Century 400 Ninja 411-22AMO, 411-221MO, 411-221HMO, 411-2X1MO, 411-22AHMO Portable Extractor Operating Instructions

PORTABLE EXTRACTOR

MODELS: 411-22AMO 10070340

411-221MO 10070280

411-221HMO 10070270

411-2X1MO 10070360

411-22AHMO 10070330

Operating Instructions

Read these instructions before using the machine

R

86037520 05/25/11

PRV NO. 980181

MACHINE DATA LOG/OVERVIEW

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

411- X X X XXX

Designation for domestic

115V

MO= No heater

HMO= w/ built in heat

# of vacs

2=dual

Stage of vac:

X or 3 = 3 Stg

2=2 Stg

Pressure of Pump:

A = 150 psi

1 = 100 psi

2 = 200 psi

5 = 500 psi

Warranty Registration

Thank you for purchasing a C400 product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to: www.century400.com/support/warranty/register.php

For customer assistance:

1-800-776-2436

86037520 05/25/11

2

Machine Data Log/Overview. ............................... 2

Table of Contents................................................. 3

HOW TO USE THIS MANUAL

How to use this Manual........................................ 1-1

SAFETY

Important Safety Instructions ............................... 2-1

Hazard Intensity Level.......................................... 2-2

Safety Label Location........................................... 2-3

Grounding Instructions ......................................... 2-4

OPERATIONS

Technical Specifications....................................... 3-1

Controls ................................................................ 3-2

Machine Operation............................................... 3-3

Pre-Run Machine Inspection ............................ 3-3

Equipment Set-up .............................................3-3

Priming the Pump ............................................. 3-3

Emptying & Cleaning Tanks..............................3-3

MAINTENANCE

Daily Maintenance................................................ 4-1

Periodic Maintenance........................................... 4-1

Monthly Maintenance ........................................... 4-1

Semi-annually ...................................................... 4-1

Storage................................................................. 4-1

Vacuum Motor Replacement ............................... 4-2

Solution Pump Replacement................................ 4-2

Pump Replacement Kits....................................... 4-3

Machine Troubleshooting..................................... 4-4

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group (2 Stg)............................................................5-1

Frame Group (3 Stg)............................................................5-3

Frame Group (w/ heat)........................................................5-5

Pump Group (no heat).........................................................5-7

Pump Group (w/ heat).........................................................5-9

Recovery and Solution Tank Group..................................5-11

Vacuum Motor Group (2 Stg).............................................5-13

Vacuum Motor Group (3 Stg).............................................5-15

Wiring Group (2 Stg no heat)..............................................5-17

Wiring Group (3 Stg no heat)..............................................5-18

Wiring Group (2 Stg w/ heat) ..............................................5-19

Notes ......................................................................................5-20

Warranty.................................................................................5-21

86037520 05/01/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

-

HOW TO USE THIS MANUAL

SAFETY

OPERATIONS

-

MAINTENANCE

-

PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located to the inside of the front cover of this manual.

The model and serial number of your machine is on the front of the Frame.

SERIAL # TAG

86037520 05/25/11

1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-

Maintenance

Lubrication

Vacuum Motor Replacement

-

Solution Pump Replacement

-

Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

-

REF –

column refers to the reference number on the parts illustration.

-

PART NO.

– column lists the part number for the part.

-

PRV NO.

– reference number.

-

QTY

– column lists the quantity of the part used in that area of the machine.

-

DESCRIPTION

– column is a brief description of the part.

-

SERIAL NO. FROM

– column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

-

NOTES

– column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a

properly grounded outlet

. See Grounding Instructions.

Do not

leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only

indoors. Do not use outdoors or expose to rain.

Do not

allow machine to be used as a toy.

Close attention

is necessary when used by or near children.

Use only

as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not

use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is

not working properly

, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not

pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not

run machine over cord.

Keep

cord away from heated surfaces.

Do not

unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not

handle the electrical plug or machine with wet hands.

Do not

operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not

vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire

when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

86037520 05/01/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -

WARNING

and

CAUTION

and

FOR

SAFETY.

The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING

- Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION

- Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition.

Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

.

