Milwaukee | 2407-20 | SERVICE PARTS LIST - Milwaukee Electric Tool

BULLETIN NO.
SERVICE PARTS LIST
54-06-2490
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
Cordless M12™ 3/8" Driver-Drill
CATALOG NO.
00
STARTING
SERIAL NO.
2407-20
EXAMPLE:
0 Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
32
33
31
REVISED BULLETIN
DATE
Feb. 2014
WIRING INSTRUCTION
F10A
SEE REVERSE SIDE
42-70-0058
Improved
Original
Design
Design
42-70-0055
M12™ tools utilize two different Housing
Connection Clip designs depending on the
Handle Set . See page two for details.
*
8(2x)
30
24
9
1
35 16
2
14 19 20
39 12
21 23 30
15(2x)
16
25
29
26
*
See detail above
23
38
34 15
16
FIG.
1
2
8
9
12
14
15
16
19
20
23
24
25
26
29
30
31
32
33
34
35
38
39
40
PART NO.
05-88-1680
42-66-0825
05-81-0542
44-10-0710
06-82-1080
----------------------------44-66-1585
12-20-2407
10-20-2810
31-01-0003
45-24-0325
42-42-0820
40-50-1135
42-70-0055
----------------------------05-88-1010
42-70-0580
14-50-2430
14-29-0825
42-55-2105
14-38-0250
23-66-1795
FIG.
16,34,35
DESCRIPTION OF PART
NO. REQ.
M5 x 0.8 x 18.5mm LH Chuck Screw (1)
3/8" Keyless Chuck
(1)
M2.3 x 4.5mm ST Screw
(2)
Speed Selector Lever
(1)
M3.0 x 14mm Pan Hd. T-10 ST Screw (7)
Housing Cover (Right Handle Halve) (1)
M3 x 6mm Screw
(2)
Motor Mount Plate
(1)
Service Nameplate
(1)
Warning Label (Not Shown)
(1)
Light Pipe
(1)
Speed Selector Slide Button
(1)
Forward/Reverse Shuttle
(1)
Shuttle Spring Plate
(1)
Housing Connection Clip
(1)
Housing Support (Left Handle Halve) (1)
Fuel Gauge Label
(1)
M2.5 x 6mm Pan Hd. Phillips Screw
(1)
Belt Clip
(1)
Service Motor Assembly with Pinion
(1)
Service Gearcase Assembly
(1)
Carrying Case
(1)
Service Housing Set
(1)
Service Switch/Electronics Assembly (1)
NOTES:
Service replacement gearcase assembly (35) comes with a
motor mount plate (16) that must be removed and discarded
when servicing. A motor mount plate already exists on the
motor assembly (34).
40
19
14
12(7x)
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfield, WI 53005
Drwg. 5
Early M12™ Handle Sets utilize Housing
Connection Clip No. 42-70-0055. Install this
clip design by aligning the side rails of the clip
with the two slots in the handle set. Gently
push into place with the aid of a small flat
blade screwdriver or a similar instrument. Be
sure that the clip is properly seated in both
slots and that the clip is flush to sub-flush to
the end of the handle set. To remove the clip,
use the same small flat blade screwdriver or a
similar instrument and push the clip out of the
handle set. If the clip is loose or will not stay in
place, a needle nose pliers can be used to
gently bend/pinch the side rails of the clip. If
the clip is damaged do not use, replace with a
new 42-70-0055 housing clip.
Slots
Recess in early handle
sets may only have the
slots to accommodate a
housing clip. Use 42-70-0055
only in this situation.
42-70-0055
Updated M12™ Handle Sets utilize Housing
Connection Clips No. 42-70-0055 and 42-700058. (The 42-70-0058 is a preferred upgrade).
Install this clip design by aligning the side rails
of the clip with the two slots in the handle set.
Gently push into place with the aid of a small
flat blade screwdriver or a similar instrument.
Be sure that the clip is properly seated in both
slots and that the tab of the clip snaps down in
the round dimpled cavity of the handle set. Be
sure that the clip is flush to sub-flush to the end
of the handle set. To remove the clip, use the
same small flat blade screwdriver or a similar
instrument and lift up on the clip tab while
pushing the clip out of the handle set. Use a
needle nose pliers to gently rebend the clip tab
if necessary. If the tab on the clip is damaged
during this process and is loose or will not stay
in place, replace with a new 42-70-0058 clip.
Slots
Dimples
Recess in this
handle set design
has slots and dimples
to secure a housing clip.
The 42-70-0055 can be
used but the 42-70-0058 is
preferred in this situation.
42-70-0058
Newer M12™ Handle Sets utilize Housing
Connection Clip No. 42-70-0058. Install this
clip design by aligning the side rails of the clip
with the two slots in the handle set. Gently
push into place with the aid of a small flat blade
screwdriver or a similar instrument. Be sure
that the clip is properly seated in both slots and
that the tab of the clip snaps down in the
rectangular cavity of the handle set. Be sure
that the clip is flush to sub-flush to the end of
the handle set. To remove the clip, use the
same small flat blade screwdriver or a similar
instrument and lift the clip tab out of the cavity
while pushing the clip out of the handle set.
Use a needle nose pliers to gently rebend the
clip tab if necessary. If the tab on the clip is
damaged during this process and is loose or
will not stay in place, replace with a new
42-70-0058 clip.
Slots
Dimple
Tab Cavity
Recess in newer handle
sets have two slots, a
dimple and a tab cavity to
accommodate the newer
housing clip design.
42-70-0058
AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND
POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL
SPEED SELECTOR SLIDE BUTTON
MOTOR
LIGHT
PIPE
PRINTED
CIRCUIT BOARD
ASSEMBLY (PCBA)
FORWARD/
REVERSE
SHUTTLE
BLACK
SHUTTLE
SPRING
ON/OFF SWITCH
RED
MOTOR
(Back View)
BATTERY
CONTACT PLATE
Place the motor in the left handle halve
with the positive terminal (marked with a
red dot) to the bottom.
= WIRE TRAPS
or GUIDES
Prior to reinstalling the right handle halve onto tool,
be sure that all wires are pushed down firmly into
traps of the left handle halve. Make sure that all of
the Switch/Electronics components are seated
squarely in the handle recesses and that the shuttle
and shuttle spring are positioned properly.
Carefully place the right handle halve over the left
handle halve and press together, making sure that
there is free movement of the trigger of the on-off
switch, the forward/reverse shuttle and the speed
selector slide button.
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