MULTIQUIP | GAC-6HZ | Specifications | MULTIQUIP GAC-6HZ Specifications

Operation and Parts Manual
MODEL gaC-6HZ
portable generator
(HONDA GX340 GASOLINE ENGINE)
Revision #1 (03/31/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Table of Contents
GAC6HZ Portable 60 Hz
Generator
Table Of Contents..................................................... 2
Parts Ordering Procedures....................................... 3
Safety Information................................................. 4-8
Specifications (Generator)...................................... 12
Specifications (Engine)........................................... 11
Dimensions............................................................. 12
Installation......................................................... 14-15
General Information................................................ 16
Components (Generator)................................... 17-18
Inspection/Setup................................................ 19-20
Operation........................................................... 22-23
Operation/Shutdown............................................... 23
Preparation For Long Term Storage....................... 24
Maintenance...................................................... 25-26
Generator Wiring Diagram . ................................... 27
Troubleshooting (Engine)................................... 28-29
Troubleshooting (Generator)................................... 30
Explanation Of Code In Remarks Column............. 32
Suggested Spare Parts.......................................... 33
Component Drawings
Nameplate and Decals Assembly...................... 34-35
Generator Assembly.......................................... 36-37
Control Box Assembly....................................... 38-39
Muffler Assembly............................................... 40-41
Pipe Frame Assembly........................................ 42-43
Honda GX340K1EDE2/
GX340U1EDE2 Engines
Air Cleaner Assembly........................................ 44-45
Camshaft Assembly........................................... 46-47
Carburetor Assembly......................................... 48-51
Control Assembly.............................................. 52-53
Crankcase Cover Assembly...................................54-55
Crankshaft Assembly......................................... 56-57
Cylinder Barrel Assembly.................................. 58-59
Cylinder Head Assembly................................... 60-61
Fan Assembly.................................................... 62-63
Flywheel Assembly............................................ 64-65
Ignition Coil Assembly........................................ 66-67
Piston Assembly................................................ 68-69
Recoil Starter Assembly.................................... 70-71
Solenoid Assembly............................................ 72-73
Starter Motor Assembly..................................... 74-75
Fuel Cock Assembly.......................................... 76-77
Engine Decals Assembly................................... 78-79
Tool Kit............................................................... 80-81
Terms And Conditions Of Sale — Parts................. 82
NOTICE
Specifications and part numbers are subject to change
without notice.
page 2 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
www.multiquip.com
parts ordering procedures
Ordering parts has never been easier!
Choose from three easy options:
Order via internet (dealers Only):
Best deal!
Effective:
January 1st, 2006
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% discount
on Standard orders for all orders which include
complete part numbers.*
Goto www.multiquip.com and click on
Order Parts to log in and save!
Note: Discounts Are Subject To Change
Order via Fax (dealers Only):
All customers are welcome to order parts via Fax.
domestic (us) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Order via phone: domestic (us) dealers Call:
1-800-427-1244
Non-dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
when ordering parts, please supply:
❒
❒
❒
❒
❒
❒
dealer account Number
dealer Name and address
shipping address (if different than billing address)
Return Fax Number
applicable model Number
Quantity, part Number and description of each part
❒
specify preferred method of shipment:
✓ UPS/Fed Ex
✓ DHL
■ Priority One
✓ Truck
■ Ground
■ Next Day
■ Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
We aCCepT all maJOR CRediT CaRds!
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 3
Safety Information
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
saFeTY messages
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
daNgeR, WaRNiNg, CauTiON or NOTiCe.
saFeTY sYmBOls
daNgeR
Indicates a hazardous situation which, if not avoided,
Will result in deaTH or seRiOus iNJuRY.
WaRNiNg
Indicates a hazardous situation which, if not avoided,
COuld result in deaTH or seRiOus iNJuRY.
CauTiON
Indicates a hazardous situation which, if not avoided,
COuld result in miNOR or mOdeRaTe iNJuRY.
NOTICE
Addresses practices not related to personal injury.
page 4 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
Safety Information
geNeRal saFeTY
CauTiON
„ NeveR operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
„ NeveR operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
„ NeveR operate this equipment under the influence of
drugs or alcohol.
„ NeveR use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
„ alWaYs know the location of the nearest
fire extinguisher.
„ alWaYs know the location of the nearest
first aid kit.
„ alWaYs know the location of the nearest
phone or keep a phone on the job site. Also, know the
phone numbers of the nearest ambulance, doctor and
fire department. This information will be invaluable in
the case of an emergency.
geNeRaTOR saFeTY
daNgeR
„ alWaYs check the equipment for loosened threads or
bolts before starting.
„ dO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
„ This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
„ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
„ Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
„ NeveR operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WaRNiNg
„ NeveR disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CauTiON
„ NeveR lubricate components or attempt service on a
running machine.
NOTICE
„ alWaYs ensure generator is on level ground before use.
„ alWaYs keep the machine in proper running condition.
„ Fix damage to machine and replace any broken parts
immediately.
„ alWaYs store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 5
Safety Information
eNgiNe saFeTY
daNgeR
„ The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
„ The engine of this equipment
requires an adequate free
flow of cooling air. NeveR
operate this equipment in
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.
Fuel saFeTY
daNgeR
„ dO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
WaRNiNg
„ NeveR operate the engine with heat shields or
guards removed.
„ dO NOT remove the engine oil drain plug while
the engine is hot. Hot oil will gush out of the engine
crankcase and severely scald any persons in the general
area of the generator.
CauTiON
„ NeveR touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
„ NeveR run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.
„ dO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
„ alWaYs refuel in a well-ventilated area, away from
sparks and open flames.
„ NeveR tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
„ alWaYs use extreme caution when working with
flammable liquids.
„ State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
„ dO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
„ dO NOT fill the fuel tank while the engine is running
or hot.
„ Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
page 6 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
Safety Information
„ NeveR use fuel as a cleaning agent.
„ dO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
eleCTRiCal saFeTY
daNgeR
„ Make sure power cables are securely connected to the
generator’s output receptacles. Incorrect connections
may cause electrical shock and damage to the
generator.
NOTICE
„ alWaYs make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
„ Turn generator and all circuit breakers OFF before
performing maintenance on the generator or making
contact with output receptacles.
grounding safety
„ NeveR insert any objects into the
output receptacles during operation.
This is extremely dangerous. The
possibility exists of electrical shock,
electrocution or death.
„ alWaYs make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating generator. severe injury or death by
electrocution can result from operating an ungrounded
generator.
„ Backfeed to a utility system can cause
electrocution and/or property damage.
NeveR connect the generator to a
building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance with
all applicable laws and electrical codes. Failure to do so
could result in electrical shock or burn, causing serious
injury or even death.
power Cord/Cable safety
daNgeR
„ NeveR let power cords or cables lay in water.
„ NeveR stand in water while AC power from the
generator is being transferred to a load.
„ NeveR use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in
the insulation.
„ NeveR grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
daNgeR
„ NeveR use gas piping as an electrical ground.
BaTTeRY saFeTY (eleCTRiC sTaRT ONlY)
daNgeR
„ dO NOT drop the battery. There is a possibility that the
battery will explode.
„ dO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
„ dO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
WaRNiNg
„ alWaYs wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
„ Use well-insulated gloves when picking up the battery.
„ alWaYs keep the battery charged. If the battery is not
charged, combustible gas will build up.
„ alWaYs recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gasses.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 7
Safety Information
„ If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
eNviRONmeNTal saFeTY
„ If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
„ Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
CauTiON
„ alWaYs disconnect the NegaTive battery terminal
before performing service on the generator.
NOTICE
„ dO NOT use food or plastic containers to
dispose of hazardous waste.
„ dO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
„ alWaYs keep battery cables in good working condition.
Repair or replace all worn cables.
TRaNspORTiNg saFeTY
CauTiON
„ NeveR allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
„ Before lifting, make sure that the equipment parts (lifting
bail if equipped) are not damaged and screws are not
loose or missing.
„ Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
„ alWaYs shutdown engine before transporting.
„ NeveR lift the equipment while the engine is running.
„ Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
„ Use adequate lifting cable (wire or rope) of sufficient
strength.
„ Use one point suspension hook and lift straight
upwards.
„ dO NOT lift machine to unnecessary heights.
„ alWaYs tie down equipment during transport by
securing the equipment with rope.
page 8 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
NOTES
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 9
SPECIFICATIONS (gENERATOR)
Table 1. Specifications (Generator)
Model
Type
Excitation
AC Generator
Speed
Cooling System
Fuel Capacity
Continuous Power Output
Max Power Output
Rated Voltage
Current Max/Continuous (120V)
60 Hz AC Power Source
Current Max/Continuous (240V)
Phase
Frequency
Power Factor
Dimensions
(L x W x H)
Dry Net Weight
GAC6HZ
Brushless Revolving Field Type
Solid State, Statically Excited System
3,600 RPM
Self-Ventilation
5 gallons (19 liters)
5.0 kW
6.0 kW
120/240V
50.0/41.6 amps
25.0/20.8 amps
Single Phase (3 wire)
60 Hz
1
30.70 x 20.27 X 18.89 in.
(780 X 515 X 480 mm)
216 lbs. (98 kg.)
NOTICE
In keeping with Multiquip's policy of constantly
improving its products, the specifications quoted herein
are subject to change without prior notice.
page 10 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
SPECIFICATIONS (engine)
Engine
Dimensions
(L x W x H)
Dry Net Weight
Table 2. Specifications (Engine)
HONDA GX340K1EDE2
Model
HONDA GX340U1EDE2
Air-cooled 4 stroke, Single Cylinder, OHV,
Type
Horizontal Shaft Gasoline Engine
3.23 in. X 2.52 in.
Bore X Stroke
(82 mm x 64 mm.)
