Briggs & Stratton | 250000 | Owner`s manual | Briggs & Stratton 250000 Owner`s manual

Operating & Maintenance
Instructions
Model Series
Covered in
This Manual
190000
250000
Model
Type
Note: General Model Series numbers noted above are inclusive of the specific model
number found on your engine. To get replacement parts or technical assistance in
the future, write your engine Model, Type, Code and date of purchase here.
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Engine Information . . . . . . . . . . . . . . . . . . . . . . 5-6
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel and Starting Information . . . . . . . . . . . . . . . 8
Starting and Stopping . . . . . . . . . . . . . . . . . . . 9-10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts and Service & Storage . . . . . . . . . . . . 15-16
Warranty Information . . . . . . . . . . . . . . . . . . . . . 17
PRINTED IN U.S.A.
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Code
Month Day
Year
WARNING
Briggs & Stratton does not approve or authorize the use of these engines
on 3-wheel All Terrain Vehicles (ATVs), motor bikes, aircraft products or
vehicles intended for use in competitive events. Use of these engines in
such applications could result in property damage, serious injury
(including paralysis), or even death.
Need assistance? Go to www.briggsandstratton.com
for detailed information regarding
Briggs & Stratton engines.
Or call, 1-800-233-3723, (U.S.A. and Canada)
to hear a menu of pre-recorded messages
offering engine maintenance information.
 Copyright 2003 by Briggs & Stratton Corporation
FORM NO. 274786-5/03
The Power That Works For You.
Look For Relevant Emissions Durability Period and Air Index Information
On Your Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must
display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this
information available to the consumer on our emission labels. The engine emission label will indicate certification
information.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is
certified to be emissions compliant, assuming proper maintenance in accordance with the Operating &
Maintenance Instructions. The following categories are used:
Moderate:
Engine is certified to be emission compliant for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emission compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emission compliant for 500 hours of actual engine running time.
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions
Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.
The Air Index is a calculated number describing the relative level of emissions for a specific engine family. The
lower the Air Index, the cleaner the engine. This information is displayed in graphical form on the emissions label.
After July 1, 2000, Look For Emissions Compliance Period On
Engine Emissions Compliance Label
After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental
Protection Agency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions
Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for
which the engine has been shown to meet Federal emission requirements. For engines less than 225 cc
displacement, Category C = 125 hours, B = 250 hours and A = 500 hours. For engines of 225 cc or more, Category
C = 250 hours, B = 500 hours and A = 1000 hours.
The displacement of Model Series 190000 engines is 319 cc. The displacement of Model Series 250000 engines
is 400 cc.
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274786
BEFORE OPERATING ENGINE
• Read entire Operating & Maintenance Instructions AND
the instructions for the equipment this engine powers.*
• Failure to follow instructions could result in serious injury
or death.
THE OPERATING & MAINTENANCE INSTRUCTIONS
CONTAIN SAFETY INFORMATION TO
• Make you aware of hazards associated with engines
• Inform you of the risk of injury associated with those hazards, and
• Tell you how to avoid or reduce the risk of injury.
(
)
HAZARD SYMBOLS AND MEANINGS
The safety alert symbol
is used to identify safety
information about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) is
used with the alert symbol to indicate the likelihood and the
potential severity of injury. In addition, a hazard symbol
may be used to represent the type of hazard.
Fire
Explosion
Moving Parts
DANGER indicates a hazard which, if not
avoided, will result in death or serious injury.
Toxic Fumes
Hot Surface
Shock
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
Kickback
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate
injury.
THE INTERNATIONAL SYMBOLS USED
ON THE ENGINE OR
IN THIS MANUAL INCLUDE:
CAUTION, when used without the alert symbol,
indicates a situation that could result in damage
to the engine.
WARNING
Safety Alert
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer,
birth defects, or other reproductive
harm.
*
Oil
Read Owner’s
Manual
Stop Fuel Shutoff Choke
On Off
Fuel
Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read
and understand the operating instructions for the equipment on which your engine is placed.
3
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SAFETY
WARNING
WARNING
Starting engine creates sparking.
Gasoline and its vapors are extremely
flammable and explosive.
Sparking can ignite nearby flammable
gases.
Fire or explosion can cause severe burns
or death.
Explosion and fire could result.
WHEN ADDING FUEL
• If there is natural or LP gas leakage in area, do not
start engine.
• Do not use pressurized starting fluids because
vapors are flammable.
• Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. Fill tank to approximately
1-1/2 inches below top of neck to allow for fuel
expansion.
• Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequently
for cracks or leaks. Replace if necessary.
WARNING
Rapid retraction of starter cord (kickback) will
pull hand and arm toward engine faster than
you can let go.
WHEN STARTING ENGINE
• Make sure spark plug, muffler, fuel cap and air
cleaner are in place.
• Do not crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting
engine.
• If engine floods, set choke to OPEN/RUN position,
place throttle in FAST and crank until engine starts.
Broken bones, fractures, bruises or sprains
could result.
• When starting engine, pull cord slowly until
resistance is felt, then pull rapidly.
