Honda 08B08-MCH-100 Installation Instructions Manual

Accessory
Application
Publications No.
MII 11775
AUDIO ATTACHMENT KIT
INSTALLATION
INSTRUCTIONS
’03~ VTX1800C
VTX1800F/N/R/S/T
P/N 08B08-MCH-100
Issue Date
October 2006
Honda Dealer: Please give a copy of these instructions to your customer.
DIGITAL AUDIO SYSTEM (Sold separately)
P/N 08A08-9H1-000
PARTS LIST
(13)
(11)
(17)
(1)
(12)
(2)
(3)
(5)
(3)
(6)
(21)
(9)
(10)
(8)
(14)
(4)
(16)
(7)
(20)
(18)
(15)
(19)
No.
(1)
Description
Right speaker holder
Qty
1
No.
Description
Qty
(2)
Left speaker holder
1
(17)
Amplifier unit
1
(3)
Speaker holder
2
(18)
Honda emblem
1
(4)
6 mm socket bolt
4
(19)
Digital amplifier emblem
1
(5)
6 mm SH flange bolt (short)
2
(20)
Owner’s Manual
1
(6)
Washer
2
(21)
Speaker
1
(7)
Bracket
1
(8)
6 mm SH flange bolt (long)
2
(9)
Collar
2
(10)
5 mm screw
2
(11)
Wire tie
5
(12)
Clip
3
(13)
Jack holder
1
(14)
Sub cord
1
(15)
Audio harness
1
(16)
Sub bracket
1
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
08B08-MCH-1000-91
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TOOLS AND SUPPLIES REQUIRED
INSTALLATION
Socket (8 mm)
Ratchet
Hex wrench (5 mm)
Phillips® screwdriver
Cutting pliers
Isopropyl alcohol
Shop towel
Torque wrench
NOTE:
• Disconnect the negative cable from the battery before
installing this accessory.
• Trim the excess ends off the wire ties after attaching
them to the wire harnesses. Do not allow the cut part
of the wire tie to interfere with any harness or brake
hose.
• Be sure to observe all safety notes and precautions
described in the Service Manual while removing and
installing the fuel tank. Gasoline is extremely
flammable and is explosive under certain conditions.
Refuel in a well-ventilated area with the engine
stopped. Do not smoke or allow flames or sparks in
the area where gasoline is stored or where the fuel
tank is refueled.
TORQUE CHART
Tighten all screws, bolts and nuts to their specified torques.
Refer to the Service Manual for the tightening torques of
removed parts.
Item
N·m
kgf·m
Ibf·ft
5 mm screw
4
0.4
2.9
6 mm SH flange bolt
9
0.9
6.5
6 mm socket bolt
10
1.0
7
1. Refer to the Service Manual to remove the parts.
BOLT
FRONT TOP COVER
NUT
WASHER
WASHER
BOLT
SEAT
NUT
BOLT
LEFT SIDE
COVER
STAY
BOLT
LEFT CRANKCASE
REAR COVER
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08B08-MCH-1000-91
BOLT
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
2. Loosely install the speaker holder on the handlebar
as shown.
VTX1800F/N
3. Loosely install the speaker as shown.
Attach the digital amplifier emblem in the position shown.
HANDLEBAR
RIGHT SPEAKER
HOLDER
LEFT SPEAKER
HOLDER
3 mm
DIGITAL AMPLIFIER EMBLEM
Thoroughly clean the area where
the digital amplifier emblem will be
attached and remove the adhesive
backing before attaching.
6 mm
SOCKET BOLT
VTX1800F/N
WASHER
SPEAKER HOLDER
VTX1800C
RIGHT SPEAKER
HOLDER
5 mm
RIGHT SPEAKER
HOLDER
DIGITAL
AMPLIFIER
EMBLEM
6 mm SH
FLANGE BOLT
(short)
HANDLEBAR
LEFT SPEAKER
HOLDER
HOLE
SPEAKER
LEFT SPEAKER
HOLDER
6 mm SOCKET BOLT
VTX1800C
WASHER
VTX1800R/S/T
HOLE
RIGHT SPEAKER HANDLEBAR
HOLDER
RIGHT SPEAKER
HOLDER
6 mm SH FLANGE
BOLT (short)
DIGITAL AMPLIFIER
EMBLEM
LEFT SPEAKER
HOLDER
HOLE
SPEAKER HOLDER
SPEAKER
HOLE
LEFT SPEAKER
HOLDER
6 mm SOCKET BOLT
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
08B08-MCH-1000-91
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5. Loosely install the amplifier unit as shown.
VTX1800R/S/T
WASHER
RIGHT SPEAKER
HOLDER
6 mm SH FLANGE
BOLT (short)
Loosen the lock nut.
DIGITAL
AMPLIFIER
EMBLEM
2~3 mm
HOLE
AMPLIFIER UNIT
SPEAKER
HOLE
LEFT SPEAKER
HOLDER
4. Install the bracket on the amplifier unit as shown.
LEFT MIRROR
5 mm SCREW
Align the holes.
BRACKET
AMPLIFIER UNIT
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08B08-MCH-1000-91
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
6. Install the sub bracket as shown.
• Tighten the upper bolt first, then tighten the
lower bolt.
