Kärcher AP 100/50 M Operating Instructions Manual
The Kärcher AP 100/50 M is a multi-functional cleaning machine designed for commercial use. It effectively cleans surfaces by applying chemical at low pressure, then using high pressure for cleaning. The machine also features a powerful vacuum system to recover the soiled water back into the recovery tank, making it a versatile solution for various cleaning tasks.
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Multi-Functional Cleaning MODEL: AP 100/50 M 1.007-080.0 Operating Instructions (ENG) IPX5 86343680-D 8/31/11 MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: OVERVIEW This machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.com/warrantyregistration.aspx 2 86343680 AP 100/50 M TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 Safety Label Location. ..................................2-4 GROUP PARTS LIST Control Panel ................................................5-1 Decal.............................................................5-3 Solution Tank................................................5-5 Solution-Injector Assembly ...........................5-7 Solution-Pump ..............................................5-9 Recovery Tank............................................ 5-13 Vacuum....................................................... 5-15 Wheels & Frame ........................................ 5-17 Tools – Standard ........................................ 5-19 Wiring – Schematic..................................... 5-21 Suggested Spare Parts............................... 5-23 OPTIONS OPERATIONS Technical Specifications. ..............................3-1 How the Machine Works. ..............................3-2 Components..................................................3-3 Controls.........................................................3-4 Machine Operation........................................3-6 Chemicals .....................................................3-8 Vacuum Hose Rack .................................... 6-1 Grout Cleaner ............................................. 6-3 High Pressure Wand................................... 6-5 Carpet Tool ................................................. 6-7 Storage Bag................................................ 6-9 Chemical Lock ............................................ 6-11 Serial Numbers ........................................... 6-13 Warranty MAINTENANCE Maintenance. ................................................4-1 Float Shut-Off..........................................4-2 Strainer....................................................4-2 Circuit Breakers.......................................4-2 Vacuum Motor Replacement...................4-3 Solution Pump Replacement...................4-4 Regulating Unloader…………………….. 4-4 Periodic/Daily Maintenance ..........................4-5 Service Schedule. .........................................4-5 Machine Troubleshooting..............................4-6 Notes.............................................................4-7 86343680 AP 100/50 M 3 HOW TO USE THIS MANUAL The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from an authorized dealer. When placing an order for parts, the machine model and machine serial numberare important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. MODEL __________________________________ DATE OF PURCHASE _____________________ The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: - Vacuum Motor - Solution Pump - Daily Maintenance - Periodic Maintenance - Service Schedule - Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: SERIAL NUMBER ________________________ - SALES REPRESENTATIVE # _______________ - The model and serial number of your machine is on the bottom back-end of the