• Remove all external equipment/engine loads
before starting engine.
• Direct coupled equipment components such as,
but not limited to, blades, impellors, pulleys,
sprockets, etc., must be securely attached.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which
causes gasoline to spill.
• Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
WARNING
• Transport with fuel tank EMPTY or with fuel shut-off
valve OFF.
Rotating parts can contact or entangle
hands, feet, hair, clothing, or accessories.
WHEN STORING GASOLINE OR EQUIPMENT
WITH FUEL IN TANK
Traumatic amputation or severe laceration
can result.
• Store away from furnaces, stoves, water heaters or
other appliances that have pilot light or other
ignition source because they can ignite gasoline
vapors.
• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
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SAFETY
WARNING
WARNING
Engines give off carbon monoxide, an
odorless, colorless, poison gas.
Unintentional sparking can result in fire or
electric shock.
Breathing carbon monoxide can cause
nausea, fainting or death.
Unintentional start-up can result in entanglement, traumatic amputation, or laceration.
• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if
doors or windows are open.
BEFORE PERFORMING ADJUSTMENTS OR
REPAIRS
WARNING
• Disconnect spark plug wire and keep it away from
spark plug.
• Disconnect battery at negative terminal (only
engines with electric start).
Running engines produce heat. Engine
parts, especially muffler, become extremely
hot.
Severe thermal burns can occur on contact.
WHEN TESTING FOR SPARK
Combustible debris, such as leaves, grass,
brush, etc. can catch fire.
• Use approved spark plug tester.
• Do not check for spark with spark plug removed.
• Allow muffler, engine cylinder and fins to cool
before touching.
• Remove accumulated combustibles from muffler
area and cylinder area.
• Install and maintain in working order a spark
arrester before using equipment on forest-covered,
grass-covered, brush-covered unimproved land.
The state of California requires this (Section 4442
of the California Public Resources Code). Other
states may have similar laws. Federal laws apply
on federal land.
ENGINE INFORMATION
TECHNICAL INFORMATION
POWER RATINGS: The power ratings for an individual engine
model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque
Rating Procedure) (Revision 2002-05). Given both the wide array
of products on which our engines are placed, and the variety of environmental issues applicable to operating the equipment, it may
be that the engine you have purchased will not develop the rated
horsepower when used in a piece of power equipment (actual “onsite” power). This difference is due to a variety of factors including,
but not limited to, the following: differences in altitude, tempera-
ture, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of the particular piece of power equipment, the manner
in which the engine is operated, engine run-in to reduce friction
and clean out of combustion chambers, adjustments to the valves
and carburetor, and other factors. The power ratings may also be
adjusted based on comparisons to other similar engines utilized
in similar applications, and will therefore not necessarily match the
values derived using the foregoing codes.
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ENGINE INFORMATION
5
6
10
11
4
3
7
16
15
1.
2.
3.
4.
5.
6.
7.
8.
9.
Rope handle
1
Blower housing
Carburetor
Air cleaner
Stop switch (if equipped)
Fuel fill
Fuel tank
OIL GARD (if equipped)
Model
Type
Engine
xxxxx
xxxx xx
14
9
Code
xxxxxxxx
10. Spark plug wire
11. Extended oil fill/Dipstick (if equipped)
12. Muffler/(Muffler guard, if equipped)/
(Spark arrester, if equipped)
13. Oil fill plug
14. Oil drain plug
15. 12 V electric starter (if equipped)
16. Fuel shut-off valve
GENERAL INFORMATION
13
MODEL SERIES 190000
ENGINE MODEL
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 in. (76.20 mm)
This is a single cylinder, L-head, air-cooled engine. It is a
low emissions engine.
In the state of California, the 190000 and 250000 series
engines covered in this manual are certified by the
California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the
purchaser, owner or operator of this engine any additional
warranties with respect to the performance or operational
life of this engine. This engine is warranted solely according
to the product and emissions warranties stated elsewhere
in this manual.
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . 2-3/4 in. (69.85 mm)
Displacement . . . . . . . . . . . . . . . . 19.44 cu. in. (318.5 cc)
MODEL SERIES 250000
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7/16 in. (87.31 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . 2-5/8 in. (66.68 mm)
TUNE-UP SPECIFICATIONS
Armature air gap . . . 0.010 – 0.014 in. (0.25 – 0.36 mm)
Displacement . . . . . . . . . . . . . . . . 24.36 cu. in. (399.3 cc)
Spark plug gap . . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)
Valve clearance with valve springs installed and piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).
See Repair Manual P/N 270962.
Intake . . . . . . . . . . . . . 0.005 – 0.007 in. (0.13 – 0.18 mm)
Note: For practical operation, the horsepower loading should
not exceed 85% of rated horsepower. Engine power will decrease 3-1/2% for each 1,000 feet (300 meters) above sea
level and 1% for each 10° F (5.6° C) above 77° F (25° C).
Engine will operate satisfactorily at an angle up to 15°.
