Masterflex MFLX77112-10 B/T MasterSense BioPharma Pump, EtherNet/IP and Profibus Network-Compatible, 11 to 321 rpm; 90 to 260 VAC Owner's Manual

OPERATING MANUAL:
SS B/T WASHDOWN
DIGITAL PUMP DRIVES
WITH ADVANCED
CONNECTIVITY
Model No.
MFLX77112-10
MASTERFLEX ® B/T MFLX77112-10
A-1299-5210
Edition 05
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-381-7050
www.avantorsciences.com/masterflex
© 2023 Masterflex LLC. All rights reserved.
Masterflex® is a registered trademark of MasterflexLL C.
Trademarks bearing the ® symbol in this publication are registered in the US and in other countries.
PUMP FOR LIQUIDS
ORIGINAL INSTRUCTIONS
ii
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Table of Contents
Table of Contents
SECTION 1: INTRODUCTION
1-1
Safe Operation
About the B/T
Package Contents
FEATURES
1-1
1-2
1-2
1-2
SECTION 2: BASIC SETUP & SETTINGS
2-1
Touchscreen Icons
Before Starting the Drive
Switching on the Drive
Settings
Language Settings
Setting the Time
Setting the Date
Display Brightness
Dispense Completion Alerts
Batch Completion Alerts
Analog Output
Device Information
Screen Saver
Device Name
WI-FI Settings
Ethernet Settings
User Management
Auto Start
Loading Tubing
Step 1
Step 2
Step 3
Step 4
Priming the Pump Drive
Tube Calibration
Tube Calibration Screen
2-2
2-3
2-3
2-4
2-4
2-4
2-5
2-5
2-5
2-5
2-5
2-6
2-6
2-6
2-7
2-7
2-8
2-9
2-10
2-10
2-10
2-11
2-11
2-12
2-13
2-13
SECTION 3: OPERATION
iii
3-1
Mode Selection Screen
Continuous Mode
Continuous Mode Run Screen
Continuous Mode Operation
Saving Continuous Mode Settings as a New Program
Time Mode
3-1
3-2
3-2
3-3
3-4
3-5
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Table of Contents
Time Mode Run Screen
Time Mode Edit Screen
Time Mode Operation
Saving Time Mode Settings as a New Program
Volume Mode
Volume Mode Run Screen
Volume Mode Edit Screen
Volume Dispense Mode Operation
Saving Volume Mode Settings as a New Program
Volume Record
Analog Input Mode
Analog Input Mode Run Screen
Analog Input
Saving Analog Input Mode Settings as a New Program
MasterflexLive™
Custom Program Modes
Adding a New Program: Continuous Mode
Adding a New Program: Time Mode
Adding a New Program: Volume Mode
Adding a New Program: Analog Input Mode
Using Program Modes
Editing a Program
Deleting a Program
SECTION 4: COMMUNICATION SPECIFICATION
Ethernet/IP Mode
Ethernet/IP Setup
Masterflex Ethernet/IP
Profibus
Profibus Mode
Profibus Setup
Profibus Settings
Profibus data
SECTION 5: SERVICE & MAINTENANCE
Firmware Updates
Restore Factory Settings
Cleaning the Pump Drive
Accessories
B/T Accessories
Replacement Parts
Replacing Rollers
Tubing Types
31-Pin Electrical Connections
Troubleshooting
iv
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
3-5
3-6
3-6
3-8
3-9
3-9
3-10
3-10
3-12
3-12
3-14
3-14
3-15
3-16
3-17
3-17
3-17
3-17
3-19
3-20
3-21
3-21
3-22
4-1
4-1
4-1
4-4
4-6
4-6
4-6
4-6
4-8
5-1
5-1
5-1
5-2
5-2
5-2
5-2
5-3
5-4
5-5
5-6
Masterflex
Table of Contents
Error Definitions
Specifications
Technical Assistance
Product Return
Warranty
Disposal
v
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
5-7
5-8
5-10
5-10
5-10
5-10
Masterflex
Section 1: Introduction
SECTION 1: INTRODUCTION
SAFE OPERATION
The SS B/T Washdown Digital Pump Drive with Advanced Connectivity is designed for pumping and
dispensing applications in laboratory and process environments. Confirm that the pump drive is operated
only in the manner specified in this operating manual and that safe work practices and Good Laboratory
Practice (GLP) are followed. Misuse of the pump drive may compromise built-in safety protections and result
in injury and/or damage to equipment. Do not operate the pump drive with water on the surface of the
touchscreen.
The following Safety Symbols are used in this documentation:
!
CAUTION: Risk of Danger. Consult Operating Manual for nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from the rotor while the pump is in operation.
Stop pump before loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operating Manual for nature of hazard and corrective
actions.
Please observe the following cautions and recommendations:
!
CAUTION: Do not operate the pump in a way that exceeds the designed operating and environmental conditions outlined in this operating manual.
!
CAUTION: The pump must not be used:
• As a medical device.
• In explosion proof chambers or in the presence of flammable gases or fumes.
CAUTION: The circuit between the mains power supply and the pump must be connected to
earth ground.
CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing
could get caught in the drive mechanism.
1-1
!
CAUTION: Do not open or remove the housing while the pump is operating.
!
CAUTION: Tubing can tear and burst during operation. It is the responsibility of the customer to
take the necessary precautions to avoid injury or damage to equipment.
!
CAUTION: It is recommended that any repairs be performed only by an authorized technician.
If service and repairs are performed by the customer or by any third party company, Masterflex
denies all responsibility.
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 1: Introduction
ABOUT THE B/T
The SS B/T Washdown Digital Pump drive with advanced connectivity offers precise flow control and highly
accurate fluid dispensing ideal for pumping high viscous and shear-sensitive liquids. These pumps are also
ideally suited for use where sterile conditions and purity are required. Toxic and hazardous fluids can be
pumped with the proper selection of MASTERFLEX PERFECTPOSITION B/T tubing since the fluid
contacts only the tubing and not the pump. All B/T precision drives include a highly accurate, maintenancefree motor and an easy to navigate touchscreen that makes setup and operation easier than ever. The B/T
range features Ethernet and Wi-Fi connections for web-based monitoring using the MasterflexLive website
(see www.masterflex.com), and remote analog input control and monitoring through the pump drive’s 31-Pin
female connection port
Package Contents
NOTE: Please check the package and its contents for any visible signs of damage. If any damage is found
please contact Technical Assistance immediately (see "Technical Assistance" on page 5-10).
•
•
•
•
Pump Drive
Power Cable
Quick Start Guide
Flash Drive Containing the Operating Manual
FEATURES
•
•
•
•
•
•
•
•
1-2
A 5-inch multi-language touchscreen display providing easy access to user-defined operation parameters
and direct readouts of pump operation data, including pump speed, flow rates, flow direction, and batch
totals.
Volume, Time, Continuous, and Analog Input modes for quick and easy operation.
User selectable dispense volumes, tube diameters, flow rates, pump speeds, and run times.
Easy user management with three levels of access: ADMIN, SUPER USER and USER.
Wi-Fi and Ethernet connectivity.
Brushless, maintenance-free motor offering ±0.1% speed control accuracy with a turndown ratio greater
than 32:1.
Easy pump priming and tube calibration.
B/T models have a maximum speed of 321 RPM and flow rate capacities that range from 1.3 L/min
through to 42 L/min (depending on the model and tubing size selected).
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
SECTION 2: BASIC SETUP & SETTINGS
Touchscreen
Pump Head
USB Port
Ethernet Port
31-Pin
AUX
Fuse
Profibus
Power Switch
Power Cord
2-1
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
TOUCHSCREEN ICONS
2-2
Analog Input Mode
New User
Calibrate
Pause
Calibration Complete
Prime
Clockwise
Program
Close/Cancel
Ramp Down
Confirm
Ramp Up
Connectivity Status
Record Volume
Continuous Mode
Reset
Counterclockwise
Screen Lock
Delete
Settings
Display Brightness
Start
Edit
Stop
Language
Time Mode
Logout
Update Available
New Program
Volume Mode
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
BEFORE STARTING THE DRIVE
!
CAUTION: Do not block the rear panel of the pump drive. The power switch must always
be easy to access and the power cord must always be easy to disconnect.
CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing could get caught in the drive mechanism.
!
CAUTION: The power cord set supplied with your pump drive meets the requirements
of the country where you purchased the pump drive. If you use the pump drive in another
country, you must use a power cord set that meets the requirements of that country.
CAUTION: To avoid electrical shock, the power cord protective grounding conductor must
be connected to ground. Not for operation in wet locations as defined by EN61010-1.
•
•
•
•
•
•
•
Ensure the pump drive is mounted on a flat surface.
Ensure adequate air flow around the pump drive and ensure that the ambient air temperature does not
exceed 104° F (40° C).
Tubing should be clean and routed so that bend radii are at a minimum of four (4) times the outside tube
diameter and are as short as possible.
Use the appropriate tube diameter for the required flow rate and viscosity.
Recalibrate tubing regularly to maintain the best flow rate accuracy (for further information see "Tube
Calibration" on page 2-12).
For tubing selection and compatibility go to www.masterflex.com.
Unplug the pump drive’s power cable from the mains power outlet when cleaning or performing
maintenance on the drive.
SWITCHING ON THE DRIVE
1. Plug in and securely fasten the supplied power cable located at the rear of the drive.
2. Plug the opposite end of the power cable into a mains power outlet.
3. Switch the drive on using the power switch located at the rear of the drive. NOTE: The drive takes
approximately two minutes to complete start-up.
NOTE:
• On the initial start-up the Language Settings Screen will be displayed. A language must be selected before
pump operation (for further information see "Language Settings" on page 2-4).
• If User Management is enabled you may be prompted for a username and password (for further
information see "User Management" on page 2-8 ).
• Following the initial start-up all subsequent start-ups will revert to the mode of operation screen
previously in use.
• After 30 minutes of inactivity the B/T will enter sleep mode and the display will turn off. Tapping the
touchscreen will reactivate the drive. To enable (default) or disable the screen saver see "Screen Saver" on
page 2-6.
2-3
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
SETTINGS
The Settings Screen allows access to basic configuration settings. The Settings Screen is accessed by tapping
from any of the mode screens. NOTE: If User Management is enabled only users with
SETTINGS
authorization can access the Settings Screen (for further information see "User Management" on page 2-8
).
Update Available
When the B/T is connected to the
internet this icon indicates that an
update is available for installation (see
"Firmware Updates" on page 5-1)
Confirm
Connectivity Status
Settings Menu
The icon will change to green
when the pump is connected
to MasterflexLive™
Scroll
Language Settings
The B/T Digital Pump Drive can display Chinese, English, French, German, Italian, Japanese, and Spanish
languages. The default display language is English.
To change the display language:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Tap LANGUAGE.
3. Select the desired language from the available list.
to save the new language selection.
4. Tap CONFIRM
Setting the Time
To change the time:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Tap TIME.
3. Select either 12-HOUR or 24-HOUR time.
4. Tap HH to select hours and enter the desired time using the onscreen keypad.
5. Tap MM to select minutes and enter the desired time using the onscreen keypad.
6. If using 12-HOUR time, tap AM/PM to select either AM or PM.
2-4
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Masterflex
Section 2: Basic Setup & Settings
7. Tap CONFIRM
to save or CANCEL
to discard changes.
Setting the Date
To change the date:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Tap DATE.
3. Select the desired date format (either month/day/year or day/month/year).
4. Tap the desired MONTH, DAY or YEAR field to select and then enter the date using the onscreen keypad.
to save or CANCEL
to discard changes.
5. Tap CONFIRM
Display Brightness
To adjust the display brightness:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Use the DISPLAY BRIGHTNESS slider to adjust the touchscreen brightness to the desired level.
Dispense Completion Alerts
When Sound Dispense is enabled a short beep will sound at the completion of each pump dispense.
To enable or disable the dispense completion alert:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Tap the SOUND DISPENSE toggle to select either ON or OFF.
Batch Completion Alerts
When Sound Batch is enabled a single long beep will sound at the completion of each batch cycle.
To enable or disable the batch cycle completion alert:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. Tap the SOUND BATCH toggle to select either ON or OFF.
Analog Output
The B/T supports and controls analog output through the pump drive’s 31-pin connection (for further
information see "31-Pin Electrical Connections" on page 4-5.
1.
2.
3.
4.
2-5
Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
Tap ANALOG OUTPUT. The Analog Output Screen will be displayed.
Tap to select the desired analog output type from the available list.
If using either ANALOG: VOLTAGE or ANALOG: CURRENT:
a. Tap EDIT . The Analog: Voltage Edit Screen or Analog: Current Edit Screen will be displayed.
b. Select the desired current or voltage operating range from the available list.
to save or CANCEL
to discard changes. The Analog Output Screen will be
c. Tap CONFIRM
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
displayed.
5. Tap CONFIRM
.
Device Information
The Device Information Screen provides pump drive details such as MAC address, IP address, software
version, build date, and firmware version. Factory reset and updates are also accessed from the Device
Information Screen.
To access the Device Information Screen:
from any of the mode screens. The Settings Screen will be displayed.
1. Tap SETTINGS
2. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION.
3. Tap DEVICE INFORMATION. The Device Information Screen will be displayed.
See also "Firmware Updates" on page 5-1, and "Restore Factory Settings" on page 5-1.
Screen Saver
The B/T has a screen saver to help extend the display life of the touchscreen. After 30 minutes of inactivity
the B/T will enter sleep mode and the display will turn off. Tapping the touchscreen will reactivate the drive.
To enable or disable the screen saver:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. SCROLL through the Settings Screen pages to locate SCREEN SAVER.
3. Tap the SCREEN SAVER toggle to select either ON or OFF.
Device Name
Individual names can be assigned to each B/T Digital Pump Drive to make identification easier when using
more than one pump.
To assign a pump drive name:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. SCROLL through the Settings Screen pages to locate DEVICE NAME.
3. Tap DEVICE NAME. The Device Name Screen will be displayed.
4. Enter the desired pump name using the onscreen keypad (up to 8 characters).
to save or CANCEL
to discard changes.
5. Tap CONFIRM
2-6
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
WI-FI Settings
The B/T can connect to a network using Wi-Fi and Ethernet connections.
NOTE:
• The Ethernet connection will take priority if both Wi-Fi and Ethernet are used simultaneously.
• The B/T supports WEP, WPA, WPA2, and None (open) Wi-Fi security protocols.
To select a Wi-Fi network:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
through the Settings Screen pages to locate WIFI SETTINGS.
2. SCROLL
3. Tap WIFI SETTINGS. The Wi-Fi Settings Screen will be displayed.
4. If required, tap the WIFI toggle to select either ON or OFF.
5. Tap the desired Wi-Fi network from the available list.
6. If required, enter the network PASSWORD using the onscreen keypad.
7. Tap CONNECT to join the network or CANCEL to cancel.
to return to the Settings Screen.
8. Tap CONFIRM
To remove a Wi-Fi network:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
through the Settings Screen pages to locate WIFI SETTINGS.
2. SCROLL
3. Tap WIFI SETTINGS. The WIFI Settings Screen will be displayed.
4. Locate the desired Wi-Fi network and tap REMOVE WIFI .
5. Tap REMOVE to remove the network or CANCEL to discard changes.
to return to the Settings Screen.
6. Tap CONFIRM
Ethernet Settings
The B/T can connect to a network using Wi-Fi and Ethernet connections.
NOTE:
• Confirm that the Ethernet cable is securely attached to the Ethernet port at the rear of the pump drive.
• The Ethernet connection will take priority if both Wi-Fi and Ethernet are used simultaneously.
To configure Ethernet settings:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
through the Settings Screen pages to locate ETHERNET SETTINGS.
2. SCROLL
3. Tap ETHERNET SETTINGS. The Ethernet Settings Screen will be displayed.
4. Tap DHCP to automatically configure IP settings or STATIC to manually edit settings using the onscreen
keypad.
to save or CANCEL
to discard changes.
5. Tap CONFIRM
2-7
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
User Management
The B/T allows user access to be controlled using configurable permission levels.
Default permissions:
• USER: Able to use basic pump drive functions and run programs.
• SUPER USER: Same level of access as USER but with the ability to create and modify programs.
• ADMIN: Full administrative access to the drive.
User and Super User permission levels can be configur ed to allow access to differ ent Settings Menu items.
Default ADMIN username and password:
When switching on User Management for the firsttime,orfollo wing a factory reset, you will be prompted
for a username and password. You must log in using the below default ADMIN user account details to access
user management settings.
Default username: admin
Default password: 123456
It is recommended that the default password be changed after logging in (see Editing an existing user below
for information on changing user passwords).
Configur ing user level permissions:
from any of the mode screens. The Settings Screen will be displayed.
1. Tap SETTINGS
through the Settings Screen pages to locate USER MANAGEMENT.
2. SCROLL
3. If required, tap the USER MANAGEMENT toggle to select ON.
4. Tap MODIFY USER.
5. Tap ACCESS LEVELS.
6. Tap USER or SUPERUSER.
7. Select the desired settings menu items to be included in the user level.
to save or CANCEL
to discard any changes.
8. Tap CONFIRM
Adding a new user:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
through the Settings Screen pages to locate USER MANAGEMENT.
2. SCROLL
3. If required, tap the USER MANAGEMENT toggle to select ON.
4. Tap MODIFY USER.
.
5. Tap NEW USER
6. Tap USERNAME and enter the new username using the onscreen keypad.
7. Tap PASSWORD and enter the desired password using the onscreen keypad. NOTE: The password must
be at least six characters long.
8. Tap the required PERMISSION LEVEL. NOTE: There must always be at least one ADMIN user.
to save or CANCEL
to discard any changes.
9. Tap CONFIRM
2-8
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
Deleting a user:
NOTE: There must always be at least one ADMIN user. ADMIN users cannot delete their own user profile.
1.
2.
3.
4.
Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
SCROLL through the Settings Screen pages to locate USER MANAGEMENT.
Tap MODIFY USER.
icon located
Locate the desired username from the available list and then tap the DELETE USER
next to the username.
5. Tap DELETE to delete user or CANCEL to cancel.
Editing an existing user:
from any of the mode screens. The Settings Screen will be displayed.
1. Tap SETTINGS
2. SCROLL through the Settings Screen pages to locate USER MANAGEMENT.
3. Tap MODIFY USER.
4. Select the desired username.
5. Edit as required.
to save or CANCEL
to discard any changes.
6. Tap CONFIRM
Auto Start
The B/T has an auto start that will resume pump operation when power is restored after a power outage.
To enable auto start:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. SCROLL through the Settings Screen pages to locate AUTO START.
3. Tap the AUTO START toggle to select either ON or OFF.
2-9
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
LOADING TUBING
CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing
could get caught in the drive mechanism.
Use Masterflex PERFECTPOSITION B/T Tubing. These pumps are designed to use PERFECTPOSTION
B/T tubing sizes 87 and 91 only. The PERFECTPOSITION tubing retention marks (found on most of the
tubing formulations), indicate the best placement of the tubing within the pump head.
NOTE: The tubing sizes refer to the last two digits of the Masterflex PERFECTPOSITION B/T tubing
model numbers.
NOTE:
•
•
•
•
•
2-10
Check to confirm that the rollers are clean and free of defects.
Tubing should be clean and routed so that the bend radii are at a minimum of four (4) times the outside
tube diameter and are as short as possible.
Use the appropriate tube diameter for the required flow rate and viscosity.
Recalibrate tubing regularly to maintain the best flow rate accuracy (for further information see "Tube
Calibration" on page 2-13).
After installing new tubing the pump should be run for 20-30 minutes to properly condition the tubing
and increase dispense accuracy (for further information see "To condition new tubing" below).To
condition new tubing:
STEP 1
STEP 2
Step 1: Unlatch the door, but first
cut off the power to the pump by
disconnecting the line cord. Do
not assume that turning off the
switch is "safe enough".
Step 2: Insert the tube in the
appropriate upper tube retaining
pocket. Line up the Perfectposition placement marks printed on
the tube with outside edge of the
retainer assembly.
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
STEP 3
STEP 4
Step 3: Going with the natural lay
or curvature of the tubing, wrap
the tubing around the assembly
and insert the tubing in the lower
retaining pocket.
Step 4: Close the door and insure
that door latch is engaged and
locked.
After installing new tubing the pump should be run for 20-30 minutes at full rpm (321 rpm). This is
recommended to properly condition new tubing and to increase dispense accuracy. If required, the pump can
be run dry while conditioning.
1. Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8).
2. Tap CONTINUOUS from the Mode Selection Screen. The Continuous Mode Run Screen will be
displayed.
3. Select the flow rate and flow units:
a. Tap FLOW RATE. The Flow Rate Screen will be displayed.
b. Tap UNITS. The Flow Units Screen will be displayed.
c. Tap RPM.
to return to the Flow Rate Screen.
d. Tap CONFIRM
e. Tap FLOW RATE to select field and then enter 321 using the onscreen keypad.
to save and return to the Continuous Mode Screen.
f. Tap CONFIRM
4. Tap START . The drive will commence operation.
5. Allow the pump to run for 20-30 minutes before tapping STOP . The tube is now conditioned and
ready for priming, calibration, and use.
NOTE:
• Once the tube has been loaded and conditioned the new tube size will need to be selected from the Tube
Size Screen. The Tube Size Screen can be accessed from the Continuous Mode Run Screen or from either
of the Volume or Time Mode Edit screens.
2-11
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
•
•
It is recommended that you calibrate new tubes to ensure accurate flow rate and fluid dispensing
(for further information see "Tube Calibration" on page 2-13).
When using new tubing it is possible that the pump will not prime and/or will not dispense fluid
(depending on the type of tubing used). If this occurs, it is recommended that you wet the tubing
and then run the pump with the tubing for approximately 20-30 minutes.
PRIMING THE PUMP DRIVE
It is recommended that you prime the pump drive before use. Priming the pump draws fluid through the
tubing and eliminates air pockets from the system.
CAUTION: Turn the drive off before removing or installing tubing. Fingers or loose clothing
could get caught in the drive mechanism.
Example Flow System
To prime the pump drive:
1. Insert the tubing into the pump head (for further information see "Loading Tubing" on page 2-10).
2. Insert the tube inlet into the supply fluid.
3. Insert the tube outlet into an appropriate container.
4. Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8).
5. Navigate to the Continuous, Time or Volume Mode screens.
until there are no bubbles visible in the tubing. Priming will stop when
6. Press and hold PRIME
is released.
PRIME
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Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
TUBE CALIBRATION
To ensure accurate dispensing of fluids, tube calibration should be performed whenever fluids, flow rate or
tubing is changed. Tube calibration can be accessed from the Continuous Mode Run Screen or from either of
the Volume or Time Mode Edit screens.
Tube Calibration Screen
Return to Previous Screen
Approximate Duration
Calibration Strength Bar
Calibration Volume
Selected Tube Size
Set Flow Rate
Clear Calibration Settings
Default Cycle Options
Tap to reset the calibration
volume and flow rate to their
default settings
Start Calibration
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
To calibrate tubing:
1. Insert the tube inlet into the supply fluid.
2. Insert the tube outlet into a suitable container. NOTE: The container should be placed on a scale for
increased accuracy. If using a scale, an acceptable weight to volume conversion for water is: 1 kg = 1 L.
3. Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8).
4. Navigate to the Continuous, Time or Volume Mode screens.
or counterclockwise
flow direction.
5. Tap DIRECTION to select either clockwise
and allow the pump to run for approximately 20-30 minutes. This step is
6. If required, Tap START
recommended to properly condition new tubing and to increase calibration accuracy. NOTE: If required,
the pump can be run dry while conditioning the tube.
to prime the pump. Priming will stop when PRIME
is released.
7. Press and hold PRIME
2-13
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 2: Basic Setup & Settings
8. Tap SIZE from the Continuous Mode Screen or tap EDIT
and then SIZE if either the Volume or
Time Mode Screen is displayed. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
b. Tap CONFIRM
to save or CANCEL
to discard changes and return to previous screen.
9. Tap CALIBRATE . The Tube Calibration Screen will be displayed.
10. Tap CALIBRATION VOLUME. The Calibration Volume Screen will be displayed.
a. Enter the desired calibration volume using the onscreen keypad. NOTE: The default volume or greater will ensure the best calibration.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
11. Tap FLOW RATE. The Calibration Flow Rate Screen will be displayed.
a. Enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
NOTE: The drive will adjust the displayed flow rate after calibration is complete.
to begin calibration. NOTE: Calibration progress will be displayed on the touchscreen.
12. Tap START
13. When calibration is complete use the onscreen keypad to enter the measured volume of fluid from the
tube outlet container.
to complete calibration and return to the previous mode screen. Calibration
14. Tap CONFIRM
should now be displayed to indicate that calibration has been completed for the current
Complete
tube size, tube volume, and flow rate.
NOTE:
• The estimated accuracy for the selected calibration settings is shown in the Calibration Strength Bar on
the Tube Calibration Screen. Calibration accuracy can be improved by using a larger calibration volume
and/or altering the flow rate.
• Calibration settings are retained and transferred to other mode screens when entering or leaving the Tube
Calibration Screen.
• If the drive is stopped during calibration the calibration will be discarded and the previous mode screen
will be displayed. Empty the container before restarting the procedure.
• Calibration time at the maximum allowable flow rate (default max flow rate) is approximately 10 seconds.
Calibration time at the minimum allowable flow rate (approximately 4% of the maximum flow rate) is 4
minutes.
• Minimum and maximum flow rates will change after calibration due to a recalculation of the volume of
fluid per pump revolution.
• The best results are obtained after tubing has been run in the pump for approximately 20-30 minutes.
• Steps 9–14 can be repeated as necessary to optimize the accuracy of the tubing calibration.
2-14
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
SECTION 3: OPERATION
!
WARNING: Tube breakage may result in fluid being sprayed from the pump. Use appropriate
measures to protect operator and equipment.
CAUTION: Keep fingers away from the rotor while the pump is in operation. Stop the pump
before loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: To avoid electrical shock, the power cord protective grounding conductor must be
connected to ground. Not for operation in wet locations as defined by EN61010-1.
MODE SELECTION SCREEN
The Mode Selection Screen allows access to the drive’s four basic operation modes (CONTINUOUS, TIME,
VOLUME, and ANALOG INPUT) as well as the New Program Screen and user defined programs. The Mode
Selection Screen can be accessed from any of the mode screens by tapping the MODE NAME BANNER.
Return to Previous Screen
Time Mode
Continuous Mode
Volume Mode
Analog Input Mode
Page Scroll
Add New Program
Settings
Tap the desired mode or program to access individual mode or program screens.
3-1
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
CONTINUOUS MODE
In Continuous Mode the pump will operate at a selected rpm and/or flow rate until stopped by the user.
Continuous Mode Run Screen
The Continuous Mode Run Screen is accessed by selecting CONTINUOUS from the Mode Selection
Screen.
A. Mode Name Banner
B. Cumulative Volume
C. Flow Rate
D. Tube Size
E. Calibrate
F. Prime
G. Start/Stop
H. Flow Direction
I. Screen Lock
J. Logout
K. Settings
A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen.
B. CUMULATIVE VOLUME: Displays the current cumulative volume of fluid that has been pumped. To
until the display
reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET
changes to zero.
C. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user. Tap to
access the Flow Rate Screen.
D. SIZE: Tap to access the Tube Size Screen.
E. CALIBRATE: Tap to access the Calibration Screen (for further information see "Tube Calibration" on
will
page 2-13). Once calibration has been completed for the current tube size Calibration Complete
be displayed.
F. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive"
on page 2-12).
will be
G. START/STOP: Tap START to begin operation. Once operation has commenced STOP
displayed.
or counterclockwise
.
H. FLOW DIRECTION: Tap DIRECTION to select either clockwise
I. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and
3-2
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
hold UNLOCKED
until the icon changes to LOCKED and a red border appears around the
screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED .
J. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in
Settings (for further information see "User Management" on page 2-8).
K. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4).
Continuous Mode Operation
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
• Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8). The touchscreen display will revert to the previously used operation mode.
is displayed on the
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Continuous Mode Run Screen (for further information see "Tube Calibration" on page 2-13).
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
To operate the pump in Continuous Mode:
1. Tap CONTINUOUS from the Mode Selection Screen. The Continuous Mode Run Screen will be
displayed.
to reset the display to zero.
2. If required, Press and hold CUMULATIVE VOLUME RESET
3. Select the desired flow rate and flow units:
a. Tap FLOW RATE to access the Flow Rate Screen.
b. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the Flow Rate Screen.
c. Tap CONFIRM
d. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Continuous Mode
e. Tap CONFIRM
Screen.
4. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Continuous Mode
b. Tap CONFIRM
Run Screen.
5.
6.
7.
8.
3-3
If required, tap CALIBRATE to calibrate the pump for the selected tube and flow rate.
or counterclockwise
flow direction.
Tap DIRECTION to select either clockwise
. The drive will commence operation at the flow rate and direction shown.
Tap START
when the drive operation is no longer required. NOTE: In Continuous Mode the drive
Tap STOP
will continue to operate at the displayed flow rate and direction until stopped.
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
Saving Continuous Mode Settings as a New Program
Changes made to mode parameters can be saved as a new program for easier access to frequently used settings.
NOTE: If User Management is enabled only users with authorization can create and modify programs (for
further information see "User Management" on page 2-8).
To save mode parameters to a new program:
1. If required, edit the Continuous Mode settings as desired.
2. Tap MODE NAME BANNER to return to the Mode Selection Screen.
3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap
to view additional pages.
SCROLL
4. Tap CONTINUOUS. The Continuous New Program Screen will be displayed with the last settings used
in the Continuous Mode.
5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
6. Tap CONFIRM to save or DELETE to cancel.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
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Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
TIME MODE
In Time Mode the pump will operate at a selected rpm and/or flow rate for a selected time and/or batch total.
At the completion of the selected time or batch total the pump will automatically stop.
Time Mode Run Screen
The Time Mode Run Screen is accessed by selecting TIME from the Mode Selection Screen.
A. Mode Name Banner
B. Edit
C. Cumulative Volume
D. Batch Total
E. Set On Time
G. Set Off Time
F. On Time Counter
I. Flow Rate
H. Off Time Counter
J. Prime
K. Start/Stop/Pause
L. Flow Direction
N. Logout
M. Screen Lock
O. Settings
A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen.
B. EDIT: Tap to access the Time Mode Edit Screen. From the Time Mode Edit Screen changes can be made
to flow rate, flow units, tube size, tube calibration, on time, off time, and batch total.
C. CUMULATIVE VOLUME: Displays the current Cumulative Volume of fluid that has been pumped. To
reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET
until the display
changes to zero.
D. BATCH TOTAL: Displays the number of dispenses that have been completed in the current batch. To
until the display changes to zero.
reset the batch total: Press and hold BATCH RESET
E. SET ON TIME: Displays the set dispense operation time.
F. ON TIME COUNTER: Displays a countdown of the set dispense time during operation.
G. SET OFF TIME: Displays the set duration of time the pump pauses between each dispense operation.
H. OFF TIME COUNTER: Displays a countdown of the set off time during operation.
I. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user.
J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive"
on page 2-12).
K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/
RESET .
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Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
L. FLOW DIRECTION: Tap DIRECTION to select either clockwise
or counterclockwise
flow
direction.
M. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and hold
until the icon changes to LOCKED and a red border appears around the screen. To
UNLOCKED
unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED .
N. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in
Settings (for further information see "User Management" on page 2-8).
O. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4).
Time Mode Edit Screen
Mode Name Banner
Tap to return to
the previous screen
On Time
Tap to access the
On Time Edit Screen
Flow Rate
Tap to access the
Flow Rate Edit Screen
Tube Size
Tap to access the
Tube Size Screen
Logout
Off Time
Tap to access the
Interval Time Screen
Calibrate
Tap to access the
Tube Calibration Screen
Batch Total
Tap to access the
Batch Total Screen
Confirm
Time Mode Operation
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
• Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8). The touchscreen display will revert to the previously used operation mode.
is displayed on the
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Time Mode Edit Screen (for further information see "Tube Calibration" on page 2-13).
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
3-6
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
To operate the pump in Time Mode:
1. Tap TIME from the Mode Selection Screen. The Time Mode Run Screen will be displayed.
to access the Time Mode Edit Screen.
2. Tap EDIT
3. Tap ON TIME to set the amount of time for each pump operation. The On Time Edit Screen will be
displayed.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time Mode Edit
b. Tap CONFIRM
Screen.
4. Tap OFF TIME to set the amount of time the pump will pause between each operation. The Off Time
Edit Screen will be displayed. NOTE: If the off time is set to 0 (zero) the pump drive will require a start
input (from either the touchscreen or a wired input) to start the next dispense.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time Mode Edit
b. Tap CONFIRM
Screen.
5. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed.
a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
c. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time Mode Edit
d. Tap CONFIRM
Screen.
6. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Time Mode Edit
b. Tap CONFIRM
Screen.
7. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will
be displayed.
a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap
INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run
continuously.
to save or CANCEL
to discard changes and return to the Time Mode Edit
b. Tap CONFIRM
Screen.
to return to the Time Dispense Mode Run Screen.
8. Tap CONFIRM
or counterclockwise
flow direction.
9. Tap DIRECTION to select either clockwise
10. Tap START . The pump will now operate until the batch total is completed or until PAUSE or
is tapped.
STOP
11. If required, adjustments can be made to any of the Time Mode option settings during operation. To make
any adjustments:
a. Tap PAUSE and then repeat steps 2–9 above.
b. Tap CONTINUE to complete the pump operation once the desired changes have been made.
3-7
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
Saving Time Mode Settings as a New Program
Changes made to mode parameters can be saved as a new program for easier access to frequently used settings.
NOTE: If User Management is enabled only users with authorization can create and modify programs (for
further information see "User Management" on page 2-8).
To save mode parameters to a new program:
1. If required, edit the Time Mode settings as desired.
2. Tap MODE NAME BANNER to return to the Mode Selection Screen.
3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap
SCROLL to view additional pages.
4. Tap TIME. The Time New Program Screen will be displayed with the last settings used in the Time
Mode.
5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
6. Tap CONFIRM to save or DELETE to cancel.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
3-8
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
VOLUME MODE
In Volume Mode the pump will operate at a selected rpm and/or flow rate until a selected volume of fluid has
been pumped. When the selected volume has been pumped the drive will automatically stop.
Volume Mode Run Screen
The Volume Mode Run Screen is accessed by selecting VOLUME from the Mode Selection Screen.
A. Mode Name Banner
B. Edit
C. Cumulative Volume
D. Batch Total
E. Set Dispense Volume
G. Set Interval Time
F. Dispense Volume Counter
H. Interval Time Counter
I. Flow Rate
J. Prime
L. Flow Direction
N. Logout
K. Start/Stop/Pause
M. Screen Lock
O. Settings
A. MODE NAME BANNER: Tap the Mode Name Banner to return to the Mode Selection Screen.
B. EDIT: Tap to access the Volume Mode Edit Screen. From the Volume Mode Edit Screen adjustments can
be made to dispense volume, interval time, flow rate, tube options, calibration and batch total. NOTE:
Edit is inactive during operation.
C. CUMULATIVE VOLUME: Displays the current Cumulative Volume of fluid that has been pumped. To
until the display
reset the cumulative volume: Press and hold CUMULATIVE VOLUME RESET
changes to zero.
D. BATCH TOTAL: Displays the number of dispenses that have been completed in the current batch. To
until the display changes to zero.
reset the batch total: Press and hold BATCH RESET
E. SET DISPENSE VOLUME: Displays the selected volume of fluid for dispensing.
F. DISPENSE VOLUME COUNTER: Displays a countdown of the fluid volume during operation.
G. SET INTERVAL TIME: Displays the set time the pump pauses between dispenses.
H. INTERVAL TIME COUNTER: Displays a countdown of the set interval time during operation.
I. FLOW RATE: Displays the current flow rate in the unit of measurement selected by the user.
J. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive"
on page 2-12).
3-9
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
K. START/STOP/PAUSE: During operation, the display will change from START to PAUSE STOP/
.
RESET
or counterclockwise
flow
L. FLOW DIRECTION: Tap DIRECTION to select either clockwise
direction.
M. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and
until the icon changes to LOCKED and a red border appears around the
hold UNLOCKED
screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED .
N. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in
Settings (for further information see "User Management" on page 2-8).
O. SETTINGS: Tap to access the Settings Screen (for further information see "Settings" on page 2-4).
Volume Mode Edit Screen
Mode Name Banner
Tap to return to
the previous screen
Volume
Tap to access the
Dispense Volume Screen
Flow Rate
Tap to access the
Flow Rate Edit Screen
Tube Size
Tap to access the
Tube Size Screen
Volume Record
Tap to record fluid volumes (see
"Volume Record" on page 3-12)
Interval Time
Tap to access the
Interval Time Screen
Calibrate
Tap to access the
Tube Calibration Screen
Batch Total
Tap to access the
Batch Total Screen
Logout
Confirm
Tap to log out a user
Volume Dispense Mode Operation
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
• Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8). The touchscreen display will revert to the previously used operation mode.
is displayed on the
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-13).
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
3-10
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
To operate the pump in Volume Mode:
1. Tap VOLUME from the Mode Selection Screen. The Volume Mode Run Screen will be displayed.
to access the Volume Mode Edit Screen.
2. Tap EDIT
3. Tap VOLUME. The Dispense Volume Screen will be displayed.
a. Tap VOLUME and enter the desired volume using the onscreen keypad. NOTE: If the volume of
fluid is unknown the pump drive can record fluid dispense volumes (for further information see "Volume Record" on page 3-12).
to set the time the pump takes to reach full flow rate (between 0 and 60 seconds)
b. Tap RAMP UP
using the onscreen keypad.
to set the time the pump takes to stop at the end of each dispense operation
c. Tap RAMP DOWN
(between 0 and 60 seconds) using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume Mode
d. Tap CONFIRM
Edit Screen.