machine. - - REF – column refers to the reference number on the parts illustration. PART NO. – column lists the part number for the part. PRV NO. - reference number. QTY – column lists the quantity of the part used in that area of the machine. DESCRIPTION – column is a brief description of the part. SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 1-1 86343680 AP 100/50 M IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. WARNING: Do not use the appliance within range of persons unless they wear protective clothing. WARNING: High pressure jets can be dangerous it subject to misuse. The jets must not be directed at persons, live electrical equipment or the appliance itself. Do not direct the jets against yourself or others in order to clean clothes or foot-wear. Disconnect from electrical power supply before carrying out user maintenance. High pressure cleaners shall not be used by children or untrained personnel. To ensure appliance safety, use only original spare parts from manufacturer or approved by the manufacturer. WARNING: High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by the manufacturer. Do not use the appliance if the supply cord or important parts of the appliance are damaged, e.g. safety devices, high pressure hoses, trigger gun. Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is not suitable for picking up health endangering dust. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. If foam or liquid comes out of machine, switch off immediately. READ and SAVE THESE INSTRUCTIONS 86343680 AP 100/50 M 2-1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use approved replacement parts. . 2-2 86343680 AP 100/50 M GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. GROUND-FAULT CIRCUIT-INTERRUPTER PROTECTION This pressure washer is provided with a (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. If the GFCI is not the AUTOMATIC RESET TYPE, it must be manually TESTED and RESET each time the cleaning system is plugged in. Press firmly to assure internal spring activates switch. Push “test“ then push “reset”. Motor will not start if GFCl does not reset. Check circuit breakers or outlet. If circuit breaker is not tripped and unit will not reset, contact local service center. Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. GROUNDING INSTRUCTIONS 86343680 AP 100/50 M 2-3 SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them. WARNING LABEL 86242230 PRV NO. 500009 2-4 86343680 AP 100/50 M TECHNICAL SPECIFICATIONS ITEM Electrical Electric Pump Motor Solution Pump Electric Vacuum Motor Waterlift Solution Capacity DIMENSION/CAPACITY 120V, 14A, 60HZ 1/2hp, 1750rpm 700psi (48 bars), Axial plunger 2 stage, 1.25hp (2.80m3/min.) 82 in. (208 cm) 29 gallons (111L) Recovery Capacity Wheels - Front (2) - Rear (2) Dimensions – Weight Dimensions – Length Dimensions - Height Dimensions - Width Power Cable 19 gallons (70L) 6 in. dia. (15.24cm) X 1.5 12 in. dia. ( 30.48cm)X 1.75 205 lb. (93kg) 36 in. (91.4cm) 43 in. (109.2cm) 24.75 in. (62.87cm) 50 ft. (127m) 14 gauge SPECIAL NOTES: The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa. The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s2. The measurement and related calculations were made in accordance with ISO 5349-1. 