Exhaust . . . . . . . . . . . 0.007 – 0.009 in. (0.18 – 0.23 mm)
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12
8
2
274786
OIL
SAE Viscosity Grades
CAUTION: This engine is shipped from Briggs &
Stratton without oil. Check oil level before starting
engine. If you start the engine without oil, the engine
will be damaged beyond repair and will not be
covered under warranty.
**
*
OIL CAPACITY
°F -20
°C -30
Engine Model Series 190000 holds about 1-3/8 qts (44 ozs
or 1.3 ltrs). Engine Model Series 250000 holds about 1-1/2
qts (48 ozs or 1.4 ltrs).
0
-20
20
32
-10
0
40
60
10
80
20
100
30
40
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
TYPE OF OIL TO USE
*
CAUTION: Air cooled engines run hotter than
automotive engines. The use of non-synthetic
multi-viscosity oils (5W-30, 10W-30, etc.) in
temperatures above 40° F (4° C) will result in higher
than normal oil consumption. When using a
multi-viscosity oil, check oil level more frequently.
** CAUTION: SAE 30 oil, if used below 40° F (4° C), will
result in hard starting and possible engine bore
damage due to inadequate lubrication.
• Use a high quality detergent oil classified “For Service
SF, SG, SH, SJ” or higher, such as Briggs & Stratton
30W, Part Number 100005 (20 oz) or 100028 (48 oz).
• Do not use special additives.
• Choose a viscosity according to the table opposite.
Note: Synthetic oil meeting ILSAC GF-2, API
certification mark and API service symbol
(shown at left) with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all
temperatures. Use of synthetic oil does not
alter required oil change intervals.
CHECKING AND ADDING OIL
CAUTION: If engine is equipped with OIL GARD,
and if engine runs low on oil, light on engine warns of
low oil level. If light flickers and engine cannot be
started, or has stopped and cannot be restarted, add
oil. Fill to point of overflowing at oil fill cap or to FULL
mark on dipstick. Do not over-fill.
• Check oil level before starting the engine.
• Check level daily, or after every eight (8) hours.
• Keep oil level at FULL.
• Do not overfill.
Note: If this engine is equipped with gear reduction, see gear reduction oil filling instructions on page 12.
High
Oil Fill
(if equipped)
[1]
Place engine level and
clean around oil fill area.
[2]
Remove dipstick, wipe clean with cloth.
[4]
Fill to FULL mark on dipstick.
[3]
Add oil, if needed. Pour slowly - recheck.
[5]
Replace and tighten dipstick.
[4]
Replace and tighten oil fill cap.
Low
Oil Fill
OIL LEVEL
[1]
Place engine level and
clean around oil fill area.
[2]
[3]
Remove oil fill cap.
Add oil, if needed. Fill to point of
overflowing.
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FUEL
TYPE OF FUEL TO USE
• Use clean, fresh, regular unleaded gasoline with a
minimum of 77 octane. Fresh fuel prevents gum from
forming in the fuel system or on essential carburetor parts.
Purchase fuel in quantity that can be used within 30 days.
CAUTION: Some fuels, called oxygenated or
reformulated gasoline, are gasoline blended with
alcohols or ethers. Excessive amounts of these
blends can damage the fuel system or cause
performance problems. If any undesirable operating symptoms occur, use gasoline with a lower
percentage of alcohol or ether.
• Do not use gasoline which contains Methanol.
• Do not mix oil with gasoline.
• For engine protection use Briggs & Stratton Gasoline
Additive available from your Authorized Briggs &
Stratton Dealer (P/N 5041 or single use pouch).
• This engine is certified to operate on gasoline. Exhaust
Emission Control System: EM (Engine Modifications).
ADDING FUEL
WARNING
• Fill fuel tank outdoors or in well-ventilated area, away
from sparks, open flames, pilot lights, heat, and other
ignition sources.
• If fuel spills, wait until it evaporates before starting
engine.
• Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
[1]
Remove cap. Fill tank to
approximately 1-1/2 inches
below top of neck to allow for
fuel expansion. Be careful
not to overfill.
Briggs & Stratton Smartfill fuel can fills to the
correct level and automatically shuts off, reducing
spills and emissions.
[2]
Replace cap before starting.
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Fuel Fill
STARTING AND STOPPING
STARTING AND OPERATING TIPS
WARNING
♦ Store and fuel equipment in level
position.
♦ Use fresh fuel. (See Fuel.)
• Do not use pressurized starting fluids.
• Vapors are flammable.
♦ Use correct type of oil for
expected starting temperature.
(See Oil.)
♦ Remove external equipment/engine loads. (See equipment
operating instructions.)
♦ Periodically remove any debris
buildup from the machine (See
Maintenance.)
♦ After engine has started, let it
warm up several seconds to
several minutes, depending on
outside temperature.
♦ For maximum performance and
life, operate engine with choke in
RUN and throttle in FAST.
REWIND (MANUAL) STARTER
TO START ENGINE
SEVERAL
TURNS
COUNTERCLOCKWISE
1/4 TURN
COUNTER
CLOCKWISE
OIL LEVEL
Fuel shut-off valves
[1]
[2]
Check oil level
(see p.7).