2-2

86037520 05/01/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

LABEL, WARNING

86242230

PRV NO. 500009

LABEL CIRCUIT INTERRUPTER

86200570

PRV NO. 170-41

86037520 05/01/07

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

2-4

86037520 05/01/07

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL 115 volt, 60 hz

Vacuum Motor

Solution Pump

Dual 3 stage

100 psi

Solution Capacity

Recovery Capacity

Weight- Empty

Weight-Full Solution

Height

Length

Width

Power cord

10 gal (38 L)

8 gal (240 kg)

110 lbs (240 kg)

200 lbs (440 kg)

36 inches (91.44 cm)

29 inches (73.66 cm)

19.5 inches (49.53 cm)

22 feet (6.71 m)

LENGTH WIDTH

HEIGHT

PUMP

VACUUM #1

VACUUM #2

86037520 04/24/09

3-1

CONTROLS

1

2

3

BY

CENTURY 400

3-2

1.

Pump Switch

2.

Vacuum #1 Switch

3.

Vacuum #2 Switch

86037520 05/01/07

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand.

Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

6. Turn pump and vacuum switch(s) to the on position.

HEATER OPERATION

The disconnect fittings on the heater will become extremely hot during operation.

Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting or performing any maintenance on the heater.

Before disconnecting the heater, open wand valve to relieve the system of all pressure by depressing the valve trigger.

DO NOT

spray water directly on to the heater.

To clean, unplug the unit and wipe with a damp cloth.

86037520 04/24/09

MACHINE OPERATION

solution tank is filled adequately before plugging in the machine and heater.

Make certain that the

1. Plug the machine and heater into separate grounded circuits. The heater draws 15 amps of current.

2. Turn the solution pump

ON

. Turn the heater switch

ON

. The solution pump must be turned on

BEFORE

the heater is turned on.

On initial start-up the 1850 watt heater will take a few minutes to reach operating temperature.

3. When turning the machine and heater

OFF

, make certain that you turn the heater off

FIRST

.

EMPTYING AND CLEANING

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5.

Once the vacuum tank has been emptied, you may once again proceed with cleaning.

3-3

MAINTENANCE

DAILY MAINTENANCE

Unplug power cord(s) before servicing or making any repairs.

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a

1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

DO NOT attempt to repair hose! Repairing highpressure hoses may result in severe burns and serious injury.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.

2. Check hoses for wear, blockages, or damage.

Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

STORAGE

Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.

Make sure both recovery and solution tanks are empty. Empty any remaining water and wipe dry.

HEAT MODELS ONLY:

Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.

4-1

86037520 05/01/07

Only qualified maintenance personnel are to perform the following repairs

.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

3. Locate the vacuum motor wires and disconnect at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

MAINTENANCE

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon

Brushes

WARNING:

The green ground wire must be attached for safe operation.

See wiring diagram.

Note:

When replacing carbon brushes loosen wire terminal

BEFORE

removing screws on bracket.

Wire

Terminal

3. Remove solution hoses from fittings in pump.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING:

The green ground wire must be attached for safe operation.

See wiring diagram.

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

86037520 05/01/07

4-2

MAINTENANCE

FLOJET 100 PSI (86251110 – PRV NO. 65219) PUMP REPLACEMENT KITS

DIAPHRAM

86235120

PRV NO. 29219

86258860

86251090

PRV NO. 65204

PRV NO.84166

VALVE ASM

PUMP HEAD

86247360

PRV NO. 29219

MOTOR

SHURFLO 100 PSI (86201430 – PRV NO. 250-64A) PUMP REPLACEMENT KITS

86161980

PRV NO. 42-809332

Switch Asm

Pump Head Replacement

86251040

PRV NO. 65187

Bypass Valve Asm

86258830

PRV NO. 84161

Diaphragm

86235100

PV NO. 29206

SHURFLO 150 PSI (86318630) PUMP REPLACEMENT KITS

4-3

PRV NO. 84161

PV NO. 29206

86037520 08/03/09

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Loss of Power

Dead electrical circuit

Faulty power cord

Check building circuit breaker or fuse box.

