Air Care Air-Care TurboMax 3 Advanced Duct Cleaning System User Guide

USER GUIDE
Division of D.P.L. Enterprises Inc.
3868 East Post Road, Las Vegas, Nevada 89120, (702) 454-5515, FAX (702) 454-5225
Website: www.air-care.com; E-mail: [email protected]
REV. 02162023 Specifications subject to change without notice.
PAGE 3
TABLE OF CONTENTS
CHAPTER
PAGE
Unpacking Instructions
4
Safety Precautions
5
Handle Installation
5
Operating Instructions
6
Attaching the TurboMax Hose to the Air System
8
Duct Cleaning Procedures
9
Troubleshooting Guide
11
Maintenance
12
Parts and Accessories
13
Included Parts and Accessories
15
Optional Parts
16
Specifications
17
Limited Warranty
18
PAGE 4
UNPACKING
Remove the outer box and inspect for damage. Report all damage immediately to your carrier. If
special set-up instructions are required, they will be taped to the outside of the Equipment or in the
“Operating” section of this manual.
Inspect all of the packing material for small parts before discarding packaging material. Report all
damage to Air-Care immediately. Any attempt at repairing damages may void warranty.
Check that all parts are present
TurboMax 3 Main Assembly, with Wheels, Motor and Blower. Release the 4 side
latches and lift the front of the upper section so it hinges up to check for filters.
The HEPA filter will remain in the bottom section, the First Stage, 1” pre-filter frame
and pad will remain in the top section and the Flexible electrostatic 2nd stage filter
will be mounted in the top of HEPA frame.
o First stage, 18” x 24” x 1” Electrostatic with disposeable pads.
o Second stage, 18” x 24” x FLEX Electrostatic Air Filter.
o Third stage, 18” x 24” x 4.75” Certified HEPA Filter.
o 25’ Power Cord.
o The handle is wrapped separately and shipped loose in the box.
o The 12” Dia. Hose adapter Plate is over the Inlet.
PAGE 5
SAFETY INFORMATION
Always use safe and common sense precautions when working with Air-Care equipment. Do not
block walkways with equipment, and remove delicate and breakable articles from the immediate work
area. The following are precautions that should be reviewed by all persons who will be involved in the
cleaning activity:
• Other than the 3 filters, there are no user serviceable components in Air-Care TurboMax 3. Only
trained technicians should attempt to make internal repairs on this equipment.
• Always turn off the main power switch on the TurboMax front Panel, or disconnect the power before
opening or removing the doors or filters.
• Inspect AC power plug to be sure the ground pin is in place. DO NOT USE AN EXTENSION CORD.
Plug power cords directly into power outlet rated at 20 AMPS 120 V .
• Never connect power to Air-Care equipment unless all covers and safety shields are in place.
Mechanical and electrical parts could activate and cause injury.
• Never allow anyone but a properly trained technician to use the equipment or cleaning products.
• The TurboMax 3 has a 220-120 step down transformer to run on 220 volt power. All Air-Care
equipment is designed for US standard 115 volt, 60 Hz AC. Most Air-Care equipment can be special
ordered to meet other worldwide standards for a reasonable price and delivery schedule. Always check
Handle ispower
bubble to
wrapped
andequipment.
packed near
the specifications on the equipment before connecting electrical
Air-Care
the bottom, front of TurboJet. It must be
installed with the 4 bolts provided and your
HANDLE INSTALLATION
½” socket wrench or nut driver.
Handle is bubble wrapped and packed near the bottom, front of TurboMax. It must be installed with the
4 bolts provided and your ½” socket wrench or nut driver.
OPERATING INSTRUCTIONS
PAGE 6
Set-Up and Testing
Air-Care TurboMax Negative air machines are designed to “Pull” loose debris out of the air system to
which they are connected and filter out harmful debris such as pollen, dust, mold spores and other
debris with their 3 stage HEPA filter system. An agitating device to “Push” debris is required to properly
clean an air system. The Cobra Power Brush System or the Air Whisk and Sidewinder air tools are
designed to loosen and agitate debris so the TurboMax can pull it out. See the “Duct Cleaning” section
on page 8 of this manual for a summary of proper duct cleaning procedures.
To test the TurboMax, be sure all filters are in place and the Top is closed and latched in place.
1. Set the “Run” switch is in “STOP” Position.
2. TURN OFF the Circuit Breaker.
3. Connect the 12 gauge x 25-foot power cord, with GROUND Pin, to 20 AMP outlet that DOES NOT
have other devices plugged into them. (220 Volt Version has one twist lock cord and one dual circuit
breaker/power switch).
4. AFTER the power cord or power cords are connected, Turn on the circuit breaker switch.
Status Lights
Red/Green Status LED. The TurboMax 3 will operate with GNA 20 AMP, 120 volt AC power Cord
connected to dedicated circuit rated at 20 Amps.
ATTACHING TURBOMAX 3 HOSE TO THE AIR SYSTEM
PAGE 7
Effective duct cleaning can be accomplished with the TurboMax connected to one of the following
positions in the duct system. The “best” location is determined by the specific configuration of the
particular air system.
A. With a basement or crawlspace air conditioner/furnace
Cutting an access hole in the side of the supply side main trunk line is very effective. Be sure that
no airflows through the furnace. To stop air from coming through the furnace, block the return
openings with cardboard and duct tape. An alternate way to block the airflow would be to slip
the customers existing furnace filter in a plastic trash bag and reinstall. If there are returns in each
room, you will also need to connect to the return trunk line at the furnace and block it off while
cleaning the return ducts.
B. With a garage, interior closet or roof mounted up-flow air conditioner/furnace
Just remove the diffuser grill from a large ceiling or wall mounted supply duct and use the Pogo
Pole hose adapter to connect the TurboMax inlet hose to the system. Connecting to a large supply
duct is very effective. Gravity will help “pull” dust and debris into the TurboMax.
In some cases, it may be best to attach the TurboMax to each Supply or return duct and insert the
agitation device into that same duct opening to disturb debris as far up stream and down stream as
possible.
To obtain maximum “pull”, always keep the attaching hose as short and as straight as possible.
DUCT CLEANING PROCEDURES
1. Bring the TurboMax into
close proximity to the planned
connection ducts.
2. Connect the 12 gauge,
grounded, electrical power
cords to an independent
electrical outlet (110V, 20 AMP).
It is recommended to NOT
use longer or smaller gauge
extension cords. A good ground
connection in the power cord is
a SAFETY Feature.
4. Connect the other end to
the most effective supply duct
location using the optional Pogo
Pole hose adapter or 12” adapter
plate.
5. Close off the return side of
air handler by putting a filter in
a plastic bag and reinstalling it
into its holder.
PAGE 8
3. Connect a 12” hose to the
12” TurboMax inlet. To obtain
maximum “pull”, always keep
the attaching hose as short and
as straight as possible.
PAGE 9
DUCT CLEANING PROCEDURES
7. Use the RUN switch to start
the TurboMax 3 motor.
8. Follow recommended
procedure to clean each supply,
beginning at the most distant
one, using the Cobra Power
Brush System, Sidewinder or Air
Whisk (sold separately).
9. After all ducts are cleaned,
the ducts can be fogged with an
EPA registered Deodorizer and
Soot Set Sealer.
10. Before fogging the supplies, turn off the power switch.
11. Remove hose from the top of the TurboMax.
12. Place a piece of pellon, 20” X 22” over the 12” inlet.
13. Re-install the hose, and turn on the power switch.
14. Fog the supplies, beginning with the most distant supply.
15. When the fogging is complete, turn off the power; remove the hose from the TurboMax 3 and the
supply duct.
16. Remove and discard pellon.
17. Inspect first stage filter, if loaded with debris, take the TurboMax 3 out of the building and dump it
out or replace as required.
18. Inspect electrostatic flex filter and wash if soiled.
19. Unplug power cord, put TurboMax 3 back into the vehicle, and complete the job.
PAGE 10
TROUBLESHOOTING GUIDE
Symptom
Check
If
YES
Motor does not start
when RUN switch
turned on.
No vacuum with motor
running.
Is the “Change HEPA”
light on?
Does the panel meter
show 120 Volts?
NO
Contact Air-Care
NO
Tighten shaft adapter bolts and align
wheel & inlet cone. (Call Air-Care)
YES
Replace HEPA filters as required.
NO
Clean 1st and 2nd stage air filters.
YES
Insufficient “pull” at duct.
Is the “Change HEPA”
light on?
NO
NO
YES
Circuit breaker trips
when TurboMax 3 is
turned on.
Is the TurboMax 3
connected to dedicated
115-volt, 20-amp line?
Check and reset circuit breaker and
verify electrical outlets have power.
Turn OFF for 3 min, then turn Turn ON
breaker
YES
Is blower turning?
Are the 1st stage prefilter and 2nd stage
Electrostatic filters
clean?
Corrective Action
Check connections to motor, and
control panel. Call Air Care.
Replace HEPA filter as required.
Check for disconnected, collapsed or
broken system ducts.
Inspect 12” hose for cracks or holes.
Be sure TurboMax 3 is connected
directly to the power outlet. DO NOT
use an additional extension cord.
YES
Be sure that only the original 12 gauge
(or heavier) 25 ft. power cord is used on
the TurboMax 3.
YES
If 220 power is available, read
transformer info sheet.
YES
Call Air-Care
NO
Find outlet on circuits that do not have
other devices connected to it.
PAGE 11
MAINTENANCE
The TurboMax 3 requires a minimum amount of maintenance, normally
limited to cleaning or replacing filters as they become filled with dirt
and debris. Cleaning the 2nd stage filter daily will extend the life of the
3rd stage HEPA filter.
1st Stage Filter Replacement
1ST STAGE FILTER
HEPA FILTER
The 1st stage 1” electrostatic filter with disposeable pads is mounted
2ND STAGE FILTER
in the top section of the TurboMax 3 and held in place with a metal
bracket at one end and a Velcro strip in the center of the other end. It
is disposable, but it may be possible to dump out large debris and use
it 2 or 3 times if it is not torn or damaged. The duct debris captured in the upper section and first stage filter can be
collected in a trash bag placed over the 12” Hose inlet and secured with the Velcro strap. Unlatch the top section
and tip it back on its hinge so the debris falls into the bag from the upper section of the TurboMax and its first
stage filter. Follow all local regulations on disposing of material removed from the ducts. In critical areas, such as
hospitals, it is required to cover the inlet with 6-mil plastic when the job is completed to prevent the collected debris
from escaping and contaminating the area while it is removed from the building to be emptied in a non-critical area
where the trash bag can be disposed of safely. The first stage filter can be put into the same trash bag for disposal.
2nd Stage Filter Replacement
The 2nd stage “Flexible” permanent electrostatic filter is mounted in the top of the HEPA filter frame. When
necessary, wash the 2nd stage filter with a garden hose and nozzle at full force. First rinse in the opposite direction
of the airflow, then rinse both sides. Occasionally, a degreaser such as Air-Care’s Filter Cleaner may be required to
restore this filter to its’ peak performance. Let the filter air dry before reinstalling into the unit.
Note: When there is not sufficient time to allow filters to dry before using the TurboMax 3, simply dry vacuum
the loose debris off of the filters’ surfaces or use compressed air in an appropriate outdoor area.
When the control panel “Change HEPA” red LED is on and the 1st and 2nd stage filters are clean, the 3rd stage
HEPA filter should be replaced (approximately once or twice per year, if other filters are cleaned regularly). There is
no safe way to clean the HEPA filter without a risk of damaging it.
NOTE: Never wash the HEPA filter with water.
HEPA Replacement
1. Open the upper section of the TurboMax to gain access to the filters. The first stage filter will be held in the
upper section of the SuperMax.
2. The second stage filter must be removed from the HEPA frame.
3. Use care when removing the 3rd stage HEPA filter mounted in the bottom half of the cabinet. When the airflow
through the inlet is noticeably reduced and the 1st & 2nd stage filters are clean, it is time to replace the 3rd stage
HEPA filter.
NOTE: Applying compressed air pressure or using a vacuum brush on filter surface will damage the filter. If you
have any questions regarding the HEPA filter maintenance, please call Air-Care at 800-322-9919.
PARTS AND ACCESSORIES
Description
TurboMax 3, 120 Volt Model
First stage, 18” x 24” x 1” Electrostatic Filter with Pads (5 Replacement Pads SAO0574)
Second stage, 18x24 Flex 94%
Third stage, 18” x 24” x 4.75” HEPA Filter
PAGE 12
Part #
FG0282
FG0259
F0044
F0046
25’ Extension Power Cords (2) (220 Model has a single 25 ft cord with NEMA L620 Plug and Socket– Special Order)
EC0005
Latches to hold upper and lower sections together
Upper Handle (Part of Cabinet p/n 1904)
12” Non-Marking Wheels
Front Swivel Casters
Bottom Carrying Handle, Spring Loaded
Power Receptacle (120 Volt Model)
Light, LED, Green/ Red BiColor Common Anode
Switch, DPST “RUN”
COM0520
Call
ACC0006
COM096
COM0029
COM0026
EC0139
EC0031
Circuit Breaker/Power Switch, Dual 20 amp.
Pogo Pole Hose Adapter 12” (Optional)
Cap Plug, 4” Red (for Pogo Pole Assembly) (Optional)
12” x 12.5’ Heavy Duty Hose with Velcro Straps
12” x 12.5’ Light Duty Mylar Hose with Velcro Straps
EC0054
FG0038
COM0239
FG0056
FG0014
12” x 12.5’ Light Duty Mylar Hose Assembly Includes: (2) 12” x 12.5’ Hoses,
(4) Velcro straps (1) Hose Coupler (Optional)
FG0011
12” x 25’ Light Duty Mylar Hose with Velcro Straps (Optional)
FG0013
12” x 12”. 26 gauge, galvanized steel duct patches, 10/pkg. (Optional)
SAO0116
Foam Register Plugs, 14pc./pkg. (Optional)
Pre-Filter, Pellon Moisture Barrier Sheets, 12/pkg. (Optional)
12” Adapter Collar
Air-Care Fogger Model 2600 120 Volt(for 220 Volt Call) (Optional)
Cobra 6, Power Brush System (Optional)
Forward and Reverse Air Whisk System (Optional)
Sidewinder Hose Assembly (Optional)
HEPA Back Pack Vacuum 120 Volt (for 220 V Call) (Optional)
FG0050
SAO0079
FG0041
FG0008
FG0110
FG0015
FG0030
FG0069
Main Panel with all parts for 120 Volt Model TurboMax 3
Blower Wheel, Backward Inclined, 3 HP (SuperMax ONLY)
Call
COM0303
PAGE 13
INCLUDED PARTS AND ACCESSORIES
A
A Molded Handle
B 12” Dia. Hose Inlet
C Locking Latches
D First stage, 18” x 24” x 1” Electrostatic Filter with Pads
E 2nd Stage 18” x 24”Flex 94% Electrostatic Air Filter
F 3rd Stage 18” x 24” x 4.75” HEPA Filter
G 12” Non-Marking Wheels
H Front Swivel Casters
I Power Cord
B
J Exhaust Grills
K
C
J
G
Control Panel
L SuperMax Control Panel Assembly
M Change HEPA light
N Switch, DPST “RUN”
O Circuit Breakers/Power Switches, Dual 20 amp.
P Circuit Status Indicator
Q Power Receptacle
H
D
L
E
F
N
M
Q
O
P
I
OPTIONAL PARTS AND ACCESSORIES(Ref#19) 12” x 12”, 26 gauge,
PAGE 14
Galvanized Steel Duct Patches
12” Adapter Plate
Cobra Power Brush System
12” x 12”, 26 gauge,
(Ref#21) Pre-Filter,
Pellon
Galvanized
Steel Duct
Moisture Barrier
Sheets (12/pkg)
Patches
Pre-Filter, Pellon
Moisture Barrier
Sheets (12/pkg)
Foam Register Plugs
(14/pkg)
12” x 12.5” Light Duty Mylar Hose
with Velcro Straps
Sidewinder Hose Assembly
Forward and Reverse Air
Whisk System
12” Pogo Pole Hose
Adapter
(Complete Assembly
comes with Pole,
Fork, 20 X 20 X 2 Foam
attached to 12” Steel
Pogo Plate (Ref#16) &
4” Red Cap Plug)
HEPA Back Pack Vacuum
Air Care Fogger
PAGE 15
SPECIFICATIONS
Specification
Description
Size
19.5” W x 29” D x 55 ½” H
Weight
146 lbs.
Power required
120 V, 60 Hz, 20 amps.
Power Cord
25’, 3 x 12 Ga. Extension Cords
Filtration
4 stages when Pellon pre-filter used
Pre-Filter Pellon Moisture Barrier
1st Stage 18” x 24” x 1” Electrostatic Filter with Pads
2nd Stage 18” x 24” Flexible Electrostatic Air Filter
3rd Stage 18” x 24” x 4.75” Certified Mini-Pleat HEPA Filter
Attachment 12” Dia. Inlet
Operating Environment
25 to 125 Deg. F (-4 to 50 Deg. C)
Construction
Rotation Molded Poly with Internal Steel Reinforcement
Operating Controls
Plugable Panel Ammeters/Volt meter, Change HEPA Light, &
Circuit Breakers
Air Flow
3500 CFM with all Filters in place
Static Pressure
6.3” W.G.
Motor
3 HP , 3 Phase Motor, 3600 RPM Maximum
Blower
One - Backward Inclined
Wheels
Two - 12” Fixed Rear and Two - 4” Front Swivel Non-Marking
Wheels
PAGE 16
LIMITED WARRANTY
TURBOMAX 3
Air-Care warrants this product to be free from defects in materials and workmanship to the original
purchaser for a period of Three (3) years from the date of purchase. Components listed below are
excluded from this Three year period and are covered for periods described below:
Vacuum Motors
1 Year
Power Inverter
1 Year
Wheels & Filters
No Warranty
Warranty covers both parts and labor (labor is to be performed at Air-Care’s facility located at 3868 E.
Post Road; Las Vegas, Nevada).
Warranty is extended to the original purchaser and is not transferrable.
This warranty does not extend to any damage to a product caused by or attributable to freight damage,
abuse, misuse, improper or abnormal usage. Warranty is also void if the product has been modified or
altered in any way.
The purchaser is responsible for the cost of shipping the equipment to Air-Care’s facility for evaluation.
If found to be defective and covered by the terms of this warranty, Air-Care will pay FedEx ground
shipping charges on the repaired or replaced item back to the purchaser’s location. Any additional
expedited service charges for quicker shipping shall be born by the purchaser. If the product or
component is not found to be a warranty issue, the purchaser will be responsible for return shipping
charges.
Air-Care is not responsible or liable for indirect, special, or consequential damages arising out of or in
connection with the use of performance of the product; damages with respect to any economic loss,
loss of property, loss of revenues or profits, loss of use, or other incidental or consequential damages
of whatsoever nature.
The warranty extended hereunder is in lieu of any and all other warranties, and any implied warranties
of any type.
This warranty gives you specific rights. These rights and others vary from state to state.
Division of D.P.L. Enterprises Inc.
3868 East Post Road, Las Vegas, Nevada 89120, (702) 454-5515, FAX (702) 454-5225
Website: www.air-care.com • E-mail: [email protected]
PAGE 17