Woodstock | SHOP FOX M1001 | Specification | Woodstock SHOP FOX M1001 Specifications

MODEL M1001
6" X 26" VERTICAL MILL
INSTRUCTION MANUAL
Phone: (360) 734-3482 • On-Line Technical Support: [email protected]
COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED JANUARY, 2015 (ST)
#6799PC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
SAFETY................................................7
Standard Machinery Safety Instructions....... 7
Additional Safety Instructions for Vertical
Mills................................................. 9
WARRANTY......................................... 40
Warranty Registration.......................... 41
OPERATIONS
MAINTENANCE
OPERATIONS....................................... 18
General........................................... 18
Positioning Spindle Head....................... 18
Table Travel...................................... 19
Graduated Dials................................. 20
Power Feed Controls............................ 20
Quill Travel....................................... 21
Determining Needed RPM...................... 22
Setting RPM...................................... 23
Spindle Break-in Procedure.................... 24
Installing Tools................................... 25
Removing Cutting Tools........................ 25
PARTS............................................... 35
Headstock Assembly............................ 35
Base Assembly................................... 36
Machine Parts Lists.............................. 37
Machine Labels.................................. 39
SET UP
SETUP............................................... 13
Unpacking........................................ 13
Inventory......................................... 13
Machine Placement............................. 14
Cleaning Machine................................ 14
Mounting Mill on Shop Floor................... 15
Assembly.......................................... 16
Headstock Adjustment......................... 16
Handle Installation.............................. 16
Drawbar........................................... 16
Single Shot Lubrication......................... 16
Spindle Controls................................. 17
Test Run........................................... 17
SERVICE............................................. 29
General........................................... 29
Gibs................................................ 29
Adjusting Backlash.............................. 30
Electrical Safety Instructions.................. 31
Electrical Parts Identification................. 32
Wiring Diagram.................................. 33
Troubleshooting.................................. 34
Headstock Assembly............................ 35
ELECTRICAL
ELECTRICAL........................................ 10
MAINTENANCE..................................... 26
General........................................... 26
Cleaning.......................................... 26
Table and Base................................... 26
Lubrication....................................... 27
Maintenance Schedule.......................... 28
Maintenance Notes.............................. 28
SAFETY
INTRODUCTION......................................2
Woodstock Technical Support................... 2
About Your New 6" x 26" Vertical Mill.......... 2
Machine Specifications........................... 3
INTRODUCTION
Table of Contents
SERVICE
PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
M1001 6" x 26" Vertical Mill
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are missing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or
send e-mail to: [email protected] Our knowledgeable staff will help you troubleshoot problems and send out parts for warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
About Your New 6" x 26" Vertical Mill
Your new SHOP FOX® 6" x 26" Vertical Mill has been specially designed to provide many years of troublefree service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
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INTRODUCTION
M1001 6" x 26" Vertical Mill
MODEL M1001
SHOP FOX® VERTICAL MILL 6" X 26"
Motors
Main
Type......................................................................... TEFC Capacitor Start Induction
Horsepower........................................................................................... 1-1/2 HP
Voltage.............................................................................................. 110V/220V
Prewired.................................................................................................... 110V
Phase.............................................................................................. Single-Phase
Amps................................................................................. 16A at 110V, 8A at 220V
Speed.................................................................................................. 1725 RPM
Cycle....................................................................................................... 60 Hz
Number of Speeds............................................................................................. 1
Power Transfer ................................................................................... V-Belt Drive
Bearings................................................................. Shielded, Permanently Lubricated
Main Specifications
Operation Info
Spindle Travel.............................................................................................. 3 in.
Swing....................................................................................................... 11 in.
Longitudinal Table Travel......................................................................... 14-1/4 in.
Cross Table Travel......................................................................................... 6 in.
Vertical Table Travel.................................................................................... 14 in.
Knee Travel........................................................................................... 11-3/4 in
Ram Travel................................................................................................ 12 in.
Head Travel........................................................................................... 2-1/2 in.
Head Swivel (Left-to-Right).......................................................................... 90 deg.
Head Swivel (Front-to-Back)......................................................................... 45 deg.
Turret or Column Swivel (Left and Right)........................................................ 360 deg.
Maximum Distance Spindle to Column............................................................ 5-1/2 in.
Maximum Distance Spindle to Table............................................................. 11-7/8 in.
Drilling Capacity for Cast Iron........................................................................... 1 in.
Drilling Capacity for Steel............................................................................. 3/4 in.
Number of Vertical Spindle Speeds......................................................................... 9
Range of Vertical Spindle Speeds........... 240, 360, 520, 730, 1280, 1320, 1600, 2220, 2760 RPM
Number of Longitudinal Feeds...................................................................... Variable
Feed Rate......................................................................................... 0 — 140 FPM
Quill Diameter........................................................................................ 2.950 in.
Model M1001 Machine Specifications, Page 1 of 3
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INTRODUCTION
M1001 6" x 26" Vertical Mill
Table Info
Table Length.............................................................................................. 26 in.
Table Width........................................................................................... 6-1/8 in.
Table Thickness....................................................................................... 1-3/4 in.
Number of T-Slots............................................................................................. 3
T-Slots Width.......................................................................................... 0.560 in.
T-Slots Height......................................................................................... 0.850 in.
T-Slots Centers...................................................................................... 1-9/16 in.
Stud Size................................................................................................. 3/8 in.
Spindle Info
Spindle Taper................................................................................................ R-8
End Milling Capacity.................................................................................... 3/4 in.
Face Milling Capacity..................................................................................... 3 in.
Drawbar Diameter..................................................................................... 7/16 in.
Drawbar TPI................................................................................................... 20
Drawbar Length..................................................................................... 12-1/4 in.
Spindle Bearings............................................................................... Tapered Roller
Lead Screw Info
Leadscrew Diameter................................................................................. 15/16 in.
Leadscrew TPI.................................................................................................. 8
Leadscrew Length........................................................................................ 31 in.
Construction
Spindle Housing/Quill................................................................................ Cast Iron
Table............................................................................... Surface-Ground Cast Iron
Head.................................................................................................... Cast Iron
Column................................................................................................. Cast Iron
Base.................................................................................................... Cast Iron
Stand........................................................................................................ Steel
Paint....................................................................................................... Epoxy
Other
Collar Graduations................................................................................... 0.001 in.
Recommended Mobile Base........................................................................... D2058A
Product Dimensions
Weight.......................................................................................................... 900 lbs.
Width (side-to-side) x Depth (front-to-back) x Height.............................. 45-1/2 x 41 x 66-5/8 in.
Footprint (Length x Width)......................................................................... 27-1/2 x 21 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 936 lbs.
Length x Width x Height........................................................................... 37 x 41 x 75 in.
Model M1001 Machine Specifications, Page 2 of 3
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Electrical
Power Requirement............................................................. 110V/220V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Minimum Circuit Size................................................................... 20A at 110V, 15A at 220V
Switch................................................................................................. ON/OFF Switch
Switch Voltage.................................................................................................... 110V
Cord Length....................................................................................................... 6 ft.
