Century 400 Ninja Master NMCU2220N, NMCU2220H, NMCU2320N Carpet Extractor Operating Instructions
Below you will find brief information for Carpet Extractor Ninja Master NMCU2220N, Carpet Extractor Ninja Master NMCU2220H, Carpet Extractor Ninja Master NMCU2320N. This is an electric powered carpet extractor. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
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200 PSI
Operating instructions (ENG)
MODELS:
NMCU2220N
10070730
NMCU2220H
10070740
NMCU2320N
10070750
86326730-H
04/21/11
Read these instructions before using the machine.
Machine Data Log / Overview
OVERVIEW
The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
2
Warranty Registration
Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to : www.century400.com/support/warranty/register.php
For customer assistance:
1-800-776-2436
86326730 NINJA MASTER 200 PSI
Machine Data Log / Overview. . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . 8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 12
Equipment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . . 14
Vacuum Motor Replacement . . . . . . . . . . . . . . . . . 15
Solution Pump Replacement . . . . . . . . . . . . . . . . . 16
Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PARTS
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control Panel with Heat . . . . . . . . . . . . . . . . . . . . 22
Electrical with 2 Stage Vacuum . . . . . . . . . . . . . . 24
Electrical with Heat / 3 Stage Vacuum . . . . . . . . . 26
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pump with Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Vacuum, 2-Stage / 3-Stage. . . . . . . . . . . . . . . . . . 42
Wiring - 2 Stage Vacuum . . . . . . . . . . . . . . . . . . . 44
Wiring - 3 Stage Vacuum . . . . . . . . . . . . . . . . . . . 46
Wiring with Heat . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 50
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
86326730 NINJA MASTER 200 PSI
Table of Contents
3
How to Use This Manual
This manual contains the following sections:
• How to Use This Manual
• Safety
• Operations
• Maintenance
• Parts List
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
The model and serial number of your machine is located approximately where shown.
Serial Number
Tag
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
• Maintenance
• Lubrication
• Vacuum Motor Replacement
• Solution Pump Replacement
• Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
• REF – column refers to the reference number on the parts illustration.
• PART NO. – column lists the part number for the part.
• PRV NO. – reference number.
• QTY – column lists the quantity of the part used in that area of the machine.
• DESCRIPTION – column is a brief description of the part.
• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
4 86326730 NINJA MASTER 200 PSI
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86326730 NINJA MASTER 200 PSI 5
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
Use only manufacturer approved replacement parts.
6 86326730 NINJA MASTER 200 PSI
Safety
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels
become illegible, promptly replace them.
Label Warning
86244300
PRV # 500955
WARNING!
FOR YOUR PROTECTION USE A
GROUND FAULT CIRCUIT INTERRUPTER
Label Circuit Interrupter
86200570
PRV # 170-41
86326730 NINJA MASTER 200 PSI 7
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig.
A". A temporary adaptor that looks like the adaptor in
"Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
8 86326730 NINJA MASTER 200 PSI
Technical Specifications
MODEL
ALL
10070730
10070740
10070750
Electrical
Solution Pump
Solution Capacity
Recovery Capacity
Height
Length
Width
Vacuum Motor
Weight- Empty
Weight-Full Solution
Power cord
Vacuum Motor
Weight- Empty
Weight-Full Solution
Power cord
Heater
Vacuum Motor
Weight- Empty
Weight-Full Solution
Power cord
ITEM
Width
115 Volt, 60 hz, 15A
200 psi
17 Gal
14 Gal
43 inches
32.5 inches
22.5 inches
Dual 2 Stage
120 lbs
263 lbs
1 X 25 feet
Dual 2 Stage
127 lbs
270 lbs
2 X 25 feet
1850 watts
Dual 3 Stage
121 lbs
264 lbs
2 X 25 feet
MEASURE
Length
Operations
Height
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for thier safety.
86326730 NINJA MASTER 200 PSI 9
Operations
Controls
1
2
3
4
5
10
9
8
7 6
1.
Vacuum Accessory Tool Hook-up
2.
Solution Pump Switch
3.
Vacuum 1 Switch
4.
Vacuum 2 Switch
5.
Heater Switch with On Light (Units with Heat Only)
6.
Adjustable Pressure Relief Valve
7.
Heater Temperature Light (Units with Heat Only)
8.
Breaker for Vacuum 2
9.
Breaker for Vacuum 1
10. Solution Accessory Tool Hook-up
10 86326730 NINJA MASTER 200 PSI
Machine Operation
Care must be exercised in the use of all chemicals.
Chemicals are poisonous and can pose a health risk.