[3]
Open fuel shut-off
valve (if equipped).
Throttle
Move throttle to FAST
(if equipped). Operate
with throttle in FAST.
WARNING
Stop switches
[5]
[6]
Move stop switch
(if equipped) to ON.
[4]
[7]
Grasp rope handle. Pull slowly until resistance
is felt, then pull rapidly to start engine and
avoid kickback.
Choke
Move choke control
lever to CHOKE.
Allow engine to warm
up.
If choke equipped:
Slowly adjust toward
RUN position. Wait until
engine runs smoothly
before each choke adjustment.
TO STOP ENGINE
CAUTION:
Do not stop engine
by moving choke
control to CHOKE.
Backfire, fire or
engine damage
could occur.
SEVERAL
TURNS
CLOCKWISE
1/4 TURN
CLOCKWISE
[1]
Move throttle to SLOW,
then OFF (if equipped).
[2]
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Shut-off valves
Stop switches
Throttle
Move stop switch to OFF
(if equipped).
[3]
Close fuel shut-off
valve.
STARTING AND STOPPING
ELECTRIC (KEY) STARTER (if equipped)
TO START ENGINE
SEVERAL
TURNS
COUNTERCLOCKWISE
1/4 TURN
COUNTER
CLOCKWISE
OIL LEVEL
Fuel shut-off valves
[1]
Check oil level
(see p.7).
[2]
Stop switches
[5]
Move stop switch
to ON (if equipped).
[3]
Open fuel shut-off
valve (if equipped).
[6]
Insert key and
turn to START.
Throttle
Move throttle to FAST
(if equipped). Operate
with throttle in FAST.
CAUTION:
To prolong starter
life, use short starting
cycles (5 seconds
maximum, then wait
one minute). Follow
equipment manufacturer’s recommendations for charging
battery.
[4]
[7]
Choke
Move choke control
lever to CHOKE.
Allow engine to warm
up.
If choke equipped:
Slowly adjust toward
RUN position. Wait until
engine runs smoothly
before each choke adjustment.
TO STOP ENGINE
CAUTION:
Do not stop engine by moving choke control to
CHOKE. Backfire, fire or engine damage could occur.
SEVERAL
TURNS
CLOCKWISE
1/4 TURN
CLOCKWISE
Throttle
[1]
[2]
Move throttle to SLOW, then OFF
(if equipped).
[3]
Turn key to OFF. Remove key and store
out of reach of children.
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Shut-off valves
Stop switches
Move stop switch to
OFF (if equipped).
[4]
Close fuel shut-off
valve.
MAINTENANCE
Perform task at hourly
or calendar interval,
whichever comes first.
Check Oil Level
100-300 Hours
Task
100 Hours or
Every Season
Maintenance, replacement or repair of the emission
control devices and systems may be performed by any
nonroad engine repair establishment or individual.
However, to obtain no charge repairs under the terms and
provisions of the Briggs & Stratton warranty statement, any
service or emission control part repair or replacement must
be performed by a factory authorized dealer.
50 Hours or
Every Season
Regular maintenance will improve the performance and
extend the life of the engine. See any Authorized Briggs &
Stratton Dealer for service. Use only genuine Briggs &
Stratton parts. Other parts may not perform as well,
may damage the engine, and may result in injury. In
addition, use of other parts may void your warranty.
25 Hours or
Every Season
EMISSION CONTROL
Every 8 Hours
or Daily
MAINTENANCE
CHANGING OIL
Change oil after first 5 hours of use.
OIL FILL
CAP
4
5/16” HEX
4*
Change Oil
Change oil in gear reduction (if equipped)
4
Service air cleaner
pre-cleaner (if equipped)
4**
Service air cleaner cartridge (if not equipped
with pre-cleaner)
4**
OIL
DRAIN
PLUG
PIPE
Typical drain plugs
WARNING
Service air cleaner cartridge (if equipped with
pre-cleaner)
Inspect spark arrester
(if equipped)
3/8” SQUARE
4**
4
[1]
Place engine level.
[2]
Disconnect spark plug
wire and keep away from
spark plug. Disconnect
battery (if equipped with
electric starter) at negative terminal.
[3]
With engine OFF but still warm remove oil drain
plug and drain oil into appropriate receptacle.
Replace spark plug
4
[4]
Replace in-line fuel filter
(if equipped)
Reinstall drain plug. Remove dipstick or oil fill
cap.
4
[5]
Model 190000 engine, add about 1-3/8 qts (44
ozs; 1.3 liters) new oil. Fill to FULL mark on
dipstick or to point of overflowing at oil fill cap. Do
not overfill.
[6]
Model 250000 engine add about 1-1/2 qts (48
ozs; 1.4 liters) new oil. Fill to FULL mark on
dipstick or to point of overflowing at oil fill cap.
Do not overfill.
[7]
Replace dipstick or oil fill cap.
Clean cooling system
Clean combustion
chamber
4**
4
*
Change oil after first 5 to 8 hours of use, then every
50 hours or every season. Change oil every 25 hours
when operating the engine under heavy load or in high
temperatures.
