Catalog updated 2011-06-22 pg 32: Terminal nut wascher for softstarter

Catalog updated 2011-06-22 pg 32:  Terminal nut wascher for softstarter

Catalog updated 2011-06-22 pg 32: Terminal nut wascher for softstarter

PSE18...105 currently unavailable pg 32: Terminal shrouds for softstarter PSE18...105 currently unavailable (2011-06-01) pg 39: note 1) Busman fuse base type changed from 170M304 to 170H3004 (2011-06-01) pg 60: new circuit diagrams for PSE (2011-04-19)

Not printed only in PDF-format.

Latest printed version B, March 2011

Catalog

Softstarters

Type PSR, PSS, PSE, PST and PSTB

News

Efficient PSE Range – World’s first compact softstarter with Torque control

The latest addition to the ABB softstarter family is the efficient PSE range. This softstarter has been equipped with all the most important features making it a very efficient choice. During the development process, great focus has been put into making sure that both the softstarter and the process are even more reliable. Further more, the softstarter has been equipped with built-in by-pass to reduce the wiring and also with a back-lit display to provide a hassle free and easy set-up and monitoring.

The complete range of Softstarters

The ABB softstarter portfolio now consists of 4 different ranges making it possible to find a suitable softstarter for almost all possible applications and motor sizes all the way up to 1800A. The softstarter family consists of the Compact PSR, the Flexible PSS, the Efficient PSE and the Advanced PST(B) range.

Semiconductor fuses changed to knife type

The Bussmann semiconductor fuses, recommended to be used together with PSS, PSE and PST(B) softstarters have been changed from screw fixing (DIN43 653) to knife fixing (DIN43 620). This will make it possible to use the standard OS type switch fuses from ABB.

Functionality

Efficient PSE Range

Advanced PST(B) Range

Flexible PSS Range

Motor size

2 Softstarters | 1SFC132005C0201, rev.C

Contents

News ............................................................................................................................................. 2

Contents ....................................................................................................................................... 3

Softstarters .................................................................................................................................. 4

Applications .................................................................................................................................. 6

PSR - The compact range

Description ................................................................................................................................... 8

Overview ....................................................................................................................................... 9

Ordering details .......................................................................................................................... 10

Accessories ................................................................................................................................ 11

Technical data ............................................................................................................................ 12

UL ratings ................................................................................................................................... 13

PSS - The flexible range

Description ................................................................................................................................. 14

Overview ..................................................................................................................................... 16

Ordering details .......................................................................................................................... 18

Accessories ................................................................................................................................ 22

Technical data ............................................................................................................................ 23

UL ratings ................................................................................................................................... 25

PSE - The efficient range

Description ................................................................................................................................. 26

Overview ..................................................................................................................................... 28

Ordering details .......................................................................................................................... 30

Accessories ................................................................................................................................ 32

Technical data ............................................................................................................................ 33

UL ratings ................................................................................................................................... 35

PST(B) - The advanced range

Description ................................................................................................................................. 36

Overview ..................................................................................................................................... 38

Ordering details .......................................................................................................................... 40

Accessories ................................................................................................................................ 44

Technical data ............................................................................................................................ 45

UL ratings ................................................................................................................................... 49

FBP Field Bus Plug

DeviceNET, MODBUS-RTU and CANopen................................................................................ 50

Profibus DP ................................................................................................................................ 52

Wall mounting instructions

............................................................................................... 54

Dimensions

.............................................................................................................................. 55

Circuit diagrams

.................................................................................................................... 59

ProSoft (selection tool)

....................................................................................................... 62

Coordination tables

.............................................................................................................. 62

Certifications and approvals

............................................................................................ 63

Softstarters

From the moment the first electrical motors was developed, engineers have been searching for a way to avoid electrical and mechanical problems that usually occur when starting the motor. These problems include high inrush current and current spikes as well as excessive mechanical wear. One traditional way to avoid this is to use a star delta starter.

This starting method is in many applications insufficient, as problems with current spikes and torque peaks will remain. In addition, it does not provide any way to perform a soft stop. A softstarter on the other hand will provide far better performance during the start and also the possibility to soft stop the motor.

ABB has been producing softstarters since the beginning of the 1980’s. The valuable experience gained since the early 80’s has been incorporated into the design of today’s product ranges. Matching modern power electronics with smart circuitry and software, the ABB softstarters offer superior control of the current and voltage during motor start-up and stop, in addition to several state of the art design features.

tion plants all over the world, causing damage in several ways.

Among them are:

• Electrical problems due to voltage and current transients

arising from Direct-On-Line or Star-Delta starts. Such

transients may overload the local supply network and

cause unacceptable voltage variations that interfere with

other electrical equipment connected to the network.

• Mechanical problems that address the entire drive chain,

from motor to driven equipment, causing a big need for

service and repair as well as unwanted down time.

• Operational problems, such as damage to products on

conveyor belts.

• Water hammering and pressure surges in pipe systems

when starting and stopping pumps.

The financial consequences are considerable; every technical problem and every breakdown costs money in terms of repairs as well as lost production.

The solution to both mechanical and electrical problems

AC motors, “the workhorse of the industry”, are used to drive fans, crushers, agitators, pumps, conveyors, etc. Depending on how it is installed, too often unnecessary and unwanted torque and current peaks are an everyday reality in produc-

The easy solution to all of these problems is to install an ABB

Softstarter type PSR, PSS, PSE or PST(B). With ABB Softstarters, it is possible to start and stop smoothly while keeping mechanical and electrical stresses to a minimum.

100 %

Motor voltage

DOL Star/Delta Softstart

70 %

58 %

Adjustable ramp slope

30 %

I

Motor current

DOL

Softstart

Star/Delta

T

Torque

DOL

Star/Delta

Softstart

Time

Motor speed

Motor speed

Graphs showing the basic differences between direct-on-line starting (DOL), star-delta starting and soft starting in terms of the motor voltage (V), motor current ( ) and motor torque (T).

4 Softstarters | 1SFC132005C0201, rev.C

Softstarters

ABB softstarters – The complete range

ABB offers four different ranges of softstarters to cover every customer need for solutions for motor sizes up to

1800 A. This page decribes the main characteristics of the different softstarter ranges

PSR — The compact range

The PSR softstarter is the most compact of all the softstarter ranges, thereby making it possible to design compact starting equipments. The system concept with Manual Motor Starters and the PSR provides a far more compact starting solution than for instance a star delta starter.

Built-in by-pass reduces the energy loss and makes the connection easier and with only three potentiometers, the set-up couldn’t be any easier. Still, the optimized ramping characteristics will ensure a very smooth start and stop for all applications.

PSS — The flexible range

The PSS softstarter allows both in line and inside delta connection making it a very flexible option. Just as on the PSR softstarter, the few settings make the set-up very easy. Connecting an external current transformer makes it possible to activate the current limit function, which will allow you to keep the current at a pre-set level also when starting heavy duty applications. The PSS softstarter is the ideal solution when looking for a robust solid state starting solution where many starts per hour are required.

PST(B) — The advanced range

The PST(B) softstarter is the most advanced softstarter in the range with almost all imaginable functionality included. All the advanced protections for the motor, the softstarter and the load ensure a trouble free operation. Pre-warnings even allow problems to be detected before the motor needs to be stopped and thereby avoiding unnecessary downtime.

The torque control function has been developed and tested together with well known pump manufacturers to ensure the absolutely best possible stop of pumps without water hammering and pressure surges.

With the full text LCD display in your own language, pre-programmed application settings and event logging, it couldn’t be easier to set-up and operate.

By using the ABB FieldBusPlug, you can decide at any time which bus protocol to use. The fieldbus system will allow you to set-up, control and monitor the softstarter.

PSE — The efficient range

The PSE softstarter is the world’s first compact softstarter with both built-in electronic overload for motor protection and torque control for an excellent control of pumps. The compact design with the most important functionality integrated provides a very efficient starting solution.

The illuminated language neutral display and the four button keypad make it easy to take advantage of all the advanced functionality in the softstarter. The display will also provide all the necessary information both during ramping and continuous operation.

PSR18 - 600 - 70

Control supply voltage: 70 = 100 - 250 V AC

Operational voltage: 600 V

Current rating: 18 A

Softstarter range

81 = 24 V DC

O

PSR PSS PSE PST(B) • Standard O Opional – Not available

• 1)

Built-in by-pass 1) on PSTB

Inside delta connection

O

O

Coated PCBs

Display and keypad

Torque control

Settable current limit function

Electronic motor overload protection

PTC input for motor protection

Phase imbalance protection

O

O

O

O

Phase reversal protection

Locked rotor protection

Thyristor overtemperature protection

Underload protection

Programmable warning functions

Analog output

FieldBus communication

Event log

External keypad

1SFC132005C0201, rev.C | Softstarters 5

Applications

Pumps

Water is the world’s most important resource and water facilities can be found all over the world. Examples of water applications are freshwater and wastewater systems, circulating water for heating or cooling and irrigation.

Wastewater transportation

• Influent and effluent pumps

• Treatment pumps and fans

Industrial use

• Process feed-water pumps

• District heating pumps

• Cooling water pumps

• Slurry pumps

Drinking water distribution

• Distribution pumps

• Booster pumps

Irrigation

• Intake pumps

• Distribution pumps

Water transmission

• Transfer pumps

• Distribution pumps

• Booster pumps

Desalination

• Intake pumps

• Brine pumps

• Booster pumps

• High pressure pumps

• Drinking water pumps

Water treatment

• Treatment pumps

Effluent water

• Effluent pumps

Effluent water

• Effluent pumps

Waste incineration

• Effluent pumps

• Fans

• Conveyors

Raw water intake

• Raw water intake pumps

Raw water supply

• Feed-water pumps

Common questions:

– How to avoid voltage drops when starting?

– ABB softstarter will reduce the starting current

and thereby avoid the voltage drops.

– How to avoid water hammering when stopping?

– Use our softstarters equipped with an optimized

stop ramp or even better with torque control.

– How to ensure high reliability in harsh environments?

– Use our softstarters equipped with coated circuit

boards to better withstand those environments.

– How to protect my pumping equipment in the best

possible way?

– Use ABB softstarters equipped with our special

designed protections such as overload, underload,

and locked rotor protection.

6 Softstarters | 1SFC132005C0201, rev.C

Applications

Fans

Compressors

Conveyor belts

Common questions:

– How to avoid extended voltage drops due to long

starting time?

– Use an ABB softstarter equipped with current limit to

keep control of the starting current.

– How to extend the life of the driving belts?

– Our softstarters will reduce the mechanical stress during

start, thus avoiding slipping belts.

– How to ensure the operation of the fan?

– A softstarter with underload protection will detect broken

belts, making the operator immediately aware of the

problem.

Common questions:

– How to ensure a long life of the compressor?

– Using a softstarter for starting will reduce the accelerating

torque, thereby minimizing the mechanical stress.

– How to build a compact compressor unit?

– Using a compact softstarter like PSR or PSE will allow a

much more compact starting equipment than for instance

a star delta starter.

Common questions:

– How to reduce the need for service and repair of the

conveyor belt?

– A softstarter from ABB will cause minimal mechanical

stress on the conveyor belt.

– How to avoid that the conveyor belt is running in the

wrong direction?

– Use a softstarter with phase reversal protection.

– How to improve the efficiency of the conveyor belt?

– Using softstarters with high and low current warnings

allows you to load on and off the conveyor belt.

– How to ensure a successful start even after longer times

without operation?

– A softstarter with kick start function will provide sufficient

torque to be able to overcome the initial high friction from

a temporarily jammed belt.

1SFC132005C0201, rev.C | Softstarters 7

PSR – The compact range

Description

Product description

• Wide rated operational voltage 208 – 600 V

• Rated control supply voltage 24 V DC or 100 – 240 V AC

• Rated operational current 3 – 105 A

• Wide ambient temperature range, -25 to +60 ºC

• Built-in by-pass on all sizes, saving energy and reducing

installation time

• Potentiometer settings

• Run signal relay on all devices

• TOR signal relay on PSR25 … PSR105

• Optional fieldbus communication using Profibus, Modbus,

Devicenet or CANopen

• DIN rail mounting on PSR3 … PSR45

• Screw mounting on all sizes

• Connection kits for easy connection with ABB manual

motor starters

• Sophisticated algorithm eliminating the DC-component and

thereby providing excellent starting performance.

Settings

1

2

3

Start = 1 ... 20 sec

Stop = 0 ... 20 sec - including the step down voltage.

Step down = 2% reduction for each second increased stop ramp

Stop ramp 10 sec -> Step down 80% (20% reduction)

U ini

= 40 ... 70% results in End voltage = 30 ... 60%

1

2

3

The PSR range is the most compact of all the ABB softstarter ranges, thereby making it possible to fit many devices into the same enclosure. The system concept with Manual Motor

Starters provides a far more compact starting solution than for example a star delta starter.

