Century 400 Avenger 600 Mobile Cleaning Unit Operating Instructions

The Century 400 Avenger 600 is a mobile cleaning unit designed for professional cleaning applications. It features a powerful engine, high-pressure solution pump, and a vacuum system for effective cleaning. The unit can be used for various cleaning tasks, including upholstery, carpet, and hard floor cleaning.

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MOBILE CLEANING UNIT

Operating Instructions (ENG)

MODELS: 1.001-135.0

86325900 - AC

03/19/12

Read instructions before operating the machine.

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Machine Data Log / Overview

Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance.

Proper operation and service are essential to the efficient functioning of this unit. When maintained correctly, this unit will have a long, trouble-free life.

The service methods described in this manual are explained in such a manner that servicing may be performed accurately and safely. Proper service varies with the choice of procedure, the skill of the mechanic, and the tools or parts available. Before attempting any repair, make certain that you are thoroughly familiar with this equipment and are equipped with the proper tools. Any questions pertaining to operating or servicing this unit should be directed to your nearest dealer.

THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE

WITH THE PRESCRIBED INSTALLATION PROCEDURES.

Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM.

Warranty Registration

Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to :

www.century400.com/support/warranty/register.php

For customer assistance:

1-800-776-2436

86325900 C400 Avenger 600 1

Table of Contents

Machine Data Log / Overview . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Receiving Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4

Acceptance of Shipment . . . . . . . . . . . . . . . . . . . . . 4

Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . 5

Safety

IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . 6

Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation

Dealer Responsibility . . . . . . . . . . . . . . . . . . . . . . . 10

Vehicle Requirements . . . . . . . . . . . . . . . . . . . . . . 10

Lifting Unit Onto Vehicle . . . . . . . . . . . . . . . . . . . . 11

Positioning Unit In Vehicle . . . . . . . . . . . . . . . . . . . 11

Bolting Down Unit And Waste Tank. . . . . . . . . . . . 11

Layout with 60 Gallon Waste Tank . . . . . . . . . . . . 12

Layout with 100 Gallon Waste Tank . . . . . . . . . . . 13

Waste Tank To Console Connection . . . . . . . . . . . 14

Fuel Pump Assembly Installation. . . . . . . . . . . . . . 14

Van Bulkhead Installation . . . . . . . . . . . . . . . . . . . 15

Fuel Supply & Return Line Installation. . . . . . . . . . 16

Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . 17

Initial Operational Settings . . . . . . . . . . . . . . . . . . . 18

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . 19

Fuel Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 20

Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 20

Altitude Requirements . . . . . . . . . . . . . . . . . . . . . . 20

Chemical Requirements. . . . . . . . . . . . . . . . . . . . . 20

Water Requirements . . . . . . . . . . . . . . . . . . . . . . . 21

Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Vacuum System. . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Water Pumping and Heat Transfer System . . . . . . 26

Chemical Injection System. . . . . . . . . . . . . . . . . . . 28

Pre-Run Inspection / Setup. . . . . . . . . . . . . . . . . . 29

Priming the Chemical Pump . . . . . . . . . . . . . . . . . 30

Waste Pumpout (Optional). . . . . . . . . . . . . . . . . . . 30

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Upholstery Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 31

Shutdown and Daily Maintenance . . . . . . . . . . . . . 31

De-flooding operations. . . . . . . . . . . . . . . . . . . . . . 31

Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . 31

Winterizing Your Unit . . . . . . . . . . . . . . . . . . . . . . . 32

Removing Anti-Freeze From the Unit . . . . . . . . . . 33

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Key Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Engine Coolant System (Radiator) Maintenance . . 36

External Fuel Pump Maintenance . . . . . . . . . . . . . 36

Chemical Supply System Maintenance . . . . . . . . . 36

Heat Exchanger System Maintenance. . . . . . . . . . 36

Vacuum Pump Maintenance . . . . . . . . . . . . . . . . . 36

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Solution Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Solution Pump Clutch . . . . . . . . . . . . . . . . . . . . . . 39

Vacuum Inlet Filter (In Waste Tank) . . . . . . . . . . . 39

Vacuum Relief Valve . . . . . . . . . . . . . . . . . . . . . . . 39

Vacuum Pump Drive Belts . . . . . . . . . . . . . . . . . . . 39

Solution Pump Drive Belt . . . . . . . . . . . . . . . . . . . . 40

Float Valve (Water Box) . . . . . . . . . . . . . . . . . . . . . 40

Waste Tank Float Valve . . . . . . . . . . . . . . . . . . . . . 40

Waste Tank Strainer Basket . . . . . . . . . . . . . . . . . 40

Waste Tank Vacuum Inlet Filter . . . . . . . . . . . . . . . 40

Solution Screen (Outlet). . . . . . . . . . . . . . . . . . . . . 40

Check Valve (Outlet) . . . . . . . . . . . . . . . . . . . . . . . 40

Chemical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chemical And Temperature Control Valves. . . . . . 41

Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 41

Vacuum Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

High Pressure Solution Hoses . . . . . . . . . . . . . . . . 41

Optional Waste Pump-Out . . . . . . . . . . . . . . . . . . . 41

Engine Coolant Replacement . . . . . . . . . . . . . . . . 41

General Service Adjustments . . . . . . . . . . . . . . . . 42

Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Check Valve (Solution Outlet) . . . . . . . . . . . . . . . . 42

Water Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chemical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Solution and Vacuum Pump Drive Belts . . . . . . . . 42

Packing Nut Adjustments For Chemical Valves. . . 43

Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 43

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

2 86325900 C400 Avenger 600

Parts

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Chemical Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Vacuum / Exhaust Heat Exchanger and Silencer . 70

Helicoil Heat Exchanger . . . . . . . . . . . . . . . . . . . . 72

Helicoil Heat Exchanger . . . . . . . . . . . . . . . . . . . . 74

Solution Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Water Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

60 Gallon Waste Tank . . . . . . . . . . . . . . . . . . . . . 82

100 Gallon Waste Tank . . . . . . . . . . . . . . . . . . . . 84

Fuel Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Battery Floor Mount . . . . . . . . . . . . . . . . . . . . . . . 88

Chemical Jug Floor Mount . . . . . . . . . . . . . . . . . . 90

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Hose Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Table of Contents

Options

Hose Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 96

Exhaust - Optional . . . . . . . . . . . . . . . . . . . . . . . . 98

Heater Core - 3rd - Optional . . . . . . . . . . . . . . . . 100

Automatic Pumpout - Dual Diaphragm - Optional 102

Wand - Titanium Six Jet - Optional . . . . . . . . . . . 104

Wand - Ergo Titanium Six Jet - Optional. . . . . . . 106

Wand - Quad Jet - Optional . . . . . . . . . . . . . . . . 108

Wand - Tri Jet -Optiona. . . . . . . . . . . . . . . . . . . . 110

Stair Tool - Optional . . . . . . . . . . . . . . . . . . . . . . 112

Upholstery Tool - Optional . . . . . . . . . . . . . . . . . 114

Shelf Assembly - Optional. . . . . . . . . . . . . . . . . . 116

Water Tank Dual with Demand Pump - Optional 118

Water Tank - Demand Pump - Optional . . . . . . . 120

Auxiliary Water Tank with Pump-Optional . . . . . 122

Hose Reel - Optional. . . . . . . . . . . . . . . . . . . . . . 124

Motorized Hose Reel - Tank - Optional. . . . . . . . 126

Motorized Hose Reel - Optional . . . . . . . . . . . . . 128

E Z - Charge Water Softener - Tank & Tray -

Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

E Z - Charge Water Softener - Filter - Optional . 132

E Z - Charge Water Softener - Brine System -

Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 136

86325900 C400 Avenger 600 3

Receiving Your Unit

Acceptance of Shipment

Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturing plant. Upon receiving the unit, make the following

acceptance check:

The unit should not show any outward signs of damage. If damaged, notify the common carrier immediately.

Check your equipment and packing list. The standard cleaning unit should arrive equipped with the following items (unless otherwise specified) and any optional accessories which were ordered:

Equipment List

Console.

Waste tank

Fuel pump assembly

100 ft. of 2" vacuum hose.

1 vacuum hose connector.

100 ft. of 1/4" solution pressure hose with quick connects.

50 ft. water supply hose with quick connect.

Installation bolting kit.

Installation mounting plates.

10. Operation and service manual for engine, water pump, and vacuum pump.

11. Hose clamps for vacuum hoses.

4 86325900 C400 Avenger 600

This manual contains the following sections:

• How to Use This Manual

• Safety

• Installation

• Operations

• Maintenance & Service

• Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the

MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

The model and serial number of your machine is located approximately where shown.

The SAFETY section contains important information regarding hazardous or unsafe practices for this machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

How to Use This Manual

The INSTALLATION section contains information on how to properly install the unit in your vehicle.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Engine

• Vacuum Pump

• Solution Pump

• Drive Belts, Pulleys & Hubs

• Chemical Pump

• Hoses

• Vac / Exhaust Heat Exchanger

• General Service Adjustments

• Machine Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL

NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the

lower left corner of the front cover.

86325900 C400 Avenger 600 5

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully!

Read the operator's manual before installing or starting this unit. Failure to adhere to instructions could result in severe personal injury or could be fatal.

Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT run this unit in an enclosed area.

DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type.

Gasoline is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings away from sparks or flames. Never carry any gasoline or flammable material in the vehicle. Fumes may accumulate inside the vehicle and ignite, causing an explosion.

DO NOT store any type of flammable material in the vehicle.

This unit must be operated with the vehicle or trailer doors open in order to ensure adequate engine ventilation.

DO NOT operate engine if gasoline is spilled. Avoid creating any ignition until the gasoline has been cleaned up.

Never use gasoline as a cleaning agent.

DO NOT place hands, feet, hair, or clothing near rotating or moving parts. Avoid any contact with moving parts! Rotating machinery can cause injury or fatality.

Never operate this unit without belt guards or hoods. The high speed moving parts, such as belts and pulleys, should be avoided while this unit is running. Severe injury, damage, or fatality may result.

DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe injury or severed limbs.

Never touch electrical wires or components while the engine is running. They can be sources of electrical shock.

Engine components can get extremely hot from operation. To prevent severe burns, DO NOT touch these areas while the engine is running - or immediately after the engine is turned off.

DO NOT touch the exhaust system while this unit is running. Severe burns may result.

Before servicing this unit, allow it to cool down. This will prevent burns from occurring.

Water under high pressure at high temperature can cause burns, severe personal injury, or fatality. Shut down machine, allow to cool down, and relieve system of all pressure before removing valves, caps, plugs, fittings, filters, and bolts.

Always wear hearing protection when unit is running. Always comply with local noise ordinance when operating units.

86325900 C400 Avenger 600

Safety

DO NOT leave the vehicle engine running while operating this unit.

Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children. Remove all jewelry when servicing batteries.

Before disconnecting the negative (-) ground cable, make sure all switches are OFF. If ON, a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present. When disconnecting the battery, ALWAYS disconnect the negative (-) terminal FIRST.

DO NOT smoke around the unit. Gas fumes may accumulate and be ignited. The battery is also extremely flammable. This will help to prevent possible explosions.

DO NOT damage the vehicle in any manner during installation. When routing fuel lines DO NOT place the hose in any location where damage may occur to the hose or vehicle. Avoid any contact with moving parts, areas of high temperature, brake lines, fuel lines, muffler, catalytic converter, or sharp objects.

Use only ProChem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will help to prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.

DO NOT exceed your vehicle's weight limit. The console with empty 60 gallon waste tank and accessories weighs approximately 1014 lbs. Make certain to account for any additional accessories in your weight and balance calculations. Make certain that the vehicle has the correct axle rating, to prevent unsafe vehicle driving conditions.

We require high-back seats on all vehicles in which units are to be installed for head and neck protection.

We recommend using a metal partition between the seats and equipment.

DO NOT operate this unit without the water supply attached and turned on. The solution pump and other vital components may be seriously damaged if this unit is permitted to operate dry without water. Running with out adequate water supply could damage solution pump. Ensure always to have an adequate water supply.

DO NOT operate this unit without the filter installed in the waste tank.

Keep your vehicle work area clean. Wands, stair tools, and other accessories must be securely fastened before driving the vehicle.

All high pressure hoses must be rated for 3000 PSI at 250°F. Thermoplastic hoses do not meet these specifications and should not be used. Severe burns and injury may result if the hoses do not meet these requirements.

The winterizing loop hose assembly, Part #86260700, is for winterizing use only. If used improperly, live steam may escape from this hose, causing it to whip around. Burns or injury may result.

Make certain that you receive complete training by the distributor from whom you purchased this unit.

This unit uses high pressure and temperature. Improper or irresponsible use may result in serious injury.

Do not modify this unit in any manner. Improper modification can cause severe personal injury or fatality.

CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the

State of California to cause cancer, birth defects, or other reproductive harm.

86325900 C400 Avenger 600 7

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

Hazard Intensity Level

There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY.

The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use

ProChem approved replacement parts.

8 86325900 C400 Avenger 600

Safety

Safety Labels

The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and

Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

Warning Label

P/N 86186520

Caution label

P/N 86186530

CAUTION

Caution Label

P/N 86352580

Installation on vehicle fuel door.

Front panel decal with warning labels

P/N 86323360

86325900 C400 Avenger 600 9

Installation

Dealer Responsibility

Your distributor from whom you purchased this mobile cleaning unit is responsible for correct installation of this machine. The dealer is also responsible for initial training of your operators and maintenance personnel in proper operation and maintenance of this unit.

Vehicle Requirements

The unit should NOT be mounted in any motor vehicle of less than 3/4 ton capacity.

DO NOT exceed the vehicle’s axle weight limit.

Include the console, full tanks, accessories, and operators in calculations.

If mounting in a trailer, make certain that trailer is rated for the total weight of UNIT AND TRAILER.

Electric or hydraulic brakes should be provided, and a strict compliance with any State and Federal vehicle laws must be maintained.

The vehicle tires should have a load rating above the combined vehicle and unit weight.

We do not recommend using flooring materials that absorb water. This could result in rust and corrosion of the vehicle floor.

Padding under rubber floor mats should be removed before installing this unit.

We highly recommend using a drip tray under console (Part #86055040).

If using a trailer, console should be positioned so that it balances properly with respect to axle. Ten percent (10%) of the overall unit weight should be on tongue.

Example: If loaded trailer weight is 2,000 lbs., tongue weight needs to be a minimum of 200 lbs. to tow properly.

10 86325900 C400 Avenger 600

Lifting Unit Onto Vehicle

Since console weighs approximately 794 lbs. pounds, we recommend using a forklift to lift unit onto vehicle.

Position forks under unit from front and make CERTAIN that forks are spread to insert into frame slots.

Positioning Unit In Vehicle

Because vehicles vary in size and openings, individuals have their own preference as to where they want their units installed. We strongly recommend a side door installation for this and DO NOT recommend a rear door installation.

Enough space should be provided to assure adequate engine ventilation and room for service and maintenance.

The unit with waste tank and accessories must

NOT exceed vehicle's axle weight limit. An empty

60 gallon waste tank and console weighs 1014 lbs.

DO NOT position the console closer than 12" from bottom of driver and passenger seats.

NOTE: For individuals who wish to make an engineering layout prior to positioning unit, refer to

"Dimensional Data" illustrations for waste tank and console dimensions.

Installation

Bolting Down Unit And Waste Tank

NOTE: When positioning waste tank with respect to console, hook up the vacuum hose to waste tank.

This will ensure that waste tank is positioned correctly. Proceed once unit and waste tank are positioned in vehicle in desired location.

Before drilling any mounting holes in vehicle floor, make certain that when drilling, you will not do any damage to fuel tank, fuel lines, or any vital component which might affect operation or safety of vehicle.

Using console and waste tank mounting holes as a template, drill six 13/32" diameter holes for mounting console and six more 13/32" diameter holes for mounting waste tank.

Using installation hardware kit: a. Insert six 3/8-16 x 2" hex head cap screws with flat washers through mounting holes in console, and six 3/8-16 x 2" hex head cap screws with flat washers through mounting holes in waste tank.

b. Install mounting plates underneath vehicle floor.

c. Screw 3/8-16 hex head locknuts on mounting screws and tighten them until console and waste tank are firmly secured to vehicle floor.

Electrical Wiring

Ensure all electrical wiring and battery cables are free from contact with any metal edge. Engine vibration could cause metal edge to cut wiring and possibly result in a fire. Be aware of where battery cables are run.

86325900 C400 Avenger 600 11

Installation

Layout with 60 Gallon Waste Tank

" 37

6X Ø

2X 1

2X 19

2X 36

BACK OF DRIVERS SEAT

IN REAR MOST POSITION.

2X 1

2X 6

2X 12

" MIN.

6X Ø

TOP VIEW

ENSURE THAT VAC INLETS ON CONSOLE

AND WASTE TANK ARE ALIGNED.

" CONSOLE

" OVERALL HEIGHT

FRONT VIEW

" WASTE TANK

86325900 C400 Avenger 600

" WASTE TANK

Layout with 100 Gallon Waste Tank

" 49

6X Ø

2X 1

2X 19

2X 36

TOP VIEW

ENSURE THAT VAC INLETS ON CONSOLE

AND WASTE TANK ARE ALIGNED.

Installation

BACK OF DRIVERS SEAT

IN REAR MOST POSITION.

2X 1

2X 6

2X 12

" MIN.

6X Ø

" CONSOLE

" OVERALL HEIGHT

FRONT VIEW

" WASTE TANK

86325900 C400 Avenger 600

" WASTE TANK

Installation

Waste Tank To Console Connection

NOTE: Before connecting any hoses to the waste tanks, make certain the hose clamps are on each hose.

Connect the section of 2-7/8" I.D. internal vac hose between the 2-7/8" dia. vac outlet tube on the waste tank and the vacuum pump relief valve on the console. It may be necessary to cut this hose to fit. Tighten the hose clamps.

Connect the 2" I.D. waste removal hose to the 2" dia. tube at the bottom corner of the waste tank.

Cut to desired length. Install brass ball valve on other end.

Connect 2-1/2" I.D. hose between waste tank vacuum inlet (upper right of waste tank) and vacuum inlet on lower side panel of console.

Connect the 3/16" blue hose from the water box to the lower flare fitting (angled downward) on the waste tank.

