Kp 1 PDC E46/2

Teile und Zubehör - Einbauanleitung
F 46 0139 EVA
Park Distance Control (PDC) hinten
BMW 3er-Reihe E 46 Coupé, Cabriolet (E 46/2/C)
BMW Parts and Accessories – Installation Instruction
Park Distance Control (PDC), rear
BMW 3 Series E 46 coupé, convertible (E 46/2/C)
Instructions de montage des pièces et des accessoires BMW
Détecteur d’obstacles (PDC) arrière
BMW Série 3 E 46 Coupé, Cabriolet (E 46/2/C)
BMW Onderdelen en accessoires – Montagehandleiding
Park Distance Control (PDC) achter
BMW 3-serie E 46 coupé, cabriolet (E 46/2/C)
BMW Delar och tillbehör – Monteringsanvisning
Park Distance Control (PDC) bak
BMW 3-serie E 46 coupé, cabrio (E 46/2/C)
Ricambi e accessori BMW – Istruzioni di montaggio
Park Distance Control (PDC) posteriore
BMW Serie 3 Coupé E 46, Cabriolet (E 46/2/C)
BMW piezas y accesorios – instrucciones de montaje
Sistema de Control de Distancia Posterior (PDC)
BMW Serie 3 E 46 Coupé, Cabrio (E 46/2/C)
Peças e Acessórios BMW – Instruções de Montagem
Park Distance Control (PDC) traseiro
Para os modelos BMW da Série 3, E 46, Coupé e Cabriolet (E 46/2/C)
Best.-Nr. 01 29 0 021 514 II/2003 Printed in Germany
1
2
3
Inhalt
Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Einbauhinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stromlaufplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seite
1-1
2-1
3-1
1
2
3
Contents
Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
1-2
2-4
3-2
1
2
3
Sommaire
Recommandations importantes . . . . . . . . . . . . . . . . . . . . . . . .
Recommandations concernant le montage . . . . . . . . . . . . . . . .
Schéma des connexions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
1-3
2-7
3-3
1
2
3
Inhoud
Belangrijke aanwijzingen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Montageaanwijzingen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroomkringschema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bladzijde
1-4
2-10
3-4
1
2
3
Innehåll
Viktiga anvisningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monteringsanvisningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kretsschema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sidan
1-5
2-13
3-5
1
2
3
Indice
Avvertenze importanti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Istruzioni per il montaggio . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schema elettrico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pagina
1-6
2-16
3-6
1
2
3
Índice
Indicaciones importantes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicaciones de montaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plano general de conexiones eléctricas . . . . . . . . . . . . . . . . . .
Página
1-7
2-19
3-7
1
2
3
Índice
Informações importantes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruções de montagem . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Esquema de circuitos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Página
1-8
2-22
3-8
1. Important Notes
General notes
Installation time
Installation time is approx. 4 hours
The installation time can vary according to the condition and fittings of the vehicle.
Target Group
These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW cars with
the appropriate specialist knowledge.
All operations should be carried out with the aid of the current BMW
- repair instruction manuals (see Technical Information System)
- circuit diagrams (see Diagnostic Information System)
in a logical sequence using the prescribed tools (special tools) whilst observing the applicable health and safety
regulations.
Assembly notes
The retrofit wiring harness should be installed in such a way as to exclude any possibility of it becoming kinked or chafed.
If specified pins or spaces are already assigned, bridges, double crimpings or parallel connections will have to be made.
All work is represented as taking place on a left-hand drive vehicle. For right-hand drive vehicles, certain oper-ations will have to
be carried out in mirror-image.
Reference should be made to the current repair instructions for all tightening torques and these must be observed without exception.
Safety notes
The currently valid accident prevention regulations should be observed.
1-2/EN
2.
Installation instructions
Contents
Page
2.1
Preparatory work .....................................................................................................................
2-5
2.2
Overview power supply wiring harness ....................................................................................
2-6
2.3
Overview ultrasonic sensor wiring harness ..............................................................................
