Wacker Neuson GPSi3200 Portable Inverted Generator Operator's Manual

EN

5200002205 01 0512

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Operator’s Manual

Inverter Generator

GPi 3200 / GPSi 3200

GPi 4300 / GPSi 4300

Copyright notice

Trademarks

Manufacturer

Original instructions

© Copyright 2012 by Wacker Neuson Production Americas LLC

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.

All trademarks referenced in this manual are the property of their respective owners.

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com

This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.

Foreword

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped).

Machines covered in this manual

Machine

GPi 3200

GPSi 3200

GPi 4300

GPSi 4300

Item Number

0620781, 0620960

0620936, 0620961

0620784, 0620962

0620937, 0620963

Machine documentation

From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement parts.

If you are missing either of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.

Expectations for information in this manual

This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.

Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.

The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Laws pertaining to spark arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to approved parts, attachments, and modifications. The following definitions apply: wc_tx001874gb.fm

3

Foreword

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neuson service center according to written instructions published by Wacker Neuson.

Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

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GPi 3200 / 4300 Table of Contents

Foreword 3

1 Safety Information

1.1

1.2

1.3

1.4

1.5

7

Signal Words Found in this Manual ...................................................... 7

Machine Description and Intended Use ............................................... 8

Safety Guidelines for Operating the Machine ....................................... 9

Operator Safety While Using Internal Combustion Engines ............... 11

Guidelines for Service Safety ............................................................. 12

2 Labels

2.1

2.2

13

Label Locations .................................................................................. 13

Label Meanings .................................................................................. 14

3 Operation 17

3.5

3.6

3.7

3.8

3.1

3.2

3.3

3.4

Overview ............................................................................................ 17

Preparing the Machine for First Use ................................................... 17

Features and Components ................................................................. 18

Lifting and Transporting ...................................................................... 20

Wheel Brakes (if equipped) ................................................................ 20

Installation .......................................................................................... 21

Connecting and Maintaining the Battery ............................................ 22

Use of Extension Cords ...................................................................... 23

3.9

Power Requirements .......................................................................... 24

3.10

Control Panel ...................................................................................... 25

3.11

Customer Connections ....................................................................... 28

3.12

Grounding the Generator ................................................................... 30

3.13

Fueling the Machine ........................................................................... 31

3.14

Before Starting ................................................................................... 32

3.15

Starting the Generator (S Models) ..................................................... 33

3.16

Starting the Generator (Manual Start Models) ................................... 34

3.17

Using AC Power ................................................................................. 35

3.18

Using DC Power ................................................................................. 37

3.19

Stopping the Generator ...................................................................... 38

3.20

Emergency Shutdown Procedure ....................................................... 39 wc_bo5200002205_01TOC.fm

5

Table of Contents GPi 3200 / 4300

4 Maintenance

4.5

4.6

4.7

4.8

4.9

4.1

4.2

4.3

4.4

40

Periodic Maintenance Schedule ..........................................................40

Detaching the Side Panels (S Models) ................................................41

Checking the Engine Oil ......................................................................42

Cleaning the Air Cleaner .....................................................................43

Cleaning and Checking the Spark Plug ...............................................44

Changing the Engine Oil .....................................................................45

Cleaning the Spark Arrester ................................................................46

Cleaning the Fuel Strainer ...................................................................48

Storing the Generator ..........................................................................49

5 Basic Troubleshooting 51

6 Technical Data

6.1

6.2

52

Engine .................................................................................................52

Generator Data ....................................................................................53

7 Schematics

7.5

7.6

7.7

7.8

7.1

7.2

7.3

7.4

54

Electrical Schematic (S Models, non-CSA) .........................................54

Electrical Schematic Components (S Models, non-CSA) ....................55

Electrical Schematic (CSA) .................................................................56

Electrical Schematic Components (CSA) ............................................57

Electrical Schematic (Manual Start Models, non-CSA) .......................58

Electrical Schematic Components (Manual Start Models, non-CSA) ..59

Electrical Schematic (Manual Start Models, CSA) ..............................60

Electrical Schematic Components (Manual Start Models, CSA) .........61

8 Emission Control Systems Information and Warranty 62

6

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GPi 3200 / 4300

1 Safety Information

Safety Information

1.1

Signal Words Found in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

f Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

f To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

f To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

CAUTION!

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

f To avoid possible minor or moderate injury from this type of hazard, obey all safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure. wc_si000619gb.fm

7


1.2

Machine Description and Intended Use

GPi 3200 / 4300

This machine is a portable electric power source. The Wacker Neuson Inverter

Generator consists of a gasoline engine, a fuel tank, and an electric alternator and inverter. Controls and receptacles are provided on a control panel mounted on the side of the machine. As the engine runs, the generator converts mechanical energy into AC power and DC power. The operator connects loads to the AC power receptacles or DC terminals.

This machine is intended for the purpose of supplying electrical power to connected loads. Refer to the product specifications for the output voltage and frequency of this generator, and for the maximum output power limit of this generator.

This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area. Machine damage caused by misuse is not covered under warranty.

The following practices are some examples of misuse:

Connecting a load that has voltage and frequency requirements that are incompatible with the generator output

Overloading the generator with a load that draws excessive power during either continuous running or start-up

Operating the generator in a manner that is inconsistent with all federal, state and local codes and regulations.

Using the machine as a ladder, support, or work surface

Using the machine to carry or transport passengers or equipment

Operating the machine outside of factory specifications

Operating the machine in a manner inconsistent with all warnings found on the machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

Heat, noise, exhaust, and carbon monoxide from the engine

Fire hazards from improper refueling techniques

Fuel and its fumes

Electric shock and arc flash

Personal injury from improper lifting techniques

To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.

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1.3

Safety Guidelines for Operating the Machine


DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.

Using a fan or opening windows and doors does NOT supply enough fresh air.

f ONLY use a generator outside and far away from windows, doors, and vents.

These openings can pull in generator exhaust.

f Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.

f If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

WARNING

Machines operated improperly or by untrained personnel can be hazardous.

f Read the operating instructions contained in both this Operator’s Manual and the engine operator’s manual.

f Familiarize yourself with the location and proper use of all controls.

f Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it.

Operator qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

have received instruction on how to properly use the machine are familiar with required safety devices

The machine must not be accessed or operated by:

children people impaired by alcohol or drugs

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this machine:

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

Before starting the machine wc_si000619gb.fm

Before starting this machine:

Follow starting and stopping instructions described in this manual. Know how to operate and stop the generator before starting it.

Do not start a machine in need of repair.

9


GPi 3200 / 4300

Make sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating.

Remove all tools, cords, and other loose items from the generator before starting it.

Electrical safety

.

To increase electrical safety while operating this machine:

Do not operate the generator, or tools attached to the generator, with wet hands.

Do not use worn electrical cords. Severe electrical shock and equipment damage may result.

Do not operate generator in standing water.

Make certain the machine is well-grounded and securely fastened to a good earthen ground per national and local regulations.

Do not overload the generator. The total amperage of the tools and equipment attached to the generator must not exceed the load rating of the generator.

WARNING

Backfeed from the generator into the public power distribution system can seriously injure or kill utility workers!

f Improper connection of generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. f Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes.

f If connected to a building’s electrical system, the generator must meet the power, voltage, and frequency requirements of the equipment in the building.

Generator vibration

Operating safety

Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage from vibration.

Have damaged items repaired or replaced as necessary.

Do not use plugs or or cords that show signs of damage such as broken or cracked insulation or damaged blades.

To increase operating safety while running this machine:

Do not operate the generator when open containers of fuel, paint, or other flammable liquids are in the vicinity of the generator.

Do not place flammable material or liquids near the generator.

Do not operate the machine indoors.

Do not touch the hot engine, exhaust, or generator components. Burns will result.

Always do the following:

Wear hearing protection when operating equipment.

Keep the machine at least one meter (three feet) away from structures, buildings, and other equipment during use.

Keep the area immediately surrounding and underneath the machine clean, neat, and free of debris and combustible materials. Make sure that the area overhead is clear of debris that could fall onto or into the machine or exhaust compartment.

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GPi 3200 / 4300

Storing the machine


Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.

1.4

Operator Safety While Using Internal Combustion Engines

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety standards could result in severe injury or death.

f Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

Refueling safety

Operating safety

DANGER f Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.


When refueling the engine:

Do not smoke.

Do not refuel if the generator is sitting in a truck fitted with a plastic bed liner. Static electricity can ignite the fuel or fuel vapors.

Do not refuel a hot or running engine.

Do not refuel the engine near an open flame.

When refueling the engine, always:

Refill the fuel tank in a well-ventilated area.

Replace the fuel tank cap after refueling.

When operating the generator:

Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.

Do not run the machine if fuel leaks are present or the fuel lines are loose.

Do not run the engine near open flames.

Do not start the engine if fuel has spilled or a fuel odor is present. Move the generator away from the spill and wipe the generator dry before starting.

Do not smoke while operating the machine.

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11


1.5

Guidelines for Service Safety

GPi 3200 / 4300

Personal

Protective

Equipment

(PPE)

WARNING

A poorly maintained machine can be a personal injury hazard.

f Follow the Periodic Maintenance schedule in this Operator’s Manual.

f Repair or replace any damaged or defective components immediately.

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

In addition, before servicing or maintaining the machine:

Tie back long hair.

Remove all jewelry (including rings).

Prerequisites Before servicing this machine:

Stop the engine.

If the engine has an electric starter, disconnect the negative terminal on the battery.

Attach a “DO NOT START” sign to the machine. This will notify everyone that the machine is being serviced and will reduce the chance of someone inadvertently trying to start the machine.

Ground connection

The generator must be connected to a good earthen ground for proper operating safety!

Ground the generator in accordance with the standards defined in national, state, and local regulations.

Personal injury avoidance

Let the engine and muffler cool before transporting or servicing the machine.

Do not service the machine if your clothing or skin is wet.

Do not allow untrained personnel to service this machine. Only trained electrical technicians should be allowed to service the electrical components of this machine.

Service safety

Do not modify the machine without the express written approval of the manufacturer.

Do not allow water to accumulate around the base of the machine. If water is present, move the machine and allow the machine to dry before servicing.

..

Replacing parts and labels

Replace worn or damaged components.

Use only spare parts recommended by Wacker Neuson.

Keep the fuel lines in serviceable condition. Leaking fuel and fumes are extremely explosive!

Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.

Check all external fasteners at regular intervals.

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GPi 3200 / 4300

2 Labels

2.1

Label Locations

A

B

Labels

C

H D E wc_si000618gb.fm

13

Labels

2.2

Label Meanings

GPi 3200 / 4300

Wacker Neuson machines use international pictorial labels where needed. These labels are described below.

A DANGER

Using a generator indoors CAN KILL YOU IN

MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN

IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

B

C

Do not connect the generator to a household or commercial power source.

Keep open flames and sparks away from the generator.

Attention!

Read the Operator’s Manual before operating this machine.

Attention!

Stop the engine before refueling.

WARNING

Do not use AC and DC at the same time.

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GPi 3200 / 4300

D

E

F

G

IMPORTANT EMISSIONS INFORMATION

THIS EQUIPMENT MEETS XXXX CALIFORNIA

EVP EMISSION REGULATIONS FOR SMALL

OFF-ROAD ENGINES. YOM: XXXX

J F M A M J J A S O N D

Labels

WARNING

To reduce the risk of injury, user must read and understand instruction manual.

Exhaust gas contains poisonous carbon monoxide.

Do not use in poorly ventilated area.

The operator may suffer severe elecrtric shock.

Do not touch with wet hands.

The operator may suffer burns.

Do not touch hot muffler.

Potential danger of explosion or fire.

Stop engine during fuel supply. Keep flammable things away.

Be careful not to spill fuel during refueling.

Use unleaded gasoline only.

Keep open flames away from the generator.

Do not operate in rain or snow.

Do not connect to a household circuit.

WARNING

Hot surface! Do not touch.

DANGER

Risk of carbon monoxide poisoning.

Keep a safe distance away from the machine.

Important Emissions Information

This equipment meets California EVP emission regulations for small off-road engines.

WARNING

Improper connection of the generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes.

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15

Labels

H

GPi 3200 / 4300

A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.

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GPi 3200 / 4300

3 Operation

Operation

DANGER

Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.


f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.

Using a fan or opening windows and doors does NOT supply enough fresh air.

f ONLY use a generator outside and far away from windows, doors, and vents.

These openings can pull in generator exhaust.

f Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.

f If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

3.1

Overview

Generator application

This generator is an exceptionally quiet and compact machine designed to provide single phase power for construction, commercial, and residential applications.

State-of-the-art inverter technology ensures a consistent flow of clean and stable power suitable for operating not only tools, but also delicate electronic equipment.

Safety notices

Do not exceed the power output of the generator. Damage to tools or generator can occur. Refer to Technical Data.

When using the generator as a stand-by or substitute power supply, make sure the voltage and phase rotation of the line connections match those of the main lines. Failure to match phase rotation and voltage may cause equipment connected to the generator to operate incorrectly! This could create unsafe operating conditions.

Do not exceed the rated current limit of any receptacle.

3.2

Preparing the Machine for First Use

Preparing for first use

To prepare your machine for first use:

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, including fuel, engine oil, and battery acid.

6. Move the machine to its operating location.

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Operation

3.3

Features and Components l

B C

D

A

S

H J

F

E

GPi 3200 / 4300

K L M

Q

R

G P

O E N wc_gr006662

18 wc_tx001875gb.fm

GPi 3200 / 4300

F

G

D

E

H

J

B

C

Ref.

Description

A Control panel

Fuel tank

Fuel gauge

Right side panel (if equipped)

Oil drain plug

Recoil starter

Wheel brake (if equipped)

Fuel tank cap

Frame

Operation

P

Q

N

O

R

S

L

M

Ref. Description

K Spark plug cap

Air cleaner

Fuel strainer

Battery (if equipped)

Oil filler / gauge

Left side panel (if equipped)

Exhaust outlet

Spark arrester

Rear cover wc_tx001875gb.fm

19

Operation

3.4

Lifting and Transporting

GPi 3200 / 4300

Lifting the

Machine

This generator, while compact, is heavy enough to cause injury if proper lifting techniques are not used. Observe the following guidelines when lifting the generator.

Do not attempt to lift and carry the generator unassisted. Use appropriate lifting equipment such as slings, chains, hooks, ramps, or jacks.

Make sure lifting equipment is attached securely and has enough weightbearing capacity to lift or hold the generator safely.

Remain aware of the location of other people nearby when lifting the generator.

Transporting the Machine

Observe the following guidelines when transporting the generator to and from the job site.

Allow the engine to cool before transporting the generator.

Drain the fuel tank.

Close the fuel valve.

Ensure that the generator is securely strapped down in the transport vehicle to prevent it from sliding or tipping.

Do not refuel the generator in or on the transport vehicle. Move the generator to its operating location and then fill the fuel tank.

3.5

Wheel Brakes (if equipped)

Description The two rear wheels on your generator (if equipped) feature spring-operated brakes (g) . These brakes help to prevent the generator from unintentional movement. Lock both rear wheels after the generator has been placed in its operating position.

g g1 wc_gr006842

Locking and unlocking the wheels

To lock the wheel, press the brake tab (g1) until the brake snaps in place against the wheel.

To unlock the wheel, lift the brake tab.

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3.6

Installation

Locating the generator

Operation

Follow the practices below when choosing an appropriate location for the generator.

Place the generator in an area where it will not be exposed to rain, snow, or direct sunlight.

Position the generator on firm, level ground so that it will not slide or shift.

Position the engine exhaust away from areas where people may be present.

The surrounding area must be free from water and moisture. All components must be protected from excessive moisture.

NOTICE: The generator has a built-in forced air cooling system, and may become overheated if it is enclosed. Therefore, do not enclose the generator or cover it with a box.


21

Operation

3.7

Connecting and Maintaining the Battery

Location and description

GPi 3200 / 4300

An automotive-style battery (n) is installed on the machine. The battery is located next to the air cleaner.

n wc_gr006680

WARNING

Explosion hazard. Batteries can emit explosive hydrogen gas. f Keep all sparks and flames away from the battery. f Do not short-circuit battery posts.

WARNING

Battery fluid is poisonous and corrosive. f In the event of ingestion or contact with skin or eyes, seek medical attention immediately.

Battery connections

Maintaining the battery

Precautions

To connect the battery:

Connect the positive (+) battery cable to the battery.

Connect the negative (-) battery cable to the battery.

To disconnect the battery:

Stop the engine.

Place all electrical switches in the OFF position.

Disconnect the negative (-) battery cable from the battery.

Disconnect the positive (+) battery cable from the battery.

Follow the battery manufacturer’s maintenance recommendations.

Keep battery terminals clean and connections tight.

When necessary, tighten the cables and grease the cable clamps with petroleum jelly.

Maintain the battery at full charge to improve cold weather starting.

Observe the following precautions to prevent serious damage to the electrical system.

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GPi 3200 / 4300

Operation

Do not disconnect the battery while the machine is running.

Do not attempt to run the machine without a battery.

Do not attempt to jump-start the machine.

In the event that the machine has a discharged battery, either replace the battery with a fully charged battery or charge the battery using an appropriate battery charger. See Technical Data for the equivalent battery specification.

Dispose of waste batteries in accordance with local environmental regulations.

3.8

Use of Extension Cords

When a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss.

This results in less voltage being supplied to the appliance or tool and increases the amount of current draw or reduces performance. A heavier cord with a larger wire size will reduce the voltage loss.

WARNING

Electric shock hazard. Damaged extension cords can cause electrical shock, resulting in serious injury or death. DO NOT use worn, bare, or frayed cords.

f Replace damaged cords immediately.

Current

(Amps)

2.5

5

7.5

10

15

20

Use the chart below as a guide for selecting proper cable size.

Load in Watts

120V

300

600

900

1200

1800

2400

240V

600

1200

1800

2400

3600

4800

#10

1000.

500

350

250

150

125

Maximum Cable Length in Feet

#12

600

300

200

150

100

75

#14

375

200

125

100

65

50

#16

250

125

100

-

-

-

Use only extension cords rated for outdoor use and equipped with a third-wire ground.

NOTICE: Operating equipment at low voltage can cause it to overheat.


23

Operation

3.9

Power Requirements

Application

GPi 3200 / 4300

This generator is designed to operate single-phase, 60 Hz equipment running at

120 VAC. It also provides DC power strictly intended for charging 12V automotive style batteries.

Check the nameplate or label provided on tools and equipment to make sure their power requirements are met by the power output of the generator. If the wattage is not given for a particular tool or piece of equipment, contact the tool manufacturer for wattage requirements.

NOTICE: Do not exceed the continuous rated output of the generator. Damage to tools or generator can occur. See Technical Data.

About power requirements

Some pieces of equipment and tools require a surge of current when starting. This means that the amount of power needed to initially start the equipment is larger than the power required to keep it running. The generator must be capable of supplying this "surge" current. Other equipment may require more power than is actually stated on its nameplate.

Approximate starting power requirements

The information in the following chart is offered only as a general guideline to help you determine power requirements for different types of equipment. Contact your nearest Wacker Neuson dealer, or the manufacturer or dealer of the tool or equipment, with questions regarding power requirements.

Equipment type

Incandescent lights

Appliances such as irons and hot plates

Fluorescent and mercury lamps

Electrical motors

Certain electrical tools

Most electrical tools

Submersible pumps

Air compressors

Other equipment

Wattage needed to start

Same wattage as is stated on their nameplates

1.2–2 times their stated wattage

Depends on motor type and use

1.2–3 times their stated wattage

3–5 times their stated wattage

Calculate by multiplying its voltage and amperage requirements

Comments

These have resistivetype heating elements.

Volts x Amps = Watts

24 wc_tx001875gb.fm

GPi 3200 / 4300

3.10

Control Panel a b c

GPi 3200

GPi 4300 h a s r b e c d f s r

GPSi 3200

GPSi 4300 a h g r e b d f c

GPi 3200

(CSA) j

Operation r b f e r c d q p j o n k l m

GPi 4300

(CSA) a h k l m q p j o k n l m q p j o n k l m h g f e d q p o n wc_gr008626 wc_tx001875gb.fm

25

Operation GPi 3200 / 4300 f g d e j h b c

Ref.

Description a Multi monitor

AC receptacles, 20A

AC receptacle, 30A

Ground lug

DC terminals

DC circuit breaker

Key switch

Engine switch

LCD p q n o r s l m

Ref. Description k Operation hour indicator light

Voltage indicator light

Frequency indicator light

LED display changeover switch

Auto-power saving switch

Auto-power saving indicator

Engine oil level warning indicator light

AC circuit breaker

GFCI

Multi monitor

(a)

The multi monitor (a) displays the status of various machine functions while the generator is operating.

AC receptacles

(b, c)

AC power is supplied through two 20A receptacles (b) and a 30A twist-lock receptacle (c). Use only grounded, three-leg electrical plugs when connecting AC equipment to the machine.

Ground lug (d) The ground lug (d) is the terminal for grounding the generator. See topic Ground

Lug for more information.

DC terminals

(e)

The generator provides DC power for charging batteries. The red terminal is positive (+); the black terminal is negative (-). See topic Using DC Power.

DC circuit breaker (f)

The DC circuit breaker (f) shuts off the electrical current when the current exceeds its limit, or a malfunction occurs in a piece of equipment connected to the generator.

The DC circuit breaker has activated when the button pops out.

To reset the DC circuit breaker, press the button.

Key switch (g) The key switch (g) is used to start and stop the engine. See topic Starting the

Generator (Electric Start).

26 wc_tx001875gb.fm

GPi 3200 / 4300

Engine switch

(h)

Operation

The engine switch (h) controls the function of the choke and the fuel valve. There are three positions:

Symbol Meaning

Choke valve is closed

Description

Turn the switch to this position when starting a cold engine.

Normal operating position

Fuel valve is closed

Turn the switch to this position after the engine starts.

Note: A warm engine can be started with the switch in this position.

Turn the switch to this position to stop the engine.

LCD (j) The LCD (j) displays machine operating status such as voltage, frequency, and operating hours. The LCD also displays O_Lod when the generator is in an overload condition.

LCD changeover switch (n) and indicator lights

The green LCD changeover switch (n) allows the operator to cycle through the various machine status modes described above.

Operating hours are displayed when the machine starts. The red operator hour indicator light (k) illuminates.

Pressing the LCD changeover switch after starting changes the LCD display to voltage. The red voltage indicator light (l) illuminates.

Pressing the LCD changeover swiitch a second time changes the LCD display to frequency. The red frequency indicator light (m) illuminates.

Pressing the LCD changeover switch a third time changes the LCD display back to operating hours. The red operator hour indicator light (k) illuminates.

Auto-power saving switch

(o) and indicator light

When pressed, the red auto-power saving switch (o) activates the auto-power saving function. The green auto-power saving indicator light (p) illuminates.

Engine oil level warning indicator light

(q)

When the engine oil level falls below the specified operating level, the indicator light (q) illuminates and the engine stops. The oil level is detected by an internal oil sensor.

AC circuit breakers (r)

Ground-Fault

Circuit

Interrupter

(GFCI) (s)

\\

An AC circuit breaker (r) shuts off the electrical current when the current exceeds its limit, or a malfunction occurs in a piece of equipment connected to the generator.

An AC circuit breaker has activated when the toggle switch moves to the OFF position.

To reset an AC circuit breaker, move the toggle switch to the ON position.

The GFCI cuts power to the receptacles when a ground fault occurs to a piece of equipment attached to the generator. See topic Customer Connections for operating information.


27

Operation

3.11

Customer Connections

Description

GPi 3200 / 4300

The generator is equipped with:

(CSA models)—one 120V 20A duplex receptacle (b) with an integral ground fault circuit interrupt (GFCI), and one 120V 30A twist-lock receptacle (c).

(CARB models)—one 120V 20A duplex receptacle (b) and one 120V 30A twistlock receptacle (c), both protected by a separate ground fault circuit interrupt

(GFCI) (s).

one pair of DC terminals (e) exclusively intended for charging 12V automotivestyle batteries. See Using DC Power for more information.

b b2 b1 c b b1 b2 c

CSA e b c

CSA s1 s2 s e e

CARB wc_gr008630

The GFCI cuts power to the receptacles when a ground fault occurs to a piece of equipment attached to the generator.

Testing GFCI operation

(CSA machines)

Follow the procedure below to test the GFCI for proper operation every time the generator is used.

1. Disconnect all equipment from the generator.

2. Start the generator.

3. Push the black TEST button (b1) on the receptacle. Pushing the TEST button in cuts power to the receptacle and causes the red RESET button (b2) to pop out.

NOTICE: If the RESET button does not pop out, the GFCI is not working. Do not operate the generator until the problem can be corrected.

4. Push the RESET button to restore power to the receptacle.

28 wc_tx001875gb.fm

GPi 3200 / 4300 Operation

If the RESET button pops out during operation, stop the generator and check the equipment attached to the generator for defects.

Testing GFCI operation

(CARB machines)

In the normal operating state, the sensing device green LED is illuminated and the circuit breaker is in the ON position.

Follow the procedure below to test the GFCI for proper operation every time the generator is used.

1. Disconnect all equipment from the generator.

2. Start the generator.

3. Push the black TEST button (s1) on the receptacle. Pushing the TEST button in cuts power to the receptacles. The green LED goes out, the red LED illuminates, and the circuit breaker moves to the OFF position.

NOTICE: If the red LED does not illuminate, or the circuit breaker does not move to OFF, the GFCI is not working. Do not operate the generator until the problem can be corrected.

4. Push the RESET button (s2). The red LED goes out, and the green LED illuminates.

5. Manually move the circuit breaker to the ON position to restore power to the receptacles.


29

Operation

3.12

Grounding the Generator

Location

GPi 3200 / 4300

The ground lug (d) is located to the right of the DC terminals.

d d

Function

Connection w wc_gr006664

This ground connection is used for electrically grounding the generator when necessary to comply with the National Electrical Code and other federal, state, and local regulations. For grounding requirements in your area, consult with a qualified electrician, electrical inspector, or local agency having jurisdiction over electrical compliance.

If the generator is used at a construction site, there may be additional regulations which must be observed.

In some areas, generators are required to be registered with local utility companies.

Connect the ground lug to a good earthen ground for proper operating safety in compliance with NEC and local standards. The following options may be used:

Connect the ground lug to a grounding spike (w) and drive the grounding spike into the earth.

Connect the ground lug to an existing grounded conductor.

30 wc_tx001875gb.fm

GPi 3200 / 4300

3.13

Fueling the Machine

Operation

Fuel filler cap The fuel filler cap (C) is located on top of the fuel tank. Turn the fuel filler cap counter-clockwise to open; clockwise to close.

C

C1

C2

C2 wc_gr006665

WARNING

Fire/burn hazards. Gasoline is flammable and can ignite or explode.

f Keep all open flames, sparks, and cigarettes away from the machine while refueling.

f Do not refuel if the generator is sitting in a truck fitted with a plastic bed liner.

Static electricity can ignite the fuel or fuel vapors.

f Do not refuel when the engine is running or hot.

Filling the fuel tank

Follow the guidelines below when filling the fuel tank.

Turn the engine switch (h) to STOP before refueling.

Refuel only with clean, fresh unleaded gasoline.

Add fuel through the fuel filter (C1), making sure that dirt or water do not enter the fuel tank.

Fill only until the fuel level reaches the “F” mark on the fuel level gauge (C2). Do not overfill!

Close the fuel filler cap tightly and clean up spilled fuel before operating the machine.

CAUTION

Fire and health hazard. Fuel expands when heated. Expanding fuel in an over-filled tank can lead to spills and leaks.

f Do not overfill the fuel tank.

Using gasoline / ethanol blends

This portable generator is not for use with gasoline / ethanol blends with over 15% ethanol.


31

Operation

3.14

Before Starting

GPi 3200 / 4300

DANGER f Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.


Explanation Before putting the generator into service, review each item on the following checklist. It is important to make sure that the machine is set up properly to reduce the possibility of malfunction.

WARNING

Personal injury hazard. Failure to follow the listed procedures may cause injury to personnel or damage to the generator.

f Make sure that all persons setting up the generator are certified or fully trained on the installation and operation of the generator.

Exterior checks

Before starting the generator:

check for damage that may have occurred during towing or travel to the jobsite check for fuel leaks check for loose or missing fasteners make sure the exhaust pipe is not clogged with debris make sure that the generator is level make sure the generator is not resting on against any adjacent wiring make sure that the generator air vents are not blocked make sure that the generator is grounded to a good earthen ground per local regulations and NEC standards

Internal and pre-operation checks

check engine oil and fuel levels—fill as required determine voltage needs review and follow safety instructions found in the front of this Operator’s Manual

32 wc_tx001875gb.fm

GPi 3200 / 4300

3.15

Starting the Generator (S Models)

Operation

CAUTION

Personal injury or machine damage hazards. Starting the generator with equipment attached can damage the generator or the equipment. Unexpected equipment start-up can cause personal injury.

f Disconnect all equpment from the generator before starting it.

Starting procedure

Follow the procedure below to start the machine.

1. Turn the engine switch (h) to the CHOKE position (or the RUN position if the engine is warm or the ambient temperature is high).

n h g wc_gr006666

2. Insert the starting key into the key switch (g).

3. Turn the starting key clockwise to the “I” (ON) position, then farther to the

START position. The engine will start.

NOTICE: To avoid machine damage, do not engage the starter motor continuously for more than five seconds. If the engine fails to start, return the starting key to the

ON position, wait approximately 10 seconds, and then try again.

Do not turn the key switch to the START position when the engine is running.

4. If you started the engine with the engine switch in the CHOKE position, allow the engine to run for 20–30 seconds and then turn the engine switch to the RUN position.

5. Use the LED changeover switch (n) to switch to display voltage on the LCD. A reading of 120V indicates that the generator is operating properly.

Troubleshooting

If the engine does not start after several attempts, repeat the starting procedure with the engine switch turned to the RUN position.

Try starting the machine manually. See Starting the Generator (Manual Start

Models).

If the engine still does not start, refer to the Troubleshooting chapter.


33

Operation

3.16

Starting the Generator (Manual Start Models)

GPi 3200 / 4300

CAUTION

Personal injury or machine damage hazards. Starting the generator with equipment attached can damage the generator or the equipment. Unexpected equipment start-up can cause personal injury.

f Disconnect all equpment from the generator before starting it.

Starting procedure

Follow the procedure below to start the machine.

1. Turn the engine switch (h) to the CHOKE position (or the RUN position if the engine is warm or the ambient temperature is high).

n h f wc_gr006840

2. Pull the recoil starter (f) slowly until you feel resistance.

3. After you feel resistance, return the recoil starter to its original position and pull quickly. The engine will start.

4. If you started the engine with the engine switch in the CHOKE position, allow the engine to run for 20–30 seconds and then turn the engine switch to the RUN position.

5. Use the LED changeover switch (n) to switch to display voltage on the LCD. A reading of 120V indicates that the generator is operating properly.

Troubleshooting If the engine does not start after several attempts, repeat the starting procedure with the engine switch turned to the RUN position. If the engine still does not start, refer to the Troubleshooting chapter.

34 wc_tx001875gb.fm

GPi 3200 / 4300

3.17

Using AC Power

Operation

Prerequisites

Verify that the engine is operating.

Verify that the voltage displayed on the LCD (j) is approximately 120V.

Turn off the equipment to be connected to the generator.

Confirm that the equipment to be connected to the generator does not exceed the maximum rated power output and specifed amperage.

WARNING

Electric shock hazard. Failure to properly ground the generator could lead to electrical sparks, especially if the connected electrical equipment is grounded.

f Make sure the generator is properly grounded. See Grounding the Generator.

Engine switch position

Leave the engine switch (h) in the RUN position while the machine is operating.

r b c j h b c r j

Connecting equipment h wc_gr008631

1. Insert the equipment plug into the 20A receptacle (b) or the 30A twist-lock receptacle (c).

Note: To use the 30A twist-lock receptacle, insert the plug into the receptacle and turn it clockwise to the LOCK position.

2. Turn on the power switch for the equipment.

Overload fault Excessive current draw on the generator will cause an overload fault. When this fault occurs, AC power is cut off and O_Lod displays on the LCD.

To clear an overload fault, stop the engine immediately and remedy the overload condition. Then re-start the engine.


35

Operation

Circuit breaker activation

GPi 3200 / 4300

Your machine’s circuit breakers (r) shut off the electrical current when the current exceeds its limit. Circuit breakers also activate if a malfunction occurs in a piece of equipment connected to the generator.

Reset circuit breakers by returning the switches to the ON position.

Stop the machine and identify the cause if a circuit breaker activates repeatedly.

Disconnecting equipment

1. Turn off the power switch for the equipment.

2. Remove the plug from the 20A receptacle or the 30A twist-lock receptacle.

Note: To remove the plug from the 30A twist-lock receptacle, first turn the plug counter-clockwise to unlock it.

36 wc_tx001875gb.fm

GPi 3200 / 4300

3.18

Using DC Power

Overview

Operation

The DC terminals (e) are to be used only for charging 12V batteries. Maximum available power is 12V–8.3A (100W).

WARNING

Risk of machine damage and electric shock.

f Do not use AC power and DC power at the same time.

Prerequisites

Verify that the engine is operating.

Verify that the voltage displayed on the LCD (j) is approximately 120V.

Verify that nothing is connected to the AC outlets.

Make sure that the charging cables to be used are rated for 12V and the maximum CCA rating of the battery.

WARNING

Personal injury hazard. Battery acid is corrosive to metallic surfaces and harmful to human skin.

f Wear protective clothing, goggles and gloves when working near batteries.

f If battery acid contacts the skin or eyes, rinse immediately with clear water and seek immediate medical attention.

WARNING

Explosion hazard. Explosive hydrogen gas is discharged through battery vent holes during the charging process.

f Do not use open flames or smoke near batteries.

f Do not place metallic objects on or near the battery terminals. Metallic objects in contact with both poles of the battery will generate extreme heat and potentially ignite explosive battery gases.

Engine switch position

Leave the engine switch (h) in the RUN position while the generator is operating.

j f e2 h e e1 wc_gr006668 wc_tx001875gb.fm

37

Operation

Connecting and charging a battery

GPi 3200 / 4300

Follow the procedure below to connect and charge a battery.

1. Connect the positive terminal (e1) (red) on the generator to the positive (+) battery terminal.

2. Connect the negative terminal (e2) (black) on the generator to the negative (-) battery terminal.

3. Charge the battery for the recommended length of time prescribed by the battery manufacturer.

Disconnecting the battery

When the battery is fully charged:

1. Disconnect the cable from the negative (-) terminals of the battery and the generator.

2. Disconnect the cable from the positive (+) terminals of the battery and the generator.

If the DC circuit breaker activates

The DC circuit breaker (f) may activate while a battery is charging. This may occur for either of the following reasons:

Defective battery—check the battery before replacing the DC breaker

Excessive current draw from a large capacity battery or a totally discharged battery—use an AC battery charger to charge the battery instead of the generator.

3.19

Stopping the Generator

Before stopping

Inform other personnel on the jobsite that power is being turned off. Make sure that the power shutdown will not create any hazards by turning off devices such as pumps, heaters, or lights that may need to be kept on.

Stopping procedure

To stop the generator:

1. Switch off and disconnect all equipment from the generator.

2. Allow the generator to run at no load for approximately 3 minutes.

3. Turn the engine switch (h) to the STOP position.

h g wc gr006678

4. (Electric start models only): Turn the key switch (g) to the “O” (STOP) position.

38 wc_tx001875gb.fm

GPi 3200 / 4300

3.20

Emergency Shutdown Procedure

Procedure

Operation

If a breakdown or accident occurs while the machine is operating, follow the procedure below:

1. Stop the engine.

2. Turn off the fuel supply.

3. Disconnect tools from the machine.

4. Allow the machine to cool.

5. Contact the rental yard or machine owner for further instructions.


39

Maintenance

4 Maintenance

GPi 3200 / 4300

4.1

Periodic Maintenance Schedule

The table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment.

Refer to the engine owner’s manual for additional information.

Clean generator enclosure

Check for loose or missing fasteners

Check engine oil level and refill as needed

Check AC receptacles for dirt or blockage; test GFI

Check DC terminals for damage or dirt

Check engine switch and multi monitor for proper operation

Clean spark plug

Clean air cleaner

Change engine oil

1

Clean spark arrester

Replace air cleaner element

Clean fuel strainer

Clean and adjust spark plug and electrodes

Replace spark plug

Remove carbon from cylinder head

2

Check and adjust valve clearance

2

Clean and adjust carburetor

2

Clean and replace carbon brushes

Replace fuel lines

3

Overhaul engine

2

Check generator rotor

Check generator stator

Replace engine mount

Every

8 hours

(daily)

3

3

3

3

3

3

Every

50 hours

(weekly)

Every

100 hours

(biweekly)

Every

200 hours

(monthly)

Every

500 hours

Every 1000 hours

1 Perform initial oil change after first 20 hours of operation.

2 Refer to the engine service manual or consult an authorized Wacker Neuson service center

3 Replace yearly

40 wc_tx001240gb.fm

GPi 3200 / 4300

4.2

Detaching the Side Panels (S Models)

Description

Maintenance

Electric start machines are equipped with two sound attenuation panels. The panels remain in place during normal operation. The left side panel (p) must be detached and removed to perform routine maintenance.

Removing the left side panel

Follow the procedure below to detach and remove the left side panel.

p1 d p p p2 wc gr006841

1. Using a flat bladed screwdriver, loosen the two mounting screws (p1) at the top of the panel.

Note: It is not necessary to completely remove the mounting screws. Loosen them only until the screws spin freely.

2. The bottom edge of the panel rests in a metal channel (p2). Grasp the rubber seal at the top edge of the panel and pull the panel away from the generator body.

3. Remove the panel by lifting it out of the channel in the direction of the white arrow.

Detaching the right side panel

The right side panel (d) cannot easily be removed from the generator because of the recoil starter. However, the right side panel can be detached if necessary by following steps 1 and 2 above.

Re-attach the panels when maintenance work is complete.


41

Maintenance

4.3

Checking the Engine Oil

When

GPi 3200 / 4300

Check engine oil daily before starting the engine, or more than 5 minutes after stopping the engine.

Prerequisites

Engine is stopped

Machine is on a level surface

Fresh oil is available (see Technical Data for type and quantity)

WARNING

Burn hazard. The engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before checking the engine oil.

Procedure Follow the procedure below to check the engine oil level.

1. The oil filler cap (O) with level gauge is located at the rear of the machine below the engine exhaust pipe.

O

O1

O2 wc_gr006663

2. Unscrew and remove the oil filler cap from the oil fill port.

3. Wipe the level gauge clean and insert it into the oil fill port.

4. Remove the level gauge from the oil fill port and check the oil level. The oil level should fall between the upper and lower marks (O1, O2).

5. If the oil level is too low, add oil until the level reaches the upper mark (O1).

6. Reinstall the oil filler cap and tighten it securely.

Note: Change the oil if it appears dark, dirty, or contaminated. See “Changing the

Engine Oil.”

WARNING

Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged periods of time.

f Take steps to avoid inhaling or ingesting used engine oil. f Wash skin thoroughly after exposure to used engine oil.

42 wc_tx001240gb.fm

GPi 3200 / 4300

4.4

Cleaning the Air Cleaner

When Clean the air cleaner every 50 hours of operation.

Prerequisite

Description

Maintenance

Engine is stopped and cool to the touch

The air cleaner assembly consists of two urethane forms housed inside the air cleaner body. A clean air cleaner prevents dirt from entering and damaging the engine.

WARNING

Burn hazard. The engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before cleaning the air cleaner.

Procedure Follow the procedure below to clean the air cleaner.

L1

L2

L wc_gr006670

1. The air cleaner assembly (L) is located on the right side of the machine behind the control panel. Unhook and remove the air cleaner body cover (L1).

2. Remove the urethane forms (L2) from the air cleaner body.

3. Rinse the urethane forms with clean water. Squeeze out excess water (do not twist) and dry the urethane forms thoroughly.

4. Wipe the inside of the air cleaner body with a clean, dry cloth.

5. Reinstall the urethane forms inside the air cleaner body.

6. Reinstall the air cleaner body cover.


43

Maintenance

4.5

Cleaning and Checking the Spark Plug

When

GPi 3200 / 4300

Clean the spark plug and check the electrode gap every 200 hours of operation

(monthly).

Prerequisite Engine is stopped and cool to the touch

WARNING

Burn hazard. Engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before cleaning and adjusting the spark plug.

Removing and cleaning the spark plug

Follow the procedure below to remove and clean the spark plug.

1. The spark plug cap (K) is located on the side of the engine behind the air cleaner.

K1

K2

K

K wc_gr006676

2. Disconnect the spark plug cap from the spark plug (K2).

3. Using the provided spark plug wrench (K1), unscrew and remove the spark plug.

4. If the electrode is covered with carbon deposits, use a wire brush or spark plug cleaner to remove the carbon.

NOTICE: If the spark plug is cracked or damaged, replace it. See Technical Data.

Checking the electrode gap

5. The electrode gap should measure between 0.6 to 0.7 mm (0.024 to 0.028 in.).

Adjust the gap if necessary.

Re-installing the spark plug

6. Re-install the spark plug and tighten it securely.

NOTICE: A loose spark plug can become very hot and may cause engine damage. Make sure that the spark plug is properly seated and tightened.

7. Re-connect the spark plug cap.

44 wc_tx001240gb.fm

GPi 3200 / 4300

4.6

Changing the Engine Oil

When

Maintenance

Change the engine oil after the first 20 hours of operation, and every 50 hours thereafter.

Prerequisites

Engine is stopped, but still warm


Fresh engine oil (see engine operator’s manual)

Plastic cloth and a container of sufficient volume to collect drained oil

Note: Collect, store and dispose of drained oil in accordance with current environ- mental protection regulations.

WARNING

Burn hazard. Engine and exhaust pipe become extremely hot during operation.

f Stop the engine and allow the machine to cool before changing the engine oil.

Changing the engine oil

Follow the procedure below to change the engine oil

1. Place a plastic cloth and a collection container beneath the machine.

2. Unscrew and remove the oil filler cap (O) from the oil fill port. wc_tx001240gb.fm

O

E wc_gr006669

3. The oil drain plug (E) is located at the base of the engine. Unscrew and remove the oil drain plug. Drain the oil into a suitable container.

4. Re-install the oil drain plug.

5. Add new engine oil to the upper line of the level gauge on the oil filler cap. When the proper oil level is reached, re-install the oil filler cap. See Checking the

Engine Oil.

WARNING

Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged periods of time.

f Take steps to avoid inhaling or ingesting used engine oil. f Wash skin thoroughly after exposure to used engine oil.

45

Maintenance

4.7

Cleaning the Spark Arrester

When Clean the spark arrester after every 100 hours of operation.

GPi 3200 / 4300

Prerequisite

Description


The spark arrester is a cylindrical metal element fastened inside the exhaust outlet.

If the spark arrester is not cleaned regularly, it will become clogged with carbon deposits and impair engine performance.

Engine exhaust gases will not flow.

Engine output will be reduced.

More fuel will be consumed.

Starting will become difficult.

CAUTION

Personal injury hazards. The spark arrester screen is made of stiff metal wire.

Sharp wire ends can puncture or cut skin. Carbon dust can get into eyes. f Wear protective gloves and eye protection when cleaning the spark arrester.

Procedure Follow the procedure below to clean the spark arrester.

s r2 r4 r r5 q r3 r wc_gr006679

1. Remove the four flange bolts from the rear cover (s), and remove the rear cover.

2. Remove the nut (r2) and screw (r3) from the tail screen cover (r4), and remove the tail screen cover.

3. Remove the tail screen (r5) and spark arrester (r) from the exhaust outlet (q).

4. Use a stiff brush to remove carbon deposits from the spark arrester screen.

NOTICE: Avoid damaging the spark arrester screen during the cleaning process.

5. Inspect the spark arrester screen for holes or cracks. If the screen is damaged, replace it.

6. Re-insert the spark arrester screen into the exhaust outlet.

7. Re-install the tail screen and tail screen cover, and fasten with the nut and screw.

8. Replace the rear cover and re-install the flange bolts.

46 wc_tx001240gb.fm

GPi 3200 / 4300

4.8

Cleaning the Fuel Strainer

When

Maintenance

Clean the fuel strainer monthly, or after every 200 hours of operation.

Prerequisite

Description

Engine is stopped and cool to the touch.

The fuel strainer (M) removes dirt and water from the fuel before it enters the carburetor. Water and sediment collect in the fuel strainer cup (M1).

WARNING


f Keep all open flames, sparks, and cigarettes away from the machine while cleaning the fuel strainer.

f Do not clean the fuel strainer while the engine is running or hot.

Procedure Follow the procedure below to clean the fuel strainer.

M3

M

M2

M1 wc_gr006673

1. Using a wrench, remove the fuel strainer cup, gasket (M2), and screen (M3) from the generator.

2. Empty collected water and sediment from the fuel strainer cup.

3. Using a clean dry cloth, wipe any remaining water and sediment from the screen, the gasket, and the inside of the fuel strainer cup.

4. Re-assemble and re-install the fuel strainer. Tighten securely to prevent fuel leaks.


47

Maintenance

4.9

Storing the Generator

When

GPi 3200 / 4300

Follow the procedures described below if you intend to take your generator out of service and store it for at least six months.

Tasks The following tasks must be performed in order to prepare the generator for storage:

1. Drain fuel from the fuel tank.

2. Drain fuel from the carburetor.

3. Change the engine oil.

4. Check for loose or missing fasteners; tighten or replace as needed.

5. Clean the machine.

6. Store the machine.

Prerequisites



Fresh engine oil (see engine operator’s manual)

Clean, dry shop cloths

Plastic cloth and containers of sufficient volume to collect drained fuel and oil

Note: Collect, store and dispose of drained fuel and oil in accordance with current environmental protection regulations.

WARNING


f Keep all open flames, sparks, and cigarettes away from the machine while draining the fuel tank and carburetor.

f Do not drain fuel while the engine is running or hot.

Draining the fuel tank

Follow the procedure below to drain the fuel tank.

M

M4 wc_gr006814

1. Place a plastic cloth and a collection container beneath the machine.

2. Locate the fuel line (M4). Pinch the fuel line with locking pliers or a hose pincher and disconnect it from the fuel strainer (M).

3. Open the fuel line and drain fuel into the collection container.

48 wc_tx001240gb.fm

GPi 3200 / 4300

4. Reconnect the fuel line to the fuel strainer.

5. Dispose of drained fuel.

Maintenance

Draining the carburetor

1. Place a plastic cloth and a collection container beneath the machine. a

Change the engine oil

Check fasteners

Clean the machine

Store the machine a wc_gr006674

2. Locate the fuel drain screw (a). The screw is either recessed or exposed depending on your machine model.

3. Unscrew and remove the fuel drain screw. Fuel will drain from the attached plastic tube.

4. Collect and dispose of drained fuel.

5. Re-install the fuel drain screw.

See Changing the Engine Oil.

Check the machine for loose or missing fasteners. Tighten or replace as needed.

1. Using a clean, dry shop cloth, wipe the outside of the machine thoroughly to remove dust and contaminants.

2. Spray the machine with a protectant such as Armor-All®.

NOTICE: Do not use water to clean the machine! Water is corrosive and can permanently damage the machine and operating electronics.

Store the machine in a well-ventilated, low humidity area.


49

Maintenance

Notes:

GPi 3200 / 4300

50 wc_tx001240gb.fm

GPi 3200 / 4300

5 Basic Troubleshooting

Basic Troubleshooting

Problem

Engine is difficult to start

Engine does not start

Engine power output is low

Engine stops

No electricity is generated at receptacle

Cause

1. Fuel is contaminated

2. Spark plug gap setting is incorrect

1. Engine switch in wrong position

2. No fuel

3. Equipment is connected to the generator

4. Loose spark plug cap

5. Fouled spark plug

6. Low engine oil

1. Air cleaner is dirty

2. Engine is overheated

1. Engine malfunction

2. Fuel tank is empty

1. Overload fault (red overload indicator light illuminates)

2. DC circuit breaker is

OFF

3. GFI has activated

4. Loose connection at AC receptacle or DC terminals

5. Engine was started after equipment was connected

Remedy

1. Clean fuel filter and fuel tank.

Remove water, dirt, and other impurities.

2. Check and adjust spark plug gap clearance if necessary.

1. Turn engine switch to CHOKE position.

2. Refill fuel tank.

3. Switch off equipment and disconnect from the generator.

4. Push spark plug cap firmly onto spark plug.

5. Remove spark plug and clean electrode.

6. Add engine oil.

1. Clean air cleaner.

2. Consult engine owner’s manual.

1. Consult engine owner’s manual.

2. Refill fuel tank.

1. Stop engine and check equipment and/or generator for overloading.

2. Press the DC circuit breaker to

ON position after checking equipment for normal operation.

3. Press the RESET button on the AC receptacle after checking equipment for normal operation.

4. Tighten connection.

5. Switch off equipment and disconnect from the generator.

Reconnect after re-starting engine.


51

Technical Data

6 Technical Data

6.1

Engine

GPi 3200 / 4300

Engine Power Rating

Engine power rating per ISO/TR 14396. Actual power output may vary due to conditions of specific use.

Model

Engine make

Engine model

Number of cylinders

Displacement

Operating speed

Max. rated power @ rated speed

Engine oil type cm³ (in³) rpm

GPi 3200 GPSi 3200 GPi 4300 GPSi 4300

Engine

Robin

EX21

211 (12.87)

2800–3600 kW (hp) 4.8 (6.4) @ 3600 rpm

1

EX27

265 (16.17)

2800–3700

6.3 (8.2) @ 3600 rpm

Engine oil capacity

Starting system

Spark plug

Fuel type

Fuel tank capacity

Fuel consumption

@ continuous load

Running time

@ continuous load

L (qt.) type

Battery type type

L (gal)

L (gal)/hr.

hours

4-stroke API SE, SG, SH, or SJ

SAE 10W-30 or 10W-40

0.6 (0.63)

Manual Manual and

Electric

1.0 (1.06)

Manual Manual and

Electric

NGK BR -6HS or equivalent

12V-6A-h or larger 12V-12A-h or larger

Yuasa

GS

YTX7L-BS

GTX7L-BS

Yuasa

GS

YB12AL-A2

GM12AZ-3A-2

CB12AL-A

Interstate YTX7L-BS Interstate YB12AL-A

GNB 7L-BS GNB 12AL-A

Sears 44024 Sears

Unleaded gasoline

44052

13 (3.4)

1.7 (0.45)

7.6

8.2

14 (3.7)

5.8

16 (4.2)

2.4 (0.64)