Cord Gauge.................................................................................................. 14 Gauge
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 5-15
Other
Country Of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Assembly Time ................................................................................................. 1 Hour
Features
Milling Head Micro-Feed
Built-In Work Light
Class 7 Spindle Bearings
Head Tilts to 45 Deg. Both Ways.
Single-Shot Lubrication System
High-Precision Ground Vertical and Cross Ways
Accessories
Drawbar
Tool Box
3 In. Shell Mill with Arbor
Hex Wrench Set, 3-6mm
Open End Wrenches
Screwdrivers
Model M1001 Machine Specifications, Page 3 of 3
-5-
INTRODUCTION
M1001 6" x 26" Vertical Mill
INTRODUCTION
M1001 6" x 26" Vertical Mill
Controls and Features
E
D
F
C
G
B
A
N
H
O
M
I
L
J
K
A. Longitudinal Handwheel
B.Worklight
C. 3" Shell Mill
D. Quill Micro-Feed Handwheel
E. Quill Down Feed Lever
F. Quill Lock
G. Power Feed Stops
H. Longitudinal Power Feed
I. ON/OFF Buttons
J. Cross Feed Handwheel
K. Storage Compartment
L. Coolant Catch Basin
M. Knee Lever
N. Power Feed Limit Switch
O. Single Shot Lubrication System -6-
M1001 6" x 26" Vertical Mill
SAFETY
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the equipment, and/or a situation that may
cause damage to the machinery.
Standard Machinery Safety Instructions
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
HEARING PROTECTION. Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of workpiece control.
DANGEROUS ENVIRONMENTS. Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and welllighted to minimize risk of injury.
-7-
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
SAFETY
M1001 6" x 26" Vertical Mill
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
STABLE MACHINE. Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
ONLY USE AS INTENDED. Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
AWKWARD POSITIONS. Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
UNATTENDED OPERATION. Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
CHILDREN & BYSTANDERS. Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
REMOVE ADJUSTING TOOLS. Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
SECURING WORKPIECE. When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
FEED DIRECTION. Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
EXPERIENCING DIFFICULTIES. If at any time you
are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support for help at
(360) 734-3482.
NEVER STAND ON MACHINE. Serious injury or
accidental contact with cutting tool may
occur if machine is tipped. Machine may be
damaged.
-8-
M1001 6" x 26" Vertical Mill
Additional Safety Instructions for Vertical Mills
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
MILL ASSEMBLY. Do not operate until unit is assembled and installed according to instructions.
UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.
SECURING WORKPIECE. Never hold a workpiece by hand for any type of machining operation. Hold your
workpiece secure with a mill vise, step clamps, etc.
SECURING CUTTING TOOLS. Make sure that the cutting tool is chucked or colleted properly. Cutting
tools that are loose or not rotating correctly can come off and cause serious personal injury.
CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading
edges are very sharp and can cause lacerations.
USING GUARDS. Make sure cover is closed and latched before turning the machine ON.
CHUCK KEY SAFETY. Always remove your chuck key, draw bar wrench, and any service tools
immediately after use.
CLEARING CHIPS. Turn off machine and wait for cutting tool to come to a complete stop before clearing
away chips. Chips are sharp. Use a brush to remove them.
FEED AND SPEED RATES. Research the proper feed and speed rate for the material you are machining.
Do not exceed these recommended rates.
CHANGING SPINDLE DIRECTION. Never reverse motor direction while the spindle is in motion.
TURNING OFF THE MILL. Allow the mill to come to a complete stop before leaving it unattended.
SERVICING THE MILL. Make sure mill is turned OFF, unplugged, and the machine has come to a complete
stop before servicing. Perform routine inspections and correct service related issues promptly.
HAZARDOUS COOLANTS. Coolants used for machining may contain hazardous chemicals. Read and
understand all user information on the coolant container and take any necessary precautions.
-9-
SAFETY
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and followed. DO NOT risk your
safety by not reading!
M1001 6" x 26" Vertical Mill
ELECTRICAL
ELECTRICAL
Availability
Before installing the machine, consider the availability
and proximity of the required power supply circuit. If an
existing circuit does not meet the requirements for this
machine, a new circuit must be installed. To minimize
the risk of electrocution, fire, or equipment damage,
installation work and electrical wiring must be done by
a qualified electrician in accordance with all applicable
codes and standards.
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 110V................. 16 Amps
Full-Load Current Rating at 220V...................8 Amps
The full-load current is not the maximum amount of amps
that the machine will draw. If the machine is overloaded,
it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of
time, damage, overheating, or fire may result—especially
if connected to an undersized circuit. To reduce the
risk of these hazards, avoid overlovading the machine
during operation and make sure it is connected to a
power supply circuit that meets the requirements in the
following section.
-10-
Electrocution, fire, or equipment
damage may occur if machine is not
correctly grounded and connected to
the power supply.
For your own safety and protection of
property, consult a qualified electrician
if you are unsure about wiring practices
or electrical codes in your area.
M1001 6" x 26" Vertical Mill
Circuit Information
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Note: The circuit requirements listed in this
manual apply to a dedicated circuit—where
only one machine will be running at a
time. If this machine will be connected to
a shared circuit where multiple machines
will be running at the same time, consult
a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Circuit Requirements for 110V
Nominal Voltage.................................... 110V/120V
Cycle.........................................................60 Hz
Phase............................................... Single-Phase
Minimum Circuit Size................................ 20 Amps
Plug/Receptacle.................................... NEMA 5-15
Circuit Requirements for 220V
This machine can be converted to operate on a 220V
power supply (refer to Voltage Conversion later in this
section). The intended 220V circuit must have a verified
ground and meet the following requirements:
Nominal Voltage.................................... 220V/240V
Cycle.........................................................60 Hz
Phase............................................... Single-Phase
Minimum Circuit Size................................ 15 Amps
Plug/Receptacle.................................... NEMA 6-15
-11-
ELECTRICAL
This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
M1001 6" x 26" Vertical Mill
Grounding & Plug Requirements
This machine MUST be grounded. In the event of certain
malfunctions or breakdowns, grounding reduces the risk of
electric shock by providing a path of least resistance for
electric current.
ELECTRICAL
For 110V operation: This machine is equipped with a
power cord that has an equipment-grounding wire and a
grounding plug (similar to the figure on the right). The
plug must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
For 220V operation: The plug specified under “Circuit
Requirements for 220V” on the previous page has a
grounding prong that must be attached to the equipmentgrounding wire inside the included power cord. The plug
must only be inserted into a matching receptacle (similar
to the figure on the right) that is properly installed
and grounded in accordance with all local codes and
ordinances.
Improper connection of the equipment-grounding wire
can result in a risk of electric shock. The wire with
green insulation (with or without yellow stripes) is the
equipment-grounding wire. If repair or replacement of
the power cord or plug is necessary, do not connect the
equipment-grounding wire to a live (current carrying)
terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Extension Cords
We do not recommend using an extension cord with this
machine. If you must use an extension cord, only use it if
absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage
electrical components and shorten motor life. Voltage
drop increases as the extension cord size gets longer
and the gauge size gets smaller (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size.................................. 12 AWG
Maximum Length (Shorter is Better).................50 ft.
-12-
110V
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 1. Typical 5-15 plug and receptacle.
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure 2. Typical 6-15 plug and receptacle.