Replace

Equipment not grounding Follow grounding instructions exactly

Electrical shock

Vac motor speed varies or doesn’t run

Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem

Have a trained service technician check machine’s wiring

Worn motor brushes

Motor worn out

Faulty switch

Loose vacuum dome

Replace

Replace

Replace

Center and seal dome over tank

Loss of vacuum

Crack in dome of poor joint Replace or repair using acrylic plastic cement only

Lint or dirt clogging

With power off clean screen vacuum screen

Loose cuffs on vacuum hose

Vac motor seals leaking

Tighten cuffs turning counterclockwise

Replace

Floor tool vac chamber clogged

Vac motor, hose, or dome gasket

Wash out with hose. Pick lint out with a wire

Replace

Pump inlet screen plugged Clean inlet screen

Press trigger to open valve on cleaning wand to

Pump air locked relieve air

Pump runs no solution

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Internal or external solution line damaged and leaking

Jet orifice on cleaning wand is to large

Unit not plugged in

Loose wiring

Corrosion on fittings.

Replace

Total jet opening for pump should be .06 to .08

Internal pump components wearing out

Replace, see pump kit components (pg 4-3)

Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.

Connect unit to 3 prong grounded outlet

See dealer

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Carpet not getting clean

Carpet too wet

Carpet browning

Solution not flowing properly

Severe soil conditions

Over saturation

Leaving carpet too wet

Too much chemical

Light carpet with no brown prevention

Make several passes at right angles to each other.

Use a pre-spray.

Adjust solution pressure to lower settings. Make several passes without spray

Check for loss of vac pressure

Check label for correct solution concentration

Go over carpet with browning prevent only

Solution hose connection Check for positive connection

Faulty pump Repair or replace

Faulty floor tool valve

Faulty pump switch

Repair or replace

Repair

86037520 05/01/07

4-4

FRAME GROUP (2 STG)

10

9

4

8

7

6

5

4

3

2

1

6

7

25

23

22

24

21

20

19

18

17

13

12

11

MP

PU

OF

F

OF

F

ON

ON

ON

CE

NT

UR

Y 4

00

IN

C

OF

F

4

14

15

16

10

5-1

86037520 05/01/07

FRAME GROUP (2 STG)

1 86274040 70076

2 86006700 70232

4 SCR, 10-32 X 1 PFHMS PLT

4 SCR, 10-32 X 3/8 FHMS SS

3 86200010 140-01 1 HINGE SET CHROME

4 86279190 87095 10 WASHER, #10 FLAT PLTD

5 86005640 57030

6 86201300 280-03

4 NUT, 10-32 HEX NYLOCK

2 RIVET ALUMINUM 3/16 X 3/4

7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA

8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

9 86199600 140-05 2 DRAW PULL LATCH STD.

10 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED

11 86273830 70020

12 86199430 040-03

8

2

SCR, 1/4-20 X 1/2 HHCS SS NP

CASTER SWIVEL 4” 250#

13 86002450 22015 1 COUPLER, 1/4 QD

14 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT

15 86091030 62900

16 86256960 72142

1

3

PLATE, NINJA 3 SWITCH NO HEAT

SWITCH, SPST 15A EURO ROCKER

17 86271380 57196

18 86202250 040-06

2 NUT, 1/2 PUSH-ON DOME CAP

2 WHEEL 8” BLK OFFSET HUB

19 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS

20 86199200 010-04B 1 AXLE SINGLE NINJA

21 86064950 08060

22 86005670 57040

1 BASE, NJA 100 PSI 2ST N/H

1 NUT, 1/2 NPT CONDUIT

23 86256200 73200 1 STRAIN RELIEF 1/2 NPT FLEX

24 86199540 060-04A 1 CORD ASM, 14/3 SJT X 25’ BLK

SERIAL NO.

FROM

NOTES:

86037520 05/01/07

5-2

FRAME GROUP (3 STG)

10

9

4

8

7

6

5

4

3

2

1

6

7

28

26

25

27

24

23

22

21

20

11

12

13

PU

MP

OF

F

OF

F

ON

ON

ON

CE

NT

UR

Y

40

OF

F

4

14

15

16

10

17

18

19

5-3

86037520 05/01/07

FRAME GROUP (3 STG)

1 86274040 70076

2 86006700 70232

4 SCR, 10-32 X 1 PFHMS PLT

4 SCR, 10-32 X 3/8 FHMS SS

3 86200010 140-01 1 HINGE SET CHROME

4 86279190 87095 10 WASHER, #10 FLAT PLTD

5 86005640 57030

6 86201300 280-03

4 NUT, 10-32 HEX NYLOCK

2 RIVET ALUMINUM 3/16 X 3/4

7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA

8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

9 86199600 140-05 2 DRAW PULL LATCH STD.

