SAG582135000
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Issue AE, January 31, 2007
Home
SYSTEM OVERVIEW
Description:
-48VDC power system @ up to 555 Amperes, 25000 Watts max.
The Model LXP48F1 is a complete Power System containing power conversion,
intelligent monitoring and control, and distribution. An LXP Power System typically
consists of...
•
Distribution Cabinets
The system always includes a minimum of one Distribution Cabinet, which
provides DC distribution through fuses and/or circuit breakers.
A variety of distribution options are available that provide combinations of load
distribution, and Low Voltage Load or Battery Disconnect. Each Distribution
Cabinet accepts Bullet Nose-type circuit breakers and TPS/TLS-type fuse
holders.
•
Power Shelf
The system can include from one to three front access Power Shelves. The
Main Power Shelf houses the MCA and up to five (5) PCUs. Expansion Power
Shelves each house up to six (6) PCUs.
•
MCA
Located in the Main Power Shelf, the Meter-Control-Alarm assembly (MCA)
controls the operation of all PCUs (17 max.) and provides system metering,
control, and alarm functions. The MCA features a Web Interface for
comprehensive remote monitoring and control capability.
•
PCUs
Housed in the Power Shelves, the Power Conversion Units (PCUs) provide load
power, battery float current, and battery recharge current during normal operating
conditions.
Page 1 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Family:
LXP
Spec. No.:
582135000
Model:
LXP48F1
Output Voltage:
-48 Volts DC System
Output Capacity:
System (Three
Power Shelves):
555 Amperes, 25500 Watts max. (208/240V)
277.5 Amperes, 12750 Watts max. (120V)
Main Power Shelf:
163 Amperes, 7500 Watts max. (208/240V)
81.5 Amperes, 3750 Watts max. (120V)
Expansion Power Shelf:
196 Amperes, 9000 Watts max. (208/240V)
98 Amperes, 4500 Watts max. (120V)
PCU:
25A @ -58.0VDC to 32.6A @ -46VDC, 1500 Watts max. (208/240V)
12.5 @ -58.0VDC to 16.3A @ -46VDC, 750 Watts max. (120V)
Distribution Cabinet:
Varies. See individual List Number.
Agency Approval:
UL 1801 Listed (“c UL”)
Framework Type:
Cabinets Designed for Relay Rack Mounting
Mounting Width:
23”
Mounting Depth:
12”
Front Projection:
5”
Access:
Front and sides for installation; front for operation and maintenance
Control:
Microprocessor
Color:
Textured Cool Gray (M500-146)
Accessories:
Circuit Breakers, Fuses, GMT-Type Fuse Distribution Assembly,
Lugs, Relay Racks, Load Shed Card
Environment:
+65°C (+149°F)
Page 2 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
582135000
Distribution Cabinet
List BD, BL, BS, GA,
LB, LD, LS, LX
Power Shelf(s)
List 1
SEE ALSO
OTHER OPTIONS
and ACCESSORIES
System Overview
Table of Contents
List Structure Table
Distribution Devices
Lugs
Relay Rack Options
Replacement Cables
List of Parts
Specifications
Dimensional Drawings
Related Documentation
List 61: 1U Wireway
List 62: 2 U Wireway
List 93: Battery Tray
Load Shed Card
Page 3 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
TABLE OF CONTENTS
System
Overview
Picture
List
Information
Accessory
Information
List of
Parts
Specifications
Physical Size
Information
Related
Documentation
SYSTEM OVERVIEW................................................................................................................................................ 1
TABLE OF CONTENTS ............................................................................................................................................ 4
LIST INFORMATION................................................................................................................................................. 6
Main List Numbers ............................................................................................................................................... 6
Distribution List Numbers................................................................................................................................... 6
List Descriptions .................................................................................................................................................. 7
List 1: Model LXP9000SHF Integrated Power System ..................................................................................... 7
List 61: 1U Wireway .......................................................................................................................................... 7
List 62: 2U Wireway .......................................................................................................................................... 7
List 93: Battery Tray, Pre-cabled....................................................................................................................... 8
List BD: Distribution Cabinet
(18) Fuse/Circuit Breaker Positions with
Low Voltage Battery Disconnect and Battery Shunt .......................................................................... 10
List BL: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Low Voltage Battery Disconnect, Battery Shunt and Load Shunt...................................................... 11
List BS: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Battery Shunt...................................................................................................................................... 12
List GA: Distribution Cabinet
(20) GMT Fuse System Positions with Split Bus................................................................................ 13
List LB: Distribution Cabinet
(18) Fuse/Circuit Breaker Positions with
Low Voltage Load Disconnect, Battery Shunt and Load Shunt ......................................................... 14
List LD: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Low Voltage Load Disconnect and Load Shunt ................................................................................. 15
List LS: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Load Shunt ......................................................................................................................................... 16
List LX: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Battery Shunt and Load Shunt ........................................................................................................... 17
ACCESSORY INFORMATION ............................................................................................................................... 18
Distribution Devices .......................................................................................................................................... 18
Bullet Nose Type Circuit Breakers ................................................................................................................... 18
TPS/TLS-Type Fuses....................................................................................................................................... 19
Plug-In GMT Fuse Distribution Assembly (Part No. 524679) (10) GMT Alarm-Type Fuse Positions ............. 20
Plug-In GMT Fuse Distribution Assembly (Part No. 528920) (6) GMT Alarm-Type Fuse Positions ............... 21
Alarm-Type Fuses ............................................................................................................................................ 22
Recommended Wired Size and Lugs ............................................................................................................... 23
Distribution (Load) Wire Sizes and Lugs—List BD, BL, BS, LB, LD, LS, LX ................................................... 23
Distribution (Load) Wire Sizes and Lugs—List GA .......................................................................................... 25
Battery Wire Sizes and Lugs—All Lists............................................................................................................ 25
DC Input Wire Sizes and Lugs—List GA.......................................................................................................... 26
Relay Rack Options ........................................................................................................................................... 28
Transition Plates............................................................................................................................................... 28
Relay Rack Profiles .......................................................................................................................................... 29
Relay Rack Floor Mounting Dimensions .......................................................................................................... 30
Page 4 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Cables ................................................................................................................................................................. 31
RJ-45 MCA Control Bus Cable......................................................................................................................... 31
MCA Control Bus Interconnect Cable .............................................................................................................. 31
MCA Control Bus Termination Plug ................................................................................................................. 31
RJ-45 MCA Control Bus Termination Plug....................................................................................................... 31
Battery Temperature Probe............................................................................................................................... 32
Load Shed Card (Part No. 528927) ................................................................................................................... 32
LIST OF PARTS...................................................................................................................................................... 33
SPECIFICATIONS................................................................................................................................................... 34
1.1
System Environmental Ratings ............................................................................................................. 34
1.2
System Compliance Information ........................................................................................................... 34
PHYSICAL SIZE INFORMATION ........................................................................................................................... 35
Distribution Cabinet Dimensions—Lists BD, BL, BS, LB, LD, LS, LX .......................................................... 35
Distribution Cabinet Electrical Connection Locations and Dimensions— Lists BD, BL, BS, LB, LD, LS,
LX......................................................................................................................................................................... 36
Distribution Cabinet Dimensions—List GA..................................................................................................... 37
Distribution Cabinet Electrical Connection Locations and Dimensions— List GA .................................... 38
Wireway Dimensions—List 61 and 62 ............................................................................................................. 39
Dimensions of System Configured with List 93 Battery Trays ..................................................................... 40
Overall Dimensions – Part No. 528927 Load Shed Card............................................................................... 41
RELATED DOCUMENTATION............................................................................................................................... 42
BATTERY MANUFACTURER INFORMATION ..................................................................................................... 42
REVISION RECORD ............................................................................................................................................... 43
Page 5 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
LIST INFORMATION
(If viewed electronically, more detailed information is available for each option by clicking on the desired number
in the column entitled List No. in the table below.)