Flexible mounting

PSR softstarters from 3 to 45 A are possible to mount on a din rail, ensuring quick and easy mounting. Naturally, all sizes can be screw mounted.

Few settings

The set-up of the PSR is easily done and confirmed using the three clearly marked potentiometers on the front.

Built-in by-pass for energy saving

The built-in by-pass on all sizes does not only save energy; it will also ensure the most compact ABB softstarter design and reduce the installation time. Thanks to the reduced heat generation, the softstarter can be mounted inside high IP class enclosures.

Suitable for stopping pumps

Even without using torque control, the PSR range is designed to reduce water hammering and will allow a superior stop compared to the direct stop resulting from a star delta starter or a DOL starter. See the special designed stop ramp with step down voltage below.

System concept with manual motor starters

All PSR softstarter sizes can easily be connected to the corresponding manual motor starters from ABB, using the special designed connection kits. This will both make the mounting and the connection easier and will provide a very compact starting solution containing short circuit and thermal protection, isolation function and soft starter - everything that you need.

3

Uini

1 Start

2 Step down

3

Uend

2 Stop

8 Softstarters | 1SFC132005C0201, rev.C

PSR – The compact range

Overview

PSR3 ... PSR16 PSR25 ... PSR30 PSR37... PSR45

Softstarter. Type

Normal start

In-line connected

PSR3 PSR6

(400 V) kW 1.5

IEC, Max. A 3.9

(440-480 V) hp 2

UL, Max FLA 3.4

3

6.8

3

6.1

PSR9

4

9

5

9

PSR12

5.5

12

7.5

11

400 V, 40 ºC

Using manual motor starters type 1 coordination will be achieved

Manual motor starter (50 kA) type

MS116

PSR16 PSR25

7.5

16

10

15.2

11

25

15

24.2

MS132

PSR30

15

30

20

28

PSR37

18.5

37

25

34

22

45

30

46.2

MS450

30

60

40

59.4

PSR60 ... PSR105

PSR45 PSR60 PSR72 PSR85 PSR105

37

72

50

68

MS495

45

85

60

80

55

105

75

104

Using gG fuses type 1 coordination will be achieved

Fuse protection (50 kA) gG Fuse

10 A 16 A 25 A 32 A

Suitable switch fuse for the above gG fuses

Switch fuse, type

OS32GD

Overload protection is used to protect the motor from over heating

Thermal overload relay

TF42DU

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

AF9 AF12 AF16

50 A

AF26

63 A

AF30

100 A

AF38

125 A

OS125GD

A50

TA75DU

A63

200 A

OS250GD

250 A

TA110DU

A75 A95 A110

Using by-pass will reduce the power loss and allow more starts per hour

By-pass contacts

Built-in

1SFC132005C0201, rev.C | Softstarters 9

PSR – The compact range

Ordering details

PSR3 ... PSR16

PSR25 ... PSR30

PSR37 ... PSR45

PSR60 ... PSR105

15

22

22

30

5.5

7.5

7.5

11

3

4

1.5

2.2

PSR3 ... PSR105

Rated operational voltage U e

, 208-600 V AC

Rated control supply voltage, U s

, 100 - 240 V AC

Motor power

230 V

P

0.75

400 V

P

1.5

500 V

P

2.2

IEC

Max rated operational current I

A e

3.9

Type

PSR3-600-70

30

37

45

55

3

4

5.5

7.5

11

15

18.5

22

37

45

55

55

4

4

5.5

7.5

15

18.5

22

30

60

72

85

105

25

30

37

45

6.8

9

12

16

PSR6-600-70

PSR9-600-70

PSR12-600-70

PSR16-600-70

PSR25-600-70

PSR30-600-70

PSR37-600-70

PSR45-600-70

PSR60-600-70

PSR72-600-70

Order code

1SFA896 103 R7000

1SFA896 104 R7000

1SFA896 105 R7000

1SFA896 106 R7000

1SFA896 107 R7000

1SFA896 108 R7000

1SFA896 109 R7000

1SFA896 110 R7000

1SFA896 111 R7000

1SFA896 112 R7000

1SFA896 113 R7000

PSR85-600-70 1SFA896 114 R7000

PSR105-600-70 1SFA896 115 R7000

Rated operational voltage U e

, 208-600 V AC

Rated control supply voltage, U s

, 24 V DC

15

22

22

30

5.5

7.5

7.5

11

0.75

1.5

2.2

3

4

1.5

3

4

5.5

7.5

11

15

18.5

22

30

37

45

55

2.2

4

4

5.5

7.5

15

18.5

22

30

37

45

55

55

25

30

37

45

3.9

6.8

9

12

16

60

72

85

105

PSR3-600-81

PSR6-600-81

PSR9-600-81

PSR12-600-81

PSR16-600-81

PSR25-600-81

PSR30-600-81

PSR37-600-81

PSR45-600-81

1SFA896 103 R8100

1SFA896 104 R8100

1SFA896 105 R8100

1SFA896 106 R8100

1SFA896 107 R8100

1SFA896 108 R8100

1SFA896 109 R8100

1SFA896 110 R8100

1SFA896 111 R8100

PSR60-600-81

PSR72-600-81

1SFA896 112 R8100

1SFA896 113 R8100

PSR85-600-81 1SFA896 114 R8100

PSR105-600-81 1SFA896 115 R8100

0.450

0.450

0.450

0.450

0.450

0.650

0.650

1.000

1.000

2.200

2.270

2.270

2.270

Weight kg

1 piece

0.450

0.450

0.450

0.450

0.450

0.650

0.650

1.000

1.000

2.200

2.270

2.270

2.270

10 Softstarters | 1SFC132005C0201, rev.C

PSR – The compact range

Accessories

PSR16-MS116 PSR30-MS132

PSR45-MS450

PSR105-MS495

PSR-FAN3-45A

PSR-FAN60-105A

PSLW

Connection kit

For softstarter type

PSR3...PSR16 with MS116 or MS132

PSR25...PSR30 with MS132-12...MS132-32

PSR37...PSR45 with MS450

PSR60...PSR105 with MS495

Fan

Type

PSR16-MS116

PSR30-MS132

PSR45-MS450

Order code

Pack ing piece

1SFA896 211 R1001 1

1SFA896 212 R1001 1

1SFA896 213 R1001 1

PSR105-MS495 1SAM501 903 R1001 1

Weight kg

1 piece

0.022

0.040

0.034

0.050

For softstarter type

PSR3...PSR45

PSR60...PSR105

Terminal enlargements

For softstarter type

PSR60...105

Wire range mm2 1x10...50, 2x10...25

FieldBus plug connection accessory

Type

PSR-FAN3-45A

Order code

Pack piece ing

1SFA896 311 R1001 1

PSR-FAN60-105A 1SFA896 313 R1001 1

Weight kg

1 piece

0.010

0.013

Type

PSLW-72

For softstarter type

The same accessory for all sizes

ABB Field Bus Plug suitable for all sizes. See page 50-53

Type

PS-FBPA

Order code

1SFA899 002 R1072 1

Pack ing piece

Weight kg

1 piece

0.150

Order code

1SFA896 312 R1002 1

Pack ing piece

Weight kg

1 piece

0.060

PS-FBPA

Connection kit

Thermal motor overload protection

Short circuit protection

Connection device

Isolating function

Softstarter providing excellent start and stop

1SFC132005C0201, rev.C | Softstarters 11

PSR – The compact range

Technical data

Rated insulation voltage U i

Rated operational voltage U e

Rated control supply voltage U s

Power consumption

Supply circuit at 100-240 V AC at 24 V DC

Max. Power loss at rated I

Starting capacity at I e

Number of starts per hour standard with aux. fan

Service factor

Ambient temperature e

600 V

208...600 V +10 %/-15 %, 50/60 Hz ±5 %

100...240 V AC, 50/60Hz ±5 % or 24 V DC, +10 %/-15 %,

PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45 PSR60 PSR72 PSR85 PSR105

12 VA 10 VA

5 W

PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45 PSR60 PSR72 PSR85 PSR105

0.7 W 2.9 W

4 x Ie for 6 sec.

6.5 W

See table below for details

10

1

)

20

1)

100 %

11.5 W 20.5 W 25 W 36 W 5.5 W 8.1 W 3.6 W 5.2 W 7.2 W 6.6 W during operation during storage

Maximum altitude

Degree of protection main circuit control circuit

Connectable cable area, main circuit control circuit

-25 ºC to + 60 ºC 2)

-40 ºC to + 70 ºC

4000 m

3)

PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45 PSR60 PSR72 PSR85 PSR105

IP20 IP10

IP20

PSR3-PSR16

1 x 0.75 - 2.5mm

2 x 0.75 - 2.5mm

PSR3-PSR16

1 x 0.75 - 2.5mm

2

2 x 0.75 - 2.5mm

2

PSR3-PSR16

2

2

PSR25-PSR30

1 x 2.5 - 10mm

2

2 x 2.5 - 10mm

2

PSR37-PSR45

1 x 6 - 35mm

2 x 6 - 16mm

2

2

PSR25-PSR105

1 x 0.75 - 2.5mm

2

2 x 0.75 - 1.5mm

2

PSR25-PSR105

PSR60-PSR105

1 x 10 - 95mm

2

2 x 6 - 35mm

2

Signal relays for Run signal

Resistive load

AC-15 (Contactor)

240 V AC, 3 A / 24 V DC, 3 A

240 V AC, 0.5 A / 24 V DC, 0.5 A

240 V AC, 3 A / 24 V DC, 3 A

240 V AC, 0.5 A / 24 V DC, 0.5 A for Top ramp signal

Resistive load

AC-15 (Contactor)

LED

for Run/Top Of Ramp

Settings for On/Ready

Ramp time during start

Ramp time during stop

Green

Green

1-20 sec.

0-20 sec.

-

-

240 V AC, 3 A / 24 V DC, 3 A

240 V AC, 0.5 A / 24 V DC, 0.5 A

Initial- and End Voltage 40-70%

1)

Valid for 50 % on time and 50 % off time. 4 x I e for 6 sec., if other data is required, contact your sales office.

2)

Above 40 ºC up to max. 60 ºC reduce the rated current with 0.8 % per ºC.

3)

When used at high alitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.

[ % of I e

Number of starts per hour using PSR softstarters

Motor current Starts/hour without auxiliary fan

I e

10 20 30 40

3 A

6 A PSR6

PSR3

9 A

12 A

16 A PSR16

PSR9

PSR12

PSR25

PSR16

25 A PSR25 PSR30

30 A PSR30 PSR37

37 A PSR37

45 A

PSR45

PSR12

PSR25

PSR30

PSR37

PSR45

50 60 80 100

PSR6

PSR9

PSR16 PSR25

PSR30

PSR37

PSR45

PSR60

PSR60

PSR72

PSR45

PSR60

PSR60 PSR72 PSR85 PSR105

PSR72 PSR85 PSR105 -

Starts/hour with auxiliary fan

10 20 30 40

PSR3

50

PSR6

PSR9

PSR12

PSR16 PSR25

PSR25

PSR30

PSR37

PSR45

PSR30

PSR37

PSR45

PSR60

60 80

PSR60

PSR72

100

PSR16

PSR37

PSR9

PSR12

PSR25

PSR30

PSR45

PSR45

60 A PSR60

72 A

PSR72 PSR85

85 A PSR85

PSR72 PSR85

PSR105

PSR105

-

105 A PSR105 -

-

PSR105

-

-

-

-

-

-

-

-

-

-

-

-

-

PSR60

PSR72

PSR85

PSR105 -

PSR105

Data based on an ambient temperature of 40°, starting current of 4 x I e

and ramp time 6 seconds.

For more optimized selections, or to use PSR for heavy duty starts, please use the softstarter selection program, ProSoft.