Read and follow manufacturers instructions regarding dangers and correct usages.
Operations
Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.
Do not let pump run dry.
The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals.
But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.
Chemicals
Suitable Chemicals
• Alkalis
• Detergents
• Hydroxides
• Soaps
• Vinegar
Non-Compatible
• Aldehydes
• Aromatics Hydrocarbons
• SP Butyls
• Carbon Tetrachloride
• Clorox*
• Chlorinated Bleaches
• Chlorinated Hydrocarbons
• Lysol*
• Methyl Ethel Ketone (MEK)
• Perchorethylene (perc)
• Phenolics
• Trichlorethylene
• D-Limonene
Do not let pump run unattended.
*Registered Trademark
86326730 NINJA MASTER 200 PSI 11
Operations
Pre-Run Inspection
1.
Check all fittings and connectors for proper assembly.
2.
Check all hoses for leaks. Repair or replace any damaged hoses.
3.
Check power cord(s) for any damage. If damaged, replace.
Equipment Set-up
1.
Plug power cord from machine into properly grounded wall outlet.
2.
Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3.
Using a clean container, fill the solution tank with clean hot water. Do not use water over 130°F. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture's instructions printed on container.
4.
Connect priming hose to solution fitting on machine. Turn on pump and run for 30 seconds or until a steady flow of water is coming out of priming hose. Turn off pump and disconnect priming hose.
5.
Connect vacuum hose to machine. Slide the swivel cuff over the outlet on the tank.
6.
Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.
NOTE: When using a powder cleaner, pre-mix with
hot water in a clean container before adding to the solution tank.
7.
Turn pump and vacuum switch(es) to the on position.
Heater Operation
NOTE: Units with Heat Only.
The solution fittings on the machine will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting or performing any maintenance on the heater.
Plug the two power cords into separate grounded circuits. The heater draws 15 amps of current.
Turn the solution pump ON. Fully prime the solution system before turning heater on.
Turn the heater switch on. The red light on the heater switch will be on when the heater switch is on. The red heater temperature light will be on when the heater is active and will turn off when the heater reaches maximum temperature.
On initial start-up the heater will take a few minutes to reach operating temperature.
When turning the pump and heater OFF, make certain that you turn the heater off FIRST.
12 86326730 NINJA MASTER 200 PSI
Cleaning
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1.
Prior to cleaning, make certain that the nozzle is functioning properly.
a.
To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b.
If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2.
Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3.
When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4.
The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
Once the vacuum tank has been emptied, you may once again proceed with cleaning.
Operations
86326730 NINJA MASTER 200 PSI 13
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don't take chances with electrical fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the machine, disconnect the power cords from the
electrical source.
1.
Empty unused cleaning solution from the solution tank.
2.
Inspect and clean filter screen in solution tank.
3.
Flush pumping system with 1 to 2 gallons of clean water.
4.
After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a
10-1 bleach to water solution. Waste water should be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and cleanliness
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Run one gallon of water through solution system
Clean out recovery tank and check float valve to make sure it moves freely
Clean out solution tank and remove and clean vacuum intake screen
Clean outside of all tanks and check for damage
Run vacuum motor for at least one minute to allow motor to dry
Store with dome off tank to allow the tank to dry
Check all gaskets for wear and leakage
Check pump pressure; observe spray pattern and check with gauge if necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vacuum motor carbon brushes
DAILY WEEKLY QUARTERLY
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
14 86326730 NINJA MASTER 200 PSI
Only qualified maintenance personnel are to perform the following repairs.
Vacuum Motor Replacement
1.
Turn off all switches and unplug machine.
2.
Remove hardware under front of machine to access component compartment.
3.
Remove vacuum motor cover and disconnect motor wires.
4.
Remove the vacuum motor.
5.
Reverse process to install vacuum motor.
Maintenance
Vacuum Motor Carbon Brushes Replacement
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
86326730 NINJA MASTER 200 PSI 15
Maintenance
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
PUMP REPLACEMENT KITS
200 PSI
CAM & BEARING KIT
86201170
PRV NO. 250-79G
VALVE & O-RINGS KIT
86201160
PRV NO. 250-79F
PLUNGER & SEALS KIT
86201150
PRV NO. 250-79E
16 86326730 NINJA MASTER 200 PSI
Maintenance
Only qualified maintenance personnel are to perform the following repairs.
Pressure Regulator
For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1.
Turn unit off before lubricating.
2.
Remove cap, spring and spring retainer plate.
3.
With fingertips remove piston and u-cup.
4.
Wipe piston and u-cup clean of any film or scale.
5.
Lubricate the piston and u-cup with Superlube.