Main List Numbers
Mounting
Positions
(1U =
1-3/4”)
Notes
2 per shelf,
6 max.
1, 2
Wireway, 19” x 1-3/4”
1
--
58213500062
Wireway, 19” x 3-1/2”
2
--
58213500093
Battery Tray, Pre-cabled
As Requested
--
List
No.
Part Number
1
58213500001
Model LXP9000SHF Integrated Power System
61
58213500061
62
93
Description
Notes:
1) Order all List 1 components (Power Shelves, PCUs and MCA per System Application Guide
SAG589200100.
2) Separately order relay racks as required. See Relay Rack Options for available relay racks.
Distribution List Numbers
List
No.
Part Number
BD
582135000BD
BL
582135000BL
BS
582135000BS
GA
582135000GA
LB
582135000LB
LD
582135000LD
LS
582135000LS
LX
582135000LX
Description
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (20) GMT Fuse
Positions, Split Bus
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (18) Bullet Nose
Positions
Distribution Cabinet: (18) Bullet Nose
Positions
Mounting
Positions
(1U =
1-3/4”)
Single
or Dual
Voltage
Low
Voltage
Disconnect
Shunts
3
Single
Battery
Battery
3
Single
Battery
Battery
& Load
3
Single
None
Battery
1
Single
None
None
3
Single
Load
Battery
& Load
3
Single
Load
Load
3
Single
None
Load
3
Single
None
Battery
& Load
Page 6 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
List Descriptions
List 1: Model LXP9000SHF
Integrated Power System
List of Parts
Features
♦
Complete LXP Integrated Power System platform, provides Main Power Shelf, MCA, up to two Expansion
Power Shelves, and up to 17 PCUs.
♦
For more information, refer to System Application Guide SAG589200100.
Restrictions
♦
List 20 of 589200100 (Bulk Termination Panel) cannot be used when system is ordered with any of the
available distribution options (List BD, BL, BS, GA, LB, LD, LS, LX).
Ordering Notes
1) Order Power Shelves, PCUs and MCA, per SAG589200100.
2) If required, order relay rack per Table 6.
3) Order Distribution Cabinets, as required, per Distribution List Numbers table.
4) Order load distribution fuses and/or circuit breakers, as required, per Tables 1, 2 and 3.
5) Order load distribution lugs, as required, per Table 4.
6) Order battery lugs, as required, per Table 5.
List 61: 1U Wireway
List of Parts
Features
♦
Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,
battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.
♦
See Wireway Dimensions—List 61 and 62 under Physical Size Information.
List 62: 2U Wireway
List of Parts
Features
♦
Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,
battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.
♦
See Wireway Dimensions—List 61 and 62 under Physical Size Information.
Page 7 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
List of Parts
List 93: Battery Tray, Pre-cabled
Features
♦
Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as
one (1) 48V string. Battery cabling is factory-connected to Power System main bus.
♦
Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below.
♦
Tray dimensions are 21.3” wide X 22.4” deep. See Dimensions of System Configured with List 93 Battery
Trays under Physical Size Information for a typical battery tray arrangement.
♦
Trays can be ordered with or without Battery Disconnect circuit breakers. When circuit breakers are ordered,
one is provided in the –48V lead of each battery string (1 circuit breakers per tray).
Ordering Notes
1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions below.
2) Order batteries separately. The following table lists batteries recommended for use with List 93.
Manufacturer*
Model
Emerson
Network
Power
Part No.
Rated
8-Hr.
Capacity
(Ah)
Dimension
WxLxH
(Inches)
Required
Tray
Spacing
Weight
(lbs)
GNB Marathon
GNB Marathon
Northstar
Northstar
Deka Unigy I
C&D
Douglas
Douglas
M12V125FT
M12V155FT
NSB110FT
NSB170FT
12AVR-150ET
FA 12-150F
DGS12-150F
DGS12-170F
-112795
--122018
FA12150
125453
--
125
155
110
167
150
150
150
170.8
4.90 x 22.00 x 11.15
4.90 x 22.00 x 11.15
4.92 x 22.05 x 8.94
4.92 x 22.05 x 12.60
4.90 x 22.00 x 11.75
4.92 x 21.97 x 12.70
4.90 x 22.00 x 12.70
4.92 x 22.05 x 12.60
7U
7U
7U
8U
7U
8U
8U
8U
105
119
91.3
131
115
131
137
129.6
* See Battery Manufacturer Information.
3) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary
according to the batteries to be installed. Battery cables will be lugged as shown in the following table.
The table is provided for reference only.
Battery Lug Kit Part Numbers
(Kit provides two lugs for one tray.)
Battery
Specified
Ordered Without
Circuit Breaker
Ordered With
Circuit Breaker
125A or Higher
Ordered With
Circuit Breaker
100A or Lower
GNB Marathon M12V125FT
GNB Marathon M12V155FT
Northstar NSB110FT
Northstar NSB170FT
Deka Unigy I 12AVR-150ET
C&D FA 12-150F
Douglas DGS12-150F
Douglas DGS12-170F
528235
528235
528235
528235
528235
528235
528237
528235
528235
528235
528235
528235
528235
528235
528237
528235
528234
528234
528234
528234
528234
528234
528236
528234
Page 8 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
4) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for
battery clearance. See table above.
Home
5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be
furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.
6) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table.
Ampere
Rating
Part Number
1
Electrical/Mechanical Trip (Black Handle)
Electrical Trip2 (White Handle)
50
256694300
60
256694700
70
256695100
75
256695500
100
256695900
125
100765
150
100763
200
121810
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
256694400
256694800
256695200
256695600
256696000
100762
100764
121809
7) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray.
Restrictions
Maximum number of List 93’s per bay is five (5).
A single List 93 must mount at bottom of bay. Multiple List 93’s must mount starting at bottom of bay and
working upward.
Page 9 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
List BD: Distribution Cabinet
(18) Fuse/Circuit Breaker Positions with
Low Voltage Battery Disconnect and Battery Shunt
List of Parts
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes (1) Low Voltage Battery Disconnect Contactor (LVBD)
♦
Includes (1) Battery Shunt
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Unless otherwise specified fuses and/or circuit breakers are mounted from right to left, starting with the
highest capacity and working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 10 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
List BL: Distribution Cabinet
List of Parts
(18) Fuse/Circuit Breaker System Positions with
Low Voltage Battery Disconnect, Battery Shunt and Load Shunt
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes (1) Low Voltage Battery Disconnect Contactor
♦
Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt
♦
Busbars are provided for power connections between Distribution Cabinet and Power Shelf.
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and
working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 11 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
List BS: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Battery Shunt
List of Parts
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes (1) Battery Shunt
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling. Fuses and/or circuit breakers are to be mounted
from right to left, starting with the highest capacity and working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 12 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
List GA: Distribution Cabinet
List of Parts
(20) GMT Fuse System Positions with
Split Bus
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C.
Total Distribution: 30A per bus, 60A total @ +65°C
Battery Recharge Current: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C.
Battery Terminals as Remote Feed: 103A @ +40°C; 95A @ 50°C; 50A @ +65°C.
♦
(20) Mounting Positions for Alarm-Type Load Distribution Fuses, (10) per bus.
♦
Accepts GMT-Type Fuses (1/4A to 15A).
♦
Includes (20) dummy fuses equipped with safety fuse covers.
♦
Provides local and external fuse alarm.
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
Maximum distribution fuse size: 15A
Maximum size wire each fuse position accepts is 14 AWG.
Input is cable-fed only.
Maximum size wire input terminals accept is (1) 2 AWG per polarity.
No load or battery shunts are provided.
Ordering Notes
1) Order fuses, as required, per Tables 3.
Page 13 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
List LB: Distribution Cabinet
List of Parts
(18) Fuse/Circuit Breaker Positions with
Low Voltage Load Disconnect, Battery Shunt and Load Shunt
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity:
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes (1) Low Voltage Load Disconnect Contactor (LVLD)
♦
Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and
working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 14 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
List LD: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Low Voltage Load Disconnect and Load Shunt
List of Parts
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes (1) Low Voltage Load Disconnect Contactor (LVLD)
♦
Includes and (1) Load Shunt (total distribution load)
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and
working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 15 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
List LS: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Load Shunt
List of Parts
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes and (1) Load Shunt (total distribution load)
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and
working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 16 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
List LX: Distribution Cabinet
(18) Fuse/Circuit Breaker System Positions with
Battery Shunt and Load Shunt
List of Parts
Features
♦
Single Voltage Distribution (-48V)
♦
Maximum Capacity: Input: 500A max.
Total Distribution: 300A max.
Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C.
Battery Terminals as Remote Feed: 200A max.
♦
(18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse
Distribution Assembly (Kit P/N 524679).
♦
Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)
Caution: A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C
ambient shall be 40 amperes.
♦
Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt
♦
See Distribution Cabinet Electrical Connection Locations and Dimensions.
Restrictions
The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be
mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate
the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution
Cabinet to accommodate distribution and battery cabling.
Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and
working to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 1.
2) Order fuses, as required, per Tables 2.
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.
4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above.
Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution
position.
5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4”
bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4.
Page 17 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
ACCESSORY INFORMATION
Distribution Devices
Bullet Nose Type Circuit Breakers
Each circuit breaker plugs into a single mounting position.
Ordering Notes
1) Order circuit breakers per Table 1.
Note:
Load should not exceed 80% of device rating.
Caution: A circuit breaker with a rating greater than 75 amperes SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Caution: The maximum size circuit breaker used in ambient temperatures above +50°C ambient
shall be 40 amperes.
2) Order one (1) Part No. 524690 mounting kit for each circuit breaker ordered.
3) For lug and wire size selection, refer to Table 4.
BULLET NOSE TYPE CIRCUIT BREAKERS
AMPERE
RATING
PART NUMBER
Electrical/
Mechanical Trip1
(Black Handle)
PART NUMBER
Electrical Trip2
(White Handle)
1
3
5
10
15
20
25
30
35
40
45
50
60
70
75
80
100
101596
101597
101598
101599
101600
101601
101602
101603
101604
101605
121997
101606
101607
101608
101609
121995
101610
102272
102273
102274
102275
102276
102277
102278
102279
102280
102281
121998
102282
102283
102284
102285
121996
102286
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
Unless otherwise specified, breakers are to be mounted from right to left
starting with the highest capacity and working to the lowest capacity.
