EN
SLIDE1024
USER'S AND INSTALLER'S MANUAL
V4.4
REV. 01/2023
00. CONTENT
01. SAFETY INSTRUCTIONS
INDEX
ATTENTION:
01. SAFETY INSTRUCTIONS
ATTENTION
1B
This product is certified in accordance with European
Community (EC) safety standards.
4A
4B
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
02. AUTOMATISM
TECHNICAL SPECIFICATIONS
KIT COMPONENTS
03. INSTALATION
INSTALLATION MAP
CHANGE MOTOR ORIENTATION
UNLOCK AUTOMATISM
FOUNDATION
MOTOR INSTALLATION
STEEL GEAR RACK INSTALLATION
5
6
7A
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed
of as other household waste at the end of its useful life. To
avoid possible harm to the environment or human health
resulting from the uncontrolled disposal of waste, separate
these items from other types of waste and recycle them
responsibly to promote the sustainable reuse of material
resources. Home users should contact the dealer where
they purchased this product or the National Environment
Agency for details on where and how they can take these
items for environmentally safe recycling. Business users
should contact their vendor and check the terms and
conditions of the purchase agreement. This product and
its electronic accessories should not be mixed with other
commercial waste.
7B
8
9
NYLON GEAR RACK INSTALLATION
10
LIMIT SWITCH
11
04. COMPONENTS TEST
MOTOR TEST
12A
05. MAINTENANCE
MAINTENANCE
12B
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
the product and observe all safety procedures in this manual.
1A
EN
EN
1B
01. SAFETY INSTRUCTIONS
GENERAL WARNINGS
• This manual contains very important safety and usage information.
very important. Read all instructions carefully before beginning the
installation/usage procedures and keep this manual in a safe place
that it can be consulted whenever necessary.
• This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
• This manual is intended firstly for specialized technicians, and does not
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
• The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
• Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
• Do not use the product if it is necessary repair or adjustment is
required.
• When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
• The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical, sensorial or mental capacities are lower, or by persons without
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
• Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
• Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
• You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
• Provide the manual of the product to the user and let them know how
to handle it in an emergency.
• If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
• Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
• Do not install the product in explosive site.
• Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
• Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
• The central must be installed on a safe place of any fluid (rain, moisture,
etc.), dust and pests.
• You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
• If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
2
EN
01. SAFETY INSTRUCTIONS
September 2009.
• Attach the permanent label for the manual release as close as possible
to the release mechanism.
• Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
• If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
• The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
• Keep this manual in a safe place to be consulted whenever necessary.
• If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
• Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
• If the system requires any repair or modification, unlock the automatism,
turn off the power and do not use it until all safety conditions have
been met.
• In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
• Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
• Do not perform any operation on mechanical elements or hinges if the
product is in motion.
RESPONSABILITY
• Supplier disclaims any liability if:
• Product failure or deformation result from improper installation
use or maintenance!
• Safety norms are not followed in the installation, use and
maintenance of the product.
• Instructions in this manual are not followed.
• Damaged is caused by unauthorized modifications
• In these cases, the warranty is voided.
MOTORLINE ELECTROCELOS SA.
Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
Barcelos, Portugal
SYMBOLS LEGEND:
• Important safety
notices
• Potentiometer
information
• Useful information
• Connectors
information
• Programming
information
• Buttons
information
3
EN
02. AUTOMATISM
02. AUTOMATISM
TECHNICAL SPECIFICATIONS
KIT COMPONENTS
• Automated system for residential or industrial sliding gates with a maximum of 1000kgs. It
consists of a reversing electro-mechanical gearmotor, powered by a 24V control board.
• The automation has a programmable electronic control board that allows the adjustment of
various parameters such as working time, pause time, anti-crushing sensitivity as well as partial
opening width (pedestrian access).
• The reversing system guarantees the gate will automatically lock when the motor is not
operating.
• A release system enables the gate to be moved by hand in case of malfunction or emergency.
• The automated system was designed and built for controlling sliding gates. Do not use for any
other purpose.
You should check the following items on the automation package before beginning the installation.
or
Automated system technical specifications:
• Motor
• Power Supply
• Magnetic limit switch or
mechanical limit switches
plates
• Floor fixing
screws
110/230Vac 50/60Hz
• Motor
24Vdc
• Power
180W
• Rotational speed
• Motor fixing screws
186mm/sec
• Noise
• Fixing plate
≤ 56dB
• Working temperature
-25°C to +65°C
• Protection class
• Fixing screws for the limit
switch
IP44
• Maximum leaf weight
1000Kg
• Frequency of work
intensive
• Remote controls
• Unlocking keys
MOTOR DIMENSIONS
FIXING PLATE DIMENSIONS
165m
• Photocells
m
• User manual
348mm
40mm
58mm
348mm
m
430m
83mm
207mm
4A
EN
EN
4B
03. INSTALLATION
INSTALLATION MAP
17
15
3
9
16
14
14
18
12 • Guide
13 • Gate
14 • Fasteners
15 • Box and battery (not included)
16 • Transformer
17 • Control board
18 • Motor cover
19 • Unlocker
20 • Motor housing
21 • Motor mounting plate
19
13
21
1
5
1 • Motor
2 • Support column for photocell
3 • Limit switch plate
4 • Photocell
5 • Rack
6 • Limit switch plate
7 • Support column for photocell
8 • Flashing light
9 • Antenna
10 • Key selector
11 • Photocell
20
8
4
3
10
11
2
5
6
12
7
Use rigid and / or flexible tubes, suitable for the installation of electrical cables.
Always disconnect low voltage cables from 230V ac cables to avoid any interference.
The map shown refers to a standard installation, however we do not provide all components (see kit composition
on page 4B). If you need other accessories please contact us.
5
EN
03. INSTALLATION
CHANGE MOTOR ORIENTATION
LOCATION FOR
BATTERIES
CHANGE MOTOR ORIENTATION
ORIGINAL MOTOR POSITION
• The motor is factory-built with the location
for batteries (not included) as shown in the
image on the side.
If the fixing plate is already tightened on the foundation, it is necessary
to unscrew it in order to change the orientation of the motor.
If there is an obstacle that prevents
access to the batteries, you must
change the orientation of the motor.
LEFT INSTALLATION
• INCORRECT INSTALLATION
This installation does
not allow access to the
batteries. Change the
motor orientation.
1 Remove screws.
Rotate motor body
2 (marked
with dark gray).
3 Tighten the screws again.
4 Rotate everything (motor
5 Tighten the 4 fixing screws
6 Final position.
OBSTACLE
LOCATION FOR
BATTERIES
• CORRECT INSTALLATION
After changing the
orientation of the motor, it
is possible to access them
without hindrance.
OBSTACLE
LOCATION FOR BATTERIES
and plate) so as to direct the
pinion to the rack.
to the ground and insert
the cover.
6
EN
03. INSTALLATION
03. INSTALLATION
UNLOCK AUTOMATISM
FOUNDATION
• CREATE FOUNDATION
1 Make a hole with 270x530mm and 250mm depth.
2 Fill with concrete and smooth the top.
3 The motor fixing plate should be applied with the concrete still fresh
(see page 8).
250mm
40
m
m
27
0
m
TURN KEY
BLOCKED
m
530m
• EXISTING FOUNDATION
INSERT KEY
1 Insert the key and turn it 90 °.
m
If you already have a foundation created, you can proceed to the installation (see page 8).
2 Pull the unlocker out.
UNLOCKED
After following these steps, you can manually open/close the gate.
For the automatism to work again, you have to close the unlocker and turn the key.
7A
EN
EN
7B
03. INSTALLATION
MOTOR INSTALLATION
*If you are installing the motor
on an existing foundation,
screw the fixing plate to the
floor using suitable screws and
anchor bolts (not supplied in
the kit).
2
1
CEMENT MUST
BE FRESH
1 Insert the screws and anchor bolts into the four holes of the fixing plate and tighten.
2 With the cement still fresh, apply the fixing plate.
*If installing the motor on an existing foundation, fasten the fixing plate to the floor using screws
and anchor bolts (not supplied in the kit).
7
NOTE • It is important to leave one or more tubes to pass electrical cables through the plate.
3
7
6
3 Using a level, make sure the plate is perfectly horizontal. The fixing plate must be placed 90 °
to the gate to ensure that the rack and pinion fit perfectly.
8
6
4 Route the electrical cables to connect the motor to the accessories and power. Leave cables
with a length that ensures easy connection to the control board.
5 Adjust the distance between the plate and the gate.
60mm
5
60mm
6 Position the motor on the plate leaving it centered with it and tighten the screws.
7 Screw the cover.
8 After attaching the cover, fit the protective cover of the two visible screws.
4
Insert the key into the lock, rotate it 90º and pull to unlock the motor (see page 7B).
After the motor is unlocked, you can open and close the gate manually.
8
EN
03. INSTALLATION
STEEL GEAR RACK INSTALLATION
Put the gate in the open position and unlock the motor
(page 7A).
1
1 Place spacers in all rack holes.
You should place them in the center of the oval rack holes, so you can fine-tune it at the end of the installation if necessary.
2
2 Position a piece of rack on top of the pinion and level it horizontally with a level.
3 Weld the spacer on top of the pinion.
4 Close the gate slightly until the other end of the rack stands on top of the pinion and weld the other spacer to the gate.
5 Close the gate slightly, letting the rack stay on the pinion and apply another piece of rack (A). To synchronize the teeth with the piece
already installed, use an additional piece of rack (B) and place it under the other two union, holding them with clamps (C).
4
3
6 Open the gate until the end of the new rack piece stands on the pinion and weld the spacer.
7 Remove the auxiliary rack piece and open the gate until the pinion is over the other rack end. Weld the spacer.
8 Repeat steps from 5 to 7 for each meter of rack you need to install.
9 Test the gate movement manually with all racks installed and weld the remaining spacers. If there is any friction between the pinion
and the rack, adjust the rack on the oval screws.
4
A
5
C
During the course of the gate, all elements of the rack must engage correctly with the pinion!
Spacers can not be welded to the rack!
Do not use grease or other lubricant too thick between rack and pinion as this may damage the automation!
B
9
EN
03. INSTALLATION
NYLON GEAR RACK INSTALLATION
Put the gate in the open position and unlock the motor (page 7A).
1 Position a rack piece on top of the pinion, level it horizontally with a level.
2
2 Begin by fixing the rack on top of the pinion to the gate.
3 Close the gate slightly until another end of the rack stands on top of the pinion and tightens.
1
4 Apply another piece of rack, fitting it into the already screwed rack.
5 Open the gate until the end of the new piece of rack stands on the pinion and screw it to the gate.
3
3
6 Open the gate until the pinion is over the other end of the rack. Screw it to the gate.
7 Repeat steps from 4 to 6 for each meter of rack you need to install.
4
4
During the course of the gate, all elements of the rack must engage correctly with the
pinion!
Do not use grease or other lubricant too thick between rack and pinion as this may
damage the automation!
10
EN
03. INSTALLATION
LIMIT SWITCH
OPTION 1
OPTION 2
1 Position the opening limit switch plate on
the rack so that limit switch stops the motor
approximately 10 to 20 mm before the gate
reaches the opening stopper.
MECHANICAL LIMIT SWITCH
1
MAGNETIC LIMIT SWITCH
1 Position the open limit switch magnet on the
rack so that it can trigger the motor stop about
10-20 mm before the gate reaches the opening
stopper.
1
2 Fix the limit switch plate / magnet to the rack
with the screws provided in the kit.
2 Fix the limit switch plate / magnet to the rack
with the screws provided in the kit.
3 Move the gate to the closed position and
repeat steps 1 and 2 to fix the closing limit
switch plate / magnet.
3 Move the gate to the closed position and
repeat steps 1 and 2 to fix the closing limit
switch plate / magnet.
2
You can adjust the
position of the
magnetic field.
2
Screws
Limit switch
plate
Rack
Limit switch
plate
Screws
The mechanical limit switch is
activated when the plate is in
contact with the spring.
Rack
The magnetic limit switch activates
when the magnet is aligned with
the reader on the motor.
The limit switch must be set for the gate to stop before touching the closing or opening stoppers.
Manually test the activation of the limit switches with the gate unlocked before connecting the motor to the electric current to avoid problems due to poor configuration.
DIRECTION OF OPENING
LIMIT SWITCH
(CLOSED)
LIMIT SWITCH
(OPENING)
11
EN
04. COMPONENT TEST
05. MAINTENANCE
MOTOR TEST
MAINTENANCE
To detect which components are faulty, it is sometimes necessary to perform tests with a direct connection to an external power supply (24 Vdc).
The diagram below shows how this connection should be made.
NOTES:
• In order to carry out the tests, you do not need
to remove the automation from the place where
it is installed, because this way you can see if the
automatism connected directly to the external
battery can work correctly.
• Lubricate
Lubricate with fine oil, all
gate movement systems /
shafts.
• Check rack
Make sure that the distance
between rack and motor
remains unchanged and that it
engages the teeth of the motor
pinion correctly (over time,
some distortion may occur).
Make sure that the rack remains
securely attached to the gate.
• As soon as you connect the
wires to a 24V battery, the motor
must operate to one of the
directions. To test the reverse
movement, change the position
of the wires connected to the
battery.
• Check support plate
Make sure that the supports remain
securely attached to the pillars and gate for
proper operation of the equipment.
All tests must be carried out by specialized technicians due to the serious danger related
to the misuse of electrical systems!
12A
EN
These maintenance measures must be carried out within 6 months to maintain the correct
operation of the automation.
EN
12B
">