6.
Reassemble regulator.
7.
With pump ON, re-adjust pressure regulator for normal operation.
Lubricate U-Cup with Superlube Monthly.
REBUILD KIT
8.619-924.0
86326730 NINJA MASTER 200 PSI 17
Maintenance
Troubleshooting
PROBLEM
Loss of Power
Electrical shock
Vacuum motor speed varies or doesn't run
Loss of vacuum
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet
Carpet browning
Solution not flowing properly
CAUSE
Unit not plugged in
Dead electrical circuit
Faulty power cord
Receptacle not grounded
Internal wiring problem
SOLUTION
Connect unit to 3 prong grounded outlet.
Check building circuit breaker or fuse box.
Replace
Contact an electrician to check building's wiring
Have a trained service technician check machine's wiring
Vacuum circuit breaker tripped
Faulty vacuum motor
Faulty switch
Loose vacuum dome
Crack in dome or poor joint
Reset Breaker
Replace
Replace
Center and seal dome over tank
Replace or repair using acrylic plastic cement only
Lint or dirt clogging vacuum screen
Loose cuffs on vacuum hose
Vacuum motor seals leaking
Floor tool vac chamber clogged
With power off clean screen
Tighten cuffs turning counterclockwise
Replace
Wash out with hose. Pick lint out with a wire
Replace Vacuum hose damaged
Recovery tank full / Float ball stuck in the up position
Pump inlet screen plugged
Pump not primed
Turn off power, drain recovery tank.
Clean inlet screen
Prime pump with priming hose
Internal or external solution line damaged and leaking
Replace
Internal pump components wearing out Replace, see pump kit components
Check valves in pump head for particles or cuts in seals
Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit
Faulty switch
Loose wiring
Replace
Repair or replace
Corrosion on fittings.
Severe soil conditions
Over saturation
Leaving carpet too wet
Too much chemical
Solution hose connection
Faulty pump
Faulty floor tool valve / Nozzle
Faulty pump switch
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other. Use a pre-spray.
Adjust solution pressure to lower settings. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Check for positive connection
Repair or replace
Repair or replace
Repair
18 86326730 NINJA MASTER 200 PSI
PARTS
86326730 NINJA MASTER 200 PSI
Control Panel
20
3
6
7
8
10
1
4
12
9
10
11
2
5
86326730 NINJA MASTER 200 PSI
Control Panel
REF PART NO.
PRV NO.
QTY
7
8
5
6
3
4
1
2
86202230
86002370
86002450
86197390
86005700
86276820
86007140
86008900
9 86323510
10 86313020
11 86313030
12 86318320
390-09A
20035
22015
31021
57104
70740
72130
80845
-
-
-
-
DESCRIPTION
2 WASHER 9/16 S/S USS THICK
1 CLAMP, 7/16 DIA NYLON UL
1 COUPLER, 1/4 QD
1 ELBOW, 1/4NPT 45D STREET
2 NUT, 10-32 HEX W/STAR
6 SCR, 10-32 X 1/2 PTHMS BLK NP
3 SWITCH, SPST 2-POSITION ROCKER
2 BOOT, SEAL PUSH BUTTON 7/16”
1 PANEL, CONTROL, 200
2 GASKET, .125 T X .25 W X 15.6”
4 GASKET, .125 T X .25 W X 7.2”
2 BREAKER, 13A, 250VAC, 32VDC
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 21
Control Panel with Heat
3
6
14
7
8
13
10
1
4
12
15
2
5
9
10
11
22 86326730 NINJA MASTER 200 PSI
Control Panel with Heat
REF PART NO.
PRV NO.
QTY
7
8
5
6
3
4
1
2
9
10
11
12
86202230 390-09A
86002370 20035
86002450
86197390
22015
31021
86005700
86276820
86007140
86008900
57104
70740
72130
80845
86313840
86313020
86313030
86318320
13 86318780
14 86317850
15 86233480
-
-
-
-
DESCRIPTION
2 WASHER 9/16 S/S USS THICK
1 CLAMP, 7/16 DIA NYLON UL
1 COUPLER, 1/4 QD
1 ELBOW, 1/4NPT 45D STREET
2 NUT, 10-32 HEX W/STAR
6 SCR, 10-32 X 1/2 PTHMS BLK NP
3 SWITCH, SPST 2-POSITION ROCKER
2 BOOT, SEAL PUSH BUTTON 7/16
1 PANEL, CONTROL, 200 HT
2 GASKET, .125 T X .25 W X 15.6
4 GASKET, .125 T X .25 W X 7.2
2 BREAKER, 13A, 250VAC, 32VDC
1 LIGHT ASM, HEATER, 120V
1 SWITCH, LIGHTED 2-POS ROCKER
1 CLIP, NEON LAMP
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 23
Electrical with 2 Stage Vacuum
13
10
14
3
1
7
4
2
11
8
19
18
9
3
17
5
16
6
15
12
24 86326730 NINJA MASTER 200 PSI
Electrical with 2 Stage Vacuum
REF PART NO.
