Air Care Air-Care Turbo Max II 1.5 HP Advanced Duct Cleaning System User Guide

1.5 HP USER GUIDE
TURBOMAX II 1.5
2-SPEED
Division of D.P.L. Enterprises Inc.
3868 East Post Road, Las Vegas, Nevada 89120, (702) 454-5515, FAX (702) 454-5225
Website: www.air-care.com; E-mail: [email protected]
REV. 0424
PAGE 3
TABLE OF CONTENTS
CHAPTER
PAGE
Unpacking Instructions
4
Safety Precautions
4
Handle Installation
5
What is Negative Air Cleaning?
5
Set-Up and Testing
6
Duct Cleaning Procedures
7
Troubleshooting Guide
9
Maintenance
10
Parts and Accessories
12
Optional Parts and Accessories
14
Specifications
15
Limited Warranty
16
PAGE 4
UNPACKING
Remove the outer box and inspect for damage. Report all damage immediately to your carrier. If
special set-up instructions are required, they will be taped to the outside of the equipment or in the
“Operating” section of this manual. Inspect all of the packing material for small parts before discarding
packaging material. Report all damage to Air-Care immediately. Any attempt at repairing damages may
void warranty.
Check that all parts are present (See Page 10)
TurboMax II Main Assembly, with Wheels, Motor and Blower. Release the 4 side latches and lift the
front of the upper section so it hinges up to check for filters.
o First stage, 18” x 24” x 1” Disposable Pad Filter
o Second stage, 16.75” x 22” Flex Electrostatic Air Filter
o Third stage, 18” x 24” x 4.75” Certified HEPA Filter
o 25’ Grounded Extension Power Cord.
o The Rotation molded handle is shipped loose in the box.
SAFETY
Always use safe and common sense precautions when working with Air-Care equipment. Do not
block walkways with equipment, and remove delicate and breakable articles from the immediate work
area. The following are precautions that should be reviewed by all persons who will be involved in the
cleaning activity:
• Other than the 3 filters, there are no user serviceable components in Air-Care TurboMax II. Only
trained technicians should attempt to make internal repairs on this equipment.
• Always turn off the main power switch on the TurboMax II front panel, and disconnect the power
before opening or removing the doors or filters.
• Inspect AC power plug to be sure the ground pin is in place. DO NOT USE AN EXTENSION
CORD. Plug directly into power outlet.
• Never connect power to Air-Care equipment unless all covers and safety shields are in place.
Mechanical and electrical parts could activate and cause injury.
• Never allow anyone but a properly trained technician to use the equipment or cleaning products.
• All Air-Care equipment is designed for US standard 115 volt, 60 Hz AC. Most Air-Care equipment
can be special ordered to meet other worldwide standards for a reasonable price and delivery
schedule. Always check the specifications on the equipment before connecting electrical power
to Air-Care equipment.
If you have questions about the safe use of any Air-Care product, call 702-454-5515
PAGE 5
HANDLE INSTALLATION
Handle is wrapped and packed near the
bottom, front of TurboMax II.
It must be installed with the 4 bolts provided and
your ½” socket wrench or nut driver.
WHAT IS NEGATIVE AIR CLEANING?
SET-UP AND TESTING
PAGE 6
Air-Care TurboMax II Negative air machines are designed to “Pull” debris out of the air system to which
they are connected and filter out harmful debris such as pollen, dust, mold spores and other debris
with its 3 stage HEPA filter system. An agitating device to “Push” debris is required to properly clean
an air system. The Cobra Power Brush System or the Air Whisk and Sidewinder air tools are designed
to loosen and agitate debris so the TurboMax II can pull it out. See the “Duct Cleaning” section below
for a summary of proper duct cleaning procedures.
To test the TurboMax II, be sure all filters are in place and the Top is closed and latched in place.
1. Attach the 12 gauge x 25-foot power cord to a dedicated outlet (one that has no other devices
currently connected).
2. Turn on the circuit breaker/switch on the front panel.
3. The Max II has “High” and “Low” speed, so Select either “Low” (13 Amp) or “Hi” (17 AMP) speed
(depending on available power) then turn on the “Start” switch.
4. The soft start feature will slowly climb to full speed within a few seconds.
5. The Single Speed TurboMax II operates in the same manner.
DUCT CLEANING PROCEDURES
Effective duct cleaning can be accomplished with the TurboMax II connected to one of the following
positions in the duct system. The “best” location is determined by the specific configuration of the
particular air system.
A. With a basement or crawlspace air conditioner/furnace
Cutting an access hole in the side of the supply side main trunk line is very effective. Be sure that
no airflows through the furnace a/c coils. To stop air from coming through the furnace, block the
return openings with cardboard and duct tape. An alternate way to block the airflow would be to
slip the customers existing furnace filter in a plastic trash bag and reinstall. If there are returns in
each room, you will also need to connect to the return trunk line at the furnace and block it off while
cleaning the return ducts. If you need advice on how to connect to an unusual system, call Air-Care
for assistance
B. With a garage, interior closet or roof mounted up-flow air conditioner/furnace
Just remove the diffuser grill from a large ceiling or wall mounted supply duct and use the Pogo
Pole hose adapter to connect the TurboMax II inlet hose to the system. Connecting to a large supply
duct is very effective. Gravity will help “pull” dust and debris into the TurboMax II.
PAGE 7
DUCT CLEANING PROCEDURES
In some cases, it may be best to attach the TurboMax II to each Supply or return duct and insert the
agitation device into that same duct opening to disturb debris as far up stream and down stream as
possible.
To obtain maximum “pull”, always keep the attaching hose as short and as straight as possible.
1. Bring the TurboMax II into
close proximity to the planned
connection ducts.
2. Connect 12 gauge electrical
power cord directly to a suitable
electrical outlet (110V, 15AMP or
more)
3. Connect a 12” hose to the 12”
TurboMax II inlet.
4a. Connect the other end to
the most effective supply duct
location using the optional Pogo
Pole hose adapter or adapter
plate.
5. Close off the return side of
air handler by putting a filter in
a plastic bag and reinstalling it
into its holder.
6. Turn on the power switch
located on the control panel.
PAGE 8
DUCT CLEANING PROCEDURES
7. Then turn on the start switch
and the green power light will
go on and the blower motor will
start providing strong suction.
The TurboMax II will run on 15
amp or 20 amp circuits.
8. The TurboMax II can be set to
“High” speed If a 20 amp Power
outlet is used.
Follow recommended
procedure to clean each supply,
beginning at the most distant
one, using the Sidewinder or Air
Whisk, or Cobra Power Brush
System (sold separately).
9. After all ducts are cleaned,
the ducts can be fogged with
an EPA registered sanitizer and
Soot Set Sealer.
10. Before fogging the supplies, turn off the power switch.
11. Remove hose from the top of the TurboMax II.
12. Place a piece of pellon, 20” X 22” over the 12” inlet.
13. Re-install the hose, and turn on the power switch.
14. Fog the supplies, beginning with the most distant supply.
15. When the fogging is complete, turn off the power; remove the hose from the TurboMax II and the
supply duct.
16. Remove and discard pellon.
17. Inspect first stage filter, if loaded with debris, Dump it out or replace as required.
18. Inspect electrostatic flex filter and wash if soiled.
19. Unplug power cords, put TurboMax II back into the vehicle, and complete the job.
PAGE 9
TROUBLESHOOTING GUIDE
Symptom
Check
No vacuum with motor
running.
Is blower turning?
Airflow & vacuum, felt at
inlet with motor running
but not connected to
duct.
Are the 1st stage
pad and 2nd stage
Electrostatic filters
clean?
Insufficient “pull” at duct.
Circuit breaker trips
when TurboMax II is
turned on.
If
Yes
Corrective Action
Call Air-Care: 1-800-322-9919
No
Vacuum OK at
TurboMax II Collar.
Is the TurboMax
II connected to a
dedicated 115-volt, 15 or
20-amp line?
Yes
Replace HEPA filters as required.
No
Clean 1st and 2nd stage air filters.
Yes
Clean or replace filters as required.
No
Check for disconnected, collapsed or
broken system ducts.
No
Inspect 12” hose for cracks or holes.
Yes
Be sure TurboMax II is connected
directly to the power outlet. DO NOT
use an extension cord.
Yes
Be sure that only the original 12 gauge
(or heavier) 25 ft. power cord is used on
the TurboMax II.
Yes
Call Air-Care
No
Find an outlet on a line that does not
have other devices connected to it.
No
Use the TurboMax II on “low” speed
only.
PAGE 10
MAINTENANCE
The TurboMax II requires a minimum amount of maintenance, normally limited to cleaning or replacing
filters as they become filled with dirt and debris. Cleaning the 1st and 2nd stage filters daily will extend
the life of the 3rd stage HEPA filter.
1st and 2nd Stage Filter Replacement
1. The 1st stage disposable polyester pad is mounted in
the top section of the TurboMax II and held in place with a
metal bracket at one end and a flip latch on the other end.
They should be cleaned when visibly dirty and at the end
of each workday. The duct debris captured in the upper
section and first stage filter can be collected in a trash bag
placed over the 12” Hose inlet and secured with the Velcro
strap.
Unlatch the top section and tip it back on its hinge so
the debris falls into the bag from the upper section of
the TurboMax II and its first stage filter. Follow all local
regulations on disposing of material removed from the
ducts. In critical areas, such as hospitals, it is required
First Stage Filter
to cover the inlet with 6-mil plastic when the job is
completed to prevent the collected debris from escaping
and contaminating the area while it is removed from the building to be emptied in a non- critical area
where the trash bag can be disposed of safely. The first stage filter can be put into the same trash bag
for disposal.
2. When necessary, wash the 2nd stage filters with a garden
hose and nozzle at full force. First rinse in the opposite
direction of the airflow, then rinse both sides. Occasionally, a
degreaser such as Air-Care C.E.F electrostatic filter cleaner
may be required to restore this filter to its’ peak performance.
Let the filter air dry before reinstalling into the unit.
Note: When there is not sufficient time to allow filters to dry
before using the TurboMax II, simply dry vacuum the loose
debris off of the filters’ surfaces or use compressed air in an
appropriate outdoor area. Wear a protective mask.
When the red “Change HEPA” light is on, the 3rd stage HEPA
Second Stage Filter
filter should be replaced (approximately once or
twice per year, if other filters are cleaned regularly). There is no safe way to clean the HEPA filter
without a risk of damaging it.
NOTE: NEVER WASH THE HEPA FILTER WITH WATER.
PAGE 11
MAINTENANCE
HEPA Replacement
1. Open the upper section of the TurboMax II to gain access to the filters. The first stage filter will be
held in the upper section of the TurboMax.
2. 2nd stage flex filter is mounted in the top of the HEPA filter.
3. Use care when removing the 3rd stage HEPA filter mounted in the bottom half of the cabinet. When
the airflow through the inlet is noticeably reduced and the 1st & 2nd stage filters are clean, it is time to
replace the 3rd stage HEPA filter.
NOTE: Applying compressed air pressure or using a vacuum brush on HEPA filter surface will
damage the filter. If you have any questions, please call Air-Care at 800-322-9919
Third Stage HEPA Filter
PAGE 12
PARTS AND ACCESSORIES
Description
Part #
TurboMax 2 COMPLETE ASSEMLY (Two Speed)
FG0061
TurboMax II Main Assembly, with Wheels, Motor and Blower intact
First stage, 18” x 24” x 1” Frame and Disposable Poly Pads
Call
FG0259
Second stage, 16.75” x 22” Flex Filter
F0044
Third stage, 18” x 24” x 4.71” HEPA Filter
COM0703
25’ Extension Power Cord, 12/3
EC0005
12” Non-Marking Wheels
ACC0006
Front Swivel Casters
COM0096
Pogo Pole (Optional)
FG0040
12” Diameter Hose Collar
FG0041
Cap Plug, 4” Red (for Pogo Pole Assembly)
COM0239
12” x 12.5’ Heavy Duty Hose with Velcro Straps
FG0056
12” x 25’ Light Duty Mylar Hose with Velcro Straps
FG0013
Foam Register Plugs, 14pc./pkg.
FG0050
Pre-Filter, Pellon Moisture Barrier Sheets, 12/pkg.
SAO0079
Air-Care Single Fogger 120 Volt (for 220 Volt Call) (Optional)
FG0186
Cobra Power VI Brush System (Not shown) (Optional)
FGO194
Truckmaster II (Not shown) (Optional)
FGO193
Forward and Reverse Air Whisk System (requires air compressor) (Optional)
FG0015
Sidewinder Hose Assembly (requires air compressor) (Optional)
FG0030
HEPA Back Pack Vacuum 120 Volt (for 220 V Call) (Optional)
FG0069
PAGE 13
PARTS AND ACCESSORIES
B
A
F
E
D
C
G
I
H
E 2nd Stage 16.75” x 22” 94% Electrostatic Flex
A Molded Handle
B 12” Dia. Hose Inlet
C Locking Latch
D 1st Stage 18” x 24” x 1”Disposable
Air Filter
F 3rd Stage 18” x 24” x 4.71” HEPA Filter
G Exhaust Grills
H Front Swivel Casters
I 12” Non-Marking Wheels
Filter Pad
D
A
F
C
A HEPA Change light
B Power Receptacle
C Circuit Breaker/Power Switch, Dual 20 amp.