4. Tap INTERVAL TIME to set the amount of time the pump will pause between each operation. The
Interval Time Screen will be displayed. NOTE: If the interval time is set to 0 (zero) the pump drive will
require a start input (from either the touchscreen or a wired input) to start the next dispense.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume Mode
b. Tap CONFIRM
Edit Screen.
5. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed.
a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
c. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume Mode
d. Tap CONFIRM
Edit Screen.
6. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Volume Mode
b. Tap CONFIRM
Edit Screen.
7. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will
be displayed.
a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap
INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run
continuously.
to save or CANCEL
to discard changes and return to the Volume Mode
b. Tap CONFIRM
Edit Screen.
or counterclockwise
flow direction.
8. Tap DIRECTION to select either clockwise
9. Tap START . The pump will now operate until the batch total is completed or until PAUSE
is tapped.
STOP
3-11
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
or
Masterflex
Section 3: Operation
10. If required, adjustments can be made to any of the Volume Mode option settings during operation. To
make any adjustments:
a. Tap PAUSE and then repeat steps 2–10 above.
b. Tap CONTINUE to complete the pump operation once the desired changes have been made.
Saving Volume Mode Settings as a New Program
Changes made to mode parameters can be saved as a new program for easier access to frequently used settings.
NOTE: If User Management is enabled only users with authorization can create and modify programs (for
further information see "User Management" on page 2-8).
To save mode parameters to a new program:
1. If required, edit the Volume Mode settings as desired.
2. Tap MODE NAME BANNER to return to the Mode Selection Screen.
3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap
SCROLL to view additional pages.
4. Tap VOLUME. The Volume New Program Screen will be displayed with the last settings used in the
Volume Mode.
5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
6. Tap CONFIRM to save or DELETE to cancel.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
Volume Record
The Volume Record feature can be used to record unknown fluid volumes.
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
is displayed on the
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Volume Mode Edit Screen (for further information see "Tube Calibration" on page 2-13).
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
To record a fluid volume:
1. Tap VOLUME from the Mode Selection Screen. The Volume Mode Run Screen will be displayed.
to access the Volume Mode Edit Screen.
2. Tap EDIT
3. Tap RECORD . The Record Dispense Screen will be displayed.
3-12
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
4. Tap FLOW RATE to make adjustments to the flow rate. The Flow Rate Screen will be displayed.
a. Tap FLOW to enter the desired flow rate using the onscreen keypad.
b. Tap UNITS to enter the desired flow rate units using the onscreen keypad.
to save changes and return to the Record Dispense Screen.
c. Tap CONFIRM
5. Tap START . The drive will now begin pump operation while recording the fluid volume.
6. If required, adjustments can be made to flow rate during operation. To make adjustments:
and then repeat steps 4–6 above.
a. Tap STOP
to complete the pump operation once the desired changes have been made. NOTE:
b. Tap START
and then CANCEL
to discard recording and return to the Volume
If required, tap STOP
Mode Edit Screen.
7. Tap STOP when the desired volume of fluid has been pumped. The recorded dispense volume will
now be displayed under VOLUME.
to save or CANCEL
to discard recording and return to the Volume Mode Edit
8. Tap CONFIRM
Screen. If saved, the recorded dispense volume will now be displayed under VOLUME.
. The Volume Mode Run Screen will be displayed.
9. Tap CONFIRM
3-13
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
ANALOG INPUT MODE
!
CAUTION: Power must be turned off before connecting the external analog control cable to prevent
damage to the drive.
The B/T Digital Pump Drive can be controlled and monitored through the pump drive’s 31-Pin female
connection port. See www.masterflex.com for more information.
Analog Input Mode Run Screen
The Analog Input Mode Run Screen will be displayed on the pump drive’s touchscreen during analog input
operation. The screen displays the currently selected operation dispense settings from an external remote
control device. The Analog Input Mode Run Screen is accessed by selecting ANALOG INPUT from the
Mode Selection Screen.
A. Mode Name Banner
B. Prime
C. Start/Stop
D. Flow Direction
E. Screen Lock
F. Logout
A. MODE NAME BANNER: Displays the Mode Name as well as the currently selected input type
(ANALOG CURRENT or ANALOG VOLTAGE). Tap the Mode Name Banner to return to the Mode
Selection Screen.
B. PRIME: Press and hold to prime the pump drive (for further information see "Priming the Pump Drive"
on page 2-12).
.
C. START/STOP: During operation, the display will change from START to STOP
D. FLOW DIRECTION: Tap DIRECTION to select either clockwise
or counterclockwise
flow
direction.
E. SCREEN LOCK: Locking the screen disables all touchscreen functions. To lock the screen: Press and
until the icon changes to LOCKED and a red border appears around the
hold UNLOCKED
screen. To unlock the screen: Press and hold LOCKED until the icon changes to UNLOCKED .
3-14
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
F. LOGOUT: Tap to log out a user. NOTE: This option is only available if User Management is enabled in
Settings (for further information see "User Management" on page 2-8).
Analog Input
!
CAUTION: Power must be turned off before connecting the external analog control cable to prevent damage to the drive.
The B/T supports and controls analog input using suitable equipment through the pump drive’s 31-Pin
female connection port. Analog input can be used in place of, or in addition to, MasterflexLive™.
See also "31-Pin Electrical Connections" on page 4-5.
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
• Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8). The touchscreen display will revert to the previously used operation mode.
is displayed on the
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Analog Input Mode Run Screen (for further information see "Tube Calibration" on page 2-13).
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
• Confirm that the pump drive is connected to the appropriate equipment through the drive’s 31-Pin
female connection port.
To operate analog input control and monitoring:
1. Tap ANALOG INPUT from the Mode Selection Screen. The Analog Input Mode Run Screen will be
displayed.
2. Tap EDIT . The Analog Input Mode Edit Screen will be displayed.
3. Tap the desired analog input type from the available list.
4. If using either ANALOG: VOLTAGE or ANALOG: CURRENT:
a. Select the desired current or voltage operating range from the available list.
to save or CANCEL
to cancel and return to the previous screen.
b. Tap CONFIRM
NOTE:
• Tap STOP on the pump drive touchscreen to override the remote control device and immediately stop
the pump operation. NOTE: If locked, the screen will need to be unlocked before the pump operation
can be stopped.
• See www.masterflex.com for further information on using analog input remote control and monitoring.
3-15
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
Saving Analog Input Mode Settings as a New Program
Changes made to mode parameters can be saved as a new program for easier access to frequently used
mode settings. NOTE: If User Management is enabled only users with authorization can create and modify
programs (for further information see "User Management" on page 2-8).
To save mode parameters to a new program:
1. If required, edit the Analog Input Mode settings as desired.
2. Tap MODE NAME BANNER to return to the Mode Selection Screen.
3. Tap NEW PROGRAM. NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap
SCROLL to view additional pages.
4. Tap ANALOG INPUT. The Analog Input New Program Screen will be displayed with the last settings
used in the Analog Input Mode.
5. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
6. Tap CONFIRM to save or DELETE to cancel.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
3-16
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
MASTERFLEXLIVE™
The B/T Digital Pump Drive can be monitored through the MasterflexLive™ website using an Ethernet or
Wi-Fi connection. MasterflexLive™ can be accessed from any suitable digital device connected to the internet,
such as a laptop, tablet, smartphone or desktop computer. See www.masterflex.com for more information.
CUSTOM PROGRAM MODES
Custom programs allow users to create easily accessible programs for frequently used pump mode settings.
NOTE: If User Management is enabled only users with authorization can create and modify programs (for
further information see "User Management" on page 2-8).
Adding a New Program: Continuous Mode
To add a new Continuous Mode program:
1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed.
NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view
additional pages.
2. Tap CONTINUOUS. The Continuous New Program Screen will be displayed.
3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
4. Select the desired flow rate and flow units:
a. Tap FLOW RATE to access the Flow Rate Screen.
b. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the Flow Rate Screen.
c. Tap CONFIRM
d. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Continuous New
e. Tap CONFIRM
Program Screen.
5. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Continuous New
b. Tap CONFIRM
Program Screen.
or counterclockwise
6. Tap DIRECTION to select either clockwise
7. Tap CONFIRM to save or DELETE to discard changes.
flow direction.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
Adding a New Program: Time Mode
To add a new Time Mode program:
3-17
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed.
NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view
additional pages.
2. Tap TIME. The Time New Program Screen will be displayed.
3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
4. Tap ON TIME to set the amount of time for each pump operation. The On Time Edit Screen will be
displayed.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time New Prob. Tap CONFIRM
gram Screen.
5. Tap OFF TIME to set the amount of time the pump will pause between each operation. The Off Time
Edit Screen will be displayed. NOTE: If the off time is set to 0 (zero) the pump drive will require a start
input (from either the touchscreen or a wired input) to start the next dispense.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time New Prob. Tap CONFIRM
gram Screen.
6. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed.
a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
c. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Time New Prod. Tap CONFIRM
gram Screen.
7. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Time New Prob. Tap CONFIRM
gram Screen.
or counterclockwise
flow direction.
8. Tap DIRECTION to select either clockwise
9. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will
be displayed.
a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap
INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run
continuously.
to save or CANCEL
to discard changes and return to the Time New Prob. Tap CONFIRM
gram Screen.
10. Tap CONFIRM to save or DELETE to discard changes.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
3-18
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
Adding a New Program: Volume Mode
To add a new Volume Mode program:
1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed.
NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view
additional pages.
2. Tap VOLUME. The Volume New Program Screen will be displayed.
3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
4. Tap VOLUME. The Dispense Volume Screen will be displayed.
a. Tap VOLUME and enter the desired volume using the onscreen keypad. NOTE: If the volume of
fluid is unknown the pump drive can record fluid dispense volumes (for further information see "Volume Record" on page 3-12).
to set the time the pump takes to reach full flow rate (between 0 and 60 seconds)
b. Tap RAMP UP
using the onscreen keypad.
to set the time the pump takes to stop at the end of each dispense operation
c. Tap RAMP DOWN
(between 0 and 60 seconds) using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume New Prod. Tap CONFIRM
gram Screen.
5. Tap INTERVAL TIME to set the amount of time the pump will pause between each operation. The
Interval Time Screen will be displayed. NOTE: If the interval time is set to 0 (zero) the pump drive will
require a start input (from either the touchscreen or a wired input) to start the next dispense.
a. Tap HR, MIN, SEC or TENTHS and enter the desired time using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume New Prob. Tap CONFIRM
gram Screen.
6. Tap FLOW RATE. The Flow Rate Edit Screen will be displayed.
a. Tap UNITS to access the Flow Units Screen and select the desired flow unit from the available list.
to save or CANCEL
to discard changes and return to the previous screen.
b. Tap CONFIRM
c. Tap FLOW and enter the desired flow rate using the onscreen keypad.
to save or CANCEL
to discard changes and return to the Volume New Prod. Tap CONFIRM
gram Screen.
7. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Volume New Prob. Tap CONFIRM
gram Screen.
or counterclockwise
flow direction.
8. Tap DIRECTION to select either clockwise
9. Tap BATCH TOTAL to adjust the number of dispenses in each batch cycle. The Batch Total Screen will
be displayed.
a. Enter the desired number of dispenses in a batch using the onscreen keypad. NOTE: If required, tap
INFINITE ∞ to select an infinite number of dispense cycles. If infinite is selected, the pump will run
3-19
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
continuously.
b. Tap CONFIRM
gram Screen.
to save or CANCEL
to discard changes and return to the Volume New Pro-
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
Adding a New Program: Analog Input Mode
To add a new Analog Mode program:
1. Tap NEW PROGRAM from the Mode Selection Screen. The New Program Screen will be displayed.
NOTE: If NEW PROGRAM is not displayed on the Mode Selection Screen tap SCROLL to view
additional pages.
2. Tap ANALOG INPUT. The Analog Input New Program Screen will be displayed.
3. Tap PROGRAM1. If required, delete the characters using the back arrow on the onscreen keypad and
then enter the desired program name (up to 8 characters).
4. Tap INPUT. The Analog Type Screen will be displayed.
5. Tap the desired analog type from the available list.
6. If using either ANALOG: VOLTAGE or ANALOG: CURRENT:
a. Select the desired current or voltage operating range from the available list.
to save or CANCEL
to cancel and return to the Analog Input New Program
b. Tap CONFIRM
Screen.
7. Tap SIZE. The Tube Size Screen will be displayed.
a. Select the desired tube size from the list of available options.
to save or CANCEL
to discard changes and return to the Analog Input New
b. Tap CONFIRM
Program Screen.
or counterclockwise
8. Tap DIRECTION to select either clockwise
9. Tap CONFIRM to save or DELETE to discard changes.
flow direction.
NOTE:
• Once saved, new programs are added in alphabetical order to the bottom of the Mode Selection Screen.
• If there are multiple programs tapping SCROLL will display additional pages.
3-20
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 3: Operation
Using Program Modes
Custom programs will appear in alphabetical order at the bottom of the Mode Selection Screen. If there are
multiple programs tapping SCROLL will display additional pages.
General Preparation:
• Confirm the correct tubing has been selected and is properly loaded into the pump drive (for further
information see "Loading Tubing" on page 2-10).
• Confirm all fluids and containers are ready.
• Switch the drive on using the power switch located at the rear of the drive. NOTE: If User Management
is enabled you may be prompted for a username and password (For further information see "User
Management" on page 2-8). The touchscreen display will revert to the previously used operation mode.
is displayed on
• Confirm that the tubing has been calibrated by checking that Calibration Complete
Screen (for further information see "Tube Calibration" on page 2-13).
the Program Information
• If required, prime the pump before operation (for further information see "Priming the Pump Drive" on
page 2-12).
To use a program:
1. Select the desired program from the Mode Selection Screen. The Program Run Screen will be displayed.
2. Tap START
to begin the pump drive operation using the displayed program settings.
3. If required, Tap PAUSE or STOP during operation. NOTE: The pump cannot be paused during
Continuous Mode operation.
NOTE:
• Tap INFORMATION
to view the selected program's settings.
• Individual settings cannot be edited from the Program Run Screen.
Editing a Program
NOTE: If User Management is enabled only users with authorization can create and modify programs (for
further information see "User Management" on page 2-8).
To edit a program:
1. Tap EDIT
located next to the desired program name on the Mode Selection Screen (NOTE: If there are
multiple programs, tap SCROLL to display additional pages). The Program Edit Screen will be displayed.
2. Edit the settings for the selected mode as desired. For instructions on editing individual mode settings see:
• "Adding a New Program: Continuous Mode" on page 3-17.
• "Adding a New Program: Time Mode" on page 3-17.
• "Adding a New Program: Volume Mode" on page 3-19.
• "Adding a New Program: Analog Input Mode" on page 3-20.
NOTE: Once the individual mode settings have been edited and saved the Program Edit Screen will
be displayed.
to save or CANCEL
to discard changes and return to the Mode Selection Screen.
3. Tap CONFIRM
•
3-21
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
Deleting a Program
NOTE: If User Management is enabled only users with authorization can delete a program (For further
information see "User Management" on page 2-8).
To delete a program:
1. Tap EDIT
located next to the desired program name on the Mode Selection Screen (NOTE: if there
are multiple programs tap SCROLL to display additional pages). The Program Edit Screen will be
displayed.
2. Tap DELETE PROGRAM .
3. Tap DELETE to delete the program and return to the Mode Selection Screen or CANCEL to return to
the previous screen.
3-22
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
SECTION 4: COMMUNICATION SPECIFICATION
ETHERNET/IP MODE
In Ethernet/IP mode, the pump can be operated in Continuous, Volume and Time modes. The pump drives
are equipped with Ethernet/IP for real time control via a PLC. The .EDS command file is avialable for download on the ODVA website:
https://marketplace.odva.org/products/1923-masterflex?lang=en
Ethernet/IP Setup
Ensure that your Pump and PLC along with your computer are all connected to the same network. Also,
make sure the computer’s IP address is within the subnet mask range of the PLC and the pump. The default
addressing methods for the pump is DHCP. Static IP address may be assigned through the Ethernet settings
menu.
4-1
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
In the device menu, enable the Ethernet/IP feature by toggling to select ON.
Once enable, the following message appears on the UI. Press Accept on this screen.
4-2
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
Once the Ethernet/IP has been configured and enabled, you will now be able to view the pump from your
PLC. To enable remote control, you must configure the pump from your PLC using the bit
"Pump1:O.Toggle_Remote_Local_Control_1_to_0".
NOTE:
-The bit changes state from local to remote on a 1 to 0 transition.
-Once enabled, the Ethernet/IP banner will appear at the top of the pump screen.
Shows Ethernet/IP active in volume Dispense Mode
4-3
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
MASTERFLEX ETHERNET/IP
Input data; 56 bytes of input data from pump to master.
4-4
Bytes
Data Type
Description
0-3
32-Bit INT
Pump Status
Bit 0: Status OK
Bit 1: Pump Running
Bit 2: Dispense Running
Bit 3: Tube Uncalibrated
Bit 4: Head Open
Bit 5: Reserved
Bit 6: Flow Direction CCW
Bit 7: Remote Control
Bit 8-31: Reserved
4
BYTE
Dispense Mode
5
BYTE
Tube Size
6
BYTE
Flow Units
7
BYTE
Reserved Pad
8 - 11
FLOAT
Cumulative Volume
12 - 15
FLOAT
Remaining Dispense Volume
16 - 19
FLOAT
Remaining Dispense On Seconds
20 - 23
FLOAT
Remaining Dispense Off Seconds
24 - 27
32- bit INT
Batch Count Current
28 - 31
32- bit INT
Batch Count Total
32 - 35
FLOAT
Minimum Flow Rate
36 - 39
FLOAT
Current Flow Rate
40 - 43
FLOAT
Maximum Flow Rate
44 - 45
16- bit INT
Remaining Dispense On Time Days
46
BYTE
Remaining Dispense On Time Hours
47
BYTE
Remaining Dispense On Time Minutes
48
BYTE
Remaining Dispense On Time Seconds
49
BYTE
Remaining Dispense On Time Tenths
50 - 51
16- bit INT
Remaining Dispense Off Time Days
52
BYTE
Remaining Dispense Off Time Hours
53
BYTE
Remaining Dispense Off Time Minutes
54
BYTE
Remaining Dispense Off Time Seconds
55
BYTE
Remaining Dispense Off Time Tenths
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
Output data; 28 bytes of output data from master to pump.
Bytes
Data Type
Description
0
BYTE
Pump Control
Bit 0: Run/Pause (1 = RUN; 0 = PAUSE)
Bit 1: Stop and Reset Dispense (1 to 0 transition)
Bit 2: Toggle Remote/Local Control (1 to 0 transition)
Bit 3: Clear Cumulative Volume (1 to 0 transition)
Bit 4: Reserved
Bit 5: Reserved
Bit 6: Set Flow Direction CCW (1 = CCW, 0 = CW)
Bit 7: Reserved
1
BYTE
Reserved Pad
2
BYTE
Reserved Pad
3
BYTE
Reserved Pad
4
BYTE
Set Dispense Mode ( 0 = CONT, 1 = TIME, 2 = VOL)
5
BYTE
Reserved Pad
6
BYTE
Set Flow Units (see Table 3)
7
BYTE
Reserved pad
8 - 11
FLOAT
Set Flow Rate
12 - 15
FLOAT
Set Dispense Volume
16 - 19
FLOAT
Set Dispense On Seconds
20 - 23
FLOAT
Set Dispense Off Seconds
24 - 27
32- bit INT
Set Batch Count Total (0 = infinite)
Masterflex Flow Units Correlation Table
4-5
Index
321 RPM B/T
1
mL/min
2
mL/hr
3
L/min
4
L/hr
5
L/day
6
uL/min
7
uL/hr
8
gal/min
9
gal/hr
10
gal/day
11
oz/min
12
oz/hr
13
cum/hr
14
RPM
15
%
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
PROFIBUS
Profibus Mode
In Profibus mode the pump will be operated remotely either in Continuous, Volume or Time mode.
Profibus Setup
Ensure your computer and the PLC are both connected to a network switch. Also verify the pump can send/
receive ping commands from your computer. Connect the DB-9 Profibus cable on both the pump side as well
as the Profibus connector either on the Profibus module or the controller itself.
Profibus Settings
NOTE: Assuming the pump is online with the PLC and has been toggled into Profibus mode:
To Select Profibus Settings:
1. Tap SETTINGS .
2. From the resulting MENU screen SCROLL
3.
4-6
down to page 3/3 and access PROFIBUS SETTINGS.
Once that field is selected you now enter the PROFIBUS SETTINGS screen. Here you can assign the
Profibus address to be a value (in between 1 and 126). The default Profibus address is 7.
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
1.
4-7
Ensure the pump and the PLC user interface are configured for the same address and confirm by pressing
the green check mark at the top of the screen
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
PROFIBUS DATA
The MASTERFLEX Pump Drive operates as a DP-V0 Slave.
GSD File: CPMP0FF8.GSD
ID Number: 0FF8 HEX
Default Slave Address: 7
Cyclic Input Data: 56 bytes
Cyclic Output Data: 28 bytes
Table 1 below lists the 56 bytes of cyclic input data, from pump to master.
Table 1
Cyclic Input (pump —> master, 56 bytes)
Data
Size in Bytes
Pump Status
4
Dispense Mode
1
Tube Size
1
Flow Units
1
Padding (not used)
1
Cumulative Volume
4
Remaining Dispense Volume
4
Remaining Dispense On Seconds
4
Remaining Dispense Off Seconds
4
Current Batch Count
4
Total Batch Count
4
Minimum Flow Rate
4
Current Flow Rate
4
Maximum Flow Rate
4
Remaining Dispense On Days
2
Remaining Dispense On Hours
1
Remaining Dispense On Minutes
1
Remaining Dispense On Seconds
1
Remaining Dispense On Tenths
1
Remaining Dispense Off Days
2
Remaining Dispense Off Hours
1
Remaining Dispense Off Minutes
1
Remaining Dispense Off Seconds
1
Remaining Dispense Off Tenths
1
4-8
Data Type
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
decimal floating-point
decimal floating-point
decimal floating-point
decimal floating-point
unsigned integer
unsigned integer
decimal floating-point
decimal floating-point
decimal floating-point
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
Note:
Converting multi-byte data correctly will depend on the byte order configuration of the master.
The 4-byte decimal floating-point values are represented in IEEE-754 floating point format.
Pump Status, a 4-byte unsigned integer as shown in Table 1 above, indicates the pump’s operation in separate bits.
See Table 2 below for the description of each bit in Pump Status.
Table 2
Pump Status
Status OK
Pump Running
Dispense On
Tube Uncalibrated
Head Open
PROFIBUS Control
Flow Direction CCW
Remote Control
bit 0
bit 1
bit 2
bit 3
bit 4
bit 5
bit 6
bit 7
Table 3 below lists the 28 bytes of cyclic output data, from master to pump.
Table 3
Cyclic Input (pump —> master, 28 bytes)
Data
Size in Bytes
Pump Control
4
Set Dispense Mode
1
Set Tube Size
1
Set Flow Units
1
Padding (not used)
1
Set Flow Rate
4
Set Dispense Volume
4
Set Dispense On Seconds
4
Set Dispense Off Seconds
4
Set Total Batch Count
4
Data Type
unsigned integer
unsigned integer
unsigned integer
unsigned integer
unsigned integer
decimal floating-point
decimal floating-point
decimal floating-point
decimal floating-point
unsigned integer
Pump Control, a 4-byte unsigned integer as shown in Table 3 above, controls the pump’s operation in separate bits.
See Table 4 below for the description of each bit in Pump Control.
4-9
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 4: Communication Specification
Table 4
Pump Control
bit 0
Run (1) Pause (0)
bit 1
Stop and Reset Dispense (1 to 0)
bit 2
Toggle Remote/Local Control (1 to 0)
bit 3
Clear Cumulative Volume (1 to 0)
Set Flow Direction CCW (1=CCW, 0=CW) bit 6
A transition on bit 2 of Pump Control will toggle between local and remote control of the pump. For example,
if the pump is in local mode, then a 1 to 0 transition will put the pump into PROFIBUS remote control mode.
Only in this mode can any change in the cyclic output data influence the pump and be reflected in the cyclic
input data.
Set Dispense Mode can be one of the following:
Continuous
Time Dispense
Volume Dispense
Set Tube Size and Set Flow Units are integer numbers, beginning with 1. The numbers correspond to the pump’s
local menu list in the front panel display interface. For example:
tube size “13” from the local menu list corresponds to the value “1” for the Tube Size output value
flow units “gal/hr” from the local menu list corresponds to the value “9” for the Flow Units output value
Set Flow Rate is a decimal floating-point number. Its value must be between the Minimum Flow Rate and Maximum Flow Rate values from the input data.
Set Dispense Volume is the amount of volume that will be dispensed in Volume Dispense Mode.
Set Dispense On Seconds is the amount of time the pump will dispense in Time Dispense Mode.
Set Dispense Off Seconds is used for both Time and Volume dispense modes. It sets the amount of time the
pump will pause between dispenses.
4-10
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
SECTION 5: SERVICE & MAINTENANCE
!
CAUTION: Replace the power cord only with one of the same type and rating.
!
CAUTION: Unplug the pump drive’s power cable from the mains power outlet when cleaning
or performing maintenance on the drive.
FIRMWARE UPDATES
If the B/T is connected to the internet, updates can be downloaded directly onto the pump drive. NOTE:
icon will be displayed at the top of
When new updates are available for your device, the update available
the Settings Menu Screen.
To update B/T:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION.
3. Tap DEVICE INFORMATION. The Device Information Screen will be displayed.
4. Tap CHECK FOR UPDATES and follow the onscreen prompts.
If the B/T is not connected to the internet, updates must be downloaded onto a USB drive before installing
onto the pump drive. Visit www.masterflex.com to download the latest updates for your device.
To install updates from a USB drive:
1. Insert the USB drive containing the updates into the pump drive’s USB port.
2. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
3. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION.
4. Tap DEVICE INFORMATION.
5. Tap CHECK FOR UPDATES and follow the onscreen prompts.
RESTORE FACTORY SETTINGS
NOTE: Factory reset will erase all settings, including custom programs.
To restore the pump to the original factory defaults:
1. Tap SETTINGS
from any of the mode screens. The Settings Screen will be displayed.
2. SCROLL through the Settings Screen pages to locate DEVICE INFORMATION.
3. Tap DEVICE INFORMATION.
4. Tap FACTORY RESET and follow the onscreen prompts.
5-1
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
CLEANING THE PUMP DRIVE
!
CAUTION: Unplug the pump drive’s power cable from the mains power outlet when cleaning
or performing maintenance on the drive.
If required, the pump drive may be wiped clean using a soft cloth lightly moistened with either isopropyl or
ethyl alcohol.
NOTE:
• Care should be taken with the pump drive’s touchscreen to avoid scratching or otherwise damaging the
surface. Do not wipe with dry or abrasive material.
• Do not operate the pump drive with water on the surface of the touchscreen.
• Any damage caused by improper cleaning will be the sole responsibility of the customer.
ACCESSORIES
B/T Accessories
To purchase accessories or for further information visit www.masterflex.com. The following accessories are
available for the B/T Digital Pump Drive:
Description
Part Number
Footswitch with 6 ft (1.8 m) cable and 31-Pin male connector
07575-84
31-Pin male connector (no cable, connector only)
109736-CR
Cable assembly (31-Pin male connector and 25 ft (7.9 m) cable with
stripped wire ends)
07575-80
FUSE,T6.3A, 5MM X 20MM
117197
REPLACEMENT PARTS
Description
Part Number
Rotor Assy
108024-CR
Spacer, Shoulder
109461-CR
Window
109467-CR
Door Assembly
109473-CR
Replacement Line Cord Assem 115V
109573-CR
Roller & Retaining Ring Kit BT
109852-CR
FUSE,T6.3A, 5MM X 20MM
117197
Cable and Switch
113333-CR
5-2
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
REPLACING ROLLERS
Follow these steps when replacing the rollers:
1. Using a retaining ring tool (Part Number 109852-CR), remove the retaining rings from the ends of
the roller axles and slide the rollers off. Take care to avoid opening the retaining rings too wide.
2. Check to be sure that the wave washers are installed on the axles against the rotor plate.
3. Slide the new rollers, Replacement Roller Kit 07584-02, onto the axles, placing the ends with the
flush bearing surface inward toward the rotor plate against the wave washers, and the etched ends
with the recessed bearing surface outward toward the free ends of the roller axles.
4. Replace the retaining rings. You may have to push the rollers in to compress the wave washers to
allow the retaining rings to engage the grooves in the axles.
5-3
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
TUBING TYPES
Use Only Masterflex PERFECTIONPOSITION B/T precision tubing with MASTERFLEX pumps to
ensure optimum performance.
Use of other tubing may void applicable warranties.
NOTE: Use Masterflex PERFECTPOSITION B/T Tubing. These pumps are designed to use PERFECTPOSTION B/T tubing sizes 87 and 91 only. The tubing sizes refer to the last two digits of the Masterflex PERFECTPOSITION B/T tubing model numbers.
Tubing Size
Characteristics
B/T 87
B/T 91
Inside Dia. in (mm)
0.5 (12.7)
0.75 (19.05)
Hose Barb Size in (mm)
1/2" (12.7)
3/4" (19.0)
Flow Range
(with 321 rpm drive)
0.17-5.0 GPM
(0.010-18.9 LPM)
0.37-11.1 GPM
(1.40-42.0 LPM)
Nominal Flow Per Revolution
58.88 mL
130.84 mL
Maximum Vacuum
28.5 in Hg
28.5 in Hg
Maximum Pressure
35 PSI
30 PSI
All Masterflex PERFECTPOSITION B/T tubing formulations in sizes B/T 87 and B/T 91 can be used with
this pump. Be sure tubing material matches application.
!
WARNING: Verify tubing material chemical compatibility prior to use. It is the sole responsibility of the user to determine suitability of this product for the application.
Tubing Type
Characteristics
B/T 87
B/T 91
Silicone - 10 ft. (3.0 m), Platinum Cured
96510-87
96510-91
Silicone - 10 ft. (3.0 m), Peroxide Cured
96400-87
96400-91
BioPharm Plus Silicone - 10 ft. (3.0 m), Platinum Cured
96445-87
96445-91
C-FLEX - 10 ft. (3.0 m)
06424-87
06424-91
Puri-Flex™ - 10 ft. (3.0 m)
96419-87
96419-91
®
Chem-Durance BIO - 25 ft. (7.6 m)
06442-87
06442-91
PharMed® BPT - 25 ft. (7.6 m)
06508-87
06508-91
®
PharMed BPT - 3 ft. (0.9 m)
95668-87
95668-91
®
06437-87
06437-91
®
06402-87
06402-91
PharmaPure - 10 ft. (3.0 m)
NORPRENE food - 25 ft. (7.6 m)
5-4
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
31-PIN ELECTRICAL CONNECTIONS
!
CAUTION: Power must be turned off before connecting the external analog control
cable to prevent damage to the drive.
25
19
14
8
3
30
1
2
31
29
7
24
13
18
Contact Arrangements:
31-Pin
No.
5-5
Description
31-Pin
No.
Description
1
Speed Control Voltage Input (0–10 V)
13
Motor Running Relay Common
2
Speed Signal Voltage Output (0–10 V)
14
Remote Prime Input
3
Speed Control Current Input (0-20 mA)
15
Open Head Relay Output (N.O.)
4
Remote Start/Stop Input
16
General Alarm Ready Common
5
Speed Control Input Ground Reference
17
Not Used
6
Remote CW/CCW Input
18
Local/Remote Relay Common
7
Speed Signal Current Output (0-20 mA)
19
Open Head Relay Common
8
Remote Start/Stop, CW/CCW, Prime Grnd Ref.
20
General Alarm Relay Output (N.O.)
9
Speed Signal Output Ground Reference
21
Not Used
10
Tach Ground Reference
22
Local/RemoteRelay Output (N.O.)
11
Motor Running Relay Output (N.O.)
23–31
Not Used
12
Tach Output (Open Collector)
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
-
-
Masterflex
Section 5: Service & Maintenance
TROUBLESHOOTING
For further assistance, or for issues that cannot be resolved, see "Technical Assistance" on page 5-10.
Symptom
Cause
Remedy
Motor does not rotate.
No power.
1. Check that the power cord is securely plugged into the drive.
Display does not light.
2. Check that the power cord is plugged into the mains power
outlet and that the power is switched on.
3. Check the power cord for any visible signs of damage and
replace if defective.
Pump does not rotate
during analog operation.
Defective analog control
or setting error.
1. Switch the pump drive off.
2. Check that the 31-Pin connection cable is fully inserted into
the drive's port.
The display does not light
up during analog operation.
3. Switch on the pump drive.
4. If the motor still does not rotate, select ANALOG INPUT from
the Mode Selection Screen and/or the Settings Screen and verify
that the settings are correct.
5. For further information see "Analog Input Mode" on page 3-13.
5-6
Weak calibration strength
displayed on the calibration strength bar.
Poor calibration volume
and/or flow rate.
Calibration accuracy can be improved by using a larger calibration volume and/or altering the flow rate.
Touchscreen unresponsive.
Wearing thick latex
gloves can make the
screen less responsive.
Remove gloves before using the touchscreen. NOTE: Consult
your company or laboratory safety guidelines before removing
any personal protective equipment.
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
ERROR DEFINITIONS
Error #2: No Encoder Pulses
Description:
The drive's processor has not received expected encoder feedback.
Actions:
Drive will stop immediately. Verify load is correct and power cycle drive. If error persists see "Technical Assistance" on
page 5-10.
Error #5: Communication Watchdog Timeout
Description:
Internal communications have exceeded allowable time limit.
Actions:
Drive will stop immediately. Power cycle the pump drive. If error persists see "Technical Assistance" on page 5-10.
Error #6: Pump Head Opened During Cal
Description:
The occlusion bed of the pump is no longer in its closed position, or an internal connection is loose or broken.
Actions:
Drive will stop immediately. Close pump head. If necessary power cycle the pump drive. If error persists see "Technical
Assistance" on page 5-10.
Error #9: Over Speed
Description:
The drive has exceeded commanded speed value.
Actions:
Drive will stop immediately. Verify load is correct and power cycle the pump drive. If error persists see "Technical
Assistance" on page 5-10.
5-7
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
SPECIFICATIONS
OUTPUT
Speed:
11 to 321 RPM
Torque Output,
Max Continuous:
.4 HP x 63025 /321 RPM= 78.5 in-lbs
78.5 in-lbs x16= 1256.6 oz-in
Speed Regulation:
Line ±0.1% F.S.
Load ±0.1% F.S.
Drift ±0.1% F.S.
Display:
800 x 480 LCD w/ LED Backlight
Outputs:
Voltage speed output (0-10 VDC @ 1 k min)
Current speed output
(4-20 mA @ 0-600 )
Motor running relay
(Closed when running, 1 A max @ 24 VDC)
General alarm relay
(Closed when error is displayed, 1 A @ 24 VDC)
Open head relay
(Closed when activated, 1 A @ 24 VDC)
Tach output (110 – 3210 Hz, 50% Duty Cycle, 10 Hz
per RPM)
INPUT
Supply Voltage Limits:
90 to 230 Vrms @ 50/60 Hz (Universal Input)
Max Current:
5.0 A @ 115 VAC; 3.1 A @ 230 VAC
Inputs:
Start/Stop, Prime, CW/CCW
(Contact closure)
Current input
(0-20 mA @ 249 ; ± 50 V common mode range)
Voltage input
(0-10 VDC @ 10 k; ± 50 V common mode range)
RJ45 Ethernet
USB, Type A
(5 VDC @ 0.5 A)
CONSTRUCTION
5-8
Dimensions (L x W x
H):
24.5” x 15.8” x 18.8”
(622 mm x 401 mm x 478 mm)
Weight:
120 lbs. (54.4 kg)
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
Enclosure Rating:
IP66 per IEC 60529:
Display Enclosure
Main Power Enclosure
Motor's Control Housing
Operating Temperature:
0 °C to 40 °C (32 °F to 104 °F)
Storage Temperature:
-25 °C to 65 °C (-13 °F to 149 °F)
Humidity (NonCondensing):
10% to 90%
Altitude:
Less than 2000 m
Pollution Degree:
Pollution Degree 3 (Indoor use, sheltered location)
Chemical Resistance:
Exposed material is stainless steel, aluminum,
thermoplastic
ENVIRONMENT
COMPLIANCE
5-9
Drive
UL 61010-1, UL 61010-2-081 US/CAN
For CE mark:
EN61010-1, Low Voltage Directive
ETSI EN 301 489-1, EMC Directive
EN50581, RoHS Directive
Pump Head
EN809, Machinery Directive
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
Section 5: Service & Maintenance
TECHNICAL ASSISTANCE
If you have any questions about the use of this product contact the manufacturer or authorized seller.
PRODUCT RETURN
Like all pumps, the B/T pump drive contains components that will wear over a period of time. To limit
charges and delays contact the seller or manufacturer for authorization and shipping instructions before
returning the product, either within or outside of the warranty period. When returning the product please
state the reason for the return. For your protection, pack the product carefully and insure it against possible
damage or loss. Any damages resulting from improper packaging are your responsibility.
WARRANTY
Visit www.masterflex.com for warranty information.
DISPOSAL
Please retain packaging materials until the product warranty ends. Afterwards please discard of any packaging
materials in an environmentally friendly manner and according to local regulations.
Once the useful life of the product has ended, please ensure proper disposal according to local laws. Plastic
and electronic components should be disposed of at a recycling facility. Please refer to local regulations
regarding proper disposal.
5-10
Masterflex SS B/T Washdown Digital Pump Drive with Advanced Connectivity
Masterflex
US & Canada only
*EN809 manufactured by:
Toll Free 1-800-MASTERFLEX | 1-800-637-3739
Masterflex LLC.
28092 W Commercial Avenue, Barrington, IL 60010
masterflex.tech @ avantorsciences.com
www.avantorsciences.com/masterflex
Outside US & Canada
1-847-381-7050
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