** Clean more often under dusty conditions or when
airborne debris is present. Replace air cleaner parts, if
very dirty.
CAUTION: Used oil is a hazardous waste product.
Dispose of used oil properly. Do not discard with
household waste. Check with your local authorities,
service center, or dealer for safe disposal/recycling
facilities.
OIL LEVEL
Low oil fill
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High oil fill
(if equipped)
MAINTENANCE
AIR CLEANER
CHANGING OIL IN GEAR REDUCTION
(if equipped)
All engines have an air cleaner cartridge. In addition, some
engines have a pre-cleaner.
Change oil in gear reduction after every 100 hours of
operation.
Pre-cleaner
To clean pre-cleaner (if equipped), separate it from
cartridge and wash in liquid detergent and water. Squeeze
dry in a clean cloth. Saturate in engine oil. Squeeze in
clean, absorbent cloth to remove all EXCESS oil.
OIL FILLER PLUG
VENT HOLE
CAUTION: Do not use pressurized air or solvents to
clean cartridge. Pressurized air can damage
cartridge; solvents will dissolve cartridge.
4 GEAR CASE
COVER SCREWS
OIL LEVEL
PLUG
CARTRIDGE
P/N 496077
[1]
To drain oil, loosen 4 gear case cover screws and
drain oil into appropriate receptacle.
[2]
After draining, torque 4 screws to 85 in-lbs.
[3]
To refill, pour SAE 30 oil into oil fill hole until it runs
out level check hole.
[4]
Replace both oil plugs.
PRE-CLEANER
P/N 492889
Note: Oil filler plug has a vent hole and must be installed
on top of gear case cover.
FUEL SYSTEM
WARNING
[1]
Loosen screws. Remove cover and air cleaner
assembly from base.
[2]
Remove air cleaner assembly from inside of cover and
disassemble.
[3]
Re-assemble retainer on clean (or new) pre-cleaner
and cartridge (screen side of pre-cleaner toward
cartridge pleats). Install this assembly in cover.
[4]
Insert tabs on cover into slots in base. Tighten cover
screws securely.
PART NO. 298090 OR 5018
(WITHOUT FUEL PUMP)
FUEL HOSE CLAMPS
WARNING
Disconnect spark plug
wire and keep away from
spark plug.
[2]
Drain fuel tank or close
fuel shut-off valve before
replacing
fuel
filter.
Otherwise, fuel can leak
out, creating a fire/explosion hazard.
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BASE
REMOVING AND RE-INSTALLING AIR CLEANER
FUEL FILTER
[1]
TAB
COVER
SLOT
REPLACE FUEL FILTER (if equipped)
PART NO. 394358
(WITH FUEL PUMP)
ÌÌÌ
ÌÌÌ
ÌÌÌ
ÌÌÌ
ÌÌÌ
ÌÌÌ
ÌÌÌ
RETAINER
Replacement parts for fuel
system (cap, hoses, tanks,
filters, etc.) must be the same
as original parts, otherwise
fire can occur.
2 COVER
SCREWS
MAINTENANCE
ENGINE AND ENGINE PARTS
We recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine
and engine parts. Use only genuine Briggs & Stratton parts.
WARNING
WARNING
If you perform any maintenance on the engine, first disconnect the spark plug wire
from the spark plug, and disconnect the battery at the negative terminal (electric
starter engines only) to prevent unintentional sparking. Unintentional sparking can
result in fire or electric shock. Unintentional start-up can result in entanglement,
traumatic amputation or laceration. Use only correct tools.
• Do not strike the flywheel with a hammer or hard object because the flywheel may
later shatter during operation.
• Do not tamper with governor spring, links or other parts to increase engine speed.
MUFFLER
WARNING
Note: On Model Series 19E400, 19F400, 19G400 engines
use only spark plug, Part No. 496018.
Replacement parts for the
muffler must be the same and
installed in the same position
as the original parts, otherwise fire can occur.
AIR COOLING SYSTEM
We recommend
cleaning the air
cooling system
every 100 hours.
If muffler is equipped with
spark arrestor screen, remove screen for inspection. Replace screen if damaged or
plugged.
CLEAN
OUT
DEBRIS
AND
CHAFF
SPARK PLUG
Use only Briggs & Stratton Spark Tester (part number
19368) to check for spark.
Note: In some areas, local
.030” (0.76 mm)
law requires using resistor
WIRE GAGE
spark plug to suppress
ignition signals. If this engine
was
originally
equipped with resistor
spark plug, use same type
RESISTOR P/N 802592
for replacement.
STANDARD P/N 492167
COMBUSTION DEPOSITS
We recommend that after every 100-300 hours you have
an authorized Briggs & Stratton Service Dealer remove
combustion deposits from the cylinder, cylinder head, top
of piston, and around valves.
CLEANING DEBRIS
CAUTION: Do not use water to clean engine parts.
Water could contaminate fuel system. Use a brush
or dry cloth.
WARNING
Daily or before every use, clean
accumulated debris from engine.
Keep linkage, spring and controls
clean. Keep area around and
behind muffler free of any combustible debris.
CLEAN
CLEAN
CLEAN
Finger Guard
SPARK
ARRESTER
Linkage, Springs, Controls
13
Document: - page 13 (Black)
Screen angle and frequency: 45.0000, 150.0000
Engine parts should be kept
clean to reduce the risk of
overheating and ignition of
accumulated debris.
Muffler, Spark Arrester
ADJUSTMENTS
THROTTLE ADJUSTMENT
CARBURETOR ADJUSTMENT
If the engine does not start or if it runs roughly, the remote
throttle control may need adjustment. See your authorized
Briggs & Stratton dealer or follow the instructions below.
WARNING
The manufacturer of the equipment on which this
engine is installed specifies top speed at which the
engine will be operated. DO NOT EXCEED this speed.
WARNING
Air cleaner and air cleaner cover must be assembled to
carburetor before starting engine. (Air cleaner is shown
removed in illustration below for clarity ONLY.)
The carburetor on this engine is equipped with an idle
mixture valve with a limiter (see inset), which allows some
adjustment. Idle speed is not adjustable.
Prevent unintentional starting.
Before performing adjustments:
TO ADJUST CARBURETOR
• Remove spark plug wire from spark plug.
• Disconnect battery at negative terminal (only
engines with electric start).
IDLE MIXTURE
SCREW
WITH LIMITER
TO ADJUST MANUAL FRICTION THROTTLE
THROTTLE
CONTROL
FIXED IDLE
SPEED SCREW
WING
NUT
CONTROL
PLATE
• Loosen or tighten wing nut on control plate until
throttle control moves with some resistance and still
remains in desired position when engine is running.
[1]
To adjust idle speed, start engine and warm up
about 5 minutes.
[2]
With engine running, place equipment throttle
control in SLOW position.
[3]
Rotate carburetor throttle lever against the idle
speed screw and hold it. Turn idle speed screw to
obtain 1750 rpm (use a tachometer).
[4]
Then rotate idle mixture valve full travel clockwise
and then counterclockwise.
TO ADJUST REMOTE THROTTLE
CASING
CLAMP
SCREW
Note: DO NOT remove limiter caps. DO NOT
force beyond limits.
WIRE
CASING
[1]
Loosen casing clamp screw on control plate.
[2]
Move wire and casing in direction of arrow to end of
travel.
[3]
Move remote throttle control to FAST.
[4]
Tighten casing clamp screw.
Then, position idle mixture valve in middle of travel.
[6]
Check idle speed. Re-adjust to 1750 rpm, if needed.
[7]
Move throttle control to FAST position. Engine
should accelerate smoothly. If it does not, adjust
idle mixture valve counterclockwise 1/8 turn.
Note: Engines operated at approximately 3000 to 5000 feet
(900 to 1500 meters) above sea level may require a high
altitude carburetor nozzle. If erratic performance is observed, contact a Briggs & Stratton Authorized Service
Dealer for cost to install/purchase a high altitude carburetor
nozzle.
14
Document: - page 14 (Black)
Screen angle and frequency: 45.0000, 150.0000
[5]
SERVICE & STORAGE
PARTIAL LIST OF GENUINE BRIGGS &
STRATTON PARTS
15
Document: - page 15 (Black)
Screen angle and frequency: 45.0000, 150.0000
Add sales tax if you live in any of the following states:
**AL 5%, CT 6%, FL 6.5%, GA 4%, KY 6%, MI 6%, MN 6%,
MO 4.225%, NY 8.5%, OH 5%, TN 6%, TX 6.25%, WA 6.5%, WI 5%
EXPIRATION DATE
$2.00
$1.50
Parts List
Shipping & Handling
**Add State Sales Tax
Total
SIGNATURE (REQUIRED FOR CREDIT CARD ORDERS)
j VISA
CREDIT CARD NUMBER
You may locate your nearest Authorized Briggs & Stratton
Service Dealer in our dealer locator map on our web site
or in the “Yellow Pages”
directory under “Engines, Gasoline” or “Gasoline
 Engines,” or “Lawn Mowers” or similar category.
Note: Walking fingers logo and “Yellow Pages” are registered trademarks in various jurisdictions.
j Please charge my j MasterCard
See an Authorized Briggs & Stratton Service Dealer. Each
one carries a stock of Genuine Briggs & Stratton Parts and
is equipped with special service tools. Trained mechanics
assure expert repair service on all Briggs & Stratton
engines. Only dealers advertising as “Authorized Briggs &
Stratton” are required to meet Briggs & Stratton standards.
When you purchase equipment powered by a
Briggs & Stratton engine, you are assured of
highly skilled, reliable service at more than
30,000
Authorized
Service
Dealers
worldwide, including more than 5,000 Master
Service Technicians. Look for these signs
wherever Briggs & Stratton service is offered.
