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If there is a trickle of water into the WC, the flush valve seal (SP16503) may need cleaning or replacing. The valve seal can simply be removed, cleaned and replaced. 1170mm Wall Hung Frame with Air Gap Technology Please read completely first before commencing. Please retain for future reference. TR9006 1/4 SP16503 The flush valve can be adjusted to increase or decrease the amount of water used during each flush. It is factory set for 6L full flush & 3L reduced flush. To adjust the white full flush tab, hold the flush valve open and slide the tab into the desired position To adjust the blue reduced flush slider, full the white tab outward and slide the blue float up or down. Push the white tab back in to lock the float in place. Flush Valve Settings Flush Volume (Full/Reduced) General Care & Safety 6L/3L Full Setting 6 Reduced Setting 7 Wall plugs supplied are ONLY suitable for solid stone/brick walls. They are not suitable for use in aerated blocks or similar. If fixing to a stud wall, sufficient extra internal reinforcements must be made to the wall. Screws must locate into suitably reinforced studs and noggins. This product must be installed by a qualified fitter or plumber in accordance with and meet the requirements of Water Supply (Water Fittings) Regulations 1999, the Water Supply (Water Fittings) (Scotland) Byelaws 2014 and the Water Supply (Water Fittings) Regulations (Northern Ireland) 2009 Exploded Diagram CISTERN INLET PIPE BUNG ATTACHMENT KITS FRAME WASTE PIPE BUNG Take care using power tools – The use of a residual current device (RCD) is recommended. Beware of hidden cables or pipes when drilling. FLEXI SHEAF x2 This product can be dangerous if installed incorrectly. This product must be installed by a qualified plumber or installer. It is the installer’s responsibility to check that the fixings are suitable for the installation in hand. Cistern fittings are suitable for Water pressure: 0.1 - 10 bar. Do not add caustic chemical substances (eg containing chlorine compounds or similar) into the cistern. These can damage the valve components and cause failure. INLET PIPE WALL ATTACHING BRACKET (X4) Before starting to enclose the frame, the system must be first tested for leaks before 2nd fix commences. Using the help of a second person to hold the pan in place on the frame, turn on the water supply and flush the pan to check for leaks. Brought to you by the Roper Rhodes Group Brassmill Lane Trading Estate Bath BA1 3JF t: 01225 303900 ADJUSTABLE FOOT (X2) 22 BS EN 14055:2010 & BS EN 14124: 2004 Load Tested to BS EN 997: 400KG V9.2.TP.01.2024 WASTE PIPE ASSEMBLY ATTACHING SCREW (X2) 1 Fitting Dimensions Adjustments & Maintenance - Inlet Valve 140-200 500 For maintenance access, the flush plate can be easily removed for access to the inlet and flush valves. 52-80 Note 1/8 For installations where the waste pipework runs straight out the back, a minimum depth of 110mm can be achieved by attaching the angled brackets directly to the frame diaphragm SP19756 20-38 1000 1168 min 25 Flush plate cut out 230 180 The diaphragm can be removed and cleaned if the flow rate slows down or doesn’t stop. The images above show how the valve can be disassembled and cleaned. Turn off the water supply on the internal stop valve before removal. 142 To clean the aerators, remove the cap from the top of the inlet valve and remove the aerators by pushing them out from underneath the outlet hole using a screwdriver or equivalent 0 140-170 120x185 Ø90 0-200 220 135 push plate important Using factory settings, the water level sits at, or just below the bottom edge of the 6L mark as show above. If the flow rate is still too slow, the filter can also be removed from the inlet of the valve for cleaning using long nose pliers. Ensure to reinsert the filter before reconnecting the water. (Wall Hung Frame Dimensions) Flush Volume Nominal Water Level 6L/3L 276mm The water level in the cistern can be adjusted by turning the adjustment controls with a screwdriver - clockwise will increase the water level, anti-clockwise will lower the water level. Installation of Waste Pipe Adjustments & Maintenance - Flush Valve 3. 4. A. C. 140mm 170mm To allow space for the installation of the waste pipe to the side of the frame, allow at least 150mm of space between the wall and the wall hung frame. If the waste pipe needs to be fixed askew, allow 170mm. The waste pipe can be installed easily by opening up the fixing collar and positioning the lip of the waste pipe inside the collar. The collar should then be clipped closed to secure the waste pipe in place before it is connected to the toilet pan. 2 B. To remove the flush valve, the flush plate should be removed to gain access. After removing the blue and clear plastic hoses from the flush interface, the control arms (A) can be lifted off the pneumatic actuator (B). The actuator can then be removed from the cistern, see fig 3. The flush valve retaining bracket (C) should be pinched together and removed from the cistern allowing the flush valve to be removed. Care should be taken to avoid dropping the bracket into the cistern. The flush valve control arms can be removed from the top of the flush valve with a firm pull. The white control valve must be folded out before removing. The overflow tube can be removed with a quarter turn. Once the overflow tube and arms are removed, the flush valve can be lifted and tilted to the left, into a position that allows it to be removed. To replace the flush valve, reverse this procedure. 7 Installation of Flush Plate Installation of Wall Hung Frame tip Take care using power tools – The use of a residual current device (RCD) is recommended. Beware of hidden cables or pipes when drilling. 2. 149 3. 336 1. 1150 460 75 400 ~9 4. 5. 6. 1. Using a craft knife, cut the protective casing so that it is flush with the finished surface 2. Screw the plastic fixing arms supplied with the flush plate into the protective casing. A quarter turn should secure the arms in place. The arms may need to be cut down depending upon finished surface thickness 3. Fix the flush plate mounting bracket to the fixing arms using a screwdriver as shown. 4. Take out the hoses so that they can be accessed for fitting the flush controls. 5. Connect the hoses, making sure that the blue hose is connected to the half flush connector ( hose is connected to the full flush connector ( ), as shown. ) and the clear 6. Locate the right side of the flush plate onto the mounting bracket and push to the left to locate. To operate the flush plates the larger button should be pressed for a full flush (this is factory set to 6 litres) Ø10mm masonry drill bit 0 Assemble the brackets to the frame as shown, using 8x 25mm hex head bolts & washers. The height of the frame and distance from the wall can be adjusted manually with the bolts found on the top fixing bracket and the legs of the frame. Loosening the bolts will allow the frame to be adjusted accordingly. Use a spirit level to ensure the frame is level. Re-tighten the bolts to secure the frame into its new position. Using the dimensional drawing above as a guide, mark and drill holes in the appropriate places using a 10mm masonry drill bit. If the frame has been adjusted, mark off the new hole positions accordingly. Use a piece of masking tape to prevent the drill from wandering. Using the wall fixings provided, secure the frame to the wall. Ensure that the fixings supplied are suitable for the installation in hand. If in doubt consult an expert. To operate the flush plates the smaller button should be pressed for a reduced flush (this is factory set to 3 litres) 6 3 Installation of Isolation Valve Installation of Wall Hung Pan Once the partition or furniture is assembled and complete, the pan can be fitted. Inlet Pipe X The isolation valve should come pre-assembled with the cistern. If the valve needs replacing, the above instructions show the correct installation procedure. Once installed, connect the flexible hose to the valve. IMPORTANT: Flush out all impurities in the system prior to connection. Before building the final cladding, install the pan, turn on the water supply and fill the pan. Check tightness of supply and drain connections. Close the isolation valve and drain the cistern and pan, then remove the pan. Connect the water supply to the cistern using an approved double check valve to fluid category 3. Installation of Protective Casing Y Waste Pipe 1. Place the inlet and waste pipe into the frame and place a mark that corresponds to the finished surface of the wall. 2. Then place both pipes onto the back of the pan and using a straight edge, place a mark that corresponds to the back face of the pan 3. The distance between these two marks corresponds to the amount of pipe that needs to be cut off to enable the pan to fit snugly against the finished wall surface. 4. BEFORE cutting the pipes, add a further 6mm to the amount to be cut off on the inlet pipe. Add a further 3mm to the amount to be cut off the waste pipe. X + 6mm Y+3 mm Before the partition wall is installed around the wall hung frame, the plastic protective casing needs to be screwed onto the cistern to ensure that the push plate or flush button can be installed later. Ensure that there is minimum of a 3mm gap between the protective casing cover and the aperture in the partition wall (or furniture fascia). Click the blanking plate in place to prevent debris entering the cistern during 2nd fix. Install the bungs in the waste and flush pipes to protect them during any building work. Similarly, the threaded rods on which the toilet pan will be hung should be installed at a distance corresponding to the width of the pan fixing holes. When screwed into place, the flexible sheaths should be put on the rods for protection. At this the pan MUST be temporarily installed and checked for leaks. 4 5. It is ESSENTIAL that the extra distance is added to cut away extra material, this is to allow for compression of finished surfaces when the WC pan is installed. Take care to cut straight otherwise leaks will occur. 6. Once cut, add a chamfer to the end of the pipe to ensure that it can be easily located inside the pipework in the wall hung frame. Using a suitable lubricant, locate the waste pipe into the frame. Push the trimmed pipes into position as shown and check that they are secure. DO NOT use silicone when attaching the inlet pipe as this may prevent a seal from forming. Remove the protective flexible sheaths from the threaded rods. Position the pan taking care that the connecting pipes are well aligned to prevent leaks. Use a spirit level to make sure the pan is level and then fix to the rods with the fixings supplied by the pan manufacturer. 5 Troubleshooting Guide 1.17m Wall Hung Frame Please retain for future reference TR9006 How to Access your frame 1. Slide flush plate to the left 2. Pull flush plate away from the wall 3. Detach the clear and blue hose from the back of the flush plate 1. Undo the screws in the mounting bracket using a screwdriver 2. Remove the mounting bracket from the wall 1. Turn the fixing arms 1/4 turn in either direction to unlock 2. Remove the fixing arms from the protective cover 1 2 Problem The Fill Valve does not work or isn’t controlling the water supply efficiently. Potential cause Suggested action The fill valve may be blocked. To access the fill valve squeeze the clip on the mounting bracket and slide the valve the left to release. the instructions below and clean the water inlet orifice, diaphragm 1 Follow and cap. If split or scaled up, replace the diaphragm, available as SP19756. 1 3 4 2 diaphragm SP19756 1/8 2 3 ! To clean the aerators, remove the cap from the top of the inlet valve and remove the aerators by pushing them out from underneath the outlet hole using a screwdriver or equivalent ! Water leaks from the base. (See overpage for flush valve removal guide) The rubber flapper seal may have fallen off, may need cleaning or could be damaged. If the flow rate is still too slow, the filter can also be removed from the inlet of the valve for cleaning using long nose pliers. Ensure to reinsert the filter before reconnecting the water. Ensure the flapper seal is fixed in position. However, if it is damaged, a replacement is needed, this is available as SP12551. NOTE: Before re-fitting the flush valve assembly check the base is correctly seated as shown to the left and not out of position (see below as an example) ! Problem Potential cause Suggested action There is dripping water from the inlet of the WC pan. Ensure that the black flush inlet pipe (SP14733) has been prepared properly. 1. Ensure that silicone has not been used to on the rubber pan seal (SP12170) as this may prevent a seal from being formed. 2. Ensure that the flush pipe has been cut square. 3. Ensure that the flush pipe has been filed to add a chamfer to the end as this helps the pipe properly locate into the cistern’s pipework. 4. Ensure that the inlet pipe hasn’t been cut too short and that 6mm was added to the dimension ‘X’, where X was the excess pipe between the rear of the pan and the finished surface of the wall. Please refer to the installation instructions for further guidance X + 6mm To remove the flush valve... 3. 1. 7. 5. 4. 6. 2. 1. Unhook the flush valve arms from the pneumatic actuator. 2. Unhook the actuator from the front face of the cistern and remove from the cistern. 3. Remove the retaining clip by pressing the two tabs inwards and removing from the holder. 4. Detach the blue arm from the overflow tube. 5. Remove the overflow tube from the flush valve with an anti-clockwise quarter turn. 6. Fold out the white pneumatic and remove from the flush valve. 7. Lift the flush valve out of the cradle and tilt into the top left corner of the cistern. From here the flush valve can be removed through the access hole. Brought to you by the Roper Rhodes Group Brassmill Lane Trading Estate Bath BA1 3JF t: 01225 303900 V3.TP.02.2023 ">
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