-

PSR72

PSR85

-

-

PSR85 PSR105

PSR105 -

-

-

-

-

-

-

-

-

12 Softstarters | 1SFC132005C0201, rev.C

PSR – The compact range

UL ratings

UL ratings

Softstarter

Type

PSR3

PSR6

PSR9

PSR12

PSR16

PSR25

PSR30

PSR37

PSR45

PSR60

PSR72

PSR85

PSR105

46.2

59.4

68

80

104

15.2

24.2

28

34

Motor power P (hp) and full load current FLA (A)

Max

FLA

A

U e

200 V/208 V hp

U e

220 V/240 V hp

3.4

0.5

0.75

6.1

9

11

1

2

3

1.5

2

3

3

7.5

7.5

10

5

7.5

10

10

15

20

20

25

30

15

20

25

30

40

30

40

50

60

75

10

15

20

25

3

5

U e

440 V/480 V hp

2

7.5

40

50

60

75

100

10

20

25

30

U e

550 V/600 V hp

2

5

7.5

10

Max. fuse

A, Type

35 A J-Type

35 A J-Type

35 A J-Type

35 A J-Type

35 A J-Type

60 A J-Type

60 A J-Type

90 A J-Type

90 A J-Type

110 A J-Type

125 A J-Type

150 A J-Type

200 A J-Type

1SFC132005C0201, rev.C | Softstarters 13

PSS – The flexible range

Description

Product description

• Rated operational voltage 208 − 690 V AC

• Rated control supply voltage 110 − 120 V AC

or 220 − 240 V AC

• Rated operational current 18 − 300 A (Up to 515 A

Inside Delta)

• Wide ambient temperature range, -25 to +60 ºC

• Settings done by rotating switches

• Designed for continuous operation without by-pass

• By-pass signal relay allowing easy control of external

by-pass contactor

• Fault signal relay (NO or NC)

• Current limit function as an option

The PSS softstarter allows both in line and inside delta connection making it a very flexible option. It is the ideal solution when looking for a robust solid state starting solution when for instance many starts per hour are required.

Flexible connection

The PSS softstarter can be connected both in line and inside delta. The inside delta connection makes it possible to select a smaller size softstarter matching the inside delta current. All functionality will still remain the same.

Replacement for star delta starters

As the PSS can be connected inside delta, it is very cost efficient for replacing existing star delta starters, by reusing the two sets of motor cables as well as the contactors and thermal overload.

Solid state starting solution

The robust design of the PSS softstarter has no mechanical moving parts and it is dimensioned to handle many starts per hour, which can be required in for instance elevator applications.

Few settings

The set-up of the PSS softstarter is easily done using the three rotating switches to adjust the start and stop and the dip switch to select between in line or inside delta connection. This will also give a quick and easy overview of the used settings.

Possible to use current limit

Using an external current transformer will make it possible to activate the current limit function. This will allow you to keep the current at a pre-set level also when starting heavy duty applications.

14 Softstarters | 1SFC132005C0201, rev.C

PSS – The flexible range

Description

The PSS Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page 18-19.

For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page 20-21.

In-Line Inside Delta

100 A

58 A

100 A

100 A

In-Line and Inside Delta connection of PSS18/30 … PSS300/515

Screw mounting

Built-in signal relays for fault and by-pass

Possibility to connect external current transformer for current limit function

Transparent lid to protect the settings

LED indications:

Power supply on

Completed start ramp

General fault

(motor side or unit)

External fault

Clear markings on the front

Settings

1SFT 98899-031

1

2

4

3

3

Uini

1 Start 2 Stop

3 Uend

1

2

3

4

Ramp time START = 1 ... 30 sec

Ramp time STOP = 0 ... 30 sec

Initial voltage U ini

and end voltage = 40 ... 70 %

Level of current limit = 1.5 ... 4xI . e

When current limit is used, initial voltage and end voltage is fixed at 40 %

Switch for In-line or Inside Delta connection

1SFC132005C0201, rev.C | Softstarters 15

PSS – The flexible range

Overview

PSS18/30...PSS44/76

Softstarter. Type

Normal start

In-line connected

PSS18/30

(400 V) kW

IEC, Max. A

7.5

18

(440-480 V) hp 10

UL, Max FLA 18

Using MCCB type 1 coordination will be achieved

PSS30/52

400 V, 40º C

MCCB (50kA), type

15

30

20

28

PSS37/64

18.5

37

25

34

PSS44/76

22

44

30

40

T2S160

PSS50/85

25

50

30

47

To achieve type 2 coordination semi-conductor fuses must be used

Fuse protection (65kA), Semi-conductor fuses, Bussmann, type

170M1564 170M1566 170M1568 170M1569

Suitable switch fuse for the recommended semiconductor fuses

Switch fuse, type

OS32GD03P OS63GD03P

Overload protection is used to protect the motor from over heating

Thermal overload relay, type

TF42DU

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

AF16 AF30 AF38 A50

PSS50/85...PSS72/124

PSS60/105

30

60

40

56

TA75DU

170M1570

A63

PSS72/124

37

72

50

67

170M1571

OS125GD03P

A75

The by-pass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass

By-pass contactor, type

AF9 AF16

Must be used if current limit function is required

Current transformers, type

PSCT-30

1 turn

PSCT-40

1 turn

A50 ... A300 might be replaced by AF50 ... AF300

The table above is an overview of possible combinations of devices.

Complete coordination tables are available at www.abb.com/lowvoltage

PSCT-50

1 turn

AF26

PSCT-60

1 turn

AF30

PSCT-75

1 turn

A40 A50

PSCT-100

1 turn

16 Softstarters | 1SFC132005C0201, rev.C

PSS – The flexible range

Overview

PSS85/147...PSS142/245

Softstarter. Type

Normal start

In-line connected

PSS85/147

(400 V) kW

IEC, Max. A

45

85

(440-480 V) hp 60

UL, Max FLA 85

PSS105/181

55

105

75

105

PSS142/245

75

142

100

125

Using MCCB type 1 coordination will be achieved

400 V, 40 ºC

MCCB (50kA), type

T2S160 T3S250

PSS175/300

90

175

125

156

PSS175/300...PSS300/515

PSS250/430

132

250

150

225

T4S320

PSS300/515

160

300

200

248

T5S400

To achieve type 2 coordination semi-conductor fuses must be used

Fuse protection (65kA), Semiconductor fuses, Bussmann, type

170M1572 170M3819 170M5809 170M5810

Suitable switch fuse for the recommended semiconductor fuses

Switch fuse, type

OS125GD03P OS250D03P OS400D03P

Overload protection is used to protect the motor from over heating

Thermal overload relay, type

TA110DU TA200DU

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

A95 A110

The by-pass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass

By-pass contactor, type

A50 A63

A145

A95

A185

A145

170M5813

A260

OS630D03P

TA450DU

170M6813

A300

A210

Must be used if current limit function is required

Current transformers, type

PSCT-125

1 turn

PSCT-150

1 turn

PSCT200

1 turn

PSCT-250

1 turn

PSCT-400

1 turn

How to select correct size

By using the guide here, you can quickly select a suitable softstarter for the most common applications.

If a more precise selection is required, you can use Prosoft, a selection software available at www.abb.com/lowvoltage

Normal start Class 10

Heavy duty

Ordering - see page 18 - 19 Ordering - see page 20 - 21

Typical applications

• Bow thruster • Centrifugal pump • Centrifugal fan • Conveyor belt (long)

• Compressor • Conveyor belt (short) • Crusher • Mill

• Elevator

Quick guide for selection

Heavy duty start class 30

• Escalator • Mixer

If more than 10 starts/h

• Stirrer

!

Select one size larger than the standard selection

1SFC132005C0201, rev.C | Softstarters 17

PSS – The flexible range

Normal starts, class 10, In-Line, ordering details

PSS18/30-500 ... 44/76-500

PSS18/30 ... PSS300/515

37

45

55

75

18.5

22

25

30

Rated operational voltage, U e

, 208 - 500 V

Motor power

400 V

P

7.5

15

500 V

P

11

18.5

690 V

P

-

-

IEC

Max rated operational curent I

A e

18

30

90

132

160

22

25

30

37

45

55

75

90

110

160

200

-

-

-

-

-

-

-

-

-

-

-

37

44

50

60

72

85

105

142

175

250

300

Type*

)

PSS18/30-500

■ ■

PSS30/52-500

■ ■

PSS37/64-500

■ ■

PSS44/76-500

■ ■

PSS50/85-500

■ ■

Order code**

)

1SFA892 001 R

00

1SFA892 002 R

00

1SFA892 003 R

00

1SFA892 004 R

00

1SFA892 005 R

00

PSS60/105-500

■ ■

1SFA892 006 R

00

PSS72/124-500

■ ■

1SFA892 007 R

00

PSS85/147-500

■ ■

1SFA892 008 R

00

PSS105/181-500

■ ■

1SFA892 009 R

00

PSS142/245-500

■ ■

1SFA892 010 R

00

PSS175/300-500

■ ■

1SFA892 011 R

00

PSS250/430-500

■ ■

1SFA892 013 R

00

PSS300/515-500

■ ■

1SFA892 014 R

00

PSS50/85-500 ...72/124-500

PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500

PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500

PSS175/300-690 ... 300/515-690

45

55

75

90

132

160

22

25

30

37

Rated operational voltage, U e

, 400 - 690 V

7.5

11 15 18

15

18.5

18.5

22

25

30

30

37

55

75

90

110

160

200

25

30

37

45

75

90

132

160

220

257

37

45

55

59

85

105

142

175

250

300

44

50

60

72

PSS18/30-690

■ ■

PSS30/52-690

■ ■

1SFA893 001 R

00

1SFA893 002 R

00

PSS37/64-690

■ ■

PSS44/76-690

■ ■

1SFA893 003 R

00

1SFA893 004 R

00

PSS50/85-690

■ ■

1SFA893 005 R

00

PSS60/105-690

■ ■

1SFA893 006 R

00

PSS72/124-690

■ ■

1SFA893 007 R

00

PSS85/147-690

■ ■

1SFA893 008 R

00

PSS105/181-690

■ ■

1SFA893 009 R

00

PSS142/245-690

■ ■

1SFA893 010 R

00

PSS175/300-690

■ ■

1SFA893 011 R

00

PSS250/430-690

■ ■

1SFA893 013 R

00

PSS300/515-690

■ ■

1SFA893 014 R

00

▼ s

*)

Add code letter in Type for:

Rated control supply voltage, U s

F

= 110-120 V, 50/60 Hz

L = 220-240 V, 50/60 Hz

Fault signal relay

■ no code letter = NO

C = NC s

**)

Add code number in Order code for:

Fault signal relay

1 = NO

2 = NC

Rated control supply voltage, U s

1 = 110-120 V, 50/60 Hz

2 = 220-240 V, 50/60 Hz

2.30

2.30

2.30

2.30

3.60

3.80

3.80

8.60

10.40

10.40

20.50

22.00

22.00

3.80

8.60

10.40

10.40

20.50

22.00

22.00

Weight kg

1 piece

2.30

2.30

2.30

2.30

3.60

3.80

18 Softstarters | 1SFC132005C0201, rev.C

PSS – The flexible range

Normal starts, class 10, Inside Delta, ordering details

PSS18/30-500 ... 44/76-500

PSS18/30 ... PSS300/515

59

75

90

132

30

37

45

55

Rated operational voltage, U e

, 208 - 500 V

Motor power

400 V

P

15

25

500 V

P

18.5

30

690 V

P

-

-

IEC

Max rated operational curent I

A e

30

52

Type*

)

PSS18/30-500

■ ■

PSS30/52-500

■ ■

160

220

257

37

45

55

75

80

90

110

160

200

295

355

-

-

-

-

-

-

-

-

-

-

-

64

76

85

105

124

147

181

245

300

430

515

PSS37/64-500

■ ■

PSS44/76-500

■ ■

PSS50/85-500

■ ■

PSS60/105-500

■ ■

PSS72/124-500

■ ■

PSS85/147-500

■ ■

PSS105/181-500

■ ■

PSS142/245-500

■ ■

PSS175/300-500

■ ■

PSS250/430-500

■ ■

PSS300/515-500

■ ■

Order code**

)

1SFA892 001 R

00

1SFA892 002 R

00

1SFA892 003 R

00

1SFA892 004 R

00

1SFA892 005 R

00

1SFA892 006 R

00

1SFA892 007 R

00

1SFA892 008 R

00

1SFA892 009 R

00

1SFA892 010 R

00

1SFA892 011 R

00

1SFA892 013 R

00

1SFA892 014 R

00

PSS50/85-500 ...72/124-500

PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500

PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500

PSS175/300-690 ... 300/515-690

75

90

132

160

220

257

37

45

55

59

Rated operational voltage, U e

, 400 - 690 V

15 18.5

25 30

25

30

30

37

45

55

52

64

45

55

75

80

59

75

90

110

76

85

105

124

90

110

160

200

295

355

132

160

220

257

400

500

147

181

245

300

PSS18/30-690

■ ■

PSS30/52-690

■ ■

PSS37/64-690

■ ■

PSS44/76-690

■ ■

PSS50/85-690

■ ■

PSS60/105-690

■ ■

PSS72/124-690

■ ■

PSS85/147-690

■ ■

PSS105/181-690

■ ■

PSS142/245-690

■ ■

PSS175/300-690

■ ■

430 PSS250/430-690

■ ■

515 PSS300/515-690

■ ■ s

*)

Add code letter in Type for:

Rated control supply voltage, U s

F = 110-120 V, 50/60 Hz

L

= 220-240 V, 50/60 Hz

Fault signal relay

■ no code letter = NO

C

= NC

1SFA893 001 R

00

1SFA893 002 R

00

2.30

2.30

1SFA893 003 R

00

1SFA893 004 R

00

1SFA893 005 R

00

1SFA893 006 R

00

2.30

2.30

3.60

3.80

1SFA893 007 R

00

1SFA893 008 R

00

1SFA893 009 R

00

1SFA893 010 R

00

3.80

8.60

10.40

10.40

1SFA893 011 R

00

1SFA893 013 R

00

20.50

22.00

1SFA893 014 R

00

22.00

s

**)

Add code number in Order code for:

Fault signal relay

1 = NO

2

= NC

Rated control supply voltage, U s

▼ 1 = 110-120 V, 50/60 Hz

2

= 220-240 V, 50/60 Hz

3.80

8.60

10.40

10.40

20.50

22.00

22.00

Weight kg

1 piece

2.30

2.30

2.30

2.30

3.60

3.80

1SFC132005C0201, rev.C | Softstarters 19

PSS – The flexible range

Heavy duty starts, class 30, In-Line, ordering details

Heavy duty

PSS18/30-500 ... 44/76-500

PSS18/30 ... PSS300/515

25

30

37

45

7.5

15

18.5

22

55

75

90

132

Rated operational voltage, U e

, 208 - 500 V

Motor power

400 V

P

5.5

500 V

P

7.5

690 V

P

-

IEC

Max rated operational curent I

A e

13

11

18.5

22

25

30

37

45

55

75

90

110

160

-

-

-

-

-

-

-

-

-

-

-

-

18

30

37

44

50

60

72

85

105

142

175

250

Type* )

PSS18/30-500

■ ■

PSS30/52-500

■ ■

PSS37/64-500

■ ■

PSS44/76-500

■ ■

PSS50/85-500

■ ■

PSS60/105-500

■ ■

PSS72/124-500

■ ■

PSS85/147-500

■ ■

Order code** )

1SFA892 001 R

00

1SFA892 002 R

00

1SFA892 003 R

00

1SFA892 004 R

00

1SFA892 005 R

00

1SFA892 006 R

00

1SFA892 007 R

00

1SFA892 008 R

00

PSS105/181-500

■ ■

1SFA892 009 R

00

PSS142/245-500

■ ■

1SFA892 010 R

00

PSS175/300-500

■ ■

1SFA892 011 R

00

PSS250/430-500

■ ■

1SFA892 013 R

00

PSS300/515-500

■ ■

1SFA892 014 R

00

PSS50/85-500 ...72/124-500

PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500

PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500

PSS175/300-690 ... 300/515-690

Rated operational voltage, U e

, 400 - 690 V

5.5

7.5

11 13

7.5

15

18.5

22

25

30

37

45

55

75

90

132

11

18.5

22

25

30

37

45

55

75

90

110

160

15

25

30

37

45

55

59

75

90

132

160

220

18

30

37

44

50

60

72

85

105

142

175

250

PSS18/30-690

■ ■

1SFA893 001 R

00

PSS30/52-690

■ ■

PSS37/64-690

■ ■

PSS44/76-690

■ ■

PSS50/85-690

■ ■

1SFA893 002 R

00

1SFA893 003 R

00

1SFA893 004 R

00

1SFA893 005 R

00

PSS60/105-690

■ ■

PSS72/124-690

■ ■

1SFA893 006 R

00

1SFA893 007 R

00

PSS85/147-690

■ ■

1SFA893 008 R

00

PSS105/181-690

■ ■

1SFA893 009 R

00

PSS142/245-690

■ ■

1SFA893 010 R

00

PSS175/300-690

■ ■

1SFA893 011 R

00

PSS250/430-690

■ ■

1SFA893 013 R

00

PSS300/515-690

■ ■

1SFA893 014 R

00

▼ s

*)

Add code letter in Type for:

Rated control supply voltage, U s

F

= 110-120 V, 50/60 Hz

L = 220-240 V, 50/60 Hz

Fault signal relay

■ no code letter = NO

C = NC s

**)

Add code number in Order code for:

Fault signal relay

▼ 1 = NO

2 = NC

Rated control supply voltage, U s

▼ 1

= 110-120 V, 50/60 Hz

2 = 220-240 V, 50/60 Hz

2.30

2.30

2.30

2.30

3.60

3.80

3.80

8.60

10.40

10.40

20.50

22.00

22.00

3.80

3.80

8.60

10.40

10.40

20.50

22.00

22.00

Weight kg

1 piece

2.30

2.30

2.30

2.30

3.60

20 Softstarters | 1SFC132005C0201, rev.C

PSS – The flexible range

Heavy duty starts, class 30, Inside Delta, ordering details

Heavy duty

PSS18/30-500 ... 44/76-500

PSS18/30 ... PSS300/515

45

55

59

75

15

25

30

37

90

132

160

220

Rated operational voltage, U e

, 208 - 500 V

Motor power

400 V

P

11

500 V

P

15

690 V

P

-

IEC

Max rated operational curent I

A e

22

18.5

30

37

45

55

75

80

90

110

160

200

295

-

-

-

-

-

-

-

-

-

-

-

-

30

52

64

76

85

105

124

147

181

245

300

430

Type* )

PSS18/30-500

■ ■

PSS30/52-500

■ ■

PSS37/64-500

■ ■

PSS44/76-500

■ ■

PSS50/85-500

■ ■

PSS60/105-500

■ ■

PSS72/124-500

■ ■

PSS85/147-500

■ ■

PSS105/181-500

■ ■

PSS142/245-500

■ ■

PSS175/300-500

■ ■

PSS250/430-500

■ ■

PSS300/515-500

■ ■

Order code** )

1SFA892 001 R

00

1SFA892 002 R

00

1SFA892 003 R

00

1SFA892 004 R

00

1SFA892 005 R

00

1SFA892 006 R

00

1SFA892 007 R

00

1SFA892 008 R

00

1SFA892 009 R

00

1SFA892 010 R

00

1SFA892 011 R

00

1SFA892 013 R

00

1SFA892 014 R

00

PSS50/85-500 ...72/124-500

PSS18/30-690 ... 72/124-690

PSS85/147-500 ...142/245-500

PSS85/147-690 ...142/245-690

PSS175/300-500 ... 300/515-500

PSS175/300-690 ... 300/515-690

55

59

75

90

132

160

220

25

30

37

45

Rated operational voltage, U e

, 400 - 690 V

11 15 18.5

22

15 18.5

25 30

30

37

45

55

45

55

59

75

52

64

76

85

75

80

90

110

160

200

295

90

110

132

160

220

257

400

105

124

147

181

PSS18/30-690

■ ■

PSS30/52-690

■ ■

PSS37/64-690

■ ■

PSS44/76-690

■ ■

PSS50/85-690

■ ■

PSS60/105-690

■ ■

PSS72/124-690

■ ■

PSS85/147-690

■ ■

PSS105/181-690

■ ■

PSS142/245-690

■ ■

245

300

430

PSS175/300-690

■ ■

PSS250/430-690

■ ■

PSS300/515-690

■ ■ s

*)

Add code letter in Type for:

Rated control supply voltage, U s

F

= 110-120 V, 50/60 Hz

L = 220-240 V, 50/60 Hz

Fault signal relay

■ no code letter = NO

C = NC

1SFA893 001 R

00

1SFA893 002 R

00

1SFA893 003 R

00

1SFA893 004 R

00

1SFA893 005 R

00

1SFA893 006 R

00

1SFA893 007 R

00

1SFA893 008 R

00

1SFA893 009 R

00

1SFA893 010 R

00

1SFA893 011 R

00

1SFA893 013 R

00

1SFA893 014 R

00

▼ s

**)

Add code number in Order code for:

Fault signal relay

▼ 1 = NO

2 = NC

Rated control supply voltage, U s

▼ 1

= 110-120 V, 50/60 Hz

2 = 220-240 V, 50/60 Hz

2.30

2.30

3.80

8.60

10.40

10.40

20.50

22.00

22.00

2.30

2.30

3.60

3.80

3.80

3.80

8.60

10.40

10.40

20.50

22.00

22.00

Weight kg

1 piece

2.30

2.30

2.30

2.30

3.60

1SFC132005C0201, rev.C | Softstarters 21

PSS – The flexible range

Accessories

PSCT-30

LZ...

PSLW-44

LW...

LE185

LT ... -AC LT ... -AL

22 Softstarters | 1SFC132005C0201, rev.C

Current transformer for current limit function

To be connected to terminals 11 and 12 on the softstarter.

The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio.

Technical data below shows transformer ratio and number of turns for the primary winding.

You can also use your own current transformer with corresponding transformer ratio and with minimum 1 VA.

For softstarter type

PSS18/30

Transformer ratio,

Number of turns

30/1 – 1 turn

Type

PSCT-30

Order code

1SFA 899 001 R1030 1

Pack ing piece

Weight kg

1 piece

0.200

PSS30/52

PSS37/64

PSS44/76

PSS50/85

PSS60/105

PSS72/124

PSS85/147

PSS105/181

PSS142/245

PSS175/300

PSS250/430

PSS300/515

40/1 – 1 turn

50/1 – 1 turn

60/1 – 1 turn

75/1 – 1 turn

75/1 – 1 turn

100/1 – 1 turn

125/1 – 1 turn

150/1 – 1 turn

200/1 – 1 turn

250/1 – 1 turn

400/1 – 1 turn

400/1 – 1 turn

PSCT-40

PSCT-50

PSCT-60

PSCT-75

PSCT-75

PSCT-100

PSCT-125

PSCT-150

PSCT-200

PSCT-250

PSCT-400

PSCT-400

1SFA 899 001 R1040 1

1SFA 899 001 R1050 1

1SFA 899 001 R1060 1

1SFA 899 001 R1075 1

1SFA 899 001 R1075 1

1SFA 899 001 R1100 1

1SFA 899 001 R1125 1

1SFA 899 001 R1150 1

1SFA 899 001 R1200 1

1SFA 899 001 R1250 1

1SFA 899 001 R1400 1

1SFA 899 001 R1400 1

0.200

0.200

0.200

0.200

0.200

0.150

0.150

0.150

0.230

0.230

0.200

0.200

Cable connectors for Cu cables

For softstarter type

PSS85/147 ... 142/245

PSS85/147 ... 142/245

PSS175/300 … 300/515

Wire range mm

2

6-185

2 x (50-120)

16-240

Tightening torque max.

Nm

16

16

25

Type

Order code

Pack ing piece

1SDA023 354 R0001 3

LZ185-2C/120 1SFN074 709 R1000 3

– 1SDA023 368 R0001 3

Weight kg

1 piece

0.200

0.300

0.400

Cable connectors for Al and Cu cables

For softstarter type

Wire range mm

2

Tightening torque max.

Nm

PSS85/147 ... 142/245 35-95 13.5

PSS85/147 ... 142/245

PSS175/300 … 300/515

25-150

120-240

31

43

Type

Terminal enlargements

For softstarter type

Wire range mm 2

1x6 ... 35

PSS18/30-500 ... 44/76-500

2x6 ... 16

PSS50/85-500 ... 72/124-500 1x10 ... 50

PSS18/30-690 ... 72/124-690 2x10 ... 25

For softstarter type

PSS85/147 ... 142/245

PSS175/300 ... 300/515

Dimensions hole ø mm 2

10.5

10.5

bar mm

17.5 x 5

20 x 5

Type

PSLW-44

PSLW-72

Type

LW185

LW300

Terminal nut washer

For softstarter type

PSS85/147 ... 142/245

PSS175/300 ... 300/515

Terminal shrouds

For softstarter type

PSS85/147 ... 142/245

PSS85/147 ... 142/245

PSS175/300 ... 300/515

PSS175/300 ... 300/515

2

Req. qty

2

Suitable for

Cable connectors

Compression lugs

Cable connectors

Compression lugs

2

2

2

2

Req. qty

Type

LE185

LE300

Type

LT185-AC

LT185-AL

LT300-AC

LT300-AL

Order code

Pack ing piece

1SDA023 356 R0001 3

1SDA023 357 R0001 3

1SDA023 370 R0001 3

Weight kg

1 piece

0.100

0.100

0.100

Order code

Pack ing piece

1SFA899 002 R1044 1

Weight kg

1 piece

0.100

1SFA899 002 R1072 1 0.150

Order code

1SFN074 707 R1000 1

Pack ing piece

1SFN075 107 R1000 1

Weight kg

1 piece

0.250

0.450

Order code

Pack ing piece

1SFN074 716 R1000 2

1SFN075 116 R1000 2

Weight kg

1 piece

0.200

0.300

Order code

Pack ing piece

1SFN124 701 R1000 2

1SFN124 703 R1000 2

1SFN125 101 R1000 2

1SFN125 103 R1000 2

Weight kg

1 piece

0.050

0.220

0.070

0.280

PSS – The flexible range

Technical data

Rated insulation voltage U i

Rated operational voltage U e

Rated control supply voltage U s

Rated control circuit voltage U c

Starting capacity at I e at max. rated current, I e

Number of starts per hour

Overload capability

Overload class

Service factor

690 V

208 ... 500 V AC, 400 ... 690 V AC + 10 % / -15 %, 50/60 Hz ±5 %

110 ... 120 V or 220 ... 240 V +10 % / -15 %, 50/60 Hz ±5 %

Internal 24 V DC

4 x I

30

1) e

for 10 sec.