10 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED

11 86002450 22015

12 86199430 040-03

1

2

COUPLER, 1/4 QD

CASTER SWIVEL 4” 250#

13 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP

14 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT

15 86091030 62900

16 86256960 72142

1

3

PLATE, NINJA 3 SWITCH NO HEAT

SWITCH, SPST 15A EURO ROCKER

17 86199650 070-08 1 FAN 105 CFM AXIAL

18 86199660 070-08A 1 FAN FINGER GUARD

19 86276290 70626

20 86271380 57196

4

2

SCR, #10 X 3/4 PPHST HI-LO BLK

NUT, 1/2 PUSH-ON DOME CAP

21 86202250 040-06

22 86273810 70018

2 WHEEL 8” BLK OFFSET HUB

1 SCR, 1/4-20 X 1 HHCS SS

23 86199200 010-04B 1 AXLE SINGLE NINJA

24 86064970 08062 1 BASE, NJA DLX 100 3ST N/H

25 86005670 57040

26 86256200 73200

2

2

NUT, 1/2 NPT CONDUIT

STRAIN RELIEF 1/2 NPT FLEX

27 86199540 060-04A 2 CORD ASM 14/3 SJT X 25’ BLK

SERIAL NO.

FROM

NOTES:

86037520 05/01/07

5-4

FRAME GROUP (W/ HEAT)

1

5

4

3

2

9

8

7

6

38

37

6

7

10

12

11

4

31

30

29

13

14

15

16

17

23

18

19

12

20

21

22

4

24

25

36

33

32

26

35

28

27

34

5-5

86037520 05/01/07

FRAME GROUP (W/ HEAT)

1 86006700 70232

2 86200010 140-01

5 86005640 57030

6 86201300 280-03

13 86002450 22015

14 86199430 040-03

15 86273830 70020

17

18

37

38

86090930

86201880

86007010

86274040

335-06

335-04

70663

70076

4 SCR, 10-32 X 3/8 FHMS SS

1 HINGE SET CHROME

3 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS

4 86279190 87095 10 WASHER, #10 FLAT PLTD

4 NUT, 10-32 HEX NYLOCK

2 RIVET ALUMINUM 3/16 X 3/4

7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA

8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

9 86090790 140744 2 BRKT, HEATER SUPPORT

10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS

11 86199600 140-05 2 DRAW PULL LATCH STD

12 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED

1

2

8

1

1

COUPLER, 1/4 QD

CASTER SWIVEL 4” 250#

SCR, 1/4-20 X 1/2 HHCS SS NP

20 86201860 330-06

21 86261300 51116

22 86256960 72142

23 86200560 170-40

1 TOGGLE SWITCH BOOT

1 LIGHT ASM, 115V BRUSH WEAR

3 SWITCH, SPST 15A EURO ROCKER

1 LABEL 300 PSI SWITCH PLATE

24 86199650 070-08 1 FAN 105 CFM AXIAL

25 86199660 070-08A 1 FAN FINGER GUARD

26 86276290 70626

27 86271380 57196

4

2

SCR, #10 X 3/4 PHST HI-LO BLK

NUT, 1/2 PUSH-ON DOME CAP

28 86202250 040-06

29 86273810 70018

2 WHEEL 8” BLK OFFSET HUB

1 SCR, 1/4-20 X 1 HHCS SS

30 86199200 010-04B 1 AXLE SINGLE

31 86064960 08061 1 BASE, NJA 100 PSI 2ST W/H

32 86005670 57040

33 86256200 73200

2 NUT, 1/2 NPT CONDUIT

2 STRAIN RELIEF 1/2 NPT FLEX

34 86199540 060-04A 1 CORD ASM, 14/3 SJT X 25’ BLK

35 86199530 060-04 1 CORD ASM, 12/3 SJT X 25’ BLK

4

4

SWITCH PLATE NJA W/HEAT

TOGGLE SWITCH PLATE ON/OFF

SCR, 1/4-20 X 3 1/4 HHCS PLTD

SCR, 10-32 X 1 PFHMS PLT

SERIAL NO.