Table 1
Page 18 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
TPS/TLS-Type Fuses
A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type
fuse. This fuseholder plugs into a single mounting position on the compatible distribution bus options
described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates open to
provide an alarm indication if the distribution fuse opens.
Ordering Notes
1) Order fuses per Table 2.
Note:
Load should not exceed 80% of device rating.
Caution: A fuse with a rating greater than 75 amperes SHALL HAVE an empty mounting position
between it and any other overcurrent protective device.
Caution: The maximum size fuse used in ambient temperatures above +50°C ambient shall be 40
amperes.
2) Order one (1) Part No. 117201 TPS/TLS-type fuseholder for each fuse.
3) Order one (1) Part No. 524690 mounting kit for each fuseholder ordered.
4) For lug and wire size selection, refer to Table 4.
TPS/TLS-TYPE FUSES
AMPERE RATING
PART NUMBER
3
5
6
10
15
20
25
30
40
50
60
70
80
90
100
TPS/TLS-Type Fuseholder*
248230900
248231000
248231200
248231500
248231800
248232100
248232400
248232700
248233300
248233900
248234200
248234500
118413
118414
118415
117201
* Fuseholders are not furnished and must be ordered as required.
Order (1) Part No. 117201 for each fuse position required.
Fuseholder includes (1) alarm fuse (Bussmann GMT-A 18/100 amp;
Emerson Network Power 248610301) and (1) alarm fuse safety cover
(Emerson Network Power P/N 248898700).
Unless otherwise specified, fuses are to be mounted from right to left
starting with the highest capacity and working to the lowest capacity.
Table 2
Page 19 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Plug-In GMT Fuse Distribution Assembly (Part No. 524679)
(10) GMT Alarm-Type Fuse Positions
Features
♦
Mounts in (5) distribution positions of any Distribution Cabinet.
♦
30A Maximum Capacity
♦
Provides (10) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses)
♦
Screw clamp type terminals
♦
Includes 10 dummy fuses equipped with safety fuse covers.
Restrictions
When factory-ordered, assembly will be installed starting at left-hand side of panel, unless otherwise
specified.
Maximum size of wire to be connected to a single fuse position is 14 AWG.
Ordering Notes
1) Order Part No. 524679 Kit. Provides one Part No. 509128 alarm fuse distribution assembly, ground
return link, and hardware.
2) Order fuses, as required, per Table 3.
TB1
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
F11
F12
Part No. 509128
Mounting Position for First GMT
Assembly When Factory-Installed
Page 20 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
Plug-In GMT Fuse Distribution Assembly (Part No. 528920)
(6) GMT Alarm-Type Fuse Positions
Features
♦
Mounts in (2) bullet nose distribution positions.
♦
30A Maximum Capacity.
♦
Provides (6) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses).
♦
Screw clamp type terminals.
♦
Includes (6) dummy fuses equipped with safety fuse covers.
Restrictions
When factory-ordered, assembly will be installed in the two left-most bullet nose positions, unless otherwise
specified.
Maximum size of wire to be connected to a single fuse position is 14 AWG.
Fuses are not included.
Ordering Notes
1) Order Part No. 528920. Provides one Part No. 528958 alarm fuse distribution assembly, ground return
link, and hardware.
2) Order fuses, as required, per Table 3.
Mounting Position for GMT
Assembly When Factory-Installed
Page 21 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Alarm-Type Fuses
Note: When used for power distribution, load should not exceed 80% of device rating.
BUSSMANN ALARM-TYPE FUSES
AMPERE RATING
PART NUMBER
FUSE
COLOR
18/100 GMT-A
1/4
1/2
3/4
1-1/3
2
3
5
7-1/2
10
15
Fuse Safety Cover
(Replacement)
Dummy Fuse
(Replacement)
248610301
248610200
248610300
248610500
248610700
248610800
248610900
248611000
248611300
248611200
248611500
--VIOLET
RED
BROWN
WHITE
ORANGE
BLUE
GREEN
BLACK-WHITE
RED-WHITE
RED-BLUE
248898700
---
248872600
---
Table 3
Page 22 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
Recommended Wired Size and Lugs
Distribution (Load) Wire Sizes and Lugs—List BD, BL, BS, LB, LD, LS, LX
Features
♦
In each Distribution Cabinet, lug-terminated load conductors are connected to the distribution fuseholder or
circuit breaker mounting positions and the ground busbar. The distribution fuseholder or circuit breaker
mounting positions provide 1/4-20 threaded holes for installation of customer-provided one-hole lugs that
have 1/4 in. bolt clearance holes. The ground busbar provides 1/4-20 threaded holes for installation of
customer-provided two-hole lugs that have 1/4 in. bolt clearance holes on 5/8” centers. Factory provides lugmounting hardware for the distribution fuseholder or circuit breaker positions and distribution ground busbar.
♦
For lug mounting hole size and spacing dimensions, refer to Electrical Connection Locations and Dimensions
under Physical Size Information in this document. Maximum size of wire to be connected to a single
fuseholder or circuit breaker position is 2 AWG.
Restrictions
All lugs for customer connections must be ordered separately.
Ordering Notes
1) The rating of the distribution device determines the wire size requirements. For wire size and lug
selection, refer to Table 4.