Run the 5/8" water box overflow hose through the van floor. Prior to drilling through the van floor, ensure that no damage will occur in drilling area.

Ensure that you are in compliance with all local environmental laws.

Connect the console engine shut-off cord to the waste tank level sensor cord.

Connect the 3/16" blue hose from the solution temp control valve to one of the 1/4" flare fittings

(angled downward) on the waste tank.

Connect the 3/16" blue hose from the flow setup valve to one of the 1/4" flare fittings (angled downward) on the waste tank.

Fire Extinguisher

We recommend that a fire extinguisher, preferably rated for A, B, & C type fires, be installed inside the vehicle.

Fuel Pump Assembly Installation

Before drilling the fuel line holes in the vehicle floor, make certain that when drilling you will not do any damage to the fuel tank(s), fuel lines, brake lines, heat shields, or any other vital component which might affect the operation or safety of the vehicle.

Do not mount this assembly, any hoses or components near the catalytic converter, exhaust, or any areas of high temperature. Avoid any contact with moving parts, areas of high temperature, brake lines, fuel lines, muffler, catalytic converter, or sharp objects.

Determine the position where the fuel pump assembly will be mounted. Check to ensure that the power cord length will support the mounting location. The pump should be mounted as low as possible and still be protected by the frame from road hazards. Mount the fuel pump with the

discharge side of the pump higher than the suction side to eliminate the possibility of

trapped air in the pump. Additional mounting holes are provided to allow for different mounting options.

Drill a 5/8" (.625) diameter hole in the vehicle floor for routing the fuel pump power cord to the truckmount console. Check to ensure that the cord length will support the location of the hole.

Route the power cord and install the hole grommet.

Do not connect the power cord to the truckmount console wiring harness until installation is complete.

14 86325900 C400 Avenger 600

Installation

Van Bulkhead Installation

Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be situated in a position that eliminates the possibility of fuel line contact by either the operator(s) or accessories during the working hours or maintenance periods. Make certain that the supplied hoses will reach the location and work with the configuration you choose.

Drill a 5/8" (.625) diameter hole through the vehicle floor at the installation point chosen for the bulkhead.

Install the 1/8 NPT bulkhead adapter by inserting the adapter and tightening the nut on the opposite side of the van floor.

Attach the 1/8 NPT x 1/4 Hosebarb 90 degree elbow to the bulkhead inside the van to connect the fuel system to the console.

Attach the 1/4" fuel hose from the console to the 1/4” Hosebarb 90 degree elbow on the bulkhead.

FUEL HOSE

HOSEBARB ELBOW

LOCTITE

TO CONSOLE

BULKHEAD ADAPTER

BULKHEAD GASKET

5/8" DIA HOLE

VEHICLE FLOOR

BULKHEAD GASKET

BULKHEAD NUT

HOSEBARB ELBOW

FUEL HOSE FROM

BYPASS FUEL FILTER

HOSE CLAMP

HOSE MOUNTING CLAMPS

USE AS NEEDED

86325900 C400 Avenger 600 15

Installation

Fuel Supply & Return Line Installation

(Underneath Van)

Attach the 1/8 NPT x 5/16 Hosebarb 90 degree elbow to the bulkhead adapter underneath the van to be used for the fuel supply line.

Cut to length the 6' piece of 5/16" 50 PSI fuel hose used for the supply line from: a. Bulkhead adapter to the outlet side of the bypass fuel filter.

b. Inlet side of the bypass fuel filter to the discharge side of the fuel pump.

c. Inlet side of the fuel pump to the outlet side of the inline fuel filter.

Cut to length the 6' piece of 1/4" fuel line to connect the bypass fuel filter with the fuel tank return using the appropriate fuel tap kit.

Check all hose clamps for tightness.

NOTE: Fuel tap kit installation instructions are found with appropriate fuel tap kit. Refer to Fuel Tap Kit

Information Sheet (86349940)

1/4" RETURN HOSE

CHECK VALVE

RETURN TO VEHICLE

FUEL SUPPLY

ELECTRICAL FUEL

PUMP ASSEMBLY

FROM VEHICLE

FUEL SUPPLY

FUEL FLOW

ELECTRICAL CORD

BUSHING

BULKHEAD CONNECTOR

FUEL FILTER

5/16" SUPPLY HOSE

FRONT OF VAN

5/16" SUPPLY HOSE

BYPASS FUEL FILTER

HOSE MOUNTING CLAMP

USE AS NEEDED

16 86325900 C400 Avenger 600

Battery Connection

Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid

contact with skin, eyes, and clothing.

Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well-ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children. Remove all jewelry when servicing batteries.

Attach the red positive (+) battery cable from the console starter solenoid to the positive (+) terminal on the battery and tighten the holding nut.

Next, attach the black negative (-) battery cable from the console ground to the negative (-) terminal on the battery and tighten the holding nut.

Installation

86325900 C400 Avenger 600 17

Installation

Initial Operational Settings

NOTE: Due to temperature and altitude changes, the optimal settings for each truckmount must be adjusted after installation. Failure to make these adjustments may lead to poor unit performance and premature component failure.

Vacuum Pump

The maximum vacuum pressure obtainable at full throttle should be 13"Hg. If the unit is drawing a stronger vacuum (at full sealed suction) than 13" Hg, adjust the vacuum relief spring to 13" Hg.

Engine

Set RPM Values as shown below. Refer to Engine

Operation Manual for adjustment instructions.

Throttle

Idle

Full

Load

None

13" Hg. Vacuum

500 psi pressure

None

RPM*

1200 rpm

2750 rpm

2850 rpm

*±50 rpm tolerance

18 86325900 C400 Avenger 600

Technical Specifications

ITEM DIMENSION/CAPACITY

Engine speed

2850 rpm (high speed) Water Pump ON

1200 rpm (idle speed) Water Pump OFF.

Solution pump rpm

Vacuum pump rpm

1750 rpm

3250 rpm

Water flow rate 3.5 GPM (maximum)

Solution pump pressure (low pressure) 1200 PSI (maximum)

Vacuum relief valve

Waste tank capacity

Console weight

Console weight (with 60 gallon waste tank & waste tank accessories)

13" Hg

60 gallons / 100 gallons

794 lbs.

1014 lbs.

(1449 lbs. If waste tank is full)

1024 lbs.

(1649 lbs. If waste tank is full)

Console weight (with 100 gallon waste tank & waste tank accessories)

TORQUE VALUES

Engine hub

Vacuum pump hub

Front engine pulley

Solution pump clutch shaft bolt

300 inch lbs 25 foot/lbs

300 inch/lbs 25 foot/lbs

216 inch/lbs 18 foot/lbs

300 inch/lbs 25 foot/lbs

Operations

86325900 C400 Avenger 600 19

Operations

Fuel Requirements

Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline intended for automotive use.

High octane gasoline should NOT be used with the engine on this unit. These engines are NOT designed to use E-85 or Flex Fuels.

Engine Oil Requirements

Use high quality detergent 10W-30 oil of at least API

(American Petroleum Institute) service class SG, SH,

SJ or higher.

NOTE: Using a lower service class oil or extending oil change intervals longer than recommended can cause engine damage.

NOTE: Synthetic oils meeting the listed classifications may be used with oil changes performed at recommended intervals. However to allow piston rings to properly seat, a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil.

Altitude Requirements

Engines perform differently with increases/decreases in altitude. Be sure to check engine speeds during initial installation. See engine speeds in Technical Specifications section.

NOTE: To ensure correct engine operation at altitudes above 1525 meters (5000 ft.), it may be necessary to have an authorized Kohler dealer install a special high altitude jet kit in the carburetor. If a high altitude kit has been installed, the engine must be reconverted to the original jet size, before it is operated at lower altitudes, or overheating and engine damage can result.

Chemical Requirements

This cleaning unit, due to its chemical injection pump design, can be used with a variety of water-diluted chemical compounds (either acidic or alkaline), depending on the job to be done. However, to obtain optimum results with this unit, we recommend using the

PROCHEM line of chemicals. For information on using the cleaning compounds, refer to the chemical manual.

20 86325900 C400 Avenger 600

Water Requirements

Hard water deposits will adversely affect the plumbing and heat exchange systems on this unit. The map below will give you an idea of where areas of high water hardness may occur. However, any water supply obtained from a well is almost always hard water and a water softener will be needed to protect your equipment.

NOTE: Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty.

Operations

If you are operating this unit in an area where the unit will be using water in which the harness exceeds 3-1/2 grains, we highly recommend a suitable water softener be installed. If using a water softener, it must have a five (5) GPM (or greater) flow capacity without any hose constrictions.

Using a water softener will reduce maintenance and decrease down time caused by hard water scaling. It will also allow cleaning chemicals to be more effective in lower concentrations

If you require a water softener, your dealer has a model to meet your needs. Please contact your nearest distributor for information, price, and abailability.

86325900 C400 Avenger 600 21

Operations

Components

86325900 C400 Avenger 600

Components

Solution Temp Control Valve

This valve allows the operator to control the solution temperature by bypassing hot water to the waste tank, for low temperature cleaning such as upholstery. Turning the valve counter clockwise opens the valve. Turning clockwise closes the valve and has the effect of stopping water from bypassing.

Vacuum Gauge

This gauge indicates in inches of mercury how much vacuum the system is producing at any given time.

Waste Tank Full Indicator Light

This indicator light is activated when the waste tank is full. When lit the unit will shutdown protecting the equipment from damage. This also indicates that the waste tank must be emptied before the unit can be brought back in service.

NOTE: Never dispose of waste water in storm drains, water ways or on ground areas. Always dispose of waste in accordance with local state and federal laws.

Engine High Temperature Shutdown Indicator

This light when activated signals an over heat condition with the engine. When this occurs, troubleshooting is required.

Solution Pressure Gauge

This gauge registers the amount of pressure in the system.

Solution Temperature Gauge

This gauge measures the temperature of the cleaning solution as it exits the machine.

Auxiliary Water Tank Pump Switch

The auxiliary water tank pump switch is used to actuate an optional fresh water demand pump.

Waste Pumpout Switch

This switch actuates the optional waste pumpout.

Operations

Solution Pump Switch

This switch serves to energize the magnetic clutch to turn the solution pump on or off. Turn clockwise for activating the pump and counter clockwise for deactivating the pump.

10. Choke

The choke is for restricting air to the carburetor, this enriches the fuel mixture. The primary purpose is for starting in cold temperatures. When the cable is pulled out air is restricted, when pushed in the engine is in run position.

Do NOT run engine with choke pulled out.

11. Ignition Switch

The ignition switch controls the power for the machine. To turn the machine on, turn solution pump switch counterclockwise to override and hold. Turn key clockwise until engine starts and release. Wait 5 seconds then release override switch. To stop engine rotate key to OFF position.

12. Throttle

The throttle is used to set the speed of the engine

(rpm). The engine speed (rpm) may be increased by releasing the collar lock, pushing in the red button on the end of the handle, and pulling the handle straight out. Engine speed may be changed in smaller increments by rotating the throttle handle clockwise or counter-clockwise. The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed.

13. Circuit Breakers

These serve to protect the circuits from electrical spikes and over loads and protects wires from damage and fire.

14. Hour Meter

The hour meter records the number of hours the unit has run. This serves as a time recorder for servicing the machine.

86325900 C400 Avenger 600 23

Operations

15. Vacuum Inlet

The vacuum inlet serves as connecting point for vacuum hose.

16. Exhaust

Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT run this unit in an enclosed area. DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type

17. Solution Outlets

The solution outlets are the connecting points for the high pressure solution hoses. These outlets are quick disconnects that allow hoses to be plugged into the unit.

18. Solution Screen

The solution screen is located on the front of the machine. The function of this screen is to trap foreign particles from exiting the machine and plugging the orifices of the cleaning tools. This screen is part of the machine maintenance cleaning.

19. Chemical Check Valve

The chemical check valve allows chemicals to enter the system and travel in a singular direction to the wand. The chemical check valve prevents chemicals from traveling up-stream into the solution system of the unit.

20. Water Inlet

This quick connect allows the water supply hose to be connected to the unit.

21. Lubrication Cup

The lubrication cup allows lubricant spray to reach the vacuum blower.

22. Solution Pressure Regulator

The pressure regulator sets the pressure of the solution system. This spring loaded valve can be adjusted up or down. The pressure is increased by turning the valve clockwise or reduced by turning the valve counter clockwise. (This valve must be maintained in accordance with this manuals maintenance table.)

23. Flow Meter

The flow meter is a gauge to indicate how much liquid chemical is being introduced in the water system. The quantity can be increased by turning the chemical flow knob counter clockwise.

24. Chemical Metering Valve

The chemical metering valve regulates the amount of chemical that is injected into the system.

Clockwise rotation of the knob closes the valve.

Counter clockwise rotation opens the valve, allowing more chemical to enter the system.

25. Chemical Prime Control Valve

This valve allows the chemical to circulate through the chemical system with little or no restriction. It also purges out air that may be trapped in the lines and cavities of the chemical pump. By turning the valve clockwise the injection system is enabled.

24 86325900 C400 Avenger 600

Vacuum System

The engine turning a vacuum pump generates vacuum.

The air is channeled in one side of the vacuum pump, compressed and discharged on the opposite side, creating airflow.

The movement of air is used to do the work necessary for the extraction process. A vacuum nozzle applied to the carpet surface removes moisture, dirt and spent chemicals. These elements are conveyed back to a separating tank utilizing hoses and the force of air.

Particles of moisture and dirt are separated in the vacuum tank using a series of changes in direction and velocity. The air is then filtered and rushes into the vacuum pump.

Operations

The vacuum pump compresses and heats the incoming air. The hot discharged air is forced down stream into a silencer for noise abatement. After exiting the silencer, this hot air is mixed with hot air exhaust gases from the engine. This mixture of hot air and gases are then forced through 2 radiators serving as heat collectors.

Heat from the engine and vacuum pump is then transferred into the plumbing system raising the water temperature for better cleaning.

VACUUM

INLET

HEATER COIL #1

HEATER COIL #2

LUBRICATION

CUP

VACUUM

GAUGE

SILENCER

WASTE

TANK

STRAINER

VACUUM

PUMP

LEVEL SENSOR

FILTER

VACUUM

RELIEF

VALVE

86325900 C400 Avenger 600

Operations

Water Pumping and Heat Transfer System

Cold water enters the console through the water inlet.

When the water box is full the valve will automatically shut off.

Water then flows from the water box, through the strainer, into the solution pump. The water is pumped to the pressure regulator manifold, which provides and maintains the desired pressure setting.

The pressure regulator manifold includes a pulse hose which helps reduce pressure spikes from the pump.

A certain amount of water is by-passed from the pressure regulator due to over pumping capacity of the solution pump. Water that is not called for in the cleaning process is channeled through a copper heater core in the front of the heat exchanger box. This bypass water circulates several times through the heater core pre-warming the water.

The next stage of heating and water flow is to the helicoil. When water is called for in the cleaning process it flows to the helicoil under pressure. Heat from the engine coolant is exchanged to the cleaning water through a series of spiraled copper tubing. This allows the engine coolant to travel in a counter rotating direction to the cleaning water during the exchange process creating a very efficient transfer of heat out of the engine and into the cleaning water.

The third stage of plumbing and heat exchange takes place in the 2nd heater core located in the heat exchanger box. This is the hottest point of the gases coming from the vacuum pump and the engine exhaust. These hot gases are forced through heater core #2 creating the third stage of heat transfer to the cleaning water.

Finally, the cleaning water passes to the solution outlet manifold where cleaning chemicals are injected from the chemical pulse pump. This manifold serves as a temperature sensing point and the temperature control valve allows cooler water to enter the system for temperature sensitive upholstery applications. A check valve is located in this outlet manifold prohibiting chemicals from backing up into the system. Two connecting points for the high-pressure hoses are located at the end of the manifold.

The cleaning solution then passes through high pressure solution hoses and is distributed by the cleaning tool to a surface that is being cleaned, completing the water pumping and heating cycle of the cleaning unit.

Pump damage can occur if it is “thermal shocked.” This may happen if the pump has run without the water supply turned on, allowing the pump to become overheated, and then turning on the water supply which sends fresh cool water to the pump without having a sufficient cool down period. Thermal shock typically ruins the seals and cracks the ceramic plungers.

26 86325900 C400 Avenger 600

Operations

WASTE TANK

= COLD WATER

= WARM WATER

= HOT WATER

= NO WATER

VACUUM EXHAUST

HEAT EXCHANGERS

WATER BOX

THERMO

RELIEF

WATER PUMP

ENGINE

THERMOSTAT

ENGINE

HELI-COIL ENGINE

COOLANT HEAT

EXCHANGER

RADIATOR

TO PRESSURE

GAUGE

PULSE HOSE

MANIFOLD

PRESSURE REGULATOR

TEMPERATURE

CONTROL BYPASS

CHEMICAL

INJECTION

CHEMICAL

CHECK

VALVE

SOLUTION

OUTLET

SOLUTION

SCREEN

SOLUTION OUTLET

MANIFOLD

86325900 C400 Avenger 600

WATER

INLET

Operations

Chemical Injection System

The chemical injection system is unique in that it utilizes the pressure spikes generated by the highpressure solution pump to move chemical into the main solution stream. The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves.

The chemicals are drawn from the container, and through the flow meter, which indicates rate of flow. The chemicals move to the chemical pulse pump where it is pressurized.

The chemicals flow to the chemical selector valve, which can turn off the chemical flow or when set to

"Prime" sends it back to the chemical container to purge air from the system, or when "CHEM" the chemical can be directed to the metering valve. The metering valve controls the amount of chemical that enters the solution outlet manifold.

The manifold assembly's check valve will not allow the chemicals to travel upstream into the plumbing system of the unit. The chemicals are mixed there with hot pressurized water that makes a cleaning solution.

PRESSURIZED

HOT WATER

SOLUTION

OUTLET

MANIFOLD

CHEMICAL

CHECK

VALVE

SOLUTION

SCREEN

SOLUTION

OUTLET

CHECK

VALVE

CHECK

VALVE

CHEMICAL

PUMP

FLOWMETER

CHEMICAL

METERING

VALVE

CHEMICAL

SELECTOR

VALVE

CHEMICAL

CONTAINER

INLET

STRAINER

86325900 C400 Avenger 600

CHEMICAL FLOW

CHEMICAL PRIME

SOLUTION FLOW

Pre-Run Inspection / Setup

NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

Operations

High Pressure Solution Hose

Before starting the unit, connect the high pressure solution hose to the outlet connection at the front of the unit. Connect the cleaning tool to the pressure hose.

DANGER

Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality. DO NOT operate this unit where the exhaust may enter any building doorway, window, vent, or opening of any type.

Check for Adequate Fuel

Check the fuel tank to be certain there is adequate fuel to complete the job. This unit uses approximately 0.75-

1.00 gallons of fuel per hour, depending on the speed setting.

Remove Tools from Vehicle

Remove any tools or hoses from the van which you will require.

Water Supply Connection

NOTE: Before connecting your water hose to the supply faucet, flush out the faucet until the water is free of any debris. Flush out any debris which may be in your water inlet hose.

Connect the water supply hose to the water inlet quick-connect at the left front of the console.

Connect the hose to the water supply faucet.

NOTE: Never use your waste pump outlet hose as a water inlet hose. Use only clean hoses for water inlet.

Turn the water supply faucet on. The water will fill the water box.

WATER UNDER HIGH PRESSURE AT HIGH

TEMPERATURE CAN CAUSE BURNS,

SEVERE PERSONAL INJURY, OR COULD

BE FATAL. SHUT DOWN MACHINE,

ALLOW TO COOL DOWN, AND RELIEVE

SYSTEM OF ALL PRESSURE BEFORE

REMOVING VALVES, CAPS, PLUGS,

FITTINGS, FILTERS AND BOLTS.

ROTATING

MACHINERY.

WATER UNDER

PRESSURE AT HIGH

TEMPERATURE.

IMPROPER

MODIFICATION OF

EQUIPTMENT CAN

CAUSE SEVERE

PERSONAL INJURY

OR COULD BE

FATAL.

DANGER

DO NOT MODIFY

UNIT WITHOUT

WRITTEN

PERMISSION

FROM

MANUFACTURER

Vacuum Hose

Connect the vacuum hose to the vacuum inlet connection at the front of the unit. Connect the other end of the vacuum hose to the cleaning tool.

Filters

Ensure all filters on machine and in waste tank are free of debris.

86325900 C400 Avenger 600 29

Operations

Priming the Chemical Pump

Fill chemical container and inspect chemical strainer.

Insert chemical inlet tubing into chemical container.

Pull out engine choke, turn solution pump switch to override, and turn ignition key to start.

Push in engine choke after engine has started.

Set throttle to idle position.

Turn on the solution pump.

Turn chemical valve to prime and allow chemical to circulate. After all air bubbles have been removed from chemical tubing, turn the valve to Chem position.

Turn chemical flow setup valve to setup position.

Use the chemical metering valve to set the chemical flow to the desired flow rate while observing the flow meter indicator. To accurately set chemical flow, pull the trigger on cleaning tool while adjusting chemical flow rate. Turn the chemical flow setup valve to Chem position.

Set throttle to maximum position for quick unit heat up.

Once you have completed priming the chemical pump, proceed with the cleaning operation. Your unit should be in the correct throttle position for your cleaning operation or extracting.

NEVER dispose of waste in storm drains, waterways, or on ground areas. Always dispose of waste in accordance with Local, State, and Federal laws.

Waste Pumpout (Optional)

If your unit is equipped with an automatic waste pump, connect one end of a garden hose to the pump-out connection and the other end to an appropriate waste disposal.

Turn the pump-out switch on the control panel to the ON position. The waste pump will operate automatically throughout the cleaning operation.

We recommend that you use a 3/4" I.D. water hose as a waste pump outlet hose. DO NOT use a hose smaller than 5/8" I.D.

NEVER use your automatic waste pump outlet hose as a water inlet hose.

Cleaning

Observe the following guidelines, while cleaning:

Before proceeding make sure the spray tips are functioning properly.

To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from all of the cleaning spray tips.

If the spray tips are not showing a full spray pattern, adjust for proper pattern, clean, or replace spray tips, if required.

Normally chemical is applied on the push stoke of the wand, and cleaning and vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both push and pull strokes. Always finish up an area with a vacuum stroke.

When cleaning, keep the working opening (mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

The unit will automatically shut-down when the waste tank is full. This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding. If shutdown occurs due to foam created by chemicals used, add Prochem defoamer to utilize full tank capacity.

30 86325900 C400 Avenger 600

De-flooding operations

De-flooding operations involve removal of water from carpet and flooring. This differs from normal cleaning operations in that no water or solution is required. An automatic waste pump-out is highly recommended for all de-flooding operations due to the large amount of water removal often required.

Start unit.

Set pressure regulator at 100 psi.

Shut off solution pump.

Begin de-flooding operations.

Under almost all conditions, the unit will sufficiently cool itself. If you find yourself operating in extreme heat, attach a clean fresh water supply to unit. Turn solution pump on and open solution temperature control valve at least one full turn.

Freezing Protection

Operations

Upholstery Cleaning

Upholstery tool, (See Options Section)

To protect fabrics, reduce solution temperature as needed by opening the solution temp control valve on the control panel. Engine speed may also be reduced slightly to reduce heat and vacuum.

Use one (1) spray tip in tool.

Shutdown and Daily Maintenance

Turn chemical valve to “NO CHEM”.

Allow the unit to run for 2 minutes with the vacuum hose disconnected to remove moisture. Spray water displacing lubricant into the vacuum lubrication cup. This will prevent corrosion due to moisture.

Set engine throttle at idle position and allow the water temperature to cool down, utilizing the solution temp control valve in the open position to bleed off residual hot water left in the system.

Close solution temp control valve and turn off ignition switch.

Disconnect all hoses and tools.

Drain waste tank and rinse with clean water.

If the unit is exposed to freezing weather the water

in the unit may freeze, causing SERIOUS DAMAGE to the unit. To avoid this, the following is recommended during the cold weather season.

When the unit is not in use, always park it in a heated building.

While in operation, avoid long shutdowns as the unit provides heat while running. Shut it down just prior to leaving for the next job.

If a heated building is not available, we recommend that you winterize the unit with anti-freeze. At present, it is only possible to winterize units, which do not have an auxiliary water tank. Units with auxiliary water tanks must be stored in a heated building when not in use.

86325900 C400 Avenger 600 31

Operations

Winterizing Your Unit

Shut off the water supply. Disconnect the water inlet hose from the front of your console.

Connect all solution pressure hoses and tools that may have water in them.

Start the unit and turn solution pump on. Open the tool valve until water pressure drops and water stops flowing.

Turn off the solution pump. Fill the water box with approximately two gallons of 100% glycol base anti-freeze.

Turn the solution pump switch ON.

Open the tool valve until anti-freeze begins to come out of the tool. Recover ALL anti-freeze that comes out of the tools into an approved container.

We strongly recommend that you re-cycle and reuse the anti-freeze.

Repeat this procedure with all the remaining tools. After all tools and pressure hoses have been filled with antifreeze, disconnect and store them.

Turn the solution pump switch OFF. Attach the winterizing loop hose with attachment, Part

#86260700, to the bottom solution outlet connection and the water inlet connection. Turn the solution pump switch ON.

Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached.

Prime the chemical system with 50/50 anti-freeze/ water mix. Insert the chemical inlet and prime discharge tubes into the anti-freeze container.

Turn the chemical valve to PRIME until anti-freeze begins to flow out of the prime hose.

Now turn the chemical valve and flow simulator valves to the open position, making certain that the flow meter indicates flow and that all anti-freeze drains out of the chemical hose into an approved container, after 30 seconds, turn off both valves.

10. After completing these procedures, shut the unit down. The unit is now winterized.

32 86325900 C400 Avenger 600

Removing Anti-Freeze From the Unit

Connect one end of the winterizing loop hose to the bottom solution outlet connection. Place the other end of the loop hose, without the attachment, into an approved container.

Start the unit. Allow the anti-freeze to flow into the container until flow stops.

Fill the water box with fresh water and repeat step

#2.

Connect the water inlet hose to the water inlet connection on the console. Turn the water supply on.

Connect all solution hoses and any tools which require purging of anti-freeze to the solution outlet connection(s).

Open the tool valves and drain the anti-freeze into an approved container until the flow is clear and all anti-freeze is purged from the tools and hoses.

Operations

Place the chemical prime hose into the approved container. Submerge the chemical inlet hose in water. Turn the chemical valve to the PRIME position until clear water comes through the prime hose, and then remove the prime hose from the container.

Turn the chemical valve to the ON (CHEMICAL) position. This will allow water to flow into the other side of the system.

Once all of the anti-freeze is removed, the unit is ready to use.

Eventually, the anti-freeze in your storage container will become diluted with water. If the antifreeze level drops below 50% of the total, dispose of it and start with fresh 100% anti-freeze.

When disposing of used anti-freeze, observe local laws and regulations. Do not drain onto the ground or into storm drainage systems.

86325900 C400 Avenger 600 33

Maintenance

Service Schedule

Engine

Vacuum Pump

Solution Pump

Chemical Inlet Tube Strainer

Vacuum Inlet Filter (In Waste Tank)

Vacuum Hoses

Daily

Check engine oil level. *** Fill to proper level

Check coolant level in overflow bottle

Spray water displacing lubricant in lubrication cup at front of console for 5 sec.

Check oil level.** Fill to proper level

Check strainer for blockage, remove any debris

Clean filter, inspect, replace if damaged

Wash out with clean water

Automatic Waste Pump

Daily Inspect and remove any debris or sediment

Vacuum Pump

Weekly* Check oil level. Fill to proper level

Water Box Float Valve

Weekly Check for proper seating and shut-off

Solution Pump Inlet Strainer

Weekly* Check for debris and clean

Battery

Weekly* Check for proper fluid level. Fill with distilled water only

Solution Outlet Screen

Weekly* Inspect and remove any debris or blockage

Pressure Regulator

50 hrs Lubricate o-rings

Pressure Regulator

50 hrs Lubricate plug behind spring

Solution Pressure Hoses

100 hrs Inspect for damage or impending damage

Engine

100 hrs Change engine oil***

Engine

100 hrs Change oil filter***

Engine

100 hrs Check fan belt tightness

Battery

100 hrs* Clean battery terminals

Float Valve Seal

200 hrs.

Replace seal

Engine

200 hrs Service air cleaner elements*

Engine

200 hrs Check radiator hoses and clamp tightness

Fuel Pump

200 hrs Check hose connections

Engine

200 hrs Check spark plugs for carbon deposits and proper gap

Chemical Valves

200 hrs Inspect and/or adjust packing nuts

34 86325900 C400 Avenger 600

Maintenance

Service Schedule

Vacuum Exhaust Heat Exchanger

500 hrs Inspect cores and remove debris.

Solution Pump

500 hrs Change oil**

Pulley Set Screws & Hub Cap

Screws, Solution Pump Clutch

Shaft Bolt

500 hrs Check for proper torque values. Re-torque, if required****

Drive Pulley

500 hrs Inspect, clean and check for pulley groove wear****

Drive Pulley

500 hrs Check pulley alignment****

Drive Belts

500 hrs Inspect and clean****

Drive Belts

500 hrs Check belt tension****

Chemical Pump & Check Valves

500 hrs Replace diaphragm, plastic disk and check valves.

Vacuum Lubrication Lines

500 hrs

Check for line obstructions. Replace tubing if cracked or damaged

Engine

500 hrs Replace in-line fuel filter on engine.

Engine

1000 hrs Replace spark plugs.

Check Valve (Solution Outlet)

1000 hrs Inspect, clean, and repair, if needed.

Vacuum Pump

1500 hrs Drain, flush, and replace oil *****

Waste Tank Shut-off Float Switch

Monthly Check for debris hindering movement

Inline Gas Filter

Yearly Replace Inline Gas Filter

Engine

Yearly Flush radiator and change engine coolant.

Engine

Yearly* Replace air cleaner element.

Waste Tank Filters/Strainers

Yearly Check for damage and blockage. Replace if needed.

Engine

2 years Replace radiator hoses and hose clamps.

Engine

3 years Replace ignition wires.

* Or as often as required

** Change solution pump crankcase oil after the first 50 hours

***Change engine crankcase oil and filter after the first 25 hours

****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours

*****If using AEON PD synthetic lubricant, 4500 hours or every 2 years, whichever comes first

86325900 C400 Avenger 600 35

Maintenance

Key Checkpoints

Note: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long operating life, and a minimal amount of

"down" time.

Engine Coolant System (Radiator)

Maintenance

Your engine radiator coolant system is an important part of the power plant operation. In addition, the heat exchange system which is used to provide heat for cleaning operations, is also highly dependent on the engine coolant system. Follow the recommended coolant system maintenance in the Maintenance

Schedule in this manual and your engine owner's manual. Refer any additional questions to your dealer.

External Fuel Pump Maintenance

The power plant for the unit receives fuel from the main fuel tank of your van/truck. An external fuel pump that provides this fuel is located on the underside of the van/ truck. Loose fittings and hose connections will cause your unit to perform poorly. Follow the recommended fuel pump maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer.

Chemical Supply System Maintenance

The chemical supply system pulls chemicals from your chemical bottle utilizing a pump that works off the solution pump pulsing. Any clogged filters or loose connections will result in a chemical supply system malfunction or a malfunction at the cleaning tool. Maintenance of the solution outlet check valve and screen are vital to effective cleaning operation and minimal unit downtime. Additionally, the hoses related to supplying water and chemical to the outlet manifold are under high pressures and experience thermal expansion and contraction. Periodic inspections of these hoses for tears, cracks, and failing connectors are necessary to avoid unwanted leaks. To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance

Schedule in this manual. Refer any additional questions to your dealer.

Heat Exchanger System Maintenance

The heat exchange system in your unit transfers energy between the engine’s exhaust and blower discharge air to the solution supply system. The heat transfer of this system is highly dependent on the surface area contact in the heat exchanger cores located in the heat exchanger box. This surface area amount is adversely minimized when the supplied water is not softened to recommended levels. Hard water will result in scaling on the inside walls of the heat exchanger tubes. It is recommended that you use a dealer approved water softener to avoid premature heat exchanger core failure. Contact your dealer for advice on the water hardness levels in your area.

Additionally, the heat exchanger tubes are very sensitive to freezing conditions. As the water freezes during cold conditions, it expands in the heat exchanger tubes and causes damage. Often the tubes are cracked and require the replacement of the heat exchanger core. Refer to the Freeze Protection instructions section in this manual. Refer any additional questions to your dealer.

Vacuum Pump Maintenance

(Refer to pump manufacturer's manual for specific maintenance instructions)

The total function of the unit is based around the performance of the vacuum pump. Heat transfer used to raise the temperature of the solution is gained from the air drawn by the vacuum pump and solution is removed from the carpet with the vacuum suction of the vacuum pump. General maintenance actions for the vacuum pump as listed in this manual are vital to prolonged vacuum pump operations. Daily lubrication of the pump is required to avoid seizure of the system. Also, waste tank filters and strainers must be maintained to prevent unwanted debris from entering the vacuum pump.

36 86325900 C400 Avenger 600

DO NOT service this unit while it is running. The highspeed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality.

NOTE: Use the hour meter as a guide for coordinating the maintenance schedule.

Engine

(Refer to engine manufacturer's manual for specific maintenance instructions)

Check the engine oil level daily, when in use.

Make certain that proper oil level is maintained.

NEVER overfill.

Change the break-in oil after the first 25 hours of operation. Thereafter, change oil and filter every

100 hours of operation. USE ONLY ENGINE

MANUFACTURER’S BRAND OIL FILTERS.

USING ANY OTHER TYPE OIL FILTER WILL

VOID YOUR ENGINE WARRANTY.

Oil Recommendation. See "ENGINE OIL REQUIRE-

MENTS" in Operations section.

NOTE: Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage.

Engine oil capacity including filter is approximately 1.7 -

1.9 quarts.

Maintenance

Re-torque the manifold and exhaust tube nuts, cylinder head bolts, and carburetor attaching nuts after the first 200 hours of use.

Check the spark plugs every 200 hours. Clean if necessary. Replace the spark plugs every 1000

hours.

NOTE: Never sandblast spark plugs. Spark plugs should be cleaned by scraping or wire brushing.

Clean the air cleaner element every 200 hours.

Replace the element every 2400 hours

Check the engine idle RPM every 200 hours and adjust, if necessary. NEVER adjust engine RPM without a tachometer. Refer to Kohler Engine

Operation and Service Manual.

Check the coolant level in the radiator overflow container daily. If no coolant is seen, remove the cap and add coolant. Change the coolant with a

50:50 coolant to water ratio every 1000 hours.

50:50 mixture guards against corrosion.

Replace the in-line gas filter yearly.

NOTE: For additional engine service information, obtain the engine manufacturer’s manual from any authorized service center. If service or repair is required, contact an authorized engine manufacturer’s service center. You will need to provide the serial number of the engine.

86325900 C400 Avenger 600 37

Maintenance

Vacuum Pump

Refer to the Vacuum Pump Operation and Service

Manual (P/N 86269820) for specific instructions.

Lubrication: We recommend that you use AEON PD

Synthetic Blower Lubricant in both ends of the vacuum pump for all operating temperatures. AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature. One filling of AEON PD will last many times longer than a premium mineral oil.

NOTE: AEON PD (Part# 86189090) is the oil which

PROCHEM puts in the vacuum pump at the factory.

Topping off or adding petroleum oil to synthetic oil is

NOT recommended.

Check the oil level daily to assure the proper level.

PROPER LEVEL cannot be overemphasized. Too little oil will ruin bearings and gears. Too much oil will cause overheating. Use the illustration as a guide when adding oil.

To prevent rust from building up inside the vacuum pump (if moisture exists) we have provided a lubrication cup on the front of the unit.

First run the unit at least 1 minute to remove any moisture from the vacuum pump. Next, fill the lubrication cup with water displacing lubricant, for 5 seconds while the unit is running and the vacuum inlets are sealed. Do this at the end of each working day.

Drain, flush and replace oil every 1500 hours or

yearly, whichever comes first. Change oil more frequently if inspection so indicates. With AEON

PD synthetic lubricant, perform the oil change maintenance every 4500 hours or every 2 years,

whichever comes first.

Vacuum pump oil capacities are as follows:

Shaft end = 1.25 pints

Gear end = 2.0 pints

Vacuum pump lubrication is vital to performance of the pump. Failure to follow the maintenance schedule can lead to permanent damage to your blower.

38 86325900 C400 Avenger 600

Solution Pump

Refer to the Solution Pump Operation and Service

Manual for specific instructions (P/N 86269900).

Check the crankcase oil level daily to assure the proper level. Use the illustration as a guide when checking the oil level. If the level has dropped, check for the source of leakage and repair.

Use the provided dipstick. Remove red filler cap and insert dipstick. Oil level should be between marks on the dipstick or use a mirror and refer to the illustration.

OIL LEVEL

WITH UNIT

STOPPED &

ON LEVEL

GROUND

RED DOT

Change the crankcase oil with Cat Pump

Crankcase Oil (P/N 86189080) after the first 50

hours of operation. Drain and refill the crankcase oil with Cat Pump Crankcase Oil every 500 hours thereafter. Oil capacity is approximately 11.8 ounces.

Other Cat approved oil equivalents are: Mobil DTE

16, Amoco Rykow 68, and Shell Tellus T68.

Maintenance

Vacuum Relief Valve

While the unit is running at full RPM, block the air flow at the vacuum inlet connection and read the vacuum gauge. If adjustment is required, shut the unit down and adjust the vacuum relief valve locking nut tension. Start your unit and read the vacuum gauge. Repeat this process until the relief valve opens at 13" Hg.

Vacuum Pump Drive Belts

To tighten the vacuum pump belts:

Loosen the four screws which secure the vacuum pump to the mounting bracket.

Turn the adjusting bolts until the proper belt tension is achieved (1/2" total deflection in the center of the belt, halfway between the pulleys).

NOTE: When adjusting belt tension, make certain that the engine shaft and vacuum pump shaft remain parallel, and the belt tension is equal throughout the belt width.

After adjusting, re-tighten the four screws which secure the vacuum pump to the mounting bracket.

Check belt alignment with straight-edge.

Check for pulley groove wear, clean belts and pulley grooves, check for worn belts, proper belt tension, and pulley alignment after the first 25

hours and then again at 100 hours.

Check for belt ride in the groove.

Solution Pump Clutch

After removing or replacing solution pump clutch, make certain that bolt is re-torqued to the proper value.

Torque Value

Inch pounds Foot pounds Component

Solution pump shaft bolt

300 25

Vacuum Inlet Filter (In Waste Tank)

The vacuum filter in the waste tank should be removed and cleaned daily. If this is done, the filter will last for a long period of time.

86325900 C400 Avenger 600 39

Maintenance

Solution Pump Drive Belt

To tighten the solution pump belt:

Loosen the nuts which hold the solution pump mount to base.

Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys).

While checking the alignment, tighten the nuts which hold the solution pump mount to base.

Float Valve (Water Box)

Check the float valve weekly for proper operation.

If overfilling is a problem, check the plunger for a proper seal. Replace tip on plunger (PN

86192380) if needed.

NOTE: If the float ball has any water inside it must be replaced.

Waste Tank Strainer Basket

The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris. This should be done at the end of each job.

When replacing float ball, DO NOT over- tighten, as the rod can puncture the ball. Make sure to tighten the nuts on the rod.

Disassemble the valve and check the piston and seat for damage, replace if needed. See the "Illustrated Parts Listing" for a parts break-down.

Waste Tank Float Valve

The float valve in the waste tank shuts the unit down once the waste tank becomes full. Debris can collect around the hinge of the float valve. Check the float valve for debris at least once a month.

Waste Tank Vacuum Inlet Filter

The Vacuum Inlet Filter located inside the waste tank should be removed, cleaned and inspected at the beginning of each day. When replacing in tank ensure that flow indicating arrow is pointing down.

Solution Screen (Outlet)

Inspect the solution screen after the first week of

running the unit by unscrewing the screen and remove any accumulated debris. Inspect the screen again at 2

and 4 weeks.

The solution screen should then be inspected every

month. However, if the screen has a frequent build-up of debris it should be inspected and cleaned more often.

Check Valve (Outlet)

Inspect the check valve when rebuilding the chemical pump or as needed. Remove and disassemble the check valve. Check the Teflon seat for debris or abnormal wear. Clean or replace seat if needed.

NOTE: Improper seating of the check valve poppet, damaged spring, or o-rings will cause poor operation of the chemical system.

For the procedure, see the "General Service Adjustments" section in this manual for details.

40 86325900 C400 Avenger 600

Chemical Pump

Rebuild the chemical pump every 500 hours. This involves changing the diaphragm, plastic disk and check valves.

For the procedure, see the “General Service Adjustments” section in this manual for details.

NOTE: Inspect chemical inlet tube strainer daily.

Chemical And Temperature Control Valves

Examine the packing nuts on all the chemical valves

every 200 hours. Keeping these valve packings properly adjusted will eliminate possible leakage from the valve stems and add to overall valve life.

For the procedure, see the "General Service Adjustments" section in this manual for details.

Pressure Regulator

Lubricate the o-ring and bullet every 50 hours. Use oring lubricant Part #86265430.

For the procedure, see the "General Service Adjustments" section in this manual for details.

Vacuum Hoses

To assure maximum hose life, we recommend that the hoses be washed out with clean water at the end of each working day.

High Pressure Solution Hoses

Inspect your high pressure solution hoses for wear after the first 100 hours of use. Inspect every 25 hours thereafter. If hoses show any signs of damage or impending rupture, replace the hose.

DO NOT attempt to repair high pressure solution hoses! Repairing high pressure solution hoses may result in severe burns and serious injury!

All high pressure solution hoses must be rated for 3000

PSI at 250°F. Thermoplastic hoses do not meet these specifications and should not be used. Severe burns and injury may result if the hoses do not meet these requirements.

Maintenance

Optional Waste Pump-Out

At the end of each work day, make certain that you remove any debris or sediment which may be inside the waste pump by pumping fresh water through the pump.

Engine Coolant Replacement

The coolant should be replaced every year. This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system. We recommend that this procedure be accomplished by the following steps.

Draining Coolant:

Reference Kohler Manual for specific coolant draining instructions. Drains are located at the bottom of the radiator and on the engine block next to the oil filter.

NOTE: Be sure that used coolant is collected in a proper container and disposed of in accordance with local laws.

After draining is complete, close both the radiator and helicoil petcocks.

Replacing Coolant:

Fill radiator with 50/50 ethelene glycol anti-freeze / water mix.

Start unit and set throttle to idle position.

As the unit warms up, maintain a full radiator with a

50/50 mix.

Open petcock completely on helicoil to allow any trapped air to escape. When coolant runs out of helicoil, close petcock.

Fill radiator with 50/50 coolant mix.

Re-install radiator cap.

Shutdown unit.

Check radiator overflow bottle. Add coolant to proper

"cold" level.

86325900 C400 Avenger 600 41

Maintenance

General Service Adjustments

The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality.

Engine Speed

This unit uses a governor to set and maintain engine speed. The engine speed is adjusted by pulling the throttle out to maximum travel for high speed operation. For lower temperature or vacuum setting, rotate knob clockwise two turns or as needed to obtain desired temperature and vacuum settings. Pushed in, the engine is at idle speed (1200 rpm). With throttle pulled out, engine operates at maximum rpm (2850).

DO NOT attempt to adjust without a tachometer and

NEVER adjust the engine to exceed stated maximum

RPM (Full Load). Permanent damage may occur.

Check Valve (Solution Outlet)

Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system:

Remove the check valve. Be sure the small o-ring for the seat comes out with the check valve.

Remove the seat, using a 5/16" Allen wrench.

Check the Teflon seat for debris or wear. Clean or replace Teflon seat if needed.

Clean the poppet and spring, inspect for wear or damage, and replace as needed.

Re-assemble the check valve. Start the seat by hand, tighten using a 5/16" Allen wrench. DO NOT over-tighten seat.

NOTE: Improper seating of the check valve poppet, damaged spring or o-rings will cause poor operation of the chemical system.

Lubricate the o-rings with o-ring lubricant Part

#86265430 and reinstall.

Water Box

Check inlet strainer for debris and blockage. A blocked strainer could damage the solution pump if water flow is restricted.

Inspect water box float valve for freedom of movement and water leaking past valve.

Chemical Pump

The only repairs which the chemical pump may require is the replacement of the diaphragm, plastic disk or check valves. To replace the diaphragm and plastic disk, unscrew the cover from the body. When replacing the diaphragm, lubricate the outer edges of the diaphragm with o-ring lubricant (P/N 86265430) and reassemble. To replace the check valves, unscrew the check valve caps. Replace the check valves and reassemble, using new o-rings.

DO NOT attempt to re-use o-rings once the check valves have been removed. See the "Illustrated Parts

Listing" for a parts break-down on the chemical pump.

Solution and Vacuum Pump Drive Belts

Use only exact replacement for system drive belts. Use only exact manufacturer and models for replacements

Make certain that when you re-torque these screws, that you use a clockwise pattern and continue until

proper torque is achieved.

Torque Value

Component Inch/lbs Foot/lbs

Rear Engine Hub

Vacuum Pump Hub

Front Engine Pulley

300

216

Tight wrap

On spring

Use 5/16 Allen

Wrench to remove

86325900 C400 Avenger 600

Maintenance

Packing Nut Adjustments For Chemical

Valves

Examine the packing nut on all chemical valves for proper tension every 200 hours. When turning the knob, there should be a small amount of resistance. If not, slightly tighten the packing nut. DO NOT over tighten. Keeping the valve packings properly adjusted will eliminate possible leakage from the valve stem and add to overall valve life.

DO NOT loosen the adjusting body (cap) all the way

(counterclockwise) or remove it while the unit is running.

We recommend that you lubricate the pressure regulator o-ring every 50 hours, or whenever required.

If you do not, the stem may become seized due to inadequate lubrication. If this occurs: a.

Shutdown the unit.

Relieve all pressure from the water system.

Remove the cap from the pressure regulator and remove the stem with long nose pliers.

Clean and lubricate stem.

Reassemble pressure regulator.

Pressure Regulator

The pressure regulator serves to maintain water pressure at a preset point and to bypass water back to the water box.

To adjust:

With your unit running, close the cleaning tool valve. Check the pressure gauge. Open the tool valve. We recommend setting the pressure regulator so that the pressure gauge reads 450

PSI with the tool valve open.

When the tool valve is opened, there is an approximate drop of 50 PSI in pressure. If there is a pressure drop greater than 100 PSI, it may be necessary to lubricate the o-ring in the pressure regulator.

If the pressure regulator requires adjustment, loosen the locking nut, then turn the adjusting body

(cap) (while observing the pressure gauge on the control panel) until the desired pressure is obtained. Retighten the locking nut.

86325900 C400 Avenger 600 43

Maintenance

Troubleshooting

PROBLEM CAUSE

Water supply is turned off or the float valve is stuck or improperly adjusted.

SOLUTION

Turn the water supply on or up. Check for kinks in the water supply hose. Examine the float valve and adjust or replace.

Solution pump inlet supply line is plugged or drawing air.

Improper engine speed

Using a tachometer, check the engine speed.

Full throttle engine speed is 2850 RPM. Idle engine speed is 1200 RPM. Refer to the "engine speed" section for instructions on how to readjust.

Loss of solution pump pressure.

Pressure regulator o-ring is dry.

With the cleaning tool open, the solution pressure gauge reads below the normal operating pressure.

Pressure regulator has worn o-ring

Pressure regulator is dirty, stuck open, or improperly adjusted.

Lubricate o-ring, using o-ring lubricant P/N

86265430.

Check o-ring. If necessary, replace.

Clean or repair regulator. Adjust to working pressure. Lubricate o-ring, using o-ring lubricant

P/N 86265430.

Low pump volume. (Measure the amount of water being returned to the water box from the pressure regulator. It should fill a gallon container about every

17 seconds).

Examine the check valves, plunger cups, and cylinder head on the solution pump. Repair, whenever required (refer to the solution pump service manual).

Defective solution pressure gauge.

Orifice (spray nozzle) in the cleaning tool is worn, defective, or wrong size.

Examine the water inlet strainer inside the water box. Remove accumulated debris and replace if required. Check for suction leaks and loose clamps or fittings. Tighten any loose fittings or clamps. Replace any ruptured hose(s).

Replace gauge

Replace Nozzle or change nozzle size.

Debris clogging water lines or water inlet disconnect.

Clean or replace as needed.

Belt loose or broken

Loss of pump prime

Plugged orifice and/or screen in the cleaning tool.

Re-tension or replace as needed.

Manually prime solution pump.

Unplug or replace orifice and/or screen

Loss of solution volume at cleaning tool orifice. Solution gauge reads normal.

Internal block between the pressure regulator manifold and the solution manifold; or the solution screen is clogged

Inspect all lines, remove accumulated debris which is blocking proper flow. Replace any defective hoses. Remove, inspect, and clean the solution screen. De-scale unit and install a water softener, if necessary.

Examine the check valve, remove any debris Outlet check valve is plugged

Defective quick-connect on one or more of the solution pressure hoses.

Replace defective quick-connect(s) on solution pressure hose(s).

Cleaning tool valve is malfunctioning.

Repair or replace valve.

Hose inner lining is constricted.

Remove restriction or replace hose.

44 86325900 C400 Avenger 600

Maintenance

PROBLEM CAUSE

Vacuum obstruction

Vacuum gauge is giving an improper reading.

Vacuum hose(s) is damaged, causing a suction leak.

SOLUTION

Inspect hoses for obstructions.

Examine the tubing between the vacuum relief valve and the vacuum gauge and remove any blockage.

Inspect hose(s), repair or replace.

Waste tank gaskets not sealing properly, not positioned properly

Inspect the gaskets. Repair or replace as necessary.

Re-position lid, inlet and outlet.

Loss of vacuum

While cleaning, the vacuum is not up to specification. Engine

RPM is normal.

Plugged vacuum hose or vacuum plumbing between vacuum inlet and strainer basket.

Waste tank filter or strainer basket is plugged.

Loose vacuum pump drive belts.

Waste tank drain valve is damaged or left open, causing a vacuum leak.

Unplug vacuum hose or inlet plumbing.

Clean or replace filter. Clean strainer basket.

Tighten the drive belts

Close drain valve, if open. Remove the drain valve and, after inspecting, replace the defective components.

Vacuum relief valve requires adjustment or has a vacuum leak due to damaged diaphragm.

Re-adjust the vacuum relief valve. If the vacuum does not increase, remove and inspect the relief valve diaphragm. If damaged, replace

Vacuum exhaust heat exchangers are plugged with lint.

Remove and clean.

Excessive

Vacuum

Vacuum pump is worn out.

Improper throttle adjustment.

Replace the vacuum pump.

Adjust throttle to set desired vacuum pressure.

Vacuum relief valve requires adjustment.

Readjust the vacuum relief valve.

Chemical pump is improperly primed.

Refer to chemical pump priming instructions.

Air leak in chemical supply tube, priming valve or metering valve.

Check for air leaks. Replace faulty parts.

The strainer at the inlet end of the chemical inlet tube is clogged

Unclog the strainer. If damaged, replace.

Loss of chemical with the cleaning tool valve open, no chemical

Suction leak in the inlet tube leading into the chemical pump.

Chemical pump check valve(s) is clogged

Chemical prime/on-off valve or chemical metering valve is defective.

Inspect inlet tube and flow meter for air leaks or damage and replace, if required.

Remove any debris from the chemical check valve(s). Replace chemical check valve(s) or seals, if necessary.

Replace valve(s).

Chemical pump diaphragm is ruptured.

Defective cylinder in the solution pump.

Disassemble the chemical pump and replace the damaged diaphragm and plastic disk.

Measure the pump volume. If the pump volume is less than normal, refer to "Loss of Pump Volume" in the Troubleshooting section in this manual.

86325900 C400 Avenger 600 45

Maintenance

PROBLEM

Chemical flow meter indicates flow with the tool valve closed

Solution pump does not engage

CAUSE

External leak in chemical piping

Outlet check valve is full of debris or damaged, not allowing it to close properly

Chemical pump diaphragm is ruptured

SOLUTION

Tighten fittings. Re-apply thread sealant where required. If any fittings are damaged, replace.

Close the chemical valve on the instrument panel.

If the flow meter does not indicate flow, remove debris or replace check valve, if necessary.

Close the chemical valve on the instrument panel.

If the flow meter still indicates flow, replace the chemical pump diaphragm and plastic disk.

Internal leak in chemical valve causing continual flow through prime tube to waste tank.

Tighten valve packing nut (see "General Service

Adjustments" section in this manual). Replace valve, if necessary.

Solution pump circuit breaker has been tripped

Check the solution pump circuit breaker on the control panel. Press the circuit breaker reset button.

Defective electrical connection in the console wiring or defective switch.

Examine switch, electrical connections, and wiring.

Repair any defective connections. If there is power going to the switch but not going out, replace the defective switch.

Solution pump has not been activated Turn solution pump switch to on.

Defective solution pump clutch. NOTE:

The clutch may be manually set by inserting two 1/4-20 x 1/2 bolts. Line up the holes on the clutch and insert the bolts.

To disengage the pump, remove the bolts.

If there is power in the switch, but not power at the clutch, replace the defective wire. If there is power at the clutch, replace the defective clutch.

Engine will not start. The engine does not turn over

Loose or broken solution pump belt.

Main circuit breaker on the control panel has been tripped.

Loose or corroded battery.

Dead battery.

Defective ignition switch.

Tighten or replace belt.

After inspecting the unit to determine the cause of the tripped circuit breaker, press the reset button.

Clean, tighten, or replace the battery terminals.

Recharge or replace battery.

Test ignition switch for power going into the switch.

If there is power going in but NO power going out, replace the switch.

Test the starter motor. If necessary replace.

Defective starter motor.

Vacuum pump seized.

Refer to Gardner Denver Service & Repair Manual or dealer.

Empty the waste tank.

Waste tank is full.

Engine temperature has exceeded 255°F, triggering the high temperature switch to shut the unit down.

Defective fuel pump.

Determine the cause of overheating before restarting the unit. See "Excessive Heating" in the

"Troubleshooting" section of this manual.

Replace the fuel pump.

Starter turns over engine, but will not start

Loose or broken wires leading to waste tank float switch.

Defective float switch in the waste tank.

Repair or replace any broken electrical connections.

Check switch for proper operation, replace as necessary.

Oil pressure switch (located on engine), fuel shut-off solenoid (located on engine), high temperature switch (located on engine).

Test these components. If any are defective, replace. Consult the Kohler Engine Operation and

Maintenance Manual.

Engine is malfunctioning

Refer to Kohler Engine Operation and Maintenance

Manual.

46 86325900 C400 Avenger 600

Maintenance

PROBLEM CAUSE

Engine is out of gasoline

Waste tank is full

SOLUTION

Add gasoline to the fuel tank.

Empty waste tank.

Main or engine circuit breaker on the control panel has been tripped.

Engine coolant temperature has exceeded 245-255°F, triggering the high temperature switch to shut the unit down.

Defective fuel pump.

After inspecting the unit to determine the cause of the tripped circuit breaker, press the reset button.

Determine the cause of the overheating before restarting the unit. Refer to the

Kohler Engine Operation and Maintenance Manual.

Replace fuel pump.

Engine stops running. While doing normal cleaning, the engine stops running

Excessive heating

Defective float switch inside the waste tank.

Defective 245-255°F engine coolant high-temperature shutdown switch.

Flow restriction caused by hard water scaling.

Not enough water flow.

Check switch for proper operation.

Replace as necessary.

Test switch. If necessary, replace.

Oil pressure gauge on engine has shut down, due to insufficient oil pressure.

Refer to the Kohler Engine Operation and Maintenance Manual. DO NOT restart the engine until the cause is determined and corrected.

No ignition in the engine or engine is malfunctioning.

Refer to the Kohler Engine Operation and Maintenance Manual.

Descale unit, repair or replace damaged plumbing components as necessary.

Install water softener.

Check jet size of tool.

Heat exchanger leaks. NOTE: The heat exchanger will produce water condensation discharge at times during normal operation. DO NOT confuse this with a leak.

Engine/vacuum exhaust heat exchangers are damaged from frozen water.

Inspect heat exchangers for leaks.

Visually inspect for damage. Pressure check after removing from the unit.

(Maximum test pressure 1200 PSI).

Loss of temperature. The heat output of the unit is LESS than normal.

Automatic waste pump is malfunctioning or not operating normally.

Temperature relief valve on water box is stuck open.

Engine RPM is low.

Clean temperature relief valve and test.

Replace, if necessary.

Reset engine RPM.

Defective temperature gauge.

Test gauge and sensor. Replace failed component.

Defective waste pump float switch. Replace float switch.

Broken diaphragm.

Replace diaphragm.

NOTE: When replacing either the pump or float switch on internal (in tank) pumpout, use new electrical connectors and heat shrink. Inspect connection for watertight seal.

Weak battery.

Pump-out circuit breaker on control panel has been tripped.

Charge or replace battery if needed.Check charging station.

After inspecting waste pump to determine the cause of the tripped circuit breaker, press the reset button.

86325900 C400 Avenger 600 47

Notes:

48 86325900 C400 Avenger 600

PARTS

Parts

86325900 C400 Avenger 600 49

Frame

86325900 C400 Avenger 600

REF PART NO.

QTY

86270330

86177090

86005680

86005770

86274000

86274750

86233390

86010780

86279510

86282840

86282850

86341640

86315490

86323010

86323350

86323390

86323900

86349170

86349160

86177430

86010790

86006920

DESCRIPTION

12 FLATWASHER, 1/4

2 CLAMP, CABLE 1/2I.D. 1/4BLT

2 NUT, 1/4-20 HEX NYLOCK

4 NUT, 3/8-16 HEX NYLOCK

4 SCR, 3/8-16 X 3 HHCS GR5

10 SCR, 1/4-20 X 3/4 HHCS

1 CLAMP, 7/8 DIA P CUSHIONED

8 WASHER, 1/4 SPLIT

8 WASHER, 3/8 X 1 FLAT NP

2 TRIM, SEAL 5/8” BULB, 16”

2 TRIM, SEAL 5/8” BULB, 10.5”

1 ASSEMBLY, FRAME

2 GASKET, HOOD VIBE DAMPNR

1 BRKT, REAR ENGINE SUPT, PGT

1 GUARD, BLWR BELT MAIN, PGT

1 GUARD, BLWR BELT SIDE, PGT

1 ASM, RADIATOR CLOSEOUT, PGT

2 SEAL, STRT BULB SD168 X 16”

2 SEAL, STRT BULB SD168 X 10.5”

1 CLMP, 1-1/16 ID X 3/8 BLT

1 WASHER 3/8 SPLIT LOCK PLTD

1 SCREW 3/8-16 X 3/4 HHCS GR5 PLT

** CALL MANUFACTURER FOR SERIAL NUMBER

Frame

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 51

Frame

WATER BOX

86325900 C400 Avenger 600

REF PART NO.

QTY

86273330

86270330

86177060

86188210

86177640

86181360

86179710

86178700

86005680

86275460

86233390

86277730

86323360

86323370

86323480

86326010

DESCRIPTION

3 SCR, CAP 1/4-20 X 2.75 HXHD

10 FLATWASHER, 1/4

1 CLAMP, HOSE, #8 SST

1 NIP, 1/2 X 3/8 HEX BR

1 CONN, 1/8P X 1/4POLY BR

1 FTTG, BRB 1/2P X 5/8H BR

1 DSC, 3/8F X 3/8FP

1 CUP, OIL FILL 1/8P

7 NUT, 1/4-20 HEX NYLOCK

1 SCR, 1/4-20 X 3/4 BHCS

1 CLAMP, 7/8 DIA P CUSHIONED

4 SCR, 1/4-20X2.75 BHCS BLK

1 LABEL, LOWER FRONT PNL, PGT

1 PNL, LOWER FRONT, PGT

1 BRKT, WTR INLET & LUBE CUP, PGT

1 BRKT, 2” VAC INLET, PGT

Frame

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 53

Frame

54 86325900 C400 Avenger 600

REF PART NO.

QTY

86273180

86273330

86270330

86177040

86161800

86176170

86005680

86322990

86271970

86325280

86010780

86057150

86189050

86179620

86191800

86315490

86325290

86324260

86323170

86360670

DESCRIPTION

2 SCR, 1/4-20 X 1" HXHD GRD8

3 SCR, CAP 1/4-20 X 2.75 HXHD

14 FLATWASHER, 1/4

1 CLAMP, CABLE 1-1/4 ID 5/16 BLT

4 LATCH, CONCEALED KEEPER

1 CABL, RETAIN VAC PLG 800

9 NUT, 1/4-20 HEX NYLOCK

1 BRKT, CENTER HOOD, PGT

4 NUT, 3/8 PUSH PLATE

1 ASSY, LEFT HOOD, PGT

2 WASHER, 1/4 SPLIT

2 STRAP, WTR PMP HOLDDOWN

2 NUT, WELL 1/4-20 HD

1 DIPSTICK, CAT PUMP OIL 5CP

16 RIVET, 5/32 OD X .188-.250 GL AL

3 GASKET, HOOD VIBE DAMPNR

1 ASSY, RIGHT HOOD, PGT

1 ASSY, FRNT HD, PGT AV

1 LABEL, FRNT HD, PEAK C400

2 GASKET, HOOD VIBE DAMPNR 4"

Frame

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 55

Chemical Panel

TO CHEMICAL JUG

12

15

14

4

3

11

10

8

TO CHEMICAL PUMP

6

FROM CHEMICAL JUG

5

13

9

2

1

86325900 C400 Avenger 600

7

Chemical Panel

REF PART NO.

QTY

86324460

86324090

86297070

86189050

86279470

86274290

86181170

86195050

86181300

86177660

86188000

86180140

86176990

86270330

86273180

DESCRIPTION

1 LBL, CHEM CNTRL PNL

1 PNL, CHEMICAL CONTROL, PGT

1 VALVE, 3-WAY BALL 1/8P

2 NUT, WELL 1/4-20 HD

2 WASHER, #10 SPLIT

2 SCR, 10-32 X 3/8 PPHMS SS

1 FLOWMETER 1/8FP

1 VALVE, METERING 1/8FP

3 FTTG, BRB 1/8P X 5/16H

2 CONN, 1/8P X 1/4T

1 NIP, 1/8 HX BR

1 ELL, STREET 1/8 BR

3 CLAMP, HOSE #4 SST

2 FLATWASHER, 1/4

2 SCR, 1/4-20 X 1" HXHD GRD8

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 57

Control Panel

86325900 C400 Avenger 600

REF PART NO.

QTY

86246890

86136310

86005720

86255920

86278970

86175600

86175620

86175680

86189050

86186940

86194380

86298280

86323110

86325580

86273180

86270330

86180350

86180360

86180380

86180420

86195050

86186020

86193750

86193760

86191740

86176120

86181930

86181950

86181960

86186930

DESCRIPTION

4 SCR, 1/4-20 X 1" HXHD GRD8

4 FLATWASHER, 1/4

1 ELL, 1/4FP X 1/4T BR

1 ELL, 1/8P X 1/4T BR

1 ELL, 1/4FPx1/4POLY BR

1 ELL, 1/8P X 1/4T 45 DEG

1 VALVE, METERING 1/8FP

1 KEYSWITCH

2 SW, RTRY NON-ILLUM TM

1 SW,RTRY W/BYPASS NON-ILL

2 RELAY, ENG SHTDWN

1 CABLE, CHOKE

1 GAUGE, 0-1500 PSI

1 GAUGE, VACUUM, 30" HG

1 GAUGE, TEMP, DATCON

1 LIGHT, WARNING, IDEC AP2M

1 METER,0-60VDC HOUR

4 NUT, M5 X 4.7 HEX NYLOCK

2 NUT, 8-32 W/STAR WASHER PLTD

2 STANDOFF, 6-32 X 1/2 HEX NYL

1 WASHER, 7/16 EXT STAR

2 BRKR, CIRCUIT, 15A

1 BRKR, CIRCUIT 25A

2 BRKT, WIKA MOUNTING

4 NUT, WELL 1/4-20 HD

1 LIGHT, WARNING, AMBER, IDEC

1 THROTTLE CABLE, PEAK

1 BRKR, CIRCUIT, 20A

1 PNL, CONTROL, PGT

1 LABEL, CONTROL PANEL, PGT

Control Panel

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 59

Engine

86325900 C400 Avenger 600

Engine

REF PART NO. QTY DESCRIPTION

1 86273440 4 SCR, MACH 5/16-18 X 1" GR8

2 86182290 1 GSKT, EXH, KUB, D902/WG972

3 86136310 1 NUT, M5 HEX

4 86005770 6 NUT, 3/8-16 HEX NYLOCK

5 86274000 2 SCR, 3/8-16 X 3 HHCS GR5

6 86136640 1 SCR, M8-1.25 X 20 HHMS PLTD

7 86275190 2 SCR, 3/8-16 X 1.25 HHCS SS

8 86006820 4 SCREW 3/8-16 X 2.0 HHCS GR5 PLT

9 86277890 1 SCR, M5 - 8 X 25MM STL, ZNC

10 86279130 4 WASHER 5/16 SPLIT LOCK PLTD

11 86010740 1 WASHER, 1/4 X 3/4 FLAT

12 86137310 1 WASHER,M8 SPLIT LOCK ZINC PLTD

13 86010790 2 WASHER, 3/8 SPLIT

14 86279510 14 WASHER, 3/8 X 1 FLAT NP

15 86051510 1 PLT, ENG MTG

16 86349040 1 ENG, 26HP, KOHLER AEGIS

17 86177130 1 CLAMP, CABLE, THROT/CHOKE

18 86323820 1 TUBE, EXHAUST, KOHLER AEGIS 27HP

19 86182730 2 GSKT, EXHST, KHLR 25HP

20 86136280 4 NUT, M8 HEX

21 98405810 1 FILTER KIT, AIR KOHLER AEGIS

SERIAL NO.

FROM

NOTES

WAS 86180770

PRIMARY &

SECONDARY FILTER

** CALL MANUFACTURER FOR SERIAL NUMBER.

86325900 C400 Avenger 600 61

Engine

SUPPLIED WITH ENGINE

TO LOWER FITTING

ON HELICOIL

TO TOP FITTING

ON HELICOIL 22

12 11

86325900 C400 Avenger 600

REF PART NO.

QTY

86182720

86177310

86191050

86193580

86180940

86194360

86318100

98407380

86254140

86181670

86192970

86269810

86273440

86181430

86185350

86174950

86270480

86136270

86136640

86006740

86279070

86279140

86010740

86137310

86010790

86180990

86173560

86191260

DESCRIPTION

3 SCR, MACH 5/16-18 X 1" GR8

1 FTTG, BRB 1P X 1H BR

1 HUB, P1 X 1-1/8

1 BELT, AX43 GOODYEAR MATCH

1 KEY, 1/4 X 1/4 X 2 1/2

2 NUT, M6 HEX ZINC PLATED

1 SCR, M8-1.25 X 20 HHMS PLTD

4 SCR, 3/8-16 X 1.00 HHCS GR5

2 WASHER, M6 FLAT

2 WASHER,M6 SPLIT LOCK ZINC PLTD

1 WASHER, 1/4 X 3/4 FLAT

1 WASHER,M8 SPLIT LOCK ZINC PLTD

4 WASHER, 3/8 SPLIT

1 CSTG, LOWER RAD HOSE

1 ADAPTER, THERMOSTAT

1 PULLEY, AEGIS WTR PMP

2 GSKT, THERM, KHLR, 25HP

5 CLMP, HOSE #16 1-1/2 MIN 1-3/4

1 PULL, 2TB68, 405, PWRVC2

2 STUD, 6MM X 95MM

1 FILTER, OIL, KOHLER AEGIS

1 THERMOSTAT, 190DEG

1 THERMOSTAT, 205 DEGREE AEGIS

1 KIT, THERMOSTATS 190-205 AEGIS

1 SOLENOID, KOH #25-435-05-S

1 FUSE 30AMP, ENG, AEGIS

1 SPARK PLUG, KOHLER, RC14YC

1 MANUAL, INSTR, KHLR, AEGIS

Engine

SERIAL NO.

FROM

NOTES

INCLUDES 22, 23

86325900 C400 Avenger 600 63

Vacuum Pump

TO WASTE TANK

TO SILENCER

86325900 C400 Avenger 600

Vacuum Pump

REF PART NO.

QTY

86273320

86273420

86273440

86177010

86193230

86180370

86179580

86180600

86049230

86188500

86005730

86271070

86005770

86274000

86275190

86010790

86279510

86175400

86185390

86311600

86322920

86323290

86325510

86325520

86274660

86269820

DESCRIPTION

1 SCR, CAP 7/16-14X4 HXHD

2 SCR,CAP 3/8-16X3 ALL THD

3 SCR, MACH 5/16-18 X 1" GR8

3 CLAMP, HOSE #48

1 SPRING, VAC REL VLV

2 ELL, 1/8P X 1/4 POLY BR

1 DIAPHRAM, VAC REL VLV

1 ELL, VAC REL VLV

1 KEY, 1/4 SQ X 1.88

1 NIP, VAC EXH OUTL

4 NUT, 3/8-16 HEX

2 NUT, 7/16-14 HEX

2 NUT, 3/8-16 HEX NYLOCK

4 SCR, 3/8-16 X 3 HHCS GR5

4 SCR, 3/8-16 X 1.25 HHCS SS

6 WASHER, 3/8 SPLIT

15 WASHER, 3/8 X 1 FLAT NP

1 BLWR, 3FLW, 4M, TI406

1 HUB, P1 X 1-1/4

1 WASHER, VAC REL VLV, #4VAC

1 BRKT, BLOWER MTG, PGT

1 PULLEY, 2TB60

2 BELT, BX47 TORQUE FLEX

1 HOSE, BLOWER TO SILENCER

2 SCR, 3/8-16 X 1.5 HHCS GR5 PLT

1 MANUAL, INSTR, 4M TRIFLOW BLWR

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 65

Solution Pump

FROM WATER BOX

FROM FLOWMETER

5 15

66 86325900 C400 Avenger 600

Solution Pump

REF PART NO.

QTY

86326970

86279820

86355300

86183470

86191440

86177510

DESCRIPTION

BRKT, WTR PMP MTG

1 WSHR, .328 ID X 1.00 OD X .119 ZNC

1 PMP, WTR, CAT 3CP, HT LEFT

1 HOS, 3/16X23(1/4FT BS)MET

PUMP, CHEM, PULSE, GP

CLUTCH, ELE, WTR PMP CAT 3CP

86180360

86180340

86190540

86190520

86190480

86177020

86176990

86177210

86270330

86273420

86273330

86273710

86249610

86241860

86179920

86279510

86279140

86276570

86005770

86005730

86005680

86273700

86173750

86191780

86181370

86180410

86136740

86279130

86278830

86282770

86265780

86195120

86189290

86195110

86192920

86191340

86249220

86179550

86194630

86195100

** CALL MANUFACTURER FOR SERIAL NUMBER.

1 EL, 90DEG 1/8 X 5/16HB

5 WASHER, 3/8 X 1 FLAT NP

4 WASHER,M6 SPLIT LOCK ZINC PLTD

4 SCR, M6 X 25 HHCS

4 NUT, 3/8-16 HEX NYLOCK

2 NUT, 3/8-16 HEX

1 NUT, 1/4-20 HEX NYLOCK

1 BLT, 5/16-18 X 1, SOC, ZNC

1 ADPT, CAT CHEM PMP

1 RETAIN, VALVE SPRING

1 FTTG, BRB 1/2P x 3/4H BR

1 ELL, 3/8P X 1/2T BR

1 ELL, 1/8P X 1/4T BR

1 ELL, 1/4P X 1/4T BR

1 PLUG, 1/4T BR

1 PLUG, 3/8 SOCHD BR

1 PLUG, 1/2 SOCHD BR

1 CLAMP, HOSE #12 SST

1 CLAMP, HOSE #4 SST

1 CLMP, CABL 7/16ID 1/4BLT

2 FLATWASHER, 1/4

1 SCR,CAP 3/8-16X3 ALL THD

1 SCR, CAP 1/4-20 X 2.75 HXHD

4 BLT, 1/4-20 X 3/8 SER FLNG

1 BRKT, CLTCH, WTR PMP, 3CP CAT

1 KEY, .20 X .20 X 1.45, 3CP CAT

4 SCREW M6 - 1 X 15 PHMS BLK

4 WASHER, 5/16 SPLIT LOCK PLTD

6 WASHER, 5/16 FLAT PLTD

1 LOOM, 1/4 HI TMP X 10"

1 CONN, BULLET M(.156)

1 VALVE CAP, 303 SST, OUTPUT

2 O-RING, DURO,.862ID X .103CS

2 VALVE KIT, ASM, CHEM, PULSE PUMP

1 SPACER RING, 303 SST

1 PULSE PUMP, BODY

1 PLASTIC DISC

1 DIAPHRAGM, CHEM PUMP

1 PULSE PUMP, TOP COVER INLET

1 VALVE CAP, 303SST, INPUT

SERIAL NO.

FROM

NOTES

INCLUDES 33, 34, 35

INCLUDES 2, 14, 30,

31, 32

NOT SHOWN

REPLACE AS A

PAIR

86325900 C400 Avenger 600 67

Solution Pump

68 86325900 C400 Avenger 600

Solution Pump

REF PART NO.

QTY

86176520

86189200

86195580

86024830

86189210

86024780

86190560

86024810

86024820

86190600

86192260

86355310

86181970

86181800

86286260

DESCRIPTION

CAP, OIL FILLER

O-RING, OIL FILL CAP

WASHER, KEYHOLE M18

SLINGER, BARRIER

O-RING, BEARING CVR

O-RING, CRANK CVR

PLUG, VALVE

RETAINER, SEAL

RETAINER, PNLGR W/STUD

PLUNGER

SEAL, OIL CRANKCASE

KIT, WTR PMP HT SEAL, 3CP

GAUGE, OIL LEVEL

GASKET, OIL GAUGE

KIT, VLV CAT 3CP1140, 33258

SERIAL NO.

FROM

NOTES

ORDER 1 EACH (COMPLETE)

ORDER 1 EACH TO REPLACE

ALL VALVES

86325900 C400 Avenger 600 69

Vacuum / Exhaust Heat Exchanger and Silencer

TO WATER BOX

FROM

REGULATOR

86325900 C400 Avenger 600

Vacuum / Exhaust Heat Exchanger and Silencer

SERIAL NO.

FROM

NOTES REF PART NO.

QTY

86325250

86324450

86318840

86313690

86051550

86043150

86187210

86051230

86051220

86279510

86010790

86010780

86274750

86006740

86274000

86005770

86182190

86181400

86177700

86181330

86180220

86190520

86177060

86270330

DESCRIPTION

2 BRKT, HE BOX SUPPORT, PGT

1 HSG, VAC HE BOX, PGT

1 ASSY, HEATER CORE COPPER, GT

3 GASKET, HEATER CORE COVER

1 PLT, COVER-VAC HE BOX

1 ASSEMBLY, HEATER CORE SS

2 MANIFOLD, HEATER CORE

1 PLATE, HTR CORE CVR FRT, STL

1 PLATE, HTR CORE CVR, STL

12 WASHER, 3/8 X 1 FLAT NP

4 WASHER, 3/8 SPLIT

18 WASHER, 1/4 SPLIT

18 SCR, 1/4-20 X 3/4 HHCS

3 SCR, 3/8-16 X 1.00 HHCS GR5

5 SCR, 3/8-16 X 3 HHCS GR5

4 NUT, 3/8-16 HEX NYLOCK

4 GROM, 1/2 ID X 1-1/8 OD

1 FTTG, BRB 3/8P x 5/8H BR

2 CONN, 3/8P X 1/2T BR

1 FTTG, BRB 3/8PX1/2H BR

2 ELL, 3/8 BR

4 PLUG, 3/8 SOCHD BR

2 CLAMP, HOSE, #8 SST

18 FLATWASHER, 1/4

86325900 C400 Avenger 600 71

Helicoil Heat Exchanger

FROM THERMOSTAT

ADAPTER ON ENGINE

TO HEAT

EXCHANGER

TO PRESSURE

REGULATOR

TO ENGINE

"Y" ADAPTER

72 86325900 C400 Avenger 600

Helicoil Heat Exchanger

REF PART NO.

QTY

86177560

86342100

86177310

86181420

86180260

86180430

86180000

86010790

86279510

86006740

86233410

DESCRIPTION

1 COCK, DRN 1/4P X 1/4 HOSE ELL

1 ASSEMBLY, HELICOIL

2 CLMP, HOSE #16 1-1/2 MIN 1-3/4

2 FTTG, BRB 3/4PX1H BR

1 ELL, 3/4 ST BR

2 ELL, 3/4PX1/2T BR

1 ELBOW, 3/4" 45 DEG BRASS ST

2 WASHER 3/8 SPLIT LOCK PLTD

2 WASHER, 3/8 FLAT

2 SCREW 3/8-16 X 1" HHCSGR5PLT DL

1 CLAMP, 3/4 DIA CUSHION .406 DIA

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 73

Helicoil Heat Exchanger

86325900 C400 Avenger 600

REF PART NO.

QTY

86344980

86342090

86342080

86342070

86278910

86276430

86274010

86271930

86191900

86188980

86182370

86047190

86182350

DESCRIPTION

1 O-RING, HELICOIL

1 BRKT, HELICOIL MTG

1 SHELL, FRONT, HELICOIL

1 SHELL, REAR, HELICOIL

24 WASHER, 3/8 X 7/8 FLAT SS

8 SCR, 3/8-16 X 1.75 HHCS SS

4 SCR, 3/8-16 X 2.00 HHCS SS

12 NUT, 3/8-16 HEX NYLOCK SS

2 RNG, LOCK, MNFLD, HE

2 NUT,1-3/4-12HXHD HE

2 GSKT,MNFLD HE

1 COIL, HE

1 GSKT, HEAT EXCHANGER

* SEE SERIAL NUMBER PAGE FOR SERIAL NUMBER.

** CALL MANUFACTURER FOR SERIAL NUMBER.

Helicoil Heat Exchanger

SERIAL NO.

FROM

*(1)

NOTES

86325900 C400 Avenger 600 75

Solution Outlet

76 86325900 C400 Avenger 600

Solution Outlet

REF PART NO.

QTY

86187220

86190180

86010780

86274750

86247680

86002450

86192490

86175920

86180420

86180410

86177660

86272720

86190520

86192240

86192210

86189260

86195030

86189230

86192390

86194250

86190910

86193260

86189270

86176350

DESCRIPTION

1 MANIFOLD, SOLUTION

1 PLG,1/8 SOCHD BR

4 WASHER, 1/4 SPLIT

4 SCR, 1/4-20 X 3/4 HHCS

1 NIPPLE, 1/4 HEX

1 COUPLER, 1/4 QD

1 SENDER, TEMP 140-320 DEG

1 BUSH, 3/8 X 1/8 BR

1 ELL, 1/8P X 1/4T 45 DEG

1 ELL, 3/8P X 1/2T BR

1 CONN, 1/8P X 1/4T

1 PLG, 1/4 SOCHD BRASS

1 PLUG, 3/8 SOCHD BR

1 SCRN, MESH W/O-RING, SOL MNFLD

1 SCREEN, CHECK VALVE

1 O-RING

1 VALVE, CHECK

1 O-RING

1 SEAT, CHK VLV ASSY

1 TEFLON SEAT

1 POPPET, CHK VLV ASSY

1 SPRING

1 O-RING, 7/8 ID 1-1/16 OD

1 CAP

SERIAL NO.

FROM

NOTES

INCLUDES 15, 16

INCLUDES 18-24

86325900 C400 Avenger 600 77

Water Box

FROM

WATER INLET

REAR

86325900 C400 Avenger 600

Water Box

REF PART NO.

QTY

86195060

86270770

86056660

86348200

86181360

86177060

86190480

86181370

86177020

86180570

86180250

86188180

86193440

86189780

86270330

86005680

86031950

86046550

86195340

86180420

86189010

86192380

86010660

DESCRIPTION

1 VALVE, FLOAT

2 NUT, 1/4-20 HEX

1 ROD, FLOAT (1/4-20 X 4") SS

1 BALL, 4" DIA X 5" L, WHITE FLOAT

3 FTTG, BRB 1/2P X 5/8H BR

6 CLAMP, HOSE #8 SST

2 PLUG, 1/2 SOCHD BR

1 FTTG, BRB 1/2P X 3/4H BR

2 CLAMP, HOSE #12 SST

1 ELL, STREET 1/2 BR

1 ELL, 1/2 BR

1 NIP, 1/2 X CL

1 STRAINER, SUC END 1/2FP

2 SCR, CAP 1/4-20 X 2.75 HXHD

2 FLATWASHER, 1/4

2 NUT, 1/4-20 HEX NYLOCK

1 TANK, WATER BOX

1 CAP, WATER BOX

1 VLV, TEMP REL 145 DEG

1 ELL, 1/8P X 1/4 T, 45 DEG

1 NUT, FLOAT VALVE

1 SEAT, FLOAT VLV

2 WASHER, 1/4 LOCK EXT STAR SS

SERIAL NO.

FROM

NOTES

INCLUDES 21 & 22

86325900 C400 Avenger 600 79

Regulator

TO COPPER CORE

BODY

STEM

INNER

SEAT

OUTER

SEAT

SPRINGS

CAP

PRESSURE REGULATOR DETAIL

80 86325900 C400 Avenger 600

REF PART NO.

QTY

86273330

86270330

86177060

86190480

86175920

86188130

86180360

86180450

86352940

86274750

86233390

86010780

86184900

86187770

86312330

86313740

86326090

86186040

DESCRIPTION

2 SCR, CAP 1/4-20 X 2.75 HXHD

3 FLATWASHER, 1/4

1 CLAMP, HOSE, #8 SST

1 PLUG, 1/2 SOCHD BR

1 BUSH, 3/8 X 1/8 BR

1 NIPPLE, 3/8M X 1/4M

1 ELL, 1/8P X 1/4T BR

2 ELL, 3/8P X 1/2T 45 DEG. BR

1 REG. SUTT SINGL SPRG PRESS

1 SCR, 1/4-20 X 3/4 HHCS

1 CLAMP, 7/8 DIA P CUSHIONED

3 WASHER, 1/4 SPLIT

1 ELBOW, 45DEG 1/4MPT x 1/2H BR

1 MNFLD, PRESS

1 HOSE, PULSE 28", 3/8MPT

1 CAP, STEEL, 3/8-18FPT

1 BUSHING, 1/2MPT X 3/8FPT BR

1 KIT, REPAIR PRESSURE REG

Regulator

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 81

60 Gallon Waste Tank

82 86325900 C400 Avenger 600

REF PART NO.

QTY

98408860

86042580

86043190

86182710

86193430

86323190

86272720

86180340

86193870

86190530

86186860

86273020

86177220

86177010

86202180

86264850

DESCRIPTION

KIT, WASTE TANK 60G, PGT AV

LID, 60G WST TNK C400

STRAINER BOWL

GSKT, PEAK WASTE TANK

STRAINER, WST TANK 2-1/2

TNK, WST 60G PEAK, C400

PLG, 1/4 SOCHD BRASS

ELL, 1/4P X 1/4T BR

SWITCH, FLOAT, N.C. HARWIL

PLUG, 1-1/4 HXHD PVC

LATCH, DRAW 2-7/8 SST

RIVET, 3/16 OD X 5/8 AL

CLMP, HOS#32 1.5625/2.5, SST

CLAMP, HOSE #48

VV-JET 1/4 8006

ADHESIVE, GASKET

60 Gallon Waste Tank

SERIAL NO.

FROM

NOTES

COMPLETE

NOT SHOWN

86325900 C400 Avenger 600 83

100 Gallon Waste Tank

TO VACUUM PUMP

86325900 C400 Avenger 600

REF PART NO.

QTY

98408800

86190530

86180340

86193540

86186860

86043190

86005810

86273020

86273810

86010630

86193870

86202240

86325770

86318560

86325660

86325730

86321050

86323660

86323700

86177010

86202180

86264850

DESCRIPTION

KIT, WASTE TANK 100 G, PGT SM

PLUG, 1-1/4 HXHD PVC

ELL, 1/4P X 1/4T BR

STRNR, WST TNK, RECT, 1.5

LATCH, DRAW 2-7/8 SST

STRAINER BOWL, AVENGER 450

NUT, 1/4-20 HEX NYLOCK SS

RIVET, 3/16 OD X 5/8 AL

SCR, 1/4-20 X 1 HHCS SS

WASHER, 1/4 X 5/8 FLAT SS

ASSY, LVL SENS SHTOF SW

WASHER, SEAL 1/4 X 1 OD SS

GASKET, 100G LID WST TNK

GASKET, VAC OUTLET

TANK, WASTE, 100G SM

LID, 100G WST TNK, SM

OUTLET, VACUUM, 2-7/8", SM

INLET, 2-1/2” VACUUM, SM

GASKET, VAC INLET

CLAMP, HOSE #48

VV-JET 1/4 8006

ADHESIVE, GASKET

100 Gallon Waste Tank

SERIAL NO.

FROM

NOTES

COMPLETE

NOT SHOWN

86325900 C400 Avenger 600 85

Fuel Pump

TO CONSOLE

FROM VEHICLE

FUEL SUPPLY

MOUNT TO

VEHICLE FRAME

11 1

THROUGH VEHICLE FLOOR

RETURN

TO VEHICLE

FUEL SUPPLY

USE AS NEEDED

86 86325900 C400 Avenger 600

REF PART NO.

QTY

86179920

86180960

86181620

86182460

86273810

86282410

86184980

86339630

86179930

86282810

86265730

86273290

86010630

86173340

86175970

86176930

86177880

86181300

86191420

86273780

86335230

86335240

86005810

86175850

86175980

86177370

86177390

86177400

DESCRIPTION

14 WASHER, 1/4 ID X 5/8 OD SS

6 WASHER, SPLIT LOCK, 1/4, SS

2 BUSHING, SNAP HEYCO 2140

1 CD, FUEL PUMP, 2003 VAN

1 CONN, CORD 1/2

2 FTTG, BARB 1/8P X 5/16H

1 PUMP, FUEL AIRTEX

6 SCR, 1/4-20 X 3/4 HHCS SS NP

1 HOUSING, FUEL PUMP

1 COVER, FUEL PUMP

4 NUT, 1/4-20 HEX NYLOCK SS

1 BULKHEAD

1 BUSH, OPEN/CLSD 5/8 HOL

4 CLMP, FUEL LINE 5/16 X 1/4B

2 CLAMP, F.I., SAE 12, 1/4" HOSE

7 CLAMP, F.I., SAE 14, 5/16" HOSE

1 EL, 90DEG 1/8 X 5/16HB

1 FILTER, FUEL, 5/16

1 FUEL FILTER

2 GSKT, BULKHD-FUEL LINE HKU

4 SCR, 1/4-20 X 1 HHCS SS

1 HOSE, FUEL 1/4 X 6'

1 HOSE, 5/16" FUEL X 12', T-FLEX

1 VALVE, CHECK, 1/4H X 5/16H FUEL

1 EL, 90DEG 1/8NPT X 1/4HB

2 SLEEVE, 3/4 LOOM X 23"

10 TIE, CABL 8" WHT

4 SCR, SLFDR #14 X 1 HXHD

Fuel Pump

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 87

Battery Floor Mount

86325900 C400 Avenger 600

REF PART NO.

QTY

86030550

86273780

86005680

86174580

86012060

86273190

86270330

86010780

86270770

86309890

86011470

DESCRIPTION

KIT,BAT FLR MTG TM

SCR, 1/4-20 X 3/4 HHCS SS NP

NUT, 1/4-20 HEX NYLOCK

BATTERY

BOX, BATTERY, MODIFIED

SCR, 1/4-20 X 1-1/2 HXHD

FLATWASHER, 1/4

WASHER, 1/4 SPLIT LOCK PLTD

NUT, 1/4-20 HEX

BRKT, BATTERY BOX MTG

BOLT, ELEVATOR, 1/4-20 X 1

Battery Floor Mount

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 89

Chemical Jug Floor Mount

90 86325900 C400 Avenger 600

REF PART NO.

QTY

86298250

86273190

86270770

86270330

86185720

86010780

DESCRIPTION

1 HOLDER, 5 GAL JUG

4 SCR, 1/4-20 X 1-1/2 HXHD

4 NUT, 1/4-20 HEX

4 FLATWASHER, 1/4

1 JUG,5 GAL, SINGLE HNDL, WHITE

4 WASHER 1/4 SPLIT LOCK PLTD

Chemical Jug Floor Mount

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 91

Wiring Diagram

92 86325900 C400 Avenger 600

0 (28") 8618441

38") 86183820 (

Hose Diagram

0 (42") 8628009

/2") 0 (84-1 8628290

86325900 C400 Avenger 600 93

Notes:

94 86325900 C400 Avenger 600

Options

OPTIONS

86325900 C400 Avenger 600 95

Hose Accessories

86325900 C400 Avenger 600

Hose Accessories

REF PART NO.

QTY

86180980

86178640

86184510

86247680

86002450

86005580

86184530

86184520

86182800

86194990

86189240

86189250

86188210

86184570

86179630

86184620

86002450

86184520

86182800

86005580

86184540

86328140

86328150

DESCRIPTION

1 FITTING, BRB 2H BS PVC

2 CUFF, 2”

1 HOSE, VAC 2”X50’ W/ CUFFS & HOSE

1 NIPPLE, 1/4 HEX

1 COUPLER, 1/4 QD

1 NIPPLE, 1/4 FPT QD

1 HOSE, HP 1/4 X 50FT W/QD & VLVE

1 HOSE, HP 1/4 X 50’

2 GUARD, HOSE VINYL

1 VALVE, BALL 1/4FP

2 O-RING, 7/32ID X 11/32OD

2 O-RING, 3/8 ID X 1/2 OD

1 NIP, 1/2 X 3/8 HEX BR

1 HOSE, WATER 1/2 X 50’

1 DISCONNECT 3/8M X 3/8FP

1 HOSE, WATER 1/2 X 50’

1 COUPLER, 1/4 QD

1 HOSE, HP 1/4 X 50’

2 GUARD, HOSE VINYL

1 NIPPLE, 1/4 FPT QD

1 HOSE, HP 1/4 X 50FT W/QD

1 HOS, VAC 2-1/2" X 50' W/CUFFS & HOSE

1 COUPLER, HOS 2-1/2" TO 2" REDUCER

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 97

Exhaust - Optional

98 86325900 C400 Avenger 600

REF PART NO.

QTY

86177010

86280600

86181110

86192060

86005810

86030440

DESCRIPTION

2 CLAMP, #48 HOSE

1 HOSE, 3" X 17" FLEXABLE

1 FLANGE, VAC EXH DUCT KIT LG

4 SCREW, 1/4-20 X 1-1/4" SST

4 NUT, 1/4-20 HEX NYLOCK SS

1 KIT, EXHAUST 3"ID, SINGLE

Exhaust - Optional

SERIAL NO.

FROM

NOTES

KIT COMPLETE

86325900 C400 Avenger 600 99

Heater Core - 3rd - Optional

1

2

3

4

5

6

100 86325900 C400 Avenger 600

REF PART NO.

QTY

86328070

86043150

86051220

86182190

86180220

86177700

86328030

DESCRIPTION

1 KIT, 3RD HEAT EXCHANGER, PEAK GT

1 ASSEMBLY, HEATER CORE SS

1 PLATE, HTR CORE CVR, STL

2 GROM, 1/2 ID X 1-1/8 OD

2 ELL, 3/8 BR

2 CONN, 3/8P X 1/2T BR

1 HOSE, 1/2 X 7” SS W/SLC CVR

Heater Core - 3rd - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 101

Automatic Pumpout - Dual Diaphragm - Optional

WASTE TANK

102 86325900 C400 Avenger 600

PUMPOUT

TO ENGINE

HARNESS

Automatic Pumpout - Dual Diaphragm - Optional

REF PART NO.

QTY

86335970

86335960

86336370

86336350

86336360

86336380

86336410

86184780

86336300

86336310

86336320

86336340

86336390

86336400

86336430

86336440

86010780

86173530

86174260

86176420

86177020

86177050

86181370

86181440

86336420

86195820

86270330

86270770

86273190

86280590

86333880

86335950

DESCRIPTION

1 ASSY, PUMPOUT, DUAL DIAPHRAGM

1 WASHER, 1/4 SPLIT LOCK, PLTD

1 ADAPTER, HOSE 1/2M X 3/4 MGT

1 ASSY, LVL SW WASTE PUMPOUT

1 CAP,HOS 3/4 BR

2 CLAMP, HOSE #12 SST

2 CLAMP, HOSE #20

1 FTTG, BRB 1/2P X 3/4H BR

1 FTTG, 1-1/4P X 1"H BR

4 CLAMP, DUAL PUMPOUT

1 WSR,HOS 5/8 ID 1"OD

12 FLATWASHER, 1/4

6 NUT, 1/4-20 HEX

6 SCR, 1/4-20 X 1-1/2 HXHD

1 HOSE, 3/4ID WTR X 96"

1 PUMPOUT, WASTE, DUAL DIAPHRAGM

1 BRKT, HOSE CONNECTING

1 HOSE, 1" ID X 18" BLACK EXHAUST

1 MOTOR, BISON PUMP 12V

1 NUT, 3/4"DIA OUTLET, DUAL PUMPOUT

1 FTTG, BARB, 3/4"DIA, DUAL PUMPOUT

1 FTTG, BARB, OUTLET, DUAL PUMPOUT

4 SCR, CLAMP SHCS, DUAL PUMPOUT

1 HOSE, GARDEN 3/4 X 75’

2 DIAPHRAGM, PUMP OUT, DUAL

2 BOLT, DIAPH RETAINING

2 WASHER, DIAPH RETAINING

4 VALVE, DUAL PUMPOUT, CHECK

4 O-RING, DUAL PUMPOUT, MANIFOLD

4 O-RING, BARB FTTG, DUAL PUMPOUT

4 O-RING, DUAL PUMPOUT, ELBOW

1 KIT, DUAL PUMPOUT, REBUILD

SERIAL NO.

FROM

NOTES

COMPLETE

ASSEMBLY

NOT SHOWN

86325900 C400 Avenger 600 103

Wand - Titanium Six Jet - Optional

104 86325900 C400 Avenger 600

Wand - Titanium Six Jet - Optional

REF PART NO.

QTY DESCRIPTION

86288350

86273310

86192030

86006680

86270990

86264910

86184270

86337360

86183720

86247680

86190180

86177650

86177710

86005580

86193490

86194450

86195570

86177860

86177870

86194580

86340720

86174680

86198180

86187610

86187620

86174060

86285440

86174120

86193360

86193200

86192410

86183160

86189510

86189520

86174500

86174630

86179250

86341590

S MEASURE AND MATCH EXISTING HOSE LENGTH.

1 WD, TM, 6 JET, TITANIUM (8001) PC

2 SCR, CAP 1/4-20 X 1 1/4 SOC

2 SCR, CAP 10-32 X 1 1/4 SOCH

4 SCR, 10-32 X 1/4 PPHMS SS

2 NUT, 10-32 HEX NYLOCK SS

2 TIE, CABLE 13”

1 HOSE, 3/16 X 46 (1/8P X 1/4FT) MET

1 HOSE, 3/16 X 47 (1/8P X 1/4FT) MET

1 HOSE, 3/16 X 47 5/8 (1/8P X 1/4FT) MET

1 NIPPLE, 1/4 HEX

2 PLUG, 1/8 SOCHD BR

1 CONN, 1/4P X 1/4T BR

2 CONN, 1/8P X 1/4T COMP BR

1 NIPPLE, 1/4 FPT QD

1 STRAINER, JET 50 MESH

TIP, SPRAY 9501 X 1/8P SST

WASHER, NYLON

1 CONN, 1/4P X 11/16-16M

1 CONN, 1/4FP X 11/16-16F BR

4 TIP, SPRAY 8001 SST \1/8 VJET

1 TRIGGER, WD VLV, 9 DEG

1 BODY, WD HDL, 2” TB, BK

1 HOLD DN-WD HDL 2” TUBE

1 MANFOLD, LEFT

1 MANIFOLD, RIGHT

1 ASSY, MNFLD S-BEND

1 WD & HD, TITANIUM

1 ASSY, EXTRACTOR VALVE

1 STEM, EXTRACTOR VALVE

1 SPRING, EXTRACTOR VALVE

1 SEAT, EXTRACTOR VALVE

1 HLDR, VLV STEM-EXTRACTOR VL

1 O-RING, .114 ID .254OD

1 O-RING, .551ID .691OD

BACK-UP, .250DIA

BDY, EXTRACTOR VLV

DEC, WD HD TITANIUM

CHECK VALVE, NOZZLE WD

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 105

Wand - Ergo Titanium Six Jet - Optional

23 23

20 19

106 86325900 C400 Avenger 600

REF PART NO.

QTY

86031580

86183110

86182120

86177150

86194450

86270990

86194580

86187620

86177710

86187610

86190180

86175660

86341590

86186100

86326900

86195560

86182820

86011740

86188590

86175760

86277760

86188280

86177870

86193490

86177860

86005580

86195600

86195610

86179020

86177650

DESCRIPTION

1 WAND, ERGO TI

1 WAND/HEAD WELDMENT

1 GUN, PRESS WASH TM

1 YG5000 SPRAY GUN ASM

1 NIPPLE, 1/4 X 5 SS

1 BRKT, HNDL, CLMP

2 SCR, 8-32 X 1/4 SHCS SS

1 NIP, 3/8 X 1/4 HX SST

1 CONN, 1/4FP X 11/16-16F BR

1 STRNR, JET 50 MESH

1 CONN, 1/4 X 11/16-16M

1 NIP, 1/4 FPT QD

1 WASHER, BLK WD

1 WASHER, FLAT SS WD

1 DEC, WD HD (CAST SST) TM

1 CONN, 1/4P X 1/4T BR

1 HOSE, 3/16 X 40-1/2

1 HDL, TITANIUM WND W/SPYR

1 GRIP, BLU HANDLE

2 CLAMP, #38 HOSE SS

2 TIP, SPRY 9501 X 1/8P SST

4 NUT, 10-32 HEX SS NYLOCK

4 TIP, SPRAY 8001 SST 1/8 VJE

1 MNFLD, LT TITAN

2 CONN, 1/8P X 1/4T COMP BR

1 MNFLD, RT TITAN

2 PLG, 1/8 SOCHD BR

1 BRKT, MANIFOLD, WAND

6 CHECK VALVE, NOZZLE WD

1 KIT, REPAIR 17-803025

Wand - Ergo Titanium Six Jet - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 107

Wand - Quad Jet - Optional

9, 10

20, 21

18, 19

18, 23

22A, 22B, 22C

108 86325900 C400 Avenger 600

Wand - Quad Jet - Optional

REF PART NO.

QTY

86285570

86285580

86285560

86285540

1 86005580

2 86177860

3 86195570

4 86193490

5 86177870

6 86247680

7 86280020

8 86194650

9 86192030

10 86270990

11 86174120

12 86177650

13 86183970

14 86265730

15 86273310

16 86198160

17 86182840

18 86190180

19 86043300

20 86273450

21 86279470

22A 86194400

22B 86194410

22C 86194450

DESCRIPTION

WAND, TM, QJW (95015) PC

WAND, TM, QJW (9502) PC

WAND, TM QJW (9501) PC

WAND, TM, QJW, (9501) NO DECAL

NIPPLE, 1/4 FPT QD

CONN, 1/4P X 11/16-16M

WASHER, NYLON

STRAINER, JET 50 MESH

CONN, 1/4FP,11/16-16R BR

NIPPLE, 1/4 HEX

SLEEVE, WD HDL 9.5

TRIGGER, WD VLV

SCR, CAP 10-32X 1-1/4 SOCH

NUT, 10-32 HEX NYLOCK SS

ASSY, EXTRCTR VLV

CONN, 1/4P X 1/4T BR

HOSE, 3/16 X 43-1/2 (1/8P X 1/4)

TIE, CABLE 8” WHT

SCR, CAP 1/4-20 X 1-1/4 SOC

HOLD DOWN, WD HDL

BODY, WD HDL

PLUG, 1/8 SOCHD BR

ASSY, L S-BEND MNFLD

SCR, CAP 10-24 X1/4 SOCHD

WASHER, #10 SPLIT LOCK

TIP, SPRY 95015X1/8P SST

TIP, SPRY 9502X1/8P SST

TIP, SPRY 9501X1/8P SST

23 86043310

24 86177710

25 86174030

26 86183160

27 86189520

28 86192410

29 86193360

30 86174500

31 86189510

32 86193200

33 86174630

86179020

86186160

ASSY, RT S-BEND MNFLD

CONN, 1/8PX1/4T COMP BR

ASSY, S-BEND MNFLD

HOLDER, VLV STEM-EXTRCTR VL

O-RING, .551 ID .691 OD

SEAT, EXTRCTR VLV

STEM, EXTRCTR VLV

BACK-UP, .250 DIA

O-RING, .144 ID .254 OD

SPRING, EXTRCTR VLV

BODY, EXTRCTR VLV

DECAL, WD HD (CAST SS)

KIT, REP-WD VLV

SERIAL NO.

FROM

NOTES

COMPLETE

89238

89239

89237

89235 (NO DECAL)

INCLUDES PARTS

27-29 & 31-33

86325900 C400 Avenger 600 109

Wand - Tri Jet -Optiona

9, 10

19, 20, 21

18A, 18B, 18C

110 86325900 C400 Avenger 600

REF PART NO.

QTY

86285520

86285510

86285530

86005580

86177860

86195570

86193490

86177870

86247680

86280020

86194650

86192030

10 86270990

11 86174120

12 86177650

13 86183970

14 86265730

15 86273310

16 86198160

17 86182840

18A 86194410

18B 86194400

18C 86194520

19 86274290

20 86279470

21 86270800

22 86187700

23 86190180

24 86183160

25 86189520

26 86192410

27 86193360

28 86174500

29 86189510

30 86193200

31 86179020

86179020

86186160

DESCRIPTION

WAND, TJW (9502) PC

WAND, TJW, (95015) CUBXL

WAND, TJW, (9503) PC

1 NIPPLE, 1/4 FPT QD

1 CONN, 1/4P X 11/16-16M

2 WASHER, NYLON

1 STRAINER, JET 50MESH

1 CONN, 1/4FP, 11/16-16R BR

1 NIPPLE, 1/4 HEX

1 SLEEVE, WD HDL 9.5

1 TRIGGER, WD VLV

3 SCR, CAP 10-32X 1-1/4 SOCH

3 NUT, 10-32 HEX NYLOCK SS

1 ASSY, EXTRCTR VLV

1 CONN, 1/4P X 1/4T BR

1 HOSE, 3/16X49 (1/8P X 1/4FT)

3 TIE, CABLE 8” WHT

1 SCR, CAP 1/4-20 X 1-1/4 SOC

1 HOLD DOWN, WD HDL

1 BODY, WD HDL

3 TIP, SPRY 9502X1/8P SST

3 TIP, SPRY 9501X1/8P SST

3 TIP, SPRY 9503X1/8P SST

2 SCR, 10-32 X 3/8 PPHMS SS

2 WASHER, #10 SPLIT LOCK

2 NUT, 10-32 HEX SS

1 MANIFOLD, WD TRI-JET

2 PLUG, 1/8 SOCHD BR

1 HOLDER, VLV STEM-EXTRCTR VL

1 O-RING, .551 ID .691 OD

1 SEAT, EXTRCTR VLV

1 STEM, EXTRCT VLV

1 BACK-UP, .250DIA

1 O-RING, .114ID .254OD

1 SPRING, EXTRCTR VLV

1 BODY, EXTRCTR VLV

DECAL, WD HD

KIT, REP-WD VLV

Wand - Tri Jet -Optional

SERIAL NO.

FROM

NOTES

COMPLETE

89233

89232

89234

INCLUDES PARTS

25-27 & 29-31

86325900 C400 Avenger 600 111

Stair Tool - Optional

14A, 14B

8, 9

112 86325900 C400 Avenger 600

REF PART NO.

QTY

14A

14B

86005580

86194650

86280020

86040950

86183160

86189520

86192410

86193360

86174500

86189510

86193200

86174630

86178970

86285350

86285290

86198080

86198170

86265730

86183710

86184000

86356140

86194410

86273310

86177650

86192030

86270990

86174120

86247680

86186160

DESCRIPTION

TL, STAIR, LNG, TM DJ (80015)

TL, STAIR, SHT, TM (80015)

1 BODY, WD HDL PORT

1 HOLD DOWN, WD HDL PORT

2 TIE, CABLE 8” WHT

1 HOSE, 3/16X13-3/4 (1/8PX1/4)

1 HOSE, 3/16X7-1/2 (1/8P X 1/4F)

1 HOSE, 3/16 X 9 (1/8PX1/4FT)MET

1 TIP, SPRY 9502X1/8P SST

2 SCR, CAP 1/4-20 X 1-1/4 SOC

1 CONN, 1/4P X 1/4T BR

3 SCR, CAP 10-32X1-1/4 SOCH

3 NUT, 10-32 HEX NYLOCK SS

1 ASSY, EXTRCTR VLV

1 NIPPLE, 1/4 HEX

1 NIPPLE, 1/4 FPT QD

1 TRIGGER, WD VLV

1 SLEEVE, WD HDL 9.5

1 SLEEVE, STAIR TL HDL 7-1/8

1 HOLDER, VLV STEM-EXTRCTR VL

1 O-RING, .551 ID .691 OD

1 SEAT, EXTRCTR VLV

1 STEM, EXTRCTR VLV

1 BACK-UP, .250DIA

1 O-RING, .114 ID .254 OD

1 SPRING, EXTRCTR VLV

BODY, EXTRCTR VLV

DECAL, STAIR TL

KIT, REP-WD VLV

Stair Tool - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

INCLUDES PARTS

16-19 & 20-22

86325900 C400 Avenger 600 113

Upholstery Tool - Optional

114 86325900 C400 Avenger 600

REF PART NO.

QTY

86285260

86280240

86178660

86184670

86179720

86178550

86273370

86193050

86176080

86194590

10 86174140

DESCRIPTION

TL, UPHOLST, PC (80015)

HOSE, VAC 1-1/4X10’ BLU

CUFF, SWIV 1-1/4HX1-1/4T

HOSE, 3/16X119-1/2 (1/8PX1/4FT)

DSC, 1/8FC1/8FP SST

UPHOLSTERY TL TRIGGER

SCR, CAP 4-40 X7/32 SHCS SS

SPRING, VAC ADJ BUTT

BUTTON, VAC ADJ

TOOL, UPHOLSTERY

ASSY, UPHLST TL VLV

11 86005580

12 86177860

13 86195570

14 86193490

15 86177870

16 86188320

17 86178520

18 86177660

19 86178630

20 86183160

21 86189520

22 86192410

23 86193360

24 86174500

25 86189510

26 86193200

27 86273350

28 86194500

29 86178540

30 86273360

31 86195210

32 86195530

33 86189460

34 86182570

35 86183770

36 86179740

37 86192070

86178980

1 NIPPLE, 1/4 NPT QD

1 CONN, 1/4P X 11/16-16M

1 WASHER, NYLON

1 STRAINER, JET 50MESH

1 CONN, 1/4FPX11/16-16F BR

1 NIP, 1/4X5 SST

1 COUPLER, UPHLST TL

1 CONN, 1/8P X 1/4T

1 CUFF, 1 1/4H X 1 1/2T GRY

1 HOLDER, VLV STEM-EXTRCTR VL

1 O-RING, .551 ID .691 OD

1 SEAT, EXTRCTR VLV

1 STEM, EXTRCTR VLV

1 BACK-UP, 250DIA

1 O-RING, .144 ID .254 OD

1 SPRING, EXTRCTR VLV

2 SCR, 6-32 X 1 SCHD SS

1 TIP, SPRY 80015X1/8P SST

1 CSTG, TRIGGER CLMP

2 SCR, CAP 6-32X3/8 SOCHD

1 VALVE, UPHLST TL

1 VALVE, ADJ-UPHLST TL VLV

1 O-RING, 5/32IDX9/32OD VIT

1 GASKET, UPHLST TL VLV

1 HOSE, 3/16X6-1/2 (1/8P BS)

1 D SC, 1/8MX1/8FP SST

1 SCR, SET 3-32 X 1/4 SOCHD

1 DECAL, UPHLST TL

86186160 1 KIT, REPAIR-WAND VLV

Upholstery Tool - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

INCLUDES PARTS

20-26, 28, & 31- 37

INCLUDES PARTS 20-

22 & 24-26

86325900 C400 Avenger 600 115

Shelf Assembly - Optional

OVERALL DIMENSION:

41-1/2" TALL

50-1/8" WIDE

57" WIDE (WITH TOOL HOLDERS)

7-7/8" DEEP

DIMENSIONAL DATA

50 1/8

7 5

116 86325900 C400 Avenger 600

REF PART NO.

QTY

86354970

86363820

86270330

86010780

86274760

86274750

86175710

86175730

86198090

86363850

86270620

86024890

86278840

86024900

86186850

86363840

86363830

86179350

DESCRIPTION

1 ASM, VAN STORAGE UNIT

2 SHELF, LOWER TM

20 FLATWASHER, 1/4

20 WASHER, 1/4 SPLIT LOCK

20 SCR, 1/4-20 X 1/2 HHCS PLTD

4 SCR, 1/4-20 X 3/4 HHCS PLTD

1 BRKT, ADJUST MTG SLOT

1 BRKT, ADJUST MTG HLDR

1 BRKT, SHELF MOUNTING

1 HLDR, STAIR TL

4 LOCK NUT, 1/4-20 HXHD

2 PANEL, SHLF END

2 WASHER, NYLON

1 DRAWER, SHELF GRAY

1 LATCH, ADJ GRIP

1 HLDR, UP TL HOS

1 HLDR, UPHLST TL

1 DECAL, PROCHEM

Shelf Assembly - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 117

Water Tank Dual with Demand Pump - Optional

OVERALL DIMENSION:

32-1/2" TALL

62-5/8" WIDE

15-1/2" DEEP

TO DEMAND

PUMP

118

86325900 C400 Avenger 600

Water Tank Dual with Demand Pump - Optional

REF PART NO.

QTY

86041730

86041710

86048310

86279510

86010790

86277830

86176400

86180170

86181370

86177020

86280590

86194120

86043320

86030990

86190500

86190170

86005770

86285190

DESCRIPTION

TANK, DUAL SADDLE W/DMD PUMP

SINGLE SADDLE TANK W/DMND PMP

4 HOLD DOWN, SADDLE TANK GRAY

16 WASHER, 3/8 FLAT

16 WASHER 3/8 SPLIT LOCK

16 SCR, 3/8-16 X 2' HXHD

4 CAP, WATER BOX

2 ELL, STREET 1/2 BR

5 FTTG, BRB 1/2P X 3/4H BR

4 CLAMP, HOSE #12 SST

1 HOSE, WTR 3/4 X 96

1 TEE, 1/2 BRASS

2 ASSY, BASE SADDLE TANK GRAY

2 MOLDING, WATER TANK

2 PLUG, 1/2 BRASS HXHD

8 PLATE, INSTALL MT

9 NUT, 3/8-16 HEX NYLOCK

1 SHLR, CHEM, 10-GAL JUG

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 119

Water Tank - Demand Pump - Optional

120 86325900 C400 Avenger 600

Water Tank - Demand Pump - Optional

SERIAL NO.

FROM

NOTES REF PART NO.

QTY

86191390

86186030

86006760

86279130

86278830

86177020

86280290

86280420

86280550

86181400

86179630

86180900

86190740

86186120

86180210

86177060

DESCRIPTION

1 PUMP ONLY, TM DEMAND

1 KIT SERVICE DEMAND PMP

4 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL

4 WASHER, 5/16 SPLIT LOCK PLTD

4 WASHER, 5/16 FLAT

4 CLAMP, HOSE #12 SST

1 HOSE, WATER 3/4 X 3”

1 HOSE, WATER .75 X 5.5

1 HOSE, 5/8ID BLU X 55”

1 FTTG, BRB 3/8P X 5/8H BR

1 DISCONNECT, 3/8M X 3/8FP

1 FILTER, DEMAND PUMP

1 PUMP, WATER BOOSTER

1 KIT, PORT

1 ELBOW, ST 3/8 BR

2 CLAMP, HOSE #8 SST

86325900 C400 Avenger 600 121

Auxiliary Water Tank with Pump-Optional

2X 18.7

4X Ø.406

MOUNTING DETAIL

2X 16.8

30.0 WIDE

Vehicle

Floor

58.6 LENGTH

30.0 TALL

122 86325900 C400 Avenger 600

Auxiliary Water Tank with Pump-Optional

REF PART NO.

QTY

86181360

86181400

86179710

86179630

86180900

86195330

86192380

86173820

86174610

86174540

86190740

86190170

86189010

86041580

86277830

86277850

86270330

86177020

86280550

86280290

86280420

86280140

86180170

86180210

86191600

86176400

86188480

86181320

86028860

86181150

86186120

86180260

86270770

86270990

86005770

86274750

86010780

86279510

86031000

86057170

86177060

86261290

DESCRIPTION

1 ASSY, AUX WTR TNK W/PMP

4 SCR, 3/8-16 X 2” HXHD

1 SCR, 10-32 X 1” SOCHD SST

4 FLATWASHER, 1/4

4 CLAMP, HOSE #12 SST

1 HOSE, 5/8 ID BLU X 55”

1 HOSE, 3/4 ID WTR X 3”

1 HOSE, 3/4 ID WTR X5.5”

1 HOSE, 5/8 ID BLU X 30 1/2

2 ELL, STREET 1/2 BR MACH

1 ELL, ST 3/8 BR

1 RED, 1/2FP X 3/8P BR

1 CAP, WATER BOX

1 NIP, 3/4 X 2-1/2 BR

1 FTTG, BRB 3/4PX3/4H BR

1 FTTG, BRB 1/2 X 5/8H BR

2 FTTG, BRB 3/8P X 5/8 BR

1 DISCONNECT 3/8F X 3/8FP

1 DISCONNECT 3/8M X 3/8FP

1 FILTER, DEMAND PUMP

1 VLV, BALL 3/4FP BS

1 SEAT, FLOAT VLV TM

1 ARM, PIVOT-FH VLV

1 BDY, FLOAT VLV

1 BALL, FLOAT

1 PMP, WTR BOOSTER FLOJET 2

4 PLATE, INSTALL MT

1 NUT, FLOAT VALVE

1 PISTON, FLOAT VLV PISTON

1 FLOAT ROD, TM

1 KIT, PORT DEMAND PUMP

1 ELL,3/4 ST BR

2 NUT, 1/4-20 HEX

1 NUT, 10-32 HEX NYLOCK SS

4 NUT, 3/8-16 HEX NYLOCK

4 SCR, 1/4-20 X 3/4 HHCS PLTD

4 WASHER, 1/4 SPLIT LOCK PLTD

8 WASHER, 3/8 FLAT

1 TANK, FRESH WATER 70GAL

2 STRAP, WTR TNK HOLD DOWN

3 CLAMP, HOSE #8 SST

1 HARNESS, WTR PMP SADDLE TANK

SERIAL NO.

FROM

NOTES

COMPLETE

NOT SHOWN

86325900 C400 Avenger 600 123

Hose Reel - Optional

124

MOUNTING DETAIL

OVERALL 47" TALL

44-1/2" DEEP

Vehicle

Floor

86325900 C400 Avenger 600

REF PART NO.

QTY

86285140

86191620

86177270

86175990

86174560

86175740

86186870

86270330

86010780

86274750

86005650

86191820

86174740

86278830

86279130

86006750

86181030

86174730

86277830

86190170

86279510

86005770

86189850

86175700

86193240

86177190

DESCRIPTION

1 HOSE REEL, HIGH PROFILE PC

1 REEL, VACUUM HOSE GRAY

2 CLAMP, MFLR 1-3/4

2 BUSHING, HOSE REEL

1 BASE, HOSE RL (250')

2 BRKT, LOCKOUT HOSE REEL

2 LATCH ASSEMBLY

4 FLATWASHER, 1/4

4 WASHER, 1/4 SLPIT LOCK

4 SCR, 1/4-20 X 3/4 HHCS PLTD

2 NUT, 5/16-18 HEX

1 REEL, HP HOSE GRAY

2 BEARING HOSE REEL

4 FLATWASHER, 5/16

4 WASHER, 5/16 SPLIT LOCK PLTD

4 SCR, 5/16-18 X 1" HHCSGR5PLT

4 FLANGE, 47MST

1 BODY, HP HOSE GRAY

10 SCR, 3/8-16 X 2" HXHD

10 PLATE, INSTALL MT

10 WASHER, 3/8 FLAT

10 NUT, 3/8-16 HEX NYLOCK

2 PIN, LOCK HOSE REEL

2 BRKT, HOSE REEL LOCK

2 SPRING, LOCK-LOCK PIN ASSY

2 CLIP, RETAINER-LOCK PIN ASSY

Hose Reel - Optional

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 125

Motorized Hose Reel - Tank - Optional

126 86325900 C400 Avenger 600

Motorized Hose Reel - Tank - Optional

REF PART NO.

QTY DESCRIPTION

86041670

86044110

86191830

86006760

86278830

86005650

86279130

86044070

86046520

86279510

10 86190170

11 86005770

12 86275150

13 86054090

14 86280100

15 86177020

16 86181360

17 86180170

18 86190190

19 86180250

20 86188210

21 86188470

22 86195010

23 86179710

24 86030980

25 86176400

26 86195060

27 86181150

28 86270770

29 86174540

30 86180260

31 86181320

32 86044190

33 86051770

34 86161960

35 86044150

86261360

* WHEN ORDERING INDICATE PART NUMBER AND COLOR

MOTORIZED HOSE REEL PC

BASE, RT SD HOE RL MTR

RL, HOS HP SOL

SCR, 5/16-18 X 3/4 HHCS

WASHER, 5/16 FLAT PLTD

NUT, 5/16-18 HEX

WASHER, 5/16 SPLIT LOCK PLTD

BASE, HOS RL FRT & TOP

BX, SW HOS RL MTR

WASHER, 3/8 FLAT

PLATE, INSTALL MT

NUT, 3/8-16 HEX NYLOCK

SCR, 3/8-16 X 1 3/4 HHCS PLT

PNL, DEMAND PMP MT

HOSE, WTR 5/8 X 27

CLAMP, HOSE #12 SST

FTTG, BRB 1/2P X 5/8 BR

ELL, STREET 1/2 BR

PLG, 3/4 SOCHD BR

ELL, 1/2 BR

NIP, 1/2 X 3/8 HEX BR

NIP, 1-1/2 X CL PVC (SCH80)

VALVE, BALL PVC 1-1/2FP

DSC, 3/8F X 3/8FP

MLDG, WTR TANK 95GAL W/OVERFLW

CAP, WATER BOX

VALVE, FLOAT

FLT ROD

NUT, 1/4-20 HEX

BALL, FLOAT

ELL, 3/4 ST BR

FTTG, BRB 3/4P X 3/4H BR

BASE, CROSS BAR TB HS RL

PNL, SW BX CVR PLT MTR

SCR, #8 X 1/2 PPHST BLK

BASE,LF SD HOS RL MTR DR

CABLE, RETAIN VAC PLG

SERIAL NO.

FROM

NOTES

COMPLETE

86325900 C400 Avenger 600 127

Motorized Hose Reel - Optional

128 86325900 C400 Avenger 600

REF PART NO.

QTY DESCRIPTION

86177270

86175990

86056560

86044300

86005650

86279130

86047910

86270330

9 86274750

10 86010780

11 86191090

12 86324350

13 86135960

14 86270770

15 86044230

16 86187870

17 86185360

18 86191100

19 86192100

20 86050110

21 86047450

2 CLAMP, MFLR 1-3/4

2 BUSHING, HOSE REEL

1 RL, VAC HOS-HOS RL MTR DR

1 BASE, MTR. HOSE REEL

16 NUT, 5/16-18 HEX

16 WASHER, 5/16 SPLIT LOCK PLTD

1 GUARD, BELT MOTORIZED REEL

4 FLATWASHER, 1/4

4 SCR, 1/4-20 X 3/4 HHCS PLTD

4 WASHER, 1/4 SPLIT LOCK PLTD

1 PULL, AK104

1 BELT, AX66 GOODYEAR MATCH

1 KEY, 3/16 X 1 1/8

4 NUT, 1/4-20 HEX

1 BASE, MTR MT PNL HOS RL

1 MOT, 1/8HP 12V EP5786

HUB, H1/2

PULL, AK32H

SCR, CAP 1/4-20 X 1-1/2 FLT

MT, MTR HOS RL MTR DRIVE

CVR, HOS RL MTR CVR

* WHEN ORDERING INDICATE PART NUMBER AND COLOR

Motorized Hose Reel - Optional

SERIAL NO.

FROM

NOTES

86325900 C400 Avenger 600 129

E Z - Charge Water Softener - Tank & Tray - Optional

130

86325900 C400 Avenger 600

E Z - Charge Water Softener - Tank & Tray - Optional

REF PART NO.

86041740

86179710

86188220

86175880

86173650

86179650

6 86057920

7 86177590

86349450

86270710

10 86057120

11 86047140

12 86279510

13 86010790

14 86277830

15 86054050

16 86006920

17 86179160

18 86048330

19 86270330

20 86010780

21 86275890

22 86005650

23 86278830

24 86190170

25 86274690

26 86194660

27 86182270

28 86005770

29 86180210

30 86349090

86189750

QTY

DESCRIPTION

WATER SOFTENER 30" PC

DCS, 3/8F X 3/8FP

NIP, 3/8 X CL SST

BUSH, 3/4 X 3/8 ALUM

ADPT, TNK#50-0271

DIST, TOP #41-2514

TB, PVC 13/16X27”

COLLECTOR, LWR #41-2410

TANK, WATER SOFTNER, BLUE 30”

NUT, WING 3/8-16

STRAP, WTR, SOFT CLAMP

CLAMP, TNK WTR SOFT

WASHER, 3/8 FLAT

WASHER, 3/8 SPLIT LOCK

SCR, 3/8-16 X 2" HXHD

PNL, SOFT MTG-WTR SOFT CIR GRAY

SCR, 3/8-16 X 3/4 HHCS GR5 PLTD

DEC, CDNSD REGEN OPER

HLDR, FLTR-WTR SOFT

FLATWASHER, 1/4

WASHER, 1/4 SPLIT LOCK PLTD

SCR, 1/4-20 X 5/8 HHCS PLTD

NUT, 5/16-18 HEX

WASHER, FLAT PLTD

PLATE, INSTALL MT

SCR, 5/16-18 X 1.5 HHCS BR5PLT

TRIM, FLX 1/16 X 29/64 BLK

GSKT, FOAM-WTR SOFT

NUT, 3/8-16 HEX NYLOCK

ELL, ST 3/8 BR

TRAY, RECT, WTR SOFTNER

PAPER,WTR HARDNESS

SERIAL NO.

FROM

NOTES

COMPLETE

OPTIONAL

NOT SHOWN

86325900 C400 Avenger 600 131

E Z - Charge Water Softener - Filter - Optional

132 86325900 C400 Avenger 600

E Z - Charge Water Softener - Filter - Optional

SERIAL NO.

FROM

NOTES REF PART NO.

86179630

86181400

86177260

86280140

86181360

86180170

86193510

86280130

9 86180210

10 86179710

QTY

DESCRIPTION

DISCONNECT, 3/8M X 3/8FP

FTTG, BRB 3/8P X 5/8H BR

CLMP, HOS#10 9/16MIN

HOSE, WTR 5/8X 30-1/2

FTTG, BRB 1/2P X 5/8H BR

ELL, STREET 1/2 BR

STRNR, IN-LINE 1/2FP BS

HOSE, WTR 5/8X 97

ELL, ST 3/8 BR

DSC, 3/8F X 3/8FP

86325900 C400 Avenger 600 133

E Z - Charge Water Softener - Brine System - Optional

PART OF ITEM 3

134 86325900 C400 Avenger 600

E Z - Charge Water Softener - Brine System - Optional

SERIAL NO.

FROM

NOTES REF PART NO.

QTY

86195930

86180470

86177620

86180480

86176990

86280630

86179160

86179710

9 86175920

10 86247720

11 86195460

12 86185720

13 86179630

14 86030950

DESCRIPTION

FUNNEL, BIG BLU

ELL, 1/4P X 3/8 POLY BR

CONN, 1/4P BLKHD LNG BR

ELL, BRB 1/4P X 1/4H BR

CLAMP, HOSE #4 SST

HOSE, 1/4ID NYLOBRD X 30"

DEC, CDNSD REGEN OPER

DSC, 3/8F X 3/8FP

BUSH, 3/8 X 1/8 BR

NIPPLE, 1/8 CLOSE

VLV, INJ W/#1JET

JUG, 5 GAL

DISCONNECT 3/8M X 3/8FP

VLV, AIR CHK W/STEM#4560

86325900 C400 Avenger 600 135

Serial Numbers

REF.

NO.

1 10011350000001

MODEL: SERIAL #

136 86325900 C400 Avenger 600

Key features

Powerful Engine
High-Pressure Solution Pump
Vacuum System
Chemical Injection System
Water Heating System
Waste Tank
Control Panel with Gauges
Mobile Design
Operational Settings
Maintenance Schedule

Frequently asked questions

Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline intended for automotive use. High octane gasoline should NOT be used with the engine on this unit. These engines are NOT designed to use E-85 or Flex Fuels.

Use high quality detergent 10W-30 oil of at least API (American Petroleum Institute) service class SG, SH, SJ or higher.

Refer to the Winterizing Your Unit section in the Operations part of the manual for detailed instructions.

The initial operational settings are provided in the Initial Operational Settings section of the Installation part of the manual.