10

PSS18/30 ... 250/430

115 %

Ambient temperature during operation during storage

Maximum altitude

Degree of protection

Main circuit

Supply and control circuit

-25 ºC to + 60 ºC

2)

-40 ºC to + 70 ºC

4000 m

3)

PSS18/30-500 ... 44/76-500

IP20

PSS18/30-690 ... 72/124-690

IP10

PSS18/30 ... PSS300/515

IP20

PSS50/85-500 ... 72/124-500

IP10

PSS85/147-500 ... 300/515-500

P00

PSS85/147-690 ... 300/515-690

P00

Signal relays

By-pass signal

Fault signal

Rated operational voltage, U e

Rated thermal current I e

Rated operational current I at AC-15 (U e

=250 V) e

Signaling indication LED

Ready to start / ON

Completed start ramp / T.O.R

General fault

External fault

Settings

Ramp time during start

Ramp time during stop

Initial voltage during start

Current limit function x CT-ratio

Switch for In-line / Inside Delta

Yes

Yes (NO or NC)

250 V AC / 24 V DC

5A

1.5 A

Green

Green

Red

Red

1 – 30 sec

0 – 30 sec

30 – 70 %

1.5 ... 4

4)

Yes

1)

Valid for 50 % on time and 50 % off time. 3.5 x I e for 7 sec., if other data is required, contact your sales office.

2) Above 40 ºC up to max. 60 ºC reduce the rated current with 0.8 % per ºC.

3)

When used at high alitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.

[ % of I e

4)

Only if current transformer is connected (accessory).

PSS300/515

110 %

1SFC132005C0201, rev.C | Softstarters 23

PSS – The flexible range

Technical data

Cross section of connection cables

Type of softstarter

PSS18/30-500 ...

PSS44/76-500

Main circuit

Connection clamp

PSS50/85-500 ...

PSS72/124-500,

PSS18/30-690 ...

PSS72/124-690

PSS85/147 ...

PSS142/245

PSS175/300 ...

PSS300/515

Solid/stranded

Solid/stranded

Tightening torque

(recommended)

Connection bar

1 x mm

2 x mm

2

2

Nm

2.5 – 16

2.5 – 16

2.6

Width and thickness

Hole diameter

Tightening torque

(recommended)

Supply and control circuit

Connection clamp

Solid/stranded

Solid/stranded

Tightening torque

(recommended) mm mm

Nm

1 x mm

2

2.5

2 x mm

2

Nm 0.5

2.5

0.5

6 – 50

6 – 25

4.5

2.5

0.5

18

5

17.5

See accessories

See accessories

See accessories

20

5

ø 8.5

28

ø 10.2

2.5

0.5

Fuse ratings and power losses

For

Softstarter

Type

PSS18/30

PSS30/52

PSS37/64

PSS44/76

PSS50/85

PSS60/105

PSS72/124

PSS85/147

PSS105/181

PSS142/245

PSS175/300

PSS250/430

PSS300/515

Recommended

ABB Overload protection

Type

TF42DU

TF42DU

TF42DU

TA75DU

TA75DU

TA75DU

TA75DU

TA110DU

TA110DU

TA200DU

TA200DU

TA450DU

TA450DU

Current range

A

7.6 - 18

7.6 - 30

7.6 - 37

18 - 44

18 - 50

18 - 60

18 - 72

65 - 85

65 - 105

66 - 142

66 - 175

130 - 250

130 - 300

Max power loss at rated I e without by-pass

2) with external by-pass

W

65

W

13.5

100

120

142

160

190

226

291

351

462

590

815

965

14.6

17.5

17.5

20.5

22

30.5

56.5

61

63

117

117

140

400

450

500

700

900

Max fuse rating - main circuit

1) 3)

Bussman Fuses, DIN43 620

A Type

50 170M1564 size

000

80

125

160

160

200

250

315

170M1566

170M1568

170M1569

170M1569

170M1570

170M1571

170M1572

000

000

000

000

000

000

000

170M3819

170M5809

170M5810

170M5813

170M6813

1*

2

2

2

3

1) For the supply circuit 6 A delayed, for MCB use C characteristics.

2)

Calculated power loss at operational current (Iop) without by-pass.

Ptot = 3 x Iop + VA value

Example: PSS 60/105 running at 52A

Ptot = 3 x 52 + 10 = 166W

3)

Max fuse rating independent if In-Line or Inside Delta connection. In Inside Delta connections of PSS, the fuses can be placed outside of the delta.

36

36

65

65

65

9

9

10

10

10

36

Power requirements of supply

VA

9

9

24 Softstarters | 1SFC132005C0201, rev.C

PSS – The flexible range

UL ratings

3-phase motor rating – In-Line

Softstarters Motor power P (hp) and full load current FLA, (A)

Type

PSS18/30

Max. FLA

A

18

28

U e

200V / 208V hp

5

7.5

PSS30/52

PSS37/64

PSS44/76

PSS50/85

34

40

47

10

10

15

PSS60/105

PSS72/124

PSS85/147

PSS105/181

PSS142/245

PSS175/300

PSS250/430

PSS300/515

125

156

225

248

56

67

85

105

40

50

75

75

15

20

25

30

40

60

75

100

20

20

30

40

10

10

15

U e

220V / 240V hp

5

10

3-phase motor rating – Inside Delta

Softstarters Motor power P (hp) and full load current FLA, (A)

Type

PSS18/30

Max. FLA

A

30

U e

200V / 208V hp

7.5

PSS30/52

PSS37/64

PSS44/76

48

58

69

81

15

20

20

25

PSS50/85

PSS60/105

PSS72/124

PSS85/147

96

116

147

30

40

50

PSS105/181

PSS142/245

PSS175/300

PSS250/430

PSS300/515

181

215

270

389

429

60

75

75

125

150

30

40

50

60

75

100

150

150

15

20

25

30

U e

220V / 240V hp

10

100

125

150

200

40

50

60

75

25

30

30

U e

440V / 480V hp

10

20

125

150

200

250

50

60

75

100

30

30

40

U e

550V / 600V hp

15

25

75

75

100

150

150

200

300

350

30

40

50

60

U e

440V / 480V hp

20

75

100

150

150

200

250

400

400

40

50

60

75

U e

550V / 600V hp

25

1SFC132005C0201, rev.C | Softstarters 25

PSE – The efficient range

Description

Product description

• Wide rated operational voltage 208 – 600 V AC

• Wide rated control supply voltage 100 – 250 V, 50/60 Hz

• Rated operational current 18 to 370 A

• Wide ambient temperature range, -25 to +60 ºC

• Coated circuit boards for reliable operation in harsh environment

• Built-in by-pass on all sizes, saving energy and reducing

installation time

• User friendly HMI with illuminated language neutral display and

four button keypad

• Optional external keypad, IP66

• Torque control for excellent control of pumps

• Current limit, adjustable between 1.5 – 7 x I e

• Motor overload protection with classes 10A, 10, 20 and 30

• Motor underload protection to detect pumps running dry

• Locked rotor protection, detecting jammed pumps

• Kick start to start jammed pumps or conveyor belts

• Analog output showing operational current, 4 – 20 mA

• Optional fieldbus communication using Profibus, Modbus,

Devicenet or CANopen

• Sophisticated algorithm eliminating the DC-component and

thereby providing excellent starting performance.

The PSE softstarter range is the world’s first compact softstarters with Torque Control. This makes the PSE range an excellent choice for pumping application where water hammering normally is a big problem. With its compact design and advanced functionality, the PSE is also a very efficient solution for other common applications such as compressors and fans.

Torque control

The most important function when stopping pumps is torque control. Since the PSE softstarter is optimized for controlling pumps, this feature is a must.

Built-in by-pass for energy saving

Using by-pass after reaching full voltage will greatly reduce the power loss and thereby save energy. In the PSE softstarter range, the by-pass is built-in on all sizes, which will give the most compact starting solution and reduce the need for wiring during installation.

Coated circuit boards

All circuit boards in the new PSE softstarter have a protective coating to ensure a reliable operation even in tough environments like wastewater plants, where corrosive gases and acids may exist.

Motor protection

The PSE softstarter is equipped with built-in electronic overload protection, protecting the motor from overheating. Since no additional overload device is needed, our efficient design saves both space, installation time, and ultimately money.

Analog output

The analog output terminals can be connected to an analog current meter to show the current during operation and thereby eliminating the need for an additional current transformer. The analog output signal can also be used as an analog input to a

PLC.

Display and keypad

The set-up of the PSE softstarter is done using the four button keypad and the illuminated display, providing a quick and easy set-up. While operating, the display will also provide important status information such as current and voltage.

External keypad

As an option the PSE softstarter can be equipped with an external keypad for easy set-up and monitoring of the unit without opening the enclosure door. The keypad can also be used to copy parameters between different softstarters.

26 Softstarters | 1SFC132005C0201, rev.C

PSE – The efficient range

Description

The PSE Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page 30.

For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page 31.

Screw mounting

Input for reset of faults

Analog output

3 output signal relays

(RUN, TOR, Event)

Built-in by-pass

All data available on the front

Settings

Green ready LED

Flashing - Suppy available

Steady - Main available

Green run LED

Flashing - Ramping up/down

Steady - TOR

Yellow protection LED

Red fault LED

Back-lit display

User friendly keypad

Similar as for PST(B)

Four digits showing values and messages

Icon’s for showing functions.

Language neutral

1SFC132005C0201, rev.C | Softstarters 27

PSE – The efficient range

Overview

PSE18 ... PSE105

Softstarter. Type

Normal start

In-line connected

PSE18

(400 V) kW

IEC, Max. A

7.5

18

(440-480 V) hp 10

UL, Max FLA 18

PSE25

11

25

15

25

Using MCCB only, type 1 coordination will be achieved

400 V, 40 ºC

MCCB (35 kA), type

MCCB (50 kA), type

PSE30

15

30

20

28

PSE37

18.5

37

25

34

PSE45

22

45

30

42

T2N160

T2S160

PSE60

30

60

40

60

PSE72

37

72

50

68

PSE85

45

85

60

80

PSE105

55

106

75

104

T3N250

T3S250

To achieve type 2 coordination, semi-conductor fuses must be used

Fuse protection (85 kA), Semiconductor fuses, Bussmann, type

170M1563 170M1564 170M1566 170M1567 170M1568 170M1569 170M1571 170M1572 170M3819

Suitable switch fuse for recommended semi-conductor fuses

Switch fuse, type

OS32GD03P OS63GD03P OS125GD03P OS250D03P

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

AF26

Overload protection is used to protect the motor from over heating

Electronic overload relay, type

AF30 AF38 A50

Built-in

A63 A75 A95 A110

The by-pass will reduce the power loss of the softstarter.

By-pass, type

A50 ... A300 might be replaced by AF50 ... AF300

The table above is an overview of possible combinations of devices.

Complete coordination tables are available at www.abb.com/lowvoltage

Built-in

28 Softstarters | 1SFC132005C0201, rev.C

PSE – The efficient range

Overview

PSE142 ... PSE170

Softstarter. Type

Normal start

In-line connected

PSE142

(400 V) kW

IEC, Max. A

75

143

(440-480 V) hp 100

UL, Max FLA 130

Using MCCB only, type 1 coordination will be achieved

PSE170

90

171

125

169

400 V, 40 ºC

MCCB (35 kA), type

T3N250

MCCB (50 kA), type

T3S250

PSE210

110

210

150

192

T4N320

T4S320

PSE250

132

250

200

248

PSE210 ... PSE370

To achieve type 2 coordination, semi-conductor fuses must be used

Fuse protection (85kA), Semiconductor fuses, Bussmann, type

170M5809

Suitable switch fuse for recommended semi-conductor fuses

Switch fuse, type

170M5810 170M5812

OS400D03P

170M5813

T5N400

T5S400

PSE300

160

300

250

302

170M6812

PSE370

200

370

300

361

OS630D03P

T5N630

T5S630

170M6813

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

A145 A185

Overload protection is used to protect the motor from over heating

Electronic overload relay, type

The by-pass will reduce the power loss of the softstarter.

By-pass, type

A210

Built-in

Built-in

A260 A300 AF400

How to select correct size

By using the guide here, you can quickly select a suitable softstarter for the most common applications.

