DR BRUSH Operating instructions

DR

®

FIELD and BRUSH MOWER

SAFETY & OPERATING INSTRUCTIONS

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS

BEFORE OPERATING THIS MOWER.

And congratulations on your purchase of a new DR FIELD and BRUSH MOWER!

We have done our utmost to ensure that your DR FIELD and BRUSH MOWER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please call Toll-Free 1-800-DR-OWNER (376-9637) and one of our

Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.

In addition, please tell your friends about your new DR FIELD and BRUSH MOWER! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.

Thanks once again! for all of us at

Country Home Products, Inc.

S ALES M ANAGER

COPYRIGHT

©2006 Country Home Products, Inc. All rights reserved.

DR ® Power Equipment

A division of Country Home Products ®

127 Meigs Road

Vergennes, VT 05491

Toll-free phone: 1-800-DR-OWNER (376-9637)

Fax: 1-802-877-1213

Web site : www.dr-owner.com

ii DR

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Table of Contents

CHAPTER 1............................................................................................................................. 1

INTRODUCING THE DR FIELD AND BRUSH MOWER............................................... 1

Conventions used in this manual ................................................................................... 1

CHAPTER 2............................................................................................................................. 3

GENERAL SAFETY RULES............................................................................................... 3

Labels ............................................................................................................................... 3

Protecting Yourself and Those Around You ................................................................... 5

Operating the Mower Safely............................................................................................ 5

Slope Operation............................................................................................................... 7

Safety for Children ........................................................................................................... 7

Safety with Gasoline-Powered Machines........................................................................ 8

A Note to All Users .......................................................................................................... 9

Additional Information and Potential Changes.............................................................. 9

CHAPTER 3........................................................................................................................... 11

SETTING UP YOUR DR FIELD AND BRUSH MOWER ............................................... 11

DR FIELD and BRUSH MOWER Controls and Features.............................................. 12

Unpacking the Mower ................................................................................................... 13

To Install the Brush Deck .............................................................................................. 14

Connecting the Battery Wire (Electric-Starting Models Only) ..................................... 15

Adding Oil and Gasoline ............................................................................................... 16

Check the Tire Pressure................................................................................................. 16

CHAPTER 4........................................................................................................................... 17

OPERATING YOUR DR FIELD AND BRUSH MOWER ............................................... 17

The Pre-Start Safety Check ............................................................................................ 17

Before Starting the Engine............................................................................................. 18

Electric-Starting.............................................................................................................. 18

Manual-Starting (if equipped)....................................................................................... 18

Engaging the Wheel Drive ............................................................................................. 19

Engaging the Blade........................................................................................................ 19

Stopping the Blade ........................................................................................................ 19

Stopping the Engine ...................................................................................................... 20

Obstacle Tips ................................................................................................................. 20

Slopes............................................................................................................................. 21

If the machine gets hung up ......................................................................................... 21

Cutting Brush and Saplings........................................................................................... 22

Reverse ........................................................................................................................... 22

Cutting in Wet and Heavy Growth ................................................................................ 22

Cold Weather Operation................................................................................................ 22

CHAPTER 5........................................................................................................................... 23

MAINTAINING THE DR FIELD AND BRUSH MOWER.............................................. 23

Regular Maintenance Check List................................................................................... 23

Battery Care (For Electric-Starting Models Only) ......................................................... 24

Charging the Battery ...................................................................................................... 24

Lubrication ..................................................................................................................... 25

Removing and Replacing the Belts ............................................................................... 27

To Replace the Drive Belt .............................................................................................. 28

Removing and Replacing the Blade .............................................................................. 30

Adjusting the Wheel Clutch........................................................................................... 31

Removing and Replacing the Drive Chain .................................................................... 32

Adjusting the Differential Lock In/Out Cable ............................................................... 33

Removing the Wheels.................................................................................................... 34

Adjusting the Parking Brake .......................................................................................... 34

Transmission ................................................................................................................. 35

Removing or Changing the Deck .................................................................................. 35

End of Season and Storage ........................................................................................... 36

CHAPTER 6........................................................................................................................... 37

TROUBLESHOOTING................................................................................................... 37

Troubleshooting Table................................................................................................... 37

CHAPTER 7........................................................................................................................... 42

PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY........................................ 42

Parts List - Handlebar Assembly ................................................................................... 42

Schematic - Handlebar Assembly ................................................................................. 43

Parts List - Frame and Drive Assembly......................................................................... 44

Schematic - Frame and Drive Assembly ....................................................................... 45

Parts List - Brush Deck Assembly ................................................................................. 46

Schematic - Brush Deck Assembly................................................................................ 47

Parts List - Differential and Wheel Assembly................................................................ 48

Schematic - Differential and Wheel Assembly.............................................................. 49

Warranty......................................................................................................................... 51 iv DR

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CHAPTER 1

INTRODUCING THE DR FIELD AND BRUSH MOWER

This manual will help you set up and safely operate your new DR FIELD and BRUSH MOWER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.

Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please call Toll-Free:

1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Conventions used in this manual

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

COULD RESULT

IN

DEATH OR SERIOUS INJURY

.

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

COULD RESULT

IN

MINOR OR MODERATE INJURY.

THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW

THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.

Tip: This is a helpful hint to guide you in getting the most out of your DR FIELD and BRUSH MOWER.

Tools Needed: This indicates you will need a special tool to perform a maintenance function on your Mower.

NOTE: This information may be helpful to you.

If you are ever unsure about an action you are about to take, don’t do it, contact Country Home Products’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.

CALL TOLL FREE 1-800-DR-OWNER 1

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CHAPTER 2

GENERAL SAFETY RULES

READ THIS SAFETY AND OPERATING MANUAL BEFORE YOU USE THE DR FIELD AND BRUSH MOWER.

BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE

FROM YOUR MOWER.

Labels

Your DR FIELD and BRUSH MOWER carries prominent labels as reminders for its proper and safe use.

Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR FIELD and BRUSH MOWER as you assemble and before you operate the machine. Replace damaged or missing safety and information labels immediately. (#148231)

Read the Safety and

Operating Instructions.

Always wear safety glasses or goggles while operating the machine.

Do not operate the machine near people or animals.

Keep body parts away from the mower blade.

Remove all objects that could be thrown by the mower blade.

Use caution operating the machine on slopes.

Make sure you add oil before starting the engine; the unit shipped without oil. Fill the oil reservoir slowly to make sure you don’t overfill it. (#127811)

Keep combustible substances away from the engine when it is hot. (#136831)


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To avoid injury, keep your hands and feet away from the spinning blade. (#136491)

Move the throttle to the CHOKE position to start the engine (to the

RUN or IDLE position if the engine is already warm). (#161541)

This label shows the proper routing of the drive belt. (#164371)

This label reminds you about the importance of reading and understanding the Safety and Operating

Instructions manual and of paying attention to the safety warnings. (#191161)

Protecting Yourself and Those Around You

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH

SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO

PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CUT, AND SEVER PARTS OF

YOUR BODY IF THEY BECOME IN CONTACT WITH THE MOVING BLADE. ALWAYS TAKE THE FOLLOWING

PRECAUTIONS WHEN OPERATING THIS MACHINE:

• ALWAYS WEAR THE PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE

MOWING TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR FIELD AND BRUSH MOWER. IF YOU

HAVE SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE

BAREFOOT OR WEARING OPEN SANDALS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON THE MOWER’S MOVING

PARTS.

• WE RECOMMEND WEARING GLOVES WHILE MOWING. BE SURE YOUR GLOVES FIT PROPERLY AND

DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.

Operating the Mower Safely

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH

SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF

HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE THE FOLLOWING

PRECAUTIONS WHEN USING THIS MACHINE:

• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE DR FIELD

AND BRUSH MOWER.

• KEEP BYSTANDERS AT LEAST 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. OBJECTS CAN

BE THROWN FAR FROM THE MOWER AND AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE

MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE

MOWER. DISENGAGE THE BLADE AND STOP THE ENGINE WHEN ANOTHER PERSON OR PET

APPROACHES.

• CLEAR THE AREA OF OBJECTS SUCH AS ROCKS, TOYS, WIRE, BONES, STICKS ETC., WHICH COULD BE

PICKED UP AND THROWN BY THE BLADE.

• BE SURE ALL BLADE AND WHEEL CONTROLS ARE DISENGAGED BEFORE ATTEMPTING TO START THE

ENGINE. ENGAGE AND DISENGAGE THE BLADE A FEW TIMES TO GET USED TO IT BEFORE MOWING.

• KEEP YOUR HANDS AND FEET AWAY FROM THE BLADE, BELTS, CHAINS, BLADE PULLEYS, AND

CONCEALED AREAS WHILE THE ENGINE IS RUNNING. NEVER REACH UNDER THE DECK OR GRAB

HOLD OF ANY PART OF THE DECK WHEN THE ENGINE IS RUNNING.