(U.S. Dollars, please)
SERVICE
j Check or money order enclosed payable to
Briggs & Stratton Corporationin the amount of $_______
To purchase a complete list of Genuine Briggs & Stratton Parts for your engine, fill in
both sides of this order form carefully. We cannot fill your order without the correct
Engine Model/Type/Code. Allow 3 to 4 weeks for delivery.
Air cleaner cartridge
496077
Air cleaner pre-cleaner
492889
Oil
100005 -or- 100028
Synthetic Oil
100074
Fuel filter (without fuel pump)
298090 -or- 5018
Fuel filter (with fuel pump)
394358
Gas additive
5041
Resistor spark plug
802592
Standard spark plug
492167
Long life platinum spark plug
5062
(used on most L-head engines)
Note: Models 19E400, 19F400, 19G400 use only spark
plug Briggs & Stratton part number 496018 or long
life platinum spark plug part number 5066
Spark plug wrench
89838 -or- 5023
Spark tester
19368
Oil pump kit
5056
(uses standard electric drill to remove oil from engine quickly)
Fill in both sides of this order form carefully
BRIGGS & STRATTON
PART NO.
Payment Method:
PART
An illustrated shop manual includes
common specifications and detailed information covering adjustment, tune-up
and repair of Briggs & Stratton single
cylinder, L-head, 4 cycle engines. It is
available for purchase from an Authorized Briggs & Stratton Service Dealer or
you can order it from the factory. Write:
Briggs & Stratton Corporation
Attn: Service Division
Part No. 270962
P. O. Box 1144
Milwaukee, WI 53201
SERVICE & STORAGE
STORAGE
Engines stored over 30 days need special attention.
To prevent gum from forming in fuel system or on
essential carburetor parts:
a) if fuel tank contains oxygenated or reformulated
gasoline (gasoline blended with an alcohol or an
ether), run engine until it stops from lack of fuel, or b) if
fuel tank contains gasoline, either run engine until it
stops from lack of fuel, or add a gasoline additive to the
gas in the tank. (See parts list. Single – use pouches of
gas additive are available from your service dealer.) If
you use a gas additive, run the engine for several
minutes to circulate the additive through the carburetor.
Then, engine and fuel can be stored up to 24 months.
16
Document: - page 16 (Black)
Screen angle and frequency: 45.0000, 150.0000
While engine is still warm, change oil.
[3]
Remove spark plug and pour about 1 oz. (30 ml) of
engine oil into cylinder. Replace spark plug and crank
slowly to distribute oil.
[4]
Clean engine of surface debris, chaff or grass.
[5]
To purchase a complete list of Genuine Briggs & Stratton Parts for your engine, fill in
both sides of this order form carefully. We cannot fill your order without the correct
Engine Model/Type/Code. Allow 3 to 4 weeks for delivery.
Code
Type
Your Engine
Model
City
Address
Name
Fill in both sides, clip and return to:
Briggs & Stratton Corporation
P.O. Box 1144
Milwaukee, WI 53201–1144 U.S.A.
State
Zip
Country
[1]
[2]
WARNING
Store in a clean, dry area.
Do not store in same area
as a stove, furnace, water
heater, or other appliance
that uses a pilot light or
has a device that can
create a spark.
LIMITED WARRANTY
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both.
Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the
time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map
at www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in the ‘Yellow Pages’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED
WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT
EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.
( )(
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2 years
2 years
1 year
1 year
90 days
90 days
)*
Consumer Use
Commercial Use
*
2 years
1 year
Note the following special warranty periods: 2 years for Classic engines in the European Union and Eastern European countries, for all consumer products in
the European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for consumer use, 90 days for commercial use of Touch-NMow starter on Quantum and Intek engines. Engines used in competitive racing or on commercial or rental tracks are not warrantied.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table
above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial,
income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE
RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE
MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
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Engwnty1-03 - page 1 (Black)
Screen angle and frequency: 45.0000, 150.0000
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EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND
USED ELSEWHERE IN THE UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).
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The California Air Resources Board (CARB), U.S.
EPA and B&S are pleased to explain the Emission
Control System Warranty on your model year
2002 and later small off-road engine (SORE). In
California, new small off-road engines must be designed, built and equipped to meet the State’s
stringent anti-smog standards.
Elsewhere in the United States, new non-road,
spark-ignition engines certified for model year
1997 and later must meet similar standards set
forth by the U.S. EPA. B&S must warrant the emission control system on your engine for the periods
of time listed below, provided there has been no
abuse, neglect or improper maintenance of your
small off-road engine.
Your emission control system includes parts
such as the carburetor, air cleaner, ignition system, muffler and catalytic converter. Also included may be connectors and other emission
related assemblies.
Where a warrantable condition exists, B&S will
repair your small off-road engine at no cost to
you including diagnosis, parts and labor.
! &! !! )/" 1 !0
Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth below. If any
covered part on your engine is defective, the part will be repaired or replaced by B&S.
#3 1 '!4
As the small off-road engine owner, you are responsible for the performance of the required
maintenance listed in your Operating and Maintenance Instructions. B&S recommends that
you retain all your receipts covering maintenance on your small off-road engine, but B&S
cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should
however be aware that B&S may deny you warranty coverage if your small off-road engine or a
part has failed due to abuse, neglect, improper
maintenance or unapproved modifications.
You are responsible for presenting your small
off-road engine to an Authorized B&S Service
Dealer as soon as a problem exists.
The undisputed warranty repairs should be
completed in a reasonable amount of time, not
to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at
1-414-259-5262.
The emission warranty is a defects warranty.
Defects are judged on normal engine performance. The warranty is not related to an in-use
emission test.
! &! !! )/" 1 !0!
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for nonregulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts
2. Length of Coverage
set forth in the B&S Engine Warranty Policy.
B&S is not liable to cover failures of WarB&S warrants to the initial owner and each
Coverage under this warranty extends only
ranted Parts caused by the use of add-on,
subsequent purchaser that the Warranted
to the parts listed below (the emission connon-original, or modified parts.
Parts shall be free from defects in materials
trol systems parts) to the extent these parts
and workmanship which caused the failure 5. Maintenance
were present on the engine purchased.
of the Warranted Parts for a period of two
Any Warranted Part which is not scheduled
a. Fuel Metering System
years from the date the engine is delivered to
for replacement as required maintenance or
•
Cold start enrichment system
a retail purchaser.
which is scheduled only for regular inspec•
Carburetor and internal parts
3. No Charge
tion to the effect of “repair or replace as nec•
Fuel Pump
essary” shall be warranted as to defects for
Repair or replacement of any Warranted
b. Air Induction System
the warranty period. Any Warranted Part
Part will be performed at no charge to the
which is scheduled for replacement as re•
Air cleaner
owner, including diagnostic labor which
quired maintenance shall be warranted as to
leads to the determination that a Warranted
•
Intake manifold
defects only for the period of time up to the
Part
is
defective,
if
the
diagnostic
work
is
c. Ignition System
first scheduled replacement for that part. Any
performed at an Authorized B&S Service
•
Spark plug(s)
replacement part that is equivalent in perforDealer. For emissions warranty service
•
Magneto ignition system
mance and durability may be used in the percontact your nearest Authorized B&S Serformance of any maintenance or repairs.
vice Dealer as listed in the “Yellow Pages”
d. Catalyst System
The owner is responsible for the perforunder “Engines, Gasoline,” “Gasoline En•
Catalytic converter
mance of all required maintenance, as degines,”
“Lawn
Mowers,”
or
similar
category.
•
Exhaust manifold
fined in the B&S Operating and Maintenance
4. Claims and Coverage Exclusions
•
Air injection system, Pulse valve
Instructions.
Warranty claims shall be filed in accordance
e. Miscellaneous Items
with the provisions of the B&S Engine War- 6. Consequential Coverage
•
Vacuum, temperature, position,
ranty Policy. Warranty coverage shall be exCoverage hereunder shall extend to the failtime sensitive valves
cluded for failures of Warranted Parts which
ure of any engine components caused by
and switches
are not original B&S parts or because of
the failure of any Warranted Part still under
•
Connectors and assemblies
abuse, neglect or improper maintenance as
warranty.
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5,819,513
5,606,948
5,497,679
5,235,943
6,325,036
6,077,063
5,813,384
5,606,851
5,320,795
5,197,425
6,284,123
6,064,027
5,548,955
5,271,363
5,197,422
5,765,713
6,260,529
6,014,808
5,645,025
5,546,901
5,269,713
5,191,864
6,230,678
5,894,715
6,202,616
5,852,951
5,642,701
5,503,125
5,265,700
5,188,069
6,116,212
5,823,153
5,619,845
5,501,203
5,243,878
5,186,142
18
Engwnty1-03 - page 2 (Black)
Screen angle and frequency: 45.0000, 150.0000
5,138,996
5,086,890
5,070,829
5,058,544
5,040,644
5,009,208
4,996,956
4,977,879
4,971,219
4,895,119
4,819,593
4,719,682
4,633,556
4,630,498
4,522,080
4,520,288
4,512,499
4,453,507
4,430,984
DES. 308,871
DES. 308,872
DES. 309,457
DES. 356,951
DES. 361,771
DES. 375,963
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Document: - page 1 (Black)
Screen angle and frequency: 45.0000, 150.0000
INFORMATIONS IMPORTANTES
CORPORATION BRIGGS & STRATTON
FAMILLE YBSXS.3192VA
274812
CE MOTEUR EST CONFORME AUX NORMES
ANTIPOLLUTION 2000 – 2001 DE CALIFORNIE
POUR LES PETITS MOTEURS HORS ROUTE ET
AUX NORMES ENVIRONNEMENTALES
AMÉRICAINES (EPA PHASE 2) POUR LES
PETITS MOTEURS HORS ROUTE. CONSULTEZ
LE MANUEL DU PROPRIÉTAIRE POUR LES
SPÉCIFICATIONS, L’ENTRETIEN ET LES
AJUSTEMENTS. CONFORME À LA PÉRIODE
D’ÉMISSION EPA : CATÉGORIE : C
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