If a more precise selection is required, you can use Prosoft, a selection software available at www.abb.com/lowvoltage

Normal start Class 10

Ordering - see page 30

Quick guide for selection

Heavy duty start class 30

Ordering - see page 31

Typical applications

• Bow thruster • Centrifugal pump • Centrifugal fan • Conveyor belt (long)

• Mill • Compressor • Conveyor belt (short) • Crusher

• Elevator • Escalator • Mixer

If more than 10 starts/h

• Stirrer

!

Select one size larger than the standard selection

1SFC132005C0201, rev.C | Softstarters 29

PSE – The efficient range

Normal starts, class 10, In-Line, ordering details

PSE18 ... PSE105

PSE142 ... PSE170

7.5

9

11

15

18.5

22

30

40

45

59

75

90

110

PSE18 ... PSE370

Rated operational voltage, U e

, 208 - 600 V AC

Rated control supply voltage, U s

Motor power

, 100 - 250 V AC, 50/60 Hz

230 V

P

400 V

P

500 V

P

IEC

Max rated operational curent I

A e

Type

4 7.5

11 18 PSE18-600-70

5.5

11 15 25 PSE25-600-70

30

37

45

60

72

85

106

143

171

210

250

300

370

18.5

22

30

37

45

55

75

90

110

132

160

200

250

15

18.5

22

30

37

45

55

75

90

110

132

160

200

PSE30-600-70

PSE37-600-70

PSE45-600-70

PSE60-600-70

PSE72-600-70

PSE85-600-70

PSE105-600-70

PSE142-600-70

PSE170-600-70

PSE210-600-70

PSE250-600-70

PSE300-600-70

PSE370-600-70

Order code

1SFA897 101 R7000

1SFA897 102 R7000

1SFA897 103 R7000

1SFA897 104 R7000

1SFA897 105 R7000

1SFA897 106 R7000

1SFA897 107 R7000

1SFA897 108 R7000

1SFA897 109 R7000

1SFA897 110 R7000

1SFA897 111 R7000

1SFA897 112 R7000

1SFA897 113 R7000

1SFA897 114 R7000

1SFA897 115 R7000

Weight kg

1 piece

2.4

2.4

2.4

2.4

2.4

2.4

2.5

2.5

2.5

4.2

4.2

12.4

13.9

13.9

13.9

PSE210 ... PSE370

30 Softstarters | 1SFC132005C0201, rev.C

PSE – The efficient range

Heavy duty starts, class 30, In-Line, ordering details

PSE18 ... PSE105

PSE142 ... PSE170

59

75

90

18.5

22

30

40

45

5.5

7.5

9

11

15

PSE18 ... PSE370

Rated operational voltage, U e

, 208 - 600 V AC

Rated control supply voltage, U s

, 100 - 250 V AC, 50/60 Hz

Motor power

230 V

P

400 V

P

500 V

P

IEC

Max rated operational curent I

A e

Type

3 5.5

7.5

12 PSE18-600-70

4 7.5

11 18 PSE25-600-70

72

85

106

143

171

25

30

37

45

60

210

250

300

45

55

75

90

110

15

18.5

22

30

37

132

160

200

37

45

55

75

90

11

15

18.5

22

30

110

132

160

PSE30-600-70

PSE37-600-70

PSE45-600-70

PSE60-600-70

PSE72-600-70

PSE85-600-70

PSE105-600-70

PSE142-600-70

PSE170-600-70

PSE210-600-70

PSE250-600-70

PSE300-600-70

PSE370-600-70

Order code

1SFA897 101 R7000

1SFA897 102 R7000

1SFA897 103 R7000

1SFA897 104 R7000

1SFA897 105 R7000

1SFA897 106 R7000

1SFA897 107 R7000

1SFA897 108 R7000

1SFA897 109 R7000

1SFA897 110 R7000

1SFA897 111 R7000

1SFA897 112 R7000

1SFA897 113 R7000

1SFA897 114 R7000

1SFA897 115 R7000

Heavy duty

Weight kg

1 piece

2.4

2.4

2.4

2.4

2.4

2.4

2.5

2.5

2.5

4.2

4.2

12.4

13.9

13.9

13.9

PSE210 ... PSE370

1SFC132005C0201, rev.C | Softstarters 31

PSE – The efficient range

Accessories

LW...

LT ... -AC

LE185

PSEEK

LZ...

LT ... -AL

Cable connectors for Cu cables

For softstarter type

PSE142 …170

PSE142 …170

PSE210 … 370

Wire range mm

2

6-185

2 x (50-120)

16-240

Tightening torque max.

Nm

16

Type

16

25 –

Order code

Pack piece

1SDA 023 354 R0001 3

LZ185-2C/120 1SFN 074 709 R1000 3

1SDA 023 368 R0001 3 ing

Cable connectors for Al and Cu cables

For softstarter type

PSE142 …170

PSE142 …170

PSE210 … 370

Wire range mm 2

35-95

25-150

120-240

Tightening torque max.

Nm

13.5

Type

31

43

Order code

Pack ing piece

1SDA 023 356 R0001 3

1SDA 023 357 R0001 3

1SDA 023 370 R0001 3

Terminal enlargements

For softstarter type

PSE18...105

PSE142...170

PSE210...370

Dimensions hole ø mm

2

10.5

10.5

13 bar mm

17.5 x 5

20 x 5

40 x 6

Type

LW110

LW185

LW300

Order code

Pack ing piece

1SFN 074 307 R1000 1

1SFN 074 707 R1000 1

1SFN 075 107 R1000 1

Terminal nut washer

For softstarter type

PSE142...170

PSE210...370

Terminal shrouds

Req. qty

2

2

For softstarter type

PSE142...170

PSE142...170

PSE210...370

PSE210...370

Suitable for

Cable connectors

Compression lugs

Cable connectors

Compression lugs

2

2

Req. qty

2

2

External keypad including a 3m cable

For softstarter type

PSE18...370

Fieldbus plug connection accessory

Type

LE185

LE300

Type

LT185-AC

LT185-AL

LT300-AC

LT300-AL

Type

PSEEK

Order code

Pack ing piece

1SFN 074 716 R1000 2

1SFN 075 116 R1000 2

Order code

Pack ing piece

1SFN 124 701 R1000 2

1SFN 124 703 R1000 2

1SFN 125 101 R1000 2

1SFN 125 103 R1000 2

Order code

Pack ing piece

1SFA 897 100 R1001 1

For softstarter type

The same accessory for all sizes

ABB Field Bus Plug suitable for all sizes. See page 50-53

Type

PS-FBPA

Order code

Pack ing piece

1SFA 896 312 R1002 1

Weight kg

1 piece

0.200

0.300

0.400

Weight kg

1 piece

0.100

0.100

0.100

Weight kg

1 piece

0.100

0.450

1.230

Weight kg

1 piece

0.200

0.300

Weight kg

1 piece

0.050

0.220

0.070

0.280

Weight kg

1 piece

Weight kg

1 piece

0.060

PS-FBPA

32 Softstarters | 1SFC132005C0201, rev.C

PSE – The efficient range

Technical data

Rated insulation voltage U i

Rated operational voltage U e

Rated control supply voltage U s

600 V

208 ... 600 V +10 %/-15 %

100 ... 250 V +10 %/-15 %, 50/60 Hz ±5 %

Rated control circuit voltage U c

Starting capacity at I e

Number of starts per hour

Internal 24 V DC

4xI

10 e

1)

for 10 sec.

Overload capability,

Overload Class 10

Ambient temperature

During operation

During storage

-25 … +60 °C

-40 … +70 °C

4000 m 3)

2)

Maximum Altitude

Degree of protection

Main circuit

Supply and Control circuit

IP00

IP20

Analog output

Output signal reference

Type of output signal

Scaling

Control circuit

Number of inputs

Signal indication LED’s

On / Ready

Run / TOR

Protection

Fault

Protections

Electronic overload

Locked rotor protection

Underload protection

4 ... 20 mA

I Amp

Fixed at 1.2 x I e

3 (start, stop, reset of faults)

Green flashing / steady

Green flashing / steady

Yellow

Red

Yes (Class 10A, 10, 20, 30)

Yes

Yes

Main circuit

Built-in By-pass

Cooling system - Fan cooled

Yes Field bus connection

Connection for

(thermostat controlled)

HMI for settings

Display

Keypad

Main settings

Setting current

Ramp time during start

Ramp time during stop

Initial / end voltage

Current limit

Torque control for start

Torque control for stop

Kick start

Yes

4 7-segments and icons. lluminated

2 selection keys and 2 navigation keys

Size dependent

1-30 sec

0-30 sec

30-70%

1.5-7xI e

Yes / No

Yes / No

Off, 30-100%

ABB FieldBusPlug

External keypad

Display LCD type

Ambient temperature during operation during storage

Degree of protection

Time (s)

10 000

1000

Yes (option)

-25 … +60 °C

-40 … +70 °C

IP66

100

Signal relays

Number of signal relays

K2

K3

K1

3

Run signal

TOR (By-pass) signal

Event signal

10

1

Rated operational voltage U e

Rated thermal current I th

250 V AC / 24 V DC

3 A

4)

0

0 1 2 3 4 5 6

Rated operational current I e at AC-15 (U

1) e

= 250 V) 1.5 A

Valid for 50 % on time and 50 % off time, with 3.5 x I

Tripping curves for electronic overload protection (Cold) e

for 7 seconds. If other data is required, please contact your sales office

2)

Above 40 ºC up to max. 60 ºC reduce the rated current with 0.6 % per ºC.

3)

When used at high altitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.

7

[ % of I e

4)

150

A common voltage needs to be used for all 3 signal relays

8

Current (x Ie)

Class 30

Class 20

Class 10

Class 10A

1SFC132005C0201, rev.C | Softstarters 33

PSE – The efficient range

Technical data

Cross section of connection cables

Type of softstarter

PSE18 ... PSE105

Main circuit

Connection clamp

Solid/stranded

Solid/stranded

Tightening torque

(recommended)

Connection bar

1 x mm

2 x mm

2

2

Nm

Width and thickness

Hole diameter

Tightening torque

(recommended)

Supply and control circuit

Connection clamp

Solid/stranded

Solid/stranded

Tightening torque

(recommended) mm mm

Nm

1 x mm

2

2 x mm

2

Nm

9

2.5

1.5

0.5

2.5 – 70

2.5 – 70

9

PSE142 ... PSE170 PSE210 ... PSE370

2.5

1.5

0.5

5

17.5

18

ø 8.5

See accessories

See accessories

See accessories

20

5

28

ø 10.2

2.5

1.5

0.5

Fuse ratings and power losses

Recommended

ABB Overload protection

For

Softstarter

Current range

Type

PSE

PSE18

PSE25

PSE30

PSE37

PSE45

PSE60

PSE72

PSE85

PSE105

PSE142

PSE170

PSE210

PSE250

PSE300

PSE370

Type

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

A

1)

For the supply circuit 6 A delayed, for MCB use C characteristics.

5.4-18

7.5-25

9-30

11.1-37

13.5-45

18-60

21.6-72

25.5-85

31.8-106

42.9-143

51.3-171

63-210

75-250

90.6-302

111-370

Max power loss at rated I

(Internal by-pass)

W

Max fuse raiting - main circuit 1)

Bussman Fuses, DIN43 620

A Type

3.1

4.3

6.6

12.1

17.6

0.2

0.4

0.5

0.8

1.2

2.2

8.8

12.5

18

27.4

250

315

400

450

500

40

50

80

100

125

160

630

700

800

900

170M1563

170M1564

170M1566

170M1567

170M1568

170M1569

170M1571

170M1572

170M3819

170M5809

170M5810

170M5812

170M5813

170M6812

170M6813

Size

2

2

000

000

1*

000

000

000

000

000

000

2

2

3

3

34 Softstarters | 1SFC132005C0201, rev.C

Power requirements supply circuit

VA/VA pull in

16

16

16

16

16

16

16

16

16

16

16

23/350

23/350

23/350

23/350

PSE – The efficient range

UL ratings

PSE25

PSE30

PSE37

PSE45

PSE60

PSE72

PSE85

PSE105

PSE142

PSE170

PSE210

PSE250

PSE300

PSE370

3-phase motor rating – In-Line

Softstarters

Type

PSE18

Motor power P (hp) and full load current FLA, (A)

Max

FLA

A

U e

200V / 208V hp

18 5

104

130

169

192

248

302

361

25

28

34

42

60

68

80

30

40

60

60

75

100

125

7.5

7.5

10

10

20

20

25

40

50

60

75

100

100

150

10

15

20

25

30

U e

220V / 240V hp

5

7.5

10

75

100

125

150

200

250

300

25

30

40

50

60

U e

440V / 480V hp

10

15

20

100

125

150

200

250

300

350

30

40

50

60

75

U e

550V / 600V hp

15

20

25

1SFC132005C0201, rev.C | Softstarters 35

PST(B) – The advanced range

Description

Description

• Wide rated operational voltage 208 – 690 V AC

• Wide rated control supply voltage 100 – 250 V, 50/60 Hz

• Rated operational current 30 to 1050 A (Up to 1810 A inside delta)

• Both in line and inside delta connection

• Coated circuit boards available, for reliable operation even in harsh

environments

• Full text display in 14 languages and 4 button keypad for easy set-up

and operation

• Optional external keypad, IP66

• Built-in by-pass contactor on PSTB (from 370 A) for energy saving

and easy installation

• Prepared for external by-pass on PST (30 – 300 A)

• Torque Control for excellent control of pumps

• Current limit, adjustable between 1.5 – 7 x I e

• Fieldbus communication using Profibus, Modbus, Devicenet or CANopen

• Dual motor overload protection with classes 10A, 10, 20 and 30

• Adaptable motor underload protection to detect pumps running dry

• Adaptable locked rotor protection to detect jammed pumps

• PTC protection to protect the motor from overheating

• Adjustable kick start to start jammed pumps

• Programmable output signal relays

• Programmable pre-warning functions

• Event log with time stamp

• Analog output showing current, voltage, power factor etc. 0 – 10 V,

0 – 20 mA, 4 – 20 mA

The PST(B) softstarter is the most advanced softstarter in the

ABB product portfolio and is equipped with almost all imaginable features. This makes the PST(B) ideal for almost every application.

Torque Control

The ABB torque control function is developed together with pump manufacturers to ensure the best possible pump stop, eliminating problems with water hammering and pressure surges.

By-pass for energy saving

By-passing the softstarter after reaching full voltage, will save energy and reduce the heat generaton. The PST softstarters are equipped with extra terminals making the connection of an external by-pass contactor easier and allowing all protections to be active during by-pass. On the PSTB softstarters, an ABB

AF-contactor is already built-in, ensuring a compact starting solution with minimal wiring during installation.

Advanced protections

The PST(B) softstarters are equipped with almost all protections imaginable for protecting the motor, the softstarter and the application. To offer more flexibility, all protections can be tailored to your specific needs.

Flexible analog output

The analog output terminals can be connected to an analog current meter to show the current during operation and thereby eliminating the need for an additional current transformer. The analog output signal can also be used as an analog input to a

PLC.

Fieldbus communication

Using the ABB FieldBusPlug, all the most common fieldbus protocols are supported. Using the PLC system it is possible to set-up the softstarter, read status information and also to control the softstarter.

Display and keypad

The PST(B) softstarter is equipped with a full text display showing all information in clear text in your own language. To make it even easier to set-up, there are standard settings for many common applications, such as centrifugal pump. Selecting this will automatically provide all required settings including torque control when stopping.

External keypad

As an option, the PST(B) softstarter can be equipped with an external keypad for easy set-up and monitoring of the unit without opening the enclosure door. The keypad can also be used to copy parameters between different softstarters.

36 Softstarters | 1SFC132005C0201, rev.C

PST(B) – The advanced range

Description

The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters. See page 40 − 41,

For heavy duty applications like centrifugal fans, crushers, mixers, mills, stirrers and long conveyor belts, select a softstarter from page 42 − 43.

In-Line Inside Delta

100 A

58 A

100 A

100 A

In-Line and Inside Delta connection of PST30 … PSTB1050

Screw mounting

2 programmable inputs

3 programmable output signal relays

Built-in by-pass on PSTB

Extra terminals on PST

All data avaliable on the front

Analog output or PTC input

Green on LED

Yellow protection LED

Red fault LED

Full text display in 14 languages

User friendly keypad

Pre set application settings

External keypad with same design as the fixed one

1SFC132005C0201, rev.C | Softstarters 37

PST(B) – The advanced range

Overview

PST30 ... PST72 PST85 ... PST142

Softstarter. Type

Normal start

In-Line connected

PST30 PST37

(400 V) kW

IEC, Max. A

15

30

(440-480 V) hp 20

UL, Max FLA 28

Using MCCB only, type 1 coordination will be achieved.

18.5

37

25

34

400 V, 40 ºC

MCCB (50kA), type

PST44

22

44

30

42

PST50

25

50

40

54

PST60

30

60

40

60

PST72

37

72

50

68

PST85

45

85

60

80

PST105

55

105

75

104

PST142

75

142

100

130

T2S160 T3S250

To achieve a type 2 coordination, semi-conductor fuses must be used.

Fuse protection (65kA), Semiconductor fuses, Bussmann, type

170M1566 170M1568 170M1569 170M1570 170M1571 170M1572 170M3819 170M5809

Suitable switch fuse for recommended semi-conductor fuses.

Switch fuse, type

OS32GD03P OS63GD03P OS125GD03P OS250D03P OS400D03P

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

AF30 AF38

Overload protection is used to protect the motor from over heating

Electronic overload relay

The by-pass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass

By-pass contactor, type

AF16 AF26

A50 ... A300 might be replaced by AF50 ... AF300.

The table above is an overview of possible combinations of devices.

Complete coordination tables are available at www.abb.com/lowvoltage

A50

AF30

A63

Built-in

A40

A75

A50

A95 A110

A63

A145

A95

38 Softstarters | 1SFC132005C0201, rev.C

PST(B) – The advanced range

Overview

PST175 ... PST300

Softstarter. Type

Normal start

In-Line connected

PST175 PST210

(400 V) kW

IEC, Max. A

90

175

(440-480 V) hp 125

UL, Max FLA 156

Using MCCB only, type 1 coordination will be achieved.

110

210

150

192

400 V, 40 ºC

MCCB (50kA), type

T4S250

PST250

132

250

200

248

PST300

160

300

250

302

T5S400

PSTB370 ... PSTB470

T5S630

PSTB570 ... PSTB1050

PSTB370

200

370

300

361

PSTB470

250

470

400

480

PSTB570 PSTB720

315

570

500

590

400

720

600

720

PSTB840 PSTB1050

450

840

700

840

560

1050

900

1062

T6S630 T6S800 T7S1250 T7S1600

To achieve a type 2 coordination, semi-conductor fuses must be used.

Fuse protection (65kA), Semiconductor fuses, Bussmann, type

170M5810 170M5812 170M5813 170M6813 170M5813

Suitable switch fuse for recommended semi-conductor fuses.

Switch fuse, type

OS400D03P OS630D03P OS400D03P

170M6813

OS630D03P

170M8554 170M6018 170M6020

2)

OS800D03P 1)

The line contactor is not required for the softstarter itself but often used to open if OL trips

Line contactor, type

A185 A210 A260

Overload protection is used to protect the motor from over heating

Electronic overload relay, type

The by-pass contactor will reduce the power loss of the softstarter. All softstarters can be operated without by-pass

By-pass contactor, type

A145

1) Switch fuse not available. Use Bussman fuse base 170H3004

2) PSTB1050-690-70 has 170M6019

A300

A210

AF400

Built-in

AF580

Built-in

AF750 AF1350 AF1650

How to select correct size

By using the guide here, you can quickly select a suitable softstarter for the most common applications.

If a more precise selection is required, you can use Prosoft, a selection software available at www.abb.com/lowvoltage

Normal start Class 10

Ordering - see page 40 - 41

Quick guide for selection

Heavy duty start class 30

Ordering - see page 42 - 43

Typical applications

• Bow thruster • Centrifugal pump • Centrifugal fan • Conveyor belt (long)

• Mill • Compressor • Conveyor belt (short) • Crusher

• Elevator • Escalator • Mixer

If more than 10 starts/h

• Stirrer

!

Select one size larger than the standard selection

1SFC132005C0201, rev.C | Softstarters 39

PST(B) – The advanced range

Normal starts, class 10, In-Line, ordering details

PST30 ... PST72

PST85 ... PST142

PST175 ... PST300

PSTB370 ... PSTB470

PSTB570 ... PSTB1050

40 Softstarters | 1SFC132005C0201, rev.C

PST30 ... PSTB1050

Rated operational voltage U e

, 208 - 600 V

Rated control supply voltage, U s

, 100 - 250 V AC, 50/60 Hz

Motor power

400 V

P

160

200

250

315

75

90

110

132

30

37

45

55

15

18.5

22

25

400

450

560

500 V

P

200

257

315

400

90

110

132

160

37

45

55

75

18.5

22

25

30

500

600

730

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

690 V

P

300

370

470

570

142

175

210

250

44

50

60

72

85

105

IEC

Max rated operational curent I

A e

30

37

720

840

1050

Type*

)

PST30-600-70

PST37-600-70

PST44-600-70

PST50-600-70

PST60-600-70

PST72-600-70

PST85-600-70

PST105-600-70

PST142-600-70

PST175-600-70

PST210-600-70

PST250-600-70

Order code**

)

1SFA894 002 R7

0

0

1SFA894 003 R7

0

0

1SFA894 004 R7

0

0

1SFA894 005 R7 0

0

1SFA894 006 R7 0

0

1SFA894 007 R7

0

0

1SFA894 008 R7

0

0

1SFA894 009 R7

0

0

1SFA894 010 R7

0

0

1SFA894 011 R7

0

0

1SFA894 012 R7 0

0

1SFA894 013 R7 0

0

1SFA894 014 R7

0

0

PST300-600-70

PSTB370-600-70

PSTB470-600-70

PSTB570-600-70

PSTB720-600-70

1SFA894 015 R7

0

0

1SFA894 016 R7

0

0

1SFA894 017 R7

0

0

1SFA894 018 R7

0

0

PSTB840-600-70

1SFA894 019 R7 0

0

PSTB1050-600-70

1SFA894 020 R7 0

0

PST30 ... PSTB1050

Rated operational voltage U e

, 400 - 690 V

Rated control supply voltage, U s

15 18.5

25 30

, 100 - 250 V AC, 50/60 Hz

PST30-690-70

18.5

22

25

30

37

45

55

75

90

110

132

160

200

250

315

400

450

560

22

25

30

37

45

55

75

90

110

132

160

200

257

315

400

500

600

730

30

37

45

55

59

75

90

132

160

184

220

257

355

450

560

710

800

1000

37

44

50

60

72

85

105

142

175

210

250

300

370

470

570

720

840

1050

PST37-690-70

PST44-690-70

PST50-690-70

PST60-690-70

PST72-690-70

PST85-690-70

PST105-690-70

PST142-690-70

PST175-690-70

PST210-690-70

1SFA895 002 R7

0

0

1SFA895 003 R7

0

0

1SFA895 004 R7 0

0

1SFA895 005 R7 0

0

1SFA895 006 R7

0

0

1SFA895 007 R7

0

0

1SFA895 008 R7

0

0

1SFA895 009 R7

0

0

1SFA895 010 R7

0

0

1SFA895 011 R7 0

0

1SFA895 012 R7 0

0

1SFA895 013 R7

0

0

PST250-690-70

PST300-690-70

PSTB370-690-70

PSTB470-690-70

PSTB570-690-70

1SFA895 014 R7

0

0

1SFA895 015 R7

0

0

1SFA895 016 R7

0

0

1SFA895 017 R7

0

0

PSTB720-690-70

1SFA895 018 R7 0

0

PSTB840-690-70

1SFA895 019 R7 0

0

PSTB1050-690-70

1SFA895 020 R7

0

0 s

*)

Add code letter in Type acc.

to below:

No code letter = Normal

T = Coated PCBs s

**)

Add code number in Order code acc. to below:

0 = Normal

2 = Coated PCBs

13.00

21.50

21.50

23.00

23.00

31.00

31.00

52.00

55.00

60.00

60.00

Weight kg

1 piece

4.80

4.80

4.80

4.80

5.00

5.00

11.20

13.00

13.00

13.00

21.50

21.50

23.00

23.00

31.00

4.80

4.80

4.80

4.80

5.00

5.00

11.20

31.00

52.00

55.00

60.00

60.00

PST(B) – The advanced range

Normal starts, class 10, Inside Delta, ordering details

PST30 ... PST72

PST85 ... PST142

PST175 ... PST300

PSTB370 ... PSTB470

PST30...PSTB1050

Rated operational voltage U e

, 208 - 600 V

Rated control supply voltage, U s

, 100 - 250 V AC, 50/60 Hz

Motor power

400 V

P

132

160

184

220

257

355

450

55

59

75

90

25

30

37

45

540

710

800

1000

500 V

P

160

200

250

295

355

450

600

75

80

90

110

30

37

45

55

700

880

1000

1250

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

690 V

P

245

300

360

430

515

640

814

987

1247

1455

1810

85

105

124

147

181

IEC

Max rated operational curent I

A e

52

64

76

Type*

)