FROM

NOTES:

86037520 05/01/07

5-6

PUMP GROUP

3

2

1

9A

9B

9C

7

6

5

4

5-7

86037520 05/01/07

PUMP GROUP

1 86200090 151-35A 1 HOSE, 22.5 GRY 3/8 1/4 MPT X CUT

2 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT)

3 86001550 40043 2 HOSEBARB, 3/8 MPT X 3/8 90D

4 86200100 151-35B 1 HOSE, 14.0 GRY 3/8 1/4 MPT X CUT

5 86273820 70019

6 86010630 87013

7 86005810 57245

9A

9B

9C

86201430

86251110

86318630

250-64A

65219

-

2

4

2

1

SCR, 1/4-20 X 1.25 HHCS SS

WASHER, 1/4 ID X 5/8 OD SS

NUT, 1/4-20 HEX NYLOCK SS

1 PUMP, 115V 100PSI BYPASS W/SW

1

SHURFLO 100 PSI PUMP DEMAND

PUMP, 115V 150PSI BYPASS

SERIAL NO.

FROM

NOTES:

411-221MO

ONLY

411-221MO

ONLY

411-22AMO

ONLY

86037520 08/03/09

5-8

PUMP GROUP (W/ HEAT)

3

2

1

4

5

16A

16B

16C

14

13

12

6

*10

*11

7

9

8

5-9

86037520 05/01/07

PUMP AND HEATER GROUP (W/ HEAT)

1 86200090 151-35A 1 HOSE, 22.5 GRY 3/8 1/4 MPT X CUT

2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)

3 86001550 40043

4 86197290 14076

1

1

HOSEBARB, 3/8 MPT X 3/8 90D

BUSHING, 3/8 MPT X 1/4 FPT HEX

5 86197360 31016

6 86202130 370-44

1 ELBOW, 1/4 NPT STREET

1 CHECK VALVE 1/4 NPT

7 86200120 151-36C 1 HOSE, 60.0 RED 3/8 1/4 MPT X 1/4 MPT

8 86200110 151-36B 1 HOSE, 28.0 RED 3/8 1/4 MPT X 1/4 MPT

9 86033590 41516 1 HEATER ASM, NINJA COMPLT

10 86005590 56014 1 NIPPLE, 1/4 CLOSE

11

16A

16B

16C

86197370

86201430

86251110

86318630

31017

12 86273820 70019

13 86010630 87013

14 86005810 57245

250-64A

65219

-

1 ELBOW, 1/4 FPT X 1/4 FPT

2 SCR, 1/4-20 X 1.25 HHCS SS

4 WASHER, 1/4 ID X 5/8 OD SS

2 NUT, 1/4-20 HEX NYLOCK SS

1

1

1

SHURFLO 100 PSI PUMP DEMAND

PUMP, 115V 100 PSI BYPASS W/SW

PUMP, 115V 150PSI BYPASS

SERIAL NO.

FROM

NOTES:

*INCLUDED

IN ASM

*INCLUDED

IN ASM

411-22IHMO

ONLY

411-22IHMO

ONLY

411-22AHMO

ONLY

86037520 08/03/09

5-10

RECOVERY & SOLUTION TANK GROUP

1

12

4

10

11

9

35

13

3

2

34

35

32

6

8

7

5

31

15

13

14

16

33

17

18

19

7

30

29

23

22

21

25

24

20

28

27

26

5-11

86037520 05/01/07

RECOVERY & SOLUTION TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86033370 51355

2 86200290 260-33

3 86199840 090-12A

4 86033240 090-17

5 86064760 31082

6 86090850 065-42

7 86279610 87190

8 86005810 57245

1 LID, NJA DLX LT GRY ALL

1 HOSEBARB, 1.5MPT X 1.5

1 FLOAT CAGE ASSY COMPLETE SLIP

1 NINJA STAND PIPE ASSY

1 ELBOW, 1.5FS X 1.5FPT PVC MCHD

1 FLOOD MACHINE BAFFLE

12 WASHER, SEAL 1/4 X 5/8 OD SS

6 NUT, 1/4-20 HEX NYLOCK SS

9 86199970 120-08

10 86006670 70201

1 MACHINE HANDLE BLACK

4 SCR, 1/4-20 X 3/4 FHCS DL

11 86161460 15-808123 1 DUMP VALVE, 1 1/2”

12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

13 86007050 70683

14 86198460 20008

5 SCR, 10-32 X 3/8 PPHMS SS NP

1 CLAMP, 5/8 NYLON UL/USA

15 86033410 75330 1 TANK, RECVRY NJA ALL

16 86237510 35182 6 GASKET,

17 86010630 87013

18 86273830 70020

19 86090770 065-37

20 86199630 030-13

21 86090230 87015

22 86247680 56015

23 86201590 290-08

24 86033490 75345

2 WASHER, 1/4 ID X 5/8 OD SS

2 SCR, 1/4-20 X 1/2 HHCS SS NP

2 BRKT, RECOVERY BUCKET NINJA

1 ELBOW, 45 DEGREE 1/4 FPT

1 WASHER, 9/16 ID X 1.06 OD SS

1 NIPPLE, 1/4 HEX

1 STRAINER, 1/4 NPT 50 MESH

1 TANK, SLTN NJA 100 PSI ALL

25 86200580 500341

26 86010690 87068

27 86201280 280-01

28 86200730 065-03C

29 86198530 99809

30 86273820 70019

31 86199900 110-26A

32 86201290 280-02

2

3

3

1

5”

6

1

2

LABEL, NINJA MAIN

WASHER, 1/8 RIVET BACKUP

RIVET AL. 1/8 X 1/2

LID, SOLUTION TANK

FOAM TAPE, 1/8T X 3/4 1SDA

SCR, 1/4-20 X 1.25 HHCS SS

GASKET NINJA LID

RIVET AL. 3/16 X 1/2 CLOSED

33 86272730 66017 1 PLUG, 1/4 BRASS PIPE

34 86090320 87257 1 WASHER,

35 86237770 35256 2 GASKET, DUMP VALVE

SERIAL NO.

FROM

NOTES:

86037520 05/01/07

5-12

VACUUM MOTOR GROUP (2 STG)

5-13

3

4

5

6

2

1

7

6

8

15

9

17

16

15

10

11

5

6

14

6

4

12

13

7

86037520 05/01/07

VACUUM MOTOR GROUP (2 STG)

1

2

86201510

86199910

390-26

110-26B

3

1

SPACER NYLON 1/4ID X 1/2OD

GASKET, VAC BRACKET

4 86003760 35166

5 86201970 065-92

2 GASKET, VAC MTR

6 VAC SPACER 2 1/4 II STAGE

6 86010630 87013 12 WASHER, 1/4ID X 5/8OD SS

7 86202040 360-04A 2 VACUUM MOTOR, 120V 5.7 2ST TD

8 86256490 70814

9 86134400 99656

10 86274460 70205

11 86090950 360-23

3

1

1

1

STUD, 1/4-20 X 4.5 SS

DUCT, 5/8 ID SPLIT FLEX

SCR, 1/4-20 X 3/8 HHCS PLT DL

PLATE ASM, REAR VAC

12 86091230 78463

13 86201280 280-01

14 86007010 70663

15 86005810 57245

16 86063170 39566

17 86233430 81431

1

2

3

6

1

2

TUBE, VAC EXHAUST 2.5” LONG

RIVET AL. 1/8 X 1/2

SCR, 1/4-20 X 3-1/4 HHCS PLT

NUT, 1/4-20 HEX NYLOCK SS

HOSE, VAC EXHAUST 2”ID X 2” LONG

CLAMP, 2.50” WORM GEAR

SERIAL NO.

FROM

NOTES:

WAS 35168

86037520 05/01/07

5-14

VACUUM MOTOR GROUP (3 STG)

5-15

3

4

5

6

2

1

7

6

8

15

9

17

16

15

10

11

5

6

14

6

4

12

13

7

86037520 05/01/07

VACUUM MOTOR GROUP (3 STG)