Serious injury could occur if you connect the machine to power before
completing the setup process. DO
NOT connect to power until instructed
later in this manual.
Voltage Conversion
The voltage conversion MUST be performed
by a qualified electrician. To perform the
voltage conversion, install the correct plug
and rewire the motor to the new voltage,
according to the provided wiring diagram.
If the diagram included on the motor
conflicts with the one in this manual, the
motor may have changed since the manual
was printed. Use the diagram provided on
the motor.
M1001 6" x 26" Vertical Mill
SETUP
Unpacking
The SHOP FOX® Model M1001 has been carefully packaged for safe transporting. If you notice the machine has
been damaged, please contact your authorized SHOP
FOX® dealer immediately.
Inventory
The following is a description of the main components
shipped with the SHOP FOX® Model M1001. Lay the components out to inventory them.
Wooden Box Contents (Figures 3 & 4)
Qty
A. Milling Machine.............................................1
B.Toolbox.......................................................1
Inventory parts not shown:
• Power Feed Instruction Manual..........................1
If any parts are missing, find the part number in the back
of this manual and contact Woodstock International, Inc.
at (360) 734-3482 or at [email protected]
SET UP
Qty
Toolbox Contents (Figure 4)
C. 3" Shell Mill with Arbor....................................1
D.Handwheels..................................................2
E. Handwheel Handles........................................4
F. Drawbar with Locking Nut................................1
G. Spare V-Belts................................................2
H. 230V ON/OFF Switch.......................................1
I. Open End Wrenches 17/19mm & 12/14mm............2
J. T-Slot Bolts M12-1.75 x 40................................2
K.Screwdriver..................................................1
L. Phillips Head Screwdriver.................................1
M. Hex Wrenches 3, 4, 5, & 6mm...........................4
Figure 3. Model M1001.
B
L
C
G
M
K
I
H
E
J
D
F
Figure 4. Toolbox contents.
NOTICE
When ordering replacement parts, refer
to the parts list and diagram in the back
of the manual.
SUFFOCATION HAZARD!
Immediately discard all plastic bags
and packing materials to eliminate
choking/suffocation hazards for children and animals.
-13-
M1001 6" x 26" Vertical Mill
SET UP
Machine Placement
•
Floor Load: Your vertical mill has a large
weight load of 822 lbs. in a small footprint.
We recommend placing this mill on a
concrete floor.
•
Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your vertical mill (see Figure 5).
•
Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
•
Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
Cleaning Machine
The table and other unpainted parts of your
Vertical Mill are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
NEVER use gasoline or
other petroleum-based
solvents to clean with.
Most
have low flash
points, which make them
extremely
flammable.
A risk of explosion and
burning exists if these
products are used. Serious
personal injury may occur
if this warning is ignored!
60"
ALWAYS work in wellventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
41"
Figure 5. M1001 minimum working clearances.
USE helpers and power
lifting equipment to lift
this 6" x 26" Vertical Mill.
Otherwise, serious personal injury may occur.
-14-
M1001 6" x 26" Vertical Mill
Mounting Mill on Shop
Floor
Although not required, it is recommend that you mount
your new mill to the floor. Because this is an optional
step and floor materials may vary, floor mounting
hardware is not included. Generally, you can either
bolt your machine to the floor or mount it on machine
mounts. Both options are described below. Whichever
option you choose, it will be necessary to use a precision
level to level your mill (see Figures 6-8).
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor studs are
two predominate methods for anchoring an object to a
concrete floor. We suggest you research the many options
and methods for mounting your mill and choose the best
that fits your specific application.
Figure 6. Typical lag shield anchor and lag
bolt.
SET UP
Using Machine Mounts
Using machine mounts gives the advantage of fast leveling
and vibration reduction. The large size of the foot pads
distributes the weight of the machine to reduce strain on
the floor.
NOTICE
Anchor studs, as shown in Figure 7, are stronger and
more permanent alternatives to lag shield anchors;
however, they will stick out of the floor, which may
cause a tripping hazard if you decide to move your
machine at a later point.
Figure 7. Typical anchor stud.
Figure 8. Machine mount example.
-15-
M1001 6" x 26" Vertical Mill
Assembly
The Model M1001 comes fully assembled from the factory
with the exception of one of the longitudinal handwheels
and the cross handwheel. The head has been rotated to
reduce the overall dimension of the shipping crate.
Nuts 2 & 3
Hidden from
View
Headstock Adjustment
Loosen the three nuts at the column and rotate the
headstock to the "0" position on the column scale (see
Figure 10).
SET UP
Handle Installation
The longitudinal and cross handwheels shown in Figure
11 need to be installed. The handwheel handles will
need to be installed on all the handwheels. Attach
the handwheels and handles with the hex wrench,
screwdriver, and hardware provided.
Figure 10. Headstock lock nuts.
Longitudinal
Handwheel
Drawbar
Cross
Handwheel
Open the top cover and insert the drawbar into the
splined spindle located in the center of the front cone
pulley (see Figure 12).
Single Shot Lubrication
Unscrew the filler cap and fill the reservoir with nondetergent SAE-20 or similar way oil. Manually pump the
lever until resistance from the oil pressure is felt (see
Figure 9).
Knee Feed
Figure 11. Handwheel locations.
Drawbar
Figure 12. Drawbar location.
Figure 9. Single shot lubrication system.
-16-
M1001 6" x 26" Vertical Mill
Spindle Controls
Figure 13 shows the location of the ON/OFF buttons and
the SPINDLE DIRECTION toggle for the Model M1001.
•
The ON/OFF buttons control power to the spindle.
•
The SPINDLE DIRECTION toggle will change the
direction the spindle rotates. DO NOT change spindle
rotation until spindle has come to a complete stop!
ON/OFF
Spindle Direction
Test Run
Complete this process once you have familiarized yourself
with all instructions in this manual and you have made
sure the machine is completely lubricated as described
in Lubrication on Page 27. The purpose of the test run
is to make sure the motor is working properly before
proceeding.
1. Make sure there are no obstructions around or
underneath the spindle.
2. Set the mill to the slowest RPM. See Page 23 for
adjusting RPM.
3. Put on safety glasses, and make sure any bystanders
are wearing safety glasses and are out of the way.
4. Plug the machine into the power outlet and push the
ON/OFF switch to turn the mill ON, but make sure
that your hand stays over the switch. The mill should
run smoothly, with little or no vibration or rubbing
noises.
• If you hear squealing or grinding noises, turn the
machine OFF immediately. Wait for the mill to
stop moving, unplug the machine, and correct any
problems before further operation.
• If the source of an unusual noise or vibration is not
readily apparent, contact our technical support
for help at (360) 734-3482 or contact us online at
[email protected]
-17-
NOTICE
Follow spindle break in procedures on
Page 24 after the test run and before
performing any operations with this
machine! Failure to follow the break-in
procedures included in this manual may
lead to shortened tool life and may void
warranty.
SET UP
To begin the test run procedure, do these steps:
Figure 13. Spindle controls.
M1001 6" x 26" Vertical Mill
OPERATIONS
General
The Model M1001 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge
and skills to operate this machine. If at any time you
are experiencing difficulties performing any operation,
stop using the machine!
