G0453

READ THIS FIRST
Model G0453/G0454
***IMPORTANT UPDATE***
For Machines Mfg. Since August, 2012
and Owner's Manual Printed May, 2011
The following changes were recently made to these machines since the owner's manual was printed:
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8]Vc\ZYi]Zbdidgcdb^cVakdaiV\ZheZXh[gdb''%Kid')%K#
6YYZYVeaj\idi]ZedlZgXdgY#
I]^hYdXjbZciegdk^YZhgZaZkVcijeYViZhidedgi^dchd[i]ZdlcZghbVcjVai]Vicdadc\ZgVeeanVcYVYY^"
i^dcVa ^c[dgbVi^dc gZfj^gZY Wn 8H6·Vh^YZ [gdb i]^h ^c[dgbVi^dc! Vaa di]Zg XdciZci ^c i]Z dlcZgh bVcjVa
Veea^ZhVcYBJHIWZgZVYVcYjcYZghiddY[dgndjgdlchV[Zin#IMPORTANT: Keep this update with the
owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].
Changed Specifications
Electrical
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8^gXj^iH^oZ<%)*(##########################################################################################################################'%6
8^gXj^iH^oZ<%)*)##########################################################################################################################(%6
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>cXajYZYEaj\IneZ<%)*)###############################################################################################C:B6A+"(%
Motor
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Operation Info
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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New/Revised G0454 Parts
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REF
PART #
DESCRIPTION
117V2
119V2
430A
430A-1
430A-2
430A-4
430A-5
430A-6
430A-7
430A-8
430A-9
430A-10
P0453117V2
P0453119V2
P0453430A
P0453430A-1
P0453430A-2
P0453430A-4
P0453430A-5
P0453430A-6
P6205ZZ
P6203ZZ
P0453430A-9
P0453430A-10
MACHINE ID LABEL CSA V2.08.12
POWER CORD 12G 3W 72" 6-20P V2.08.12
MOTOR 3HP 240V 1-PH V2.03.08
MOTOR FAN COVER V2.03.08
MOTOR FAN V2.03.08
R CAPACITOR 20M 400V V2.03.08
S CAPACITOR 200M 250V V2.03.08
JUNCTION BOX V2.03.08
BALL BEARING 6205ZZ
BALL BEARING 6203ZZ
CENTRIFUGAL SWITCH 16MM 3450
CONTACT PLATE16MM
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REF
PART #
DESCRIPTION
122V2
124V2
429
429-1
429-2
429-4
429-5
429-6
429-7
429-8
429-9
429-10
P0454122V2
P0454124V2
P0454429
P0454429-1
P0454429-2
P0454429-4
P0454429-5
P0454429-6
P6206ZZ
P6204ZZ
P0454429-9
P0454429-10
MACHINE ID LABEL CSA V2.08.12
POWER CORD 12G 3W 72" L6-30P V2.08.12
MOTOR 5HP 240V 1-PH
MOTOR FAN COVER
MOTOR FAN
S CAPACITOR 300M 250V
R CAPACITOR 60M 450V
MOTOR WIRING JUNCTION BOX
BALL BEARING 6206ZZ
BALL BEARING 6204ZZ
CENTRIFUGAL SWITCH 19MM 3450
CONTACT PLATE 19MM
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h
dlcZg»hbVcjVa7:;DG:jh^c\bVX]^cZ#
TRAINED OPERATORS ONLY.JcigV^cZYdeZg"
Vidgh ]VkZ V ]^\]Zg g^h` d[ WZ^c\ ]jgi dg `^aaZY#
Dcan Vaadl igV^cZY$hjeZgk^hZY eZdeaZ id jhZ i]^h
bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h"
XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji
bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan
VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[
DANGEROUS ENVIRONMENTS. 9d cdi jhZ
bVX]^cZgn^cVgZVhi]ViVgZlZi!XajiiZgZY!dg]VkZ
eddga^\]i^c\#DeZgVi^c\bVX]^cZgn^ci]ZhZVgZVh
\gZVian^cXgZVhZhi]Zg^h`d[VXX^YZcihVcY^c_jgn#
MENTAL ALERTNESS REQUIRED. ;jaa bZciVa
VaZgicZhh^hgZfj^gZY[dghV[ZdeZgVi^dcd[bVX]^c"
Zgn#CZkZgdeZgViZjcYZgi]Z^c[ajZcXZd[Ygj\hdg
VaXd]da!l]Zci^gZY!dgl]ZcY^higVXiZY#
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ELECTRICAL EQUIPMENT INJURY RISKS.Ndj
XVcWZh]dX`ZY!WjgcZY!dg`^aaZYWnidjX]^c\a^kZ
ZaZXig^XVa XdbedcZcih dg ^begdeZgan \gdjcYZY
bVX]^cZgn#IdgZYjXZi]^hg^h`!dcanVaadlfjVa^[^ZY
hZgk^XZ eZghdccZa id Yd ZaZXig^XVa ^chiVaaVi^dc dg
gZeV^gldg`!VcYValVnhY^hXdccZXiedlZgWZ[dgZ
VXXZhh^c\dgZmedh^c\ZaZXig^XVaZfj^ebZci#
DISCONNECT POWER FIRST. 6alVnh Y^hXdc"
cZXibVX]^cZ[gdbedlZghjeean7:;DG:bV`^c\
VY_jhibZcih!X]Vc\^c\idda^c\!dghZgk^X^c\bVX]^cZ#
I]^hegZkZcihVc^c_jgng^h`[gdbjc^ciZcYZYhiVgije
dgXdciVXil^i]a^kZZaZXig^XVaXdbedcZcih#
EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY
hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg
dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ
^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn
ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh#
"("
WEARING PROPER APPAREL. 9d cdi lZVg
Xadi]^c\! VeeVgZa dg _ZlZagn i]Vi XVc WZXdbZ
ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg
XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y
VXX^YZciVaha^eh!l]^X]XdjaYXVjhZadhhd[ldg`"
e^ZXZXdcigda#
HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg
adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi
]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va!
VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid
gZYjXZndjgg^h`#
HEARING PROTECTION. 6alVnh lZVg ]ZVg"
^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^c\ adjY
bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ
l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
REMOVE ADJUSTING TOOLS. Iddah aZ[i dc
bVX]^cZgn XVc WZXdbZ YVc\Zgdjh egd_ZXi^aZh
jedchiVgije#CZkZgaZVkZX]jX``Znh!lgZcX]Zh!
dg Vcn di]Zg iddah dc bVX]^cZ# 6alVnh kZg^[n
gZbdkVaWZ[dgZhiVgi^c\
INTENDED USAGE. Dcan jhZ bVX]^cZ [dg ^ih
^ciZcYZYejgedhZVcYcZkZgbV`ZbdY^[^XVi^dch
cdi VeegdkZY Wn <g^ooan# BdY^[n^c\ bVX]^cZ dg
jh^c\ ^i Y^[[ZgZcian i]Vc ^ciZcYZY bVn gZhjai ^c
bVa[jcXi^dcdgbZX]Vc^XVa[V^ajgZi]ViXVcaZVYid
hZg^djheZghdcVa^c_jgndgYZVi]
AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\
VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
9dcdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dch
i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
i]Zg^h`d[VXX^YZciVa^c_jgn#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg
l]^X]^ilVhYZh^\cZY#
NEVER STAND ON MACHINE. HZg^djh ^c_jgn
bVn dXXjg ^[ bVX]^cZ ^h i^eeZY dg ^[ i]Z Xjii^c\
idda^hjc^ciZci^dcVaanXdciVXiZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
^c\ deZgVi^dc \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg
adhhd[Xdcigda#7Z[dgZhiVgi^c\!kZg^[nbVX]^cZ^h
hiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#
USE RECOMMENDED ACCESSORIES.8dchjai
i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
UNATTENDED OPERATION. Id gZYjXZ i]Z
g^h` d[ VXX^YZciVa ^c_jgn! ijgc bVX]^cZ OFF VcY
ZchjgZ Vaa bdk^c\ eVgih XdbeaZiZan hide WZ[dgZ
lVa`^c\ VlVn# CZkZg aZVkZ bVX]^cZ gjcc^c\
l]^aZjcViiZcYZY#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
bVX]^cZ ^c \ddY ldg`^c\ XdcY^i^dc# 6 bVX]^cZ
i]Vi ^h ^begdeZgan bV^ciV^cZY XdjaY bVa[jcXi^dc!
aZVY^c\idhZg^djheZghdcVa^c_jgndgYZVi]#
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
bVX]^cZ [dg Vcn XdcY^i^dc i]Vi bVn V[[ZXi hV[Z
deZgVi^dc#>bbZY^ViZangZeV^gdggZeaVXZYVbV\ZY
dgb^h"VY_jhiZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
CHILDREN & BYSTANDERS. @ZZeX]^aYgZcVcY
WnhiVcYZghViVhV[ZY^hiVcXZ[gdbi]Zldg`VgZV#
Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc#
MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW
VcYejaai]Zeaj\·CDIi]ZXdgY#Ejaa^c\i]ZXdgY
bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ
XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn
`ZZe^c\^iVlVn[gdb]ZViZYhjg[VXZh!]^\]igV[[^X
VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#
GUARDS & COVERS.<jVgYhVcYXdkZghgZYjXZ
VXX^YZciVa XdciVXi l^i] bdk^c\ eVgih dg [an^c\
YZWg^h# BV`Z hjgZ i]Zn VgZ egdeZgan ^chiVaaZY!
jcYVbV\ZY!VcYldg`^c\XdggZXian#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndjZmeZg^ZcXZY^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY"
ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg
IZX]c^XVaHjeedgiVi*,%*)+".++(#
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Additional Safety for Planers
PLANER INJURY RISKS. ;Vb^a^Vg^oZ ndjghZa[
l^i] i]Z bV^c ^c_jgn g^h`h VhhdX^ViZY l^i] eaVc"
Zgh·ValVnhjhZXdbbdchZchZVcY\ddY_jY\Z"
bZci id gZYjXZ ndjg g^h` d[ ^c_jgn# Main injury
risks from planers:VbejiVi^dc$aVXZgVi^dch[gdb
XdciVXi l^i] i]Z bdk^c\ XjiiZg]ZVY! ZciVc\aZ"
bZci$Xgjh]^c\ ^c_jg^Zh [gdb \Zii^c\ XVj\]i ^c
bdk^c\ eVgih! Wa^cYcZhh dg ZnZ ^c_jgn [gdb [an^c\
lddY X]^eh! dg ^beVXi ^c_jg^Zh [gdb ldg`e^ZXZ
`^X`WVX`#
GRAIN DIRECTION. EaVc^c\ VXgdhh i]Z \gV^c
^h ]VgY dc i]Z eaVcZg VcY bVn XVjhZ `^X`WVX`#
EaVcZ ^c i]Z hVbZ Y^gZXi^dc dg Vi V ha^\]i Vc\aZ
l^i]i]ZlddY\gV^c#
KICKBACK.@cdl]dlidgZYjXZi]Zg^h`d[`^X`"
WVX` VcY `^X`WVX`"gZaViZY ^c_jg^Zh# ¸@^X`WVX`¹
dXXjghYjg^c\i]ZdeZgVi^dcl]Zci]Zldg`e^ZXZ^h
Z_ZXiZY[gdbi]ZbVX]^cZViV]^\]gViZd[heZZY#
@^X`WVX`^hXdbbdcanXVjhZYWneddgldg`e^ZXZ
hZaZXi^dc!jchV[Z[ZZY^c\iZX]c^fjZh!dg^begdeZg
bVX]^cZ hZije$bV^ciZcVcXZ# @^X`WVX` ^c_jg^Zh
ine^XVaandXXjgVh[daadlh/&deZgVidg$WnhiVcYZgh
VgZ higjX` Wn i]Z ldg`e^ZXZ! gZhjai^c\ ^c ^beVXi
^c_jg^Zh ^#Z#! Wa^cYcZhh! Wgd`Zc WdcZh! Wgj^hZh!
YZVi]0'deZgVidg»h]VcYhVgZejaaZY^cidWaVYZ!
gZhjai^c\^cVbejiVi^dcdghZkZgZaVXZgVi^dch#
LOOKING INSIDE PLANER. LddY X]^eh [an
VgdjcY ^ch^YZ i]Z eaVcZg Vi V ]^\] gViZ d[ heZZY
Yjg^c\deZgVi^dc#IdVkd^Y^c_jgn[gdb[an^c\bViZ"
g^Va!9DCDIadd`^ch^YZeaVcZgYjg^c\deZgVi^dc#
REACHING INSIDE PLANER. CZkZg gZbdkZ
\jVgYh$XdkZgh dg gZVX] ^ch^YZ i]Z eaVcZg Yjg^c\
deZgVi^dcdgl]^aZXdccZXiZYidedlZg#NdjXdjaY
WZ hZg^djhan ^c_jgZY ^[ ndj VXX^YZciVaan idjX] i]Z
he^cc^c\ XjiiZg]ZVY dg \Zi ZciVc\aZY ^c bdk^c\
eVgih# >[ V ldg`e^ZXZ WZXdbZh hijX` dg hVlYjhi
gZbdkVa ^h cZXZhhVgn! ijgc eaVcZg OFF VcY Y^h"
XdccZXiedlZgWZ[dgZXaZVg^c\#
DULL/DAMAGED KNIVES/INSERTS. Dcan jhZ
h]Vge! jcYVbV\ZY `c^kZh$^chZgih# 9jaa dg YVb"
V\ZY`c^kZh$^chZgih^cXgZVhZi]Zg^h`d[`^X`WVX`#
INSPECTING STOCK. Id gZYjXZ i]Z g^h` d[
`^X`WVX`^c_jg^ZhdgbVX]^cZYVbV\Z!i]dgdj\]an
^cheZXiVcYegZeVgZi]Zldg`e^ZXZWZ[dgZXjii^c\#
KZg^[n ldg`e^ZXZ ^h [gZZ d[ cV^ah! hiVeaZh! addhZ
`cdih dg [dgZ^\c bViZg^Va# Ldg`e^ZXZh l^i] b^cdg
lVge^c\h]djaYWZ_d^ciZY[^ghidgeaVcZYl^i]i]Z
XjeeZYh^YZ[VX^c\i]Z^c[ZZYiVWaZ#
PLANING CORRECT MATERIAL. Dcan eaVcZ
cVijgVa lddY hidX` l^i] i]^h eaVcZg# 9D CDI
eaVcZ B9;! DH7! eanlddY! aVb^cViZh dg di]Zg
hnci]Zi^X bViZg^Vah i]Vi XVc WgZV` je ^ch^YZ i]Z
eaVcZgVcYWZZ_ZXiZYidlVgYhi]ZdeZgVidg#
CUTTING LIMITATIONS. Id gZYjXZ i]Z g^h` d[
`^X`WVX`]VoVgYhdgYVbV\Zidi]ZbVX]^cZ!Yd
cdiZmXZZYi]ZbVm^bjbYZei]d[Xjidgb^c^bjb
WdVgY aZc\i] VcY i]^X`cZhh [djcY ^c i]Z Data
Sheet#Dcan[ZZYdcZWdVgYViVi^bZ#
INFEED ROLLER CLEARANCE. I]Z ^c[ZZY
gdaaZg^hYZh^\cZYidejaabViZg^Va^cidi]Zhe^cc^c\
XjiiZg]ZVY# Id gZYjXZ i]Z g^h` d[ ZciVc\aZbZci!