1

2

86201510

86199910

390-26

110-26B

3

1

SPACER NYLON 1/4ID X 1/2OD

GASKET, VAC BRACKET

4 86003760 35166 2 GASKET, VAC MTR

5 86201950 065-24E 6 VAC SPACER 3-1/8

6 86010630 87013 12 WASHER, 1/4ID X 5/8OD SS

7 86258420 53130 2 VAC MOTOR, 120V 5.7 3ST W/O TB

- 86135320 140687

- 86135300 140676

8 86226880 70858

9 86134400 99656

-

-

3

1

BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC AMETEK

STUD, 1/4-20 X 5 SS

DUCT, 5/8 ID SPLIT FLEX

10 86274460 70205

11 86090940 360-22

12 86091230 78463

13 86201280 280-01

14 86276720 70718

15 86005810 57245

16 86013170 39566

17 86002380 20046

1

1

1

2

3

6

1

2

SCR, 1/4-20 X 3/8 HHCS PLT DL

PLATE ASM, REAR VAC 3 STG

TUBE, VAC EXHAUST 2.5” LONG

RIVET AL. 1/8 X 1/2

SCR, 1/4-20 X 4.25 HHCS PLTD

NUT, 1/4-20 HEX NYLOCK SS

HOSE, VAC EXHAUST 2”ID X 2” LONG

CLAMP, 2.25” WORM GEAR

SERIAL NO.

FROM

*

*

NOTES:

WAS 35168

SERVICE ONLY

SERVICE ONLY

86037520 05/01/07

5-16

WIRING GROUP (2 STG)

5-17

86037520 05/01/07

WIRING GROUP (3 STG)

86037520 05/01/07

5-18

WIRING GROUP (W/ HEAT)

5-19

86037520 05/01/07

NOTES

86037520 05/01/07

5-20

New Machine Warranty

Limited Warranty

CENTURY 400

warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. CENTURY 400 will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.

Warranty: Ten Years Polyethylene (PE) Housings, 1 Year Parts,

Subject to conditions outlined below,

CENTURY 400

warrants rotationally molded PE housings on all of its machines to be free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to one (1) year to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)

Service labor charges are covered for up to ninety (90) days from the date of purchase through authorized Windsor service provider.

No travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.

Non-PE Parts Service Labor Travel

Ninja, Sensei, Spot Plus,

Hurricane and Turbo Mist

10 years 1 year 90days None

Polishers / Elec. Burnishers - 3 years 90days None

All others

UPV12 Upright Vacuum

5 years

Vacuum motor, belts – 2 years

1 year

All other parts 1 year

90days

90days

None

None

Product exceptions and Exclusions:

•

Extractor brush motors, pump motors. ALL PC boards and electronics, ALL Vacuum motors (Except UPV12). ALL pumps carry a one (1) year parts warranty.

•

Improper use of chemicals voids warranty and Century 400’s liability. Defoamer is to be used in recovery tank of all Century 400 machines. Dry cleaning solvents cannot be used in any Century 400 equipment, if used fire and/or pump damage could result.

White vinegar should be pumped through the machine once each week to prevent mineral sealing.

Normal wear items and accessories including, but not limited to, carbon brushes, castors, clutches, cords, filters, finishes, gaskets, hoses light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, quick disconnects, o-rings, seals, diaphragms, thermostats, and brass fittings will be warranted for manufacturing defects for 90-days from the purchase date for parts only.

90 day unlimited warranty

:

Any equipment that fails due to a manufacturing defect within the first 90 days from date of purchase will have an unlimited warranty, which includes parts, standard freight, and labor. Labor or freight will not be covered after 90 days from the date of purchase.

The warranty commences on the purchase date by the original end user from an authorized Century 400 agent, subject to proof of purchase. The machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Century 400 distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

Century 400

, reserves the right to change its warranty policy without notice – 86039960-B PRV NO 98868 10/17/08

Century 400 Inc

. ●

1351 W. Stanford Ave., Englewood, CO 80110 ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2794

1 of 2

New Machine Warranty

90 Day Warranty Extension Available

Upon receipt of the Machine Registration Card,

Century 400

will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.

This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).

2. Damage caused by exposure to freezing temperatures.

3. Products that have experienced shipping or freight damage.

4. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.

5. Time for cleaning units in preparation for repair.

6. Any repairs resulting from poor initial service work or improper diagnosis.

7. Any design alterations performed by an organization not authorized or specified by CENTURY 400.

8. High-pressure

9. Damage due to electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized

CENTURY 400

agent from whom the product was purchased.

CENTURY 400

may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized

CENTURY 400

Distributor/Service Center or to the

CENTURY 400

factory.

Use Of Parts Not Approved By Century 400 Will Void All Warranties

This warranty is valid only for all products sold after October 17, 2008. A product sold before that date shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Century 400

, reserves the right to change its warranty policy without notice – 86039960-B PRV NO 98868 10/17/08

Century 400 Inc

. ●

1351 W. Stanford Ave., Englewood, CO 80110 ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2794

2 of 2