6.7

52 wc_td000355gb.fm

GPi 3200 / 4300

6.2

Generator Data

Technical Data

Machine

Generator type

Generator speed

Rated AC voltage

Rated frequency

Rated AC current

Continuous AC output

Rated power factor

Rated DC voltage

Rated DC current

Safety device type

Grounding system

AC connections rpm

V

Hz

A

W

V

A

°C (°F)

GPi 3200 GPSi 3200

Machine

GPi 4300 GPSi 4300

Multi-pole revolving field inverter

2800–3600 2800–3700

120

60

23.3

2800

31.7

3800

1.0

12

8.3

Current breaker

Neutral ground (Neutral bonded to frame)

(1) NEMA 50-2R

(1) NEMA 50-3R

Screw-on terminals (+ / - )

40 (104)

DC connection

Maximum ambient temperature rating

Length

Width

Height

Dry weight mm (in.) mm (in.) mm (in.) kg (lb)

487 (19.2)

432 (17.0)

475 (18.7)

38 (83.8)

537 (21.1)

482 (19.0)

583 (23.0)

65 (143.3)

523 (20.6)

477 (18.8)

507 (19.9)

45 (99.2)

580 (22.8)

527 (20.8)

618 (24.3)

80 (176.4) wc_td000355gb.fm

53

Schematics

7 Schematics

7.1

Electrical Schematic (S Models, non-CSA)

B

J

D

-

K

L

E

F

G

W

Y

Y

H

GPi 3200 / 4300

R

B

M

Blu W Blk W R

C

Blu W W

R

W

S

N O

Y

Brn R

Y

NC

C

R

W

R W Blk

AA

W

T

X

U

P

Z

W

R

R

W

Q

V

M

R

W

W

A wc_gr008627

54 wc_tx001876gb.fm

GPi 3200 / 4300 Schematics

7.2

Electrical Schematic Components (S Models, non-CSA)

G

H

E

F

C

D

A

B

L

M

J

K

N

Blk

Blk/W

Blu

LBlu

Y

Pur

Component

Engine

Generator

Control panel

Diode rectifier

DC winding

Coil (1)

Coil (2)

Main coil

DC circuit breaker

DC output terminal

Regulator

Key switch

O

P

Q

R

S

T

U

V

W

X

Y

Z

Inverter and engine control unit AA

Component

Monitor control unit

Engine switch

AC receptacle, 120V 20A

Ground terminal

Stepping motor

Oil level sensor

Ignition coil

Starting motor

Battery

Spark plug

GFCI sensing module


Circuit breaker

Black

Black/White

Blue

Pink

Yellow

Purple

Brn

Wire Colors

Brown

Brn/W

Grn

Brown/White

Green

Grn/W

W/Blk

Green/White

White/Black

Org

Gry

R

W

Grn/Y

Orange

Gray

Red

White

Green/Yellow wc_tx001876gb.fm

55

Schematics

7.3

Electrical Schematic (CSA)

J

D

E

F

G

H

K

L

N

B

O

S

T

BB U

P

X

AA

AA

Z

(AA)

Q

GPi 3200 / 4300

M

R

C

V

Y

W

A wc_gr007295

56 wc_tx001876gb.fm

GPi 3200 / 4300

7.4

Electrical Schematic Components (CSA)

Schematics

L

M

J

K

N

O

G

H

E

F

C

D

A

B

Blk

Blk/W

Blu

LBlu

Y

Pur

Component

Engine

Generator

Control panel

Diode rectifier

DC Winding

Coil (1)

Coil (2)

Main coil

DC circuit breaker

DC output terminal

Regulator

Key switch

P

Q

R

S

T

U

V

W

X

Y

Z

AA

Inverter and engine control unit BB

Monitor control unit —

Component

Engine switch


Ground terminal

Stepping motor

Oil level sensor

Ignition coil

Starting motor

Battery

Fuse, 10A

Relay


Circuit breaker

Spark plug

—

Black

Black/White

Blue

Pink

Yellow

Purple

Brn

Wire Colors

Brown

Brn/W

Grn

Brown/White

Green

Grn/W

W/Blk

Green/White

White/Black

Org

Gry

R

W

Grn/Y

Orange

Gray

Red

White


57

Schematics GPi 3200 / 4300

7.5

Electrical Schematic (Manual Start Models, non-CSA)

B J C

-

K

E

D

F

G

W

P

H

S

R

W

Blu W W Blu W

N

Y

Y

O

Brn R

L

NC

C

R

W

R W Blk W

T

X

U

P

W

Z

W

R

Q

R

A wc_gr008628

58 wc_tx001876gb.fm


7.6

Electrical Schematic Components (Manual Start Models, non-CSA)

G

H

E

F

C

D

A

B

J

K

L

Blk

Blk/W

Blu

LBlu

Y

Pur

Component

Engine

Generator

Control panel

Diode rectifier

DC coil

Coil (1)

Coil (2)

Main coil

DC circuit breaker

DC output terminal

Circuit breaker

Black

Black/White

Blue

Pink

Yellow

Purple

T

U

R

S

P

Q

N

O

X

Y

Z

Brn

Wire Colors

Brown

Brn/W

Grn

Brown/White

Green

Grn/W

W/Blk

Green/White

White/Black

Component

Inverter and engine control unit


Engine switch


Ground terminal

Stepping motor

Oil level switch

Ignition coil

Spark plug

GFCI sensing module


Org

Gry

R

W

Grn/Y

Orange

Gray

Red

White


59

Schematics

7.7

Electrical Schematic (Manual Start Models, CSA)

GPi 3200 / 4300

B

E

F

G

H

S

Grn

Blu

Pur

Gry

Org

Blk

Blu

P

C

D

Org

Gry

Brn

Brn

W

W

Grn/Y

Org

J

Brn/W

Org

R

W

Blu

R

W

Blu

Blu W

W

N

K

Blu W

Grn/Y

M

Grn/Y

O

R Brn

J

J

Z

J

W

W

Q R

T

X

U

W

Grn/Y

A wc_gr007415

60 wc_tx001876gb.fm


7.8

Electrical Schematic Components (Manual Start Models, CSA)

G

H

E

F

C

D

A

B

J

K

M

Blk

Blk/W

Blu

LBlu

Y

Pur

Component

Engine

Generator

Control panel

Diode rectifier

Coil (1)

Coil (2)

Coil (3)

Main coil

DC circuit breaker

DC output terminal

Micro switch

Black

Black/White

Blue

Pink

Yellow

Purple

T

U

R

S

P

Q

N

O

X

Z

—

Brn

Wire Colors

Brown

Brn/W

Grn

Brown/White

Green

Grn/W

W/Blk

Green/White

White/Black

Component

Inverter and engine control unit


Engine switch


Ground terminal

Stepping motor

Oil level switch

Ignition coil

Spark plug


—

Org

Gry

R

W

Grn/Y

Orange

Gray

Red

White


61

Emission Control Systems Information and Warranty

8 Emission Control Systems Information and Warranty

The Emission Control Warranty and associated information is valid only for the

U.S.A., its territories, and Canada.

WARNING :

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

NOTICE

FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA

EMISSION CONTROL WARRANTY are applicable to only those engines/ generators complied with EPA (Environmental Protection Agency) and CARB

(California Air Resources Board) emission regulations in the U.S.A.

NOTICE

To the engines/generators exported to and used in the countries other than the

U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine/generator warranty policy as applicable.

AIR INDEX

To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.

The Air Index level defines how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner exhaust from an engine.

The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the size of the engine, a selection of time periods can be used to measure the Air Index level (see below).

Descriptive Term Applicable to Emissions Durability Period

Moderate - 50 hours (engine from 0 to 80 cc)

125 hours (engine greater than 80 cc)

Intermediate 125 hours (engine from 0 to 80 cc)


Extended 300 hours (engine from 0 to 80 cc)


Notice : This hangtag must remain on this engine or piece of equipment, and only be removed by the ultimate purchaser before operation.

62 wc_tx001789gb.fm


FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY

EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE – This emission warranty is applicable in all States, except the state of

California.

Fuji Heavy Industries Ltd. and Robin America Inc., 905 Telser Road, Lake Zurich, Illinois 60047, (herein “ROBIN AMERICA”) warrant(s) to the initial retail purchaser and each subsequent owner, that this Non-road engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.

For the components listed under PARTS COVERED, the service dealer authorized by ROBIN AMERICA will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.

EMISSION COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of three years.

PARTS COVERED

Listed below are the parts covered by the Emission Components Defect

Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.

EXHAUST EMISSIONS

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).

(ii) Air/fuel ratio feedback and control system, if applicable.

(iii) Cold start enrichment system, if applicable.

(iv) Regulator assy (gaseous fuel, if applicable)

(2) Air Induction System

(i) Intake manifold, if applicable

(ii) Air filter.

(3) Ignition System

(i) Spark plugs.

(ii) Magneto or electronic ignition system.

(iii) Spark advance/retard system, if applicable.

(4) Catalyst or Thermal Reactor System

(i) Catalytic Converter, if applicable

(ii) Thermal Reactor, if applicable

(iii) Exhaust Manifold, if applicable

(5) Miscellaneous Items Used in Above Systems

(i) Electronic controls, if applicable

(ii) Hoses, belts, connectors, and assemblies.

(iii) Filter lock assy (gaseous fuel, if applicable)

EVAPORATIVE EMISSIONS

(1) Fuel Line

(2) Fuel Line Fittings

(3) Clamps

(4) Fuel Tank

(5) Fuel Cap

(6) Vapor Hoses

(7) Carbon Canister

(8) Carbon Canister Mounting Brackets

(9) Air Cleaner Purge Port Connector

*Fuji is not liable for the warranty on these parts if these parts are prepared and equipped by the equipment manufacturer. Please refer to the equipment manufacturer's warranty.

REPLACEMENT PARTS DISTRIBUTION CENTER

Replacement parts are provided to the market upon request by the customers. Replacement parts distribution center is located at Robin

America Inc., 905 Telser Road, Lake Zurich, Illinois 60047. If you have a question regarding your replacement part, you should contact Robin

America Inc. at 1-800-277-6246 (toll-free phone number) [email protected] (e-mail address)

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized

Robin America service dealer . Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by ROBIN

AMERICA will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order.

All parts and accessories replaced under this warranty become the property of ROBIN AMERICA.

FUJI HONOR WARRANTY CLAIMING

For owners located more than 100 miles from an authorized service center, the following will be provided to those applicable owners.

( excluding the states with high-altitude areas)

* Fuji will either pay for the shipping costs of replacement parts to and from an authorized service center .

* Or Fuji will provides for a service technician to come to the owner to make the warranty repair.

* Or Fuji will pay for the repair to be made at a local nonauthorized service center.

WHAT IS NOT COVERED

*Conditions resulting from tampering, misuse, improper adjustment

(unless they were made by the service dealer authorized by ROBIN

AMERICA during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.

*The replacement parts used for required maintenance services.

*Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc.

*Diagnosis and inspection charges that do not result in warranty-eligible service being performed.

*Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. ROBIN AMERICA recommends that you retain all receipts covering maintenance on your engine, but ROBIN AMERICA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the engine owner, you should however be aware that ROBIN

AMERICA may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your engine to the nearest service dealer authorized by ROBIN AMERICA when a problem exists.

If you have any questions regarding your warranty rights and responsibilities, you should contact the Robin America customer service department at 1-800-277-6246 (toll-free phone number) [email protected] (e-mail address) for the information.

THINGS YOU SHOULD KNOW ABOUT THE EMISSION

CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS

You are responsible for the proper maintenance of the engine.

You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained.

Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION

CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY

REPAIR ESTABLISHMENT OR INDIVIDUAL;

HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A

SERVICE DEALER AUTHORIZED BY ROBIN AMERICA. THE USE OF

PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND

DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE

EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY

HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by ROBIN AMERICA are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by ROBIN

AMERICA in their performance and durability.

HOW TO MAKE A CLAIM

All repairs qualifying under this limited warranty must be performed by a service dealer authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you shall notify Robin America customer service department at 1-800-277-

6246 (toll-free phone number) [email protected]

(e-mail address) and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed.


63


CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGA TIONS

The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emissions control system warranty on your small off-road engine (SORE). In California, new SOREs must be designed, built and equipped to meet the State's stringent anti-smog standards. FUJI must warrant the emissions control system on your SOREs for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your SOREs.

Your emissions control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.

Where a warrantable condition exist, FUJI will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER'S WARRANTY COVERAGE:

This emissions control system is warranted for two years. If any emissions-related part on your engine is defective, the part will be repaired or replaced by FUJI.

OWNER'S WARRANTY RESPONSIBILITIES:

-As the SORE owner, you are responsible for performance of the required maintenance listed in your owner's manual. FUJI recommends that you retain all receipts covering maintenance on your SORE , but

FUJI cannot deny warranty solely for the lack of receipts.

-As the SORE owner, you should however be aware that FUJI may deny you warranty coverage if your

SORE or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.

-You are responsible for presenting your SORE to distribution center or service center authorized by ROBIN

AMERICA Inc. 905 Telser Road, Lake Zurich, Illinois 60047 (herein ROBIN AMERICA) as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have a question regarding your warranty coverage, you should contact the Robin America Inc. Customer

Service Department at 1-800-277-6246. (E-mail address : [email protected])

GENERAL EMISSIONS WARRANTY COVERAGE

- California Only -

FUJI warrants to the ultimate purchaser and each subsequent purchaser that the SORE (1) has been designed, built and equipped so as to conform with all applicable regulations; and (2) is free from defects in materials and workmanship that cause the failure of a warranted part to conform with those regulations as may be applicable to the terms and conditions stated below.

(a) The warranty period begins on the date the engine is delivered to an ultimate purchaser or first placed into service. The warranty period is two years.

(b) Subject to certain conditions and exclusions as stated below, the warranty on emissions related parts is as follows:

(1) Any warranted part that is not scheduled for replacement as required maintenance in your owner's manual is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by FUJI according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.

(2) Any warranted part that is scheduled only for regular inspection in your owner's manual is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.

64 wc_tx001789gb.fm


(3) Any warranted part that is scheduled for replacement as required maintenance in your owner's manual is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by FUJI according to subsection

(4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

(4) Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.

(5) Notwithstanding the provisions herein, warranty services or repair will be provided at all of our distribution centers that are franchised to service the subject engines.

(6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.

(7) FUJI is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part.

(8) Throughout the engine warranty period stated above, FUJI will maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

(9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of FUJI.

(10) Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. FUJI will not be liable to warrant failures of warranted parts caused by the use of a nonexempted add-on or modified part.

(c) WARRANTED PARTS:

The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if FUJI demonstrates that the engine has been abused, neglected, or improperly maintained, and that such abuse , neglect ,or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emissions warranty parts list are covered.

EXHAUST EMISSIONS

(1) Fuel Metering System

(A) Carburetor and internal parts.

(2) Air Induction System

(A) Air filter.

(3) Ignition System

(A) Spark plugs.

(B) Magneto or electronic ignition system.

*EVAPORATIVE EMISSIONS

(1) Fuel Tank

(2) Fuel Cap

(3) Fuel Line

(4) Fuel Line Fittings

(5) Clamps

(6) Vapor Hoses

(7) Carbon Canister

(8) Canister Mounting Brackets

(9) Air Cleaner Purge Port Connector

NOTE: This list based upon the items found in Title 13 Section 2405(d) for exhaust emissions and Section 2760(d) for evaporative emissions.

*Fuji is not liable for the warranty on these parts if these parts are installed on the engine by the equipment manufacture. Please refer to the equipment manufactures warranty.


65


66 wc_tx001789gb.fm

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390

Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051

Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957

Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

Tel: (852) 3605 5360, Fax: (852) 2758 0032

Wacker Neuson GPSi3200 Portable Inverted Generator Operator's Manual

Assistant Bot

Operator’s Manual

Inverter Generator

Current

(Amps)

Load in Watts

120V

240V

#10

Maximum Cable Length in Feet

#12

#14

#16

-

WARNING :

NOTICE

NOTICE

AIR INDEX

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGA TIONS

GENERAL EMISSIONS WARRANTY COVERAGE

- California Only -

Key Features

Frequently Answers and Questions

What type of power does the GPSi3200 generate?

Is the GPSi3200 portable?

Does the GPSi3200 have any safety features?

Related manuals

Table of contents

Wacker Neuson GPSi3200 Portable Inverted Generator Operator's Manual

Assistant Bot

Operator’s Manual

Inverter Generator

Current

(Amps)

Load in Watts

120V

240V

#10

Maximum Cable Length in Feet

#12

#14

#16

-

WARNING :

NOTICE

NOTICE

AIR INDEX

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGA TIONS

GENERAL EMISSIONS WARRANTY COVERAGE

- California Only -

Key Features

Frequently Answers and Questions

What type of power does the GPSi3200 generate?

Is the GPSi3200 portable?

Does the GPSi3200 have any safety features?

Related manuals

Echo

EG-3500

Wacker Neuson

GPi4300

Wacker Neuson

GPi4300

Echo

EG-3500

Echo

EG-10000

John Deere

AC-G 3200i

John Deere

Portable Generator AC-G3200i

BE

BE11000

John Deere

HR-G1100

Wacker Neuson

GPi4300

John Deere

HR-G1700 i

Wacker Neuson

GPi4300

Table of contents