86343680 AP 100/50 M 3-1 HOW THE MACHINE WORKS This machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system. The function of the clean water system is to store clean water and deliver it to the available tools. The clean water system consists of the clean water tank and strainer. The clean water tank stores water until it is delivered to the tools. The strainer protects the pump from debris. The function of the chemical system is to dispense chemical into the clean water system. The chemical system consists of the chemical reservoir, chemical cap and a chemicalmetering selector. The chemical reservoir stores and dispenses chemical into the clean water system. The chemical-metering selector meters the amount of chemical and selects between chemical A or B and turn chemical off. The function of pressure washer system is to clean fixtures and other surfaces. The pressure washer system consists of a pump, highpressure hose and spray gun. The pump delivers cleaning solution to the tools. The high-pressure hose connects the pump to the spray gun. The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the wand and wheeled squeegee, vacuum motor, float shut-off and recovery tank. The wand and wheeled squeegee wipes the dirty solution off the floor. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float shut-off protects the vacuum fan from over filling. The recovery tank stores the dirty solution. 3-2 86343680 AP 100/50 M COMPONENTS 9 7 1 5 11 3 6 8 2 10 4 1. 2. 3. 4. 5. 6. Control Panel Solution Tank Solution Tank Lid Solution Tank Drain Hose Solution Tank Fill Hose Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11. High Pressure Hose Storage 86343680 AP 100/50 M 3-3 CONTROLS 4 3 8 7 6 5 2 1 1. Caster Lock 2. Chemical Selector and Metering Valve 3. Pump Circuit Breaker 4. Pump Switch/Pump Chemical Switch 3-4 5. Solution Accessory Tool Hook-Up 6. Vacuum Accessory Tool Hook-Up 7. Vacuum Circuit Breaker 8. Vacuum Switch 86343680 AP 100/50 M CONTROLS 1. SOLUTION ACCESSORY TOOL HOOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-UP To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. VACUUM SWITCH Turns the vacuum motor On and Off. 4. PUMP SWITCH High pressure no chemical, low pressure with chemical. 5. CHEMICAL SELECTOR AND METERING VALVE Meters the amount of chemical being dispensed and selects between chemical A or B and turns chemical off. 6. CASTER LOCK Locks the wheels in place to keep the machine from moving. 7. VACUUM CIRCUIT BREAKER 10 Amp. Protects the vacuum motor. 8. PUMP CIRCUIT BREAKER 8 Amp. Protects the pump motor. 86343680 AP 100/50 M 3-5 OPERATIONS FILLING THE MACHINE NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 3. Attach the adapter cap and intake hose to the Chemical bottle. Refer to the Chemical Label for the desired dilution. 1. Always use gloves and eye protection. Never spray solution towards people. 4. Position the machine in the door way, lock front casters. Start at furthest point in the room and work towards the door. 2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse TM to each full solution tank. 3-6 86343680 AP 100/50 M OPERATIONS 5. Always Spray chemical using low pressure. 7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure. 6. Use brush or grout tool for heavy soiled areas. 8. Use Squeegee or Gulper tool to remove standing water. 86343680 AP 100/50 M 3-7 OPERATIONS UNLOADER VALVE 9. Store and secure hoses and tools neatly. 11. From the factory your machine is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection). To lower pressure turn the unloader valve knob counter clockwise. The valve is accessed from below the machine through a hole in the bottom frame. Only turn the valve a maximum of three revolutions. Note: Lowering the pressure in this way will reduce both of the high pressure and low pressure setting simultaneously. 10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank. 3-8 86343680 AP 100/50 M OPERATIONS Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning. CHEMICALS Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non-Compatible Aldehydes Aromatics Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer’s label before using any product in this machine. Do not let pump run dry. Do not let pump run unattended. 