PRV NO.
QTY
1 86201510
2 86005670
3 86005700
4 86273830
5 86006850
6 86256200
7 86255900
8 86010630
9 86316460
10 86316540
11 86316700
12 86318620
13 86319090
14 86319110
15 86317580
16 86005810
17 86323330
18 86198460
19 86006590
-
-
-
-
-
-
-
57245
390-26
57040
57104
70020
70393
73200
73538
87013
-
20008
70088
DESCRIPTION
2 SPACER NYLON 1/4ID X 1/2 OD
1 NUT, 1/2 NPT CONDUIT
3 NUT, 10-32 W/STAR WASHER PLTD
2 SCR, 1/4-20 X 1/2 HHCS SS
2 SET SCR, 1/4-20 X 1.25L
1 STRAIN RELEIF, 1/2 NPT FLEX
2 STANDOFF, 6-32 X 5/8 HEX NYL
4 WASHER, 1/4 X 5/8 FLAT SS
1 BRKT, ELECTRICAL
1 CONNECTOR, 5 POS, PUSH WIRE
1 BRKT, CORD STRAIN RELIEF
1 CORD ASM, 14/3 SJT X 25' BLK
1 FUSE HOLDER, PANEL MNT
1 FUSE, 1/4" X 1 1/4", 4A
1 BRKT, CORD, BLANK
2 NUT, 1/4-20 NYLOCK
2 WASHER, 1/4 X 1.00 BLK
1 CLAMP, 5/8 NYLON UL/CSA
1 SCREW, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 25
Electrical with Heat / 3 Stage Vacuum
10
13
15
14
3
1
7
4
2
11
8
19
18
9
3
17
5
16
6
12
26 86326730 NINJA MASTER 200 PSI
Electrical with Heat / 3 Stage Vacuum
REF PART NO. PRV NO. QTY DESCRIPTION
1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD
2 86005670 57040 2 NUT, 1/2 NPT CONDUIT
3 86005700 57104
4 86273830 70020
3
2
NUT, 10-32 W/STAR WASHER PLTD
SCR, 1/4-20 X 1/2 HHCS SS
5 86006850 70393
6 86256200 73200
7 86255900 73538
8 86010630 87013
9 86316460 -
2
2
2
4
1
SET SCR, 1/4-20 X 1.25L
STRAIN RELEIF, 1/2 NPT FLEX
STANDOFF, 6-32 X 5/8 HEX NYL
WASHER, 1/4 X 5/8 FLAT SS
BRKT, ELECTRICAL
SERIAL NO.
FROM
10 86316540
11 86316700
12 86318620
13 86319090
-
-
-
-
2 CONNECTOR, 5 POS, PUSH WIRE
2 BRKT, CORD STRAIN RELIEF
2 CORD ASM, 14/3 SJT X 25' BLK
2 FUSE HOLDER, PANEL MNT
NOTES
1 REQ. FOR 3-STAGE
VACUUM MACHINES
1 REQ. FOR 3-STAGE
VACUUM MACHINES
MACHINES WITH
HEAT ONLY
14 86319100 -
15 86319110 -
16 86005810 57245
17 86323330 -
18 86198460 20008
19 86006590 70088
1 FUSE, 1/4" X 1 1/4", 15A
1 FUSE, 1/4" X 1 1/4", 4A
2 NUT, 1/4-20 NYLOCK
2 WASHER, 1/4 X 1.00 BLK
1 CLAMP, 5/8 NYLON UL/CSA
1 SCREW, 10-32 X 1/2 PPHMS SS NP
86326730 NINJA MASTER 200 PSI 27
Frame
2
9
1
11
6
5
3
10
7
4
8
28 86326730 NINJA MASTER 200 PSI
Frame
REF PART NO.
PRV NO.