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 23 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Recm 90°C Wire Size (1)
Fuse/Circuit
Breaker
Amperage
14 AWG
1, 3, 5,
6, 10A
37 (3, 4, 5)
58 (3, 4, 5)
93 (3, 4, 5)
148 (3, 4, 5)
15A
24 (3, 4)
39 (3, 4, 5)
62 (3, 4, 5)
20A
--
29 (3, 4)
25A
--
30A
12 AWG
10 AWG
8 AWG
6 AWG
4 AWG
2 AWG
236 (3, 4, 5)
376 (3, 4, 5)
597 (3, 4, 5)
99 (3, 4, 5)
157 (3, 4, 5)
250 (3, 4, 5)
398 (3, 4, 5)
46 (3, 4, 5)
74 (3, 4, 5)
118 (3, 4, 5)
188 (3, 4, 5)
298 (3, 4, 5)
--
37 (3, 4,)
59 (3, 4, 5)
94 (3, 4, 5)
150 (3, 4, 5)
239 (3, 4, 5)
--
--
31 (3, 4)
49 (3, 4, 5)
78 (3, 4, 5)
125 (3, 4, 5)
199 (3, 4, 5)
35A
--
--
--
42 (3, 4)
67 (3, 4, 5)
107 (3, 4, 5)
170 (3, 4, 5)
40A
--
--
--
37 (3, 4)
59 (3, 4, 5)
94 (3, 4, 5)
149 (3, 4, 5)
45A
--
--
--
33 (3, 4)
52 (3, 4)
83 (3, 4)
132 (3, 4)
50A
--
--
--
29 (3)
47 (3, 4,)
75 (3, 4)
119 (3, 4)
60A
--
--
--
--
39 (3, 4)
62 (3, 4)
99 (3, 4)
70A
--
--
--
--
--
53 (3, 4)
85 (3, 4)
75A
--
--
--
--
--
50 (3, 4)
79 (3, 4)
80A
--
--
--
--
--
47 (3)
74 (3, 4)
90A
--
--
--
--
--
--
66 (3, 4)
100A
--
--
--
--
--
--
59 (3, 4)
Loop Length (feet) (2)
Recommended Crimp Lug (6)
Load Lug
(1-hole)
245312200
245312400
245312400
245350400
245350600
245350700
245350800
Return Lug
(2-hole)
245342300
245342300
245342300
245390200
245346700
245346800
245346900
Table 4
Recommended Distribution (Load) Wire Size and Lug Selection for
TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load and Load Return)
Notes to Tables 4:
1
Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for wire rated
at 90°C conductor temperature operating in ambient temperatures of 40°C, 50°C, and 65°C was used. For
other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not
recognized, follow applicable codes.
2
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
4
Wire Size / Loop Length Combination Calculated using 50°C Ambient Operating Temperature.
Page 24 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
5
Wire Size / Loop Length Combination Calculated using 65°C Ambient Operating Temperature.
6
Load lugs are one-hole for 1/4" bolt clearance. Load Return lugs are two-hole for 1/4" bolt
clearance on 5/8" centers. Refer to drawing 031110100 for lug crimping information.
Home
Distribution (Load) Wire Sizes and Lugs—List GA
Features
♦
In each List GA Distribution Cabinet, Screw compression terminals are provided for connecting Load and
Load Return wiring. Maximum size of wire to be connected to a single position is 14 AWG.
Battery Wire Sizes and Lugs—All Lists
Features
♦
List BD, BL, BS, LB, LD, LS, LX: In each Distribution Cabinet, lug-terminated battery conductors are
connected to the battery terminals. Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of
customer provided two-hole lugs.
List GA: In each Distribution Cabinet, lug-terminated battery conductors are connected to the battery
terminals. Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole
lugs.
♦
For lug mounting hole size and spacing dimensions, refer to the illustration provided in the Physical Size
Information section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer must supply lug-mounting hardware.
Ordering Notes
1) Battery wire size varies depending on load, therefore no specific information is provided for wire size.
Refer to Table 5 for recommended wire sizes and lugs at rated maximum Distribution Cabinet load.
When making connections, observe correct polarity.
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 25 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Maximum
Current
(Amps)
Ambient
Loop
Loop
Operating
Length (Ft)
Length (Ft)
Temperature (1) 1.0 Volt Drop (2) 0.25 Volt Drop (2)
Recm 90°C
Wire Size (1)
Recommended
Crimp Lug (3)
9
14
9
14
14
(3) 4 AWG
(3) 2 AWG
(3) 4 AWG
(3) 2 AWG
(3) 2 AWG
(3) 245346800
(3) 245350800
(3) 245346800
(3) 245350800
(3) 245350800
9
9
13
(1) 2 AWG
(1) 2 AWG
(1) 2 AWG
(1) 245350800
(1) 245350800
(1) 245350800
List BB, BD, BL, BS, LB, LD, LS, LX
500
40°C
500
50°C
400
65°C
37
59
37
59
59
List GA
163
155
110
40°C
50°C
65°C
36
38
54
Table 5
Recommended Battery Wire Size and Lug Selection
Notes to Tables 5:
1
2
3
Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-17 (Single-Insulated
Copper Conductors in Free Air) for wire rated at 90°C conductor temperature operating in ambient
temperatures of 40°C, 50°C and 65°C was used. For other operating ambient temperatures, refer to the
NEC. For operation in countries where the NEC is not recognized, follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to the voltage shown in the column heading, or
less, at rated full load output current of the shelf for the loop lengths shown in this column. Loop length is the
sum of the lengths of the positive and negative leads.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information.
DC Input Wire Sizes and Lugs—List GA
Features
♦
In the List GA Distribution Cabinet, lug-terminated battery conductors are connected to the battery terminals.
Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole lugs.
♦
For lug mounting hole size and spacing dimensions, refer to the illustration provided in the Physical Size
Information section.
Restrictions
All lugs for customer connections must be ordered separately.
Customer must supply lug-mounting hardware.
Ordering Notes
1) Refer to Table 5 for recommended wire sizes and lugs at rated maximum Distribution Cabinet load.
When making connections, observe correct polarity.
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 26 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Maximum
Current
(Amps)
163
155
110
SAG582135000
Issue AE, January 31, 2007
Ambient
Loop
Loop
Operating
Length (Ft)
Length (Ft)
Temperature (1) 1.0 Volt Drop (2) 0.25 Volt Drop (2)
40°C
50°C
65°C
36
38
54
9
9
13
Recm 90°C
Wire Size (1)
Recommended
Crimp Lug (3)
(1) 2 AWG
(1) 2 AWG
(1) 2 AWG
(1) 245350800
(1) 245350800
(1) 245350800
Table 5
Recommended Battery Wire Size and Lug Selection
Notes to Tables 5:
1
2
3
Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-17 (Single-Insulated
Copper Conductors in Free Air) for wire rated at 90°C conductor temperature operating in ambient
temperatures of 40°C, 50°C and 65°C was used. For other operating ambient temperatures, refer to the
NEC. For operation in countries where the NEC is not recognized, follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to the voltage shown in the column heading, or
less, at rated full load output current of the shelf for the loop lengths shown in this column. Loop length is the
sum of the lengths of the positive and negative leads.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information.