• ALWAYS SHUT OFF THE ENGINE WHENEVER YOU LEAVE THE MACHINE. REMOVE THE SPARK PLUG

WIRE(S) BEFORE ADJUSTING THE MACHINE. IF YOU HAVE TO STOP TO REMOVE GRASS OR DEBRIS

FROM THE UNDERSIDE OF THE DECK, ALWAYS DISCONNECT THE SPARK PLUG WIRE(S) FIRST.

• THE EXHAUST AREA ON THE ENGINE BECOMES VERY HOT WITH USE. ALLOW THE ENGINE TO

COOL BEFORE DOING MAINTENANCE OR MAKING ADJUSTMENTS.

• KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.

• WHEN OPERATING OVER UNEVEN TERRAIN AND SLOPES, USE EXTREME CAUTION TO ENSURE

SOLID AND FIRM FOOTING. KEEP A FIRM HOLD ON THE HANDLEBARS AND WALK, NEVER RUN.

• STOP THE BLADE WHEN CROSSING GRAVEL DRIVES, WALKS, OR ROADS.

• USE EXTRA CAUTION WHEN MOWING IN WET OR SLIPPERY CONDITIONS.

• ALWAYS OPERATE THE MOWER FROM BEHIND. NEVER PASS OR STAND ON THE DISCHARGE

(RIGHT) SIDE OR IN FRONT OF MACHINE WHEN THE ENGINE IS RUNNING.

• DO NOT PULL THE MOWER BACKWARDS UNLESS ABSOLUTELY NECESSARY. LOOK DOWN, AND

BEHIND BEFORE AND WHILE MOVING BACKWARDS.

• DO NOT, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER

STANDARD PARTS ON THE DR FIELD AND BRUSH MOWER. THIS INCLUDES ALL SHIELDS AND

GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND PROPERTY

DAMAGE AND WILL VOID YOUR WARRANTY.

• IF THE MACHINE STARTS TO MAKE AN UNUSUAL NOISE OR VIBRATION, IMMEDIATELY SHUT OFF

THE ENGINE, DISCONNECT THE SPARK PLUG WIRE(S), AND ALLOW ALL MOVING PARTS TO COME

TO A COMPLETE STOP. VIBRATION IS GENERALLY A WARNING OF TROUBLE. INSPECT FOR

CLOGGING OR DAMAGE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.

• WHILE USING THE DR FIELD AND BRUSH MOWER, DON'T HURRY OR TAKE THINGS FOR GRANTED.

WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND

TAKE THE TIME TO LOOK THINGS OVER. MAKE SURE THAT YOU HAVE 100% CONTROL OF THE

MOWER AT ALL TIMES.

• DO NOT OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR

MEDICATION.

• WATCH FOR TRAFFIC WHEN MOWING NEAR ROADWAYS.

• USE THE MACHINE ONLY IN DAYLIGHT.

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Slope Operation

SLOPES ARE A MAJOR FACTOR RELATED TO SLIP AND FALL ACCIDENTS, WHICH CAN RESULT IN SEVERE

INJURY. ALL SLOPES REQUIRE CAUTION. IF YOU FEEL UNEASY ON A SLOPE, DO NOT MOW IT. ALWAYS

TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE ON SLOPES:

ALWAYS:

• MOW ACROSS THE FACE OF SLOPES; NEVER UP AND DOWN. EXERCISE EXTREME CAUTION WHEN

CHANGING DIRECTION ON SLOPES.

• REMOVE OBJECTS SUCH AS ROCKS, TREE LIMBS ETC.

• WATCH OUT FOR HOLES, RUTS, OR BUMPS. TALL GRASS CAN HIDE OBSTACLES.

NEVER:

•

NEVER

MOW NEAR DROP-OFFS, DITCHES, OR EMBANKMENTS. YOU COULD LOSE YOUR FOOTING

OR BALANCE.

•

NEVER

MOW ON SLOPES GREATER THAN 20 DEGREES OR ANY EXCESSIVELY STEEP SLOPES.

•

NEVER

MOW ON WET SLOPES. REDUCED TRACTION COULD RESULT IN SLIPPING.

Safety for Children

TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN.

CHILDREN ARE OFTEN ATTRACTED TO THE MOWER AND THE MOWING ACTIVITY.

THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM.

NEVER

ASSUME

• KEEP CHILDREN OUT OF THE MOWING AREA AND UNDER THE WATCHFUL CARE OF A RESPONSIBLE

ADULT.

• BE ALERT AND TURN THE MOWER OFF IF CHILDREN ENTER THE WORK AREA.

• BEFORE AND WHILE MOVING BACKWARDS, LOOK BEHIND, AND

DOWN

FOR SMALL CHILDREN.

• NEVER ALLOW CHILDREN TO OPERATE THE MOWER.

• USE EXTRA CARE WHEN APPROACHING BLIND CORNERS, SHRUBS, TREES, OR OTHER OBJECTS THAT

MAY OBSCURE YOUR VISION.


Safety with Gasoline-Powered Machines

GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT

CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF

GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:

• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE

EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS,

TASTELESS, AND DEADLY POISONOUS GAS.

• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS

PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.

• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL

COMPLETELY. DON'T HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU'RE

NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REPLACE THE FUEL TANK AND

FUEL CONTAINER CAPS SECURELY.

• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY

FROM THE AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS

VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY

DISPOSE OF THE WASTE.

• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER STORE

THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER, NEAR AN OPEN FLAME OR SPARK

SUCH AS A WATER HEATER.

• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING. DISCONNECT THE SPARK

PLUG WIRE(S) AND KEEP THE WIRE(S) AWAY FROM THE SPARK PLUG(S) TO PREVENT ACCIDENTAL

STARTING.

• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.

• DO NOT CHANGE THE ENGINE GOVERNOR SETTINGS OR MODIFY THE ENGINE SPEED.

• TO REDUCE FIRE HAZARD, KEEP THE ENGINE AND MUFFLER FREE OF DEBRIS BUILD-UP.

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THE MOWER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF MINOR OR

MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS

TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MOWER:

• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS

OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.

• WEAR LONG PANTS WHILE MOWING.

• USE CAUTION WHEN MOWING CLOSE TO FENCES, BUILDINGS, TREES, ETC.; SO AS NOT TO HIT THE

HANDLE BAR. DOING SO, YOU MAY INJURE YOUR HAND OR LOSE CONTROL OF THE MACHINE.

• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF

ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS, INC.

• KEEP ALL NUTS AND BOLTS TIGHT, ESPECIALLY THE BLADE ATTACHMENT BOLT, AND KEEP THE

EQUIPMENT AND ATTACHMENTS IN GOOD OPERATING CONDITION.

• THE MOWER BLADE IS SHARP AND CAN CUT. WRAP THE BLADE OR WEAR GLOVES, AND USE EXTRA

CAUTION WHEN SERVICING.

• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT ARE

NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE

THIS MOWER IN A SAFE MANNER. CALL 1(800) DR-OWNER (376-9637) FOR ASSISTANCE.

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR FIELD and BRUSH MOWERS shipped to California and Washington State are provided with spark arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.

Additional Information and Potential Changes

Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.


10 DR

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CHAPTER 3

SETTING UP YOUR DR FIELD AND BRUSH MOWER

This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your mower by reviewing the picture in the next section before beginning the steps outlined in this chapter. If you have any questions at all, please feel free to contact our Customer Service Representatives at our toll free number:

1-800-DR-OWNER (376-9637).

CALL

DR FIELD and BRUSH MOWER Controls and Features

NOTE: The model shown in Figure 1 may look slightly different from your machine.

Fuel Fill

Parking Brake Lever

Fuel Tank

Off

On

Fuel Shut-Off Valve

Key Switch

Discharge Chute

Blade Control Switch

Throttle/Choke

Control

Shift Lever

Control Panel

Differential

Lock In/Out

Control Lever

Brush Deflector

Operator Presence Control Lever

Wheel Clutch Lever

Wheel Clutch Cable Adjuster

Oil Fill (Kawasaki)

(Located on the opposite side for

B&S Engines)

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Figure 1

Unpacking the Mower

NOTE: Unpacking the DR FIELD and BRUSH MOWER is a two-person job. We recommend you have an extra set of hands available before you begin.

Tools & Supplies Needed:

• Screwdriver

• Hammer

• Knife

• Gloves

THE BANDING MAY HAVE A LOT OF TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND

TO ONE SIDE WHEN CUTTING THE BAND.

1. Stand to one side and cut the banding.

2. Remove the top of the carton. Cut the cardboard top to bottom on one of the narrow sides of the box and peel it off the pallet. Be careful of the staples.