86343680 AP 100/50 M 3-9 NOTES: 3-10 86343680 AP 100/50 M MAINTENANCE 3 1 5 7 6 2 4 1. 2. 3. 4. Float Shut-Off Strainer Circuit Breakers Vacuum Motor 5. Pump 6. Adjustable Unloader Valve 7. Injector Assembly & Coil 86343680 AP 100/50 M 4-1 MAINTENANCE 3. CIRCUIT BREAKERS 1. FLOAT SHUT-OFF The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. STRAINER The strainer is located on the left side between the front and rear wheels. The strainer protects the pump from debris. If there is little or no solution flow to the ground, check the stainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and reassemble. Make sure the o-ring gasket is in place when reassembled. 4-2 Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 10 AMP VACUUM MOTOR 86343680 AP 100/50 M 8 AMP PUMP MOTOR MAINTENANCE 4. VACUUM MOTOR Vacuum Motor Carbon Brushes Replacement End Cap (Refer to vacuum group in the parts section of manual). Carbon Brushes ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 screws holding the vacuum motor cover to the solution tank. 4. Locate the vacuum motor wires and disconnect at the connector. 5. Remove the vacuum motor. 6. Reverse process to install. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 3 [9.5mm] 8 Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86343680 AP 100/50 M 4-3 MAINTENANCE 6. REGULATING UNLOADER 5. PUMP ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 4. Remove the solution hoses from the fittings on the pump. 5. Reverse process to install. UNLOADER REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 4. Remove the solution hoses from the fittings on the pump. 5. Remove the unloader. 6. Reverse process to install. PUMP REPLACEMENT KITS CAM & BEARING 86311080 VALVE & O-RING KIT (BOTH SIDES) 86201030 PRV NO. 250-73B PLUNGER & SEALS KIT 86201080 PRV NO. 250-25A 4-4 86343680 AP 100/50 M MAINTENANCE PERIODIC MAINTENACE DAILY/REGULAR MAINTENANCE Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry. Before making any adjustments to the machine, disconnect the power cord from the electrical source. 1. Empty unused cleaning solution from the solution tank. 2. Inspect and clean filter screen in solution tank. 3. Flush pumping system with 4 to 7 liters of clean water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 10-1 bleach to water solution. Waste water should be disposed of properly. 5. Remove filter to clean. Filters used for wet pickup including striper must be thoroughly cleaned before being allowed to dry. 6. Check spray jets for full spray pattern. NOTE: Do not use pins, wires, etc. to clean nozzles as this could destroy the spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don’t take chances with elctrical fire or shock. DAILY SERVICE SCHEDULE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system WEEKLY QUARTERLY * * * * * * Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage; replace if necessary Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushes 86343680 AP 100/50 M * * * * * * * * * * * * * 4-5 TROUBLESHOOTING PROBLEM Loss of Power Electrical shock CAUSE SOLUTION Dead electrical circuit Faulty power cord GFCI breaker is tripped Equipment not grounding Receptacle not grounded Check building circuit breaker or fuse box. Replace Reset breaker on power cord Follow grounding instructions exactly Contact an electrician to check building’s wiring Have a trained service technician check machine’s wiring Replace Replace Replace Center and seal dome over tank Internal wiring problem Vac motor speed varies or doesn’t run Loss of vacuum Pump runs no solution Worn motor brushes Motor worn out Faulty switch Loose vacuum dome Vacuum circuit breaker tripped. Crack in dome of poor joint Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vac motor seals leaking Floor tool vac chamber clogged Vac motor, hose, or dome gasket Pump inlet screen plugged Pump circuit breaker tripped. Faulty pump switch. Faulty pump motor. Pump air locked Pump runs, loss of pressure Pump will not run Solution hose fitting hard to connect 4-6 Reset breaker. Replace or repair using acrylic plastic cement only With power off clean screen Tighten cuffs turning counterclockwise Replace Wash out with hose. Pick lint out with a wire Replace Clean inlet screen Reset breaker. Call for service. Call for service. Press trigger to open valve on cleaning wand to relieve air Internal or external solution line damaged and Replace leaking Jet orifice on cleaning Total jet opening for 100 psi should be .06 to .08 wand is to large Internal pump components Replace, see pump kit components (pg 4-3) wearing out Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components. Check valves in pump Take piston from BPR and lubricate with Superlube. head for particles or cuts in If problem still exists change BPR kit seals Unit not plugged in Connect unit to 3 prong grounded outlet Loose wiring See dealer Clean with steel wool. Soak in acetic acid (white Corrosion on fittings. vinegar). Lubricate lightly with silicone base lubricant. 86343680 AP 100/50 M NOTES: 86343680 AP 100/50 M 4-7 CONTROL PANEL 2 3 1 11 12 17 11 16 5 11 7 6 14 1 4 4 8 13 9 10 15 5-1 86343680 AP 100/50 M CONTROL PANEL REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86233090 86282280 86232110 86258930 86005700 86001940 86215670 86302400 86197390 86279560 86276290 86297370 86002450 86002010 86007200 86238030 86007140 20016 39634 270699 84187 57104 14635 140839 31021 87178 70626 22015 14942 72162 36235 72130 3 2 2 1 2 1 1 1 1 3 4 1 1 2 1 2 1 CLAMP, 1/4 ID HOSE HOSE, 1/4 ID NYLOCBRAID X 23” CAMP CHEM FEED W/DIP TUBE VALVE, CHEMICAL METERING NUT, 10-32 W/STAR WASHER PLTD BREAKER, 10A CIRUIT BREAKER, 8A VDE CIRCUIT QD, NIPPLE, FOSTER 25 MPB ELBOW, 1/4 NPT 45D STREET WASHER, 5/8 ID X 1.70 D 0.05T SCR, #10 X 3/4 PPHST HI-LO BLK PANEL, SWITCH CONTROL COUPLER, 1/4 QD BOOT, 3/8 CIRCUIT BREAKER SWITCH, DPDT3-POSITION ROCKER GASKET, SWITCH CARLING SWITCH, SPST 2-POSITION ROCKER 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-2 DECAL 1 3 3 4 2 6 5 5-3 86343680 AP 100/50 M DECAL REF PART NO. PRV NO. QTY 1 86299520 - 1 2 86242230 500009 1 3 86332740 - 2 4 5 6 86014480 86305190 86002870 27417 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: LABEL, CONTROL PANEL LABEL, WARNING EXPLOSION HAZ’D LABEL, KARCHER PROFESSIONAL LABEL, KARCHER, FRONT INSTRUCTION CARD CORD, 1/8” X 12” 86343680 AP 100/50 M 5-4 SOLUTION TANK 15 18 16 14 13 5 12 11 10 15 4 5 5 6 7 9 17 3 1 23 25 22 2 19 24 20 21 5-5 86343680 AP 100/50 M 8 SOLUTION TANK REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 86275800 86334470 86333450 86239680 86006950 86224730 86276650 86335610 86301030 86302130 86302090 86002990 86301990 86301980 86276290 86271680 86197920 86260690 86302590 86233300 86197910 86339990 86277560 86232790 86272020 70546 41476 70532 73939 70707 27744 70626 57236 40023 02130 20101 40022 70866 27912 57313 5 1 1 1 4 1 1 1 1 2 10 3 1 1 8 1 1 1 1 1 1 1 1 1 1 SCR, 8 X 3/4 PFHT/S BLK ZINC DECK, PLATE ASM, 4", YLW TANK, SOL CMPS2K HOOK, HOSE STORAGE SCR, 10-32 X 1/2 PPHMS BLK NP SPRING, COMP, 12MM OD X 12.7MM SCR, 5/16-18 X 1.5 BSHCS SS HOOK, UPPER, CORD YLW PLATE, DETENT, CORD HOOK CLIP, C 5/8, PLASTIC SCR, 8-32 X 7/16 PFHTC “F” BLK CLIP, 1 1/2” PLASTIC HOSE HOOK, HLDER, TOOL HOLDER, TOOL SCR, #10 X 3/4 PPHST HI-LO BLK NUT, 10-32 HEX NYLOCK BLK HOSEBARB, 1/2MPT X 3/8 NYL DL HOSE ASM, FCT ADPTR X 60" NBRD HOSE, CLEAR, 3/4 ID X 30” CLAMP, 1.25” WORM GEAR SS HOSEBARB, 1/2MPT X 1/2 POLY DL SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK SCR,#6X1/2 SHT MTL SS CHAIN, ASM, #10SS BD X 8" NUT, 8-32 HEX THIN NYLOCK SS 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-6 SOLUTION-INJECTOR ASSEMBLY 1 11 21 16 2 18 15 12 1 13 14 17 22 3 21 5 1 7 11 3 6 20 8 19 5-7 4 86343680 AP 100/50 M 10 9 SOLUTION - INJECTOR ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86302410 86302570 86197730 86180460 86303760 86303850 86197300 86303770 86180420 86327120 86188130 86006630 86010650 86006490 86305200 86273980 86302400 86005700 86233090 86295830 86264940 78024 12-800356 14079 12-800261 11-800151 70171 87018 70013 70066 57104 20016 27051 3 1 2 1 1 1 1 1 1 1 2 2 2 2 1 2 1 4 1 1 6 22 86302790 - 1 QD, COUPLER, FOSTER 25FS HOSE, PULSE, 3/8F X 3/8F X 45” TEE, 1/4 BRANCH ELL,1/4PX1/4T 45DEG BR VALVE, SOLENOID, 1/4F 700PSI COIL, 115V, SOLENOID BUSHING, 1/8 FPT X 1/4 MPT HEX INJECTOR KIT, DEMA, 200-3C ELL, 1/8P X 1/4T 45 DEG. HOSE, 3/16 X 8 (1/4FT BS) MET NIPPLE, 3/8M X 1/4M SCR, 10-24 X 1/2 HHMS SS WASHER, #10 X 9/16 OD SCR, 8-32 X 3/4 PPHMS TERMINAL BLOCK, 115/230V SCR, 10-32 X 3/4 PPHMS QD, NIPPLE, FOSTER 25MPB NUT, 10-32 W/STAR WASHER PLTD CLAMP, 1/4 ID HOSE HOSE, 1/4ID NYLOBRAID X 41” CABLE TIE, 11.38” UL/CSA HOSE, PULSE, 1/4 MPLT X 1/4 MPLT X 30” 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-8 SOLUTION-PUMP 20 18 1 19 20 17 2 4 16 14 3 5 7 8 6 12 9 12 10 11 13 12 5-9 86343680 AP 100/50 M 9 15 SOLUTION-PUMP REF PART NO. PRV NO. QTY 1 86302790 - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 86197610 86233090 86302780 86302820 86197540 86190520 86302770 86197940 86305460 86302760 86233150 86302720 86302730 86264940 86197380 86005590 86197370 86302400 86302410 40034 20016 40013 11-800224 40027 20042 27051 31018 56014 31017 - 1 1 1 1 1 4 1 2 1 1 3 1 1 5 1 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES: HOSE, PULSE, 1/4MSWL X 3/8NPT X 30” HOSEBARB, 3/8MPTX3/8 90D DL CLAMP, 1/4 ID HOSE HOSE, BRAIDED, 3/8ID X 16” L PUMP, PUMPTEC, 700PSI HOSEBARB, 3/8MPT X 1/2 DL PLUG, 3/8 SOCHD BR HOSE, BRAIDED, 1/2 ID X 14” L HOSEBARB, 3/8MPTX1/2 90D DL STRAINER, 3/8 FPT 80 MESH HOSE, BRAIDED, 1/2 ID X 4-3/4” L CLAMP, 3/8 HOSE (D-SLOT) MOTOR, 700PSI, 115/230 VOLT UNLOADER, 800PSI, PUMPTEC CABLE TIE, 11.38” UL/CSA ELBOW, 3/8FPT X 1/4FPT NIPPLE, 1/4 CLOSE ELBOW, 1/4FPT X 1/4FPT QD, NIPPLE, FOSTER 25MPB QD, COUPLER, FOSTER 25FS 86343680 AP 100/50 M 5-10 SOLUTION-PUMP 1 2 7 3 6 5 5-11 4 86343680 AP 100/50 M SOLUTION-PUMP REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 86240430 86233090 86197910 86233150 86010630 86005810 86302430 40083 20016 40022 20042 87013 57245 - 1 1 1 1 5 5 1 HOSEBARB, 3/8 MPT X 3/8 NYLON CLAMP, 1/4 ID HOSE HOSEBARB, 1/2MPT X 1/2 POLY DL CLAMP, 3/8 HOSE (D-SLOT) WASHER, 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLOCK SS PUMP ASM, 700 PSI 115V 86343680 AP 100/50 M SERIAL NO. FROM NOTES: COMPLETE 5-12 RECOVERY TANK 8 7 18 5 4 17 19 6 20 10 12 3 11 1 13 14 15 2 1 16 9 5-13 86343680 AP 100/50 M 2 1 RECOVERY TANK REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 86277040 86010670 86070510 86334490 86275800 86004000 86033250 86199840 86233110 86300350 86271850 86296560 86240790 86334700 86177050 86302590 86277560 86339990 86232790 86272020 70781 87029 140659 70546 35255 66402 090-12A 20018 57287 82358 03-000176 70866 27912 57313 11 11 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SCR, 5/16-18 X 1/2 HHCS SS NP WASHER, 5/16 FLAT SS BRKT, TANK MOUNT DECK PLATE ASM, 6", YLW SCR, 8 X 3/4 PFHT/S BLK ZINC GASKET, TANK LID PIPE ASM, VACUUM STACK FLOAT SCREEN CAGE ASSY (SLIP) CLAMP, 1.0” WORM GEAR TANK, REC BLK NUT, 1/2 NPT PLASTIC BRACKET, UTILITY MOUNT, 2.0 HOSEBARB, 1/2 MPT X 3/4 90D DRAIN HOSE, CMPS, YLW CLAMP, HOSE #20 HOSE, CLEAR, 3/4ID X 34” SCR, #6 X 1/2 SHT MTL SS SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK CHAIN, ASM, #10SS BD X 8" NUT, 8-32 HEX THIN NYLOCK SS 86343680 AP 100/50 M SERIAL NO. NOTES: 5-14 VACUUM 13 15 1 14 11 12 16 10 2 3 9 12 12 7 8 6 5 4 5-15 86343680 AP 100/50 M VACUUM REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 - 86237870 86002380 86281180 86240240 86233260 86274980 86005810 86010640 86201970 86003760 86296140 86010630 86007010 86010670 86277040 86303840 86135320 35270 20046 39298 39697 20092 70335 57245 87016 065-92 35166 87013 70663 87029 70781 140687 1 1 1 1 1 1 3 1 3 1 1 9 3 5 5 1 - GASKET, 5.0 OD X 2.38 ID X .25T CLAMP, 2.25” WORM GEAR HOSE, 2.0 VAC EXHAUST X 17” HOSE, 3.15 ID X 7.0L VENT CLAMP, 3.5” WORM GEAR SCR, 10-32 X 1/2 PHTR GRN/GRND NUT, 1/4-20 HEX NYLOCK SS WASHER, #10 LOCK EXT STAR SS VAC SPACER 2 1/4 (2 STAGE) GASKET, VAC MTR COVER, VAC MOTOR WASHER, 1/4 ID X 5/8 OD SS SCR, 1/4-20 X 3 1/4 HHCS PLT WASHER, 5/16 FLAT SS SCR, 5/16-18 X 1/2 HHCS SS NP VAC MTR, 120V 5.7 2 ST TD BRUSH SET, 120V VAC 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-16 WHEELS & FRAME 4 5 1 6 7 5 9 2 10 8 5 3 10 11 5-17 86343680 AP 100/50 M WHEELS & FRAME REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 86323840 86271380 86270830 86078800 86010670 86276780 86334680 86277040 86296130 86323860 86300070 57196 57023 620001 87029 70728 70781 - 2 2 8 1 16 4 2 4 1 4 2 WHEEL, 12” NUT, 1/2 PUSH-IN DOME CAP NUT, 5/16-18 HEX NYLOCK SS PLATE MOUNT CASTER WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 HHCS SS CASTER, 6" DIA. 4.5 SWVL, YLW SCR, 5/16-18X1/2 HHCS SS NP FRAME, PUMP/WHEEL MNT BUSHING FLANGED .501D X .630D HUBCAP 9.75” WHEEL, BLACK 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-18 TOOLS- STANDARD 1 2 5 3 4 6 17 13A 13B 20 8 9 16 10 11 7 5-19 86343680 AP 100/50 M TOOLS- STANDARD REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13A 13B 14 15 16 17 18 19 20 86257660 86257650 86257640 86257670 86257680 86257620 86301890 86290390 86301910 86301920 86005580 86200350 86240180 86240250 86202160 86234200 86301880 86002400 86241930 86290410 86257690 02478 02477 02475 02479 02480 02473 56012 39578 39637 39703 320-05 23215 20064 47419 02481 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TOOL, HAND SQUEEGEE TOOL, SCRUB BRUSH HANDLE TOOL, GULPER TOOL, TILE BRUSH TOOL, ALUMINUM WAND TOOL, WHEELED SQUEEGEE LANCE, TUBE, 1/4”, 14” LONG GUN, PRESSURE WASH PMPTC BUSHING, SPRAY GUN NOZZLE, ADJUSTABLE, 027 JET NIPPLE, 1/4 FPT QD HOSE ASM, 1/4HP SLTN 25 FT HOSE ASM, 1.5 X 30 FT, STRETCH HOSE ASM, 1.5 BLK VAC X 30’ STRAP, VELCRO CORD SET, 14/3 X 50 FT GFCI YLW SPRAY GUN CLAMP, 2.9” WORM GEAR X .312W KIT, SQUEEGEE TOOL BLADES NOZZLE REPLACEMENT JET TOOL, DOOR WEDGE 86343680 AP 100/50 M SERIAL NO. FROM NOTES: NOT SHOWN STANDARD OPTIONAL NOT SHOWN NOT SHOWN COMPLETE 5-20 WIRING – SCHEMATIC 2 7 POWER CORD POWER GRN/YEL WHT BLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BLK WHT BLK POWER CORD CONNECTION BLK BLU RED ORG WHT WHT WHT PUMP MOTOR VACUUM MOTOR 6 SOLENOID GRN/YEL GRN/YEL 1 5 WIRE HARNESS GRN/YEL ORG BLU RED 5 4 5 BLK BLK BLK VACUUM SWITCH 5-21 VACUUM CIRCUIT BREAKER 3 86343680 AP 100/50 M PUMP CIRCUIT BREAKER 4 PUMP SWITCH WIRING DIAGRAM REF PART NO. PRV NO. QTY 1 2 86305020 86305060 - 1 1 HARNESS, MAIN CORD SET, 14/3 X 31 3 86308000 1 WIRE, 6” BLK/14 76050 X 76029 4 5 6 7 88305070 86268570 86268180 86234200 2 2 1 1 WIRE, 2”, BLK/14 76050 X 76029 WIRE, 3”, BLK/14 76029X 76029 WIRE, 8”, GRN/18 76008 X 76008 CORD SET, 14/3X50’ GFCI YLW 88401 88184 23215 DESCRIPTION 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 5-22 SUGGESTED SPARE PARTS ` PART NO. PRV NO. 86241930 86305460 86135320 86028720 86002010 86215670 86001940 86241930 86302720 86302820 86301880 86301920 47419 140687 53266 14942 140839 14635 47419 - 5-23 DESCRIPTION KIT, SQUEEGEE TOOL BLADES STRAINER, 3/8FPT 80 MESH BRUSH SET, 120V VAC VAC MOTOR ASM, 115V W/ TERM BOOT, 3/8 CIRCUIT BREAKER BREAKER, 8A