If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training
from an experienced vertical mill operator before performing any unfamiliar operations. Above all, your safety
should come first!
READ and understand this entire instruction manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
OPERATIONS
Positioning Spindle Head
The spindle head can be rotated vertically 45˚ both ways,
and can rotate horizontally on the column 45˚ in both
directions.
To rotate the spindle head vertically, do these steps:
1. UNPLUG THE MILL!
2. Make sure the spindle is stopped and the work area
is free from obstructions before proceeding.
Always wear safety glasses when operating the mill. Failure to comply may
result in serious personal injury.
3. Loosen the four nuts that lock the headstock in place
with a 17mm wrench (see Figure 14 on next page).
4. Rotate the headstock to the desired angle.
5. Tighten the spindle locking nuts.
Note: Additional setup tools should be used to determine
the precise angle of the spindle head.
DO NOT investigate problems or adjust
the mill while it is running. Wait until
the machine is turned off, unplugged
and all working parts have come to a
complete stop before proceeding!
-18-
M1001 6" x 26" Vertical Mill
To rotate the spindle head horizontally, do these
steps:
Vertical Lock Nuts
1. UNPLUG THE MILL!
2. Make sure the spindle is stopped and the work area
is free from obstructions before proceeding.
3. Using a 17mm wrench, loosen the three locking nuts
shown in Figure 14.
4. Push or pull the spindle head to swivel it to the
desired position. Use the scale located on the
column to set the angle desired.
5. Tighten the three nuts to lock the headstock in
position.
Horizontal Lock Nuts
Figure 14. Vertical and horizontal
headstock lock nuts.
Table Travel
Longitudinal Feed Control
Longitudinal Locks
Figure 15. Longitudinal locks.
The longitudinal feed is controlled by two handwheels,
one at each end of the table, and can be locked in
position by the two locks at the front of the table (see
Figure 15).
Knee Lock
Cross Feed
The cross feed is controlled by the center handwheel,
and can be locked in position by the lock under the left
side of the mill table (see Figure 16).
Knee Feed
The knee feed is controlled by one handle, just off center
at the front of the machine. The Model M1001 has one
knee feed lock on the left side of machine next to the
single shot pump, where the knee meets the ways (see
Figure 16).
-19-
Cross Lock
Figure 16. Cross and knee locks.
OPERATIONS
The table can be moved in 3 axes. Each axis is
independently controlled by a handle or handwheel. The
longitudinal travel has the added feature of a power
feed, which will be explained in more detail later. Each
handle or handwheel has a graduated dial to accurately
position the workpiece in relation to the cutting tool.
Each axis has the ability to be locked in position. Locking
the axis in place will help keep workpiece vibration to a
minimum.
M1001 6" x 26" Vertical Mill
Graduated Dials
The table handwheels and the knee handle have
graduated dials. Each mark represents 0.001" of
movement and one full revolution equals 0.100" The
graduated dials float and can be indexed or "zeroed" by
loosening the knurled head thumb screw, rotating the
graduated dial to "0", and securing the setting with the
knurled head thumb screw (see Figure 17).
Example:
Suppose you want to drill a series of holes with 1/2"
centers (0.500"). After locating the first hole placement
and drilling, you would zero the graduated dial of the
appropriate axis, set the knurled head thumb screw,
move the table 0.500" in the appropriate direction and
drill the next hole.
Figure 17. Graduated dial.
Power Feed Controls
OPERATIONS
This mill comes equipped with a power feed on the
longitudinal travel. The power feed has the following
controls (see Figure 18 for items A–D, and see Figure 19
for items E–F): For additional information, please refer to
the power feed manual supplied with this mill.
B
C
A
A. Right/Left Feed Selector—Switch the lever to the
left or the right for the desired travel direction.
The table should come to a complete stop before
changing directions.
B. Rapid Speed Switch—Pressing this switch will cause
the table to feed at its maximum rate until it is
released.
C. Feed Setting Dial—Setting from 0 (no travel) to 10
(fastest travel).
D
Figure 18. Power feed controls.
F
D. ON/OFF Switch—Delivers power to the power feed.
E. Limit Switch—Stops the power feed when it makes
contact with the power feed stops.
E
F. Power Feed Stops—Adjustable stops trigger the
limit switch and shuts OFF the power feed when the
table is at the end of its travel.
Figure 19. Limit switch and power feed
stops.
-20-
M1001 6" x 26" Vertical Mill
Quill Travel
Quill Feed Control
Pinch Bolt
The quill feed is controlled by the quill feed handle
shown in Figure 20. The handle allows the mill to
operate as a drill.
To use the quill feed handle, do these steps:
1. Pull the quill feed handle (see Figure 20) forward
to feed the quill down towards the workpiece.
The quill feed handle is spring loaded to assist in
returning the handle to the upmost vertical position.
2. Lock the quill in place at any depth by tightening
the quill feed handle lock shown in Figure 20.
Note: When the quill feed is not in use, return it to
the upmost position and lock in place. This will help
maintain mill rigidity and accuracy.
Quill Lock
Quill Feed Handle
Figure 20. Quill feed controls.
Quill Clutch Knob
3. Adjust the position of the handle by loosening the
pinch bolt on the quill shaft and then tightening
when the handle is in the desired position.
The micro-feed handwheel is used to accurately control
the quill depth (see Figure 21).
Micro-feed Handwheel
To use the micro-feed handwheel, do these steps:
1. Turn the mill OFF and allow the spindle to come to a
complete stop.
2. Tighten the quill clutch knob.
3. Turn the micro-feed handwheel (see Figure
21) clockwise to feed the quill down or
counterclockwise to feed the quill up.
-21-
Figure 21. Micro-feed controls.
OPERATIONS
Micro-feed Depth Adjustment
M1001 6" x 26" Vertical Mill
Determining Needed RPM
Before changing speeds, you must first determine the
best RPM to use with the material and diameter of your
cutting tool. Using this determined RPM, you can then set
the mill to match that speed.
Workpiece Material
Cutting Speed (SFM)
Aluminum & Alloys
300
To determine the RPM needed for your workpiece, do
these steps:
Brass & Bronze
150
Copper
100
1. Use the chart in Figure 22 to determine the cutting
speed for your workpiece material.
Cast Iron, soft
80
Cast Iron, hard
50
Mild Steel
90
Cast Steel
80
Alloy Steel, hard
40
Tool Steel
50
Stainless Steel
60
Titanium
50
Plastics
300-800
2. Measure the diameter of your cutting tool in inches.
3. Use the following formula in Figure 23 to determine
the best RPM for your operation.
Note: Always round to the closest RPM given on the
spindle speed chart.
Example 1
You have a piece of aluminum stock, and you are
using a 1/2" diameter HSS cutting tool.
OPERATIONS
Cutting Speeds for High Speed Steel
(HSS) Cutting Tools*
Wood
300-500
*For carbide cutting tools, double the cutting
speed. These values are a guideline only. Refer to
the current edition of MACHINERY'S HANDBOOK for
more detailed information.
Figure 22. Cutting speed chart for HSS
cutting tools.
Step 1:
300 (SFM from chart) x 4 = 1200
Step 2:
1200 / .5" (Diameter of cutting tool) = 2400 RPM
Result:
The best speed for this workpiece is 2400 RPM.
Example 2
You have a piece of stainless steel, and you are
using a 1" diameter carbide cutting tool.
Step 1:
60 (SFM from chart) x 2 (for carbide tool) = 120
Step 2:
120 (determined SFM) x 4 = 480
Step 3:
480 / 1" (Diameter of cutting tool) = 480 RPM
Result:
The best speed for this workpiece is 480 RPM.
-22-
Figure 23. Formula to determine required
RPM.
M1001 6" x 26" Vertical Mill
Setting RPM
Setting the RPM on the Model M1001 involves placing the
V-belts on the pulleys as shown in the spindle speed chart
below.
Motor Release Lever
To set the spindle speed, do these steps:
1. Examine the Spindle Speed Chart in Figure 24 to
find the closest match to your needed RPM.
2. UNPLUG THE MILL!
3. Open the pulley cover.
4. Loosen the motor release lever and move the motor
toward the spindle to loosen the tension on the
V-belts.
5. Move the belts to the appropriate pulley
combinations as shown on the spindle speed chart
below.
6. Tension the V-belts by pulling the motor back and
locking the motor release lever (see Figure 25).
Spindle Pulley
Motor Pulley
Idler Pulley
A
B
C
I
D
II
III
Spindle RPM
A
B
I
730
II
1600
1280
III
2760
2220
C
D
360
240
520
1320
Figure 24. M1001 Spindle speed chart in RPMs.
-23-
Failure to follow RPM and feed rate
guidelines may threaten operator
safety from ejected parts or broken
tools.
NOTICE
Failure to follow RPM and feed rate
guidelines will put undue strain on
moving parts, shorten tool life, and
create poor workpiece results.
OPERATIONS
7. Close the pulley cover and plug in the mill.
Figure 25. Applying tension to V-belts.
M1001 6" x 26" Vertical Mill
Spindle Break-in
Procedure
5.Turn ON the spindle in the forward rotation
and let it run for a minimum of 10 minutes.
Complete this process once you have familiarized
yourself with all instructions in this manual
and have made sure the machine is completely
lubricated.
6. Turn the spindle OFF, wait for the spindle
to come to a complete stop.
NOTICE
7. Set the SPINDLE DIRECTION toggle to the
reverse position and turn the spindle ON.
Run the spindle in the reverse direction for
10 minutes.
8. Repeat these steps for each RPM setting.
The spindle break-in procedure is important
for ensuring long life and trouble-free performance from your mill. Failure to perform
this proceedure can shorten the life of your
machine and void your warranty.
To break-in the spindle, do these steps:
1. Make sure the mill has been properly
lubricated.
OPERATIONS
2. Make sure there are no obstructions around
or underneath the spindle.
3. Set the spindle speed to the lowest RPM.
4. Set the SPINDLE DIRECTION toggle to the
forward position.
-24-
M1001 6" x 26" Vertical Mill
Installing Tools
To load a tool in the spindle, do these steps:
1. UNPLUG THE MILL!
2. Turn the mill OFF, allow it to come to a complete
stop and unplug the mill.
Drawbar
3. Clean any debris from the spindle opening.
4. Insert the tool holder or a collet into the spindle.
5. Rotate the holder until the groove lines up with the
key and the holder slides into the spindle.
6. Use a wrench to tighten the drawbar (see Figure 26)
until the tool is secure in the spindle.
Note: Do not overtighten the drawbar.
Overtightening makes collet removal difficult and
causes unnecessary wear to the draw bar threads,
collet, and the spindle taper.
7. Close the pulley cover and clear all items away from
the cutting tool before turning the mill ON.
To remove cutting tools, do these steps:
1. UNPLUG THE MILL!
2. Make sure the spindle is turned OFF and the quill is
at the upmost position.
3. Use a brush to remove any debris or chips from the
tool and the tool holder/arbor.
4. Use a wrench to loosen the drawbar from the tool.
5. Once the tool is loosened, support the cutter with
a gloved hand, and strike the drawbar with a dead
blow hammer or rubber mallet to release the tool
holder from the spindle.
Note: DO NOT strike the drawbar if it is completely
unscrewed from the tool. This can damage the
threads on the drawbar and the tool.
6. Finish unscrewing the drawbar by hand.
7. Clean any debris from the spindle opening area.
-25-
NOTICE
DO NOT overtighten the drawbar.
Overtightening makes collet removal
difficult and causes damage to the
drawbar threads, collets, and spindle
taper.
NOTICE
When not in use, always remove
collets and cutting tools from spindle
taper. Failure to do so may cause the
collet to seize and be very hard to
remove later.
OPERATIONS
Removing Cutting Tools
Figure 26. Drawbar location.
M1001 6" x 26" Vertical Mill
MAINTENANCE
General
Regular periodic maintenance on your SHOP FOX® mill will
ensure optimum performance. Make a habit of inspecting
your mill each time you use it.
Check for the following conditions and repair or
replace when necessary:
•
•
•
•
•
•
•
Loose chucks and arbors.
Loose vices or clamps.
Loose mounting bolts.
Worn switch and safety shut off features.
Worn or damaged cords and plugs.
Damaged V-belt.
Any other condition that could hamper the safe
operation of this machine.
A thorough cleaning, on a regular basis, will increase the
machine durability and efficiency by removing chips and
grime that can gum up moving parts.
A regular application of a protective spray coating will
keep the table and other bare metal parts from rusting
and pitting.
MAINTENANCE
Cleaning
Cleaning the Model M1001 is relatively easy. Sweep excess
metal chips from the table and ways, and wipe off the
remaining waste with a dry cloth. If any coolant is left on
the table, wipe it up with a rag. Treat all unpainted cast
iron and steel with a non-staining lubricant after cleaning.
Table and Base
Protect the unpainted cast iron surfaces by wiping them
clean after every use—this ensures moisture does not
remain on bare metal surfaces.
Keep exposed cast iron rust-free with regular applications
of surface lubricants designed for cast iron.
Remove vices, clamps, rotary tables, etc. after use so
moisture cannot be trapped between the components
and cause rust.
-26-
MAKE SURE that your machine is
unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.
M1001 6" x 26" Vertical Mill
Lubrication
Power Feed
The power feed uses SAE 40 oil and should not need to
be changed unless the unit is being repaired.
Knee Screw
Single Shot Lubrication System
Use the single shot lubrication system to oil the ways, the
crossfeed screw, and the longitudinal screw by pumping
the handle on the reservoir 2-4 times each day (see
Figure 27). Fill the reservoir regularly with ISO 68 or SAE
20 weight machine oil.
Figure 27. Single shot lubrication system.
Knee Elevating Screw
Apply liberal amounts of lithium or graphite based grease
using a brush or shop rag to the entire length of the knee
elevating screw.
Drawbar Splines
Drawbar Splines
Place five drops of ISO 68 or SAE 20 weight machine oil
on the splines around the drawbar once a week. This is
accomplished by moving the quill all the way down and
locking it in place. Apply the oil to the splines on the
back side of the drawbar hole. Next, run the quill through
complete motion a couple of times to lubricate splines
(see Figure 28).
Figure 28. Drawbar splines.
MAINTENANCE
-27-
M1001 6" x 26" Vertical Mill
Maintenance Schedule
Daily:
• Pump handle of the one shot lubrication system 2-4 times.
• Clean machine to remove debris.
• Make sure table/vise is clean and free of metal chips.
• Clean spindle openings before inserting tools.
• Check for any unsafe conditions.
Weekly:
• Place five drops of oil on the drawbar splines.
• Thoroughly clean the machine ways to remove chips and debris.
• Clean and grease the longitudinal, cross, and knee lead screws.
Monthly:
• Clean/vacuum dust buildup from the motor.
• Check mill for level, correct if necessary.
Every Six Months:
• Inspect belts for wear, and replace as needed.
Maintenance Notes
DATE
MAINTENANCE PERFORMED
MAINTENANCE
-28-
M1001 6" x 26" Vertical Mill
SERVICE
General
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine. Always disconnect your machine from
the power source before performing any service!
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected]
Figure 29. Cross gib screw.
MAKE SURE that your machine is unplugged during all
service procedures! If this warning is ignored, serious
personal injury may occur.
Gibs
The gibs are pre-adjusted at the factory and should not
need further adjustment until many hours of machine use,
if ever. If the movement seems too tight, make sure that
the locks are fully released, ways are free of chips and
debris and are thoroughly lubricated with oil.
Figure 30. Longitudinal gib screw.
Adjust the gibs by a combination of loosening or
tightening the adjustment screws until a slight drag is felt
while moving the table/knee along the dovetail slides.
There are two adjustment screws, one on each end of the
gib (see Figures 29-31 for the locations of the adjustment
screws). The chip wiper guards must be removed to
access some of the gib adjustment screws.
-29-
SERVICE
When adjusting the gibs, the goal is to take out
unnecessary play in the table and cross slide without
causing the slides to bind. Loose gibs may cause poor
finishes on the workpiece and may cause undue wear on
the slide. Over-tightening may cause premature wear to
the gib.
Figure 31. Knee gib screw.
M1001 6" x 26" Vertical Mill
Adjusting Backlash
Backlash is the amount of play found in a leadscrew.
It can be found by turning the cross slide handwheel
in one direction, and then turning the handwheel the
other direction. When the cross slide begins to move, the
backlash has been taken up.
Adjustment Cap Screws
Leadscrews are adjusted for backlash at the factory
and should not need any adjustment for many hours of
machine use, if ever. Keeping a clean and well lubricated
machine will ensure long leadscrew life.
To adjust the backlash, do these steps:
Longitudinal Nut
Longitudinal Feed Adjustment
Figure 32. Longitudinal nut.
1. Slightly tighten the two cap screws on the
longitudinal nut (see Figure 32). DO NOT
overtighten.
2. Rotate the handwheel in both directions to see if
backlash has been reduced or eliminated. There
should only be a slight drag when turning the
handwheel.
Note: If the cap screws are too tight, it will
cause excessive wear to the longitudinal nut and
leadscrew, which could lead to costly repairs.
Cross Nut
Adjustment Cap Screws
Crossfeed Adjustment
1. Slightly tighten the two cap screws on the cross nut
(see Figure 33). DO NOT overtighten.
2. Rotate the handwheel in both directions to see if
backlash has been reduced or eliminated. There
should only be a slight drag when turning the
handwheel.
Note: If the cap screws are too tight, it will cause
excessive wear to the cross nut and leadscrew, which
could lead to costly repairs.
SERVICE
-30-
Figure 33. Cross nut.
M1001 6" x 26" Vertical Mill
Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may
make changes to the electrical systems of future machines. Study this diagram carefully. If you notice
differences between your machine and these wiring diagrams, call Woodstock International Technical
Support at (360) 734-3482.
1. SHOCKHAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
5. MOTORWIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
6. MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
2. QUALIFIEDELECTRICIAN. Due to the
inherent hazards of electricity, only a
qualified electrician should perform wiring
tasks on this machine. If you are not a
qualified electrician, get help from one
before attempting any kind of wiring job.
3. WIRECONNECTIONS. All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
4. WIRE/COMPONENTDAMAGE. Damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. If you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or
components before completing the task.
7. CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to five minutes after being
disconnected from the power source. To
avoid being shocked, wait at least this long
before working on these components.
8. ELECTRICALREQUIREMENTS. You MUST
follow the electrical requirements at the
beginning of this manual when connecting
your machine to a power source.
9. EXPERIENCINGDIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at (360) 7343482.
WIRING DIAGRAM COLOR KEY
BLUE
WHITE
BROWN
GREEN
GRAY
YELLOW
YELLOW
GREEN
PURPLE
RED
ORANGE
PINK
-31-
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
SERVICE
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
M1001 6" x 26" Vertical Mill
Electrical Parts Identification
DZ47LE C32 Contactor
Read
Page 31
STOP
DZ47 Contactor
Before
Wiring
Move wire to
position A for
220V operation.
A
Transformer
Terminal Bar
Wiring Box
SERVICE
Figure 34. M1001 Electrical panel.
-32-
M1001 6" x 26" Vertical Mill
Wiring Diagram
265 VAC 150�F Capacitor
Contactor
110V
(230V)
110V
(230V)
2A
Starter
U1
Reverse
Switch
Z2
24V,40W
V2
Z1
Motor
400 VAC 20 ±5 �F Capacitor
Figure 37. M1001 Wiring schematic.
Figure 35. Motor wiring box currently
wired for 110V.
Read
Page 31
STOP
Jumpers
Red
Black
Before
Wiring
Red
Black
110V wiring for motor
Red
Jumpers
Black
Black
Red
230V wiring for motor
SERVICE
Figure 36. Motor wiring for 110V or 230V.
Also refer to Figure 37.
NOTICE
If you find the spindle rotates in the opposite direction as indicated by the switch,
reverse the position of the two black power
wires.
-33-
M1001 6" x 26" Vertical Mill
Troubleshooting
This section covers the most common problems. WARNING! DO NOT make any adjustments until the mill is unplugged and all moving parts have come to a complete stop.
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1. Tripped circuit breaker or relay
inside machine wiring box or power
source breaker box.
2. Low voltage.
3. Open circuit in motor or loose
connections.
4. Switch at fault.
5. Faulty start capacitor.
1. Reset circuit breaker by flipping switch on then
off then back on. Reset relay by pressing the reset
button located on the face.
2. Check power supply for proper voltage.
3. Inspect all lead connections on motor and magnetic
switch for loose or open connections.
4. Replace switch.
5. Replace start capacitor.
Fuses or circuit breakers
trip open.
1. Short circuit in line cord or plug.
1. Inspect cord or plug for damaged insulation and
shorted wires and replace extension cord.
2. Inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
2. Short circuit in motor or loose
connections.
3. Incorrect fuses or circuit breakers
in power supply.
Motor overheats.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
Tool slips in collet.
1. Collet is not fully drawn up into
spindle taper.
2. Wrong size collet.
1. Snug up draw bar.
4. Taking too big of a cut.
2. Measure tool shank diameter and match with
appropriate diameter collet.
3. Remove all oil and debris from collet and spindle
taper.
4. Lessen depth of cut and allow chips to clear.
Breaking tools or cutters.
1. RPM and or feed rate is too fast.
2. Cutting tool getting too hot.
3. Taking too big of a cut.
1. Use tables to set correct RPM and feed rates.
2. Use cutting fluid or oil for appropriate application.
3. Lessen depth of cut and allow chips to clear.
Machine is loud when
cutting. Overheats or bogs
down in the cut.
1. Excessive depth of cut.
2. Dull cutting tools.
1. Decrease depth of cut.
2. Use sharp cutting tools.
Workpiece vibrates or
chatters during operation.
1. Table locks not tight.
2. Spindle lock not tight.
3. Workpiece not securely clamped to
table or into mill vice.
4. RPM and feed rate too high.
1. Tighten down table locks.
2. Tighten spindle lock.
3. Check that clamping is tight and sufficient for the
job. Make sure mill vice is tight to the table.
4. Use appropriate RPM and feed for the job.
Table hard to move.
1. Table locks are tightened down.
2. Chips have loaded up on bedways.
1. Make sure table locks are fully released.
2. Frequently clean away chips that load up during
milling operations.
3. Lubricate bedways and handles.
SERVICE
3. Debris in collet or in spindle taper.
3. Bedways are dry and in need of
lubrication.
4. Longitudinal stops are interfering.
Bad surface finish.
5. Gibs are too tight.
4. Check to make sure that stops are floating and not
hitting the center stop.
5. Loosen gib screw(s).
1. Wrong RPM or feed rate.
2. Dull cutting tool or poor cutting
tool selection.
3. Wrong rotation of cutting tool.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen cutting tool or select a better cutting tool
for the intended operation.
3. Check for proper cutting rotation for cutting tool.
-34-
M1001 6" x 26" Vertical Mill
Headstock Assembly
151
152
153
2
151
152
39
41
38
40
56
71
57
71
58
70
54
168
55
39
169
73-4
59
72
73-3
10
137
17
50
16
27
170
28
49
26 42
11
46
9
138
4
48
47
69
73-5
61
36
37
13
73
67
66
60
15
12114
12
70 68
51
25
62 65
70
53
128 22
23 49
34
31
32
33
3
29
30
63
73-2
19
21 172
73-1
20
45
24 53
35
18
53 52
136
8
5
44
43
171
6
113
PARTS
7
13
-35-
M1001 6" x 26" Vertical Mill
Base Assembly
84
144
86
85 126
125
77
127
83
76
91
130
79
75
128
119
143
92
90
89
77
132 108
144
86
78
130
81
13
82
98
127 136 12280
120
96
91
93
90
94
131
129
110
106
128 84
83
120 85
109
144
104
127
80
103
105
138 123
86
49
128
80 122
83
67
117
80
122
110
120
120
128
125
97
131
95
139
84
85
86
144
102
127 99
100
115
88
87
74
157
163
141
166
165
135
138
134
140
158
123
133
164
118
111
87
88
133
142
112
159 160
161
162
69
139
173
72
114
148
116
149
155
150
156
146
PARTS
147
-36-
167
175
174
M1001 6" x 26" Vertical Mill
Machine Parts Lists
DESCRIPTION
REF PART #
DESCRIPTION
VERTICAL MILLING HEAD
BELT HOUSING COVER
QUILL
INT RETAINING RING 75MM
LOCK WASHER 30MM
VERTICAL SPINDLE
COVER
BEARING ADJUSTING NUT
SPINDLE SLEEVE
PULLEY LOCKING NUT
SPINDLE PULLEY
QUILL PINION SHAFT
PHP HD SCREW M5-.8 X 10
CLUTCH WORM GEAR
CLUTCH
CLUTCH ADJUSTING NUT
CLUTCH COVER
PINION SHAFT SEAT
HANDLE
SHAFT COLLAR
HAND LEVER
WORM SHAFT
WORM SHAFT SLEEVE
BEARING LOCKNUT M14 x 1.5
DIAL
DIAL POSITIONING SCREW
HANDWHEEL
HANDLE
QUILL LOCKING BLOCK
QUILL LOCKING BOLT
QUILL STOP MICRO SCREW
MICROMETER NUT
QUILL MICRO STOP NUT
QUILL STOPPER
HEX HEAD BOLT M8-1.25 x 20
FLAT WASHER 8MM
DRAW BAR
C5 x 15 RIVET
PHL HD SCREW M5-.8 x 10
COVER SUPPORTING ARM
HEX NUT M5-.8
FLAT WASHER 72MM
BEARING 7207
BALL BEARING 6007ZZ
BALL BEARING 6206ZZ
BEARING COVER
INT RETAINING RING 75MM
BALL BEARING 6009Z
THRUST BEARING 1052
50
51
52
53
54
55
56
57
58
59
60
61
62
63
65
66
67
68
69
70
71
72
73
73-1
73-2
73-3
73-4
73-5
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
COIL SPRING
COIL SPRING
INT RETAINING RING 19MM
CAP SCREW M6-1 x 15
SWIVEL ARM
SWIVEL STUD
INT RETAINTING RING 35MM
PULLEY PIVOT STUD
V-BELT PULLEY
V-BELT PULLEY
MOTOR MOUNT
MOTOR SUSPENDING PIVOT
MOTOR MOUNT
BELT TENSIONING LOCK SCREW
BELT TENSIONING SPRING
VERTICAL HEAD ADAPTER
STUD M12-1.75 X 35
FLAT WASHER 10MM
V-BELT A-35 4L350
HEX NUT ACORN M12-1.75
BALL BEARING 6003Z
V-BELT A-31 4L310
MOTOR 1.5 HP 4 POLE-1725
MOTOR COVER
MOTOR FAN
CAPACITOR 20MFD 400V
CAPACITOR 150MFD 250VAC
JNCTN BOX & CPCTR COVER
COLUMN
TABLE
TABLE GIB
GIB ADJUSTING SCREW
LONGITDNL BEARING BRACKET
LONGITUDINAL LEAD SCREW
BEARING NUT M20 x 15
LONGITUDINAL FEED NUT
CAP SCREW M5-.8 x 25
DIAL
DIAL POSITIONING SCREW
HANDWHEEL
HANDWHEEL HANDLE
LONGITDNL ADJUSTING SCREW
ADJUSTING SCREW SLEEVE
TABLE STOPPER
TABLE LOCKING SCREW
HANDLE BAR
SADDLE
SADDLE GIB
WAY COVER
XM1001001
XM1001002
XM1001003
XPR67M
XPLW15M
XM1001006
XM1001007
XM1001008
XM1001009
XM1001010
XM1001011
XM1001012
XPS09M
XM1001014
XM1001015
XM1001016
XM1001017
XM1001018
XM1001019
XM1001020
XM1001021
XM1001022
XM1001023
XM1001024
XM1001025
XM1001026
XM1001027
XM1001028
XM1001029
XM1001030
XM1001031
XM1001032
XM1001033
XM1001034
XPB09M
XPW01M
XM1001037
XM1001038
XPS09M
XM1001040
XPN06M
XM1001042
XP7207
XP6007ZZ
XP6206
XM1001046
XPR67M
XP6009
XM1001049
-37-
XM1001050
XM1001051
XM1001052
XPSB28M
XM1001054
XM1001055
XM1001056
XM1001057
XM1001058
XM1001059
XM1001060
XM1001061
XM1001062
XM1001063
XM1001064
XM1001066
XM1001067
XM1001068
XPVA35
XPN26M
XP6003
XPVA31
XM1001073
XM1001073-1
XM1001073-2
XPC20A
XPC150A
XM1001073-5
XM1001074
XM1001075
XM1001076
XM1001077
XM1001078
XM1001079
XM1001080
XM1001081
XPSB38M
XM1001083
XM1001084
XM1001085
XM1001086
XM1001087
XM1001088
XM1001089
XM1001090
XM1001091
XM1001092
XM1001093
XM1001094
PARTS
REF PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
M1001 6" x 26" Vertical Mill
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
95
96
97
98
99
100
102
103
104
105
106
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
125
126
127
128
129
130
131
132
133
134
135
CROSS LEAD SCREW
CROSS FEED NUT
CROSS FEED BEARING BRACKET
STOP BLOCK
STOP BLOCK FIXTURE
CROSS ADJUSTING SCREW
KNEE
KNEE GIB
KNEE LOCKING SCREW
GEAR SHAFT SLEEVE
GEAR SHAFT
ELEVATING HANDLE CLUTCH
HANDLE ARM
ELEVATING GEAR
ELEVATING LEAD SCREW
ELEVATING LEAD SCREW NUT
CHIP GUARD
BASE
ON/OFF SWITCH 110V
ON/OFF SWITCH 230V
LIGHT
RUBBER SHEET
CAP SCREW M6-1 X 25
BALL BEARING 6004ZZ
KEY 6 X 6 X 15
FLAT WASHER 45MM
CAP SCREW M6-1 X 15
BALL BEARING 6004ZZ
EXT RETAINING RING 20MM
OIL CUP
KEY 5 X 5 X 20
CAP SCREW M5-.8 X 10
CAP SCREW M6-1 X 45
CAP SCREW M6-1 X 15
EXT RETAINING RING 20MM
CAP SCREW M6-1 X 20
COVER
PHLP HD SCR M6-1 X 8
136
138
139
140
141
142
143
144
146
147
148
149
150
151
152
153
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
CAP SCREW M8-1.25 X 25
KEY 7 X 7 X 20
FLEXIBLE CONDUIT
WIRE
WIRING TERMINAL
CONNECTOR
FLAT WASHER 6MM
SHOULDER BOLT M10-1.5 X 74
BASE CABINET
DOOR LATCH
HEX BOLT M10-1.5 X 40
FLAT WASHER 10MM
BARBED HOSE FITTING
PHLP HD SCR M5-.8 x 8
HINGE
SAFETY SWITCH
T-BOLTS M12-1.75 X 40
SHELL MILL 3"
POWER FEED UNIT
SINGLE SHOT OILER
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
OPEN END WRENCH 17/19MM
OPEN END WRENCH 12/14MM
SCREWDRIVER
PHILLIPS HEAD SCREWDRIVER
TOOLBOX
CAP SCREW M6-1 X 35
PULLEY BASE
SHOULDER BOLT M8-1.25 X 60
PHLP HD SCR M4-.7 x 6
HEX NUT M10-1.5
CONTACTOR DZ47
CONTACTOR DZ47L
TRANSFORMER
PARTS
XM1001095
XM1001096
XM1001097
XM1001098
XM1001099
XM1001100
XM1001102
XM1001103
XM1001104
XM1001105
XM1001106
XM1001108
XM1001109
XM1001110
XM1001111
XM1001112
XM1001113
XM1001114
XM1001115
XM1001116
XM1001117
XM1001118
XPSB06M
XP6004
XPK99M
XPW22M
XPSB28M
XP6004
XPR09M
XM1001127
XPK34M
XPSB50M
XPSB30M
XPSB28M
XPR09M
XPSB02M
XM1001134
XPS03M
-38-
XPSB31M
XPK25M
XM1001139
XM1001140
XM1001141
XM1001142
XPW03M
XM1001144
XM1001146
XM1001147
XPB31M
XPW04M
XM1001150
XPS05M
XM1001152
XM1001153
XM1001155
XM1001156
XM1001157
XM1001158
XPAW03M
XPAW04M
XPAW05M
XPAW06M
XPWR1719
XPWR1214
XM1001165
XM1001166
XM1001167
XPSB48M
XM1001169
XM1001170
XPS17M
XPN02M
XM1001173
XM1001174
XM1001175
M1001 6" x 26" Vertical Mill
Machine Labels
202
203
204
201
205
206
207
203
208
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201
XLABEL-09
ENTANGLEMENT LABEL
205
XLABEL-07
DISCONNECT LABEL
202
D3375
SHOPFOX LOGO SMALL
206
XLABEL-08
READ MANUAL LABEL
203
XLABEL-14
ELECTRICITY LABEL
207
XLABEL-11
SAFETY GLASSES LABEL
204
XM1001204
MACHINE ID LABEL
208
XM1001208
MODEL NUMBER LABEL
-39-
PARTS
Safety labels warn about machine hazards and how to prevent machine damage or injury. The
owner of this machine MUST maintain the original location and readability of all labels on this
machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the
machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.
shopfoxtools.com to order new labels.
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
and materials for a period of two years from the date of original purchase by the original owner.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or
accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and
at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to
be defective, provided that the original owner returns the product prepaid to an authorized warranty
or repair facility as designated by our Bellingham, Washington office with proof of their purchase of
the product within two years, and provides Woodstock International, Inc. reasonable opportunity to
verify the alleged defect through inspection. If it is determined there is no defect, or that the defect
resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original
owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
M1001 6" x 26" Vertical Mill
Warranty Registration
Name____________________________________________________________________________________
Street___________________________________________________________________________________
City__________________________ State____________________________Zip_________________________
Phone #_______________________ Email___________________________Invoice #____________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us
develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
______ Advertisement
______ Mail Order Catalog
______ Friend
______ Website
2. How long have you been a woodworker/metalworker?
______ 2-8 Years
_____ 8-20 Years ______ 0-2 Years
______ 20+ Years
3. How many of your machines or tools are Shop Fox®?
______ 0-2
______ 3-5
_____ 6-9
______ 10+
4. Do you think your machine represents a good value?
CUT ALONG DOTTED LINE
_____ Local Store
_____ Other:
______ Yes
_____ No
5. Would you recommend Shop Fox® products to a friend? ______ Yes
_____ No
6. What is your age group?
______ 20-29
______ 50-59
______ 30-39
______ 60-69
7. What is your annual household income?
______ $20,000-$29,000
______ $30,000-$39,000
______ $50,000-$59,000
______ $60,000-$69,000
_____ 40-49
_____ 70+
_____ $40,000-$49,000
_____ $70,000+
8. Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
Cabinet Maker
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Modeltec
Old House Journal
____
____
____
____
____
____
____
____
____
____
Popular Mechanics
Popular Science
Popular Woodworking
Practical Homeowner
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
____
____
____
____
____
____
____
____
____
Today’s Homeowner
Wood
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
9.Comments:___________________________________________________________________
_ _____________________________________________________________________________
_ _____________________________________________________________________________
_ _____________________________________________________________________________
_ _____________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE