RINA (Registro Italiano Navale) certified. See below for link to
the Certificate.
GOST R
GOST R certification is applicable for products intended for sal
and use within Russia. See below for link to Certificate.
C-Tick
C-tick compliance is for products intended for sale and use
within the Australian market. Dee below for link to the
C-tick Declarations of Conformity.
Product certification information (including Certificates and Declarations of Conformity) can be found at www.ab.com/certification.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
17
Bulletin 1606 Switched Mode Power Supplies
20. Environmental Compliance
The unit does not release any silicone and is suitable for use in paint shops.
The unit conforms to the RoHS directives 2002/95/EC and 2011/65/EC.
Electrolytic capacitors included in this unit do not use electrolytes such as Quaternary Ammonium Salt Systems.
Plastic housings and other molded plastic materials are free of halogens, wires and cables are not PVC insulated.
The production material within our production does not include following toxic chemicals:
Polychlorized Biphenyl (PCB), Polychlorized Terphenyl (PCT), Pentachlorophenol (PCP), Polychlorinated naphthalene
(PCN), Polybrom Biphenyll (PBB), Polybrom Bipheny-oxyd (PBO), Polybrominated Diphenylether (PBDE), Polychlorinated
Diphenylether (PCDE), Polydibromphenyl Oxyd (PBDO), Cadmium, Asbestos, Mercury, Silicia
21. Physical Dimensions and Weigth
Weight
DIN Rail
Installation Clearances
900g / 1.98lb
Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN rail height must be added to the unit depth (117mm) to calculate the total required
installation depth.
See section 2.
Fig. 22-1 Front view
Fig. 22-2 Side view
48-56V
18
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
22. Accessories
22.1. 1606-XLB Wall Mounting Bracket
This bracket is used to mount the power
supply onto a flat surface without
a DIN rail.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
19
Bulletin 1606 Switched Mode Power Supplies
22.2. 1606-XLSBUFFER48 Buffer Module
This buffer unit is a supplementary device for DC 48V power supplies. It delivers power to bridge typical mains failures
or extends the hold-up time after turn-off
Power
Buffer
of the AC power. In times when the power
Load
AC
Supply
Unit(s)
supply provides sufficient voltages, the
buffer unit stores energy in integrated
+
DC
electrolytic capacitors. In case of mains
voltage fault, this energy is released again
in a regulated process. One buffer module can deliver 20A additional current.
The buffer unit does not require any control wiring. It can be added in parallel to
the load circuit at any given point. Buffer units can be added in parallel to increase
the output ampacity or the hold-up time.
Note: The image on the left is for representational purpose only.
22.3. 1606-XLSRED Redundancy Module
The 1606-XLSRED is a dual redundancy module, which includes two
diodes as decoupling devices. It
can be used for various purposes.
The most popular application is to
configure highly reliable and true
redundant power supply systems.
Another interesting application is
the separation of sensitive loads
from non-sensitive loads. This
avoids the distortion of the power
quality for the sensitive loads
which can cause controller failures.
Failure
Monitor
++ - 24V,10A Adj
++ - -
+- +-
IN 1 IN 2
24V,10A Adj
DCok
Overload
1606XLS240F
Power
Supply
L N PE
DCok
Overload
1606-
XLSRED
Redundancy
Module
OUT
+ -
1606XLS240F
Power
Supply
L N PE
optional
I
I
24V,10A
Load
L
N
PE
20
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
23. Application Notes
23.1. Repetitive Pulse Loading
Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a
higher short-term power demand (=BonusPower). The short-term duration is hardware-controlled by an output
power manager and is available on a repeated basis. If the BonusPower load lasts longer than the hardware
controller allows it, the output voltage will dip and the next BonusPower is available after the BonusPower recovery
time has elapsed (see section 6).
To avoid this, the following rules must be met:
a) The power demand of the pulse must be below 150% of the nominal output power.
b) The duration of the pulse power must be shorter than the allowed BonusPower time (see Output section).
c)
The average (R.M.S.) output current must be below the specified continuous output current.
If the R.M.S. current is higher, the unit will respond with a thermal shut-down after a period of time. Use the
maximum duty cycle curve (Fig. 23-2) to check if the average output current is below the nominal current.
Fig. 23-1 Repetitive pulse loads, definitions
Fig. 23-2 Max. duty cycle curve
DutyCycle
1.0
PPEAK TPEAK
P0 = 10%
P0 = 50%
P0 = 75%
0.8
T0
max.
150%
0.6
100%
0.4
P0
P0 = 100%
0.2
PPEAK
0
100
P0
PPEAK
T0
TPEAK
Example:
Base load (W)
Pulse load (above 100%)
Duration between pulses (s)
Pulse duration (s)
110
DutyCycle =
T0 =
120
130
140
150%
Tpeak
Tpeak + T0
Tpeak - (DutyCycle x Tpeak)
DutyCycle
A load is powered continuously with 120W (= 50% of the rated output load). From time to time a peak
power of 360W (= 150% of the rated output load) is needed for 1 second.
The question is: How often can this pulse be supplied without overloading the power supply?
- Make a vertical line at PPEAK = 150% and a horizontal line where the vertical line crosses the P0 = 50%
curve. Read the max. duty cycle from the duty cycle-axis (= 0.37)
- Calculate the required pause (base load) length T0:
- Result: The required pause length = 1.7s
T0=
- Max. repetition rate = pulse +pause length = 2.7s
Tpeak - (DutyCycle x Tpeak)
DutyCycle
=
1s - (0.37 x 1s)
0.37
= 1.7s
More examples for pulse load compatibility:
PPEAK
360W
360W
300W
P0
240W
0W
120W
TPEAK
1s
1s
1s
T0
>25s
>1.3s
> 0.75s
PPEAK
360W
360W
360W
P0
120W
120W
120W
TPEAK
0.1s
1s
3s
T0
>0.16s
>1.6s
>4.9s
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
21
Bulletin 1606 Switched Mode Power Supplies
23.2. Peak Current Capability
Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current
demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal
output current (including the PowerBoost). The same situation applies when starting a capacitive load.
Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in the branch circuit,
the fuse needs a certain amount of over-current to trip or to blow. The peak current capability ensures the safe
operation of subsequent circuit breakers.
Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the
power supply can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following
two examples show typical voltage dips:
Fig. 23-3 Peak load with 2x the nominal
current for 50ms, typ.
Fig. 23-4 Peak load with 4x the nominal
current for 5ms, typ.
Peak load 10A (resistive) for 50ms
Output voltage dips from 48V to 42V.
Peak load 20A (resistive) for 5ms
Output voltage dips from 48V to 36V.
Please note: The DC-OK relay triggers when the voltage dips more than 10% for longer than 1ms.
23.3. Back-feeding Loads
Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 58Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitor which is specified in section 6.
23.4. External Input Protection
The unit is tested and approved for branch circuits up to 20A. An external protection is only required if the supplying
branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local
regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of
the circuit breaker. A minimum value of 6A B- or 4A C-Characteristic breaker should be used.
22
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
23.5. Charging Batteries
The power supply can be used to charge lead-acid or maintenance free batteries. (Four 12V batteries in series)
Instructions for charging batteries:
a)
Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge
voltage.
End-of-charge voltage
55.6V
55.0V
54.3V
53.6V
Battery temperature
10°C
20°C
30°C
40°C
b)
Use a 10A circuit breaker (or blocking diode) between the power supply and the battery.
c)
Ensure that the output current of the power supply is below the allowed charging current of the battery.
d)
Use only matched batteries when putting 12V types in series.
e)
The return current to the power supply (battery discharge current) is typ. 4mA when the power supply is switched
off (except if using a blocking diode).
23.6. Output Circuit Breakers
Standard miniature circuit breakers (MCBs or UL 1077 circuit breakers) are commonly used for AC-supply systems and
may also be used on 48V branches.
MCBs are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to
the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
To avoid voltage dips and under-voltage situations in adjacent 24V branches which are supplied by the same source, a
fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to
the ride-through time of PLCs. This requires power supplies with higfh current reserves and large output capacitors.
Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow.
The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following
table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross
section and wire length.
Fig. 24-5 Test circuit
Power Supply
AC
MCB
+
Wire length
S1
-
DC S1... Fault simulation switch
*)
Load
+
Maximal wire length*) for a fast (magnetic) tripping:
0.75mm²
1.0mm²
1.5mm²
2.5mm²
58m
64m
104m
143m
C-2A
41m
53m
73m
124m
C-3A
18m
31m
54m
94m
C-4A
10m
14m
21m
33m
C-6A
4m
6m
8m
13m
C-8A
3m
4m
7m
10m
C-10A
19m
28m
39m
75m
B-6A
8m
12m
16m
29m
B-10A
7m
9m
13m
23m
B-13A
Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
23
Bulletin 1606 Switched Mode Power Supplies
23.7. Parallel Use to Increase Output Power
Unit A
Power supplies from the same series (XLS) can be paralleled to increase
the output power. The output voltage shall be adjusted to the same value
(±100mV) with the same load conditions on all units, or the units can be left
with the factory settings.
AC
If more than three units are connected in parallel, a fuse or circuit breaker
with a rating of 6A or 10A is requird on each output. Alternatively, a diode
or redundancy module can also be used.
Unit B
DC
+
+
Load
AC
+
-
-
Keep an installation clearance of 15mm (left / right) between two power
DC
supplies and avoid installing the power supplies on top of each other. Do not
use power supplies in parallel in mounting orientations other than the standard mounting orientation (input terminals
on bottom and output terminals on the top of the unit) or in any other condition where a derating of the output
current is required (e.g. altitude, above 60°C, …).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
23.8. Parallel Use for Redundancy
Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a
certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two
power supplies in parallel. This is called a 1+1 redundancy. In case
one power supply unit fails, the other one is automatically able to
Failure
Monitor
support the load current without any interruption. Redundant
systems for a higher power demand are usually built in a N+1
+- +++ - ++ - method. E.g. five power supplies, each rated for 5A are paralleled
IN 1 IN 2
48V,5A Adj
48V, 5A Adj
to build a 20A redundant system. For N+1 redundancy the same
DCok
DCok
Overload
Overload
restrictions apply as for increasing the output power, see also
160616061606section 23.7.
XLSRED
XLS240F
XLS240F
Redundancy
Power
Supply
L N PE
Please note: This simple way to build a redundant system does not
cover failures such as an internal short circuit in the secondary side
of the power supply. In such a case, the defective unit becomes a
load for the other power supplies and the output voltage can not
be maintained any more. This can be avoided by using decoupling
diodes which are included in the 1606-XLSRED redundancy module.
Recommendations for building redundant power systems:
a)
b)
c)
24
Module
OUT
+ -
Power
Supply
L N PE
optional
I
I
24V,10A
Load
L
N
PE
Use separate input fuses for each power supply.
Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the 16060-XLS power supply.
It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
23.9. Daisy Chaining of Outputs
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block as
shown in Fig. 23-7.
Fig. 23-6 Daisy chaining of outputs
Fig. 23-7 Using distribution terminals
max 25A!
Output
Output
+ + -
+ + -
-
-
+
-
Load
Output
Output
+ + -
+ + -
-
-
Power
Supply
Power
Supply
Power
Supply
Power
Supply
Input
Input
Input
Input
23.10. Series Operation
Power supplies of the same type can be connected in series for higher
output voltages. It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc. Voltages
with a potential above 60Vdc are no longer SELV and can be dangerous.
Such voltages must be installed with a protection against touching.
Earthing of the output is required when the sum of the output voltage is
above 60Vdc.
Avoid return voltage (e.g. from a decelerating motor or battery) which is
applied to the output terminals.
-
+
Load
Distribution
Terminals
Unit A
AC
DC
+
+
Unit B
AC
DC
Load
+
-
Earth
(see notes)
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power
supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard
mounting orientation (input terminals on bottom and output terminals on the top of the unit).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
23.11. Inductive and Capacitive Loads
The unit is designed to supply any kind of load, including unlimited inductive of capacitive loads.
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
25
Bulletin 1606 Switched Mode Power Supplies
23.12. Operation on Two Phases
Power Supply
L1
240V +15% max.
The power supply can also be used on two phases of a three-phase-system.
Such a phase-to-phase connection is allowed as long as the supplying
voltage is below 240V+15%. Use a fuse or a circuit breaker to protect the N
input. The N input is internally not protected and is in this case connected to
a hot wire. Appropriate fuses or circuit breakers are specified in section 23.4,
“External Input Protection”.
L3
AC
L
Fuse
L2
internal
fuse
N
PE
DC
23.13. Use in a Tightly Sealed Enclosure
When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
Enclosure:
Load:
Input:
Temperature inside enclosure:
Temperature outside enclosure:
Temperature rise:
26
Rittal Typ IP66 Box PK 9519 100, plastic, 180x180x165mm
24V, 8A; (=80%) load is placed outside the box
230Vac
47°C (in the middle of the right side of the power supply with a distance of 2cm)
27°C
20K
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
Bulletin 1606 Switched Mode Power Supplies
23.14. Mounting Orientations
Mounting orientations other than input terminals on the bottom and output on the top require a reduction in
continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction
influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous
operation can be found below:
Curve A1
Curve A2
Recommended output current.
Max allowed output current (results in approximately half the lifetime expectancy of A1).
Fig. 23-8
Mounting
Orientation A
(Standard
orientation)
Output Current
10A
OUTPUT
A1
7.5
Power
Supply
5
2.5
Ambient Temperature
0
INPUT
10
Fig. 23-9
Mounting
Orientation B
(Upside down)
20
30
50
40
60°C
Output Current
10A
7.5
A2
5
A1
INPUT
Power
Supply
2.5
Ambient Temperature
OUTPUT
0
10
Fig. 23-10
Mounting
Orientation C
(Table-top
mounting)
20
30
50
40
60°C
Output Current
10A
7.5
A2
A1
5
2.5
Ambient Temperature
0
10
50
40
60°C
10A
OUTPUT
Power
Supply
7.5
A2
5
A1
2.5
Ambient Temperature
0
10
20
30
50
40
60°C
Output Current
7.5
INPUT
Power
Supply
10A
OUTPUT
Fig. 23-12
Mounting
Orientation E
(Horizontal ccw)
30
Output Current
INPUT
Fig. 23-11
Mounting
Orientation D
(Horizontal cw)
20
A2
A1
5
2.5
Ambient Temperature
0
10
20
30
40
50
60°C
All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.
Rockwell Automation Publication 1606-RM045A-EN-P — March 2014
27
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application
notes, sample code and links to software service packs, and a MySupport feature that you can customize to
make the best use of these tools. You can also visit our Knowledgebase at http://
www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums,
software updates, and to sign up for product notification updates.
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in
this manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada
1.440.646.3434
Outside United States or Canada
Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local
Rockwell Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from
the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these
procedures.
United States
Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Outside United States
Please contact your local Rockwell Automation representative for the return procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to
improve this document, complete this form, publication RA-DU002, available at http://
literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.
Publication 1606-RM045A-EN-P — March 2014
Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
">