`ZZe]VcYh!Xadi]^c\!_ZlZagn!VcYadc\]V^gVlVn
[gdbi]Z^c[ZZYgdaaZgYjg^c\deZgVi^dc#
FEED WORKPIECE PROPERLY. Id gZYjXZ i]Z
g^h`d[`^X`WVX`!cZkZghiVgieaVcZgl^i]ldg`e^ZXZ
idjX]^c\ XjiiZg]ZVY# 6aadl XjiiZg]ZVY id gZVX]
[jaaheZZYWZ[dgZ[ZZY^c\!VcYYdcdiX]Vc\Z[ZZY
heZZYYjg^c\Xjii^c\deZgVi^dc#
WORKPIECE SUPPORT. Id gZYjXZ i]Z g^h` d[
`^X`WVX`!ValVnhbV`ZhjgZldg`e^ZXZXVcbdkZ
XdbeaZiZanVXgdhhiVWaZl^i]djigdX`^c\dgi^ee^c\#
JhZVjm^a^VgnhjeedgihiVcYh[dgadc\hidX`#
SECURE KNIVES/INSERTS. AddhZ `c^kZh dg
^begdeZgan hZi ^chZgih XVc WZXdbZ YVc\Zgdjh
egd_ZXiaZh dg XVjhZ bVX]^cZ YVbV\Z# 6alVnh
kZg^[n `c^kZh$^chZgih VgZ hZXjgZ VcY egdeZgan
VY_jhiZYWZ[dgZdeZgVi^dc#
BODY PLACEMENT.HiVcYiddcZh^YZd[eaVcZg
Yjg^c\ i]Z Zci^gZ deZgVi^dc id Vkd^Y \Zii^c\ ]^i ^[
`^X`WVX`dXXjgh#
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"*"
SECTION 2: POWER SUPPLY
Availability
Circuit Information
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc!
[^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY
ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg
fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZXdYZhVcYhiVcYVgYh#
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
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bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Model G0453 ................................................15A
Model G0454 ................................................19A
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
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bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
"+"
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Grounding Requirements
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eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
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l^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadl
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dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
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i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
<%)*($<%)*)JeYViZB[\#H^cXZ-$&'
Circuit Requirements for G0454
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Circuit Requirements for G0453
Nominal Voltage ........................................240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...............................................20A
Plug/Receptacle ............................. NEMA 6-20
I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\
bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ
djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c
VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
GROUNDED
6-20 RECEPTACLE
8jggZci8Vggn^c\Egdc\h
Nominal Voltage ........................................240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...............................................30A
Plug/Receptacle ...........................NEMA L6-30
I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\
bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ
djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c
VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
L6-30 GROUNDED
LOCKING
RECEPTACLE
<gdjcY^c\Egdc\
^h=dd`ZY
L6-30
LOCKING
PLUG
8jggZci8Vggn^c\Egdc\h
Figure 2. Ine^XVaA+"(%eaj\VcYgZXZeiVXaZ#
Extension Cords
6-20 PLUG
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Figure 1. Ine^XVa+"'%eaj\VcYgZXZeiVXaZ#
LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY
l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
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YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.
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Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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G0453 Wiring Diagram
Magnetic ON/OFF Switch
6'
CD&(
6&
*A(
(A'
&A&
Contactor
NHD 09D
220V
&,
<gcY
ON
&-
CD&)
)I'
'I&
+I(
6'
&,
&&. ' '&
%
OFF
.-
'I&
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
OL Relay
NHD BTH-21
.+
.,
)I'
.*
+I(
Ground
<
Hot
240
VAC
Hot
<gcY
6-20 Plug
HiVgi8VeVX^idg
'%%B;9'*%K68
Gjc8VeVX^idg
'%B;9)%%K68
"-"
240 VAC
240V
MOTOR
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G0454 Wiring Diagram
Magnetic ON/OFF Switch
6'
CD&(
6&
*A(
(A'
&A&
Contactor
NHD 35D
220V
&,
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ON
&-
CD&)
)I'
'I&
+I(
6'
OFF
('
(%
'+ '
.-
'I&
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
OL Relay
NHD BTH-25
.+
.,
)I'
.*
+I(
Hot
Ground
G
240 VAC
Hot
<gcY
HiVgi8VeVX^idg
(%%B;9'*%K68
Gjc8VeVX^idg
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L6-30 Plug
240V
MOTOR
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Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
MODEL G0453/G0454
15" & 20" MOBILE PLANERS
OWNER'S MANUAL
8DENG><=IB6N!'%%*7N<G>OOAN>C9JHIG>6A!>C8#!G:K>H:9B6N!'%&&IH
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
;DGBD9:AHB6CJ;68IJG:9H>C8:($%-IG,')+EG>CI:9>C8=>C6
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
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7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
BVcjVa6XXjgVXn########################################### '
8dciVXi>c[d#################################################### '
BVX]^cZ9ZhXg^ei^dc###################################### '
>YZci^[^XVi^dc################################################### (
>ciZgcVa8dbedcZcih###################################### )
<%)*(BVX]^cZ9ViVH]ZZi########################## *
<%)*)BVX]^cZ9ViVH]ZZi########################## ,
SECTION 1: SAFETY ....................................... 9
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## .
6YY^i^dcVaHV[Zin>chigjXi^dch[dgEaVcZgh#### &&
SECTION 2: POWER SUPPLY ...................... 12
SECTION 3: SETUP ....................................... 14
CZZYZY[dgHZije######################################### &)
JceVX`^c\#################################################### &)
>ckZcidgn###################################################### &*
8aZVcje######################################################## &+
H^iZ8dch^YZgVi^dch###################################### &,
A^[i^c\Bdk^c\7VhZJc^i########################## &6hhZbWan##################################################### &9jhi8daaZXi^dc############################################# '&
8]ZX`<ZVgWdmD^a###################################### '&
IZhiGjc###################################################### '&
GZ"IZch^dcK"7Zaih###################################### ''
GZXdbbZcYZY6Y_jhibZcih######################## ''
SECTION 4: OPERATIONS ........................... 23
DeZgVi^dcDkZgk^Zl##################################### '(
EaVc^c\I^eh################################################# ')
Ldg`e^ZXZ>cheZXi^dc################################### ')
LddY=VgYcZhh########################################### '*
;ZZYGViZ#################################################### '*
9Zei]d[8ji################################################# '+
7ZYGdaaZg=Z^\]i######################################### '+
SECTION 5: ACCESSORIES ......................... 28
SECTION 6: MAINTENANCE......................... 30
HX]ZYjaZ###################################################### (%
8aZVc^c\EgdiZXi^c\################################## (%
AjWg^XVi^dc################################################### (&
SECTION 7: SERVICE ................................... 33
IgdjWaZh]ddi^c\########################################### ((
HZii^c\$GZeaVX^c\@c^kZh############################# (+
K"7ZaiIZch^dc^c\$GZeaVXZbZci################## (,
IVWaZ=Z^\]i8]V^cIZch^dc######################## (.
;ZZY GdaaZgh! 8]^e 7gZV`Zg EgZhhjgZ 7Vg
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Edh^i^dc^c\8]^e9Z[aZXidg########################### )(
HXVaZ8Va^WgVi^dc########################################## ))
6ci^"@^X`WVX`;^c\Zgh################################## ))
EjaaZn6a^\cbZci########################################## )*
SECTION 8: WIRING ...................................... 46
L^g^c\HV[Zin>chigjXi^dch############################ )+
<%)*(L^g^c\9^V\gVb################################ ),
<%)*)L^g^c\9^V\gVb################################ )SECTION 9: PARTS ....................................... 49
<%)*(=ZVYhidX`######################################## ).
<%)*(IVWaZ################################################ *&
<%)*(8dajbch########################################### *'
<%)*(8VW^cZiHiVcY################################## *(
<%)*(<ZVgWdm########################################### **
<%)*(AVWZaEaVXZbZci############################## *+
<%)*)=ZVYhidX`######################################## *,
<%)*)IVWaZ################################################ +%
<%)*)8dajbch########################################### +&
<%)*)8VW^cZiHiVcY################################## +'
<%)*)<ZVgWdm########################################### +)
<%)*)AVWZaEaVXZbZci############################## +*
WARRANTY AND RETURNS ........................ 69
INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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Internal Components
9
8
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A. Anti-Kickback Fingers: Egdk^YZ VYY^i^dcVa
hV[Zin[dgi]ZdeZgVidg#
F.
B. Serrated Infeed Roller: Ejaahi]Zldg`e^ZXZ
idlVgYi]ZXjiiZg]ZVY#
C. Chip Breaker: 7gZV`h d[[ X]^eh XgZViZY Wn
i]ZXjiiZg]ZVYidegZkZciiZVgdjiVcYY^kZgih
i]ZX]^ehidi]ZYjhiedgi#
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G. Outfeed Rollers: Ejaahi]Zldg`e^ZXZi]gdj\]
i]ZeaVcZg#
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i]Zldg`e^ZXZZcVWa^c\i]Z[ZZYgdaaZghidejaa
i]Zldg`e^ZXZVadc\#
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bViZg^Va[gdbi]Zldg`e^ZXZ#
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eVi] [dg i]Z ldg`e^ZXZ Vh ^i bdkZh i]gdj\]
i]ZeaVcZg#
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
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<%)*($<%)*)B[\#H^cXZ($%-
G0453 Machine Data Sheet
0$&+,1('$7$
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/*3/$1(5
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Product Dimensions:
Weight.............................................................................................................................................................. 655 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 32-1/2 x 42 x 45-7/8 in.
Footprint (Length x Width)..................................................................................................................... 22-1/2 x 22 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 675 lbs.
Length x Width x Height....................................................................................................................... 31 x 30 x 47 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size........................................................................................................................................ 20 Amp
Switch........................................................................................................ Magnetic with Thermal Overload Protector
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 5 ft.
Cord Gauge................................................................................................................................................... 12 gauge
Plug Included........................................................................................................................................................... No
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-20
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 15A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Main Specifications:
Operation Info
Max. Cut Width.......................................................................................................................................... 15 in.
Min. Stock Length....................................................................................................................................... 8 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness.................................................................................................................................. 8 in.
No. of Cuts Per Inch.............................................................................................. 63 at 16 FPM, 42 at 30 FPM
No. of Cuts Per Minute............................................................................................................................ 15,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 30 FPM
Max. Cut Depth Planing Full Width......................................................................................................... 3/32 in.
Max. Cut Depth Planing 6 Inch Wide Board............................................................................................. 1/8 in.
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Cutterhead Info
Cutterhead Type...................................................................................................................................... 3 Knife
Cutterhead Dia............................................................................................................................................. 3 in.
No. of Knives.................................................................................................................................................... 3
Knife Type................................................................................................................................................... HSS
Knife Size Length....................................................................................................................................... 15 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment............................................................................................................................ Jack Screws
Table Info
Table Movement.......................................................................................................................................... 8 in.
Table Bed Size Length.............................................................................................................................. 20 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness..................................................................................................................... 1-3/4 in.
No. of Bed Rollers............................................................................................................................................ 2
Floor To Table Height...................................................................................................................... 27 — 35 in.
Roller Ext Table Size Length..................................................................................................................... 42 in.
Roller Ext Table Size Width....................................................................................................................... 15 in.
Roller Ext Table Size Thickness............................................................................................................ 1-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand............................................................................................................................................. Formed Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller....................................................................................................................... Solid Serrated Steel
Outfeed Roller.................................................................................................................... Solid Serrated Steel
Paint........................................................................................................................................... Powder Coated
Other
Table Locks.................................................................................................................................... Two Positive
Measurement Scale................................................................................................................... Inch and Metric
No. of Dust Ports.............................................................................................................................................. 1
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ....................................................................................................... ID Label on Upper Cover
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Inch and Metric Measurement Scale
Two Adjustable Bed Rollers
Chip Breaker and Pressure Bar
Knife Setting Jig Included
Board Return Rollers
Built-in Mobile Base
Cast Iron Extension Wings
Four Column Support with Table Locks
Two Speed Automatic Board Feed
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G0454 Machine Data Sheet
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Product Dimensions:
Weight.............................................................................................................................................................. 890 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 39-1/2 x 55-1/2 x 45-7/8 in.
Footprint (Length x Width)............................................................................................................... 29-1/2 x 23-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 920 lbs.
Length x Width x Height....................................................................................................................... 39 x 30 x 49 in.
Electrical:
Minimum Circuit Size........................................................................................................................................ 30 amp
Switch........................................................................................................ Magnetic with Thermal Overload Protector
Switch Voltage..................................................................................................................................................... 220V
Cord Length...................................................................................................................................................... 6-1/2 ft.