Page 27 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Relay Rack Options
The Power System is factory mounted to the relay rack specified when ordered. The following relay racks are
available:
Part
Number
Size
Available
Mounting Positions
(1U = 1-3/4”)
Notes
525004
51-3/8”H x 23”W
28U
Welded
524915
6’0”H x 23”W
38U
Welded
524913
7’0”H x 23”W
45U
Welded
525111
7’0”H x 23”W
45U
Seismic (complies with
Bellcore Seismic Zone 4 requirements)
524914
7’6”H x 23”W
48U
Welded
534821
8’0”H x 23”W
51U
Welded
Table 6
Transition Plates
Order Part No. 509819 for a Transition Plate Kit to mount relay racks above
battery modules with outside dimensions of 26.75" x 26.38", 35.75" x 26.38", or
42.50" x 26.38".
The kit consists of two plates with three hole patterns and hardware (3/8") to
mount the plates to the following relay racks: 525004. Hardware to mount the
plates to the battery module is customer provided.
TRANSITION
PLATES
Page 28 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
Relay Rack Profiles
84"
51-3/8"
45
90"
28
48
25
45
20
40
40
35
15
30
25
524913
RELAY RACK
20
525111
RELAY RACK
525004
RELAY RACK
35
10
30
5
25
1
524914
RELAY RACK
20
15
15
96"
10
51
50
10
5
45
5
1
1
40
72"
37
35
35
30
30
25
25
20
524915
RELAY RACK
534821
RELAY RACK
20
15
15
10
10
5
5
1
1
Page 29 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Relay Rack Floor Mounting Dimensions
Note: All dimensions are in inches.
24.375
2.437
3.750
20.125
17.500
0.812 Dia.
(8 Places)
15.000
12.531
9.875
1.234
2.562
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
Part Nos. 524913, 524914, 524915, 534821
24.750
1.125
22.500
0.437 Dia.
(12 Places)
1.00
2.00
2.00
15.000
5.00
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 2 Places)
2.00
2.00
1.00
Part No. 525004
25.000
2.437
3.750
20.125
17.500
0.812 Dia.
(8 Places)
15.031
12.531
9.875
1.250
2.578
Masked for Frame Ground Lug
0.281 Dia. Holes on 0.625 Centers
(Top of Rack, 1 Place)
Part No. 525111
Page 30 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
Cables
RJ-45 MCA Control Bus Cable
Features
♦
Category 5 Straight Through cable terminated at each end with an RJ-45 plug.
♦
Required for MCA control bus interconnections between Distribution Cabinets, from a Distribution Cabinet to
a Load Shed Card, or between Load Shed Cards.
♦
Cable identification color is blue.
Restrictions
Maximum combined MCA control bus cable length must not exceed 125 feet.
Ordering Notes
1) Order the required length from the following table.
Length
Part Number
Length
Part Number
5 inches
6 inches
10 inches
15 inches
524409
509070
528520
509071
2 feet
3 feet
4 feet
25 feet
524410
514639
509900
514640
MCA Control Bus Interconnect Cable
Features
♦
MCA control bus, Power Shelf-to-Power Shelf interconnect cable. Six-inch cable terminated at each end with
a “flat” plug. Connects to ports located on the each shelf’s right side panel.
♦
Cable identification color is blue.
♦
Cables are furnished with Power Shelves as required.
Ordering Notes
1) For a replacement cable, order P/N 521121
MCA Control Bus Termination Plug
Features
♦
“Flat” termination plug must be installed in any unused MCA control bus port in a Main or Expansion Power
Shelf.
♦
Two plugs are furnished with each List 1 Main Power Shelf ordered.
Ordering Notes
1) For a replacement plug, order P/N 524651.
RJ-45 MCA Control Bus Termination Plug
Features
♦
Plug must be installed in any unused RJ-45 MCA control bus port in a Distribution Cabinet DSM card or Load
Shed Card.
♦
One plug is furnished with each Distribution Cabinet and with each accessory Load Shed Card ordered.
Page 31 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Ordering Notes
1) For a replacement plug, order P/N 524653.
Battery Temperature Probe
This system can be used with one or more Battery Temperature Probes. Probe must be mounted near or on the
battery to sense battery temperature. Probes connect the MCA and allows it to:
•
Automatically increase or decrease system output voltage to maintain battery float current as battery
ambient temperature decreases or increases, respectively. Battery life can be extended when an
optimum charge voltage with respect to temperature is maintained.
•
Issue alarms if battery temperature increases above or decreases below preset adjustable limits.
Each Distribution Cabinet provides connections up to four (4) Battery Temperature Probes. Refer to
SAG589200100 for probe specifications and ordering information.
Load Shed Card (Part No. 528927)
Features
♦
Provides eight (8) relays that can be individually configured as additional alarm relays or as
Low Voltage Disconnect control relays for reducing the system load (load shed). If
configured for load disconnect, control of the relays can be based upon either system
voltage or battery discharge elapsed time.
♦
Provides four (4) battery midpoint monitoring inputs.
♦
All functions are configured and controlled by the system MCA.
♦
External mounting.
♦
Includes one (1) 2 ft. MCA control bus cable (P/N 524410) and one (1) control bus
termination plug (P/N 524653).
♦
See Physical Size Information for Load Shed Card dimensions.
♦
See Load Shed Card Installation and Operating Instructions (Section 5985) for complete specifications.
Restrictions
Load shed contactors are not included.
A system battery shunt is required for timed Load Shed.
MCA version 3.0 or newer is required.
Maximum number of Load Shed Cards supported by MCA is four (4).
Maximum combined MCA control bus cable length must not exceed 125 feet.
Ordering Notes
1) Where MCA control bus cable lengths other than the furnished 2 ft. cable are required, order per RJ-45 MCA
Control Bus Cable under Cables.