Displacement
20.63 cu-in (389 cm3)
Max Output
11.0 H.P./3600 R.P.M.
Fuel
Unleaded Automobile Gasoline
Lube Oil Capacity
1.16 quarts (1.1 liters)
Oil Alert System
Yes
Speed Control Method
Centrifugal Fly-weight Type
Starting Method
Electric Start/Recoil
Battery
12 Volt @ 26 Ah
15.0 x 17.7 X 17.4 in.
(405 X 450 X 447 mm)
68.4 lbs. (31 kg.)
Effects of Altitude and Heat
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at
ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with
a barometric reading of 29.92 inches and a temperature of 60° F (15.5° C).
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and
1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C).
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 11
dimensions
6000
18.9 IN
(480 MM.)
30.70 IN
(780 MM.)
GAC-6HZ
120
POWERED by
211052
V 240
Honda Engines
AC VOLTMETER
VOLTOMETRE CA
OFF
MARCHE
ON MARCHE
ON
240V
ARRET
OFF
OFF ARRET
AC CIRCUIT
IDLE
OPERATION
GFCI CIRCUIT
BREAKER
CONTROL
SWITCH
BREAKER
(for main)
INTERRUPTEUR
INTERRUPTEUR DE INTERRUPTEUR DE CONTROL
DE RALENTI
COURANT
DE OPERATION
COURANT PRINCIPAL
START
BUTTON
BOUTON DE
DEMARRAGE
120V
20.27 IN
(515 MM.)
Figure 1. Dimensions
page 12 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
note
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 13
installation
Connecting the Ground
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable
between the lock washer and the nut (Figure 2) and tighten
the nut fully. Connect the other end of the ground cable to
a suitable earth ground (ground rod).
Figure 2. Generator Grounding
page 14 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
installation
Outdoor Installation
Generator Grounding
If possible install the generator in a area that is free of
debris, bystanders, and overhead obstructions. Make sure
the generator is on secure level ground so that it cannot
slide or shift around.
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and
grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
WARNING
Pay close attention to ventilation when
operating the generator inside tunnels
and caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area
Indoor Installation
Exhaust gases from gas engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust
fumes must be vented to the outside. The engine should
be installed at least two feet from any outside wall. Using
an exhaust pipe which is too long or too small can cause
excessive back pressure which will cause the engine to
heat excessively and possibly burn the valves.
Article 250 (Grounding) of the National Electrical Code
(NEC) provides guide lines for proper grounding and
specifies that the cable ground shall be connected to the
grounding system of the building as close to the point of
cable entry as practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 2) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the
other end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.
NOTICE
When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.
placement
The generator should always be placed on a flat level
surface when it is running. DO NOT place the generator
on slopes, the possibility exists that the generator could
slide.
DANGER
An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 15
general information
FAMILIARIZATION
Generator
The Multiquip GAC6HZ generator is designed as a portable
dual purpose power source for 60 Hz (single phase) lighting
facilities, power tools, submersible pumps and other
industrial and construction machinery.
DANGER
Before connecting this generator to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result without this transfer
switch.
The generator is mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage. See Figures 3, and
4 for the basic controls and indicators for the GAC6HZ
generator.
This portable generator is supplied with a electrical control
box. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
Control Box
The control box is provided with the following:
„„120V twist-lock output receptacle (single phase).
„„240V twist-lock receptacle (single phase).
„„120V GFCI single phase duplex output receptacle.
„„20 Amp Main Circuit Breaker.
„„15 Amp GFCI Circuit Breaker
„„AC Voltmeter
„„Ground Terminal
„„Idle Control Switch
„„Operation Switch
„„Start Switch
page 16 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
components (generator)
1
2
3
5 6
4
9
7 8
GAC-6HZ
120
POWERED by
211052
V 240
Honda Engines
AC VOLTMETER
VOLTOMETRE CA
OFF
MARCHE
ON MARCHE
ON
240V
ARRET
OFF
OFF ARRET
AC CIRCUIT
IDLE
OPERATION
GFCI CIRCUIT
BREAKER
CONTROL
SWITCH
BREAKER
(for main)
INTERRUPTEUR
INTERRUPTEUR DE INTERRUPTEUR DE CONTROL
DE RALENTI
COURANT
DE OPERATION
COURANT PRINCIPAL
START
BUTTON
BOUTON DE
DEMARRAGE
120V
10
11
Figure 3. Generator Components
1. Main Breaker – This 2-pole circuit breaker (120/240V,
21 amps) protects the generator from short circuiting
or overloading. When starting the generator always
have the circuit breaker placed in the "OFF" position.
2. GFCI Breaker – This single pole circuit breaker (120V,
15 amps) protects the GFCI receptacle. When starting
the generator always have the circuit breaker placed
in the "OFF" position.
3. Idle Control Switch – The generator is provided with
an automatic idle control device for noise suppression
and reduced fuel consumption.
The automatic idle control automatically engages under
a no-load condition. With the automatic idle control
switched “ON”, the engine revolutions will automatically
drop to about 2600 rpm (low-speed operation) within
3 seconds after the load stops. When the operation is
resumed, the engine speed is automatically increased
to about 3600 rpm (high-speed operation) as soon as
the load is connected.
4. Operation Switch – Place switch in the "ON" position
(up) for normal operation. To turn-off the generator,
place the operation switch in the "OFF" position (down).
5. AC-Voltmeter – This voltmeter indicates (with a
mark) the rated 60 Hz (single-phase) output voltage.
In addition the voltmeter can also be used as a
diagnostic tool. If the voltmeter indicator (needle) is
below the rated voltage, engine problems may exist
(low/high RPM's). To prevent damage to the generator
or power tools turn the generator OFF and consult your
authorized Multiquip service dealer.
6. Start Button – Press this pushbutton switch to start
the generator.
7. GFCI Duplex Receptacle – NEMA 5-15R, GFCI
receptacle will provide 120V, 15 amps.
8. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide 120V, 30 amps, 60 Hz.
9. 240V Output Receptacle – NEMA L6-20R twist-lock
receptacle will provide 240V, 20 amps, 60 Hz.
10. Ground – This ground connection point should be
connect to a good earth ground (ground rod).
11. Battery – This generator is equipped with a 12 VDC
battery. Replace with only recommended type battery.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 17
components (generator)
15
GAC-6HZ
120
POWERED by
211052
V 240
Honda Engines
16
AC VOLTMETER
VOLTOMETRE CA
OFF
MARCHE
ON MARCHE
ON
240V
ARRET
OFF
OFF ARRET
AC CIRCUIT
IDLE
OPERATION
GFCI CIRCUIT
BREAKER
CONTROL
SWITCH
BREAKER
(for main)
INTERRUPTEUR
INTERRUPTEUR DE INTERRUPTEUR DE CONTROL
DE RALENTI
COURANT
DE OPERATION
COURANT PRINCIPAL
START
BUTTON
BOUTON DE
DEMARRAGE
17
120V
12
13
14
20
18
19
21
22
Figure 4. Generator Components (continued)
12. Spark Plug – Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.
18. Engine Oil Filler Cap – Remove this cap/dipstick
when the adding of engine oil is required. See Table 4
for recommended type engine oil.
13. Muffler/Heat Shield – Used to reduce noise and
emissions. NEVER touch this heat shield when the
generator/welder is in use. Always allow time for engine
to cool before servicing.
19. Engine Oil Drain Plug – Remove this drain plug
when draining of the oil from the engine crankcase
is required. Fill with recommeded type oil as listed in
Table 4.
14. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of air
filter cannister to gain access to filter element. NEVER
run the engine without an air cleaner.
20. Recoil Starter (pull rope) – Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
15. Fuel Tank Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Replenish with clean unleaded
gasoline. Make sure cap is tightened securely. DO
NOT over fill
22. Fuel Gauge – This gauge is located on top of the fuel
tank. Read this gauge to determine when fuel is low.
16. Choke Lever – Used for starting the engine. Close
the choke lever when starting a cold engine or in
cold weather conditions. The choke enriches the fuel
mixture. Open the choke lever if starting a warm engine
or in warm weather conditions
17. Fuel Cock Lever – Turn this lever downward to start
(down)the flow of fuel into the carburetor. Turn upward
to stop (up) the flow of fuel.
21. Fuel Tank – Fuel tank capacity is 5 gallons (19 liters)
NOTICE
This HONDA engine is equipped with a low oil
shutdown capability. A built in sensor will automatically
turn off the engine should the oil level fall below a safe
operating condition. Make sure the generators is placed
on level ground. Placing the generators on level ground
will ensure that the low oil sensor will function properly.
page 18 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
INSPECTION/SETUP
General Inspection Prior to Operation
Ground Power Tools
When using power tools or electrical equipment requireing
AC power from the generator, make sure power tool cord
has a ground pin or is double insulated as shown in Figure 5.
NOTICE
Double-insulated power tools and small appliances
have specially insulated housings that eliminate the
need for a ground pin. These types of double-insulated
power cords are designed so that no part of the device
will be electrically live even if the internal insulation fails.
Extension Cable
When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage drop
between the generator and point of use (load) is held to a
minimum. Use the cable selection chart (Table 3) as a guide
for selecting proper cable size.
DANGER
NEVER use power tools or equipment that do not
have a ground capability, the possibility exists of
electrocution, electrical shock or burn, which can cause
severe bodily harm or even DEATH!
Main/GFCI Circuit Breakers
Figure 5. Ground Pin
ALWAYS place the main and GFCI circuit breakers in the
OFF position prior to starting the engine.
Table 3. Cable Selection (60 Hz, Single Phase Operation)
Load In Watts
Maximum Allowable Cable Length
Current In
Amperes 120 Volts
240 Volts
#10 Wire
#12 Wire
#14 Wire
#16 Wire
2.5
300
600
1000 ft.
600 ft.
375 ft.
250 ft.
5
600
1200
500 ft.
300 ft.