E
B
D Light, Panel “PWR”
E Switch, Hi/Low Speed
F Switch, SPDT Start
OPTIONAL PARTS AND ACCESSORIES(Ref#19) 12” x 12”, 26 gauge,
PAGE 14
Galvanized Steel Duct Patches
12” Adapter Plate (FG0041)
Foam Register Plugs
(14/pkg)
12” x 12.5” Light Duty Mylar
Hose with Velcro Straps
12” x 12”, 26 gauge, Galvanized
(Ref#21)
Pre-Filter,
Pellon
Steel Duct
Patches
Moisture Barrier Sheets (12/pkg)
Pre-Filter, Pellon
Moisture Barrier
Sheets (12/pkg)
Sidewinder Hose Assembly
Forward and Reverse Air
Whisk System
12” Pogo Pole Hose
Adapter (Complete
Assembly comes with
Pole, Fork, 20 X 20 X 2
Foam attached to 12”
Steel Pogo Plate & 4” Red
Cap Plug) (FG0040)
HEPA Back Pack Vacuum
Air Care Single Fogger
(FG0186)
PAGE15
SPECIFICATIONS
Specification
Description
Size
19.5” W x 29” D x 55 ½” H
Weight
125 lbs.
Power required
Power Cord
120 V, 60 Hz, 13 to 17 amps.
25’ Extension Cord, 12 gauge
Filtration
4 stages when Pellon pre-filter used
Pre-Filter Pellon Moisture Barrier
1st Stage 18” x 24” x 1” Disposable Polyester Filter Pad + 1” Frame
2nd Stage 16.75” x 22” Electrostatic Flex Filter
3rd Stage 18” x 24” x 4.71” Certified HEPA Filter
Attachment
12” Dia. Inlet
Operating Environment
25 to 125 Deg. F (-4 to 50 Deg. C)
Construction
Rotation Molded Poly with Steel Base and Motor Mount
Operating Controls
Single Plug-able Panel with all Indicators, Switches, & Meters
Air Flow
Max II: 3000 CFM Free Air/ 2700 CFM Filtered
Static Pressure
5.0” W.G.
Motor
Max II – 1.5 HP 3 Phase Motor and One – Single Phase to 3 Phase
Inverter with Soft Start and Dual Speeds.
Blower
One - Backward Inclined
Wheels
Two - 12” Fixed Rear and Two - 4” Front Swivel Non-Marking
Locking Wheels
*All specifications and prices are subject to change and improvement without notice.
PAGE 16
LIMITED WARRANTY
TURBOMAX II 1.5 HP
Air-Care warrants this product to be free from defects in materials and workmanship to the original
purchaser for a period of Three (3) years from the date of purchase. Components listed below are
excluded from this Three year period and are covered for periods described below:
Blower Motors
1 Year
Power Inverter
1 Year
Wheels & Filters
No Warranty
Warranty covers both parts and labor (labor is to be performed at Air-Care’s facility located at 3868 E.
Post Road; Las Vegas, Nevada).
Warranty is extended to the original purchaser and is not transferrable.
This warranty does not extend to any damage to a product caused by or attributable to freight damage,
abuse, misuse, improper or abnormal usage. Warranty is also void if the product has been modified or
altered in any way.
The purchaser is responsible for the cost of shipping the equipment to Air-Care’s facility for evaluation.
If found to be defective and covered by the terms of this warranty, Air-Care will pay FedEx ground
shipping charges on the repaired or replaced item back to the purchaser’s location. Any additional
expedited service charges for quicker shipping shall be born by the purchaser. If the product or
component is not found to be a warranty issue, the purchaser will be responsible for return shipping
charges.
Air-Care is not responsible or liable for indirect, special, or consequential damages arising out of or in
connection with the use of performance of the product; damages with respect to any economic loss,
loss of property, loss of revenues or profits, loss of use, or other incidental or consequential damages
of whatsoever nature.
The warranty extended hereunder is in lieu of any and all other warranties, and any implied warranties
of any type.
This warranty gives you specific rights. These rights and others vary from state to state.
Division of D.P.L. Enterprises Inc.
3868 East Post Road, Las Vegas, Nevada 89120, (702) 454-5515, FAX (702) 454-5225
Website: www.air-care.com • E-mail: [email protected]