3. Pry off the fasteners and cut any ties holding the machine to the pallet.

WEAR GLOVES AND BE VERY CAREFUL WHEN HANDLING THE DECK(S). THE BLADES ARE VERY

SHARP, AND MAY SPIN AS YOU MANEUVER THE DECK(S).

4. Remove the Brush Deck by lifting it up and over the supporting lumber, and then remove the lumber. You may need to remove one of the cross slats. At this point, the Lawn Deck (if ordered) is free standing and can be lifted off the pallet.

5. Roll the Power Unit off the pallet. Do not discard the cardboard and pallet until you are fully satisfied with your new DR FIELD and BRUSH MOWER.

BEFORE ATTACHING THE DECK, BE SURE THE SPARK PLUG WIRE(S) IS DISCONNECTED.

6. Attach the Deck to the Power Unit following the directions on the next page.

The Belt is stored below the black Pulley Cover.

7. If assembling the Lawn Deck, mount the front Caster Wheels before attaching the Deck to the

Power Unit.

NOTE: The

Safety and Operating Instructions

and the Caster Wheels for the Lawn Deck (if ordered) are

tucked in one of the cardboard corner supports

CALL

Install Collar and Pin

Figure 2

Figure 3

Install Belt

To Install the Brush Deck

BEFORE PERFORMING ANY MAINTENANCE

PROCEDURE, STOP THE ENGINE AND

DISCONNECT THE SPARK PLUG WIRE(S).

1. Remove the black Belt Guard by unscrewing the black Knob, lifting the Cover and pulling up and back to remove it. The Belt shipped wrapped around the Pulley.

2. Slide the Power Unit shaft into the Brush

Deck and install the Collar and Pin (Figure 2).

3. Install the Belt on the Pulley and Clutch

(Figure 3) and route the Belt per the label on the Spindle Housing (Figure 4). The Tension

Lever may have to be released and secured into slot. (Figure 5).

4. Release the Belt Tensioner (Figure 5) onto the

Belt.

5. Replace the Belt Guard and secure in place with the black Knob.

Belt Tension Lever

Figure 4

14 DR

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Figure 5

Connecting the Battery Wire (Electric-Starting Models Only)

We ship all electric-starting mowers with the negative terminal battery wire disconnected. This prevents the battery from discharging during shipment. Before using your mower, you must connect the battery wire.

Tools Needed:

• (2) 5/16" wrenches or sockets

Connect the negative wire to the negative terminal on the battery (Figure 6) .

Connect Battery Wire

Figure 6

CALL

Adding Oil and Gasoline

• YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE SHIPPED WITHOUT OIL.

TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT YOU MUST ADD OIL

BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY CHECKING THE DIPSTICK

FREQUENTLY TO AVOID OVERFILLING.

• TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:

⇒ THE MACHINE SHOULD BE ON A LEVEL SURFACE.

⇒ THE DIPSTICK SHOULD BE SCREWED DOWN ON BRIGGS & STRATTON ENGINES.

⇒ THE DIPSTICK SHOULD

NOT

BE SCREWED DOWN ON KAWASAKI ENGINES.

Tip: To avoid confusion, we recommend leaving the caps ON the fuel and oil fills until you are ready to pour either gasoline or oil into the correct fill.

NOTE: Use only SAE 30 high detergent oil. Other types of oil could cause problems operating your machine.

Please refer to your Engine Owner’s Manual for detailed oil information.

Approximate Engine Oil Required w/ Oil Filter

Briggs & Stratton – 11.5 HP

Briggs & Stratton – 13 HP

48 oz. (1.42 L)

48 oz. (1.42 L)

Kawasaki – 15 HP

Kawasaki – 17 HP

57.6 oz. (1.7 L)

57.6 oz. (1.7 L)

1. Place the machine on a level surface and initially add 1/2 of the SAE 30 high detergent oil recommended by the engine manufacturer into the Oil Fill (Figure 1 on page 12) and wait one minute for the oil to settle.

2. Check the dipstick and continue adding a few ounces of oil at a time, rechecking the dipstick until the oil reaches the fill mark. Be careful not to overfill.

3. Fill the gas tank to within 1/4 inch of the top with fresh, unleaded gas. See your Engine Owner’s

Manual for more information.

4. Open the Fuel Shut-Off Valve, which is located on the bottom of the tank and accessed from the rear (Figure 1), if your model is equipped with one.

Check the Tire Pressure

There should be 14 psi in each tire.

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CHAPTER 4

OPERATING YOUR DR FIELD AND BRUSH MOWER

This chapter covers the procedures for starting and stopping your new DR FIELD and BRUSH MOWER and discusses basic operation features. You may find it helpful to review the DR FIELD and BRUSH MOWER

Controls and Features picture (Figure 1) on page 12 before reading this chapter.

The Pre-Start Safety Check

Your DR FIELD and BRUSH MOWER is fitted with an Operator Presence System to prevent the blade from cutting without an operator in the proper position at the controls. Also, normal wear and tear can bring about the need for adjustment to some running parts to insure that they function properly in terms of safe operation.

For your protection, it is imperative that you perform these test procedures before each use of the machine to verify that the safety equipment is in good order and that no part adjustments are needed for safe operation.

Test your Operator Presence Control System:

1. Stand in the Operating Position behind the Handlebars, start your machine, and engage the Blade.

2. Remain behind the Handlebars and release both hands from the controls.

3. THE ENGINE SHOULD SHUT OFF IMMEDIATELY. If your engine does not stop, your Operator

Presence Control System may be damaged or disabled.

TURN OFF YOUR MACHINE BY USING THE IGNITION KEY AND STOP USING YOUR MACHINE

IMMEDIATELY!

Inspect the system for the following:

• Intentional disabling of the system through part modification or temporary measures used to override the system.

• Loose electrical connections.

• Broken parts.

After inspection, repeat this test. If your system still does not operate properly, REMOVE THE KEY FROM

THE IGNITION SWITCH TO PREVENT OTHERS FROM OPERATING THE EQUIPMENT.

Call our Technical Support Representatives at 1(800) DR-OWNER (376-9637) for assistance.

CALL

Checking and adjusting the Clutch engagement:

1. Start your machine in the normal manner.

2. With the Operator Presence Lever depressed, shift into low gear.

3. Increase the engine rpm but do not squeeze the Clutch Lever. The machine should not move when you are NOT squeezing the Clutch Lever.

IF YOUR MACHINE “CREEPS” DURING THIS TEST, YOUR CLUTCH NEEDS ADJUSTMENT. CONSULT

CHAPTER 5, PAGE 31 OF YOUR SAFETY AND OPERATING MANUAL, AND MAKE ALL NECESSARY

CORRECTIONS BEFORE USING.

Before Starting the Engine

1. Check the oil level every time you use the machine.

2. Check the gas level.

3. Open the Fuel Shut-Off Valve (on the bottom of the gas tank), if your model is equipped with one.

Electric-Starting

1. Move the Shift Lever to N (Neutral). See mower picture, Figure 1 , on page 12 .

NOTE: The Shift Lever MUST be in NEUTRAL and the Blade Engage Button pushed DOWN, or the engine

will not start.

2. Move the Throttle (Figure 1) to the CHOKE position (to the RUN position if the engine is already warm).

3. Turn the Key (Figure 1) to the START position until the engine starts, then release. The key will snap back to the RUN position and the engine will continue to run.

4. Move the Throttle to the RUN position.

Manual-Starting (if equipped)

1. Move the Throttle (Figure 1, on page 12) to the CHOKE position (to the RUN position if the engine is already warm).

2. Turn the Key (Figure 1) to START.

3. Grasp the Recoil Starter Handle and slowly pull until you feel resistance. Let the cord retract a little bit, then pull the cord rapidly to start the engine. One or two pulls usually starts the DR FIELD and

BRUSH MOWER.

4. Move the Throttle to the RUN position.

18 DR

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Engaging the Wheel Drive

The DR FIELD and BRUSH MOWER has a four-speed forward transmission and single-speed reverse.

Forward speeds range from 1.1 mph in first gear to 4.5 mph in fourth gear. Use the lower gears for mowing in thick, woody vegetation and the higher gears for wide-open areas and lighter vegetation, or as "travel gears." Reverse is ideal for maneuvering in tight spots.

NOTE: Always release the Wheel Clutch Lever (Figure 1, on page 12) when shifting gears.

1. Move the Shift Lever to the desired gear.

2. Disengage the Parking Brake.

3. Gently squeeze the Wheel Clutch Lever to engage a gear.

4. Release the Wheel Clutch Lever if you need to slow down or stop.

Engaging the Blade

1. Hold down the Operator Presence Lever (Figure 1, on page 12).

2. Engage the Blade by pulling UP on the Blade Engage/Disengage Switch Knob (Figure 1).

NOTE: If you pull UP on the Blade Engage/Disengage Knob before holding down the Operator Presence

Lever, the engine will shut off.