Cord Gauge................................................................................................................................................... 12 gauge
Plug Included........................................................................................................................................................... No
Recommended Plug/Outlet Type........................................................................................................................ L6-30
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 5 HP
Voltage....................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 25A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Main Specifications:
Operation Info
Max. Cut Width.......................................................................................................................................... 20 in.
Min. Stock Length................................................................................................................................. 7-1/2 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness.................................................................................................................................. 8 in.
No. of Cuts Per Inch............................................................................................................................... 104, 83
No. of Cuts Per Minute............................................................................................................................ 20,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 20 FPM
Max. Cut Depth Planing Full Width........................................................................................................... 1/8 in.
Max. Cut Depth Planing 6 Inch Wide Board............................................................................................. 1/8 in.
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Cutterhead Info
Cutterhead Type...................................................................................................................................... 4 Knife
Cutterhead Dia...................................................................................................................................... 3-1/8 in.
No. of Knives.................................................................................................................................................... 4
Knife Type................................................................................................................................................... HSS
Knife Size Length....................................................................................................................................... 20 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment........................................................................................................ Jack Screws and Springs
Table Info
Table Movement.......................................................................................................................................... 8 in.
Table Bed Size Length........................................................................................................................ 25-3/4 in.
Table Bed Size Width................................................................................................................................ 20 in.
Table Bed Size Thickness..................................................................................................................... 1-3/4 in.
No. of Bed Rollers............................................................................................................................................ 2
Floor To Table Height............................................................................................................ 26-1/2 - 34-1/2 in.
Roller Ext Table Size Length............................................................................................................... 55-1/2 in.
Roller Ext Table Size Width....................................................................................................................... 20 in.
Roller Ext Table Size Thickness............................................................................................................ 1-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand............................................................................................................................................. Formed Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller....................................................................................................................... Solid Serrated Steel
Outfeed Roller.................................................................................................................... Solid Serrated Steel
Paint........................................................................................................................................... Powder Coated
Other
Table Locks.................................................................................................................................... Two Positive
Measurement Scale................................................................................................................... Inch and Metric
No. of Dust Ports.............................................................................................................................................. 1
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ....................................................................................................... ID Label on Upper Cover
Assembly Time ........................................................................................................................................... 30 minutes
Sound Rating ..................................................................................................................................................... 80 dB
Features:
Inch and Metric Measurement Scale
Two Adjustable Bed Rollers
Chip Breaker and Pressure Bar
Knife Setting Jig Included
Board Return Rollers
Built-in Mobile Base
Cast Iron Extension Wings
Four Column Support with Table Locks
Two Speed Automatic Board Feed
"-"
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg
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VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid
gZYjXZndjgg^h`#
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WEARING PROPER APPAREL. 9d cdi lZVg
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ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg
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e^ZXZXdcigda#
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^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY
bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ
l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci
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MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc
gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z
^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc
Y^higVXiZY#
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DISCONNECTING POWER SUPPLY.6alVnhY^h"
XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg"
k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih!
WaVYZh! XjiiZgh! ZiX## BV`Z hjgZ hl^iX] ^h ^c D;;
edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi"
ZYdgjc^ciZci^dcVahiVgi#
APPROVED OPERATION. JcigV^cZY deZgVidgh
XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl
igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ
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XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji
bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan
VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[
DANGEROUS ENVIRONMENTS. 9d cdi jhZ
bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY
VgZVh! VgdjcY [aVbbVWaZh! dg ^c eddgan"a^i VgZVh#
@ZZe ldg` VgZV XaZVc! Ygn! VcY lZaa"a^\]iZY id
b^c^b^oZg^h`d[^c_jgn#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg
l]^X]^ilVhYZh^\cZY#
GUARDS & COVERS. <jVgYh VcY XdkZgh XVc
egdiZXi ndj [gdb VXX^YZciVa XdciVXi l^i] bdk^c\
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Zgan ^chiVaaZY! jcYVbV\ZY! VcY ldg`^c\ XdggZXian
WZ[dgZjh^c\bVX]^cZ#
NEVER STAND ON MACHINE.HZg^djh^c_jgndg
VXX^YZciVa XdciVXi l^i] Xjii^c\ idda bVn dXXjg ^[
bVX]^cZ^hi^eeZY#BVX]^cZbVnWZYVbV\ZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
^c\deZgVi^dch\gZVian^cXgZVhZhi]Zg^h`d[^c_jgn
VcY adhh d[ Xdcigda# KZg^[n bVX]^cZh VgZ hiVWaZ$
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ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
[dg ^ih ^ciZcYZY ejgedhZ# CZkZg bdY^[n dg VaiZg
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[VXijgZgdghZg^djh^c_jgnbVngZhjai
AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\
VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
9dcdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dch
i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
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USE RECOMMENDED ACCESSORIES.8dchjai
i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
UNATTENDED OPERATION. CZkZg aZVkZ
bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ
OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
WZ[dgZlVa`^c\VlVn#
CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`
VgZV#Hidejh^c\bVX]^cZ^[X]^aYgZcdgWnhiVcY"
ZghWZXdbZVY^higVXi^dc#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
bVX]^cZ^c\ddYldg`^c\XdcY^i^dc#6c^begdeZgan
bV^ciV^cZYbVX]^cZbVn^cXgZVhZi]Zg^h`d[hZg^"
djh^c_jgn#
REMOVE ADJUSTING TOOLS. CZkZg aZVkZ
VY_jhibZciiddah!X]jX``Znh!lgZcX]Zh!ZiX#^cdg
dcbVX]^cZ·ZheZX^VaancZVgbdk^c\eVgih#KZg^[n
gZbdkVaWZ[dgZhiVgi^c\
SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ
XaVbeh dg k^hZh id hZXjgZ ldg`e^ZXZ# 6 hZXjgZY
ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb
iddeZgViZi]ZbVX]^cZ#
FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY
ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh#
;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa
ndjg]VcY^cidi]ZXji#
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CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
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VY_jhiZY dg b^h"Va^\cZY eVgih! W^cY^c\! dg Vcn
di]Zg XdcY^i^dch i]Vi bVn V[[ZXi hV[Z deZgVi^dc#
6alVnhgZeV^gdggZeaVXZYVbV\ZYdgb^h"VY_jhi"
ZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z
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8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi
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Additional Safety Instructions for Planers
OWNER'S MANUAL.I]^hbVX]^cZegZhZcihh^\"
c^[^XVci hV[Zin ]VoVgYh id jcigV^cZY jhZgh# GZVY
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i]ZeaVcZg#
KICKBACK. 7Z [Vb^a^Vg l^i] `^X`WVX`# @^X`WVX`
]VeeZch l]Zc i]Z ldg`e^ZXZ ^h i]gdlc idlVgYh
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dXXjgh!9DCDIdeZgViZi]^heaVcZg
LOOKING INSIDE PLANER. LddY X]^eh [an
VgdjcY ^ch^YZ i]Z eaVcZg Vi V ]^\] gViZ d[ heZZY
Yjg^c\deZgVi^dc#IdVkd^Y^c_jgn[gdb[an^c\bViZ"
g^Va!9DCDIadd`^ch^YZi]ZeaVcZgYjg^c\deZgV"
i^dc#
CUTTING LIMITATIONS. Id gZYjXZ i]Z g^h` d[
`^X`WVX` ]VoVgYh dg YVbV\Z id i]Z bVX]^cZ!
ValVnh deZgViZ l^i]^c i]Z ejWa^h]ZY XVeVX^i^Zh
[djcY^ci]Z9ViVH]ZZiWZ\^cc^c\dcEV\Z*[dg
i]^heaVcZg#
REACHING INSIDE PLANER. Id Vkd^Y hZg^"
djh eZghdcVa ^c_jgn [gdb he^cc^c\ `c^kZh! cZkZg CLEAN STOCK.EaVc^c\hidX`l^i]cV^ah!hiVeaZh!
gZbdkZ\jVgYhdggZVX]^ch^YZi]ZeaVcZgl]^aZ^i dg addhZ `cdih bVn XVjhZ YZWg^h id WZ i]gdlc
^hXdccZXiZYidedlZg#
Vi i]Z deZgVidg Vi V ]^\] gViZ d[ heZZY VcY l^aa
YVbV\Z i]Z XjiiZg]ZVY `c^kZh# Id Vkd^Y i]ZhZ
DULL/DAMAGED KNIVES. Dcan jhZ h]Vge! ]VoVgYh! ValVnh i]dgdj\]an ^cheZXi VcY egZeVgZ
jcYVbV\ZY`c^kZh#@^X`WVX`bVndXXjgVcYi]Z i]Zldg`e^ZXZh#
Xjii^c\gZhjaihl^aaWZeddg^[i]ZeaVcZg^hdeZgViZY
l^i]YjaadgYVbV\ZY`c^kZh#
CLEARING JAMS. Id Vkd^Y hZg^djh eZghdcVa
^c_jgn [gdb i]Z he^cc^c\ XjiiZg]ZVY! ValVnh hide
BODY PLACEMENT. Id Vkd^Y \Zii^c\ ]^i ^[ V i]Z eaVcZg VcY Y^hXdccZXi ^i [gdb edlZg WZ[dgZ
`^X`WVX`dXXjgh!ValVnhhiVcYiddcZh^YZd[i]Z gZbdk^c\_VbbZYldg`e^ZXZh#
eaVcZgYjg^c\i]ZZci^gZdeZgVi^dc#
INFEED ROLLER CLEARANCE. I]Z ^c[ZZY
PLANING CORRECT MATERIAL. Dcan eaVcZ gdaaZg ^h YZh^\cZY id ejaa bViZg^Va ^cid i]Z he^c"
cVijgVa lddY hidX` l^i] i]^h eaVcZg# 9D CDI c^c\XjiiZg]ZVY#IdVkd^YhZg^djheZghdcVa^c_jgn!
eaVcZB9;!eanlddY!aVb^cViZhdgdi]Zghnci]Zi^X ValVnh `ZZe ]VcYh! Xadi]^c\! _ZlZagn! VcY adc\
bViZg^Vahi]ViXVcWgZV`je^ch^YZi]ZeaVcZgVcY ]V^gVlVn[gdbi]Z^c[ZZYgdaaZgYjg^c\deZgVi^dc#
XVjhZ^c_jgn]VoVgYh#
DISCONNECT BEFORE ADJUSTMENTS. Id
GRAIN DIRECTION. EaVc^c\ VXgdhh i]Z \gV^c Vkd^Y jcZmeZXiZY hiVgi"je VcY hZg^djh eZghdcVa
^h ]VgY dc i]Z eaVcZg VcY bVn XVjhZ `^X`WVX`# ^c_jgn! ValVnh Y^hXdccZXi i]Z eaVcZg [gdb edlZg
6alVnh eaVcZ ^c i]Z hVbZ Y^gZXi^dc dg Vi V ha^\]i WZ[dgZ eZg[dgb^c\ VY_jhibZcih! bV^ciZcVcXZ! dg
Vc\aZl^i]i]ZlddY\gV^c#
hZgk^XZ#
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to
equipment, or poor work results.
<%)*($<%)*)B[\#H^cXZ($%-
"&&"
SECTION 2: POWER SUPPLY
Availability
G0453 220V Circuit Requirements
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj"
i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg`
VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY
ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh
VcYhiVcYVgYh#
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase .................................................... 1-Phase
Circuit Rating ...................................... 20 Amps
Plug/Receptacle ............................. NEMA 6-20
Cord .........3-Wire, 12 AWG, 300VAC, “S”-Type
G0454 220V Circuit Requirements
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
G0453 Full-Load
Current Rating at 220V ...................... 15 Amps
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edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
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Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase .................................................... 1-Phase
Circuit Rating ...................................... 30 Amps
Plug/Receptacle ...........................NEMA L6-30
Cord .........3-Wire, 12 AWG, 300VAC, “S”-Type
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[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
G0454 Full-Load
Current Rating at 220V ...................... 25 Amps
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i]Z[jaa"adVYgVi^c\#
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d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
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bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
"&'"
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
<%)*($<%)*)B[\#H^cXZ($%-
Grounding Instructions
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dgY^cVcXZh#
G0453
GROUNDED
6-20 RECEPTACLE
8jggZci8Vggn^c\Egdc\h
6-20 PLUG
<gdjcY^c\Egdc\
Figure 3. Ine^XVa+"'%eaj\VcYgZXZeiVXaZ#
G0454
L6-30 GROUNDED
LOCKING
RECEPTACLE
<gdjcY^c\Egdc\
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L6-30
LOCKING
PLUG
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NOTICE
No adapter is available or should be used
with this machine. If the machine must be
reconnected for use on a different type of
electric circuit, the reconnection should be
made by qualified service personnel; and
after reconnection, the machine must comply with all local codes and ordinances.
<%)*($<%)*)B[\#H^cXZ($%-
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
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VcZldcZ#
Extension Cords
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dcViZbedgVgnWVh^h#
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VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
G0453 Minimum Gauge Size ...............12 AWG
G0454 Minimum Gauge Size ...............10 AWG
Maximum Length (Shorter is Better).......50 ft.
"&("
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
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Description
Qty
™ 6hh^hiVci##################################################### &
™ HV[Zin<aVhhZh######################## &EZgEZghdc
™ ;dg`a^[igViZY[dgViaZVhi&%%%aWh############# &
™ H]deGV\h8aZVc^c\HdakZci## 6hCZZYZY
™ ;addgBdjci^c\=VgYlVgZ########### 6hCZZYZY
™ HigV^\]iZY\Z)########################################### &
™ 9jhi8daaZXi^dcHnhiZb############################## &
™ )dg*9jhi=dhZl$8aVbeh##################### &
Unpacking
The Model G0453/G0454 is
a heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. To be safe, get
assistance and use power
equipment to move the shipping crate and remove the
machine from the crate.
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[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663
for advice.
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Otherwise, filing a freight claim can be difficult.