2-28
2.4
Installation of ultrasonic sensor wiring harness .......................................................................
2-38
2.5
Installation of PDC control unit ................................................................................................
2-48
2.6
Installation of power supply wiring harness .............................................................................
2-59
2.7
Coding the PDC control unit ...................................................................................................
2-76
2.8
Information for the customer ...................................................................................................
2-76
2-4/EN
2.1
Preparatory work
Carry out short test.
Disconnect battery
The following parts must be dismantled for the sake of the retrofit:
Footwell trim-panel on the driver’s side.
Glove box.
A-pillar trim-panel in footwell, right.
Sill-strip seal, right.
Rear seat bench.
Rear seat back (only vehicles without through-load system).
Side bolster rear right (only vehicles with through-load system).
Side trim panel in rear compartment, right.
Trim panel in boot, right.
Rear bumper.
EN/2-5
2.2 Overview power supply wiring harness
Open fold-out page 2-25 !
Item
Package / Designation
Cable
colour
Connection point in vehicle
Code designation/
plug-in place
A
Power supply wiring harness
A1
1-pole blade terminal contact
Bl/Ye
A2
1-pole blade terminal contact
Br
A3
1-pole blade terminal contact
Wt/Rd/Ye
A4
1-pole blade terminal contact
B
1-pole blade terminal contact
C
3-pole socket housing
C1
1-pole socket contact
Br
plug into socket housing C Pin 1
X 522 Pin 1
C2
1-pole socket contact
Rd/Ye
plug into socket housing C Pin 3
X 522 Pin 3
D
1-pole socket housing
D1
1-pole socket contact
E
1-pole blade terminal contact
F
12-pole plug connector
plug into joint connector RS
X 428
plug into joint connector, earth - only vehicles
without gong (H10)
X 219
plug into joint connector K-Bus
X 10116
Rd/Ye
plug into joint connector VA (*ZKE consumer
deactivation), only vehicles without gong
(H10)
X 10189
Gn/Wt
at fuse holder II, A47 plug-in place F 24
at gong (H10)
X 522
at gong (H10) Pin T4
X 363
Bl/Gr
plug into socket housing D
X 363
Br/Bl
plug into joint connector, footwell driver’s side
X 217
at PDC control unit
X 300
* ZKE = central body electronics
2-6/EN
X 10016 Pin 48
B
A1
A2
A3
A4
F
E
A
D1
D
C2
C1
C
F 46 0150 EVA
2-25
2.3 Overview ultrasonic sensor wiring harness
Open fold-out page 2-35!
Item
Package / Designation
Cable
colour
Connection point in vehicle
Code designation/
plug-in place
O
Ultrasonic sensor wiring harness
P
12-pole plug connector
PDC control unit
X 18013
Q
3-pole socket housing
at ultrasonic sensor in bumper HL
X 18020
R
3-pole socket housing
at ultrasonic sensor in bumper HML
X 18021
S
3-pole socket housing
at ultrasonic sensor in bumper HMR
X 18022
T
3-pole socket housing
at ultrasonic sensor in bumper HR
X 18023
2-28/EN
P
Q
R
S
T
O
F 46 0190 EVA
2-35
2.4 Installation of ultrasonic sensor wiring harness
Open fold-out page 2-45!
A
Only E46/2
Install power supply wiring harness (1) from the PDC control unit (2) to the fuse box (3), to the gong (4) at the
footwell trim-panel on the driver’s side and to the joint connector (5) in the vicinity of the steering column. Install
ultrasonic sensor wiring harness (6) from the PDC control unit (2) to the ultrasonic sensors (7).
B
Only E46/C
Install power supply wiring harness (1) from the PDC control unit (2) to the fuse box (3), to the gong (4) at the
footwell trim-panel on the driver’s side and to the joint connector (5) in the vicinity of the steering column. Install
ultrasonic sensor wiring harness (6) from the PDC control unit (2) to the ultrasonic sensors (7).
C
Carefully release the catch mechanisms of the lower finisher (1) and remove it from the bumper trim panel (2).
Insert new finisher for support of the ultrasonic sensors in the bumper trim panel (2).
To avoid scratching the bumper trim panel (2), the change of finishers should be undertaken from the inside of
the bumper trim panel (2).
D
Insert ultrasonic sensor (1) in the finisher (2) until the snap-in lock engages.
The illustration shows installation of one ultrasonic sensor. Proceed in the same way for installation of the
other ultrasonic sensors.
E
Put cable straps (1) on the weld studs (2) and remove covering cap (3).
F
Attach ultrasonic sensor wiring harness (1) with the aid of the cable straps (2).Thread plug connector P through
the opening in the body and insert the grommet (3). Lay plug connector P to the installation location of the PDC
control unit.
G
Plug connectors Q, R, S, T of the ultrasonic sensor wiring harness onto the respective ultrasonic sensors (1).
Install bumper trim panel in the reverse order of disassembly.
When the ultrasonic sensor wiring harness is being installed and the connectors on it, care should be taken
to see that there is no possibility of contact with parts of the exhaust or other moving parts.
2-38/EN
A
3
B
1 2
6
7
5
3
1
2
6
7
7
7
7
7
7
7
4
4 5
F 46 0334 2W
F 46 0149 EVA
C
D
2
1
1
2
F 46 0194 EVA
F 46 0148 EVA
E
F
2
2
P
1
1
3
3
F 46 0145 EVA
F 46 0146 EVA
G
Q
R
S
T
1
F 46 0195 EVA
2-45
2.4 Installation of ultrasonic sensor wiring harness
Open fold-out page 2-45!
A
Only E46/2
Install power supply wiring harness (1) from the PDC control unit (2) to the fuse box (3), to the gong (4) at the
footwell trim-panel on the driver’s side and to the joint connector (5) in the vicinity of the steering column. Install
ultrasonic sensor wiring harness (6) from the PDC control unit (2) to the ultrasonic sensors (7).
B
E46/C only
Lay the power supply wiring harness (1) from the PDC control module (2) to the fuse box (3), to the gong (4) on the
footwell casing on the driver’s side and to the joint connector (5) near the steering column.
Lay the ultrasonic converter wiring harness (6) from the PDC control module (2) to the ultrasonic converters (7).
C
Only cars up to 03/2003
Carefully release the engagement pins on the bottom trim (1) and take the trim out of the bumper casing (2).
Insert the new trim to hold the ultrasonic converters into the bumper casing (2).
To avoid scratching the bumper trim panel (2), the change of finishers should be undertaken from the inside of
the bumper trim panel (2).
D
Only cars up to 03/2003
Insert the ultrasonic converter (1) into the trim (2) until the interlock engages.
The illustration shows installation of one ultrasonic sensor. Proceed in the same way for installation of the
other ultrasonic sensors.
E
Only cars after 03/2003
When fitting the ultrasonic converter holders and the ultrasonic converters (1) ensure that the ultrasonic converters (1) are aligned with their connection jacks as shown.
F
Only cars after 03/2003
Mark and centrepunch the centre point within the marking (1).
Drill a hole (diameter 27 mm).
Make a locking device (1) with a suitable tool, whilst maintaining the prescribed alignment of the ultrasonic converters (see Figure 046 1041 V).
G
Only cars after 03/2003
Insert the ultrasonic converter holders (1) into the holes.
The interlocks (2) must engage. If necessary chamfer the holes from the inside of the bumper.
Insert the ultrasonic converters (3).
The locking hooks on the ultrasonic converters (3) must engage.
H
Attach cable ties (1) to the welded studs (2) and remove the cover cap (3).
I
Secure the ultrasonic converter wiring harness (1) using the cable ties (2).Thread plug P through the opening in
the body and insert the grommet (3). Lay plug P to the installation site of the PDC control module.
2-37
J
Connect plugs Q, R, S, T on the ultrasonic wiring harness to the relevant ultrasonic converters (1).
Install the bumper casing by following the instructions for its removal in reverse.
When the ultrasonic sensor wiring harness is being installed and the connectors on it, care should be taken
to see that there is no possibility of contact with parts of the exhaust or other moving parts.
2-38
2
A
B
1
3
PDC 12V
1
2
2
F 46 0197 EVA
F 46 0196 EVA
J
I
1
3
1
1
2
2
F 46 0355 2W
F 46 0331 2W
C
D
2
1
3
1
2
3
F 46 0200 EVA
F 46 0143 EVA
E
2
3
PDC 12V
1
2
F 46 0198 EVA
F
2
1
PDC 12V
3
2
F 46 0201 EVA
H
G
2
3
1
1
2
F 46 0203 EVA
F 46 0199 EVA
2-55
2.6 Installation of power supply wiring harness
Open fold-out page 2-73 !
A
Only E46/2
Guide the power supply wiring harness (1) from the PDC control unit in the boot through the grommet (2) on the
right behind the rear seat bench and install it along the right sill strips to the fuse box above the glove box.
In right-hand drive models, the same installation route of the power supply wiring harness as in left-hand drive
models should be adhered to. For this purpose, the ties on the power supply wiring harness must be opened
up.
B
Only E46/C
Install ultrasonic sensor wiring harness (1) through the cable guide from the boot into the rear compartment.
Install the power supply wiring harness (2) from the installation location of the PDC control unit to the fuse box
above the glove box.
C
All models
Insert branch cable B of the power supply wiring harness, cable colour green/white, into the fuse holder II, A47 (1)
(X10016), plug-in place F 24, Pin 48 and put in 5A flat-bladed fuse (2).
D
Plug in cables of the power supply wiring harness into the respective joint connectors of the joint connector box
(1) as follows:
Only vehicles
Cable A1 with
Cable A2 with
Cable A3 with
Cable A4 with
without gong fitted
cable colour blue/yellow
cable colour brown
cable colour white/red/yellow
cable colour red/yellow
connector X428
connector X219
connector X10116
connector X10189
Only vehicles with gong fitted
Cable A1 with cable colour blue/yellow
Cable A3 with cable colour white/red/yellow
connector X428
connector X10116
Tie back branch cables A2 and A4 which are not required.
E
Only vehicles without gong fitted
Cut out pre-punched aperture (1) for the gong (2) out of the foot-well trim panel on the driver’s side (3) and insert
the gong (2).
Insert socket contact D1, cable colour blue/grey, in the 1-pole socket housing D. Insert socket contact C1, cable
colour brown, in the 3-pole socket housing C, Pin 1, and insert socket contact C2, cable colour red/yellow, in the
3-pole socket housing C, Pin 3.
Plug in socket housings (D, C) into the relevant plug-in places on the gong as follows:
1-pole socket housing D in plug-in place T4 (X 363)
3-pole socket housing C in plug-in place T3 (X 522)
Vehicles with gong fitted
Insert socket contact D1 with cable colour blue/grey into the 1-pole socket housing D and insert into the plug-in
place T4 (X363) on the gong.
Tie back not needed cable.
EN/2-59
F
Insert blade terminal E with cable colour brown/black into the joint connector (1) (X 217) in the vicinity of the
steering column in the footwell on the driver’s side.
In right-hand drive models, tie back the not-needed cable lengths.
Choose the installation route of the cable so as to rule out any possible damage to it from moving parts.
Fasten joint connector and cable with cable ties at suitable places.
G
Only E46/2
Insert connectors P, F in the same-colour mating connectors of the PDC control unit (1) and arrest them in place
with the security braces.
H
Only E46/C
Insert connectors P, F in the same-colour mating connectors of the PDC control unit (1) and arrest them in place
with the security braces.
2-60/EN
A
B
2
1
2
1
F 46 0205 EVA
C
F 46 0337 2W
D
A2
B
1
3
5
7
9
1
11 13 15
A1 A3 A4
1
34
24 26 28 30 32
16 18 20 22
2
F 46 0202 EVA
E
F 46 0206 EVA
F
1
E
2
3
1
F 46 0208 EVA
G
F 46 0209 EVA
H
P
P
F
F
1
1
F 46 0144 EVA
F 46 0330 2W
2-73
2.7 Coding the PDC control unit
Coding of the PDC control unit is necessary in order to provide optimal conformity of the PDC retrofit system to
the vehicle-specific conditions. For coding the PDC control unit, the Mobile Diagnostic Computer MoDiC (III) or the
DIS with CD version 15 (or higher) is required. Coding with an older version is not possible.
The following sets out briefly the step-by-step procedure for coding:
Connect MoDiC (III) to the diagnostic plug in the vehicle and switch on the ignition.
Watch for sufficient battery voltage during coding, if necessary connect battery charger.
Select menu item “Coding/Programme”
“Coding ZCS”
“Coding via central coding key (ZCS)”
Select “Series E46”
“Retrofit”
“PDC”
“automatic coding”
Version C15.0 (or higher)
<Enter>
<Enter>
<Enter>
<Enter>
<Enter>
<Yes>
When coding is terminated, switch off ignition for approx. 10 seconds
2.8 Information for the customer
Park Distance Control is an aid to the driver when reversing into parking. A signal announces the distance away
from an obstruction.The measurement field for the two corner sensors ends at approx. 60 cm behind the bumper.
The two middle sensors have a range of approx. 1.50 m.The system is activated in ignition key position 2 automatically and then every second thereafter if the reverse gear or selector lever position R is engaged. Having
exceeded a driven distance of approx. 50 m or a speed of approx. 30 km/h, the system switches off.
The distance to an obstruction is indicated by an interval signal.The closer an object gets, the shorter the interval
between signals. If the distance to a perceived object is less than 30 cm, a continuous signal sounds.The system
is deactivated in vehicles with trailers as it is unable to make any sensible measurements.
A 5-seconds long warning signal after activation of the system indicates a function fault. Please have the cause
remedied by BMW Service.
Estimation of obstacles always falls into the area of responsibility of the driver despite the existence of the
PDC.
The sensors should be kept clean and free of ice in order to assure their full functional capacity. Do not keep
the spray directed on the sensors for any length of time when cleaning them with a steam jet. Always keep to a
distance greater than 10 cm.
Please refer to the vehicle owner’s handbook for further information.
2-76/EN
3. Circuit diagram
Open fold-out page 3-9 !
A47
Fuse holder
A81
STG PDC
H10
Gong
X217
VB 31E
X219
VB 31
X300
12-pole connector
X363
1-pole connector
X428
VB RS
X522
3-pole connector
X10016
Fuse holder
X10116
VB K-bus
X10189
VB VA (consumer deactivation)
X18013
12-pole connector
X18020
3-pole connector
X18021
3-pole connector
X18022
3-pole connector
X18023
3-pole connector
B34
Sensor HL
B35
Sensor HML
B36
Sensor HMR
B37
Sensor HR
3-2/EN
A47
X10
5A
F24
X428
15<24
X10016
48
0.5
GNWS
0.5
BLGE
1
A81
12
15<24
12
U_WHL
3
M_WHL
0.35
GNSW
4
S_RS+
11
5
U_WHML
D_WHL
0.35
BRWS
0.35
WSRTG
0.35
GEGR
K-BUS
1
9
M_WHML
D_WHML
0.35
GNBR
0.35
BRSW
X18020
1
3
2
X18021
1
B34
0.35
GEGN
3
2
B35
H10
116
1
X10189
X363
0.5
BRSW
0.35
BLGR
E
X217
0.5
RTGE
X522
8
3
X300
6
H10
VA
31E
PDCG
4
7
8
6
2
U_WHMR
M_WHMR
D_WHMR
U_WHR
M_WHR
10
X18013
31
D_WHR
1
X522
0.35
GNGR
0.35
BRBL
0.35
GNVI
0.35
GESW
0.35
BRGE
0.35
GEBR
0.5
BR
X18023
X18022
1
1
3
1
2
B36
3
2
B37
X219
F 46 0207 EVA
3-9