ALWAYS DISENGAGE THE BLADE OF THE DR FIELD AND BRUSH MOWER BEFORE SHIFTING INTO

REVERSE.

Stopping the Blade

Push DOWN on the Blade Engage/Disengage Switch Knob (Figure 1, on page 12).

NOTE: Releasing the Operator Presence Lever to disengage the Blade will cause the engine to shut off.

CALL

Stopping the Engine

1. Disengage the Blade by pushing DOWN on the Blade Engage/Disengage Switch Knob (Figure 1, on page 12).

2. Set the Parking Brake.

3. Move the Shift Lever to the N (Neutral) position.

4. Move the Throttle Control to the IDLE position.

5. Turn the Key to the OFF position and remove it for safety.

NOTE: If your machine is equipped with a Fuel Shut-Off Valve, close it when transporting or storing the mower.

Obstacle Tips

Dealing with obstacles in the terrain is easy with your new DR FIELD and BRUSH MOWER. The following section explains how to approach most common obstacles.

THE MOWER ENGINE'S POWER CAN EASILY THROW STONES, STICKS, AND OTHER DEBRIS AT GREAT

VELOCITY, WHICH COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT RUN THE

MACHINE OVER GRAVEL DRIVEWAYS OR OVER LOOSE STONES OR MULCH WITH THE MOWER BLADE

SPINNING.

• Always check your work area before mowing and remove any debris that might tangle or damage the machine.

• If you do run into debris and the mower becomes tangled, turn off the engine and disconnect the spark plug wire(s) before attempting to untangle the machine.

20 DR

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Slopes

WHEN OPERATING THE DR FIELD AND BRUSH MOWER OVER UNEVEN TERRAIN OR SLOPES, USE

EXTREME CAUTION NOT TO TIP OVER THE MACHINE.

1. Do not use the DR FIELD and BRUSH MOWER on slopes greater than 20 degrees. Doing so could result in serious injury or damage to your machine.

2. If you have to mow on sloping terrain, mow across the slope, not up and down, for better control.

Tip: Locking IN the differential will improve traction, and keep the machine traveling on a straighter path. Once on level terrain, Lock

OUT the differential for easier turning.

3. To avoid “free-wheeling”, shift into a lower gear before going down a slope. Do not shift while on a slope.

4. Note that the mowing deck pivots from side to side, which helps avoid scalping, and keeps the weight balanced over the drive wheels when operating on uneven terrain (Figure 7).

Figure 7

If the machine gets hung up

1. Disengage the Blade. Do not try to free the machine from stumps or debris while the blade is engaged.

2. Try putting the machine in reverse and backing away from the obstacle.

Push Down on Handlebars to Clear Debris

Figure 8

3. Try pushing down on the handlebars to lift the mowing deck over the obstacle (Figure 8).

• IF YOU NEED TO LEAVE THE OPERATING POSITION TO CLEAR DEBRIS FROM THE DECK, FIRST PUT THE

MACHINE IN "N" (NEUTRAL), TURN THE ENGINE OFF, SET THE BRAKE AND DISCONNECT THE SPARK

PLUG WIRE(S).

• DO NOT TOUCH THE EXHAUST AREAS WHEN REACHING FOR THE SPARK PLUG(S)—THEY ARE VERY

HOT.

CALL

Cutting Brush and Saplings

1. When cutting woody material, small saplings, etc., allow the machine to ride up and over material slowly. Adjust your forward speed to varying conditions (Figure 9). cutting mow over it again to remove any remaining branches. It works best to mow from the trunk end toward the top as brush lies on the ground.

Reverse

Figure 9

1. Be very careful of your footing when operating the machine in reverse. Know what's behind you and take your time.

2. Disengage the Blade before shifting into reverse. Mow in the forward gears only, using reverse for maneuvering.

3. If you find it difficult to shift into reverse, lightly "feather" the Clutch Lever as you put the Shift Lever into reverse, then quickly release the Clutch Lever.

Cutting in Wet and Heavy Growth

1. Be very careful of your footing when mowing in wet conditions. Avoid steep slopes and other slippery areas.

2. Use a lower, slower speed when mowing in wet conditions.

Cold Weather Operation

At temperatures below 30°F and a high dew point, your DR FIELD and BRUSH MOWER engine may experience icing of the carburetor and/or the crankcase breather system. Country Home Products, Inc. offers an optional engine cover to prevent icing in these weather conditions. The cover can be purchased through Country Home Products, Inc. by calling 1(800) DR-OWNER (376-9637). Please have your DR

FIELD and BRUSH MOWER Model# and Serial# at hand when the call is placed.

Tip: As a preventative measure to prevent control cable freeze up; prior to using your DR FIELD and

BRUSH MOWER in cold weather, inject “dry gas” into the Brake, and Clutch cable-housing openings to absorb any moisture that may have collected. Tip the machine forward slightly so the “dry gas” will flow down the inside of the housings, and then lubricate as outlined on page 25.

22 DR

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CHAPTER 5

MAINTAINING THE DR FIELD AND BRUSH MOWER

This chapter covers regular maintenance procedures that will ensure the best performance and long life of your machine. For engine maintenance, please refer to the Engine Owner’s Manual that came with your mower. Service intervals listed in the checklist below supercede those listed in the Engine Owner’s Manual.

SOME OF THE FOLLOWING PROCEDURES REQUIRE ACCESS TO THE UNDERSIDE OF THE MACHINE. IF

YOU NEED TO TIP THE MACHINE BACK OR ON ITS SIDE (WITH THE DISCHARGE CHUTE FACING UP),

YOU MUST FIRST DISCONNECT THE SPARK PLUG WIRE(S), DRAIN THE OIL AND GAS, AND REMOVE THE

AIR FILTERS.

Regular Maintenance Check List

NOTE: Consider that the service intervals shown are maximum under normal operating conditions. Increase frequencies under extremely dirty or dusty conditions.

Procedure

Before Each Use Every 25 Hours Every 100 Hours

Check Operator Presence Switch ▲

Check Engine Oil Level

Check General Equipment Condition

Check Blade for Sharpness

Lubricate Grease Fittings

▲

▲

▲

Lubricate Clutch and Brake Cables*

Lubricate Chain and Lock In/Out Sleeve*

Check Tire Pressure

Change Engine Oil and Filter**

Check Parking Brake Adjustment

Clean Engine Exterior and Cooling Fins

Check All Belt Tensions and Condition

1 st time 5 hours

▲

▲

▲

▲

▲

▲

▲

Check cable connections

Replace Air Filter and Precleaner**

▲

▲

▲

Replace Spark Plug(s)

* FLUID FILM ® lubricant or SAE 30 oil. NEVER use penetrating oil.

▲

** The engine on your DR may not have a Precleaner or Oil Filter.

CALL

Battery Care (For Electric-Starting Models Only)

Proper care can extend the life of a battery. Follow these recommendations to ensure your battery’s best performance and long life:

• Do not allow the battery charge to get too low. If the machine is not used, charge the battery every 4 – 6 weeks. Operate the Engine for at least 45 minutes to maintain proper battery charge.

• Store an unused battery in a dry area that does not freeze.

• Do not charge an already charged battery. In theory, you cannot overcharge our battery with a trickle charger; however, when a battery is fully charged and the charger is still on, it generates heat that could be harmful to the battery. A fully charged battery will read 12V-13.2V with a voltmeter.

• Do not continue to crank your engine when the battery charge is low.

Charging the Battery

Operate the mower engine for at least 45 minutes to maintain proper battery charge. If the battery loses its charge, you'll need to use a trickle charger (like the DR Battery Charger) to recharge it. The charger should have an output of 12 volts at no more than 2 amps.

• At 1 amp the battery may need to be charged for as long as 48 hours.

• At 2 amps, the battery may need to be charged for as long as 24 hours.

NOTE: Using the recoil starter and then running the engine will not recharge a dead or significantly discharged

battery.

To connect a battery charger to your DR FIELD and BRUSH MOWER, follow the steps listed below.

1. Detach the two battery wires going to the battery on your DR FIELD and BRUSH MOWER.

2. Attach the black (-) battery charger wire to the battery negative (-) terminal, and attach the red (+) battery charger wire to the battery positive (+) terminal.

3. Plug the battery charger into an outlet.

WHEN YOU ARE FINISHED CHARGING THE BATTERY, DISCONNECT THE CHARGER FROM THE OUTLET

FIRST, THEN DISCONNECT THE BATTERY CHARGER WIRES FROM THE BATTERY. IF YOU LEAVE THE

BATTERY CHARGER WIRES CONNECTED TO THE BATTERY, THE BATTERY WILL DISCHARGE ITSELF BACK

INTO THE CHARGER.

24 DR

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Lubrication

Your DR FIELD and BRUSH MOWER was greased at the Factory. The operator needs to periodically lubricate the Wheel Clutch Cable, Brake Cable, Belt Idler Arm, Drive Chain, and the Differential Lock

In/Out Cable and Sleeve Shaft.

Tools & Supplies Needed:

• Flexible hose grease gun

• Lithium grease

• 1/2" wrench or socket (chain cover)

• FLUID FILM ® or comparable lubricant

BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, STOP THE ENGINE, WAIT FIVE

(5) MINUTES TO ALLOW ALL PARTS TO COOL. DISCONNECT THE SPARK PLUG WIRE(S), KEEPING IT AWAY

FROM THE SPARK PLUG(S).

Lubricate the Parking Brake cable, Wheel Drive Clutch cable and the Differential Lock In/Out cable with

FLUID FILM ® or comparable lubricant. Spray the lubricant into the cable housing while working the cable back and forth and few times. Do this at both ends of the cables (Figure 10). Perform this lubrication more often in dry and dusty environments.

Lock In/Out Cable

Clutch

Cable

Lubricate

Lubricate

Lubricate

Figure 10

CALL

Belt Idler Arm Grease Fitting

Figure 11

1. There is one grease fitting below the black Belt Guard that needs lubrication (Figure 11):

• The Belt Idler Arm should have 1-2 pumps of grease every 25 operating hours.

NOTE: Over greasing will cause grease to leak out of the seals onto the mower Drive Belt. Unless instructed otherwise, pump only until you feel slight resistance (1-2 pumps).

2. The Drive Chain should be lubricated with FLUID

FILM ® lubricant or SAE 30 oil every 25 operating hours—more often if the machine is operated in extremely dusty or wet conditions. Remove the

Chain Cover, lubricate the Chain, and replace the

Cover (Figures 12 and 13).

3. Place the Differential Lock In/Out Lever in the OUT position.

4. Clean the Lock In/Out Sleeve Shaft of any accumulated grass and debris with a cloth and lubricate the Shaft using FLUID FILM ® or SAE 30 oil (Figure 14).

lubricant

5. Move the Differential Lock In/Out Lever back and forth a few times to distribute the lubricant on the

Lock In/Out Sleeve Shaft.

Remove Chain Cover

Figure 12

Lubricate Shaft here

Lubricate Chain

Figure 13

26 DR

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Figure 14

Lock In/Out Sleeve

Removing and Replacing the Belts




USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR

MANY HOURS OF USE.

To Replace the Blade Belt

Belt Tension Lever 1. Remove the black Belt Guard by unscrewing the black Knob, lifting the cover, and pulling up and back to remove it.

2. Release the Belt Tension Lever (Figure 15).

3. Remove the Belt from the Pulley (Figure 16), and then drop it from the Engine Pulley below the machine.

4. To mount the Belt, follow the above procedure in reverse.

Figure 15

Belt Removed

Figure 16

CALL

To Replace the Drive Belt




USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR

MANY HOURS OF USE.

Tools Needed:

• 7/16" socket

• 1/2" wrench

• 9/16" wrench

• Gloves

1. Drain the gas and oil.

2. Remove the Blade Belt following the instructions as outlined in the previous page.

3. Remove the Pin and Collar (Figure 17), and then pull the Power Unit away from the Deck.

4. Tilt the Power Unit forward onto the Attachment Pin.

Remove Pin and Collar

28 DR

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Figure 17

5. Remove the Bolt on the Clutch Bracket and the

Nut on the Clutch Drive Spring (Figure 18).

6. Remove the Clutch Drive Spring (Figure 19).

7. Lift and swing the Clutch Bracket out of the way

(Figure 19).

8. Remove the three (3) Belt Guides (Figure 19).

9. Loosen the Belt Retainer Bolts on the outside of the Frame (one on each side) and slide the

Retainer back (Figure 20).

10. Remove the Belt.

11. To mount the new Belt, reverse the above procedure.

Remove Bolt

Figure 18

Spring

Remove Nut

3 Belt Guides

Clutch

Bracket

Clutch Drive Spring Removed

Loosen Bolt and Slide Back

Figure 20

Figure 19

CALL

Removing and Replacing the Blade




Tools Needed:

• 15/16" wrench or socket

• Air wrench if available

• Wear gloves

• 2 x 4 to brace the blade

1. Block the Blade with a piece of wood between the Blade and the Skid on the Chute side of the Deck

(Figure 21).

2. Remove the Blade Lock Nut (right-hand, regular thread) and Washer.

USE CAUTION WHEN PUSHING OR PULLING THE WRENCH NEXT TO THE BLADE. WEAR GLOVES; IF THE

WRENCH SLIPS OFF THE NUT, YOU MAY BE SERIOUSLY INJURED.

3. Remove the Blade.

4. Mount the new Blade, Washer, and Lock Nut.

NOTE: Be sure to seat the Blade completely over the small ridge in the Spindle Hub before tightening the

Lock Nut.

30 DR

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Figure 21

Adjusting the Wheel Clutch




NOTE: When properly adjusted, tension on the Wheel Clutch Lever should increase when the Lever is about

parallel to (almost touching) the Handlebar Grip.

Tools Needed:

• (2) 1/2" wrenches

1. Find the Wheel Clutch Adjuster on the Clutch Bracket on the underside of the machine (Figure 22).

2. Loosen the Nut on the front (threaded) side of the Bracket by 1/8" to 1/4", and then tighten the Nut on the back against the Bracket. Check the tension on the Clutch Lever and repeat the adjustment as needed.

IF YOU OVER TIGHTEN THE CLUTCH, THE MACHINE MAY LURCH FORWARD WHEN SHIFTING INTO GEAR.

USE CAUTION WHEN SHIFTING INTO GEAR. TEST ADJUSTMENT USING THE PROCEDURE ON PAGE 18.

Wheel Clutch Adjustment

Wheel Clutch Adjuster

Clutch Bracket

Figure 22

CALL

Remove the Chain Cover

Figure 23

Figure 24

Remove Tensioner

Spring

Chain Routing

Removing and Replacing the Drive Chain


PROCEDURE, STOP THE ENGINE AND DISCONNECT

THE SPARK PLUG WIRE(S).

Tools Needed:

• 1/2" wrench or socket (chain cover)

• Flat-head screwdriver

• Needle Nose Pliers

1. Remove the Chain Cover (Figure 23).

2. Remove the Tensioner Spring (Figure 24) .

3. Remove the Master Chain Link (Figure 25). First, remove the Lock Clip by spreading the Clip with the

Screwdriver and at the same time, slide the Lock

Clip back off the Master Link pins with the Needle

Nose Pliers. Next, remove the Side Plate, and then remove the Master Chain Link.

4. Slowly feed the Chain out.

5. Install and route the new Chain (Figure 24).

6. Add the Master Chain Link (Figure 25) in the reverse order of step 3.

7. Replace the Chain Cover and tighten the Lock Nuts.

Lock Clip Side Plate

Figure 25

32 DR

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Master Link

Adjusting the Differential Lock In/Out Cable




NOTE: If the Differential will not Lock In or Out, the cable may need adjustment.

1. Locate the Differential Lock In/Out Cable along the right Handlebar. There is an In-Line Adjuster to change the length of the cable.

2. With the Lock In/Out Lever in the Out position (lever back), there should be a slight amount of slack in the cable exposed at the spring end (Figure 26) and the Lock In/Out Sleeve should be all the way to the right (toward the outside).

NOTE: If the cable appears to have plenty of travel and sleeve is still not fully to the outside, you may have

to clean and lubricate the sleeve. See page 26 for Lubrication.

3. You can take the slack out of the cable by holding the Hex Flat Section at the top of the In-Line

Adjuster and rotating the body of the In-Line Adjuster in the clockwise direction as you look up the

Cable toward the Control Panel. If the Cable is too tight, you can loosen the Cable by twisting the adjuster in the opposite direction (see Figure 1 on page 12).

Lock In/Out

Cable Spring

Lock In/Out Sleeve

In Out

Lock In/Out Sleeve in the Out position

Figure 26

CALL

Remove Nuts

Figure 27

Adjust Parking

Brake Nut

Removing the Wheels




Tool Needed:

• 3/4" socket with extension

1. Loosen the Wheel Nuts a couple of turns with the

Wheel on the ground.

2. Block the machine so the Wheel to be removed is off the ground.

3. Remove the three (3) Nuts and slide the Wheel off

(Figure 27).

4. Replace the Wheel and finger-tighten the Wheel

Nuts before unblocking the machine.

5. Tighten the Wheel Nuts with the Wheel resting on the ground.

Adjusting the Parking Brake




Tool Needed:

• 1/2" open end wrench

To adjust the Parking Brake, tighten or loosen the Nut shown in Figure 28.

Tightening the Nut (clockwise) will increase pressure and loosening the Nut

(counterclockwise) will decrease the pressure on the

Brake Pad.