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i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
"&)"
<%)*($<%)*)B[\#H^cXZ($%-
Inventory
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Box Inventory: (Figure 5)
Qty
A. EaVcZgCdiH]dlc#################################### &
B. 9jhi=ddY################################################## &
C. ;ddiEZYVa################################################## &
D. =VcYl]ZZa################################################# &
E. 8VhiZg######################################################### &
F. :miZch^dcL^c\h######################################## '
G0453 Hardware and Tools (not shown)
s HZiHXgZlhB-"&#'*m'%L^c\h############## )
™ =Zm7daihB-"&#'*m(%L^c\h################# +
™ ;aViLVh]Zgh-bbL^c\h######################## +
™ AdX`LVh]Zgh-bbL^c\h###################### +
™ =VcYl]ZZa7jh]^c\################################### &
™ =VcYl]ZZa=VcYaZ##################################### &
™ =ZmCjiB&'"&#,*=VcYl]ZZa################## &
™ ;aViLVh]Zg&'bb=VcYl]ZZa################ &
™ =Zm7daihB+"&m&%9jhi=ddY############## (
™ ;aViLVh]Zgh+bb9jhi=ddY################# +
™ =ZmCjihB+"&9jhi=ddY####################### (
™ 8VeHXgZlhB-"&#'*m'%9jhi=ddY###### (
™ =ZmLgZcX]Zh'#*!(!)!+bb########### &:VX]
™ LgZcX]Zh&%$&'!&)$&,!&,$&.bb###### &:VX]
™ @c^[Z<Vj\Z############################################### &
<%)*($<%)*)B[\#H^cXZ($%-
G0454 Hardware and Tools (not shown)
™ HZiHXgZlhB-"&#'*m'%L^c\h############## +
™ =Zm7daihB-"&#'*m(%L^c\h################# +
™ ;aViLVh]Zgh-bbL^c\h######################## +
™ AdX`LVh]Zgh-bbL^c\h###################### +
™ =VcYl]ZZa7jh]^c\################################### &
™ =VcYl]ZZa=VcYaZ##################################### &
™ =ZmCjiB&'"&#,*=VcYl]ZZa################## &
™ ;aViLVh]Zg&'bb=VcYl]ZZa################ &
™ ;aVc\Z7daihB+"&m&'9jhi=ddY########## +
™ =ZmLgZcX]Zh(!)!*!+bb############## &:VX]
™ LgZcX]Zh-$&%!&'$&)!&,$&.bb######## &:VX]
™ @c^[Z<Vj\Z############################################### &
7
8
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;
:
Figure 5.BdYZa<%)*($<%)*)^ckZcidgn#
NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
"&*"
Cleanup
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egZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z#
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d[ndjgbVX]^cZhjceV^ciZYhjg[VXZh#
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Before cleaning, gather the following:
™ 9^hedhVWaZGV\h
™ 8aZVcZg$YZ\gZVhZgL9™)%ldg`hlZaa
™ HV[Zin\aVhhZhY^hedhVWaZ\adkZh
™ EaVhi^XeV^cihXgVeZgdei^dcVa
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machinery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrated amounts are inhaled.
Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Basic steps for removing rust preventative:
1. EjidchV[Zin\aVhhZh#
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"&+"
<%)*($<%)*)B[\#H^cXZ($%-
Site Considerations
Weight Load
Physical Environment
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Space Allocation
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See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
BdYZa<%)*(
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Electrical Installation
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Lighting
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"&,"
VhhZbWan
Lifting & Moving
Base Unit
Assembly
To assemble your planer:
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i]ZWdiidbd[i]Zl^c\hhZZFigure 8#
The Model G0453/G0454
is a
heavy machine.
Serious personal injury
may occur if safe moving
methods are not used. To
be safe, get assistance
and use power equipment to move the shipping crate and remove the
machine from the crate.
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^cFigure 7#
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[jaani^\]iZci]Z]ZmWdaih#
Figure 7.A^[i^c\i]ZeaVcZgl^i]V[dg`a^[i#
Tip: When positioning the lift forks, place shop
rags or cardboard between the forks and the cabinet stand to avoid scratching the paint.
"&-"
Note: Be aware that the bed rollers will give
you a false reading with your straightedge if
they are raised above the table. Move them
down or work around them when leveling the
extension wings.
<%)*($<%)*)B[\#H^cXZ($%-
4. EaVXZi]ZWjh]^c\dci]Z]VcYl]ZZah]V[i#
Model G0454: 6iiVX]i]ZYjhi]ddYl^i]i]Z
egdk^YZYB+"&m&'[aVc\ZWdaih#
5. >chZgii]Z`Zn^cidi]Zh]V[i`ZnlVn#
6. HXgZli]Z]VcYaZ^cidi]Z]VcYl]ZZa#
7. EaVXZi]Z]VcYl]ZZadci]Zh]V[iVcYhZXjgZ
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Figure 9.>chiVaa^c\i]ZiVWaZ]Z^\]i]VcYl]ZZa#
8. Model G0453: 6iiVX] i]Z Yjhi ]ddY id i]Z
ided[i]ZeaVcZgl^i]i]ZB+"&m&%]ZmWdaih!
+bb [aVi lVh]Zgh! VcY B+"& ]Zm cjih Vh
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i]ZYjhi]ddYidi]ZeaVcZgl^i]i]ZB-"&#'*
m'%XVehXgZlh#
Note: You will need to reach into the dust
hood to get access for fastening the nuts.
NOTICE
Before starting your machine, you must
make sure the gearbox has the proper
amount of oil to avoid machine damage.
11. GZbdkZ i]Z \ZVgWdm [^aa eaj\ hZZ Figure
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NOTICE
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Replace the gearbox oil after the first 20
hours of operation. This is a normal breakin procedure.
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Dust Collection
DO NOT operate the Model G0453/G0454
without an adequate dust collection system.
This planer creates substantial amounts of
wood dust while operating. Failure to use a
dust collection system can result in short
and long-term respiratory illness.
Recommended CFM at Dust Port
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™ <%)*)##########################################+'*8;B
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
Check Gearbox Oil
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Test Run
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Before starting the planer, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
To test run the machine:
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3.
GEARBOXES MUST
BE FILLED WITH OIL!
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Vbdjcid[d^agZ[ZgidGearbox Oil dcPage
32[dgYZiV^aZY^chigjXi^dch#
NO OIL SHIPPED WITH
MACHINE!
Requires 80W–90W
or Equivalent
Gear Oil.
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Re-Tension V-Belts
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Recommended
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Factory adjustments that should be verified:
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SECTION 4: OPERATIONS
Operation Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
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To complete a typical operation, the operator
does the following:
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2. Ejih dc hV[Zin \aVhhZh dg V [VXZ h]^ZaY! V
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Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
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Planing Tips
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Workpiece
Inspection
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Wood Hardness
Feed Rate
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Note: The Janka Hardness Rating is expressed in
pounds of force required to embed a 0.444" steel
ball into the surface of the wood to a depth equal
to half the ball's diameter.
Species
Janka
Hardness
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=^\]
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CZjigVa
Figure 16.;ZZYgViZXdcigda`cdWedh^i^dch#
NOTICE
Only change the feed rate when the planer
is running, but DO NOT attempt to change
the feed rate during any cutting operations
or damage to the gearbox will result.
"'*"
Depth of Cut
Bed Roller Height
I]ZYZei]d[XjidcVeaVcZgbZVchi]ZVbdjci
d[ bViZg^Va i]Vi ^h gZbdkZY [gdb i]Z ide d[
i]Z ldg`e^ZXZ Vh ^i eVhhZh jcYZgcZVi] i]Z
XjiiZg]ZVY#
7ZYGdaaZg=Z^\]iGVc\Z##############%#%%'¶%#%'%
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d[ i]Z iVWaZ WZadl i]Z XjiiZg]ZVY# I]^h Y^hiVcXZ
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d[Xji#
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YZeZcY^c\ dc i]Z ineZ d[ bViZg^Va ndj ^ciZcY id
eaVcZ#=dlZkZg!VhV\ZcZgVagjaZ!`ZZe i]Z WZY
gdaaZg]Z^\]il^i]^c%#%%'¶%#%'%VWdkZi]ZiVWaZ
hjg[VXZ!Vh^aajhigViZY^cFigure 18#
%#%%'¶%#%'%
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gZXdbbZcY V bVm^bjb YZei] d[ Xji cd bdgZ
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^c\idiV`Zd[[iddbjX]bViZg^Va^cVh^c\aZeVhh#
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i]Z iVWaZ ]Z^\]i ]VcYl]ZZa dc i]Z g^\]i h^YZ d[
i]Z bVX]^cZ# GdiVi^c\ i]Z ]VcYl]ZZa XadX`l^hZ
gV^hZhi]ZiVWaZ#
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a^bZiZghXVaZdci]Z[gdcid[i]ZeaVcZg!Vhh]dlc
^cFigure 17#
DcZ XdbeaZiZ ijgc d[ i]Z ]VcYl]ZZa gV^hZh dg
adlZghi]ZiVWaZVeegdm^bViZan &¿ &+#I]ZgVc\Zd[
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IVWaZ
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Figure 18.GZXdbbZcYZYWZYgdaaZg]Z^\]i
VWdkZi]ZiVWaZhjg[VXZ#
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id`ZZei]ZajbWZg[gdbYgV\\^c\Vadc\i]ZWZY#
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]Zaeb^c^b^oZhc^eZ#
IdZchjgZVXXjgViZgZhjaihVcYbV`Zi]ZVY_jhi"
bZciegdXZhhfj^X`ZgVcYZVh^Zg!lZgZXdbbZcY
jh^c\ V GdiVXVidg gZ[Zg id Page 28 id \Vj\Z
i]Z WZY gdaaZg ]Z^\]i [gdb i]Z iVWaZ hjg[VXZ# >[ V
GdiVXVidg^hcdiVkV^aVWaZ!VhigV^\]iZY\ZVcY[ZZa"
Zg\Vj\ZhXVcWZjhZY!WjiXVgZbjhiWZiV`Zcid
VX]^ZkZVXXjgViZgZhjaih#
9Zei]d[8ji
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HXVaZ
Figure 17.9Zei]d[Xji^cY^XVidgVcYhXVaZ#
"'+"
<%)*($<%)*)B[\#H^cXZ($%-
NOTICE
Bed rollers that are not adjusted to the correct height or out of alignment with each
other can cause poor finishes, inconsistent
planing thickness, and other undesirable
results.
Tools Needed
Qty
=ZmLgZcX](bb############################################## &
LgZcX]&)bb################################################### &
GdiVXVidg########################################################### &
4. GdiViZi]ZZXXZcig^XVY_jhibZci]ZmWdaihid
gV^hZdgadlZgi]ZWZYgdaaZghjci^ai]ZnVgZi]Z
YZh^gZY]Z^\]iVWdkZi]ZiVWaZhjg[VXZ#
5. KZg^[n i]Vi Wdi] h^YZh d[ ZVX] gdaaZg VgZ Vi
i]ZhVbZ]Z^\]i!i]ZcgZ"i^\]iZci]Z[djghZi
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6. GZ"X]ZX`i]ZgdaaZg]Z^\]ihidbV`ZhjgZi]Zn
Y^YcdiX]Vc\Zl]ZcndjhZXjgZYi]Zb#
·>[i]ZgdaaZg]Z^\]ihVgZcdiXdggZXi!gZeZVi
i]^hegdXZYjgZjci^ai]ZnVgZ#
To adjust the bed rollers:
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2. AdlZg i]Z iVWaZ Vaa i]Z lVn id \^kZ ndjghZa[
gddbidldg`#
3. AddhZci]ZhZihXgZlhVWdkZZVX]d[i]Z[djg
gdaaZgVY_jhibZci]ZmWdaihhZZFigure 19#
HZiHXgZlh
6Y_jhibZci
=Zm7daih
Figure 19.7ZYgdaaZg]Z^\]iXdcigdah#
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"',"
688:HHDG>:H
SECTION 5: ACCESSORIES
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
G1738—Rotacator™ Precision Planer Tool
I]Z GdiVXVidg ^h V Y^Va ^cY^XVidg dc V bV\cZi^X
WVhZ VcY ^h YZh^\cZY [dg fj^X`an VcY VXXjgViZ"
an hZii^c\ i]Z Xg^i^XVa idaZgVcXZh cZZYZY l]Zc
VY_jhi^c\VcneaVcZg!hdi]VicVhinhjgeg^hZhhjX]
Vh cdc"eVgVaaZa VcY X]ViiZgZY Xjih XVc WZ Za^b^"
cViZY# =Zaeh VY_jhi ^c[ZZY$dji[ZZY gdaaZgh! egZh"
hjgZWVgh!X]^eWgZV`Zgh!VcYWZYgdaaZgh#6ahdV
\gZVi hZije idda [dg di]Zg bVX]^cZh 6XXjgViZ id
%#%%&#>cY^XVidggdiViZh(+%•
G6701—HSS Replacement Knives for Model
G0453, Set of 3
G6702—HSS Replacement Knives for Model
G0454, Set of 4
G2790—Universal Knife Grinder
I]^h Ygn"ineZ @c^[Z <g^cYZg ^h ^YZVa [dg h]VgeZc"
^c\ eaVcZg VcY _d^ciZg `c^kZh# =^\] fjVa^in XVhi
^gdc XdchigjXi^dc! id\Zi]Zg l^i] aVg\Z `c^[Z ]daY"
^c\XVeVX^inl^aah]VgeZcjeid'%eaVcZg$_d^ciZg
`c^kZh bV`Zh i]^h \g^cYZg Vc ZmXZaaZci ^ckZhi"
bZci# ;ZVijgZh V ]ZVkn"Yjin &¿ ' =E &&%K bdidg!
`c^[Z ]daY^c\ Vc\aZ VY_jhiVWaZ [gdb '%• id ,%•!