QTY
7
8
5
6
3
4
1
2
86199430
86001660
86005810
86276080
86010630
86005700
86010730
86300070
9 86309790
10 86312830
11 86277500
040-03
41236
57245
70595
87013
57104
87088
-
-
-
70853
DESCRIPTION
2 CASTER, SWIVEL 4" 250# CPCTY
2 HUBCAP, 5/8 SHAFT
8 NUT, 1/4-20 HEX NYLOCK SS
1 SCR, 10-32 X 1” PPHMS GRN
8 WASHER, 1/4 X 5/8 FLAT SS
2 NUT, 10-32 HEX W/STAR
4 WASHER, 5/8 X 1-3/16 FLAT SS
2 HUBCAP, 9.75" WHEEL
2 WHEEL, 12" X 2.25”
1 FRAME, 5/8" AXLE, DUAL VAC
8 SCR,1/4-20 X 5/8 CARR SS
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 29
Heater
7
13
14
9
18
10
14
19
11
12
3
6
5
8
13
15
13
17
20
13
16
2
1
TO CONSOLE SOLUTION
FROM PUMP
2
7
30
6
4
86326730 NINJA MASTER 200 PSI
Heater
REF PART NO.
PRV NO.
QTY
7
8
5
6
3
4
1
2
86200260 151-50C
86197360 31016
86005810
86273830
57245
70020
86233410
86010630
86318310
86318410
81270
87013
-
-
9 86318750
10 86006180
-
66095
11 86199980 130-14
12 86201790 130-14C
13 86200870 300-06A
14 86010650 87018
15 86266020 76029L
16 86266130 76044L
17 86317510
18 86317730
-
-
19 86326680 -
20 86202220 390-01
DESCRIPTION
1 HOSE,PULSE 47.0 1/4MPTX1/4MPT
2 ELBOW, 1/4 NPT STREET
1 NUT, 1/4-20 HEX NYLOCK SS
2 SCR, 1/4-20 X 1/2 HHCS SS
2 CLAMP, 3/4 DIA CUSHION .406 DIA
3 WASHER, 1/4 X 5/8 FLAT SS
2 CLAMP, 3.25 WORM GEAR SS
1 BRKT, HEATER MOUNT
1 HEATER ASM, 1850W, 120V
1 PLUG, 1/8 MPT HEX BRASS
1 CARTRIDGE HEATER, 5/8" X 10"
1 THERMOSTAT RESET 302
7 SCR, 6 X 3/16, PHSMS, B
3 WASHER, #10 X 9/16 FLAT
1 TERM, 14GA. .25 FEMALE
1 TERM, 14GA. MALE COUPLER FI
1 THERMOSTAT W/VERT SPADE
1 INSULATION, HEATER
1 HEATER CART. CASE WELDED
4 WASHER #5 SS .135ID X .312 OD
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 31
Labels
3A
3B
2
32 86326730 NINJA MASTER 200 PSI
1
Labels
REF PART NO.
PRV NO.
QTY
1 86318260
2 86318270
3A 86318280
3B 86318290
-
-
-
-
DESCRIPTION
1 LABEL, NINJA, WARRIOR, LH
1 LABEL, NINJA, WARRIOR, RH
1 LABEL, NINJA, WARRIOR, W/ HEAT
1 LABEL, NINJA, WARRIOR, W/O HEAT
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 33
Pump
3
1
7
24
22
19
6
14
FROM SOLUTION TANK
TO SOLUTION OUTLET
20
7
1
5
18
1
23
8
13
7
9
6
21
TO SOLUTION TANK
2
7
10
17
4
11
16
15
16
34
17
12
86326730 NINJA MASTER 200 PSI
Pump
REF PART NO.
PRV NO.
QTY DESCRIPTION
7
8
5
6
3
4
1
2
86190510 11-800169 3 PLUG, 1/8P, BR
86200260 151-50C 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT
86199580 250-35
86323300 -
1
12
D/B BPR 200PSI
WASHER, 1/4" RUBBER
86197270
86233150
86197360
86197390
04008
20042
31016
31021
1
2
4
1
ADPTR, 1/4MPT X 1/4FPT BR
CLAMP, 3/8 WORM GEAR
ELBOW, 1/4 NPT STREET
ELBOW, 1/4NPT 45D STREET
9 86240500
10 86270990
11 86005710
12 86274280
40095
57090
57105
70161
13 86197760 78308
14 86184900 790601
15 86233410
16 86010630
81270
87013
1
4
1
4
1
1
1
2
HOSEBARB, 3/8MPT X 3/8HOSE 90
NUT, 10-32 HEX NYLOCK SS
NUT, 1/4-20 HEX W/STAR WASHER
SCR, 10-32 X 1-3/8 PPHMS
TEE, 1/4 STREET
ELBOW, 45DEG 1/4MPT x 1/2H BR
CLAMP, 3/4 DIA CUSHION .406 DIA
WASHER, 1/4 X 5/8 FLAT SS
17 86010650
18 86201140
19 86318390
20 86318970
21 86321470
22 86270850
23 86323550
24 86321280
87018
-
-
-
-
57026
-
-
8 WASHER, #10 X 9/16 FLAT
1 PUMP, SERIES 112V W/ CAM
1 HOSE, 1/2ID WIRE BOUND X 42"
1 MOTOR, M35, 120V, 1.5A
1 HOSE, 3/8ID WIRE BOUND X 26"
3 NUT, 8-32 HEX NYLOCK
1 HOSE, 47" HP 1/4-MPT X 1/4-MPT
1 BRKT D/P BPR
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 35
Pump with Heat
3
1
19
6
14
FROM SOLUTION TANK
7
1
5
18
7
11
15
2
8
9
6
21
TO SOLUTION TANK
20
TO HEATER
1
16
13
7
10
17
4
36
17
12
86326730 NINJA MASTER 200 PSI
Pump with Heat
REF PART NO.
PRV NO.
QTY DESCRIPTION
7
8
5
6
3
4
1
2
86190510 11-800169 3 PLUG, 1/8P, BR
86323550 1 HOSE, 47" HP 1/4-MPT X 1/4-MPT
86199580 250-35
86323300 -
1
12
D/B BPR 200PSI
WASHER, 1/4" RUBBER
86197270
86233150
86197360
86197390
4008
20042
31016
31021
1
2
3
1
ADPTR, 1/4MPT X 1/4FPT BR
CLAMP, 3/8 WORM GEAR
ELBOW, 1/4 NPT STREET
ELBOW, 1/4NPT 45D STREET
9 86240500
10 86270990
11 86321280
12 86274280
40095
57090
-
70161
13 86197760 78308
14 86184900 790601
15 86270850
16 86317840
57026
-
17 86010650
18 86201140
19 86318390
20 86318970
21 86321470
87018
-
-
-
-
1
4
1
4
1
1
3
1
8
1
1
1
1
HOSEBARB, 3/8MPT X 3/8HOSE 90
NUT, 10-32 HEX NYLOCK SS
BRKT, D/P BPR
SCR, 10-32 X 1-3/8 PPHMS
TEE, 1/4 STREET
ELBOW, 45DEG 1/4MPT x 1/2H BR
NUT, 8-32 HEX NYLOCK
HOSE, PULSE 16” 1/4MPT X 1/4MPT
WASHER, #10 X 9/16 FLAT
PUMP, SERIES 112V W/ CAM
HOSE, 1/2ID WIRE BOUND X 42"
MOTOR, M35, 120V, 1.5A
HOSE, 3/8ID WIRE BOUND X 26"
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 37
Recovery
15
3
19
2
4
8
10
18
6
11
14
21
10
12
20
13
10
5
16
17
9
7
1
38 86326730 NINJA MASTER 200 PSI
Recovery
REF PART NO.
PRV NO.
QTY DESCRIPTION
7
8
5
6
3
4
1
2
86161460 15-808123 1 DUMP VALVE, 1 1/2
86002620 260-64A 1 ACCESS, COVER CLEAR 6" W/RIM
86197820
86004000
31002
35255
1
1
ELBOW, 1.5 FPT X FS PVC
GASKET, TANK LID
86197040
86273740
86273750
86275800
57264
70010
70011
70546
2
2
4
6
NUT, 5/16-18 HEX ACORN PLTD
SCR, 1/4-20 X 1.50 HHCS SS
SCR, 1/4-20 X 5/8 HHCS SS
SCR, 8 X 3/4 PFHT/S BLK ZINC
9 86010630
10 86010670
11 86323330
12 86011020
87013
87029
-
89202
13 86001350 140390
14 86311510 -
15 86324960
16 86313040
-
-
17 86316710
18 86317230
19 86276130
20 86325540
21 86233120
-
-
70601
-
20019
4
6
2
2
2
1
1
1
2
1
2
1
1
WASHER, 1/4 X 5/8 FLAT SS
WASHER, 5/16 X 3/4 SS
WASHER, 1/4 ID X 1.0 OD FLAT BLK
WHEEL, 3" DIA. CUSHION RUBBER
BUSHING, SPANNER .435 X 1.10
ADAPTER, FLOAT 30 DEG, 2
TANK, RECOVERY, TRIMMED
SCRN, FLOAT, SHTOFF, 2
BRKT, CORD, MOUNT
HOSEBARB,1.5MPT X 1.5 W/FLNG
SCR, 5/16-18 X 2.75 BSHCS SS
PIPE ASM, 2", VACUUM
CLAMP, 2.75" WORM GEAR
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 39
Solution
15
20
9
3
19
17
10
18
1
22
1
4
24
14
7
7
6
14
13
23
8
1
5
2
11
1
22
12
21
16
40 86326730 NINJA MASTER 200 PSI
Solution
REF PART NO.
PRV NO.
QTY DESCRIPTION
1 86173640 11-800437 2 ADPT,3/8 BLKHD
2 86233150 20042 2 CLAMP, 3/8 WORM GEAR
3 86238460
4 86197940
36259
40027
2
1
HOOK, STRAP
HOSEBARB, 3/8 MPT X 1/2 HOSE 90°
5 86001550
6 86273740
7 86273830
8 86005810
40043
70010
70020
57245
1
1
11
2
HOSEBARB, 3/8 MPT X 3/8 HOSE 90°
SCR, 1/4-20 X 1.50 HHCS SS
SCR, 1/4-20 X 1/2 HHCS SS
NUT, 1/4-20 HEX NYLOCK SS
9 86324210
10 86276160
11 86007970
12 86233410
13 86010670
14 86010630
15 86323330
16 86311990
-
70604
73864
81270
87029
87013
-
-
4
2
1
2
2
12
2
1
SCR, 1/4-20 X 5/8 BHCS BLK
SCR, 10-32 X 5/8 PPHMS BLK
STRAINER, 3/8 IN. NPT 60 MESH
CLAMP, 3/4 DIA CUSHION .406 DIA
WASHER, 5/16 X 3/4 SS
WASHER, 1/4 X 5/8 FLAT SS
WASHER, 1/4 ID X 1.0 OD FLAT BLK
HINGE, 9.5" LG X .074 THK
17 86312000
18 86312010
19 86325020
20 86297620
21 86317560
22 86318790
23 86242130
24 86324030
-
-
-
-
-
-
48100
-
1 LID, SOLUTION, COVER
1 LID, SOLUTION, HINGE BRKT
1 TANK, SOL, TRIM
2 STRAP, HAND TOOL
1 SPACER, .50 ODX .28 ID X 1.0L
2 WASHER, 1.032ID X 1.5OD X .062THK
2 KNOB, 1/4 HEX PRESS-LOC WING
2 PLATE, MOUNTING, SOLUTION
SERIAL NO.
FROM
NOTES
COMPLETE
86326730 NINJA MASTER 200 PSI 41
Vacuum, 2-Stage / 3-Stage
1
4
12
5
9
13A
13B
11A
11B
2
7
6
10
3
42
4
8A
8B
86326730 NINJA MASTER 200 PSI
Vacuum, 2-Stage / 3-Stage
REF PART NO.
PRV NO.
QTY DESCRIPTION
1 86005810
2 86274090
3 86233430
4 86010630
5 86278990
6 86311520
7 86312990
8A 86314710
57245
70092
81431
87013
87017
-
-
-
8 NUT, 1/4-20 HEX NYLOCK SS
5 SCR, 10-32 X 1.5 PPHMS
2 CLAMP, 2.50 WORM GEAR
16 WASHER, 1/4 X 5/8 FLAT SS
8 WASHER, #8 X 3/8 FLAT
1 MANIFOLD, VACUUM, DUAL
1 GASKET, VAC MANIFOLD, DUAL
8 SCR, 1/4-20 X 5.50 HHCS PLT
8B 86277840 00-000167 8 SCR, 1/4-20 X 6.5 HHCS PLT
9 86317630 8 SCR, #8 X 3/4" PPHSMS TYPE AB
10 86318300
11A 86318760
-
-
1
2
HOSE, VAC, 2.0 ID X 18.5"L
VAC ASM, 2-STAGE, 120V
11B 86318770 -
86135320 140687
12 86312080
13A 86312220
-
-
2
-
2
2
VAC ASM, 3-STAGE, 120V
SP BRUSHES SET (120V VAC)
COVER, VAC MOTOR
BASE, VAC MOTOR, 2-STAGE
13B 86312120
86319020
86319030
-
-
-
2 BASE, VAC MOTOR, 3-STAGE
VAC HOUSING, 2-STAGE
VAC HOUSING, 3-STAGE
SERIAL NO.
FROM
NOTES
2-STAGE
3-STAGE
INCLUDES 12, 13A
INCLUDES 12, 13B
86326730 NINJA MASTER 200 PSI 43
Wiring - 2 Stage Vacuum
-VACUUM
SWITCH
-VACUUM
SWITCH
-PUMP
SWITCH
-POWER
CORD
BLK
-FUSE
4AMP
1
GRY-WHT
GRN
WHT
BLK
-CB
13AMP
-CB
13AMP
-TERMINAL
BLOCK
BLK-WHT
BLU/1 BLU-BLK/2 GRY/3
GRN
WHT
-VACUUM
MOTOR
GRN
WHT/7
-VACUUM
MOTOR
GRN
WHT/8
-PUMP
MOTOR
GRN
WHT
44 86326730 NINJA MASTER 200 PSI
REF PART NO.
PRV NO.
QTY
1 98407900 1
DESCRIPTION
HARNESS KIT, SINGLE CORD
Wiring - 2 Stage Vacuum
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 45
Wiring - 3 Stage Vacuum
-POWER
CORD
GRN
BLK
WHT
-VACUUM
SWITCH
-PANEL
-VACUUM
SWITCH
-PUMP
SWITCH
-POWER
CORD
-FUSE
4AMP
GRY-WHT
1
BLK
GRN
BLK
WHT
-TERMINAL
BLOCK
BLK/5
-CB
13AMP
-CB
13AMP
GRN
BLU/1 BLU-BLK/2 GRY/3 BLK-WHT/4
-VACUUM
MOTOR
GRN
WHT/7
-VACUUM
MOTOR
GRN
WHT/8
-PUMP
MOTOR
GRN
WHT
46 86326730 NINJA MASTER 200 PSI
REF PART NO.
PRV NO.
QTY
1 98407910 1
DESCRIPTION
HARNESS KIT, DUAL CORD
Wiring - 3 Stage Vacuum
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 47
Wiring with Heat
-POWER
CORD
GRN
BLK
WHT
-VACUUM
SWITCH
-PANEL
-VACUUM
SWITCH
-PUMP
SWITCH
-HEAT
SWITCH
-THERMO
LIGHT
YEL/12
-POWER
CORD
-FUSE
15AMP
BLK
-FUSE
4AMP
BRN-WHT
1
GRY-WHT
BRN/16
GRN
BLK
WHT
WHT
-TERMINAL
BLOCK
BLK/5
BLK-WHT/4
BLU/1
-CB
13AMP
-CB
13AMP
BLU-BLK/2 GRY/3
GRN
BRN/13 WHT/14
-VACUUM
MOTOR
WHT/7
-VACUUM
MOTOR
WHT/8
-PUMP
MOTOR
WHT
YEL/12
BRN/16
WHT/15
JUMPER
-HEATER
48 86326730 NINJA MASTER 200 PSI
REF PART NO.
PRV NO.
QTY
1 98407920 1
DESCRIPTION
HARNESS KIT, HEATED
Wiring with Heat
SERIAL NO.
FROM
NOTES
86326730 NINJA MASTER 200 PSI 49
Suggested Spare Parts
PART NO.
PRV NO.
DESCRIPTION
86199240 250-33A BPR REPAIR KIT PUMPTEC
86317510 THERMOSTAT W/ VERT SPADE
86201790 130-14C THERMOSTAT RESET 302
86135320 140687 BRUSH SET, 120V VAC
86199430 040-03 CASTER SWIVEL 4” 250# CAPACITY
86002620 260-64A ACCESS COVER CLEAR 6” W/RIM
86319110
86319100
-
-
FUSE, 1/4” X 1-1/4”, 4A
FUSE, 1/4” X 1-1/4”, 15A
86318760
86318770
86007140
86317850
-
-
VAC ASSY 2-STG, 120V
VAC ASSY 3-STG, 120V
72130 SWITCH, SPST 2-POSITION ROCKER
SWITCH, LIGHTED 2-POSITION ROCKER
86309790
86001660
WHEEL, 12” X 2.25”
41236 HUBCAP, 5/8” SHAFT
86007970 73864 STRAINER 3/8” NPT 60 MESH
86201040 250-73C CAM & BEARING KIT
86201080 250-75A PLUNGER & SEALS KIT
86201030 250-73B VALVE & O RINGS KIT
86324290 PRIMING HOSE
SERIAL NO.
FROM
NOTES
(HEATED MODELS)
(HEATED MODELS)
(HEATED MODELS)
(2-STG MODELS)
(3-STG MODELS)
(HEATED MODELS)
50 86326730 NINJA MASTER 200 PSI
REF.
NO.
1 N/A
MODEL: SERIAL #
Serial Numbers
86326730 NINJA MASTER 200 PSI 51
Notes:
52 86326730 NINJA MASTER 200 PSI

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Key features
- 200 PSI solution pump
- Heater option available
- Dual 2-stage vacuum motors
- Dual 3-stage vacuum motors
- 17 gallon solution tank capacity
- 14 gallon recovery tank capacity