Figure 28

34 DR

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Transmission

The transmission is maintenance-free. Only the Differential Lock In/Out Sleeve Shaft needs additional periodic lubrication. See the Lubrication section on page 26.

Removing or Changing the Deck




1. Remove the black Belt Guard by unscrewing the black Knob, lifting the Cover and pulling up and back to remove it.

Belt Tension Lever

2. Release the Belt Tension Lever (Figure 29).

3. Remove the Belt from the Pulley (Figure 30).

4. Remove the Pin and Collar (Figure 31), and then pull the Power Unit away from the Deck.

Figure 29

Remove Pin and Collar

Belt Removed

Figure 31 Figure 30

CALL

End of Season and Storage




NOTE: Please refer to the Engine Owner's Manual for engine-specific procedures.

• Change the oil (and oil filter, if applicable). For winter use, use SAE 5W – 30 HD.

• Remove the spark plug(s) and pour about 1 ounce of motor oil into the cylinder hole. Replace the plug(s) and pull the Recoil Starter Rope until you feel strong resistance. This will coat the piston and seat the valves to prevent moisture buildup.

• Clean/replace the air filters.

• Clean dirt and debris from the cylinder head cooling fins, blower housing, debris screen and muffler area of the engine.

• If your engine has a fuel filter, replace it.

• If your DR FIELD and BRUSH MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the carburetor. If there is dirt or moisture in the gas or tank, remove it by draining the tank. Completely fill the tank with fresh, unleaded gas and add the appropriate amount of stabilizer or gasoline additive. Run the engine for a short time to allow the additive to circulate. Close the Fuel Shut-Off Valve, if your machine is equipped with one, to prevent carburetor overflow and leakage.

• Store the battery in a dry area that will not freeze. If you will not use the machine over a long period, charge the battery every four to six weeks. See page 24.

• Remove any wrapped weeds from the Blade Bearing Housing. Clean grass and debris from the top and underneath the Mower Deck with a stiff brush.

• Check the Blade for nicks and wear. Remove the Blade and sharpen, or have it professionally sharpened if needed.

• Perform the lubrication as outlined on pages 25 and 26.

NOTE: For winter use, please refer to the attachment instructions.

36 DR

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CHAPTER 6

TROUBLESHOOTING

Most problems are easy to fix. Consult the Troubleshooting Table for common problems and their solutions. If you continue to experience problems call Country Home Products, Inc. for support.

Troubleshooting Table




S YMPTOM

Recoil will not pull out or is difficult to pull.

The engine won’t start manually. (if equipped)

(Please refer to the

Engine Owner’s

Manual for enginespecific procedures.)

P OSSIBLE C AUSE

⇒ Check that the Blade Engage/Disengage Switch is pushed DOWN to the

Disengaged position.

⇒ The recoil may be broken or jammed. Try to turn the engine pulley by hand, with the spark plug wire(s) off. If it turns, the recoil is broken or jammed. Call 1(800)

DR-OWNER (376-9637) for assistance.

⇒ Check that the spark plug wire(s) is attached

⇒ Check that the Fuel Shut-Off Valve is turned ON (Figure 1 on page 12), if your machine is equipped with one.

⇒ Are you using fresh, clean gas? If the gas is old, change it. Use a fuel stabilizer if you keep gas longer than two (2) weeks or so.

⇒ Check the Fuel Filter to see if it is clear. Place a can under the Fuel Filter and remove the fuel line from the engine side of the Filter. If gas flows freely, it’s OK.

⇒ Check the Throttle adjustment and travel.

⇒ Is the Blade Engage/Disengage Switch pushed DOWN to the Disengaged position and Shift Lever in NEUTRAL? They should be.

⇒ Is the spark plug(s) clean? If the spark plug(s) is dirty or cracked, change it. If it’s oily, leave it out, hold a rag over the plug hole(s) and pull the recoil cord several times to blow out any oil in the cylinder(s), then wipe off the plug(s) and reinsert it.

⇒ If your engine still won’t start, call 1(800) DR-OWNER (376-9637) for assistance.

CALL




S YMPTOM

The engine won’t start using electricstart.


Engine Owner’s


The engine lacks power or is not running smoothly.


Engine Owner’s



⇒ Have you checked all the items under the section called Electric Starting on page

18? If not, do so now.

⇒ There is a fuse in the wiring harness. Check the fuse and replace if needed.

⇒ Check the wire connections—especially the ground connection, the large black wire coming from the battery, where it connects to the engine.

⇒ Check the wire connections to the solenoid. Disconnect the black battery ground wire first to avoid sparks. Check to be sure that all of the connections are clean and tight. Reconnect the battery ground wire.

⇒ Check the ground connection on the solenoid where it is bolted to the frame.

Using a wrench or socket, tighten the bolts to ensure a good connection to the frame.

⇒ Is your battery charged? Check the voltage yourself or at a gas station. If it’s low, charge it with a 12-volt, 1 to 2 Amp trickle charger. If you don’t use your mower for at least 45 minutes at a time, the battery may need to be periodically charged.

See the Battery Care section on page 24.

⇒ If your battery is charged and your DR still won’t start, call 1(800) DR-OWNER

(376-9637) for assistance.

⇒ Check the Throttle Lever travel and adjustment. Is the Throttle Lever in the Run position?

⇒ Is the air filter clean? If it’s dirty, change it following the procedure in the Engine

Owner’s Manual.

⇒ Is the spark plug(s) clean? If it’s fouled or cracked, change it. If it’s oily, leave it out, hold a rag over the plug hole(s) and pull your recoil cord several times to blow out any oil in the cylinder, then wipe off the plug(s) and reinsert it.

⇒ Are you using fresh, clean unleaded gas? If it’s old, change it. Use a fuel stabilizer if you keep gas longer than two weeks or so.

⇒ Does your engine have the right amount of clean oil? If it’s dirty, change it following the procedure in the Engine Owner’s Manual.

⇒ If your engine still lacks power, call 1(800) DR-OWNER (376-9637) for assistance.

38 DR

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S YMPTOM

Engine smokes.

Machine is hard to get into reverse.

The Belt frays or rolls over the Pulley.


⇒ Check the oil level and adjust as needed.

⇒ You may be operating the machine on too great an incline. See Slopes on page

21.

⇒ Check the air filter and clean or replace if needed.

⇒ You may be using the wrong oil—too light for the temperature. Refer to your

Engine Owner’s Manual for detailed information.

⇒ Clean the cooling fins if they’re dirty.

⇒ If the engine still smokes, call 1(800) DR-OWNER (376-9637) for assistance.

⇒ If you find it difficult to shift into reverse, lightly pull the Clutch Lever as you pull the Shift Lever into Reverse then quickly release the Clutch Lever.

⇒ If the difficulty persists, call 1(800) DR-OWNER (376-9637) for assistance.

⇒ A Pulley groove may be nicked. Check the Belt for wear and hard spots. File off any nicks on the pulley.

⇒ The Belt may be stretched. Replace it.

⇒ The Discharge Chute may be blocked. Disengage the Blade, turn OFF the engine, set the Parking Brake and disconnect the spark plug wire(s); then check for debris.

The cut material is not being properly discharged out of the right side of the machine.

Heavier growth hangs up under the machine and does not discharge.

Blade vibrates when engaged.

The Blade is not cutting or is loose.

Wheels pulling left or right.

⇒ Try removing the Baffle under the front of the Mowing Deck. Be sure to turn OFF the engine and remove the spark plug wire(s)before performing this operation.

⇒ The Blade may not be seated properly on the hub. Loosen the Blade Nut, reset the Blade and tighten the Nut. Be sure to turn OFF the engine and remove the spark plug wire(s) before performing this operation.

⇒ The Spindle Bearings may be bad.

⇒ Call 1(800) DR-OWNER (376-9637) for assistance.

⇒ The Blade may not be seated properly on the hub. Loosen the Blade Nut, reset the Blade and tighten the Nut. Be sure to turn OFF the engine and remove the spark plug wire(s) before performing this operation.

⇒ Sharpen the Blade; it may be dull or nicked.

⇒ Check the tire pressure. There should be 14 psi in each tire.

CALL




S YMPTOM

The Wheel Drive

Clutch and/or Brake lever will freeze up during cold weather operation.

The Blade will not

Engage and/or

Disengage.

The Differential

Lock In/Out will not unlock (stays in the

Lock In position).

The Differential

Lock In/Out will not lock In (stays in the

Lock Out position)


⇒ Moisture is getting into the cable housing(s) and freezing. Using a lubricating syringe, inject “dry gas” into the cable-housing opening to absorb the moisture.

Tip the machine forward slightly so the “dry gas” will flow down the inside of the housing. After the ice blockage has thawed, lubricate the cable(s) with FLUID

FILM ® or comparable lubricant. See page 25.

⇒ Be sure you are holding down on the Operator Presence Lever.

⇒ Faulty Blade Control Switch. Remove and replace the Switch on the Control

Panel.

⇒ An open and/or shorted Blade Control Wiring Harness. Remove and replace the

Blade Control Wiring Harness w/Solenoid.

⇒ If the problem persists, call 1(800) DR-OWNER (376-9637) for assistance.

⇒ Grass and debris has probably accumulated on the Differential Lock In/Out

Sleeve. Clean and lubricate the Sleeve. See page 26.

⇒ The Differential Lock In/Out Cable is broken or out of adjustment. See page 33.


⇒ The Differential Lock In/Out Cable is broken or out of adjustment. See page 33.


40 DR

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CALL

CHAPTER 7

PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY

Parts List - Handlebar Assembly

NOTE: Part numbers listed are available through Country Home Products, Inc.

Ref# Part# Description

01 150301 Handlebar, Right Hand

02 150311 Handlebar, Left Hand

03 120301 Screw, 3/8"-16 x 1-1/2", Tri-Lobe

04 112391 Washer, Flat, 3/8" USS

05 110751 Nut, Nylon Lock, 3/8"-16

Panel

Shelf

08 110761 Nut, Nylon Lock, 5/16"-18

09 134431 Bolt, 5/16"-18 x 1.5", HCS, GR5

10 187551 Nut, Nylon Lock, 5/16"-18, Lo-Profile

11 104831 Battery, 17AH, 12V

12 124511 Clamp, Battery 7-1/8" x 5-1/2"

13 114561 Bolt, 1/4"-20 x 2" HCS

14 110731 Nut, Nylon Lock, 1/4"-20

15 151181 Bracket, Brake Cable

16 119831 Bolt, 1/4"-20 x 3/4" HCS

Lever

18 110221 Grip, Shift Handle

19 100241 Shift Rod with Hub

20 110961 Pin, Spring, 3/16" x 1"

21 112441 Washer, 1/2" ID x 3/4" OD, Nylon

22 110971 Pin, Spring, 3/16" x 1-3/4"

23 165191 Switch, w/Key, Snap-in,

4 Positions (Electric Start)

165201 Switch, w/Key, Snap-in,

2 Positions (Manual Start)

24 157201 Key, Ignition Switch

Push/Pull (TPDP)

26 192311 Lever, Cable Engage

27 150361 Knob, Cable Lever


28 179121 Bolt, 1/4"-20 x 1/2", Tri-Lobe

29 112111 Cable Throttle, 36-1/2" L (B & S)

139051 Cable, Throttle, 50" L (Kawasaki)

30 150491 Screw, 8-32 x 1/2"

31 Deleted

32 151311 Plug, Hour Meter Hole, 2" x 1-1/4"

33 165171 Lever, Wheel Clutch, 1"

34 180591 Lever, Operator Presence w/harness

35 179231 Screw, M6 x M25, Socket Head

36 164971 Guard, Switch, Operator Presence

37 164951 Grip, Ergonomic, 1" OD, Handlebar

38 164961 Grip, Plain, 1" OD, Handlebar

39 165181 Lever, Brake with Lock, 1"

40 181131 Cable, Transmission Brake

41 165251 Cable, Traction Drive

42 150151 Differential Lock In/Out Cable (only)

43 190031 Plug, Control Panel, Choke

Safety and Information Labels

136831

124371

127811

192391

153321

161541

191161

136491

164371

Caution Hot Surface Label

Right Arrow

American Flag Label

Warning: Add Oil Label

DR Logo, 5.75" Diameter

DR, Control Panel, Front

Throttle Control Label

Control Panel Label

Danger, Deck Label

Blade Belt Routing

42 DR

®


Schematic - Handlebar Assembly

060208

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Parts List - Frame and Drive Assembly

NOTE: Part numbers listed are available through Country Home Products, Inc.

Ref# Part# Description Ref# Part# Description

02 192901 Engine, 11.5HP, B & S, e/s

192921 Engine, 13HP, B & S, e/s

160191 Engine, 15HP, Kawasaki, e/s

160881 Engine, 17HP, Kawasaki, e/s

03 134431 Bolt, 5/16"-18 x 1-1/2", HCS, GR 5

04 111411 Bolt, 5/16"-18 x 3", HCS, GR 5

05 150451 Bolt, 5/16"-18 x 1-3/4", HCS, GR 5

06 110761 Nut, Nylon Lock, 5/16"-18

5/16"-18

08 112501 Washer, Lock, 5/16" External Tooth

09 112311 Spacer, .327" ID x .50" OD x 1.5" L

Anti-Rotation

11 150611 Idler Arm, Traction Drive

12 110751 Nut, Nylon Lock, 3/8"-16

13 112391 Washer, Flat, 3/8” (USS)

14 151111 Bushing, .390" ID x .62" OD x 1.585" L

15 164841 Bolt, 3/8"-16 x 2-1/2", HCS, GR 5

16 108501 Pulley, Flat, Idler, 3.0" OD

17 157121 Bolt, 3/8"-16 x 2-1/4", HCS, GR 5

18 175521 Eyebolt, 10-24 x 1/2"

19 118731 Nut, Nylon Lock, 10-24

20 150501 Spring, Extension, .438" OD x 2.5" FL

Drive, 2-3/4" Dia., 1" Bore

22 106361 Key, 1/4" Square x 2-1/4" L

Electric, 75 Ft.-Lbs., 3.86 Amp

24 191141 Bolt, 7/16"-20 x 2-3/4", HCS, GR 5

25 151321 Washer, Lock, 7/16" Split

26 191301 Washer, Flat, .469" ID x 1.62" OD x

.25" THK

27 150201 Guide, Belt, Engine Pulley

28 119831 Bolt, 1/4"-20 x 3/4" HCS

29 112481 Washer, Lock, 1/4" External Tooth


31 150061 Belt, A31K, 1/2" x 33"

32 111141 Pulley, V-Belt, 7" OD, 5/8" Bore

33 111241 Ring, Retaining, 5/8", Type SH

34 101451 Bolt, 1/4"-20 x 1-1/2"

35 111871 Spacer, 1/4" ID, 3/8" OD, 1.0" L

36 112371 Washer, Flat, 10-24 USS

37 191171 Wire Harness, Kawasaki, E/S

191181 Wire Harness, B & S, E/S

38 150141 Cable, Ground, 16"

39 110731 Nut, Nylon Lock, 1/4"-20

40 150591 Transmission, 4FWD, 1REV, w/Brake

41 123211 Bolt, 5/16"-18 x 3/4", HCS, GR 5

42 151001 Arm, Transmission Shift

43 150771 Nut, Nylon Lock, 3/8"-24

44 160331 Tie Rod, 7.47" L, Rod & Ball Ends

45 123361 Bolt, 5/16"-18 x 1-1/4", HCS, GR 5

46 181131 Cable, Transmission, Brake

1/4"-20

48 111491 Bolt, 1/4"-20 x 1", HCS, GR 5

49 150171 Support, Chain Idler

50 111731 Screw, 5/16"-18 x 1/2", Tri-Lobe

51 112431 Washer, Lock, 5/16", Split

52 151941 Bracket, Clutch, Cable Guide

53 150101 Bushing, .328" ID, .500" OD, 2.32" L

54 164781 Idler Arm, Inner, Chain Adjust

55 164771 Idler Arm, Outer, Chain Adjust

56 150481 Pulley, Flat Idler, 1.88" OD, .375" Bore

57 126861 Bolt, 3/8"-16 x 2", HCS, GR 5

58 164801 Spring, Extension, .750" OD x 3" FL

Chain


Fuel

62 114701 Bolt, 1/4"-20 x 1/2", HCS

63 150291 Fuel Tank Assembly, 2.5 Gallons

64 150531 Strap, 2.5 Gallon Fuel Tank

Guard

66 151381 Washer, 1.375" ID, 2.00" OD x .25"

68 150461 Pin, Detent, 1/4" x 2"

Not Illustrated:


211661 Hose, Fuel, 1/4" ID, CA Certified

100661 Clamp, Fuel Line

130381 Elbow, Oil Drain, B & S only

130401 Nipple, Oil Drain, B & S only

140021 Tubing, Oil Drain, Kawasaki only

100941 Fuel Filter, B & S

138741 Fuel Filter, Kawasaki

44 DR

®


Schematic - Frame and Drive Assembly

060224

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Parts List - Brush Deck Assembly



02 150911 Spindle Housing, Brush Deck

03 150721 Bushing, 1.38" ID x 1.63" OD x 1.5"

04 160091 Shaft, Spindle, w/Bearing

04.1 106401 Woodruff Key, .188" THK x .75" LG

05 187351 Bearing, Ball, 2 Seals

06 151141 Hub, Spindle, Brush Deck

07 100481 Blade, 26" Air Tip

160891 Blade, 30” Air Tip

08 101771 Washer, .640" ID x 2.5" OD x .38", Blade

09 160071 Nut, Nylon Lock, 5/8"-18

10 164451 Pulley, V-Belt, 8.5" OD

11 150681 Belt, B63K, 5/8" x 66"