VcYVY_jhiVWaZ"]Z^\]i&'%\g^i\g^cY^c\l]ZZa#
Figure 21.<',.%Jc^kZghVa@c^[Z<g^cYZg#
H7768—15" Byrd® Shelix Cutterhead
H7768—20" Byrd® Shelix Cutterhead
BVYZ^ci]ZJH6Wn7ngY!i]^h^cYZmVWaZXVgW^YZ
^chZgi XjiiZg]ZVY ^h i]Z WZhi bdcZn XVc Wjn·
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eViiZgc! i]Zn VgZ Vahd edh^i^dcZY Vi Vc Vc\aZ hd
i]Zh]ZVg^c\VXi^dcaZVkZhV\aVhhnhbddi]Xjidc
i]Zidj\]ZhiVcYbdhi[^\jgZYlddYh#8dbZhl^i]
*ZmigVgZeaVXZbZci^chZgih#<gZVije\gVYZ
Figure 20.GdiVXVidgžEgZX^h^dcEaVcZgIdda#
Figure 22.7ngYœH]Za^m8jiiZg]ZVY#
"'-"
<%)*($<%)*)B[\#H^cXZ($%-
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
I]ZhZ\aVhhZhbZZi6CH>O-,#&"'%%(heZX^[^XV"
i^dch# 7jn ZmigVh [dg k^h^idgh dg ZbeadnZZh# Ndj
XVciWZiddXVgZ[jal^i]h]dehV[Zin
T20502
T20452
H9155—Dispoz-A-Blade® System 15"
(Includes 3 Holders & Knife Inserts)
G5858—Dispoz-A-Blade ® Knife Inserts 15"
HSS (Set of 3)
H9156—Dispoz-A-Blade® System 20"
(includes 4 Holders & Knife Inserts)
G5859—Dispoz-A-Blade ® Knife Inserts 20"
HSS (Set of 4)
>chiVaa V 9^hedo"6"7aVYZœ @c^[Z hnhiZb ^c ndjg
cZleaVcZgVcYhVkZjeid,%dc`c^[ZgZeaVXZ"
bZcih [dg i]Z a^[Z d[ ndjg bVX]^cZ# :VX] `c^[Z
^chZgi ^h YdjWaZ"ZY\ZY! hd ndj \Zi ild `c^kZh ^c
dcZ!VcY^h^cYZmZYhdi]ViVaa`c^[Z^chZgihXVcWZ
^chiVaaZYVii]ZhVbZ]Z^\]i^c_jhib^cjiZh#NZh!
i]VibZVchndjXVci]gdlVlVni]Z`c^[Z\Vj\Z
T20503
T20448
T20456
H0736
Figure 23. DjgbdhiedejaVgZnZegdiZXi^dc#
G8982—Roller Table
JhZi]^hkZghVi^aZgdaaZgiVWaZl]ZgZkZgndjcZZY
ZmigVldg`e^ZXZhjeedgi#;ZVijgZhVaahiZZalZaYZY
XdchigjXi^dcVcYbZVhjgZh&.m+*adc\#8dbZh
l^i] . WVaa WZVg^c\ gdaaZgh VcY ]Vh [djg ^cYZeZc"
YZcianVY_jhiVWaZaZ\h[dgVcnaZkZa^c\gZfj^gZbZci
6Y_jhiVWaZ^c]Z^\]i[gdb'+( ¿ -id))&¿ -#
Figure 25. 9^hedo"6"7aVYZœ=daYZgVcY@c^[Z#
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
Figure 24.E:AB8AJ™GdaaZgIVWaZ#
<%)*($<%)*)B[\#H^cXZ($%-
Figure 26. GZXdbbZcYZYegdYjXih[dgegdiZXi"
^c\jceV^ciZYXVhi^gdc$hiZZaeVgidcbVX]^cZgn#
"'."
SECTION 6: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
Note: This maintenance schedule is based on
average daily usage. Adjust the maintenance
schedule to match your usage to keep your planer
running smoothly and to protect your investment.
Every 8 Hours of Operation:
™ 8aZVc bVX]^cZ VcY egdiZXi jceV^ciZY XVhi
^gdc#
™ AjWg^XViZ[ZZYgdaaZghWjh]^c\hPage 31#
™ I^\]iZcaddhZbdjci^c\Wdaih#
™
8]ZX`$h]VgeZc$gZeaVXZ YVbV\ZY dg ldgc
`c^kZhPage 36#
™
8]ZX`$gZeV^g$gZeaVXZ ldgc dg YVbV\ZY
l^gZh#
™
GZhdakZVcndi]ZgjchV[ZXdcY^i^dc#
Every 160 Hours of Operation:
™ 8]ZX`$iZch^dc$gZeaVXZK"WZaihPage 37#
™ 8aZVc$kVXjjbYjhiWj^aYje[gdb^ch^YZXVW^"
cZiVcYd[[bdidg#
™ AjWg^XViZiVWaZ]Z^\]ildgb\ZVgPage 31#
™ AjWg^XViZ iVWaZ ]Z^\]i X]V^c VcY hegdX`Zih
Page 32#
™ AjWg^XViZ Yg^kZ X]V^c VcY hegdX`Zih Page
32#
Yearly:
™ 8]Vc\Z\ZVgWdmd^aPage 32#
Cleaning &
Protecting
KVXjjbZmXZhhlddYX]^ehVcYhVlYjhi[gdbi]Z
djih^YZ d[ i]Z bVX]^cZ! ^ch^YZ i]Z XVW^cZi! VcY
d[[i]Zbdidg#EgdiZXii]ZjceV^ciZYXVhi^gdchjg"
[VXZhdci]ZiVWaZWnl^e^c\i]ZiVWaZXaZVcV[iZg
ZkZgnjhZ·i]^hZchjgZhbd^hijgZ[gdblddYYjhi
YdZhcdigZbV^cdcWVgZbZiVahjg[VXZh#
@ZZeiVWaZhgjhi"[gZZl^i]gZ\jaVgVeea^XVi^dchd[
egdYjXih a^`Z <.+œ <jc IgZVibZci! HA>E>Iœ! dg
7dZh]^ZaY œI".hZZSection 5: Accessoriesdc
Page 29[dgbdgZYZiV^ah#
Every 40 Hours of Operation:
s 8aZVc XjiiZg]ZVY VcY X]ZX` `c^[Z ]Z^\]i
Page 36#
™ AjWg^XViZ iVWaZ Xdajbch VcY aZVYhXgZlh
Page 31#
"(%"
<%)*($<%)*)B[\#H^cXZ($%-
Lubrication
NOTICE
Failure to followed reasonable lubrication
practices as instructed in this manual for
your machine could lead to premature failure of components and void the warranty.
Columns and Leadscrews
I]ZiVWaZg^YZhdci]ZXdajbchVcY^hbdkZYWn
i]ZgdiVi^dcd[i]ZaZVYhXgZlh^ch^YZi]ZXdajbch#
AddhZci]ZYjhihaZZkZhZZFigure 28idVXXZhh
i]ZXdajbchVcYaZVYhXgZlh#6eeanVi]^cXdVid[
H6:(%Ld^aidi]Zdjih^YZhjg[VXZd[i]ZXdajbch
VcYWgjh]dcVa^\]iVeea^XVi^dcd[bjai^"ejgedhZ
\gZVhZidi]ZaZVYhXgZli]gZVYh#BdkZi]ZiVWaZ
jeVcYYdlcidY^hig^WjiZi]ZajWg^XVci#
Ndjg eaVcZg [ZVijgZh WZVg^c\h i]Vi VgZ ajWg^XViZY
VcY hZVaZY Vi i]Z [VXidgn# I]ZhZ WZVg^c\ Yd cdi
gZfj^gZ Vcn [jgi]Zg ViiZci^dc jcaZhh i]Zn cZZY
idWZgZeaVXZY#>[VWZVg^c\[V^ah!ndjgeaVcZgl^aa
egdWVWanYZkZadeVcdi^XZVWaZgjbWaZdgk^WgVi^dc!
l]^X]l^aa^cXgZVhZl]Zci]ZbVX]^cZ^hjcYZgV
adVY# I]Z WZVg^c\h VgZ hiVcYVgY h^oZh VcY XVc
WZ gZeaVXZY i]gdj\] <g^ooan gZ[Zg id i]Z Parts
Breakdowns WZ\^cc^c\ dc Page 49 [dg WZVg^c\
^YZci^[^XVi^dc#
;daadl i]Z bV^ciZcVcXZ hX]ZYjaZ dc Page 30
VcYi]ZegdXZYjgZha^hiZYWZadlidegdeZganajWg^"
XViZ i]Z di]Zg eaVcZg XdbedcZcih! l]^X] VgZ
ZhhZci^Va [dg adc\ a^[Z VcY igdjWaZ"[gZZ deZgVi^dc
d[ndjgeaVcZg#
Feed Roller Bushings
I]Z^c[ZZYVcYdji[ZZYgdaaZghgdiViZ^ch^YZWjh]"
^c\ WadX`h dc Wdi] ZcYh d[ i]Z gdaaZgh# 6YY '¶(
Ygdehd[H6:(%Ld^aidi]ZXZciZg]daZd[i]Z[djg
[ZZYgdaaZgiZch^dcVY_jhibZciWdaihdcided[i]Z
]ZVYXVhi^c\!Vhh]dlc^cFigure 27#
8dajbc9jhi
HaZZkZ
Figure 28.8dajbcYjhihaZZkZ#
Table Height Worm Gear
GZbdkZ i]Z i]gZZ XVe hXgZlh i]Vi hZXjgZ i]Z
ldgb \ZVg ]djh^c\ hZZ Figure 29! i]Zc a^[i
i]Z ]djh^c\ VcY ]VcYl]ZZa VhhZbWan d[[ i]Z
bVX]^cZ#8aZVcVlVnVcnYZWg^h[gdbi]Z]djh^c\
VcY\ZVgh!i]ZcWgjh]dcVbdYZgViZVbdjcid[
bjai^"ejgedhZ\gZVhZidi]Z\ZVgiZZi]#
Ldgb<ZVg
=djh^c\
AjWg^XViZ
=ZgZ
Figure 29.AdXVi^dcd[i]ZiVWaZ]Z^\]ildgb
\ZVg]djh^c\#
Figure 27.AjWg^XVi^dcadXVi^dch[dgi]Z[ZZY
gdaaZgWjh]^c\h#
<%)*($<%)*)B[\#H^cXZ($%-
"(&"
Table Height Chain & Sprockets
Gearbox Oil
I]Z iVWaZ aZVYhXgZlh VgZ hncX]gdc^oZY Wn i]Z
iVWaZ ]Z^\]i X]V^c VcY hegdX`Zih adXViZY jcYZg"
cZVi] i]Z WVhZ d[ i]Z eaVcZg# GZbdkZ i]Z [gdci
VcY gZVg XVW^cZi eVcZah id VXXZhh i]ZhZ eVgih
hZZFigure 30#JhZh]degV\hVcYb^cZgVahe^g"
^ihidXaZVcVlVnYZWg^hVcY\g^bZ!i]ZcWgjh]dc
V a^\]i XdVi d[ bjai^"ejgedhZ \gZVhZ id i]Z X]V^c
VcYhegdX`Zih#
I]Z\ZVgWdmd^ah]djaYWZX]Vc\ZYV[iZgi]Z[^ghi
'% ]djgh d[ deZgVi^dc id XaZVg VlVn Vcn YZWg^h
^ch^YZi]Z\ZVgWdm!i]ZcX]Vc\ZYVccjVaani]ZgZ"
V[iZg#
6ai]dj\] ^i ^h cdi cZXZhhVgn id gZbdkZ i]Z Yg^kZ
X]V^cXdkZgidVXXZhhi]Z[^aaVcYYgV^ceaj\h!^i^h
bdgZ XdckZc^Zci id Yd hd hZZ Figures 32–33#
GZeaVXZ i]Z \ZVgWdm d^a l^i] -%L¶.%L \ZVg d^a
jci^a^i_jhigZVX]Zhi]Z[^aaeaj\#
9gV^cEaj\
Figure 30.IVWaZ]Z^\]iX]V^cVcYhegdX`ZihVh
k^ZlZY[gdbjcYZgcZVi]i]ZWVhZ#
Drive Chain & Sprockets
Figure 32.<ZVgWdmYgV^ceaj\#
I]Z^c[ZZYVcYdji[ZZYgdaaZghgZXZ^kZi]ZigVch"
[ZggZYedlZg[gdbi]ZXjiiZg]ZVYi]gdj\]i]ZYg^kZ
X]V^chnhiZbdci]Zg^\]ih^YZd[i]ZbVX]^cZ!Vh
h]dlc^cFigure 31#
GZbdkZ i]Z iVWaZ ]Z^\]i ]VcYl]ZZa VcY i]Z
hV[Zin XdkZgh ViiVX]ZY id i]Z ^ch^YZ d[ i]Z Yg^kZ
X]V^c XdkZg! i]Zc gZbdkZ i]Z XdkZg id VXXZhh
i]ZhZeVgih#
JhZh]degV\hVcYb^cZgVahe^g^ihidXaZVcVlVn
VcnYZWg^hVcY\g^bZ!i]ZcWgjh]dcVa^\]iXdVid[
bjai^"ejgedhZ\gZVhZidi]ZX]V^cVcYhegdX`Zih#
;^aaEaj\
Figure 33.<ZVgWdm[^aaeaj\#
Figure 31.9g^kZX]V^cVcYhegdX`Zih#
"('"
<%)*($<%)*)B[\#H^cXZ($%-
SECTION 7: SERVICE
GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dc^[VegdWaZbYZkZadehl^i]ndjgbVX]^cZ#>[ndj
cZZYgZeaVXZbZcieVgihdgVYY^i^dcVa]Zael^i]VegdXZYjgZ!XVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(#
Note:Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Hnbeidb
Edhh^WaZ8VjhZ
Edhh^WaZHdaji^dc
BVX]^cZYdZhcdi
hiVgidgVWgZV`Zg
ig^eh#
&# Hideejh]"WjiidcZc\V\ZY$[Vjain#
'# EdlZghjeeanhl^iX]ZYD;;dgVi[Vjai#
(# I]ZgbVadkZgadVYgZaVn]Vhig^eeZY#
)# LVaaX^gXj^iWgZV`Zgig^eeZY#
*# Eaj\$gZXZeiVXaZVi[Vjai$l^gZYlgdc\#
+# BdidgXdccZXi^dcl^gZYlgdc\#
,# 8dciVXidgcdiZcZg\^oZY$]VheddgXdciVXih#
-# L^g^c\deZc$]Vh]^\]gZh^hiVcXZ#
.# DC$D;;hl^iX]Vi[Vjai#
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Motor & Electrical (continued)
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Machine Operation
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Page 40#
Note: A small
amount of snipe
)# Ldg`e^ZXZ ^h cdi egdeZgan hjeedgiZY Vh ^i )# JhZ Vc Vhh^hiVci dg gdaaZg WZYh$hiVcYh id egdeZgan
is inevitable
hjeedgii]Zldg`e^ZXZVh^iaZVkZhi]ZeaVcZg#
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with all types of
planers—the key is
to minimize it.
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Machine Operation (continued)
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"(*"
Setting/Replacing
Knives
Planer knives are extremely sharp and can
quickly cause a serious injury to your hands
or fingers. Always wear heavy leather gloves
when handling these knives to reduce the
risk of cutting injuries.
Note for G0454 Only: The cutterhead for
the Model G0454 ships with both springs and
jack screws to adjust the knife height (see
Figure 34—which one you use is up to your
personal preference. However, you should
remove the components that you will not use
from the cutterhead before proceeding.
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Figure 34.8jiiZg]ZVYXdbedcZcih<%)*)
XjiiZg]ZVYh]dlc#
Note: If you need to replace or sharpen a knife,
you can remove the knife from the cutterhead during Step 4 of the following procedure. Thoroughly
clean out any debris from the knife slots before
replacing the knives.
4. >[ ndj ]VkZ cdi VagZVYn YdcZ hd! addhZc
i]Z XjiiZg]ZVY \^W Wdaih jci^a i]Z `c^[Z ^h
XdbeaZiZan addhZ! i]Zc edh^i^dc i]Z `c^[Z
\Vj\Z dkZg i]Z `c^[Z hd i]Vi i]Z `c^[Z ZY\Z
^hY^gZXianjcYZgi]ZXZciZgeVY!Vhh]dlc^c
Figure 35#
Replacement knives are available through Grizzly
(refer to Page 28 for options).
Tools Needed
Qty
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@c^[Z<Vj\Z###################################################### &
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To adjust the height of the knives:
1. 9>H8DCC:8IEA6C:G;GDBEDL:G
2. GZbdkZi]ZYjhi]ddYVcYi]ZideXdkZgid
ZmedhZi]ZXjiiZg]ZVY#
Figure 35.@c^[Z\Vj\ZXdggZXianedh^i^dcZYdkZg
i]Z`c^[Z<%)*(XjiiZg]ZVYh]dlc#
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dcZd[i]Z`c^kZh#
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5. Jack Screws (G0453 & G0454): >chZgi i]Z
]Zm lgZcX] ^cid i]Z _VX` hXgZlh i]gdj\]
i]Z VXXZhh ]daZh ^c i]Z XjiiZg]ZVY hZZ
Figure 36# GdiViZ i]Z _VX` hXgZlh id gV^hZ
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i]Z\Vj\Zhi^aa[^gbandci]ZXjiiZg]ZVY!i]Zc
hcj\i]Z\^WWdaihZcdj\]id]daYi]Z`c^[Z^c
eaVXZ#
?VX`HXgZl
6XXZhh=daZ
V-Belt Tensioning/
Replacement
NOTICE
After the first 16 hours of use, the V-belts
will stretch and seat into the pulley grooves.
The V-belts must be properly re-tensioned
after this period to avoid severely reducing
their useful life.
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bdidg id i]Z XjiiZg]ZVY! VcY i]Zc id i]Z ^c[ZZY
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Figure 36.?VX`hXgZlVXXZhh]daZ^ci]Z
XjiiZg]ZVY#
Springs (G0454 Only): Ejh] Ydlc dc i]Z
`c^[Z \Vj\Z jci^a Vaa aZ\h d[ i]Z \Vj\Z VgZ
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^ceaVXZ#
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b^YYaZ VcY ldg`^c\ ndjg lVn id i]Z ZcYh
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Figure 37#
*
(
&
'
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gZeaVXZ i]Zb# 6alVnh gZeaVXZ i]Z K"WZaih l^i] V
bViX]ZYhZid[i]gZZ!dgWZaiiZch^dcbVncdiWZ
ZkZc Vbdc\ i]Z WZaih! XVjh^c\ egZbVijgZ WZai
[V^ajgZ#
Tools Needed
Qty
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LgZcX]&.bb################################################### &
To tension/replace the V-belts:
1. 9>H8DCC:8IEA6C:G;GDBEDL:G
V-belts and pulleys will be hot after operation. Allow them to cool before handling
them.
)
Figure 37.<^WWdaii^\]iZc^c\hZfjZcXZ#
7. GZeZViStep 6#
8. GZeZVi Step 6! Wji [^cVa i^\]iZc i]Z \^W
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Figure 38#
Note: A collection of black belt dust at the
bottom of the belt cover is normal during the
life of the belts.
8jiiZg]ZVY
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Note: The V-belts are correctly tensioned
when there is approximately 3⁄4" deflection
when moderate pressure is applied to them
midway between the pulleys, as illustrated in
Figure 40.
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bdidg!Vhh]dlc^cFigure 39#
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Figure 40.7ZaiYZ[aZXi^dcl]ZcK"WZaihVgZ
XdggZXianiZch^dcZY#
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Figure 39.;gdciXVW^cZiXdkZggZbdkZYid
ZmedhZi]Zbdidg#
"(-"
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Table Height Chain
Tension
I]Z iVWaZ ]Z^\]i X]V^c igVch[Zgh bdkZbZci [gdb
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igdaiVWaZ]Z^\]i#I]ZX]V^cYg^kZXVcWZVY_jhiZY
idgZbdkZhaVX`^[i]ZX]V^chigZiX]ZhdkZgi^bZdg
^haddhZcZYYjg^c\iVWaZaZkZa^c\egdXZYjgZh#
Tools Needed
Qty
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LgZcX]dgHdX`Zi&'bb################################### &
To adjust the table height chain tension:
1. 9>H8DCC:8IEA6C:G;GDBEDL:G
NOTICE
During the next step, DO NOT let the chain
fall off the sprockets. It can be very difficult
to return the chain to its proper location on
the sprockets without changing the table
adjustments.
3. AddhZc i]Z adX` Wdaih h]dlc ^c Figure 41!
VcYejh]i]Z^YaZghegdX`ZiV\V^chii]ZX]V^c
l^i] bdYZgViZ ]VcY egZhhjgZ! i]Zc l]^aZ
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Zi!gZ"i^\]iZcWdi]adX`Wdaih#
4. 8aZVcVcYajWg^XViZi]ZX]V^cVcYhegdX`Zih
gZ[Zg id Table Height Chain & Sprockets
dcPage 32[dgYZiV^aZY^chigjXi^dch#
2. GZbdkZi]Z[gdciVcYgZVgXVW^cZieVcZahid
\V^cVXXZhhidi]ZX]V^chnhiZb!Vhh]dlc^c
Figure 41#
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Figure 41.IVWaZ]Z^\]i^YaZghegdX`ZiVcYadX`
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"(."
Feed Rollers, Chip
Breaker & Pressure
Bar Heights
Using a Rotacator
Tools Needed
Qty
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1. 9>H8DCC:8IEA6C:G;GDBEDL:G
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VcY egZhhjgZ WVg VgZ hZi Vi i]Z XdggZXi Y^hiVcXZ
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bdkZhi]gdj\]i]ZeaVcZgZkZcanVcYi]ZXdggZXi
Y^hiVcXZ[gdbi]ZXjiiZg]ZVY`c^kZh#
IdZchjgZVXXjgViZgZhjaihVcYbV`Zi]ZVY_jhi"
bZciegdXZhhfj^X`ZgVcYZVh^Zg!lZgZXdbbZcY
jh^c\VGdiVXVidg[dgi]ZhZVY_jhibZcihgZ[Zgid
Page 28#
>[VGdiVXVidg^hcdiVkV^aVWaZ!V+'m)Xji^cidild
ZkZch^oZYe^ZXZhVcYV[ZZaZg\Vj\ZhZiXVcWZ
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lddYidVX]^ZkZVXXjgViZgZhjaih#
2. BV`Z hjgZ i]Z `c^kZh VgZ hZi id i]Z XdggZXi
]Z^\]i gZ[Zg id Setting/Replacing Knives
dcPage 36[dgYZiV^aZY^chigjXi^dch#
3. AdlZg i]Z iVWaZ Vi aZVhi ) WZadl i]Z ]ZVY
XVhi^c\!i]ZcadX`^i^ceaVXZ#
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ZY Y^hiVcXZ [dg i]Z ^c[ZZY gdaaZg WZadl i]Z
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egZhhjgZ WVg ]Z^\]i VY_jhibZci# I]Z VY_jhi"
bZciXdcigdahVgZh]dlc^cFigure 46#
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9. GZeZViSteps 7–8 dci]ZaZ[i"]VcYh^YZd[i]Z
^c[ZZYgdaaZg#
10. GZ"X]ZX`Wdi]h^YZhd[i]Z^c[ZZYgdaaZgVcY!
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6.
Using Wood Blocks
Tools Needed
Qty
=ZmLgZcX]Zh(!*bb############################# &:VX]
LgZcX]dgHdX`Zi&%bb################################### &
'm)+Adc\######################################################## &
;ZZaZg<Vj\ZHZi############################################## &
1. 7j^aYi]ZlddYWadX`hWnXjii^c\Vstraight+
[ddiadc\'m)^c]Va[#
Note: Having the wood blocks at an even
height is critical to the accuracy of your
overall adjustments. For best results, make
the 2x4 square with a jointer and table saw
before cutting it in half.
2. BV`Z hjgZ i]Z `c^kZh VgZ hZi id i]Z XdggZXi
]Z^\]i gZ[Zg id Setting/Replacing Knives
dcPage 36[dgYZiV^aZY^chigjXi^dch#
3. 9>H8DCC:8IEA6C:G;GDBEDL:G
GZbdkZ i]Z Yjhi ]ddY! ide XdkZg! VcY WZai
XdkZg#
7. JhZ V [ZZaZg \Vj\Z id VY_jhi i]Z iVWaZ jci^a
i]ZgZ ^h V %#%)% \Ve WZilZZc i]Z lddY
WadX`hVcYVXjiiZg]ZVY`c^[ZVi798!l]^X]
^h i]Z gZXdbbZcYZY Y^hiVcXZ [dg i]Z ^c[ZZY
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8. AdX` i]Z iVWaZ ^c eaVXZ! Vh i]Z lddY WadX`h
l^aacdlWZndjggZ[ZgZcXZed^ci#
9. Jh^c\i]Z[ZZaZg\Vj\ZhVcYi]ZlddYWadX`h
^chiZVYd[i]ZGdiVXVidg!eZg[dgbSteps 8–14
^ci]ZegZk^djhUsing a RotacatoregdXZYjgZ
idhZii]Z[ZZYgdaaZgh!X]^eWgZV`Zg!VcYi]Z
egZhhjgZ WVg id i]Z XdggZXi Y^hiVcXZ WZadl
i]ZXjiiZg]ZVY`c^kZh#
Note: Keep in mind that you will have to
repeat Steps 7–8 above for each change in
distance as specified on Page 40.
4. AdlZgi]ZWZYgdaaZghWZadli]ZiVWaZhjg[VXZ
gZ[Zg id Bed Roller Height dc Page 26 [dg
YZiV^aZY^chigjXi^dch#
5. EaVXZi]ZlddYWadX`hVadc\i]Zh^YZhd[i]Z
iVWaZ!Vh^aajhigViZY^cFigure 47#
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Roller Spring
Tension
Positioning Chip
Deflector
I]Z^c[ZZYVcYdji[ZZYgdaaZgh`ZZei]Zldg`e^ZXZ
bdk^c\i]gdj\]i]ZeaVcZg#I]ZgZVgZheg^c\hi]Vi
ZmZgiYdlclVgYegZhhjgZdci]ZgdaaZghl]^aZhi^aa
Vaadl^c\i]ZbidgV^hZl^i]VcjcZkZcldg`e^ZXZ
hjg[VXZ#EgdeZgangdaaZgheg^c\iZch^dc^hXgjX^Vaid
`ZZe i]Z ldg`e^ZXZ bdk^c\ i]gdj\] i]Z eaVcZg
Yjg^c\deZgVi^dc#
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>[ i]Z ldg`e^ZXZ Xdch^hiZcian hideh [ZZY^c\
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bVncZZYidWZ^cXgZVhZY#
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Y^gZXi i]Z X]^eh ^cid i]Z Yjhi ]ddY! VcY `ZZeh
i]Zb[gdb[Vaa^c\dcidi]Zdji[ZZYgdaaZgVcYWZ^c\
egZhhZY^cidi]Zldg`e^ZXZ#
Tools Needed
Qty
LgZcX]dgHdX`Zi&%bb################################### &
;^cZGjaZgdg8Va^eZgh####################################### &
To adjust the chip deflector gap:
1. 9>H8DCC:8IEA6C:G;GDBEDL:G
2. GZbdkZ i]Z Yjhi edgi! ide XdkZg! VcY WZai
XdkZg#
3. JhZ i]Z XjiiZg]ZVY ejaaZn id gdiViZ i]Z
XjiiZg]ZVY jci^a V `c^[Z gZVX]Zh i]Z XadhZhi
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i]ZcbZVhjgZi]ZY^hiVcXZWZilZZci]Z`c^[Z
VcYi]ZX]^eYZ[aZXidg#
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
To adjust the roller spring tension to factory
recommendations:
8]^e9Z[aZXidg
1. 9>H8DCC:8IEA6C:G;GDBEDL:G
2. 6Y_jhiiZch^dcXVehXgZlh&¶(hdi]Vii]Zn
egdigjYZ &¿- VWdkZ i]Z ]ZVY XVhi^c\! VcY
VY_jhiXVehXgZl)hdi]Vi^iegdigjYZh *¿&+
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8VeHXgZlh
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5. GZ"i^\]iZci]Z]ZmWdaih!i]ZcgZeaVXZi]ZWZai
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Scale Calibration
Anti-Kickback
Fingers
I]ZVci^"`^X`WVX`[^c\ZghVgZVc^bedgiVcihV[Zin
[ZVijgZd[ndjgeaVcZg#I]Z[^c\Zgh]Vc\[gdbVgdY
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d[ i]Z ^c[ZZY gdaaZg! Vh h]dlc ^c Figure 51# I]^h
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eaVcZgWjigZYjXZhi]Zg^h`d[`^X`WVX`WnY^\\^c\
^cidi]Zldg`e^ZXZ^[^ibdkZhWVX`lVgY#
6ai]dj\] XdggZXian hZi Vi i]Z [VXidgn! i]Z hXVaZ
XVcWZVY_jhiZY[dgVXXjgVXn^[^iWZXdbZhcZXZh"
hVgn#
Tools Needed
Qty
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HXgVeE^ZXZd[HidX`######################################### &
8Va^eZgh############################################################# &
6ci^"@^X`WVX`;^c\Zgh
To re-position the scale:
1. EaVcZ i]Z hXgVe e^ZXZ d[ hidX` jci^a ^i ^h [aVi
VcYd[ZkZci]^X`cZhhVadc\^ihaZc\i]#
Note: Turn the board over between each
pass.
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cZhh#
3. >[ i]ZgZ ^h V Y^hXgZeVcXn WZilZZc i]Z WdVgY
i]^X`cZhhVcYi]ZgZVY^c\dci]ZiVWaZ]Z^\]i
hXVaZ! addhZc i]Z ild hXgZlh h]dlc ^c
Figure 50!VY_jhii]ZhXVaZ^cgZaVi^dcidi]Z
ed^ciZg!i]ZcgZ"i^\]iZci]ZhXgZlh#
Figure 51.6ci^"`^X`WVX`[^c\Zgh#
8]ZX`i]ZVci^"`^X`WVX`[^c\ZghgZ\jaVganidZchjgZ
i]Znhl^c\[gZZanVcYZVh^an#>[i]Z[^c\ZghYdcdi
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lddY gZh^c hdakZci! i]Zc ^cheZXi i]Zb [dg YVb"
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bjhiWZgZeaVXZYWZ[dgZjh^c\i]ZbVX]^cZ#
9d cdi Veean d^a dg di]Zg ajWg^XVcih id i]Z Vci^"
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i]Z[gZZbdkZbZcid[i]Z[^c\Zgh#
HXgZlh
HXVaZ
Ed^ciZg
Proper operation of the anti-kickback fingers is critical for the safe operation of this
planer. DO NOT operate the planer if the
anti-kickback fingers are not operating correctly. Failure to heed this warning could
result in serious personal injury.
Figure 50.IVWaZ]Z^\]ihXVaZ#
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Pulley Alignment
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VcY^ci]ZhVbZeaVcZVhZVX]di]Zg#
·>[ i]Z ejaaZnh VgZ cdi ^c i]Z hVbZ eaVcZ!
addhZci]ZXVehXgZldg]ZmWdaihZXjg^c\
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aZnh^cdgdjijci^ai]ZnVgZVa^\cZY#
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[djgbdidgbdjci]Zmcjih!i]ZcgdiViZi]Z
bdidg dc ^ih bdjci jci^a i]Z ejaaZnh VgZ
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Tools Needed
Qty
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Figure 52.8]ZX`^c\ejaaZnVa^\cbZci#
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SECTION 8: WIRING
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*,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY
l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc"
cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#
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MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY
l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ"
Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ#
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bVg`ZieVgih#
WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh
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hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ
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eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg
XdbedcZcih#
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c
i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\
WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h
idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z
bdidg_jcXi^dcWdm#
WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi
WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\
bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h"
XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id
ZchjgZi^\]iXdccZXi^dch#
CAPACITORS/INVERTERS. HdbZ XVeVX^idgh
VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg
je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb
i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\
h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc
XVeVX^idgh#
CIRCUIT REQUIREMENTS. Ndj BJHI [daadl
i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc"
jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg
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EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ"
g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc
^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa
HjeedgiVi*,%*)+".++(#
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
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G0453 Wiring Diagram
Magnetic ON/OFF Switch
6'
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6'
&,
&&. ' '&
%
OFF
.-
'I&
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
OL Relay
NHD BTH-25
.+
.,
)I'
.*
+I(
NEMA 6-20 Plug
(As Recommended)
=di
G
<gdjcY
=di
Motor
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Gjc8VeVX^idg
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READ ELECTRICAL SAFETY
ON PAGE 46!
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G0454 Wiring Diagram
Magnetic ON/OFF Switch
6'
CD&(
6&
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(A'
&A&
Contactor
NHD 35D
220V
<gcY
&,
ON
&-
CD&)
)I'
'I&
+I(
6'
OFF
('
(%
'+ '
.-
'I&
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
OL Relay
NHD BTH-21
.+
.,
)I'
.*
+I(
NEMA L6-30 Plug
(As Recommended)
=di
G
<gdjcY
=di
Motor
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Gjc8VeVX^idg
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READ ELECTRICAL SAFETY
ON PAGE 46!
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SECTION 9: PARTS
G0453 Headstock Breakdown
")."
G0453 Table Breakdown
'%'&%
'&(
'%,
'%.
'&'
'&)
'&*
'%'&%
'&&
'%,
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'&&
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'%+
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
203
204
205
206
207
208
209
SET SCREW M8-1.25 X 20
HEX BOLT M8-1.25 X 30
FLAT WASHER 8MM
LOCK WASHER 8MM
TABLE EXTENSION WING
STAR KNOB M12-1.75
LOCK BOLT
210
211
212
213
214
215
216
GIB
WEDGE DOG
SET SCREW M6-1 X 16
ECCENTRIC SHAFT
BALL BEARING 608ZZ
BED ROLLER
MAIN TABLE
PSS09M
PB26M
PW01M
PLW04M
P0453207
P0453208
P0453209
<%)*($<%)*)B[\#H^cXZ($%-
P0453210
P0453211
PSS11M
P0453213
G3845
P0453215
P0453216
"*&"
G0453 Columns Breakdown
(&+
(&(')
('.
('%
('*
(&.
('+
('%
(&,
(''
('&
(('
(%*
((%
(&)
(&)
(%)
('(
(%*
('-
((%
(',
(&*
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(&'
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(&&
(&%
(((
(%,
(%+
(%.
(%(
(%REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
CHAIN 12.7 AX 134
EXT RETAINING RING 15MM
LIFTING BAR
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
EXT RETAINING RING 15MM
SPROCKET
BRACKET
SHAFT
HEX NUT M10-1.5
FLAT WASHER 10MM
KEY 5 X 5 X 16
SPROCKET
EXT RETAINING RING 12MM
KEY 4 X 4 X 12
GEAR
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
CAP SCREW M6-1 X 20
LEADSCREW NUT
PRIMARY LEADSCREW
SECONDARY LEADSCREW
SET SCREW M10-1.5 X 12
INT RETAINING RING 40MM
BUSHING
PRIMARY COLUMN
INT RETAINING RING 42MM
BALL BEARING 6302
SECONDARY COLUMN
FLAT WASHER 12MM
HEX NUT M12-1.75
HEX BOLT M12-1.75 X 45
BASE
"*'"
P0453303
PR05M
P0453305
PB09M
PW01M
PR05M
P0453309
P0453310
P0453311
PN02M
PW04M
PK08M
P0453315
PR03M
PK69M
P0453318
PSB02M
P0453320
P0453321
P0453322
PSS13M
PR23M
P0453325
P0453326
PR24M
P6302
P0453329
PW06M
PN09M
PB24M
P0453333
<%)*($<%)*)B[\#H^cXZ($%-
G0453 Cabinet Stand Breakdown
For Machine Manufacture Date
Prior to 03/08
430-1
For Machine Manufacture Date
of 03/08 or After
430A-1
430-3 430-6
430-4
430-2
430A-6
430A-5
430A-2
430-5
430A-4
430A
430
453
449
428
429
438
440
441
454
436
434
444
445
431
435
432
433
439
437-1
429
450
437
427
407
406
409
408
402
429
429
405
428
441
401
442
448A
410
411
412
413
443
417
416
414
423
418
445 444
416
415
G0453/G0454 (Mfg. Since 3/08)
424
426
422
421
420
419
425
-53-
G0453 Cabinet Stand Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
401
401-1
402
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430A
430A-1
P0452209
PN08
P0453402
P0453405
PN03M
PW01M
PB86M
P0453409
PR16M
PW06M
P0452236
P0452254
PN03M
PB45M
PW01M
PB22M
P0452253
PR21M
P6202-2RS
P0453421
P0452249
PLN09M
PW04M
P0452245
P0453426
PB118M
PN03M
PW01M
P0453430A
P0453430A-1
RUBBER FOOT
HEX NUT 3/8-16
PLASTIC GROMMET
UNIVERSAL WHEEL 78MM DIA
HEX NUT M8-1.25
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 65
SLEEVE
EXT RETAINING RING 9MM
FLAT WASHER 12MM
SHAFT 12MM
PEDAL
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 50
BRACKET
INT RETAINING RING 35MM
BALL BEARING 6202-2RS
TROLLEY WHEEL
TROLLEY WHEEL SLEEVE
LOCK NUT M12-1.75
FLAT WASHER 10MM
TROLLEY WHEEL BOLT
TROLLEY UNIVERSAL KIT
HEX BOLT M8-1.25 X 45
HEX NUT M8-1.25
FLAT WASHER 8MM
MOTOR 3HP 240V 1-PH V2.03.08
MOTOR FAN COVER V2.03.08
430A-2
430A-4
430A-5
430A-6
430A-7
430A-8
430A-9
430A-10
431
432
433
434
435
436
437
437-1
438
439
440
441
442
443
444
445
448A
449
450
453
454
P0453430A-2
P0453430A-4
P0453430A-5
P0453430A-6
P6205ZZ
P6203ZZ
P0453430A-9
P0453430A-10
PW06M
PN09M
P0453433
PSS03M
P0453435
PSS14M
P0453437
P0453437-1
PSS04M
P0453439
PS26M
P0453441
P0453442
PB143M
PW04M
PN02M
P0656231
PK12M
P0453450
PB160M
P0453454
MOTOR FAN V2.03.08
R CAPACITOR 20M 400V V2.03.08
S CAPACITOR 200M 250V V2.03.08
JUNCTION BOX V2.03.08
BALL BEARING 6205ZZ
BALL BEARING 6203ZZ
CENTRIFUGAL SWITCH 16MM 3450
CONTACT PLATE16MM
FLAT WASHER 12MM
HEX NUT M12-1.75
ADJUST BOLT
SET SCREW M6-1 X 8
LOCK COLLAR
SET SCREW M8-1.25 X 12
PLATE CONNECTING ROD
BUSHING
SET SCREW M6-1 X 12
MOTOR MOUNT PLATE
PHLP HD SCR M6-1 X 20
CABINET COVER
CABINET STAND
HEX BOLT M12-1.75 X 120
FLAT WASHER 10MM
HEX NUT M10-1.5
PEDAL ASSEMBLY
KEY 5 X 5 X 30
BALL STRAIN RELIEF
HEX BOLT M10-1.5 X 70
PLATE CONNECTING ROD
-54-
G0453/G0454 (Mfg. Since 3/08)
G0453 Gearbox Breakdown
*()
*%*
*(*
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*'.
*(&
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*'-
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*'%
*&%
*&.
*&-
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*)&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
500A
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
GEARBOX ASSEMBLY
BALL BEARING 6204ZZ
EXT RETAINING RING 20MM
OIL PLUG
CAP SCREW M6-1 X 25
GEARBOX BASE
GASKET
PIN 5 X 10
BALL KNOB M10-1.5
O-RING 15.8 X 2.4 P16
HANDLE SHAFT
SHIFTING FORK
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
KEY 5 X 5 X 16
SPROCKET
OIL SEAL 20 X 35 X 7
BALL BEARING 6204ZZ
BALL BEARING 6201ZZ
STEEL BALL 4MM
COMPRESSION SPRING
KEY 5 X 5 X 50
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 10
GEAR SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 14
GEAR SHAFT
GEAR
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 8
SET SCREW M6-1 X 20
GEAR 14T
OIL SEAL 25 X 40 X 10
CAP SCREW M5-.8 X 12
FLANGE COVER
CAP SCREW M8-1.25 X 50
GEARBOX COVER
FLANGE BOLT M6-1 X 12
CHAIN 06B-1 X 49
P0454500A
P6204
PR09M
P0453503
PSB06M
P0453505
P0453506
P0453507
P0453508
PORP016
P0453510
P0453511
PB03M
PW01M
PK08M
P0453515
P0453516
P6204
P6201
P0453519
P0453520
PK36M
<%)*($<%)*)B[\#H^cXZ($%-
P0453522
P0453523
P6201
PK06M
P0453526
P0453527
P6201
PK19M
P0453530
P0453531
PW03M
PS03M
PSS25M
P0453535
P0453536
PSB33M
P0453538
PSB05M
P0453540
PFB01M
P0453542
"**"
G0453 Label Placement
&&,
&.
&&+
&%
&&(
&&)
)*&
)*'
(()
&&*
))+
)),
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
10
19
113
114
115
116
SPEED CHANGE LABEL
BELT COVER LABEL
RESPIRATOR/GLASSES LABEL VL
READ MANUAL LABEL VL
EAR PROTECTION LABEL VL
ELECTRICITY LABEL
117
334
446
447
451
452
MACHINE ID LABEL
GRIZZLY.COM LABEL
GRIZZLY NAMEPLATE
MODEL NUMBER LABEL
GRIZZLY GREEN TOUCH UP PAINT
GRIZZLY PUTTY TOUCH UP PAINT
P0453010
P0453019
PLABEL-37
PLABEL-12
PLABEL-15
PLABEL-14
P0453117
P0453334
G8588
P0453447
PPAINT-1
PPAINT-11
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
"*+"
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&.
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&%'
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).
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.-
(-
,,
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,+
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(.
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)&
+
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,*
-*
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&%*6
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-'
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,-
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&%)
&& * '.
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+%
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+(
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+&
G0454 Headstock Breakdown
"*,"
G0454 Headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
3-1
3-2
3-3
3-4
3-5
4
5
6
8
9
10
11
12
13
14
15
17
18
19
20
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
43
44
45
46
47
COGGED V-BELT MX-60
CAP SCREW M6-1 X 12
MAG SWITCH ASSEMBLY
MAG SWITCH COVER
SWITCH BRACKET
CONTACTOR NHD 35D 220V
OL RELAY NHD BTH-25 26-32A
MAG SWITCH BACK
CHAIN 06B-1 X 67
CAP SCREW M6-1 X 10
HANDWHEEL LABEL
OIL LEVEL LABEL
COLLAR
EXTENSION SPRING
HANGER
SHAFT
BRACKET
IDLER PULLEY
IDLER SHAFT
COLLAR
HEX BOLT M6-1 X 12
FLAT WASHER 6MM
STAR KNOB M8-1.25
BELT COVER
HEX NUT M8-1.25
FLAT WASHER 8MM
SPECIAL BOLT
BELT GUARD
FLANGE BOLT M6-1 X 10
SAFETY HATCH
CAP SCREW M8-1.25 X 40
CHAIN DRIVE COVER
POINTER
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
SCALE
HANDLE
HANDWHEEL
HEX NUT M12-1.75
FLAT WASHER 12MM
KEY 4 X 4 X 20
WORM GEAR
BALL BEARING 6201ZZ
INT RETAINING RING 32MM
CAP SCREW M6-1 X 55
48
48A
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
WORM HOUSING
WORM HOUSING ASSEMBLY
RETURN ROLLER
CAP SCREW M6-1 X 16
ROLLER STAND
FLANGE BOLT M6-1 X 12
DUST HOOD
SPONGE GASKET
FLANGE BOLT M6-1 X 12
TOP COVER
HEX BOLT M5-.8 X 12
CUT LIMIT PLATE
SET SCREW M8-1.25 X 12
E-CLIP 15MM
SHAFT
COLLAR
ANTI-KICKBACK FINGER
FLAT WASHER 6MM
HEX BOLT M6-1 X 12
CHIP DEFLECTOR PLATE
FLANGE BOLT M6-1 X 12
HOLDDOWN PLATE
HEX NUT M6-1
SET SCREW M6-1 X 20
SET SCREW M6-1 X 12
ADJUSTING SHAFT
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
PRESSURE BAR
BRACKET
SET SCREW M6-1 X 16
SHAFT
FLANGE BOLT M6-1 X 12
PLATE SPRING
HEX NUT M6-1
SET SCREW M6-1 X 20
CHIP BREAKER
HEX NUT M12-1.75
LOCK WASHER 12MM
EXT RETAINING RING 12MM
LOCKING ROD
SPROCKET
OUTFEED ROLLER
HEX BOLT M6-1 X 16
FLAT WASHER 6MM
"*-"
PVMX60
PSB26M
P0454003
P0454003-1
P0454003-2
P0454003-3
P0454003-4
P0454003-5
P0454004
PSB04M
P0453009
P0454008
P0453011
P0453012
P0453014
P0453015
P0453016
P0453017
P0453018
P0453020
PB02M
PW03M
P0453021
P0453025
PN03M
PW01M
P0453027
P0453028
PFB09M
P0454030
PSB12M
P0454034
P0453034
PS14M
PW03M
P0453038
P0453039
P0453040
PN09M
PW06M
PK48M
P0453044
P6201
PR29M
PSB83M
P0454048
P0454048A
P0454049
PSB01M
P0454051
PFB01M
P0454053
P0454054
PFB01M
P0454056
PB107M
P0453061
PSS14M
PEC05M
P0454061
P0453065
P0453066
PW03M
PB02M
P0454066
PFB01M
P0454068
PN01M
PSS25M
PSS04M
P0454072
PB09M
PLW04M
P0454075
P0454076
PSS11M
P0454078
PFB01M
P0454080
PN01M
PSS25M
P0454083
PN09M
PLW05M
PR03M
P0454087
P0454088
P0454089
PB83M
PW03M
<%)*($<%)*)B[\#H^cXZ($%-
G0454 Headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
92
93
94
95
96
97
98
99
100
101
102
103
104
105
105-1
SPROCKET
HEX NUT M6-1
SET SCREW M6-1 X 20
HEX BOLT M8-1.25 X 20
PLATE
SPECIAL OILER SET SCREW
COMPRESSION SPRING
BUSHING BLOCK
KEY 5 X 5 X 22
INFEED ROLLER
HEX BOLT M8-1.25 X 25
FLAT WASHER 8MM
KEY 8 X 8 X 35
MOTOR PULLEY V1.03.05
SPECIAL WASHER
105-2
105A
106
107
108
109
109A
110
111
112
113
114
115
116
117
TAPERED HEAD SCREW
MOTOR PULLEY V2.09.07
CUTTERHEAD PULLEY 60HZ
E-CLIP 8MM
KNIFE GAUGE SHAFT
KNIFE GAUGE FOOT
KNIFE GAUGE ASSEMBLY
KNIFE (SET OF 4)
COMPRESSION SPRING
GIB SCREW
GIB
JACK SCREW M5-.8 X 12
BALL BEARING 6206ZZ
CUTTERHEAD
HEAD CASTING
P0454092
PN01M
PSS25M
PB09M
P0454096
P0453091
P0453092
P0454099
PK01M
P0454101
PB07M
PW01M
PK09M
P0454105
P0454105-1
<%)*($<%)*)B[\#H^cXZ($%-
P0454105-2
P0454105A
P0453100
PEC015M
P0454108
P0454109
P0454109A
P0454110
P0454111
P0454112
P0454113
P0454114
P6206
P0454116
P0454117
"*."
G0454 Table Breakdown
'%*
'%,
'&%
'%)
'%.
'&'
'&&
'%*
'%,
'&(
'%)
'%,
'&%
'%+
'&)
'%-
'%'
'%(
'%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
HEX BOLT M8-1.25 X 35
FLAT WASHER 8MM
LOCK WASHER 8MM
EXTENSION WING
STAR KNOB M12-1.75
LOCKING ROD
GIB
208
209
210
211
212
213
214
WEDGE DOG
SET SCREW M6-1 X 12
ECCENTRIC SHAFT
BALL BEARING 6201ZZ
BED ROLLER
MAIN TABLE
SET SCREW M8-1.25 X 20
"+%"
PB20M
PW01M
PLW04M
P0454204
P0453208
P0454206
P0454207
P0454208
PSS04M
P0454210
P6201
P0454212
P0454213
PSS09M
<%)*($<%)*)B[\#H^cXZ($%-
G0454 Columns Breakdown
(&.
(')
(('
('&
('-
('+
(''
('(
(')
('.
('%
('*
((*
(&,
(((
((+
(%,
(',
(%-
(%)
((&
(((
((%
(%*
(()
(&-
(&'
(%+
(&+
(&*
(%.
(&)
(&&
(&%
(%(
(&(
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
CHAIN 08A-1 X 66
DUST BOOT
PHLP HD SCR M5-.8 X 10
DUST BOOT RETAINER
EXT RETAINING RING 5MM
LIFTING BAR
FLAT WASHER 8MM
SPROCKET
HEX BOLT M8-1.25 X 25
BRACKET
EXT RETAINING RING 15MM
SHAFT
HEX NUT M10-1.5
FLAT WASHER 10MM
KEY 5 X 5 X 16
SPROCKET
EXT RETAINING RING 12MM
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
KEY 4 X 4 X 12
GEAR
BUSHING
CAP SCREW M8-1.25 X 20
LEADSCREW NUT
PRIMARY LEADSCREW
SECONDARY LEADSCREW
SET SCREW M10-1.5 X 12
INT RETAINING RING 38MM
PRIMARY COLUMN
INT RETAINING RING 35MM
BALL BEARING 6202ZZ
SECONDARY COLUMN
FLAT WASHER 12MM
HEX NUT M12-1.75
HEX BOLT M12-1.75 X 60
BASE
P0454303
P0454304
PS09M
P0454306
PR73M
P0454308
PW01M
P0454310
PB07M
P0454312
PR05M
P0454314
PN02M
PW04M
PK08M
P0454318
PR03M
<%)*($<%)*)B[\#H^cXZ($%-
PK69M
P0453318
P0454322
PSB14M
P0454324
P0454325
P0454326
PSS13M
PR22M
P0454329
PR21M
P6202
P0454332
PW06M
PN09M
PB38M
P0454336
"+&"
G0454 Cabinet Stand Breakdown
429-1
429-4
429-2
429-5
429-6
429
447
440A
546
433
427
428
437
430
431
434
432
438
441
436
428
426
440
404
408
407
406
405
401
406
405
406
439
542
409
412
410
411
416
415
442
422
413
443
444
-62-
423
425
421
417
415
414
420
419
418
424
G0453/G0454 (Mfg. Since 3/08)
G0454 Cabinet Stand Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
401
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
429-1
P0453402
P0452204
PN03M
PW01M
PB86M
P0452205
PEC10M
PW06M
P0452236
P0452254
PN03M
PB45M
PW01M
PB22M
P0452253
PR21M
P6202-2RS
P0452246
P0452249
PLN09M
PW04M
P0452245
P0452250
PB118M
PN03M
PW01M
P0454429
P0454429-1
RELIEF BUSHING
UNIVERSAL WHEEL 78MM DIA
HEX NUT M8-1.25
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 65
SLEEVE
E-CLIP 9MM
FLAT WASHER 12MM
SHAFT 12MM
PEDAL
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 50
BRACKET
INT RETAINING RING 35MM
BALL BEARING 6202-2RS
TROLLEY WHEEL
TROLLEY WHEEL SLEEVE
LOCK NUT M12-1.75
FLAT WASHER 10MM
TROLLEY WHEEL BOLT
TROLLEY UNIVERSAL KIT
HEX BOLT M8-1.25 X 45
HEX NUT M8-1.25
FLAT WASHER 8MM
MOTOR 5HP 240V 1-PH
MOTOR FAN COVER
429-2
429-4
429-5
429-6
429-7
429-8
429-9
429-10
430
431
432
433
434
436
437
438
439
440
440A
441
441-1
441-2
442
443
444
447
542
546
P0454429-2
P0454429-4
P0454429-5
P0454429-6
P6206ZZ
P6204ZZ
P0454429-9
P0454429-10
PW06M
PN09M
P0453433
PSS03M
P0453435
P0454436
PSS04M
P0454438
PFH06M
P0454440
P0454440A
P0454441
PN08
P0452209
PB144M
PW04M
PN02M
PK12M
P0656231
P0453546
MOTOR FAN
S CAPACITOR 300M 250V
R CAPACITOR 60M 450V
MOTOR WIRING JUNCTION BOX
BALL BEARING 6206ZZ
BALL BEARING 6204ZZ
CENTRIFUGAL SWITCH 19MM 3450
CONTACT PLATE 19MM
FLAT WASHER 12MM
HEX NUT M12-1.75
ADJUST BOLT
SET SCREW M6-1 X 8
CONNECTING ROD LOCK COLLAR
PLATE CONNECTING ROD
SET SCREW M6-1 X 12
MOTOR MOUNT PLATE
FLAT HD SCR M6-1 X 20
FRONT COVER
REAR COVER
CABINET STAND
HEX NUT 3/8-16
RUBBER FOOT
HEX BOLT M10-1.5 X 55
FLAT WASHER 10MM
HEX NUT M10-1.5
KEY 5 X 5 X 30
PEDAL ASSEMBLY
PLATE CONNECTING ROD
G0453/G0454 (Mfg. Since 3/08)
-63-
G0454 Gearbox Breakdown
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*(%
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*&&
*)(
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
500A
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
GEARBOX ASSEMBLY
BALL BEARING 6204ZZ
CHAIN 06B-1 X 51
EXT RETAINING RING 20MM
OIL PLUG
CAP SCREW M6-1 X 25
GEARBOX BASE
GASKET
PIN 5 X 10
BALL KNOB M10-1.5
O-RING 15.8 X 2.4 P16
HANDLE SHAFT
SHIFTING FORK
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
KEY 5 X 5 X 16
SPROCKET
OIL SEAL 20 X 35 X 7
BALL BEARING 6204ZZ
BALL BEARING 6201ZZ
STEEL BALL 4MM
COMPRESSION SPRING
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
543
KEY 5 X 5 X 50
SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 10
GEAR SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 14
GEAR SHAFT
GEAR
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 8
SET SCREW M6-1 X 20
GEAR 14T
OIL SEAL 25 X 40 X 10
CAP SCREW M5-.8 X 12
FLANGE COVER
CAP SCREW M8-1.25 X 50
GEARBOX COVER
FLANGE BOLT M6-1 X 12
"+)"
P0454500A
P6204
P0454502
PR09M
P0453503
PSB06M
P0453505
P0453506
P0453507
P0453508
PORP016
P0453510
P0453511
PB03M
PW01M
PK08M
P0454516
P0453516
P6204
P6201
P0453519
P0453520
PK36M
P0453522
P0454524
P6201
PK06M
P0454527
P0453527
P6201
PK19M
P0453530
P0453531
PW03M
PS03M
PSS25M
P0453535
P0453536
PSB33M
P0454539
PSB05M
P0454541
PFB01M
<%)*($<%)*)B[\#H^cXZ($%-
G0454 Label Placement
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&+
&+
&'&
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
7
16
118
119
120
121
SPEED CHANGE LABEL
BELT COVER LABEL
RESPIRATOR/GLASSES LABEL VL
READ MANUAL LABEL VL
EAR PROTECTION LABEL VL
ELECTRICITY LABEL
122
337
445
446
544
545
MACHINE ID LABEL
GRIZZLY.COM LABEL
GRIZZLY NANEPLATE
MODEL NUMBER LABEL
GRIZZLY GREEN TOUCH UP PAINT
GRIZZLY PUTTY TOUCH UP PAINT
P0454007
P0453019
PLABEL-37
PLABEL-12
PLABEL-36
PLABEL-14
P0454122
P0454337
G8588
P0454446
PPAINT-1
PPAINT-11
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
<%)*($<%)*)B[\#H^cXZ($%-
"+*"
"++"
<%)*($<%)*)B[\#H^cXZ($%-
WARRANTY CARD
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~Since 1983~
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