Page 32 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
LIST OF PARTS
(This Stocklist may not list every component contained in each List.)
LIST
NUMBER
1
61
62
93
BD
BL
BS
GA
LB
LD
LS
LX
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
PART
NUMBER
589200100
528278
528279
244822500
528364
528365
244822500
525017
367236700
521030
521031
524711
521030
521031
524712
521030
521031
524713
528226
524920
110982
521030
521031
524714
521030
521031
524715
521030
521031
524716
521030
521031
524717
DESCRIPTION
Integrated Power System without Distribution
Wireway, 1U x 23” relay rack mounting
Cover, wireway, 1U x 23”
Bushing, snap, 0.625
Wireway, 2U x 23” relay rack mounting
Cover, wireway, 2U x 23”
Bushing, snap, 0.625
Battery Tray
Bracket, cable
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Adapter plate 19” –23”
Assembly, distr, -48V, 19”
Fuse, input curlim, CSB, 35A, 100KAIR@170VDC, part of P/N 524920
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Busbar, gnd
Busbar, batt
Assembly, distr, -48V, 23”
Page 33 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
SPECIFICATIONS
Note: For all List 1 specifications, including Power Shelves, PCUs and MCA, refer to System Application
Guide SAG589200100. The SAG can be accessed via the CD (Electronic Documentation Package)
furnished with your system.
For all Part No. 528927 Load Shed Card specifications, refer to Section 5985. Section 5985 can be
accessed via the CD (Electronic Documentation Package) furnished with your system.
1.1
1.2
System Environmental Ratings
1.1.1
Operating Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F).
1.1.2
Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F).
1.1.3
Humidity: This Power System is capable of operating in an ambient relative humidity range of
0% to 95%, non-condensing.
1.1.4
Altitude: The maximum operating ambient temperature should be derated by 10°C at an
elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet,
derate the maximum operating ambient temperature linearly.
1.1.5
Mounting: Recommended minimum aisle space clearance is 2'6" for the front of the relay rack
and 2' for the rear of the relay rack.
System Compliance Information
1.2.1
Safety Compliance:
(A) This power board is UL Listed ("c UL") as a DC Power Distribution Center for
Communications Equipment.
(B) This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c
UL") as a Custom Built Power Distribution Center for Communications Equipment.
Page 34 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
PHYSICAL SIZE INFORMATION
Distribution Cabinet Dimensions—Lists BD, BL, BS, LB, LD, LS, LX
Note: For overall dimensions of List 1 Power Shelves, refer to SAG589200100.
NOTES :
1. All dimensions are in inches.
12.000
5.000
2. Weight of Distribution
Cabinet with Circuit Breakers
(In Pounds):
Net: 33
Shipping:
3. Finish :
Shelf Body: Bright Zinc
Front Panel: Textured Warm
Gray (M500-146)
TOP VIEW
See Mounting Angle Detail
5.250
21.380
RIGHT SIDE VIEW
22.250
23.000
FRONT VIEW
MOUNTING ANGLE DETAIL
0.234
0.250 x 0.375
SLOT
0.500
0.750
0.500
LEFT SIDE VIEW
1.250
0.500
0.750
0.500
0.234
Page 35 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Distribution Cabinet Electrical Connection Locations and Dimensions—
Lists BD, BL, BS, LB, LD, LS, LX
Notes:
1. For electrical connection locations and dimensions of List 1 Power Shelves, refer to SAG589200100.
2. All dimensions are in inches.
3. Distribution and battery cabling to exit cabinet through top panel.
LOAD RETURN
CONNECTIONS
1/4-20 Captive Nut, 36 Places,
for 2-Hole Lugs on 5/8" Centers
(Factory Supplies Lug
Mounting Hardware)
POS. (+) BATTERY
LUG LANDINGS
See Detail B
Central Office Ground
(1/4-20 Captive Nut)
0.765
LOAD
CONNECTIONS
1/4-20 Threaded Hole,
18 Places, for 1-Hole Lugs
(Factory Supplies Lug
Mounting Hardware)
F18/
CB18
LOAD FUSES or CIRCUIT BREAKERS
FRONT VIEW
(COVER REMOVED)
LEFT SIDE VIEW
J10
MCA
Control
Bus
NEG POS
(-)
(+)
INPUT FROM
POWER SHELF
See Detail A
DETAIL A
F1/
CB1
NEG. (-) BATTERY
LUG LANDINGS
See Detail B
RIGHT SIDE VIEW
1/4-20 Captive Nut
6 Places
DETAIL B
1.406
1/4-20 Captive Nut
2 Places Per Polarity
0.625
0.875
0.875
1.000
Page 36 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Distribution Cabinet Dimensions—List GA
NOTES :
1. All dimensions are in inches.
2. Weight (In Pounds).
Net: 15
Shipping: 19
12.000
3. Finish :
Body: Bright Zinc
Front Panel: Textured Cool
Gray (M500-146)
5.000
TOP VIEW
See Mounting Angle Detail
17.380
1.718
RIGHT SIDE VIEW
18.250
19.000
22.250
23.000
FRONT VIEW
MOUNTING ANGLE DETAIL
0.234
LEFT SIDE VIEW
0.251
0.251
0.734
0.250 x 0.375
SLOT
(2 PLACES)
0.703
(3) 0.281 DIA.
1.250
0.234
Page 37 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Distribution Cabinet Electrical Connection Locations and Dimensions—
List GA
BATTERY & LOAD
WIRING EXIT
ENTRANCE FOR INPUT
CABLING (SIDE OR BOTTOM)
RIGHT SIDE VIEW
LEFT SIDE VIEW
INPUT
See Detail A
Input Return (+)
-48V Input (-)
POS (+)
NEG (-)
TOP VIEW
(COVER
REMOVED)
LOAD CONNECTIONS
See Detail C on
following page.
DETAIL A
0.625
BATTERY
See Detail B
DETAIL B
1/4-20 X 0.625
Threaded Stud,
1/4-20 X 0.625
4 Places per Polarity
Threaded Stud,
(Customer supplies lug
2 Places per Polarity
mounting hardware. For
(Factory supplies lug
standard flat & lock washers
mounting hardware. For
torque to 84 In. Lbs.)
standard flat & lock washers
torque to 84 In. Lbs.)
0.750
0.625
Note: All dimensions are in inches.
Cable Clamps for Load
Conductor Routing
FRONT VIEW
(COVER
REMOVED)
Load Connections
Load Return Connections
Fuse
Alarm
Lead
Page 38 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
Wireway Dimensions—List 61 and 62
8.120
5.000
TOP VIEW
LIST 61 & 62
See Mounting Angle Detail
NOTES :
1. All dimensions are in inches.
2. Weight (In Pounds):
List 61:
Net: 4
Shipping:
List 62:
Net:
Shipping:
3. Finish :
Body: Bright Zinc
Front Panel: Textured Warm
Gray (M500-146)
1.750
21.380
22.250
RIGHT SIDE VIEW
LIST 61
Alarm & Control
Wiring Entrance.
Bushing
I. D. = 0.375
RIGHT SIDE VIEW
LIST 62
Alarm & Control
Wiring Entrance.
Bushing
I. D. = 0.375
23.000
FRONT VIEW
LIST 61
See Mounting Angle Detail
3.500
21.380
22.250
23.000
FRONT VIEW
LIST 62
MOUNTING ANGLE DETAIL
LIST 62
0.234
0.250 x 0.375
SLOT
(5 PLACES)
0.500
MOUNTING ANGLE DETAIL
LIST 61
0.234
0.703
0.250 x 0.375
SLOT
(2 PLACES)
0.734
(3) 0.281 DIA.
1.000
1.250
1.000
0.500
0.234
0.251
0.251
0.234
Page 39 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
Dimensions of System Configured with List 93 Battery Trays
Notes:
1. Three trays shown as example.
Max. available per rack: five.
2. Dimensions are in inches.
3. Net Weight Per Tray, Less Batteries:
With Circuit Breaker Option: 33 lbs.
Without Circuit Breaker Option: 29 lbs.
Optional Battery
Disconnect Circuit
Breakers. Shown on
Right Side. Available
on Either Side.
9.781
12.25 or 14.00
as ordered
12.25 or 14.00
as ordered
24.437
RIGHT SIDE VIEW
FRONT VIEW
Page 40 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Overall Dimensions –
Part No. 528927 Load Shed Card
0.781
1.250
Top View
3.000
0.250 DIA.
(5 PLACES)
2.187
R 0.125
R 0.250
(2 PLACES)
J3
CAN INTERFACE
DOWN
1.000
TB4
TB2
POWER
PIN 12
1 BAT
NO
2 GND K8 C
3 RTN
NC
NO
K7 C
NC
NO
K6 C
NC
NO
K5 C
NC
1.000
1.000
J2
UP
7.250
LOAD SHED
CARD
1.000
TB1
PIN 12
NO
K4 C
NC
NO
K3 C
NC
NO
K2 C
NC
NO
K1 C
NC
STATUS
1.000
1.000
0.625
7.625
TB3
BATTERY MIDPOINT
MONITOR
1 2 3 4
0.375
Left Side View
Front View
Right Side View
NOTES
1. All Dimensions are in Inches
Unless Otherwise Specified
2. Finish: Bright Zinc
(Lorain Spec. M500-53)
3. Weight:
Net: 12.7 oz.
Shipping: 24 oz.
Bottom View
Page 41 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582135000
Issue AE, January 31, 2007
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
Home
RELATED DOCUMENTATION
System Application Guide:
SAG589200100 (Model LXP9000SHF Integrated Power System, includes all
PCU & MCA specifications.)
Schematic Diagrams: SD582135000 (LXP Power System, Spec. No. 582135000)
SD589200100 (Model LXP9000SHF LXP Integrated Power System)
SD521036 (Distribution Cabinets)
Wiring Diagrams: T582135000 (LXP Power System, Spec. No. 582135000)
T589200100 (Model LXP9000SHF LXP Integrated Power System)
T521036 (Distribution Cabinets)
Color MCA Menu Tree:
Instructions:
Section 5956
Section 5960, Installation Instructions (LXP Power System, Spec. No. 582135000)
Section 5961, User Instructions (LXP Power System, Spec. No. 582135000
Section 5940 (Battery Temperature Concentrator Module, Part No. 521211)
Section 5985 (Load Shed Card, Part No. 528927)
Load and Battery Lug Detail Drawings:
031110100
031110200
031110300
BATTERY MANUFACTURER INFORMATION
Some equipment described in this System Application Guide is designed to accommodate batteries from
various manufacturers. The following are referenced in this document.
C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858
Deka®: East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147
Douglas®: Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159
MarathonTM: GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ 08543.
Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803
Page 42 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582135000 (Model LXP48F1)
SAG582135000
Issue AE, January 31, 2007
Home
REVISION RECORD
Issue
Change
Number
(ECO)
AA
LLP202685
AB
LLP205194
AC
LLP205652
AD
LLP206694
AE
LLP207759
Description of Change
New.
Added List 61, 62, GA. Revised max. number
of List 93. Added restriction to List 1.
Added Load Shed Card and RJ-45 MCA
control bus cables to Accessories. Added
SD582135100, T582135100 and Section 5985
to Related Documentation. Revised lug kit
ordering information in each distribution List
description.
Added Part No. 528920 to Accessories.
Added MCA version requirement to P/N
528927 Load Shed Card description.
Added Part No. 534821 relay rack.
Date
Approved
3/10/06
3/11/06
1/27/06
1/27/06
J. Kirkpatrick
R. Trifiletti
J. Kirkpatrick
J. Jasko
5/1/06
5/1/06
J. Kirkpatrick
J. Jasko
10/19/07
10/19/07
J. Kirkpatrick
J. Jasko
E-Signed by John Kirkpatrick 1/31/2007 Using ApproveIt
1/31/2007
E-Signed by Emmett Garton 1/31/2007 using ApproveIt
1/31/2007
Emerson Network Power / 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122
In Canada:
Emerson Electric Canada Limited
122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 631-0780
In Mexico:
Productos Emerson Network Power de Mexico S.A. de C.V.
Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277
Page 43 of 43
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Download PDF