7. Route the amplifier unit harness as shown.
AMPLIFIER UNIT HARNESS
SUB BRACKET
5 mm
SCREW
CLAMP
Route the
amplifier unit
harness through
the clamp.
COLLAR
6 mm SH FLANGE
BOLT (long)
TORQUE: 12 N·m
(1.2 kgf·m, 9 lbt·ft)
BOLT (Save)
8. Route the speaker harness and amplifier unit harness
and connect them as shown.
Align the split in the clutch holder with
the punch mark.
CLUTCH HOLDER
SPEAKER HARNESS
SPLIT
PUNCH MARK
AMPLIFIER UNIT
HARNESS
4-PIN WATERPROOF
CONNECTORS
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
08B08-MCH-1000-91
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9. Route the audio harness and connect it as shown.
VTX1800C/F/N
SPEAKER
HARNESS
10. Route each harnesses as shown. Install the headlight
in the reverse order of removal.
• Refer to the illustration shown below and
bundle the harness in the headlight case.
Take care not to pinch the harness when the
headlight is installed in the case.
6-PIN CONNECTORS
AUDIO
HARNESS
SUB CORD
TERMINAL
AUDIO HARNESS
6-PIN CONNECTORS
4-PIN CONNECTORS
VTX1800R/S/T
SPEAKER
HARNESS
AUDIO HARNESS SUB
CORD TERMINAL
AUDIO HARNESS
6-PIN CONNECTORS
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08B08-MCH-1000-91
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
11. Route the audio harness as shown.
- After ‘04 models -
- Up to ‘04 models -
AUDIO HARNESS
CLAMP
Secure the audio harness.
AUDIO HARNESS
WIRE TIE
Secure the audio
harness to the
motorcycle’s harness.
WIRE TIE
Secure the audio
harness to the clamp.
FUEL TANK
Raise the fuel tank.
AUDIO HARNESS
FRAME
MOTORCYCLE’S WIRE TIE
Route the audio harness
through the wire tie .
AUDIO HARNESS
Put the audio
harness in the gap
between the frame
and hose.
12. Route the audio harness and connect it as shown.
MOTORCYCLE’S 3-PIN
(White) CONNECTOR
AUDIO HARNESS
3-PIN CONNECTOR
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
08B08-MCH-1000-91
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13. Store the connectors in the harness boot.
15. Attach the jack holder in the position shown.
VTX1800C/F/N
WIRE TIE
AUDIO HARNESS
JACK HOLDER
Thoroughly clean the area where
the jack holder will be attached
and remove the adhesive
backing before attaching.
VTX1800R/S/T
WIRE TIE
AUDIO HARNESS
14. Insert the audio harness sub cord terminal into the
jack holder as shown.
AUDIO HARNESS SUB
CORD TERMINAL
Apply isopropyl alcohol
to the terminal and insert
fully into the jack holder.
JACK HOLDER
JACK HOLDER
Thoroughly clean the area where the
jack holder will be attached and remove
the adhesive backing before attaching.
CAP
Close the cap
when it is not used.
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08B08-MCH-1000-91
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
16. Attach the clip in the position shown to secure the
harnesses.
VTX1800C/F/N
VTX1800R/S/T
SPEAKER HARNESS
SPEAKER HARNESS
CLIP
Secure the
speaker harness.
AMPLIFIER
UNIT
HARNESS
CLIP
Secure the speaker
harness and audio
harness sub cord
terminal.
AUDIO HARNESS SUB
CORD TERMINAL
Put the excess harness
in the headlight.
AMPLIFIER
UNIT HARNESS
WIRE TIE
Secure the amplifier unit
harness and audio harness
sub cord terminal harness to
the motorcycle’s harness.
AUDIO HARNESS SUB
CORD TERMINAL
Put the excess harness
in the headlight.
WIRE TIE
Secure the amplifier
unit harness and audio
harness sub cord to
the motorcycle’s
harness.
HANDLEBAR HOLDER
CLIP
Thoroughly clean the area
where the clip will be attached
and remove the adhesive
backing before attaching.
© 2006 American Honda Motor Co., Inc - All Rights Reserved.
CLIP
Thoroughly clean the area where the
clip will be attached and remove the
adhesive backing before attaching.
08B08-MCH-1000-91
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17. Sit on the motorcycle and adjust the speaker so it
faces toward you. Tighten the speaker holders
securely.
• Move the handlebar right and left and check
that the harnesses are not pinched by
components and that they are not pulled taut.
19. Connect the sub cord as shown when it is used.
Tighten the upper bolt first, then tighten the lower bolt.
UPPER
HOLDER
LOWER
JACK HOLDER
SPEAKER
SURFACE
SPEAKER
Align the center of the speaker with the
center of the motorcycle and secure it.
SUB CORD
20. Install the clip on the sub cord and attach it to the
motorcycle in a way that it does not interfere with riding
the motorcycle.
18. Install the removed motorcycle parts in the reverse
order of removal.
CLIP
Thoroughly clean the
area where the clip will
be attached and remove
the adhesive backing
before attaching.
21. Check the controller, speaker, headlight and the other
lights for proper operation. Check that the harnesses
are not pulled taut.
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08B08-MCH-1000-91
© 2006 American Honda Motor Co., Inc - All Rights Reserved.