12 150641 Anti-Wrap Guard, 4 Hole Mount

13 110751 Nut, Nylon Lock, 3/8"-16

14 111521 Bolt, 3/8"-16 x 1", HCS, GR 5

16 123211 Bolt, 5/16"-18 x 3/4", HCS, GR 5

17 110761 Nut, Nylon Lock, 5/16"-18

18 145291 Bolt, Carriage, 5/16"-18 x 3/4"

19 150831 Idler Arm, Brush Deck

20 150691 Bolt, 3/8"-16 x 2-1/2", HCS, GR 5


22 151271 Pulley, Flat Idler, 4", 3/8" Bore

23 150941 Spring, Extension, 3/4" OD x 5.0" L

24 150701 Bolt, 3/8"-16 x 3-3/4", HCS, GR 5

25 150711 Bushing, Idler, .386" ID x .625" OD x 2.78"

26 164401 Lever, Belt Tension Release

27 165231 Bracket, Belt Tension Lever

28 112411 Washer, Flat, 5/16" USS

29 157271 Cover, Deck Drive Belt w/Label

31 101891 Zerk, Grease Fitting, 1/4"-28, Straight

164371 Label, Belt Routing (not shown)

46 DR

®


Schematic - Brush Deck Assembly

060208

CALL

Parts List - Differential and Wheel Assembly



01 192301 Differential, Lock In/Out

02 150621 Wheel & Tire, 18" x 6.50"- 8", Terrain, 5 Lug

151721 Wheel & Tire, 18" x 6.50"-8", Turf, 5 Lug

192891 Wheel, Grey, 5 Lug

209371 Wheel Stud, 1/2"-20

03 165221 Nut, Lug, 1/2"-20

04 150191 Chain, #40, 88 Pitches with Master Link

05 151971 Split Collar, 1.00" ID x 1.75" OD, Clamp-On w/Set Screws

06 123211 Bolt, 5/16"-18 x 3/4", HCS, GR 5

07 111581 Bolt, 5/16"-18 x 1", HCS, GR 2

08 110761 Nut, Nylon Lock, 5/16"-18

09 190601 Support Assembly, Pivot, Lock In/Out

10 190591 Bracket, Cam Pivot, Lock In/Out

11 190581 Cam, Lock In/Out Differential

12 187571 Bolt, 5/16"-18 x 3-3/4", HCS

13 112431 Washer, Lock, 5/16", Split

14 192331 Bolt, 5/16"-18 x 1-1/2", HCS, GR 2, Full Thread


16 164801 Spring, Extension, 1/2" OD x 1-1/2" FL

17 192321 Screw, Shoulder, 1/4"-20, Lock, .312" Body

48 DR

®


Schematic - Differential and Wheel Assembly

060410

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NOTES:

50 DR

®


DR

®


2-Year Limited Warranty

Terms and Conditions

The DR

®

FIELD and BRUSH MOWER is warranted for two (2) years against defects in materials or workmanship when put to ordinary and normal consumer use; ninety (90) days for any other use. The engine manufacturer warrants the engine separately.

For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and does not include misuse, accidents, or damage due to inadequate maintenance.

Country Home Products, Inc. (home of DR

®

Power Equipment) certifies that the DR

®

FIELD and BRUSH MOWER is fit for ordinary purposes for which a product of this type is used. Country Home Products, Inc. however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.

The 2-Year Limited Warranty on the DR

®

FIELD and BRUSH MOWER starts on the date the machine ships from our factory. The 2-Year Limited Warranty is applicable only to the original owner.

The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's owner's manuals. The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belts, Bearings,

Debris Shield, Blade, Tires, and Battery. Attachments and accessories to the machine are not covered by this warranty.

During the warranty period, the warranty holder is responsible for the machine transportation charges, if required. During the warranty period, warranty parts ship by standard method at no charge to the warranty holder. Expedited shipping of warranty parts is the responsibility of the warranty holder.

SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE

LIMITATIONS MAY NOT APPLY TO YOU.

Country Home Products, Inc. shall not be liable under any circumstances for any incidental or consequential damages

or expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to perform tasks normally performed by the DR

®

FIELD and BRUSH MOWER.

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,

SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.

Customer Service Hotline

Country Home Products, Inc.’s objective is to have 100% satisfied customers. For that reason, we operate a 6-day-aweek Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE

Hotline at 1-800-DR-OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a timely fashion. They are there to answer all your questions including: (1) inquiries on any of the above warranties, (2) inquiries about replacement parts, or (3) your questions regarding service, maintenance, and operation. warranties on all engines. However, to obtain service, repair or replacement of any engine within the time period covered by the manufacturer’s limited warranty, follow the instructions and warranty information specifically pertaining

1-800-DR-OWNER (376-9637) • www.dr-owner.com ©2002 CHP, Inc. 151751

Daily Checklist for the DR FIELD and BRUSH MOWER

To help maintain your DR FIELD and BRUSH MOWER for optimum performance, we recommend you follow this checklist each time you use your machine.

[ ] OIL: With the machine on a level surface, check the engine oil level with the dipstick and add more if necessary (only add oil to the level indicated on the dipstick - DO NOT OVERFILL). Use

SAE 30 high detergent motor oil.

[ ] GAS: Fill the gas tank with clean, fresh, unleaded gasoline. Make sure the Fuel Shut-Off Valve on the bottom of the tank is open, if your model is equipped with one. Always close the Fuel

Shut-Off Valve when storing your machine.

[ ] ENGINE AIR COOLING SYSTEM: It is very important to keep the engine clean of debris. Remove grass and other built-up materials from the air intake screen before, during, and after you mow. Regularly remove debris from the blower housing and cooling fins. A dirty engine retains heat and can cause damage to the internal engine parts.

[ ] BELTS: Check the Belts for wear, proper alignment and tension.

[ ] BLADE: Check the blade for tightness, nicks and wear. Remove any wrapped weeds and grass from the Blade Bearing Housing to prevent buildup.

[ ] GENERAL CONDITION: Check the general condition of the machine, e.g.; nuts, bolts, welds etc.

COUNTRY HOME PRODUCTS, Inc.

M E I G S R O A D , P . O . B O X 2 5 , V E R G E N N E S , V E R M O N T 0 5 4 9 1

1-800-DR-OWNER (376-9637) • www.dr-owner.com

©2006 CHP, Inc. 193101B

DR BRUSH Operating instructions

Assistant Bot

®

FIELD and BRUSH MOWER

SAFETY & OPERATING INSTRUCTIONS

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS

BEFORE OPERATING THIS MOWER.

Table of Contents

CHAPTER 1

INTRODUCING THE DR FIELD AND BRUSH MOWER

Conventions used in this manual

COULD RESULT

DEATH OR SERIOUS INJURY

COULD RESULT

MINOR OR MODERATE INJURY.

CHAPTER 2

GENERAL SAFETY RULES

Labels

Protecting Yourself and Those Around You

Operating the Mower Safely

Slope Operation

NEVER

NEVER

NEVER

Safety for Children

NEVER

DOWN

Safety with Gasoline-Powered Machines

A Note to All Users

Additional Information and Potential Changes

CHAPTER 3

SETTING UP YOUR DR FIELD AND BRUSH MOWER

DR FIELD and BRUSH MOWER Controls and Features

Unpacking the Mower

Safety and Operating Instructions

To Install the Brush Deck

Connecting the Battery Wire (Electric-Starting Models Only)

Adding Oil and Gasoline

NOT

Check the Tire Pressure

CHAPTER 4

OPERATING YOUR DR FIELD AND BRUSH MOWER

The Pre-Start Safety Check

Before Starting the Engine

Electric-Starting

Manual-Starting (if equipped)

Engaging the Wheel Drive

Engaging the Blade

Stopping the Blade

Stopping the Engine

Obstacle Tips

Slopes

If the machine gets hung up

Cutting Brush and Saplings

Reverse

Cutting in Wet and Heavy Growth

Cold Weather Operation

CHAPTER 5

MAINTAINING THE DR FIELD AND BRUSH MOWER

Regular Maintenance Check List

Battery Care (For Electric-Starting Models Only)

Charging the Battery

Lubrication

Removing and Replacing the Belts

To Replace the Blade Belt

To Replace the Drive Belt

Removing and Replacing the Blade

Adjusting the Wheel Clutch

Removing and Replacing the Drive Chain

Adjusting the Differential Lock In/Out Cable

Removing the Wheels

Adjusting the Parking Brake

Transmission

Removing or Changing the Deck

End of Season and Storage

CHAPTER 6

TROUBLESHOOTING

Troubleshooting Table

CHAPTER 7

PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY