Masterflex MFLX77976-12 L/S MasterSense Process Pump, Profibus Network-Compatible Owner's Manual
Masterflex MFLX77976-12 is a washdown digital pump drive with advanced connectivity, designed for precise flow control and accurate fluid dispensing in laboratory and process environments. It offers a user-friendly touchscreen interface, multiple operating modes, and programmable settings for various dispensing tasks. This model includes Ethernet and Profibus communication capabilities, enabling integration with industrial networks for remote monitoring and control.
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OPERATING MANUAL: MASTERSENSE™ L/S® WASHDOWN DIGITAL PUMP DRIVES WITH ADVANCED CONNECTIVITY Model Nos. MFLX07576-10 MFLX07576-12 MFLX07576-40 MASTERSENSE™ MFLX0 7576-10 A-1299-5219 Edition 02 (US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739 (Outside US & Canada) 1-847-381-7050 masterflex.tech @ avantorsciences.com www.avantorsciences.com/masterflex © 2023 Masterflex LLC. All rights reserved. Masterflex® is a registered trademark of Masterflex LLC. Trademarks bearing the ® symbol in this publication are registered in the US and in other countries. MasterSense™ EtherNet/IP™ is a trademark of ODVA Windows is a registered trademark of Microsoft PUMP FOR LIQUIDS ORIGINAL INSTRUCTIONS ii MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Table of Contents Table of Contents SECTION 1: INTRODUCTION Safe Operation About the MasterSense™ L/S Package Contents Features 1-1 1-1 1-2 1-2 1-2 SECTION 2: BASIC SETUP & SETTINGS 2-1 Touchscreen Icons Before Starting the Drive Switching on the Drive Settings Language Settings Setting the Time Setting the Date Display Brightness Dispense Completion Alerts Batch Completion Alerts Analog Output Device Information Screen Saver Device Name WI-FI Settings Ethernet Settings User Management Pump Head Selection Auto Start Priming the Pump Drive Tube Calibration Tube Calibration Screen 2-2 2-3 2-3 2-4 2-4 2-4 2-5 2-5 2-5 2-5 2-5 2-6 2-6 2-6 2-7 2-7 2-8 2-9 2-10 2-10 2-11 2-11 SECTION 3: OPERATION iii 3-1 Mode Selection Screen Continuous Mode Continuous Mode Run Screen Continuous Mode Operation Saving Continuous Mode Settings as a New Program Time Mode Time Mode Run Screen Time Mode Edit Screen Time Mode Operation Saving Time Mode Settings as a New Program Volume Mode 3-1 3-2 3-2 3-3 3-4 3-5 3-5 3-6 3-6 3-8 3-9 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Table of Contents Volume Mode Run Screen Volume Mode Edit Screen Volume Dispense Mode Operation Anti-Drip Volume Record Analog Input Mode Analog Input Mode Run Screen Analog Input Saving Analog Input Mode Settings as a New Program MasterflexLive™ MasterflexLive™ Run Screen Custom Program Modes Adding a New Program: Continuous Mode Adding a New Program: Time Mode Adding a New Program: Volume Mode Adding a New Program: Analog Input Mode Using Program Modes Editing a Program Deleting a Program SECTION 4: COMMUNICATION SPECIFICATION Ethernet/IP Mode Ethernet/IP Setup Masterflex Ethernet/IP Profibus Profibus Mode Profibus Setup Profibus Settings Profibus Data SECTION 5: SERVICE & MAINTENANCE Firmware Updates Restore Factory Settings Cleaning the Pump Drive Accessories Replacement Parts Troubleshooting Error Definitions 31-Pin Electrical Connections Specifications Technical Assistance Product Return Warranty Disposal iv MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity 3-9 3-10 3-10 3-12 3-12 3-13 3-13 3-14 3-15 3-16 3-16 3-18 3-18 3-18 3-19 3-21 3-22 3-22 3-23 4-1 4-1 4-1 4-4 4-6 4-6 4-6 4-6 4-8 5-1 5-1 5-1 5-2 5-2 5-2 5-3 5-4 5-5 5-6 5-8 5-8 5-8 5-8 Masterflex Section 1: Introduction SECTION 1: INTRODUCTION SAFE OPERATION The MasterSense™ L/S Washdown Digital Pump Drive with Advanced Connectivity is designed for pumping and dispensing applications in laboratory and process environments. Confirm that the pump drive is operated only in the manner specified in this operating manual and that safe work practices and Good Laboratory Practice (GLP) are followed. Misuse of the pump drive may compromise built-in safety protections and result in injury and/or damage to equipment. Do not operate the pump drive with water on the surface of the touchscreen. The following Safety Symbols are used in this documentation: ! CAUTION: Risk of Danger. Consult Operating Manual for nature of hazard and corrective actions. CAUTION: Risk of crushing. Keep fingers away from the rotor while the pump is in operation. Stop pump before loading or unloading tubing. CAUTION: Hot Surface. Do not touch. CAUTION: Risk of electric shock. Consult Operating Manual for nature of hazard and corrective actions. Please observe the following cautions and recommendations: ! CAUTION: Do not operate the pump in a way that exceeds the designed operating and environmental conditions outlined in this operating manual. ! CAUTION: The pump must not be used: • As a medical device. • In explosion proof chambers or in the presence of flammable gases or fumes. CAUTION: The circuit between the mains power supply and the pump must be connected to earth ground. CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing could get caught in the drive mechanism. 1-1 ! CAUTION: Do not open or remove the housing while the pump is operating. ! CAUTION: Tubing can tear and burst during operation. It is the responsibility of the customer to take the necessary precautions to avoid injury or damage to equipment. ! CAUTION: It is recommended that any repairs be performed only by an authorized technician. If service and repairs are performed by the customer or by any third party company, Masterflex denies all responsibility. MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 1: Introduction ABOUT THE MASTERSENSE™ L/S The MasterSense™ L/S Washdown Digital Pump drive with advanced connectivity offers precise flow control and highly accurate fluid dispensing ideal for pumping high viscous and shear-sensitive liquids. These pumps are also ideally suited for use where sterile conditions and purity are required. Toxic and hazardous fluids can be pumped with the proper selection of tubing since the fluid contacts only the tubing and not the pump. All L/S precision drives include a highly accurate, maintenance-free motor and an easy to navigate touchscreen that makes setup and operation easier than ever. The L/S range features Ethernet and Wi-Fi connections for web-based control and monitoring using the MasterflexLive website (see www.masterflex.com), and remote analog input control and monitoring through the pump drive’s 31-Pin female connection port. Package Contents NOTE: Please check the package and its contents for any visible signs of damage. If any damage is found please contact Technical Assistance immediately (see "Technical Assistance" on page 5-8). • • • • Pump Drive OHS Cable Quick Start Guide Flash Drive Containing the Operating Manual Features • • • • • • • • 1-2 A 5-inch multi-language touchscreen display providing easy access to user-defined operation parameters and direct readouts of pump operation data, including pump speed, flow rates, flow direction, and batch totals. Volume, Time, Continuous, and Analog Input modes for quick and easy operation. User selectable dispense volumes, tube diameters, flow rates, pump speeds, and run times. Easy user management with three levels of access: ADMIN, SUPER USER and USER. Wi-Fi and Ethernet connectivity. Brushless, maintenance-free motor offering ±0.1% speed control accuracy with a turndown ratio greater than 6000:1. Easy pump priming and tube calibration. L/S models have a maximum speed of 250 RPM or 600 RPM and flow rate capacities that range from .001 mL/min through to 3400 mL/min (depending on the model and tubing size selected). MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings SECTION 2: BASIC SETUP & SETTINGS Touchscreen Active Light Pump Head Mounting Holes Ethernet Port USB Port Fuse Profibus Power Switch Power Cord 31-Pin Open Head Sensor AUX 2-1 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings TOUCHSCREEN ICONS 2-2 Analog Input Mode New User Calibrate Pause Calibration Complete Prime Clockwise Program Close/Cancel Ramp Down Confirm Ramp Up Connectivity Status Record Volume Continuous Mode Reset Counterclockwise Screen Lock Delete Settings Display Brightness Start Edit Stop Language Time Mode Logout Update Available New Program Volume Mode MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings BEFORE STARTING THE DRIVE ! CAUTION: Do not block the rear panel of the pump drive. The power switch must always be easy to access and the power cord must always be easy to disconnect. CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing could get caught in the drive mechanism. ! CAUTION: The power cord set supplied with your pump drive meets the requirements of the country where you purchased the pump drive. If you use the pump drive in another country, you must use a power cord set that meets the requirements of that country. CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1. • • • • • • • Ensure the pump drive is mounted on a flat surface. Ensure adequate air flow around the pump drive and ensure that the ambient air temperature does not exceed 104° F (40° C). Tubing should be clean and routed so that bend radii are at a minimum of four (4) times the outside tube diameter and are as short as possible. Use the appropriate tube diameter for the required flow rate and viscosity. Recalibrate tubing regularly to maintain the best flow rate accuracy (for further information see "Tube Calibration" on page 2-11). For tubing selection and compatibility go to www.masterflex.com. Unplug the pump drive’s power cable from the mains power outlet when cleaning or performing maintenance on the drive. SWITCHING ON THE DRIVE 1. Plug in and securely fasten the supplied power cable to the IEC Connector located at the rear of the drive. 2. Plug the opposite end of the power cable into a mains power outlet. 3. Switch the drive on using the power switch located at the rear of the drive. NOTE: The drive takes approximately two minutes to complete start-up. NOTE: • On the initial start-up the Language Settings Screen will be displayed. A language must be selected before pump operation (for further information see "Language Settings" on page 2-4). • If User Management is enabled you may be prompted for a username and password (for further information see "User Management" on page 2-8). • Following the initial start-up all subsequent start-ups will revert to the mode of operation screen previously in use. • After 30 minutes of inactivity the L/S will enter sleep mode and the display will turn off. Tapping the touchscreen will reactivate the drive. To enable (default) or disable the screen saver see "Screen Saver" on page 2-6. 2-3 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings SETTINGS The Settings Screen allows access to basic configuration settings. The Settings Screen is accessed by tapping from any of the mode screens. NOTE: If User Management is enabled only users with SETTINGS authorization can access the Settings Screen (for further information see "User Management" on page 2-8). Update Available When the L/S is connected to the internet this icon indicates that an update is available for installation (see "Firmware Updates" on page 5-1) Confirm Connectivity Status Settings Menu The icon will change to green when the pump is connected to MasterflexLive™ Scroll Language Settings The L/S Digital Pump Drive can display Chinese, English, French, German, Italian, Japanese, and Spanish languages. The default display language is English. To change the display language: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Tap LANGUAGE. 3. Select the desired language from the available list. to save the new language selection. 4. Tap CONFIRM Setting the Time To change the time: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Tap TIME. 3. Select either 12-HOUR or 24-HOUR time. 4. Tap HH to select hours and enter the desired time using the onscreen keypad. 5. Tap MM to select minutes and enter the desired time using the onscreen keypad. 6. If using 12-HOUR time, tap AM/PM to select either AM or PM. to save or CANCEL to discard changes. 7. Tap CONFIRM 2-4 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings Setting the Date To change the date: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Tap DATE. 3. Select the desired date format (either month/day/year or day/month/year). 4. Tap the desired MONTH, DAY or YEAR field to select and then enter the date using the onscreen keypad. to save or CANCEL to discard changes. 5. Tap CONFIRM Display Brightness To adjust the display brightness: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Use the DISPLAY BRIGHTNESS slider to adjust the touchscreen brightness to the desired level. Dispense Completion Alerts When Sound Dispense is enabled a short beep will sound at the completion of each pump dispense. To enable or disable the dispense completion alert: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Tap the SOUND DISPENSE toggle to select either ON or OFF. Batch Completion Alerts When Sound Batch is enabled a single long beep will sound at the completion of each batch cycle. To enable or disable the batch cycle completion alert: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. 2. Tap the SOUND BATCH toggle to select either ON or OFF. Analog Output The L/S supports and controls analog output through the pump drive’s 31-pin connection or (for further information see ). from any of the mode screens. The Settings Screen will be displayed. Tap SETTINGS Tap ANALOG OUTPUT. The Analog Output Screen will be displayed. Tap to select the desired analog output type from the available list. If using either ANALOG: VOLTAGE or ANALOG: CURRENT: a. Tap EDIT . The Analog: Voltage Edit Screen or Analog: Current Edit Screen will be displayed. b. Select the desired current or voltage operating range from the available list. to save or CANCEL to discard changes. The Analog Output Screen will be c. Tap CONFIRM displayed. . 5. Tap CONFIRM 1. 2. 3. 4. 2-5 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings Device Information The Device Information Screen provides pump drive details such as MAC address, IP address, software version, build date, and firmware version. Factory reset and updates are also accessed from the Device Information Screen. To access the Device Information Screen: from any of the mode screens. The Settings Screen will be displayed. 1. Tap SETTINGS through the Settings Screen pages to locate DEVICE INFORMATION. 2. SCROLL 3. Tap DEVICE INFORMATION. The Device Information Screen will be displayed. See also "Firmware Updates" on page 5-1, and "Restore Factory Settings" on page 5-1. Screen Saver The L/S has a screen saver to help extend the display life of the touchscreen. After 30 minutes of inactivity the L/S will enter sleep mode and the display will turn off. Tapping the touchscreen will reactivate the drive. To enable or disable the screen saver: from any of the mode screens. The Settings Screen will be displayed. 1. Tap SETTINGS through the Settings Screen pages to locate SCREEN SAVER. 2. SCROLL 3. Tap the SCREEN SAVER toggle to select either ON or OFF. Device Name Individual names can be assigned to each L/S Digital Pump Drive to make identification easier when using more than one pump. To assign a pump drive name: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate DEVICE NAME. 2. SCROLL 3. Tap DEVICE NAME. The Device Name Screen will be displayed. 4. Enter the desired pump name using the onscreen keypad (up to 8 characters). to save or CANCEL to discard changes. 5. Tap CONFIRM 2-6 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings WI-FI Settings The L/S can connect to a network using Wi-Fi and Ethernet connections. NOTE: • The Ethernet connection will take priority if both Wi-Fi and Ethernet are used simultaneously. • The L/S supports WEP, WPA, WPA2, and None (open) Wi-Fi security protocols. To select a Wi-Fi network: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate WIFI SETTINGS. 2. SCROLL 3. Tap WIFI SETTINGS. The Wi-Fi Settings Screen will be displayed. 4. If required, tap the WIFI toggle to select either ON or OFF. 5. Tap the desired Wi-Fi network from the available list. 6. If required, enter the network PASSWORD using the onscreen keypad. 7. Tap CONNECT to join the network or CANCEL to cancel. to return to the Settings Screen. 8. Tap CONFIRM To remove a Wi-Fi network: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate WIFI SETTINGS. 2. SCROLL 3. Tap WIFI SETTINGS. The WIFI Settings Screen will be displayed. 4. Locate the desired Wi-Fi network and tap REMOVE WIFI . 5. Tap REMOVE to remove the network or CANCEL to discard changes. to return to the Settings Screen. 6. Tap CONFIRM Ethernet Settings The L/S can connect to a network using Wi-Fi and Ethernet connections. NOTE: • Confirm that the Ethernet cable is securely attached to the Ethernet port at the rear of the pump drive. • The Ethernet connection will take priority if both Wi-Fi and Ethernet are used simultaneously. To configure Ethernet settings: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate ETHERNET SETTINGS. 2. SCROLL 3. Tap ETHERNET SETTINGS. The Ethernet Settings Screen will be displayed. 4. Tap DHCP to automatically configure IP settings or STATIC to manually edit settings using the onscreen keypad. to save or CANCEL to discard changes. 5. Tap CONFIRM 2-7 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings User Management The L/S allows user access to be controlled using configurable permission levels. Default permissions: • USER: Able to use basic pump drive functions and run programs. • SUPER USER: Same level of access as USER but with the ability to create and modify programs. • ADMIN: Full administrative access to the drive. User and Super User permission levels can be configured to allow access to different Settings Menu items. Default ADMIN username and password: When switching on User Management for the first time, or following a factory reset, you will be prompted for a username and password. You must log in using the below default ADMIN user account details to access user management settings. Default username: admin Default password: 123456 It is recommended that the default password be changed after logging in (see Editing an existing user below for information on changing user passwords). Configuring user level permissions: from any of the mode screens. The Settings Screen will be displayed. 1. Tap SETTINGS through the Settings Screen pages to locate USER MANAGEMENT. 2. SCROLL 3. If required, tap the USER MANAGEMENT toggle to select ON. 4. Tap MODIFY USER. 5. Tap ACCESS LEVELS. 6. Tap USER or SUPERUSER. 7. Select the desired settings menu items to be included in the user level. to save or CANCEL to discard any changes. 8. Tap CONFIRM Adding a new user: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate USER MANAGEMENT. 2. SCROLL 3. If required, tap the USER MANAGEMENT toggle to select ON. 4. Tap MODIFY USER. . 5. Tap NEW USER 6. Tap USERNAME and enter the new username using the onscreen keypad. 7. Tap PASSWORD and enter the desired password using the onscreen keypad. NOTE: The password must be at least six characters long. 8. Tap the required PERMISSION LEVEL. NOTE: There must always be at least one ADMIN user. to save or CANCEL to discard any changes. 9. Tap CONFIRM 2-8 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings Deleting a user: NOTE: There must always be at least one ADMIN user. ADMIN users cannot delete their own user profile. from any of the mode screens. The Settings Screen will be displayed. Tap SETTINGS through the Settings Screen pages to locate USER MANAGEMENT. SCROLL Tap MODIFY USER. icon located Locate the desired username from the available list and then tap the DELETE USER next to the username. 5. Tap DELETE to delete user or CANCEL to cancel. 1. 2. 3. 4. Editing an existing user: from any of the mode screens. The Settings Screen will be displayed. 1. Tap SETTINGS through the Settings Screen pages to locate USER MANAGEMENT. 2. SCROLL 3. Tap MODIFY USER. 4. Select the desired username. 5. Edit as required. to save or CANCEL to discard any changes. 6. Tap CONFIRM Pump Head Selection After changing a pump head, the new pump head must be selected from the Pump Head Settings Screen. To select a new pump head: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate PUMP HEAD. 2. SCROLL 3. Tap PUMP HEAD. The Pump Head Settings Screen will be displayed. 4. Select the desired pump head from the list of available options. to save or CANCEL to discard any changes and return to the Settings Screen. 5. Tap CONFIRM 6. Tap CONFIRM to exit the Settings Screen and return to the previous mode screen. NOTE: Once the new pump head has been selected, ensure that the appropriate tubing has been selected. To select a tube size: 1. Tap SIZE from any of the mode screens. The Tube Size Screen will be displayed. 2. Select the desired tube size from the list of available options. NOTE: Only tube sizes compatible with the selected pump head will be displayed. to save or CANCEL to discard changes and return to the mode run screen. 3. Tap CONFIRM 2-9 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings Auto Start The L/S has an auto start that will resume pump operation when power is restored after a power outage. To enable auto start: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate AUTO START. 2. SCROLL 3. Tap the AUTO START toggle to select either ON or OFF. PRIMING THE PUMP DRIVE It is recommended that you prime the pump drive before use. Priming the pump draws fluid through the tubing and eliminates air pockets from the system. CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing could get caught in the drive mechanism. Example Flow System To prime the pump drive: 1. Insert the tubing into the pump head (refer to the pump head user manual for further information). 2. Insert the tube inlet into the supply fluid. 3. Insert the tube outlet into an appropriate container. 4. Switch the drive on using the power switch located at the rear of the drive. NOTE: If Manage User is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). 5. Navigate to the Continuous, Time or Volume Mode screens. until there are no bubbles visible in the tubing. Priming will stop when 6. Press and hold PRIME is released. PRIME 2-10 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings TUBE CALIBRATION To ensure accurate dispensing of fluids, tube calibration should be performed whenever fluids, flow rate or tubing is changed. Tube calibration can be accessed from the Continuous Mode Run Screen or from either of the Volume or Time Mode Edit screens. Tube Calibration Screen Return to Previous Screen Approximate Duration Selected Tube Size Set Flow Rate Clear Calibration Settings Calibration Strength Bar Calibration Volume Default Cycle Options Tap to reset the calibration volume and flow rate to their default settings Start Calibration General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. To calibrate tubing: 1. Insert the tube inlet into the supply fluid. 2. Insert the tube outlet into a suitable container. NOTE: The container should be placed on a scale for increased accuracy. If using a scale, an acceptable weight to volume conversion for water is: 1 g = 1 mL. 3. Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). 4. Navigate to the Continuous, Time or Volume Mode screens. or counterclockwise flow direction. 5. Tap DIRECTION to select either clockwise 2-11 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 2: Basic Setup & Settings 6. If required, Tap START and allow the pump to run for approximately 20-30 minutes. This step is recommended to properly condition new tubing and to increase calibration accuracy. NOTE: If required, the pump can be run dry while conditioning the tube. to prime the pump. Priming will stop when PRIME is released. 7. Press and hold PRIME and then SIZE if either the Volume or 8. Tap SIZE from the Continuous Mode Screen or tap EDIT Time Mode Screen is displayed. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to previous screen. b. Tap CONFIRM 9. Tap CALIBRATE . The Tube Calibration Screen will be displayed. 10. Tap CALIBRATION VOLUME. The Calibration Volume Screen will be displayed. a. Enter the desired calibration volume using the onscreen keypad. NOTE: The default volume or greater will ensure the best calibration. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM 11. Tap FLOW RATE. The Calibration Flow Rate Screen will be displayed. a. Enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM NOTE: The drive will adjust the displayed flow rate after calibration is complete. to begin calibration. NOTE: Calibration progress will be displayed on the touchscreen. 12. Tap START 13. When calibration is complete use the onscreen keypad to enter the measured volume of fluid from the tube outlet container. to complete calibration and return to the previous mode screen. Calibration 14. Tap CONFIRM should now be displayed to indicate that calibration has been completed for the current Complete tube size, tube volume, and flow rate. NOTE: • The estimated accuracy for the selected calibration settings is shown in the Calibration Strength Bar on the Tube Calibration Screen. Calibration accuracy can be improved by using a larger calibration volume and/or altering the flow rate. • Calibration settings are retained and transferred to other mode screens when entering or leaving the Tube Calibration Screen. • If the drive is stopped during calibration the calibration will be discarded and the previous mode screen will be displayed. Empty the container before restarting the procedure. • Calibration time at the maximum allowable flow rate (default max flow rate) is approximately 10 seconds. Calibration time at the minimum allowable flow rate (approximately 4% of the maximum flow rate) is 4 minutes. • Minimum and maximum flow rates will change after calibration due to a recalculation of the volume of fluid per pump revolution. • The best results are obtained after tubing has been run in the pump for approximately 20-30 minutes. • Steps 9–14 can be repeated as necessary to optimize the accuracy of the tubing calibration. 2-12 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation SECTION 3: OPERATION ! WARNING: Tube breakage may result in fluid being sprayed from the pump. Use appropriate measures to protect operator and equipment. CAUTION: Keep fingers away from the rotor while the pump is in operation. Stop the pump before loading or unloading tubing. CAUTION: Hot Surface. Do not touch. CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. Not for operation in wet locations as defined by EN61010-1. MODE SELECTION SCREEN The Mode Selection Screen allows access to the drive’s four basic operation modes (CONTINUOUS, TIME, VOLUME, and ANALOG INPUT) as well as the New Program Screen and user defined programs. The Mode Selection Screen can be accessed from any of the mode screens by tapping the MODE NAME BANNER. Return to Previous Screen Time Mode Continuous Mode Volume Mode Analog Input Mode Page Scroll Add New Program Settings Tap the desired mode or program to access individual mode or program screens. 3-1 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation CONTINUOUS MODE In Continuous Mode the pump will operate at a selected rpm and/or flow rate until stopped by the user. Continuous Mode Run Screen The Continuous Mode Run Screen is accessed by selecting CONTINUOUS from the Mode Selection Screen. A. Mode Name Banner B. Cumulative Volume C. Flow Rate D. Tube Size E. Calibrate F. Prime G. Start/Stop H. Flow Direction I. Screen Lock J. Logout K. Settings A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen. B. CUMULATIVE VOLUME: Displays the current cumulative volume of fluid that has been pumped. To until the display reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET changes to zero. C. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user. Tap to access the Flow Rate Screen. D. SIZE: Tap to access the Tube Size Screen. E. CALIBRATE: Tap to access the Calibration Screen (for further information see "Tube Calibration" on will page 2-11). Once calibration has been completed for the current tube size Calibration Complete be displayed. F. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). will be G. START/STOP: Tap START to begin operation. Once operation has commenced STOP displayed. or counterclockwise . H. FLOW DIRECTION: Tap DIRECTION to select either clockwise I. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and until the icon changes to LOCKED and a red border appears around the hold UNLOCKED screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED . 3-2 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation J. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in Settings (for further information see "User Management" on page 2-8). K. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4). Continuous Mode Operation General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. • Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. is displayed on the • Confirm that the tubing has been calibrated by checking that Calibration Complete Continuous Mode Run Screen (for further information see "Tube Calibration" on page 2-11). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). To operate the pump in Continuous Mode: 1. Tap CONTINUOUS from the Mode Selection Screen. The Continuous Mode Run Screen will be displayed. to reset the display to zero. 2. If required, Press and hold CUMULATIVE VOLUME RESET 3. Select the desired flow rate and flow units: a. Tap FLOW RATE to access the Flow Rate Screen. b. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the Flow Rate Screen. c. Tap CONFIRM d. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Continuous Mode e. Tap CONFIRM Screen. 4. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Continuous Mode b. Tap CONFIRM Run Screen. 5. 6. 7. 8. 3-3 If required, tap CALIBRATE to calibrate the pump for the selected tube and flow rate. or counterclockwise flow direction. Tap DIRECTION to select either clockwise . The drive will commence operation at the flow rate and direction shown. Tap START when the drive operation is no longer required. NOTE: In Continuous Mode the drive Tap STOP will continue to operate at the displayed flow rate and direction until stopped. MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation Saving Continuous Mode Settings as a New Program Changes made to mode parameters can be saved as a new program for easier access to frequently used settings. NOTE: If User Management is enabled only users with authorization can create and modify programs (for further information see "User Management" on page 2-8). To save mode parameters to a new program: 1. If required, edit the Continuous Mode settings as desired. 2. Tap MODE NAME BANNER to return to the Mode Selection Screen. 3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 4. Tap CONTINUOUS. The Continuous New Program Screen will be displayed with the last settings used in the Continuous Mode. 5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 6. Tap CONFIRM to save or DELETE to cancel. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. 3-4 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation TIME MODE In Time Mode the pump will operate at a selected rpm and/or flow rate for a selected time and/or batch total. At the completion of the selected time or batch total the pump will automatically stop. Time Mode Run Screen The Time Mode Run Screen is accessed by selecting TIME from the Mode Selection Screen. A. Mode Name Banner B. Edit C. Cumulative Volume D. Batch Total E. Set On Time G. Set Off Time F. On Time Counter I. Flow Rate H. Off Time Counter J. Prime K. Start/Stop/Pause L. Flow Direction N. Logout M. Screen Lock O. Settings A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen. B. EDIT: Tap to access the Time Mode Edit Screen. From the Time Mode Edit Screen changes can be made to flow rate, flow units, tube size, tube calibration, on time, off time, and batch total. C. CUMULATIVE VOLUME: Displays the current Cumulative Volume of fluid that has been pumped. To until the display reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET changes to zero. D. BATCH TOTAL: Displays the number of dispenses that have been completed in the current batch. To until the display changes to zero. reset the batch total: Press and hold BATCH RESET E. SET ON TIME: Displays the set dispense operation time. F. ON TIME COUNTER: Displays a countdown of the set dispense time during operation. G. SET OFF TIME: Displays the set duration of time the pump pauses between each dispense operation. H. OFF TIME COUNTER: Displays a countdown of the set off time during operation. I. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user. J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/ . RESET 3-5 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation L. FLOW DIRECTION: Tap DIRECTION to select either clockwise or counterclockwise flow direction. M. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and until the icon changes to LOCKED and a red border appears around the hold UNLOCKED screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED . N. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in Settings (for further information see "User Management" on page 2-8). O. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4). Time Mode Edit Screen Mode Name Banner Tap to return to the previous screen On Time Tap to access the On Time Edit Screen Flow Rate Tap to access the Flow Rate Edit Screen Tube Size Tap to access the Tube Size Screen Logout Off Time Tap to access the Interval Time Screen Calibrate Tap to access the Tube Calibration Screen Batch Total Tap to access the Batch Total Screen Confirm Time Mode Operation General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. • Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. is displayed on • Confirm that the tubing has been calibrated by checking that Calibration Complete the Time Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). 3-6 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation To operate the pump in Time Mode: 1. Tap TIME from the Mode Selection Screen. The Time Mode Run Screen will be displayed. 2. Tap EDIT to access the Time Mode Edit Screen. 3. Tap ON TIME to set the amount of time for each pump operation. The On Time Edit Screen will be displayed. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Time Mode Edit b. Tap CONFIRM Screen. 4. Tap OFF TIME to set the amount of time the pump will pause between each operation. The Off Time Edit Screen will be displayed. NOTE: If the off time is set to 0 (zero) the pump drive will require a start input (from either the touchscreen or a wired input) to start the next dispense. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Time Mode Edit b. Tap CONFIRM Screen. 5. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed. a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM c. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Time Mode Edit d. Tap CONFIRM Screen. 6. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Time Mode Edit b. Tap CONFIRM Screen. 7. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will be displayed. a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run continuously. to save or CANCEL to discard changes and return to the Time Mode Edit b. Tap CONFIRM Screen. to return to the Time Dispense Mode Run Screen. 8. Tap CONFIRM or counterclockwise flow direction. 9. Tap DIRECTION to select either clockwise 10. Tap START . The pump will now operate until the batch total is completed or until PAUSE or is tapped. STOP 11. If required, adjustments can be made to any of the Time Mode option settings during operation. To make any adjustments: a. Tap PAUSE and then repeat steps 2–9 above. b. Tap CONTINUE to complete the pump operation once the desired changes have been made. 3-7 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation Saving Time Mode Settings as a New Program Changes made to mode parameters can be saved as a new program for easier access to frequently used settings. NOTE: If User Management is enabled only users with authorization can create and modify programs (for further information see "User Management" on page 2-8). To save mode parameters to a new program: 1. If required, edit the Time Mode settings as desired. 2. Tap MODE NAME BANNER to return to the Mode Selection Screen. 3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 4. Tap TIME. The Time New Program Screen will be displayed with the last settings used in the Time Mode. 5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 6. Tap CONFIRM to save or DELETE to cancel. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. 3-8 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation VOLUME MODE In Volume Mode the pump will operate at a selected rpm and/or flow rate until a selected volume of fluid has been pumped. When the selected volume has been pumped the drive will automatically stop. Volume Mode Run Screen The Volume Mode Run Screen is accessed by selecting VOLUME from the Mode Selection Screen. A. Mode Name Banner B. Edit C. Cumulative Volume D. Batch Total E. Set Dispense Volume G. Set Interval Time I. Flow Rate J. Prime L. Flow Direction N. Logout F. Dispense Volume Counter H. Interval Time Counter K. Start/Stop/Pause M. Screen Lock O. Settings A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen. B. EDIT: Tap to access the Volume Mode Edit Screen. From the Volume Mode Edit Screen adjustments can be made to dispense volume, interval time, flow rate, tube options, calibration and batch total. NOTE: Edit is inactive during operation. C. CUMULATIVE VOLUME: Displays the current Cumulative Volume of fluid that has been pumped. To until the display reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET changes to zero. D. BATCH TOTAL: Displays the number of dispenses that have been completed in the current batch. To reset until the display changes to zero. the batch total: Press and hold BATCH RESET E. SET DISPENSE VOLUME: Displays the selected volume of fluid for dispensing. F. DISPENSE VOLUME COUNTER: Displays a countdown of the fluid volume during operation. G. SET INTERVAL TIME: Displays the set time the pump pauses between dispenses. H. INTERVAL TIME COUNTER: Displays a countdown of the set interval time during operation. I. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user. J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). 3-9 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/ . RESET L. FLOW DIRECTION: Tap DIRECTION to select either clockwise or counterclockwise flow direction. M. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and until the icon changes to LOCKED and a red border appears around the hold UNLOCKED screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED . N. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in Settings (for further information see "User Management" on page 2-8). O. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4). Volume Mode Edit Screen Mode Name Banner Tap to return to the previous screen Volume Tap to access the Dispense Volume Screen Volume Record Tap to record fluid volumes (see "Volume Record" on page 3-12) Interval Time Flow Rate Tap to access the Interval Time Screen Tube Size Tap to access the Tube Calibration Screen Tap to access the Flow Rate Edit Screen Tap to access the Tube Size Screen Anti-Drip Tap to access the Anti-Drip Screen (see "Anti-Drip" on page 3-12) Logout Tap to log out a user Calibrate Batch Total Tap to access the Batch Total Screen Confirm Volume Dispense Mode Operation General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. • Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. is displayed on the • Confirm that the tubing has been calibrated by checking that Calibration Complete Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-11). 3-10 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). To operate the pump in Volume Mode: 1. Tap VOLUME from the Mode Selection Screen. The Volume Mode Run Screen will be displayed. to access the Volume Mode Edit Screen. 2. Tap EDIT 3. Tap VOLUME. The Dispense Volume Screen will be displayed. a. Tap VOLUME and enter the desired volume using the onscreen keypad. NOTE: If the volume of fluid is unknown the pump drive can record fluid dispense volumes (for further information see "Volume Record" on page 3-12). to set the time the pump takes to reach full flow rate (between 0 and 60 seconds) b. Tap RAMP UP using the onscreen keypad. to set the time the pump takes to stop at the end of each dispense operation c. Tap RAMP DOWN (between 0 and 60 seconds) using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume Mode d. Tap CONFIRM Edit Screen. 4. Tap INTERVAL TIME to set the amount of time the pump will pause between each operation. The Interval Time Screen will be displayed. NOTE: If the interval time is set to 0 (zero) the pump drive will require a start input (from either the touchscreen or a wired input) to start the next dispense. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume Mode b. Tap CONFIRM Edit Screen. 5. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed. a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM c. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume Mode d. Tap CONFIRM Edit Screen. 6. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Volume Mode b. Tap CONFIRM Edit Screen. 7. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will be displayed. a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run continuously. to save or CANCEL to discard changes and return to the Volume Mode b. Tap CONFIRM Edit Screen. 8. If required, tap ANTI-DRIP. The Anti-Drip Screen will be displayed (for further information see "AntiDrip" on page 3-12). 3-11 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation a. Tap ON or OFF to enable or disable the Anti-Drip feature. b. If enabled, enter the desired degrees of reverse rotation using the onscreen keypad. NOTE: Typical values range from 5 to 45 degrees. to save or CANCEL to discard changes and return to the Volume Mode c. Tap CONFIRM Edit Screen. to return to the Volume Mode Run Screen. 9. Tap CONFIRM or counterclockwise flow direction. 10. Tap DIRECTION to select either clockwise 11. Tap START . The pump will now operate until the batch total is completed or until PAUSE or is tapped. STOP 12. If required, adjustments can be made to any of the Volume Mode option settings during operation. To make any adjustments: a. Tap PAUSE and then repeat steps 2–10 above. b. Tap CONTINUE to complete the pump operation once the desired changes have been made. Anti-Drip The Anti-Drip feature minimizes drips after fluid has been dispensed by reversing the pump direction to draw fluid back from the end of the tubing. Fluid drip can be caused by numerous factors, including tube size, tube orientation, and the viscosity of the fluid. To enable or disable the Anti-Drip feature: 1. Tap VOLUME from the Mode Selection Screen. The Volume Mode Screen will be displayed. 2. Tap EDIT . 3. Tap ANTI-DRIP. The Anti-Drip Screen will be displayed. 4. Tap ON or OFF to enable or disable ANTI-DRIP. 5. If enabled, enter the desired degrees of reverse rotation using the onscreen keypad. NOTE: Typical values range from 5 to 45 degrees. to save or CANCEL to discard changes and return to the Volume Mode Screen. 6. Tap CONFIRM Volume Record The Volume Record feature can be used to record unknown fluid volumes. To record a fluid volume: 1. Tap VOLUME from the Mode Selection Screen. The Volume Mode Run Screen will be displayed. 2. Tap EDIT to access the Volume Mode Edit Screen. 3. Tap RECORD . The Record Dispense Screen will be displayed. 4. Tap FLOW RATE to make adjustments to the flow rate. The Flow Rate Screen will be displayed. a. Tap FLOW to enter the desired flow rate using the onscreen keypad. b. Tap UNITS to enter the desired flow rate units using the onscreen keypad. to save changes and return to the Record Dispense Screen. c. Tap CONFIRM 3-12 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation 5. Tap START . The drive will now begin pump operation while recording the fluid volume. 6. If required, adjustments can be made to flow rate during operation. To make adjustments: and then repeat steps 4–6 above. a. Tap STOP to complete the pump operation once the desired changes have been made. NOTE: b. Tap START and then CANCEL to discard recording and return to the Volume If required, tap STOP Mode Edit Screen. when the desired volume of fluid has been pumped. The recorded dispense volume will 7. Tap STOP now be displayed under VOLUME. to save or CANCEL to discard recording and return to the Volume Mode Edit 8. Tap CONFIRM Screen. If saved, the recorded dispense volume will now be displayed under VOLUME. 9. Tap CONFIRM . The Volume Mode Run Screen will be displayed. ANALOG INPUT MODE ! CAUTION: Power must be turned off before connecting the external analog control cable to prevent damage to the drive. The L/S Digital Pump Drive can be controlled and monitored through the pump drive’s 31-Pin female connection port. See www.masterflex.com for more information. Analog Input Mode Run Screen The Analog Input Mode Run Screen will be displayed on the pump drive’s touchscreen during analog input operation. The screen displays the currently selected operation dispense settings from an external remote control device. The Analog Input Mode Run Screen is accessed by selecting ANALOG INPUT from the Mode Selection Screen. A. Mode Name Banner B. Prime C. Start/Stop D. Flow Direction E. Screen Lock F. Logout 3-13 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation A. MODE NAME BANNER: Displays the Mode Name as well as the currently selected input type (ANALOG CURRENT or ANALOG VOLTAGE). Tap the Mode Name Banner to return to the Mode Selection Screen. B. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive" on page 2-10). to STOP . C. START/STOP: During operation, the display will change from START D. FLOW DIRECTION: Tap DIRECTION to select either clockwise or counterclockwise flow direction. E. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and until the icon changes to LOCKED and a red border appears around the hold UNLOCKED screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED . F. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in Settings (for further information see "User Management" on page 2-8). Analog Input ! CAUTION: Power must be turned off before connecting the external analog control cable to prevent damage to the drive. The L/S supports and controls analog input using suitable equipment through the pump drive’s 31-Pin female connection port. Analog input can be used in place of, or in addition to, MasterflexLive™. See also "31-Pin Electrical Connections" on page 5-5. General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. • Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. is displayed on the • Confirm that the tubing has been calibrated by checking that Calibration Complete Analog Input Mode Run Screen (for further information see "Tube Calibration" on page 2-11). • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). • Confirm that the pump drive is connected to the appropriate equipment through the drive’s 31-Pin female connection port. 3-14 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation To operate analog input control and monitoring: 1. Tap ANALOG INPUT from the Mode Selection Screen. The Analog Input Mode Run Screen will be displayed. 2. Tap EDIT . The Analog Input Mode Edit Screen will be displayed. 3. Tap the desired analog input type from the available list. 4. If using either ANALOG: VOLTAGE or ANALOG: CURRENT: a. Select the desired current or voltage operating range from the available list. to save or CANCEL to cancel and return to the previous screen. b. Tap CONFIRM NOTE: • Tap STOP on the pump drive touchscreen to override the remote control device and immediately stop the pump operation. NOTE: If locked, the screen will need to be unlocked before the pump operation can be stopped. • See www.masterflex.com for further information on using analog input remote control and monitoring. Saving Analog Input Mode Settings as a New Program Changes made to mode parameters can be saved as a new program for easier access to frequently used mode settings. NOTE: If User Management is enabled only users with authorization can create and modify programs (for further information see "User Management" on page 2-8). To save mode parameters to a new program: 1. If required, edit the Analog Input Mode settings as desired. 2. Tap MODE NAME BANNER to return to the Mode Selection Screen. 3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 4. Tap ANALOG INPUT. The Analog Input New Program Screen will be displayed with the last settings used in the Analog Input Mode. 5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 6. Tap CONFIRM to save or DELETE to cancel. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. 3-15 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation MASTERFLEXLIVE™ The L/S Digital Pump Drive can be controlled and monitored through the MasterflexLive™ website using an Ethernet or Wi-Fi connection. MasterflexLive™ can be accessed from any suitable digital device connected to the internet, such as a laptop, tablet, smartphone or desktop computer. See www.masterflex.com for more information. MasterflexLive™ Run Screen The MasterflexLive™ Run Screen is only displayed on the pump drive touchscreen while the pump drive is being operated through the MasterflexLive™ website. The screen displays the currently selected operation dispense settings (Continuous, Time or Volume). A. Mode Name Banner B. Start/Stop C. Logout D. Screen Lock A. MODE NAME BANNER: Displays the Mode Name as well as the currently selected input type. Tap the Mode Name Banner to return to the Mode Selection Screen. to STOP . B. START/STOP: During operation, the display will change from START C. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in Settings (for further information see "User Management" on page 2-8). D. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and until the icon changes to LOCKED and a red border appears around the hold UNLOCKED screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED . General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). 3-16 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation • • • • • • Confirm all fluids and containers are ready. Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. Confirm that the tubing has been calibrated (for further information see "Tube Calibration" on page 2-11). If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). Confirm that the pump drive is connected to the internet via an active Wi-Fi or Ethernet connection. Confirm the digital device you are using is connected to the internet. To connect to MasterflexLive™: 1. Open the web browser on your digital device and go to www.masterflex.com. 2. Type masterflexlive into the Masterflex website search bar. 3. Follow the onscreen prompts to log in or create a new account. 4. Follow the onscreen prompts to add your L/S pump drive. NOTE: The Device ID (listed as the MAC Address) and Device Model Number can be found under "Device Information" on page 2-6. The MAC Address is also located on a label on the pump drive. 5. Select the desired pump drive from the list of available devices. The MasterflexLive™ Web App Run Screen will be displayed. NOTE: • Once the pump drive is connected to MasterflexLive™ the pump drive can be operated and monitored through the MasterflexLive™ Web App Run Screen and adjustments can be made to any of the pump drive settings. • Tap STOP on the pump drive touchscreen to immediately stop the pump operation. NOTE: If locked, the screen will need to be unlocked before the pump operation can be stopped. 3-17 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation CUSTOM PROGRAM MODES Custom programs allow users to create easily accessible programs for frequently used pump mode settings. NOTE: If User Management is enabled only users with authorization can create and modify programs (for further information see "User Management" on page 2-8). Adding a New Program: Continuous Mode To add a new Continuous Mode program: 1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 2. Tap CONTINUOUS. The Continuous New Program Screen will be displayed. 3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 4. Select the desired flow rate and flow units: a. Tap FLOW RATE to access the Flow Rate Screen. b. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the Flow Rate Screen. c. Tap CONFIRM d. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Continuous New e. Tap CONFIRM Program Screen. 5. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Continuous New b. Tap CONFIRM Program Screen. or counterclockwise 6. Tap DIRECTION to select either clockwise 7. Tap CONFIRM to save or DELETE to discard changes. flow direction. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. Adding a New Program: Time Mode To add a new Time Mode program: 1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 2. Tap TIME. The Time New Program Screen will be displayed. 3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 3-18 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation 4. Tap ON TIME to set the amount of time for each pump operation. The On Time Edit Screen will be displayed. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Time New Prob. Tap CONFIRM gram Screen. 5. Tap OFF TIME to set the amount of time the pump will pause between each operation. The Off Time Edit Screen will be displayed. NOTE: If the off time is set to 0 (zero) the pump drive will require a start input (from either the touchscreen or a wired input) to start the next dispense. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Time New Prob. Tap CONFIRM gram Screen. 6. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed. a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM c. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Time New Prod. Tap CONFIRM gram Screen. 7. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Time New Prob. Tap CONFIRM gram Screen. or counterclockwise flow direction. 8. Tap DIRECTION to select either clockwise 9. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will be displayed. a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run continuously. to save or CANCEL to discard changes and return to the Time New Prob. Tap CONFIRM gram Screen. 10. Tap CONFIRM to save or DELETE to discard changes. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. will display additional pages. • If there are multiple programs tapping SCROLL Adding a New Program: Volume Mode To add a new Volume Mode program: 1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 3-19 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation 2. Tap VOLUME. The Volume New Program Screen will be displayed. 3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 4. Tap VOLUME. The Dispense Volume Screen will be displayed. a. Tap VOLUME and enter the desired volume using the onscreen keypad. NOTE: If the volume of fluid is unknown the pump drive can record fluid dispense volumes (for further information see "Volume Record" on page 3-12). to set the time the pump takes to reach full flow rate (between 0 and 60 seconds) b. Tap RAMP UP using the onscreen keypad. to set the time the pump takes to stop at the end of each dispense operation c. Tap RAMP DOWN (between 0 and 60 seconds) using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume New Prod. Tap CONFIRM gram Screen. 5. Tap INTERVAL TIME to set the amount of time the pump will pause between each operation. The Interval Time Screen will be displayed. NOTE: If the interval time is set to 0 (zero) the pump drive will require a start input (from either the touchscreen or a wired input) to start the next dispense. a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume New Prob. Tap CONFIRM gram Screen. 6. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed. a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list. to save or CANCEL to discard changes and return to the previous screen. b. Tap CONFIRM c. Tap FLOW and enter the desired flow rate using the onscreen keypad. to save or CANCEL to discard changes and return to the Volume New Prod. Tap CONFIRM gram Screen. 7. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Volume New Prob. Tap CONFIRM gram Screen. or counterclockwise flow direction. 8. Tap DIRECTION to select either clockwise 9. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will be displayed. a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run continuously. to save or CANCEL to discard changes and return to the Volume New Prob. Tap CONFIRM gram Screen. 10. If required, tap ANTI-DRIP. The Anti-Drip Screen will be displayed (for further information see "AntiDrip" on page 3-12). a. Tap ON or OFF to enable or disable the Anti-Drip feature. 3-20 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation b. If enabled, enter the desired degrees of reverse rotation using the onscreen keypad. NOTE: Typical values range from 5 to 45 degrees. to save or CANCEL to discard changes and return to the Volume New Proc. Tap CONFIRM gram Screen. 11. Tap CONFIRM to save or DELETE to discard changes. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. will display additional pages. • If there are multiple programs tapping SCROLL Adding a New Program: Analog Input Mode To add a new Analog Mode program: 1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view additional pages. 2. Tap ANALOG INPUT. The Analog Input New Program Screen will be displayed. 3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and then enter the desired program name (up to 8 characters). 4. Tap INPUT. The Analog Type Screen will be displayed. 5. Tap the desired analog type from the available list. 6. If using either ANALOG: VOLTAGE or ANALOG: CURRENT: a. Select the desired current or voltage operating range from the available list. to save or CANCEL to cancel and return to the Analog Input New Program b. Tap CONFIRM Screen. 7. Tap SIZE. The Tube Size Screen will be displayed. a. Select the desired tube size from the list of available options. to save or CANCEL to discard changes and return to the Analog Input New b. Tap CONFIRM Program Screen. or counterclockwise 8. Tap DIRECTION to select either clockwise 9. Tap CONFIRM to save or DELETE to discard changes. flow direction. NOTE: • Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen. • If there are multiple programs tapping SCROLL will display additional pages. 3-21 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation Using Program Modes Custom programs will appear in alphabetical order at the bottom of the Mode Selection Screen. If there are multiple programs tapping SCROLL will display additional pages. General Preparation: • Confirm the correct tubing has been selected and is properly loaded into the pump drive (refer to the pump head user manual for further information). • Ensure the correct pump head and tube size have been selected (for further information see "Pump Head Selection" on page 2-9). • Confirm all fluids and containers are ready. • Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management is enabled you may be prompted for a username and password (For further information see "User Management" on page 2-8). The touchscreen display will revert to the previously used operation mode. is displayed on • Confirm that the tubing has been calibrated by checking that Calibration Complete Screen (for further information see "Tube Calibration" on page 2-11). the Program Information • If required, prime the pump before operation (for further information see "Priming the Pump Drive" on page 2-10). To use a program: 1. Select the desired program from the Mode Selection Screen. The Program Run Screen will be displayed. to begin the pump drive operation using the displayed program settings. 2. Tap START 3. If required, Tap PAUSE or STOP during operation. NOTE: The pump cannot be paused during Continuous Mode operation. NOTE: to view the selected program's settings. • Tap INFORMATION • Individual settings cannot be edited from the Program Run Screen. Editing a Program NOTE: If User Management is enabled only users with authorization can create and modify programs (for further information see "User Management" on page 2-8). To edit a program: 1. Tap EDIT located next to the desired program name on the Mode Selection Screen (NOTE: If there are multiple programs, tap SCROLL to display additional pages). The Program Edit Screen will be displayed. 2. Edit the settings for the selected mode as desired. For instructions on editing individual mode settings see: • "Adding a New Program: Continuous Mode" on page 3-18. • "Adding a New Program: Time Mode" on page 3-18. • "Adding a New Program: Volume Mode" on page 3-19. • "Adding a New Program: Analog Input Mode" on page 3-21. • NOTE: Once the individual mode settings have been edited and saved the Program Edit Screen will be displayed. to save or CANCEL to discard changes and return to the Mode Selection Screen. 3. Tap CONFIRM 3-22 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 3: Operation Deleting a Program NOTE: If User Management is enabled only users with authorization can delete a program (For further information see "User Management" on page 2-8). To delete a program: 1. Tap EDIT located next to the desired program name on the Mode Selection Screen (NOTE: if there to display additional pages). The Program Edit Screen will be are multiple programs tap SCROLL displayed. 2. Tap DELETE PROGRAM . 3. Tap DELETE to delete the program and return to the Mode Selection Screen or CANCEL to return to the previous screen. 3-23 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification SECTION 4: COMMUNICATION SPECIFICATION ETHERNET/IP MODE In Ethernet/IP mode, the pump can be operated in Continuous, Volume and Time modes. The pump drives are equipped with Ethernet/IP for real time control via a PLC. The .EDS command file is avialable for download on the ODVA website: https://marketplace.odva.org/products/1923-masterflex?lang=en Ethernet/IP Setup Ensure that your Pump and PLC along with your computer are all connected to the same network. Also, make sure the computer’s IP address is within the subnet mask range of the PLC and the pump. The default addressing methods for the pump is DHCP. Static IP address may be assigned through the Ethernet settings menu. 4-1 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification In the device menu, enable the Ethernet/IP feature by toggling to select ON. Once enable, the following message appears on the UI. Press Accept on this screen. 4-2 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification Once the Ethernet/IP has been configured and enabled, you will now be able to view the pump from your PLC. To enable remote control, you must configure the pump from your PLC using the bit "Pump1:O.Toggle_Remote_Local_Control_1_to_0". NOTE: -The bit changes state from local to remote on a 1 to 0 transition. -Once enabled, the Ethernet/IP banner will appear at the top of the pump screen. Shows Ethernet/IP active in volume Dispense Mode 4-3 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification MASTERFLEX ETHERNET/IP Input data; 56 bytes of input data from pump to master. 4-4 Bytes Data Type Description 0-3 32-Bit INT Pump Status Bit 0: Status OK Bit 1: Pump Running Bit 2: Dispense Running Bit 3: Tube Uncalibrated Bit 4: Head Open Bit 5: Reserved Bit 6: Flow Direction CCW Bit 7: Remote Control Bit 8-31: Reserved 4 BYTE Dispense Mode 5 BYTE Tube Size 6 BYTE Flow Units 7 BYTE Reserved Pad 8 - 11 FLOAT Cumulative Volume 12 - 15 FLOAT Remaining Dispense Volume 16 - 19 FLOAT Remaining Dispense On Seconds 20 - 23 FLOAT Remaining Dispense Off Seconds 24 - 27 32- bit INT Batch Count Current 28 - 31 32- bit INT Batch Count Total 32 - 35 FLOAT Minimum Flow Rate 36 - 39 FLOAT Current Flow Rate 40 - 43 FLOAT Maximum Flow Rate 44 - 45 16- bit INT Remaining Dispense On Time Days 46 BYTE Remaining Dispense On Time Hours 47 BYTE Remaining Dispense On Time Minutes 48 BYTE Remaining Dispense On Time Seconds 49 BYTE Remaining Dispense On Time Tenths 50 - 51 16- bit INT Remaining Dispense Off Time Days 52 BYTE Remaining Dispense Off Time Hours 53 BYTE Remaining Dispense Off Time Minutes 54 BYTE Remaining Dispense Off Time Seconds 55 BYTE Remaining Dispense Off Time Tenths MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification Output data; 28 bytes of output data from master to pump. Bytes Data Type Description 0 BYTE Pump Control Bit 0: Run/Pause (1 = RUN; 0 = PAUSE) Bit 1: Stop and Reset Dispense (1 to 0 transition) Bit 2: Toggle Remote/Local Control (1 to 0 transition) Bit 3: Clear Cumulative Volume (1 to 0 transition) Bit 4: Reserved Bit 5: Reserved Bit 6: Set Flow Direction CCW (1 = CCW, 0 = CW) Bit 7: Reserved 1 BYTE Reserved Pad 2 BYTE Reserved Pad 3 BYTE Reserved Pad 4 BYTE Set Dispense Mode ( 0 = CONT, 1 = TIME, 2 = VOL) 5 BYTE Reserved Pad 6 BYTE Set Flow Units (see Table 3) 7 BYTE Reserved pad 8 - 11 FLOAT Set Flow Rate 12 - 15 FLOAT Set Dispense Volume 16 - 19 FLOAT Set Dispense On Seconds 20 - 23 FLOAT Set Dispense Off Seconds 24 - 27 32- bit INT Set Batch Count Total (0 = infinite) Masterflex Flow Units Correlation Table 4-5 Index 600 & 250 RPM L/S 1 mL/min 2 mL/hr 3 L/min 4 L/hr 5 L/day 6 uL/min 7 uL/hr 8 gal/min 9 gal/hr 10 gal/day 11 oz/min 12 oz/hr 13 cum/hr 14 RPM 15 % MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification PROFIBUS Profibus Mode In Profibus mode the pump will be operated remotely either in Continuous, Volume or Time mode. Profibus Setup Ensure your computer and the PLC are both connected to a network switch. Also verify the pump can send/ receive ping commands from your computer. Connect the DB-9 Profibus cable on both the pump side as well as the Profibus connector either on the Profibus module or the controller itself. Profibus Settings NOTE: Assuming the pump is online with the PLC and has been toggled into Profibus mode: To Select Profibus Settings: 1. Tap SETTINGS . 2. From the resulting MENU screen SCROLL 3. 4-6 down to page 3/3 and access PROFIBUS SETTINGS. Once that field is selected you now enter the PROFIBUS SETTINGS screen. Here you can assign the Profibus address to be a value (in between 1 and 126). The default Profibus address is 7. MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification 4. 4-7 Ensure the pump and the PLC user interface are configured for the same address and confirm by pressing the green check mark at the top of the screen MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification PROFIBUS DATA The MASTERFLEX Pump Drive operates as a DP-V0 Slave. GSD File: CPMP0FF8.GSD ID Number: 0FF8 HEX Default Slave Address: 7 Cyclic Input Data: 56 bytes Cyclic Output Data: 28 bytes Table 1 below lists the 56 bytes of cyclic input data, from pump to master. Table 1 Cyclic Input (pump —> master, 56 bytes) Data Size in Bytes Pump Status 4 Dispense Mode 1 Tube Size 1 Flow Units 1 Padding (not used) 1 Cumulative Volume 4 Remaining Dispense Volume 4 Remaining Dispense On Seconds 4 Remaining Dispense Off Seconds 4 Current Batch Count 4 Total Batch Count 4 Minimum Flow Rate 4 Current Flow Rate 4 Maximum Flow Rate 4 Remaining Dispense On Days 2 Remaining Dispense On Hours 1 Remaining Dispense On Minutes 1 Remaining Dispense On Seconds 1 Remaining Dispense On Tenths 1 Remaining Dispense Off Days 2 Remaining Dispense Off Hours 1 Remaining Dispense Off Minutes 1 Remaining Dispense Off Seconds 1 Remaining Dispense Off Tenths 1 4-8 Data Type unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer decimal floating-point decimal floating-point decimal floating-point decimal floating-point unsigned integer unsigned integer decimal floating-point decimal floating-point decimal floating-point unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification Note: Converting multi-byte data correctly will depend on the byte order configuration of the master. The 4-byte decimal floating-point values are represented in IEEE-754 floating point format. Pump Status, a 4-byte unsigned integer as shown in Table 1 above, indicates the pump’s operation in separate bits. See Table 2 below for the description of each bit in Pump Status. Table 2 Pump Status Status OK Pump Running Dispense On Tube Uncalibrated Head Open PROFIBUS Control Flow Direction CCW Remote Control bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 Table 3 below lists the 28 bytes of cyclic output data, from master to pump. Table 3 Cyclic Input (pump —> master, 28 bytes) Data Size in Bytes Pump Control 4 Set Dispense Mode 1 Set Tube Size 1 Set Flow Units 1 Padding (not used) 1 Set Flow Rate 4 Set Dispense Volume 4 Set Dispense On Seconds 4 Set Dispense Off Seconds 4 Set Total Batch Count 4 Data Type unsigned integer unsigned integer unsigned integer unsigned integer unsigned integer decimal floating-point decimal floating-point decimal floating-point decimal floating-point unsigned integer Pump Control, a 4-byte unsigned integer as shown in Table 3 above, controls the pump’s operation in separate bits. See Table 4 below for the description of each bit in Pump Control. 4-9 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 4: Communication Specification Table 4 Pump Control bit 0 Run (1) Pause (0) bit 1 Stop and Reset Dispense (1 to 0) bit 2 Toggle Remote/Local Control (1 to 0) bit 3 Clear Cumulative Volume (1 to 0) Set Flow Direction CCW (1=CCW, 0=CW) bit 6 A transition on bit 2 of Pump Control will toggle between local and remote control of the pump. For example, if the pump is in local mode, then a 1 to 0 transition will put the pump into PROFIBUS remote control mode. Only in this mode can any change in the cyclic output data influence the pump and be reflected in the cyclic input data. Set Dispense Mode can be one of the following: Continuous Time Dispense Volume Dispense Set Tube Size and Set Flow Units are integer numbers, beginning with 1. The numbers correspond to the pump’s local menu list in the front panel display interface. For example: tube size “13” from the local menu list corresponds to the value “1” for the Tube Size output value flow units “gal/hr” from the local menu list corresponds to the value “9” for the Flow Units output value Set Flow Rate is a decimal floating-point number. Its value must be between the Minimum Flow Rate and Maximum Flow Rate values from the input data. Set Dispense Volume is the amount of volume that will be dispensed in Volume Dispense Mode. Set Dispense On Seconds is the amount of time the pump will dispense in Time Dispense Mode. Set Dispense Off Seconds is used for both Time and Volume dispense modes. It sets the amount of time the pump will pause between dispenses. 4-10 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance SECTION 5: SERVICE & MAINTENANCE ! CAUTION: Replace the power cord only with one of the same type and rating. ! CAUTION: Unplug the pump drive’s power cable from the mains power outlet when cleaning or performing maintenance on the drive. FIRMWARE UPDATES If the L/S is connected to the internet, updates can be downloaded directly onto the pump drive. NOTE: icon will be displayed at the top of When new updates are available for your device, the update available the Settings Menu Screen. To update L/S: from any of the mode screens. The Settings Screen will be displayed. 1. Tap SETTINGS through the Settings Screen pages to locate DEVICE INFORMATION. 2. SCROLL 3. Tap DEVICE INFORMATION. The Device Information Screen will be displayed. 4. Tap CHECK FOR UPDATES and follow the onscreen prompts. If the L/S is not connected to the internet, updates must be downloaded onto a USB drive before installing onto the pump drive. Visit www.masterflex.com to download the latest updates for your device. To install updates from a USB drive: 1. Insert the USB drive containing the updates into the pump drive’s USB port. from any of the mode screens. The Settings Screen will be displayed. 2. Tap SETTINGS through the Settings Screen pages to locate DEVICE INFORMATION. 3. SCROLL 4. Tap DEVICE INFORMATION. 5. Tap CHECK FOR UPDATES and follow the onscreen prompts. RESTORE FACTORY SETTINGS NOTE: Factory reset will erase all settings, including custom programs. To restore the pump to the original factory defaults: 1. Tap SETTINGS from any of the mode screens. The Settings Screen will be displayed. through the Settings Screen pages to locate DEVICE INFORMATION. 2. SCROLL 3. Tap DEVICE INFORMATION. 4. Tap FACTORY RESET and follow the onscreen prompts. 5-1 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance CLEANING THE PUMP DRIVE ! CAUTION: Unplug the pump drive’s power cable from the mains power outlet when cleaning or performing maintenance on the drive. If required, the pump drive may be wiped clean using a soft cloth lightly moistened with either isopropyl or ethyl alcohol. NOTE: • Care should be taken with the pump drive’s touchscreen to avoid scratching or otherwise damaging the surface. Do not wipe with dry or abrasive material. • Do not operate the pump drive with water on the surface of the touchscreen. • Any damage caused by improper cleaning will be the sole responsibility of the customer. ACCESSORIES To purchase accessories or for further information visit www.masterflex.com. The following accessories are available for the L/S Digital Pump Drive: Description Part Number Footswitch (NEMA)* 07575-84 Interface Cable DB9M/DB9F 22050-54 Cable USB Type A/Type B M/M 22050-60 REPLACEMENT PARTS Description Part Number Fuse-T3.15A, 5 x 20 mm 77500-25 Gear Service Kit (600 rpm) 07553-06 Gear Only (600 rpm) 07553-09 Replacement Seal Kit (NEMA)8 07575-01 Replacement Gear and Shaft Kit (NEMA)* 07575-02 5-2 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance TROUBLESHOOTING For further assistance, or for issues that cannot be resolved, see "Technical Assistance" on page 5-8. Symptom Cause Remedy Motor does not rotate. No power. 1. Check that the power cord is securely plugged into the drive. Display does not light. 2. Check that the power cord is plugged into the mains power outlet and that the power is switched on. 3. Check the power cord for any visible signs of damage and replace if defective. Pump does not rotate during analog operation. Defective analog control or setting error. The display does not light up during analog operation. 1. Switch the pump drive off. 2. Check that the 31-Pin connection cable is fully inserted into the drive's port. 3. Switch on the pump drive. 4. If the motor still does not rotate, select ANALOG INPUT from the Mode Selection Screen and/or the Settings Screen and verify that the settings are correct. 5. For further information see "Analog Input" on page 3-14. 5-3 Weak calibration strength displayed on the calibration strength bar. Poor calibration volume and/or flow rate. Calibration accuracy can be improved by using a larger calibration volume and/or altering the flow rate. Touchscreen unresponsive. Wearing thick latex gloves can make the screen less responsive. Remove gloves before using the touchscreen. NOTE: Consult your company or laboratory safety guidelines before removing any personal protective equipment. MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance ERROR DEFINITIONS Error #2: No Encoder Pulses Description: The drive's processor has not received expected encoder feedback. Actions: Drive will stop immediately. Verify load is correct and power cycle drive. If error persists see "Technical Assistance" on page 5-8. Error #5: Communication Watchdog Timeout Description: Internal communications have exceeded allowable time limit. Actions: Drive will stop immediately. Power cycle the pump drive. If error persists see "Technical Assistance" on page 5-8. Error #6: Pump Head Opened During Cal Description: The occlusion bed of the pump is no longer in its closed position, or an internal connection is loose or broken. Actions: Drive will stop immediately. Close pump head. If necessary power cycle the pump drive. If error persists see "Technical Assistance" on page 5-8. Error #9: Over Speed Description: The drive has exceeded commanded speed value. Actions: Drive will stop immediately. Verify load is correct and power cycle the pump drive. If error persists see "Technical Assistance" on page 5-8. 5-4 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance 31-PIN ELECTRICAL CONNECTIONS ! CAUTION: Power must be turned off before connecting the external analog control cable to prevent damage to the drive. 25 19 14 8 3 30 1 2 31 7 29 24 18 13 Contact Arrangements: 31-Pin No. 5-5 Description 31-Pin No. Description 1 Speed Control Voltage Input (0–10 V) 13 Motor Running Relay Common 2 Speed Signal Voltage Output (0–10 V) 14 Remote Prime Input 3 Speed Control Current Input (0-20 mA) 15 Open Head Relay Output (N.O.) 4 Remote Start/Stop Input 16 General Alarm Ready Common 5 Speed Control Input Ground Reference 17 Not Used 6 Remote CW/CCW Input 18 Local/Remote Relay Common 7 Speed Signal Current Output (0-20 mA) 19 Open Head Relay Common 8 Remote Start/Stop, CW/CCW, Prime Grnd Ref. 20 General Alarm Relay Output (N.O.) 9 Speed Signal Output Ground Reference 21 Not Used 10 Tach Ground Reference 22 Local/RemoteRelay Output (N.O.) 11 Motor Running Relay Output (N.O.) 23–31 Not Used 12 Tach Output (Open Collector) MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity - - Masterflex Section 5: Service & Maintenance SPECIFICATIONS OUTPUT Speed: 250/600 RPM Models 0.01 to 250 RPM 0.01 to 600 RPM Torque Output, Max Continuous: 250/600 RPM Models 540 oz-in 600 RPM Speed Regulation: All Models Line ±0.1% F.S. Load ±0.1% F.S. Drift ±0.1% F.S. Display: All Models 800 x 480 LCD w/ LED Backlight Outputs: All Models Voltage speed output (0-10 VDC @ 1 kΩ min) Current speed output (4-20 mA @ 0-600 Ω) Motor running relay (Closed when running, 1 A max @ 24 VDC) General alarm relay (Closed when error is displayed, 1 A @ 24 VDC) Open head relay (Closed when activated, 1 A @ 24 VDC) Tach output (110 – 3210 Hz, 50% Duty Cycle, 10 Hz per RPM) INPUT Supply Voltage Limits: All Models 90 to 230 Vrms @ 50/60 Hz (Universal Input) Max Current: All Models 2.2 A @ 115 VAC; 1.1 A @ 230 VAC Inputs: All Models Start/Stop, Prime, CW/CCW (Contact closure) Current input (0-20 mA @ 249 Ω; ± 50 V common mode range) Voltage input (0-10 VDC @ 10 kΩ; ± 50 V common mode range) RJ45 Ethernet USB, Type A (5 VDC @ 0.5 A) CONSTRUCTION 5-6 Dimensions (L x W x H): 10.12” x 7.62” x 8.51” (258 mm x 194 mm x 216 mm) Weight: 25.6 lbs. (12.02 kg) MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance Enclosure Rating: Console Models NEMA 4X Indoor Use Only Operating Temperature: All Models 0 °C to 40 °C (32 °F to 104 °F) Storage Temperature: All Models -25 °C to 65 °C (-13 °F to 149 °F) Humidity (NonCondensing): All Models 10% to 90% Altitude: All Models Less than 2000 m Pollution Degree: All Models Pollution Degree 2 (Indoor use, sheltered location) Chemical Resistance: All Models Exposed material is stainless steel, aluminum, thermoplastic All Models UL 61010-1, UL 61010-2-081 US/CAN For CE mark: EN61010-1, Low Voltage Directive EN61326-1, EMC Directive EN50581, RoHS Directive Pump Head EN809, Machinery Directive ENVIRONMENT COMPLIANCE 5-7 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex Section 5: Service & Maintenance TECHNICAL ASSISTANCE If you have any questions about the use of this product contact the manufacturer or authorized seller. PRODUCT RETURN Like all pumps, the L/S pump drive contains components that will wear over a period of time. To limit charges and delays contact the seller or manufacturer for authorization and shipping instructions before returning the product, either within or outside of the warranty period. When returning the product please state the reason for the return. For your protection, pack the product carefully and insure it against possible damage or loss. Any damages resulting from improper packaging are your responsibility. WARRANTY Visit www.masterflex.com for warranty information. DISPOSAL Please retain packaging materials until the product warranty ends. Afterwards please discard of any packaging materials in an environmentally friendly manner and according to local regulations. Once the useful life of the product has ended, please ensure proper disposal according to local laws. Plastic and electronic components should be disposed of at a recycling facility. Please refer to local regulations regarding proper disposal. 5-8 MasterSense™ L/S® Washdown Digital Pump Drive with Advanced Connectivity Masterflex US & Canada only Toll Free 1-800-MASTERFLEX | 1-800-637-3739 Outside US & Canada 1-847-381-7050 *EN809 manufactured by: Masterflex LLC 28092 W Commercial Avenue, Barrington, IL 60010 masterflex.tech @ avantorsciences.com www.avantorsciences.com/masterflex ">

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Key features
- Touchscreen interface
- Continuous, Time, Volume, and Analog Input modes
- Programmable settings
- Ethernet and Profibus communication
- Washdown design
- Precise flow control
- Accurate dispensing
- Remote monitoring and control
Frequently asked questions
The Masterflex MFLX77976-12 has four basic operating modes: Continuous, Time, Volume, and Analog Input. These modes allow for various dispensing scenarios, including continuous pumping, timed dispensing, volume-based dispensing, and control through an external analog signal.
The Masterflex MFLX77976-12 supports both Ethernet and Profibus communication protocols. You can connect it to your network using an Ethernet cable or a Profibus interface for data exchange and remote control.
The washdown design features a protective coating that makes the pump drive resistant to water splashes, making it suitable for use in environments where cleaning and sanitation are crucial.