200 ft.
125 ft.
7.5
900
1800
350 ft.
200 ft.
125 ft.
100 ft.
10
1200
2400
250 ft.
150 ft.
100 ft.
15
1800
3600
150 ft.
100 ft.
65 ft.
20
2400
4800
125 ft.
75 ft.
50 ft.
CAUTION: Equipment damage can result from low voltage.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 19
INSPECTION/SETUP
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the generator, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness
Engine Oil Check
Table 4. Oil Type
Temperature
Oil Type
25°C or Higher
SAE 10W-30
25°C~10°C
SAE 10W-30/20
0°C or Lower
SAE 10W-10
Season
Summer
Spring/Fall
Winter
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
3. Read the fuel gauge located on top of the fuel tank
(Figure 8) to determin if the fuel level is low. If fuel is
low, replenish with clean unleaded fuel.
1. To check the engine oil level, place the generator on
secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe clean.
Figure 8. Fuel Gauge
4. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. DO NOT fill the tank beyond
capacity. Wipe up any spilled fuel immediately!
Battery Check
Figure 6. Engine Oil Dipstick Removal
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
ALWAYS be sure the battery cables (Figure 9) are properly
connected to the battery terminals as shown below. The
red cable is connected to the positive terminal of the
battery, and the black cable is connected to the negative
terminal of the battery.
4. If the oil level is low (Figure 7), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity is 1.16 quarts (1.1 liters).
Figure 9. Battery Connections
Figure 7. Engine Oil Dipstick(Oil Level)
page 20 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
operation
This section is intended to assist the operator with the initial
start-up of the portable generator. It is extremely important
that this section be read carefully before attempting to use
the generator in the field.
2. Place the choke lever (Figure 13) in the CLOSED
position if starting a cold engine.
Before Starting the Engine
1. Be sure to disconnect all electrical loads from the
generator prior to starting the engine.
2. NEVER start the engine with the main circuit breaker
in the ON position. Always place circuit breaker (Figure 10)
in the OFF position before starting.
Figure 13. Choke Lever
3. Place the choke lever (Figure 13) in the OPEN position
if starting a warm engine or the temperature is warm.
4. Place the generator's operation switch (Figure 14) in
the ON position.
Figure 10. Main Circuit Breaker (OFF)
3. NEVER start the engine with the GFCI circuit breaker
in the ON position. Always place circuit breaker (Figure
11) in the OFF position before starting. engine
Figure 14. Operation Switch (ON)
5. Press the generator's pushbutton start switch (Figure
15) and listen for the engine to start. If the battery is
not installed proceed to step 6.
Figure 11. GFCI Circuit Breaker (OFF)
Starting the Engine
1. Place the engine fuel valve lever (Figure 12) in the ON
position.
Figure 15. Start Pushbutton Switch
6. Grasp the starter grip (Figure 16) and slowly pull it out.
The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
Figure 12. Engine Fuel Valve Lever (ON)
Figure 16. Starter Grip
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 21
operation
NOTICE
DO NOT pull the starter rope all the way to the end.
10. Place main circuit breaker (Figure 19) in the ON
position.
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible..
7. If the engine has started, slowly return the choke lever
(Figure 13) to the OPEN position. If the engine has not
started repeat steps 1 through 8.
8. Before the generator is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells,
fuel leaks, and noises that would associate with lose
components.
Figure 19. Main Circuit Breaker (ON)
11. Place GFCI circuit breaker (Figure 20) in the ON
position.
9. Place idle control switch (Figure 17) in the OFF (down)
position. This will allow the engine speed to run at about
3600 RPM's.
Figure 20. GFCI Circuit Breaker (ON)
Figure 17. Idle Control Switch (OFF)
12. Read voltmeter on front panel of generator (Figure 21)
and verify that 120 VAC is displayed. Using an external
voltmeter as shown in Figure 21, verify that 120 VAC
is present at the 120V twist-lock and GFCI duplex
receptacles. .
NOTICE
Placing the idle control switch in the OFF position
(Figure 17) allows the engine to operate at a maximum
speed of about 3600 RPM's.
When the idle control switch (Figure 18) is placed in the
up position (ON), the generator will run at idle speed
(2200 RPM's) until a load is applied, at that time the
engine speed will increase to 3600 RPM's as long as
a load is being applied.
When the load is not in use, the engine speed will drop
back to the idle mode after about 3 seconds.
Figure 21. 120V/GFCI Receptacles
Figure 18. Idle Control switch (ON)
page 22 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
operation/shutdown
13. Read voltmeter on front panel of generator (Figure 22)
and verify that 240 VAC is displayed. Using an external
voltmeter as shown in Figure 20, verify that 240 VAC
is present at the 240V twist-lock receptacle.
2. Place GFCI circuit breaker (Figure 24) in the OFF
positing.
Figure 24. GFCI Circuit Breaker (OFF)
3. Place idle control switch (Figure 25) in the OFF position.
Figure 25. Idle Control switch (OFF)
4. Let engine run at idle with no load for 2-3 minutes.
5. To shut-down the engine, place the generator's
operation switch (Figure 26) in the OFF position).
Figure 22. 240V Receptacle
Figure 26. Operation Switch (OFF)
NOTICE
When using a combination of dual receptacles, total
load should not exceed the rated capacity of the
generator.
6. Place engine fuel valve lever (Figure 27) in the OFF
position.
14. Connecting of loads (power tools, lighting ect.) to the
generator receptacles can now be done.
Stopping the Engine (Normal Shutdown)
1. Place main circuit breaker (Figure 23) in the OFF
position.
Figure 27. Engine Fuel Valve Lever (OFF)
7. Remove all loads from the generator.
Emergency Shutdown
8. Place operation switch (Figure 26) in the OFF position
Figure 23. Main Circuit Breaker (OFF)
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 23
preparation for long term storage
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
„„Drain the fuel tank completely, or add STA-BIL to the
fuel.
„„Run the engine until the gasoline in the carburetor is
completely consumed.
„„Completely drain the oil from the crankcase and refill
with fresh oil.
„„Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into
the cylinder and crank slowly to distribute the oil.
„„Slowly rotate the engine a few times with the starter rope
and install a new plug.
„„Pull out the starter rope slowly and stop at the
compression point.
„„Clean all external parts of the generating set with a
cloth.
„„Cover the generating set and store in a clean, dry
place.
page 24 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
maintenance
Use Table 5 as a general maintenance guideline when
servicing your engine. For more detail engine maintenance
information, refer to the engine owner's manual supplied
with your engine.
Table 5. Engine Maintenance Schedule
DESCRIPTION
(3)
Engine Oil
OPERATION
CHECK
CHANGE
CHECK
Air Cleaner
CHANGE
RETIGHTEN IF
All Nuts & Bolts
NECESSARY
CHANGE
Spark Plug
REPLACE
Cooling Fins
CHECK
Spark Arrester
CLEAN
Fuel Tank
CLEAN
Fuel Filter
CHECK
Idle Speed
CHECK-ADJUST
Valve Clearance CHECK-ADJUST
Fuel lines
CHECK
FIRST
EVERY 3
BEFORE MONTH OR MONTHS
10 HRS. OR 25 HRS.
X
X
EVERY 6
MONTHS
OR 50 HRS.
EVERY
EVERY
YEAR OR 2 YEARS OR
100 HRS. 200 HRS.
X
X (1)
X
X
X
X
X
X
X
X (2)
X (2)
Every 2 years, replace if necessary (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 25
maintenance
Maintenance
Perform the scheduled maintenance procedures as defined
by Table 5 and below:
Daily
„„Thoroughly remove dirt and oil from the engine and
control area. Clean or replace the air cleaner elements
as necessary. Check and retighten all fasteners as
necessary.
Weekly
„„Remove the fuel filter cap and clean the inside of the
fuel tank.
„„Remove or clean the filter at the bottom of the tank.
„„Remove and clean the spark plug (Figure 28), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.
Figure 29. Draining Engine Oil
Engine Air Cleaner
DANGER
DO NOT use gasoline as a cleaning
solvent, the possibility exists of fire or
explosion which can cause damage to
the equipment and severe bodily harm or
even DEATH!
1. Remove the air cleaner cover and foam filter element
as shown in Figure 30.
Figure 28. Spark Plug Gap
2. Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
Engine Oil
1. Drain the engine oil when the oil is warm as shown in
Figure 29.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten
securely.
Figure 30. Engine Air Cleaner
page 26 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
generator wiring digram
SYMBOL
PART NAME
Ar
Armature Winding
Fg-PN
Field Winding
EXW1~2
Excitation Winding
V
AC Voltmeter (120/240)
Re1~3
Rectifier
CON1
Receptacle L5-30R
CON2
Receptacle L6-20R
CON3
CB
Wiring Color Code
Symbol
Color
Symbol
B
BLACK
R
Color
RED
L
BLUE
W
WHITE
Receptacle 5-15R
BR
BROWN
Y
YELLOW
UPM-2 20A
G
GREEN
LB
LIGHT BLUE
CB1
CP-31E/15N 15A
GR
GRAY
LG
LIGHT GREEN
SW1
Idle Control Switch
V
VIOLET
O
ORANGE
SW2
Operation Switch
P
PINK
SW3
Starter Switch
RC
Idle Control Device
S
Idle Control Solenoid
GR
Ground Terminal T-3830
C
Capacitor 50V @ 1000µf
Figure 31. Generator Wiring Diagram (GAC6HZ)
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 27
troubleshooting (ENGINE)
Table 6. Engine Troubleshooting
Symptom
Difficult to start. Fuel is
available but no SPARK
at spark plug.
Difficult to start. Fuel is
available and SPARK
is present at the spark
plug.
Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is normal.
Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is low.
No fuel present at
carburetor.
Weak in power.
Compression is proper
and does not misfire.
Possible Cause
Solution
Spark plug bridging?
Check gap, insulation or replace spark plug.
Carbon deposit on spark plug?
Clean or replace spark plug.
Short circuit due to deficient spark plug
insulation?
Check spark plug insulation. Replace if
worn.
Improper spark plug gap?
Set to proper gap.
ON/OFF switch is shorted?
Check switch wiring. Replace switch.
Ignition coil defective?
Replace ignition coil.
Improper spark gap, points dirty?
Set correct spark gap and clean points.
Condenser insulation worn or short
circuiting?
Replace condenser.
Spark plug wire broken or short circuiting?
Replace defective spark plug wiring.
Wrong fuel type?
Flush fuel system and replace with correct
type of fuel.
Water or dust in fuel system?
Flush fuel system.
Air cleaner dirty?
Clean or replace air cleaner.
Suction/exhaust valve stuck or protruded?
Reseat valves.
Piston ring and/or cylinder worn?
Replace piston rings or piston.
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spark plug gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Fuel cock does not open properly?
Apply lubricant to loosen fuel cock lever.
Replace if necessary.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Clean or replace fuel tank cap.
Air in fuel line?
Bleed fuel line
Air cleaner dirty?
Clean or replace air cleaner.
Improper level in carburetor?
Check float adjustment. Rebuild carburetor.
Defective spark plug?
Clean or replace spark plug.
page 28 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
troubleshooting (ENGINE)
Table 6. Engine Troubleshooting (Continued)
Symptom
Possible Cause
Solution
Weak in power.
Compression is proper
but misfires.
Water in fuel system?
Flush fuel system and replace with correct
type of fuel.
Dirty spark plug?
Clean or replace spark plug
Ignition coil defective?
Replace ignition coil.
Spark plug heat value improper?
Replace with correct type of spark plug.
Incorrect type of fuel?
Replace with correct type of fuel.
Cooling fins dirty?
Clean cooling fins.
Governor adjusted correctly?
Adjust governor
Governor spring defective?
Replace governor spring.
Fuel flow restricted?
Check entire fuel system for leaks or clogs.
Recoil mechanism clogged with dust and
dirt?
Clean recoil assembly with soap and water.
Spiral spring loose?
Replace spiral spring.
Engine overheats.
Rotational speed
fluctuates.
Recoil starter
malfunction.
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 29
troubleshooting (GENERATOR)
Symptom
Low voltage
Low voltage. Engine speed normal
3650 RPM (unloaded), 2500 RPM
(idle)
Table 7. Generator Troubleshooting
Possible Problem
Solution
Engine speed too low?
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace Ac voltmeter.
Control box internal wiring
Check control box wiring.
malfunction?
Check red and green ignition wires.
Defective ignition coil?
Replace ignition wires if necessary.
Rotor winding malfunction?
Check or replace rotor.
Stator winding malfunction?
Check or replace stator.
Leakage breaker malfunction?
Check or replace CB1.
Check full power switch and full power
Full power switch malfunction?
switch circuit.
Engine speed too high?
Lower engine speed to rated RPM.
Voltage output too high.
Voltage output too high. Engine speed
Control box internal wiring
normal 3650 RPM (unloaded), 2500
malfunction
RPM (idle)
Circuit breaker will not turn on "NO
Defective circuit breaker?
LOAD"
Overload Condition?
Circuit breaker will turn on "LOADED"
but trips immediately.
Load circuit is shorted?
Does not accelerate from low to high
"NO LOAD"
Does not accelerate from low to high
"LOAD ACTIVE"
Does not decelerate no"VOLTAGE
OUTPUT".
Does not decelerate but has
"VOLTAGE OUTPUT".
Stuck solenoid?
Bad Idle control switch?
Idle control switch malfunction?
Idle control device malfunction?
Control box interal wiring defective?
Defective rotor windings?
Defective solenoid?
Defective idle control device?
Defective solenoid?
Control box wiring malfunction?
Defective solenoid?
Idle control device malfunction?
Check control box wiring.
Replace circuit breaker.
Reduce load or replace breaker.
Check load circuit for short.
Check solenoid.
Check or replace idle control switch.
Check or replace idle control switch.
Check or replace idle control device.
Check control box wiring.
Check or replace rotor.
Check or replace solenoid.
Check or replace idle control device.
Check or replace idle control device.
Check control box wiring, replace any
defective components.
Check or replace solenoid.
Check or replace idle control device.
page 30 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
notes
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 31
Explanation of Code in Remarks Column
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
sample paRTs lisT
NO.
1
2%
2%
3
4
paRT NO. paRT Name
QTY. RemaRKs
12345
BOLT......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
12347
WASHER, 3/8 IN....1 .....MQ-45T ONLY
12348
HOSE ..................A/R ...MAKE LOCALLY
12349
BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
QTY. Column
Numbers used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
RemaRKs Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
unique symbols — All items with same unique
symbol
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
serial Number Break — Used to list an effective serial
number range where a particular part is used.
duplicate item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
paRT NO. Column
Numbers used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
specific model Number use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“make/Obtain locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.
“Not sold separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
page 32 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
Suggested Spare Parts
GAC6HZ portable 60 hZ generator with
HONDA GX340K1EDE2/gx340u1ede2 gasoline
engines
1 to 3 units
Qty.P/NDescription
1............0810106004...........CAP FUEL TANK
1............0810107103...........FILTER FUEL
1............3015419604...........rubber suspension
4............1725419214...........rubber suspension
3............9807955846...........SPARK PLUG
1♦..........15510ZE2043........SWITCH ASSY., OIL ALERT
1◊ .........15510ZE2053........SWITCH ASSY., OIL ALERT
1............34150ZH7003........ALERT UNIT, OIL
2............28462ZE3W01.......ROPE, RECOIL
3............17211899000.........ELEMENT AIR CLEANER
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 33
GAC6HZ— nameplate and decalS ASSY.
S/N 5561048 AND BELOW
Insulation System --- B
Maximum ambient
Temperature --- 40°C (104°F)
Systéme d’insulation --- B
Température ambiante
maximum --- 40°C (104°F)
10
A33210030A
6000
8
CAUTION
7
Do not use in rain or snow.
ATTENTION
1
Ne pas utiliser en cas de
pluie ou neige.
A3520000A
FUEL COCK
ROBINET’ D ESSENCE
ON/OUVERT
CAUTION/ATTENTION
OFF/
FERMER
HOT PARTS can burn skin.
A90820000
DO NOT touch until the
lamp has sufficiently cooled.
Danger de brûlure, pièces chaudes.
2
Ne touchez pas avant que l’appareil
ne soit suffisamment refroidi.
A65200040A
WARNING/ATTENTION
Only operate machine in well
ventilated areas.
Do not inhale exhaust gases.
N’utilizez l’equipment que dans
des endroits bien aérés.
Ne respirez paz les gas d’échappement.
CAUTION
CAUTION
Only qualified personnel should install, use,
or service this equipment.
Dangerous
Gas/Gas
dangereux
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.
II est impératif de lire le manuel d’utilisation
avant d’utiliser ou de réparer cet équipement.
ALWAYS KEEP UNAUTHORIZED INEXPERICENCED
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.
II est impératif degarder tout personnel non
authorisé ou non qualifié à distance de cet equipement.
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED
BEFORE SERVICING THE MACHINE OR COMING IN
CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS
POWERED BY AN ELECTRIC MOTOR DISCONNECT
ELECTRICAL PLUG.
Assurez vous que tout equipement de sécurité est
fonctionnel avant d’engager l’equipement. Assurez vous
que le moteur est éteint et que le fil de la bougie
est d’econnecté avant de réparer la machine ou vant
tout contact avec toute pièce en mouvement.
Si l’equipement est alimenté par un moteur électrique
débranchez l’appareil.
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL
BEFORE ADDING FUEL OR OIL.
A55200070A
Ne laissez jamis l’appareil sans supervision quand
il est en marche, II est impératif d’arrêter le
motour et de la laisser refroidir avant d’ajouter
de l’huile ou du carburant.
A5520080
DANGER
3
KEEP VENT CAPS TIGHT AND LEVEL
POISON
CAUSES SEVERE BURNS
Contains sulfuric acid. Avoid contact with skin, eyes or clothing. In
event of accident flush with water and call a physician immediately.
Seul un personnel qualifié devrait avoir
l’authorisation d’installer d’utilisier ou
de réparer cet équipement.
A63210090A
EXPLOSIVE GASES
Cigarette flames or sparks could cause battery to explode. Always
shield eyes and face from battery. Do not charge or use booster cables
or adjust post connections without proper instructions and training.
KEEP OUT OF THE REACH OF CHILDREN
6
Do not touch output terminals or internal
wiring while unit is operating.
Turn off power before servicing.
Ne touchez ni les terminaux externes ou le
cablage electrique interne lorsque que
l’équipement est en operation.
Eteindre avant de réparer.
Only qualified personnel should install, use,
or service this equipment.
Electrical
shock hazard
Possibilité
de choc
electrique
DANGER
4
14
GARDEZ LES ENFANTS À DISTANCE
S/N 5582088~ 5627093
S/N 5627094 AND ABOVE
WARNING
DANGER
Operation of this equipment may create
sparks that can start fires around dry
vegetation.
Using a generator indoors CAN KILL YOU IN MINUTES.
Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.
Exhaust contains carbon monoxide, a poison gas you cannot see or smell.
Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique
invisible et inodore.
A spark arrestor may be required.
The operator should contact local fire
agencies for laws or regulation relating
to fire prevention requirements.
IL Y AURAIT UN RISQUE D’ÉLECTROCUTION À MOINS
QUE LA GÉNÉRATRICE/SOUDEUSE NE SOIT PROPREMENT
MISE A LA TERRE. S’ASSURER DE RELIER A LA MASSE
(BARRE DE MASSE) LE POINT DE MISE A LA TERRE DE
L’APPAREIL.
8 FT. MINIMUM
8 PIEDS MINIMUM
REFERENCE NEC 250-52 (C)
RÉFERÉNCE NEC 250-52 (C)
GROUND TERMINAL
PRISE DE TERRE
GROUND CABLE
#8 MINIMUM
CÂBLE DE MASSE
#8 MINIMUM
FOR FURTHER GROUNDING
INSTRUCTIONS READ MANUAL
POUR PLUS DE DÉTAILS
CONCERNANT LA MISE Á LA
TERRE, LIRE LE MANUEL
A91110020
GAC-2.2H
120V
15A
V 120
NEUTRAL BONDED TO FRAME
GAC-2.2H
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
POWERED by
120V
15A
V 120
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
POWERED by
Honda Engines
211052
GR PRISE DE
TERRE
Honda Engines
211052
GR PRISE DE
TERRE
OFF
12
OFF
11
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
GAC-2.2H
120V
15A
V 120
NEUTRAL BONDED TO FRAME
NEUTRE MIS A LA MASSE A
LA CARCASSE DU MOTEUR
POWERED by
Honda Engines
211052
GR PRISE DE
TERRE
NEVER use in enclosed or partially
enclosed areas.
Utilisation INTERDITE dans un
espace clos ou partiellement clos.
OFF
GROUND ROD FOR
EARTH GROUND
BARRE DE MASSE
A63210140
15
THE
POSSIBILITY EXISTS OF ELECTROCUTION IF
GENERATOR/WELDER IS NOT PROPERLY GROUNDED.
ALWAYS CONNECT EARTH GROUND (GROUND ROD) TO
GENERATOR GROUND POINT.
CONNECT TO BUILDING
GROUND IF REQUIRED
ARELIER À LA MASSE
D’OUVRAGE EVENTUELLEMENT
GARDEZ LE BOUCHON VENTILATEUR AU NIVEAU ET BIEN SERRÉ
Peut causer des brûlutes sévères
Contient de l’acide sulfurique. Evitez tout contact avec la peau, les
yeux ou vêtements. En cas d’accident rincez avec de l’eau et appelez un
médecin immédiatement.
5
S/N 5561049~5582087
GAS EXPLOSIFS
Cigarettes, flammes ou étincelles peuvent causer I’explosion de la
batterìe. Protégez toujours le visage et les yeux quand à proximité de la
batterìe. Ne chargez pas la batterìe, n’utilisez pas les cablesde démarrage
ou n’ajustez pas les poteaux de la batterìe sans instructions or pratique
POISON
Seul un personnel qualifié devrait avoir
l’authorisation d’installer d’utilisier ou
de réparer cet équipement.
A63210100A
A63210110A
AC CIRCUIT BREAKER
INTERRUPTEUR DE
COURANT PRINCIPAL
ONLY use outdoors and away from
open windows, doors, and vents.
Utilisation UNIQUEMENT à l’ extér leur
portes et trous d’ aération
A9504000104
13
Des étincelles pouvant enflammer la
végétation séche environnante peuvent être
produites pendant le fonctionnement de cet
équipement.
Un pare–étincelles peut être requis.
L’opérateur doit contacter les agences
anti–incendie locales pour s’ informer
des lois ou feglementations concernant les
exigences de prévention–incendie
A90400020
page 34 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
GAC6HZ— nameplate and decals ASSY.
NO. PART NO.
1
A3552000004A
2
A6552000404A
3
A6532100904A
4
A6532101004A
5
A5552000804
6
A5552000704A
7
A9508200004
8
W7900631302
10
A3532100304A
11
A9511100204
12
A9504000104
13
A9504000204
14
A6532101104A
15
A6532101404
PART NAME
QTY.
REMARKS
DECAL; CAUTION, RAIN SNOW........................1................A35200000A
DECAL; CAUTION, HOT PARTS........................1................A65300040A
DECAL; WARNING, EXHAUST GASES.............1................A63210090A
DECAL; DANGER, ELECTROCUTION..............1................A63210100A
DECAL; OPERATING INSTR. (FRENCH)...........1................A552200080
DECAL; OPERATING INSTR. (ENGLISH)..........1................A55200070A
DECAL; FUEL COCK..........................................1................A90820000
DECAL; MQ LOGO 6000 STRIPE......................1................S-5015
DECAL; SPECIFICATION...................................1................A33210030A
DECAL; DANGER, GROUND ROD....................1................A91110020
. ............................................................................................S/N 5561049~5582087
DECAL; DANGER, DANGEROUS GASES.........1................A90400010
. ............................................................................................S/N 5582088~5627093
DECAL; WARNING, SPARK ARRESTOR...........1................A90400020
. ............................................................................................S/N 5627094 AND ABOVE
DECAL; DANGER, EXPL. GASES (ENGLISH)..1................A63210110A
DECAL; DANGER, EXPL. GASES (FRENCH)...1................A63210140
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 35
GAC6HZ — GENERATOR ASSY.
page 36 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
GAC6HZ — GENERATOR ASSY.
NO. PART NO.
1
7901002403
1-1#
1-2# 0601823213
0601822638
1-3# 0071706304
2
7901017004
3
0801086104
4
0040010000
5
A5136001103
6
7901315502
7
7871315022
8
7875021523
9
7871331003
10
7901316004
11
0040008000
12
0041208000
13
7871329514
14
0601851760
15
0013608020
15A 0040008000
PART NAME
QTY.
REMARKS
ROTOR ASSY......................................................1................INCLUDES ITEMS W/#
FIELD ASSY........................................................1................NOT SOLD SEPERATELY
RECTIFIER, D3SB80
2
SURGE ABSORBER 2
BEARING
1
SET BOLT, ROTOR
1
SET WASHER, BEARING
1
WASHER, LOCK
1
ARMATURE ASSY.
1
END BRACKET
1
END BRACKET
1
GUIDE PANEL, AIR
1
COVER
1
SET BOLT, STATOR
4
WASHER, LOCK
4
WASHER, FLAT
4
GROMMET
1
CAP, 0B-13
1
HEX, HEAD BOLT
4
WASHER, LOCK
4
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 37
GAC6HZ — CONTROL BOX ASSY.
page 38 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
GAC6HZ — CONTROL BOX ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27A
28
28A
28B
29
30
30A
30B
31
31A
32
32A
PART NO.
A5215000103
0601850102
0199900700
7901850004
A5225001203
0601806819
0601807464
0027104006
0601812590
0601811035
0601811032
0601830727
0027104010
0207004000
0601806428
0027103006
0601830737
0602100102
0601823853
0027104010
0601823204
0027103020
0017105016
0017105016
0601802137
A3262800104
0601815147
0207005000
0041205000
0012905040
0040005000
0040505000
0207005000
0207005000
0041205000
0040005000
0012905020
0041205000
0207005000
0040005000
PART NAME
CONTROL BOX
GROMMET
HOSE
GROMMET
CONTROL PANEL
AC VOLTMETER, DE450, 0~240V
CIRCUIT BREAKER, 20 AMP
MACHINE SCREW
RECEPTACLE 5-15R:GF5252 (GFCI) RECEPTACLE, L5-30R: 125V, 30A
RECEPTACLE, L6-20R: 250V, 20A
IDLE CONTROL SWITCH
MACHINE SCREW
NUT, HEX
CIRCUIT BREAKER, 15 AMP
MACHINE SCREW
OPERATION SWITCH
STATER SWITCH
SLOW DOWN UNIT
MACHINE SCREW
RECTIFIER, S5VB60
MACHINE SCREW
BOLT, HEX. HEAD
BOLT, HEX. HEAD
FUSE, 10A
TERMINAL PLATE
GROUND TERMINAL
NUT, HEX
WASHER, FLAT
BOLT, HEX. HEAD
WASHER, LOCK
WASHER, STAR TOOTH
NUT, HEX
NUT, HEX
WASHER, FLAT
WASHER, LOCK
BOLT, HEX. HEAD
WASHER, FLAT
NUT, HEX
WASHER, LOCK
QTY.
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1
2
1
1
1
2
3
3
5
4
1
1
1
2
3
1
1
1
2
3
2
1
2
4
2
2
REMARKS
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 39
GAC6HZ — MUFFLER ASSY.
page 40 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
GAC6HZ — MUFFLER ASSY.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
14
15
16
17
PART NO.
7912310003
18320ZC2000
18325ZB4000
18329ZB4000
18335ZB4630
90183671003
0017106012
18333ZB4800
957000802000
7905461004
0017108020
7905469004
0017108025
0207008000
0017108020
7905469004
0017106020
0017106012
PART NAME
QTY.
REMARKS
MUFFLER
1
PROTECTOR......................................................1................REPLACES P/N 0602302001
PROTECTOR......................................................1................REPLACES P/N 0602302002
SEAL...................................................................2................REPLACES P/N 0602302003
ARRESTOR, SPARK..........................................1................REPLACES P/N 0602313060
TAPPING SCREW..............................................1................REPLACES P/N 0602322060
BOLT, HEX HEAD
5
GASKET.............................................................1................REPLACES P/N 0602320175
BOLT, HEX. HEAD..............................................2................REPLACES P/N 0602322061
BRACKET
4
BOLT, HEX. HEAD
1
BRACKET
1
BOLT, HEX. HEAD
2
NUT, HEX
2
BOLT, HEX. HEAD
1
BRACKET
1
BOLT, HEX. HEAD
1
BOLT, HEX. HEAD
1
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 41
GAC6HZ — PIPE FRAME ASSY.
page 42 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
GAC6HZ — PIPE FRAME ASSY.
NO.
1
2
3
4
5
6
7
8
8A
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NO.
7905413112
7905443003
3015419604
0207008000
1725419214
0207008000
0017108030
0017108040
0207008000
7915455103
7855455003
0017106016
7905456104
0017106016
7905512002
0810106004
0810107103
0602125034
7855525514
7855525604
0017108030
0017108020
16950ZB4015
9500014519040
0605515096
0162212024
1702202104
7905458103
0805082204
0037806000
0040006000
0041206000
A5485100103
0017106016
PART NAME
QTY.
REMARKS
PIPE FRAME
1
BASE
1
RUBBER SUSPENSION
2
HEX NUT
4
RUBBER SUSPENSION
2
HEX NUT
4
HEX. HEAD BOLT
2
HEX. HEAD BOLT
2
HEX, NUT
2
COVER
1
COVER
1
HEX. HEAD BOLT
6
STOPPER
1
HEX. HEAD BOLT
2
FUEL TANK 1
CAP, FUEL TANK
1
FUEL FILTER
1
FUEL GAGE 1
RUBBER CUSHION
2
COLLAR
2
HEX. HEAD BOLT
2
HEX. HEAD BOLT
2
FUEL COCK.......................................................1................REPLACES P/N 0605511087
HOSE..................................................................1................REPLACES P/N 0605513140
HOSE BAND
2
BATTERY, 12 VOLT.............................................1................INTERSTATE 12N24-3A
BATTERY SHEET
1
BATTERY BAND
1
BATTERY BOLT
2
WING NUT
2
WASHER, LOCK
2
WASHER, FLAT
2
PANEL, HEAT INSULATOR
1
HEX. HEAD BOLT
2
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 43
HONDA GX340K1/U1EDE2 — AIR CLEANER ASSY.
page 44 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 — AIR CLEANER ASSY.
NO.
1
2
3♦
3◊
3◊
4♦
4◊
4◊
5
6
7
8
9
10
11
12
13◊
PART NO.
15721ZB4000
17211899000
17212ZB4003
17212ZB4003
17212Z5R000
17220ZB4003
17220ZB4003
17220Z5R000
17222ZC2000
17231899000
17235899000
17236899000
17252899000
17367413690
9405005000
9405006000
17232898000
PART NAME
QTY.
REMARKS
TUBE BREATHER
1
ELEMENT, AIR CLEANER
1
SEPARATOR, AIR CLEANER
1
SEPARATOR, AIR CLEANER.............................1................S/N 1157236 AND BELOW
SEPARATOR, AIR CLEANER.............................1................S/N 1157237 AND ABOVE
CASE, AIR CLEANER
1
CASE, AIR CLEANER........................................1................S/N 1157236 AND BELOW
CASE, AIR CLEANER........................................1................S/N 1157237 AND ABOVE
STAY, AIR CLEANER
1
COVER, AIR CLEANER
1
CLIP A, AIR CLEANER WIRE
2
CLIP B, AIR CLEANER WIRE
2
SEAL, AIR CLEANER
1
FILTER, DRAIN TUBE
1
NUT, FLANGE (5MM)
6
NUT, FLANGE (6MM)
3
GROMMET, AIR CLEANER
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 45
HONDA GX340K1/U1EDE2 ENGINE — CAMSHAFT ASSY.
page 46 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CAMSHAFT ASSY.
NO. PART NO.
1♦
14100ZE3010
1♦
14100ZE3020
1◊ 14100ZE3020
2
14410ZE3013
3♦
14431ZE2010
3
14431ZE2010
4
14441ZE2000
5
14451ZE1013
6$
14568ZE1000
7
14711ZE3000
8
14721ZE3000
9
14751ZE2003
10
14771ZE2000
11
14773ZE2000
12
14775ZE2010
13
14781ZE2000
14
14791ZE2010
15
90012ZE0010
16
90206ZE1000
17
12209ZE8003
PART NAME
QTY.
REMARKS
CAMSHAFT ASSY..............................................1................S/N 2708026 AND BELOW
. ............................................................................................INCLUDES ITEMS/W$
CAMSHAFT ASSY..............................................1................S/N 2708027 AND ABOVE
. ............................................................................................INCLUDES ITEMS/W$
CAMSHAFT ASSY.
1
ROD, PUSH
2
ARM, VALVE ROCKER
2
ARM, VALVE ROCKER
2
LIFTER, VALVE
2
PIVOT, ROCKER ARM
2
SPRING, WEIGHT RETURN
1
VALVE, IN.
1
VALVE, EX.
1
SPRING, VALVE
2
RETAINER, IN. VALVE SPRING
1
RETAINER, EX. VALVE SPRING
1
SEAT, VALVE SPRING
1
ROTATOR, VALVE
1
PLATE, PUSH ROD GUIDE
1
BOLT, PIVOT (8MM)
2
NUT, PIVOT ADJ.
2
SEAL, VALVE STEM
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 47
HONDA GX340K1/U1EDE2 ENGINE — CARBURETOR ASSY.
page 48 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CARBURETOR ASSY.
NO. PART NO.
1
16010ZE3701
2$
16011ZA0931
3$
16013ZA0931
4$
16015ZA0931
5$
16016ZH7W01
6♦$ 16024124761
7$
16028ZA0931
8♦
16100ZE3F10
PART NAME
QTY.
REMARKS
GASKET SET
1
VALVE SET, FLOAT
1
FLOAT SET
1
CHAMBER SET, FLOAT
1
SCREW SET
1
SCREW SET, DRAIN
1
SCREW SET B
1
CARBURETOR ASSY., (BE82B A).....................1................USE S/N 2374606~2521477
. ............................................................................................INCLUDES ITEMS W/$
8♦
16100ZE3F11
CARBURETOR ASSY., (BE82B B).....................1................FROM S/N 2521478
. ............................................................................................INCLUDES ITEMS W/$
8◊ 16100Z5LF11
CARBURETOR ASSY., (BE82M A/B).................1................USE S/N 1025990~1132678
. ............................................................................................INCLUDES ITEMS W/$
8◊ 16100ZE3F11
CARBURETOR ASSY., (BE82B B) ....................1................USE UP TO S/N1030950
. ............................................................................................INCLUDES ITEMS W/$
8◊ 16100Z5LF12
CARBURETOR ASSY., (BE82M B) ...................1................USE FROM S/N 1132679
. ............................................................................................INCLUDES ITEMS W/$
9$
10$
11$
12$
13
14
15
16♦$
16◊ $
16◊ $
16124ZE0005
16148141881
16166ZE3F10
16172ZE3W10
16211ZE3700
16221ZE3800
16223ZE3800
16230ZE3701
16230ZE3701
16230ZE3702
SCREW, THROTTLE STOP
1
CAP, CHOKE LEVER DUST
1
NOZZLE, MAIN
1
COLLAR, SET
1
INSULATOR, CARBURETOR
1
GASKET, CARBURETOR
1
GASKET, INSULATOR
1
VALVE ASSY., SOLENOID
1
VALVE ASSY., SOLENOID..................................1................USE UP S/N 1132678
VALVE ASSY., SOLENOID..................................1................USE FROM S/N 1132679
17♦
16260ZE2722
STAY ASSY., MANUAL CHOKE..........................1................INCLUDES ITEMS W/#
17◊ 16260ZE2722
STAY ASSY., MANUAL CHOKE..........................1................USE UP TO S/N 1132678
. ............................................................................................INCLUDES ITEMS W/#
17◊ 16260ZE2723
STAY ASSY., MANUAL CHOKE..........................1................USE FROM S/N 1132679
. ............................................................................................INCLUDES ITEMS W/#
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 49
HONDA GX340K1/U1EDE2 ENGINE — CARBURETOR ASSY.
page 50 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CARBURETOR ASSY.
NO.
18#
19#
20#
21#
22#
23#
24
25♦#
25◊ #
25◊ #
26#
27#
28#
29
30#
31
32#
33#
34#
35#
36
37#
38
39
40#
41#
42#
43#
44
45
46
47
47
47$
48$
PART NO.
16261ZE2702
16262ZE2711
16263ZA0000
16264ZE2701
16265ZE2721
16268ZE2721
16269ZA0800
16400ZE2703
16400ZE2703
16400ZE2704
16611ZE2711
16613893000
16615893000
36135ZF6D41
53149964003
88911MJ3000
90431ZE2700
90432ZE2700
90433ZE2700
90434ZE2700
90650SD9003
93500050120A
938920501208
9405006000
9410305000
9454002010
9454004010
9454007010
9500202070
950053507510
950053513010
99101ZH80950
99101ZH80980
99101ZH81000
99204ZE00350
PART NAME
QTY.
REMARKS
STAY, SOLENOID
1
LEVER, CHOKE
1
JOINT, ROD
1
ROD, CHOKE
1
STOPPER, CHOKE ROD
1
SPRING, MANUAL CHOKE
1
GASKET, AIR CLEANER
2
DIAPHRAGM ASSY.
1
DIAPHRAGM ASSY.............................................1................USE UP TO S/N 1132382
DIAPHRAGM ASSY.............................................1................USE FROM S/N 1132679
ROD, CHOKE CONTROL
1
GROMMET, CHOKE ROD
1
GUIDE, CHOKE ROD
1
VALVE, DASHPOT CHECK
1
BUSH, ARM PIVOT
1
GROMMET, FENDER
1
WASHER, CHOKE LEVER
1
SEAL, CHOKE LEVER
2
WASHER, THRUST (2.7X8)
1
COLLAR, LEVER
1
CLIP, WIRE HARNESS
1
SCREW, PAN (5X12)
2
SCREW, WASHER (5X12)
2
NUT, FLANGE (6MM)
2
WASHER, PLAIN (5MM)
1
E-RING (2MM)
1
E-RING (4MM)
1
E-RING (7MM)
1
CLIP, TUBE (B7)
4
TUBE (3.5X75)
1
TUBE (3.5X130)
1
JET, MAIN (#95) (OPTIONAL)
1
JET, MAIN (#98) (OPTIONAL)
1
JET, MAIN (#100)
1
JET SET, PILOT (#35)
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 51
HONDA GX340K1/U1EDE2 ENGINE — CONTROL ASSY.
page 52 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CONTROL ASSY.
NO.
1
3
4
5
9
19$
23
24
30$
33
PART NO.
16550ZE3700
16555ZE3000
16561ZE3000
16562ZE3700
16570ZE3700
16584883300
90013883000
90015ZE5010
93500050350A
9405006000
PART NAME
QTY.
REMARKS
ARM, GOVERNOR
1
ROD, GOVERNOR
1
SPRING, GOVERNOR
1
SPRING, THROTTLE RETURN
1
CONTROL ASSY.................................................1................INCLUDES ITEMS W/$
SPRING, CONTROL ADJUSTING
1
BOLT, FLANGE (6X12) (CT200)
2
BOLT, GOVERNOR ARM
1
SCREW, PAN (5X35)
1
NUT, FLANGE (6MM)
1
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 53
HONDA GX340K1/U1EDE2 ENGINE — CRANKCASE COVER ASSY.
page 54 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CRANKCASE COVER ASSY.
NO.
2♦
2◊ 3
4
5
6%
7$
8#$
9#$
10#$
11♦$
11♦$
11◊ $
12$
13
14$
15#
16
17$
18$
PART NO.
11300ZE3020
11300ZE3040
11381ZE3801
15600ZG4003
15600735003
15625ZE1003
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
16531ZOA000
16531ZOA000
90602ZE1000
90701HC4000
92102ZE3004
9410106800
957010804000
961006202000
961006207000
PART NAME
QTY.
REMARKS
COVER ASSY., CRANKCASE (S-TYPE)............1................INCLUDES ITEMS W/$
COVER ASSY., CRANKCASE (S-TYPE)............1................INCLUDES ITEMS W/$
GASKET, CASE COVER
1
CAP ASSY., OIL FILLER.....................................1................INCLUDES ITEMS W/%
CAP ASSY., OIL FILLER.....................................1................INCLUDES ITEMS W/%
GASKET, OIL FILLER CAP
2
GOVERNOR ASSY.............................................1................INCLUDES ITEMS W/#
WEIGHT, GOVERNOR
3
HOLDER, GOVERNOR WEIGHT
1
PIN, GOVERNOR WEIGHT
3
SLIDER, GOVERNOR........................................1................USE UP TO S/N 3460754
SLIDER, GOVERNOR........................................1................USE FROM S/N 3460755
SLIDER, GOVERNOR
1
CLIP, GOVERNOR HOLDER
1
PIN, DOWEL (8X12)
2
OIL SEAL (35X52X8)
1
WASHER, PLAIN (6MM)
1
BOLT, FLANGE (8X40)
7
BEARING, RADIAL BALL (6202)
1
BEARING, RADIAL BALL (6207)
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 55
HONDA GX340K1/U1EDE2 ENGINE — CRANKSHAFT ASSY.
page 56 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CRANKSHAFT ASSY.
NO.
1♦
1◊ 2
5#
PART NO.
13310ZE3701
13310ZE3702
13351ZE3010
961006207000
PART NAME
QTY.
REMARKS
CRANKSHAFT COMP.........................................1................INCLUDES ITEM W/#
CRANKSHAFT COMP.........................................1................INCLUDES ITEM W/#
WEIGHT, BALANCER
1
BEARING, RADIAL BALL (6207)
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 57
HONDA GX340K1/U1EDE2 ENGINE — CYLINDER BARREL ASSY.
page 58 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CYLINDER BARREL ASSY.
NO.
1♦
1◊ 2♦
2◊ 2◊ 3
4
5
6
7
8$
9$
10
11
12
13
14
15$
16
PART NO.
12000ZE3827
12000ZE3417
15510ZE2043
15510ZE2043
15510ZE2053
16541ZE3010
31161ZE2000
90013883000
90131883000
90446KE1000
91201ZE3004
91203952771
91353671004
9405010000
9410912000
9425110000
957010601200
961006202000
84150ZH7003
PART NAME
QTY.
REMARKS
CYLINDER ASSY. (ALERT)................................1................INCLUDES ITEMS W/$
CYLINDER ASSY. (ALERT)................................1................INCLUDES ITEMS W/$
SWITCH ASSY., OIL LEVEL
1
SWITCH ASSY., OIL LEVEL...............................1................USE UP TO S/N 1131288
SWITCH ASSY., OIL LEVEL...............................1................USE FROM S/N 1131289
SHAFT, GOVERNOR ARM
1
WIRE, GROUND
1
BOLT, FLANGE (6X12) (CT200)
1
BOLT, DRAIN PLUG
2
WASHER (8.2X17X0.8)
1
OIL SEAL (35X52X8)
1
OIL SEAL (8X14X5)
1
O-RING (13.5X1.5) (ARAI)
1
NUT, FLANGE (10MM)
1
WASHER, DRAIN PLUG (12MM)
2
PIN, LOCK (10MM)
1
BOLT FLANGE (6X12)
2
BEARING, RADIAL BALL (6202)
1
ALERT UNIT, OIL
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 59
HONDA GX340K1/U1EDE2 ENGINE — CYLINDER HEAD ASSY.
page 60 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — CYLINDER HEAD ASSY.
NO.
1♦
1◊ 2
3$
4$
5
6
8
10
11
12
13
14
15
16
16
PART NO.
12200ZF6W01
12200ZF6W01
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE3W00
12310ZE2020
12391ZE2020
90014ZE2000
90042ZE3700
92900080320E
90441ZE2010
9430112200
957011008000
9807955846
9807955855
PART NAME
QTY.
REMARKS
CYLINDER HEAD...............................................1................INCLUDES ITEMS W/$
CYLINDER HEAD...............................................1................INCLUDES ITEMS W/$
GUIDE, VALVE (OS) (OPTIONAL)
1
GUIDE, EX. VALVE (OS) (OPTIONAL)
1
CLIP, VALVE GUIDE
1
GASKET, CYLINDER HEAD
1
COVER, HEAD
1
GASKET, CYLINDER HEAD COVER
1
BOLT, HEAD COVER
1
BOLT, STUD (8X106)
2
BOLT 2, STUD (8X32)
2
WASHER, HEAD COVER
1
PIN A, DOWEL (12X20)
2
BOLT, FLANGE (10X80)
4
SPARK PLUG (BPR5ES) (NGK) (OPTIONAL) 1
SPARK PLUG (W16EPR-U) (DENSO)
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 61
HONDA GX340K1/U1EDE2 ENGINE — FAN cover ASSY.
page 62 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — FAN cover ASSY.
NO.
2
3
6
7
8
PART NO.
19610ZE3700ZB
19631ZE3W00
81329567020
90013883000
90654SA4003
PART NAME
COVER, FAN *NH1* (BLACK)
SHROUD
GROMMET, DRAIN HOLE
BOLT, FLANGE (6X12) (CT200)
CLIP, WIRE HARNESS (6MM) (WHITE)
QTY.
1
1
1
6
2
REMARKS
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 63
HONDA GX340K1/U1EDE2 ENGINE — FLYWHEEL ASSY.
page 64 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — FLYWHEEL ASSY.
NO.
1
2
3
4♦
4♦
4◊ 4◊ 5
PART NO.
19511ZE3000
28451ZE3W01
31100ZE3722
90201ZE3790
90201ZE3V00
90201ZE3V00
90201ZE3790
90741ZE2000
PART NAME
QTY.
REMARKS
FAN, COOLING
1
PULLEY, STARTER
1
FLYWHEEL COMP., (LAMP)
1
NUT, SPECIAL 16MM.........................................1................USE UP TO S/N 2536522
NUT, SPECIAL 16MM.........................................1................USE FROM S/N 2536523
NUT, SPECIAL 16MM.........................................1................USE UP TO S/N 1096184
NUT, SPECIAL 16MM.........................................1................USE FROM S/N 1096185
KEY, SPECIAL WOODRUFF (25X18)
1
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 65
HONDA GX340K1/U1EDE2 ENGINE — IGNITION COIL ASSY.
page 66 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — IGNITION COIL ASSY.
NO.
1♦
1◊ 2
3
3
6
7
10
11
12
13
15
PART NO.
30500ZE2023
30500ZF6W03
30700ZE1013
31510ZE1811
31510ZE3003
31511ZE3000
31512ZE2000
36101ZE3800
36103ZE1000
90012888000
90013883000
90015883000
PART NAME
COIL ASSY., IGNITION
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
COIL ASSY., LAMP (12V/25W)
COIL ASSY., LAMP (12V/25W)
CLAMP, WIRE
GROMMET, WIRE
WIRE, STOP SWITCH (470MM)
HOLDER, STOP SWITCH WIRE
BOLT, FLANGE (6X40)
BOLT, FLANGE (6X12) (CT200)
BOLT, FLANGE (6X28)
QTY.
1
1
1
1
1
1
1
1
1
4
1
2
REMARKS
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 67
HONDA GX340K1/U1EDE2 ENGINE — PISTON ASSY.
page 68 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — PISTON ASSY.
NO.
1♦
1◊ 1♦
1◊ 1♦
1◊ 1♦
1◊ 2♦
2♦
2♦
2♦
2◊ 2◊ 2◊ 2◊ 3
4
5$
6
PART NO.
13010ZE3003
13010Z5L004
13011ZE3003
13011ZE5L004
13012ZE3003
13012ZE5L004
13013ZE3003
13013ZE5L004
13101ZE3W00
13102ZE3W00
13103ZE3W00
13104ZE3W00
13101ZE3W01
13102ZE3W01
13103ZE3W01
13104ZE3W01
13111ZF6000
13200ZE3020
90001ZE8000
90601ZE3000
PART NAME
QTY.
REMARKS
RING SET, PISTON (STD) 1
RING SET, PISTON (STD) 1
RING SET, PISTON (OS 0.25) (OPTIONAL) 1
RING SET, PISTON (OS 0.25) (OPTIONAL) 1
RING SET, PISTON (OS O.50) (OPTIONAL) 1
RING SET, PISTON (OS O.50) (OPTIONAL) 1
RING SET, PISTON (0.75) (OPTIONAL)
1
RING SET, PISTON (0.75) (OPTIONAL)
1
PISTON (STD)
1
PISTON (0.25)
1
PISTON (0.50)
1
PISTON (0.75)
1
PISTON (STD)
1
PISTON (0.25)
1
PISTON (0.50)
1
PISTON (0.75)
1
PIN, PISTON
1
ROD ASSY., CONNECTING (STD)....................1................INCLUDES ITEMS W/$
BOLT, CONNECTING ROD
2
CLIP, PISTON PIN (20MM)
2
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 69
HONDA GX340K1/U1EDE2 ENGINE — RECOIL STARTER ASSY.
page 70 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — RECOIL STARTER ASSY.
NO.
1
2$
3$
4$
5$
6$
7$
8$
9♦$
10♦$
10♦$
10◊ $
10◊ $
11$
13$
14
PART NO.
28400ZE3W01ZB
28410ZE3W01ZB
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W01
28461ZE2W02
28461ZE2W02
28461ZE2W03
28462ZE3W01
90004ZE2W01
90008ZE2003
PART NAME
QTY.
REMARKS
STARTER ASSY., RECOIL *NH1* (BLACK).......1................INCLUDES ITEMS W/$
CASE, RECOIL STARTER *NH1* (BLACK) 1
PULLEY, RECOIL STARTER
1
RATCHET, STARTER
2
SPRING, FRICTION
1
SPRING, STARTER RETURN
1
SPRING, RATCHET
2
RETAINER, SPRING
1
HOLDER, SPRING
1
GRIP, STARTER..................................................1................USE UP TO S/N 2935312
GRIP, STARTER..................................................1................USE FROM S/N 2935313
GRIP, STARTER..................................................1................USE UP TO S/N 1194769
GRIP, STARTER..................................................1................USE FROM S/N 1194770
ROPE, RECOIL STARTER
1
SCREW, CENTER
1
BOLT, FLANGE (6X10)
3
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 71
HONDA GX340K1/U1EDE2 ENGINE — SOLENOID ASSY.
page 72 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — SOLENOID ASSY.
NO.
1
2
3♦
3◊ 3◊ 4
5
PART NO.
16268893000
17850ZD1E30
36160ZB4003
36160ZB4003
36160ZB4013
90013883000
93500050080A
PART NAME
QTY.
REMARKS
SPRING, CHOKE RETURN
1
LEVER, THROTTLE
1
SOLENOID ASSY.
1
SOLENOID ASSY................................................1................USE UP TO S/N 1135653
SOLENOID ASSY................................................1................USE FROM S/N 1135654
BOLT, FLANGE (6X12) (CT200)
1
SCREW, PAN (5X8)
2
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 73
HONDA GX340K1/U1EDE2 ENGINE — Starter motor ASSY.
page 74 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — Starter motor ASSY.
NO. PART NO.
1#
31204ZA0003
2#
31206ZE3003
3#
31207ZE3003
4♦# 31201ZE3013
4◊ # 31201ZE3013
4◊ # 31201ZE3023
5#
31211ZE2003
6#
31212ZE3003
7%
31213ZE2003
8#
31215ZE2003
9#
31218ZE3003
10# 31219ZE2003
11% 31222ZE3791
12# 31231ZE2003
13# 31232ZE3003
14# 31233ZE2003
15# 90110ZE2003
16# 91601ZE2003
17# 90007ZE2003
18# 938920503218
19# 9407206080
20
957010803508
PART NAME
QTY.
REMARKS
CONTACTOR ASSY,
1
ARMATURE COMP
1
CLUTCH COMP, OVER RUNNING.....................1................INCLUDES ITEMS W/%
MOTOR UNIT, STARTER....................................1................INCLUDES ITEMS W/#
MOTOR UNIT, STARTER....................................1................USE UP TO S/N 1132041
. ............................................................................................INCLUDES ITEMS W/#
MOTOR UNIT, STARTER....................................1................USE FROM S/N 1132042
. ............................................................................................INCLUDES ITEMS W/#
BRAKCET, CENTER
1
BRACKET, FRONT
1
GEAR, DRIVE PINION
1
BRUSH
2
YOKE COMP
1
SPRING, BRUSH RETURN
4
GEAR, REDUCTION
1
HOLDER, BRUSH
1
WIRE, WATER COVER
1
INSULATOR
1
SCREW-WASHER, 4X6
1
PACKING
1
SCREW-WASHER, 5X14
1
SCREW-WASHER, 5X32
4
NUT-WASHER, 6MM
2
BOLT, FLANGE, 8X35
2
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 75
HONDA GX340K1/U1EDE2 ENGINE — FUEL COCK ASSY.
page 76 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — FUEL COCK ASSY.
NO.
1#
2
3#
4#%
5#
6#
7
8
9♦
9◊ PART NO.
16173001004
16950ZB4015
16952ZB4005
16958397771
16959471831
16967GA6671
90854ZB2000
950014519040
9500202080
950024080008
PART NAME
QTY.
REMARKS
PACKING, FUEL STRAINER CUP
1
COCK ASSY., FUEL...........................................1................INCLUDES ITEMS W/#
SCREEN, FUEL STRAINER...............................1................INCLUDES ITEMS W/%
O-RING
1
FILTER CUP
1
CUP, FUEL STRAINER
1
RUBBER, FUEL (9X15X10)
1
TUBE, FUEL, 4.5X190
1
CLIP B8, TUBE
2
CLAMP D8, TUBE
2
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 77
HONDA GX340K1/U1EDE2— ENGINE DECALS ASSY.
page 78 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2— ENGINE DECALS ASSY.
NO.
1
2♦
2◊ 2◊ 3♦
3◊ 3◊ 4
5◊ 5◊ 5◊ 5◊ PART NO.
87533ZC0630
87528898620
87528ZH7000
87528898620
87521ZE2W02
87521ZE2W03
87521ZE2W04
87594ZB4A00
87516ZH7000
87516ZH7010
87516ZH7800
87519ZH7801
PART NAME
QTY.
REMARKS
DECAL, AIR CLEANER
1
DECAL, CHOKE
1
DECAL, CHOKE (GRAY)
1
DECAL, CHOKE.................................................1................USE FROM S/N 1100778
EMBLEM (GX240 HONDA 8.0)
1
EMBLEM (GX240 HONDA 8.0)..........................1................USE UP TO S/N 1129743
EMBLEM (GX240)..............................................1................USE FROM S/N 1129744
MARK, OIL CAUTION
1
MARK OPERATOR CAUTION (ENGLISH).........1................USE UP TO S/N 1194625
MARK OPERATOR CAUTION (ENGLISH).........1................USE FROM S/N 1194626
MARK OPERATOR CAUTION (FRENCH)..........1................USE UP TO S/N 1194625
MARK OPERATOR CAUTION (FRENCH)..........1................USE FROM S/N 1194626
♦GX340K1EDE2: Model GAC6HZ AUG. 2007 AND BELOW
◊ GX340U1EDE2: Model GAC6HZ JAN. 2008 AND ABOVE
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 79
HONDA GX340K1/U1EDE2 ENGINE — TOOL KIT
page 80 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
HONDA GX340K1/U1EDE2 ENGINE — TOOL KIT
NO.
1
2#
3#
4#
5#
6#
PART NO.
89000ZE1000
89218ZE1000
89219805000
9900110120
9900114170
9900802300
PART NAME
QTY.
REMARKS
TOOL KIT............................................................1................INCLUDES ITEMS W/#
WRENCH COMP. (SPARK PLUG)
1
HANDLE, BOX WRENCH
1
SAPNNER, 10X12
1
SAPNNER, 14X17
1
BAG TOOL
1
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 81
Terms and Conditions of Sale — Parts
paYmeNT TeRms
5.
Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
6.
The following items are not returnable:
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
a.
speCial eXpediTiNg seRviCe
Terms of payment for parts are net 30 days.
FReigHT pOliCY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
b.
miNimum ORdeR
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
ReTuRNed gOOds pOliCY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
1.
A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
2.
Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c.
Any line item with an extended
dealer net price of less than
$5.00.
d.
Special order items.
e.
Electrical components.
f.
Paint, chemicals, and lubricants.
g.
Decals and paper products.
h.
Items purchased in kits.
7.
The sender will be notified of any material
received that is not acceptable.
To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
a.
The parts numbers and descriptions
must match the current parts price
list.
9.
b.
The list must be typed or computer
generated.
Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
c.
The list must state the reason(s)
for the return.
d.
The list must reference the sales
order(s) or invoice (s) under
which the items were originally
purchased.
e.
The list must include the name
and phone number of the person
requesting the RMA.
3.
A copy of the Return Material Authorization
must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
limiTaTiONs OF selleR’s liaBiliTY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
limiTaTiON OF WaRRaNTies
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
Effective: February 22, 2006
11. Credit issued will be applied to future
purchases only.
pRiCiNg aNd ReBaTes
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
page 82 — GAC-6HZ 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
notes
GAC-6HZ 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 83
Operation and Parts Manual
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
MQ Parts Department
Tel. (800) 421-1244
Fax (800) 537-3927
Mayco Parts
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
800-306-2926
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
800-421-1244, Ext. 279
310-537-3700, Ext. 279
Fax: 310-537-1173
Technical Assistance
800-421-1244
310-537-3700
Fax: 310-537-4259
800-478-1244
Fax: 310-631-5032
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate,
Global Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Tel: 0161 339 2223
Fax: 0161 339 3226
CaNada
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2010, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
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