VDE CIRCUIT BREAKER, 10A CIRCUIT KIT, SQUEEGEE TOOL BLADES MOTOR, 700PSI, PUMPTEC PUMP, PUMPTEC, 115/230 VOLT SPRAY GUN NOZZLE, ADJUSTABLE, 027 JET 86343680 AP 100/50 M SERIAL NO. FROM NOTES: OPTIONS 86343680 AP 100/50 M VAC HOSE RACK - OPTION 7 2 4 5 6 1 3 6-1 86343680 AP 100/50 M VAC HOSE RACK - OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 86240630 86276600 86006590 86275210 86270250 86005680 86068180 49499 70696 70088 70384 03-000133 57047 140710 1 3 2 2 2 2 1 HOSE RACK SCR, #10 X 3/4 PTHSMS SS SCR, 10-32 X 1/2 PPHMS SS NP SCR, 1/4-20 X ½ PHTR BLK DL CLAMP, 1/4X1/4 BLT VIN DP NUT, ¼-20 HEX NYLOCK BRACKET, TOP HOSE RACK 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 6-2 TOOLS- GROUT CLEANER-OPTION 6-3 86343680 AP 100/50 M TOOLS – GROUT CLEANER-OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 86200820 86247720 86194160 86240190 86090230 86241700 86006590 86088740 86308040 86270990 86308780 86006870 86000480 270-11A 56032 11-800133 39639 87015 44079 70088 02476 57090 70406 47431 1 1 1 2 4 2 4 1 2 4 2 4 REF NIPPLE, 1/8 FPT QD MALE BRASS NIPPLE, 1/8 CLOSE TEE, 1/8 BR HOSE, 1/8 MPT X 1/4 FPT X 12L WASHER, 9/16 ID X 1.06 OD SS JET, 1/4 MEG 15015 SCR, 10-32 X 1/2 PPHMS SS NP TOOL, GROUT CLEANER BRUSH, FLOOR TOOL NUT, 10-32 HEX NYLOCK SS BRKT, BRUSH MOUNT SCREW #10B X 1/2 PHSM BLK KIT, GROUT CLEANER 86343680 AP 100/50 M SERIAL NO. FROM NOTES: 6-4 TOOLS- HIGH PRESSURE WAND-OPTION 6-5 86343680 AP 100/50 M TOOLS – HIGH PRESSURE WAND-OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 86005580 86240210 86274410 86258950 86240200 86200810 86257680 86270990 86041300 86135760 56012 39641 70195 84189 39640 270-11 02480 57090 47432 38109 1 1 1 1 1 1 1 1 REF 1 NIPPLE, 1/4 FPT QD HOSE, 1/8 MPT X 1/4 MPT X 7 L SCR, 10-32 X 1.25 PPHMS SS VALVE, 500 PSI W/ CLAMP HOSE, 1/8 MPT X 1/8 MPT X 38L NIPPLE, 1/8 FPT QD FEM BRASS TOOL, ALUMINUM WAND NUT, 10-32 HEX NYLOCK SS KIT, HIGH PRESSURE WAND HANDLE GRIP ASSEMBLY 1.5”T 86343680 AP 100/50 M SERIAL NO. FROM NOTES: COMPLETE 6-6 TOOLS- CARPET TOOL- OPTION 7 1 2 3 4 5 6 6-7 86343680 AP 100/50 M TOOLS – CARPET TOOL- OPTION REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 86200820 86240220 86296220 270-11A 39642 - 1 1 1 4 86305440 - 1 5 86305450 - 1 6 7 86241710 86284550 44080 02484 1 - NIPPLE, 1/8 FPT QD MALE BRASS HOSE, 1/8 MPT X 1/8 MPT ELBOW, 1/8 FPT WASHER, .45ID X .87X .20THK NYL WASHER, .40ID X .87OD X .060THK SST JET, 1/4 H-VV 11003 TOOL, CARPET CLEANER 86343680 AP 100/50 M SERIAL NO. FROM NOTES: COMPLETE 6-8 STORAGE BAG-OPTION 6-9 86343680 AP 100/50 M STORAGE BAG-OPTION REF PART NO. PRV NO. QTY 1 86283390 47423 1 DESCRIPTION SERIAL NO. FROM NOTES: KIT, STORAGE BAG 86343680 AP 100/50 M 6-10 CHEMICAL LOCK-OPTION 6-11 86343680 AP 100/50 M CHEMICAL LOCK-OPTION REF PART NO. PRV NO. QTY 1 86070520 140660 1 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, CHEMICAL LOCK 86343680 AP 100/50 M 6-12 SERIAL NUMBERS REF. NO. N/A MODEL: SERIAL #: N/A 86343680 AP 100/50 M 6-13 ">

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Key features
- High & low pressure cleaning
- Chemical injection
- Powerful vacuum
- Large capacity tanks
- Durable construction
Frequently asked questions
Use cold water and add 1 ½ oz of CompassRinse TM to each full solution tank. You can fill the tank using the fill hose or pour directly into the tank.
Use only chemicals approved for use with this machine. Refer to the 'Chemicals' section in the manual for compatible and incompatible substances.
You can lower the pressure by turning the unloader valve knob counterclockwise. Access the valve from below the machine through a hole in the bottom frame.
Refer to the 'Troubleshooting' section in the manual for guidance on addressing issues like loss of power, vacuum problems, or pump malfunctions.