PST30-600-70

PST37-600-70

PST44-600-70

PST50-600-70

PST60-600-70

PST72-600-70

PST85-600-70

PST105-600-70

PST142-600-70

PST175-600-70

PST210-600-70

PST250-600-70

Order code**

)

1SFA894 002 R7

0

0

1SFA894 003 R7

0

0

1SFA894 004 R7

0

0

1SFA894 005 R7 0

0

1SFA894 006 R7 0

0

1SFA894 007 R7

0

0

1SFA894 008 R7

0

0

1SFA894 009 R7

0

0

1SFA894 010 R7

0

0

1SFA894 011 R7

0

0

1SFA894 012 R7 0

0

1SFA894 013 R7 0

0

1SFA894 014 R7

0

0

PST300-600-70

PSTB370-600-70

PSTB470-600-70

PSTB570-600-70

PSTB720-600-70

1SFA894 015 R7

0

0

1SFA894 016 R7

0

0

1SFA894 017 R7

0

0

1SFA894 018 R7

0

0

PSTB840-600-70

1SFA894 019 R7 0

0

PSTB1050-600-70

1SFA894 020 R7 0

0

PST30 ... PSTB1050

Rated operational voltage U e

, 400 - 690 V

Rated control supply voltage, U s

, 100 - 250 V AC, 50/60 Hz

25 30 45 52 PST30-690-70

30

37

45

55

59

75

90

132

160

184

220

257

355

450

540

710

800

1000

37

45

55

75

80

90

110

160

200

250

295

355

450

600

700

880

1000

1250

55

59

75

90

110

132

160

220

257

315

400

500

600

800

960

1200

1400

1700

64

76

85

105

124

147

181

245

300

360

430

515

640

814

987

1247

1455

1810

PST37-690-70

PST44-690-70

PST50-690-70

PST60-690-70

PST72-690-70

PST85-690-70

PST105-690-70

PST142-690-70

PST175-690-70

PST210-690-70

1SFA895 002 R7

0

0

1SFA895 003 R7

0

0

1SFA895 004 R7 0

0

1SFA895 005 R7 0

0

1SFA895 006 R7

0

0

1SFA895 007 R7

0

0

1SFA895 008 R7

0

0

1SFA895 009 R7

0

0

1SFA895 010 R7

0

0

1SFA895 011 R7 0

0

1SFA895 012 R7 0

0

1SFA895 013 R7

0

0

PST250-690-70

PST300-690-70

PSTB370-690-70

PSTB470-690-70

PSTB570-690-70

1SFA895 014 R7

0

0

1SFA895 015 R7

0

0

1SFA895 016 R7

0

0

1SFA895 017 R7

0

0

PSTB720-690-70

1SFA895 018 R7 0

0

PSTB840-690-70

1SFA895 019 R7 0

0

PSTB1050-690-70

1SFA895 020 R7

0

0 s

*)

Add code letter in Type acc.

to below:

No code letter = Normal

T

= Coated PCBs s

**)

Add code number in Order code acc. to below:

0 = Normal

2

= Coated PCBs

13.00

21.50

21.50

23.00

23.00

31.00

31.00

52.00

55.00

60.00

60.00

Weight kg

1 piece

4.80

4.80

4.80

4.80

5.00

5.00

11.20

13.00

13.00

13.00

21.50

21.50

23.00

23.00

31.00

4.80

4.80

4.80

4.80

5.00

5.00

11.20

31.00

52.00

55.00

60.00

60.00

PSTB570 ... PSTB1050

1SFC132005C0201, rev.C | Softstarters 41

PST(B) – The advanced range

Heavy Duty, class 30, In-Line, ordering details

Heavy duty

PST30 ... PST72

PST85 ... PST142

PST175 ... PST300

PSTB370 ... PSTB470

PSTB570 ... PSTB1050

42 Softstarters | 1SFC132005C0201, rev.C

PST30...PSTB1050

18.5

22

25

30

37

Rated operational voltage, U e

, 208 - 600 V

Rated control supply voltage, U s

Motor power

, 100 - 250 V AC, 50/60 Hz

400 V

P

500 V

P

690 V

P

IEC

Max rated operational curent I

A e

Type*

)

11

15

15

18.5

-

-

22

30

45

55

75

90

110

132

160

200

250

315

400

450

22

25

30

37

45

55

75

90

110

132

160

200

257

315

400

500

600

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

37

44

50

60

72

85

105

142

175

210

250

300

370

470

570

720

840

Order code**

)

PST30-600-70

PST37-600-70

PST44-600-70

PST50-600-70

PST60-600-70

PST72-600-70

PST85-600-70

PST105-600-70

PST142-600-70

PST175-600-70

PST210-600-70

1SFA894 002 R7

0

0

1SFA894 003 R7

0

0

1SFA894 004 R7 0

0

1SFA894 005 R7 0

0

1SFA894 006 R7

0

0

1SFA894 007 R7

0

0

1SFA894 008 R7

0

0

1SFA894 009 R7

0

0

1SFA894 010 R7

0

0

1SFA894 011 R7 0

0

1SFA894 012 R7 0

0

1SFA894 013 R7

0

0

PST250-600-70

PST300-600-70

PSTB370-600-70

PSTB470-600-70

PSTB570-600-70

1SFA894 014 R7

0

0

1SFA894 015 R7

0

0

1SFA894 016 R7

0

0

1SFA894 017 R7

0

0

PSTB720-600-70

1SFA894 018 R7 0

0

PSTB840-600-70

1SFA894 019 R7 0

0

PSTB1050-600-70

1SFA894 020 R7

0

0

PST30...PSTB1050

Rated operational voltage U e

, 400 - 690 V

Rated control supply voltage U

11 15 18.5

22 s

, 100 - 250 V AC, 50/60 Hz

PST30-690-70

15 18.5

25 30 PST37-690-70

18.5

22

25

30

37

45

55

75

90

110

132

160

200

250

315

400

450

22

25

30

37

45

55

75

90

110

132

160

200

257

315

400

500

600

30

37

45

55

59

75

90

132

160

184

220

257

355

450

560

710

800

37

44

50

60

72

85

105

142

175

210

250

300

370

470

570

720

840

PST44-690-70

PST50-690-70

PST60-690-70

PST72-690-70

PST85-690-70

PST105-690-70

PST142-690-70

PST175-690-70

PST210-690-70

1SFA895 002 R7

0

0

1SFA895 003 R7

0

0

1SFA895 004 R7 0

0

1SFA895 005 R7 0

0

1SFA895 006 R7

0

0

1SFA895 007 R7

0

0

1SFA895 008 R7

0

0

1SFA895 009 R7

0

0

1SFA895 010 R7

0

0

1SFA895 011 R7 0

0

1SFA895 012 R7 0

0

1SFA895 013 R7

0

0

PST250-690-70

PST300-690-70

PSTB370-690-70

PSTB470-690-70

PSTB570-690-70

1SFA895 014 R7

0

0

1SFA895 015 R7

0

0

1SFA895 016 R7

0

0

1SFA895 017 R7

0

0

PSTB720-690-70

PSTB840-690-70

1SFA895 018 R7

0

0

1SFA895 019 R7 0

0

PSTB1050-690-70

1SFA895 020 R7 0

0 s

*) Add code letter in Type acc.

to below:

No code letter = Normal

T

= Coated PCBs s

**)

Add code number in Order code acc. to below:

0

= Normal

2

= Coated PCBs

13.00

21.50

21.50

23.00

23.00

31.00

31.00

4.80

4.80

4.80

4.80

5.00

5.00

11.20

13.00

52.00

55.00

60.00

60.00

13.00

13.00

21.50

21.50

23.00

23.00

31.00

31.00

52.00

55.00

60.00

60.00

Weight kg

1 piece

4.80

4.80

4.80

4.80

5.00

5.00

11.20

PST(B) – The advanced range

Heavy Duty, class 30, Inside Delta, ordering details

PST30 ... PST72

PST85 ... PST142

PST175 ... PST300

PSTB370 ... PSTB470

Heavy duty

PST30...PSTB1050

Rated operational voltage U e

, 208 - 600 V

Rated control supply voltage U s

, 100 - 250 V AC, 50/60 Hz

Motor power

400 V

P

500 V

P

690 V

P

IEC

Max rated operational curent I

A e

Type* )

18.5

25

25

30

-

-

42

52

PST30-600-70

PST37-600-70

30

37

45

55

59

75

90

132

160

184

220

257

355

450

540

710

800

37

45

55

75

80

90

110

160

200

250

295

355

450

600

700

880

1000

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

64

76

85

105

124

147

181

245

300

360

430

515

640

814

987

1247

1455

PST44-600-70

PST50-600-70

PST60-600-70

PST72-600-70

PST85-600-70

PST105-600-70

PST142-600-70

PST175-600-70

PST210-600-70

PST250-600-70

Order code** )

1SFA894 002 R7

0

0

1SFA894 003 R7

0

0

1SFA894 004 R7

0

0

1SFA894 005 R7 0

0

1SFA894 006 R7 0

0

1SFA894 007 R7

0

0

1SFA894 008 R7

0

0

1SFA894 009 R7

0

0

1SFA894 010 R7

0

0

1SFA894 011 R7

0

0

1SFA894 012 R7 0

0

1SFA894 013 R7 0

0

1SFA894 014 R7

0

0

PST300-600-70

PSTB370-600-70

PSTB470-600-70

PSTB570-600-70

PSTB720-600-70

1SFA894 015 R7

0

0

1SFA894 016 R7

0

0

1SFA894 017 R7

0

0

1SFA894 018 R7

0

0

PSTB840-600-70

1SFA894 019 R7 0

0

PSTB1050-600-70

1SFA894 020 R7 0

0

PST30...PSTB1050

Rated operational voltage, U e

, 400 - 690 V

Rated control supply voltage, U

18.5

25 37 42 s

, 100 - 250 V AC, 50/60 Hz

PST30-690-70

25

30

37

45

55

59

75

90

132

160

184

220

257

355

450

540

710

800

30

37

45

55

75

80

90

110

160

200

250

295

355

450

600

700

880

1000

45

55

59

75

90

110

132

160

220

257

315

400

500

600

800

960

1200

1400

52

64

76

85

105

124

147

181

245

300

360

430

515

640

814

987

1247

1455

PST37-690-70

PST44-690-70

PST50-690-70

PST60-690-70

PST72-690-70

PST85-690-70

PST105-690-70

PST142-690-70

PST175-690-70

PST210-690-70

PST250-690-70

PST300-690-70

PSTB370-690-70

PSTB470-690-70

PSTB570-690-70

PSTB720-690-70

1SFA895 002 R7

0

0

1SFA895 003 R7

0

0

1SFA895 004 R7 0

0

1SFA895 005 R7 0

0

1SFA895 006 R7

0

0

1SFA895 007 R7

0

0

1SFA895 008 R7

0

0

1SFA895 009 R7

0

0

1SFA895 010 R7

0

0

1SFA895 011 R7 0

0

1SFA895 012 R7 0

0

1SFA895 013 R7

0

0

1SFA895 014 R7

0

0

1SFA895 015 R7

0

0

1SFA895 016 R7

0

0

1SFA895 017 R7

0

0

1SFA895 018 R7 0

0

PSTB840-690-70

1SFA895 019 R7 0

0

PSTB1050-690-70

1SFA895 020 R7

0

0 s

*)

Add code letter in Type acc.

to below:

No code letter

= Normal

T

= Coated PCBs s

**) Add code number in Order code acc. to below:

0

= Normal

2

= Coated PCBs

21.50

21.50

23.00

23.00

31.00

31.00

52.00

55.00

60.00

60.00

Weight kg

1 piece

4.80

4.80

4.80

4.80

5.00

5.00

11.20

13.00

13.00

13.00

21.50

21.50

23.00

23.00

31.00

31.00

4.80

4.80

4.80

4.80

5.00

5.00

11.20

13.00

52.00

55.00

60.00

60.00

PSTB570 ... PSTB1050

1SFC132005C0201, rev.C | Softstarters 43

PST(B) – The advanced range

Accessories

LX...

LW...

LE185

LE460

LT ... -AC

PSTEK

PSTM-2

LZ...

LT ... -AL

Cable connectors for Cu cables

For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.

For softstarter type

Wire range mm

2

Tightening torque max.

Nm Type Order code

Pack ing piece

Weight kg

1 piece

PST85 …142

PST85 …142

PST175 …PSTB470

6-185

2 x (50-120)

16-240

16

16

25

1SDA 023 354 R0001 3

LZ185-2C/120 1SFN 074 709 R1000 3

1SDA 023 368 R0001 3

0.200

0.300

0.400

Cable connectors for Al and Cu cables

For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.

For softstarter type

Wire range mm

2

Tightening torque max.

Nm Type Order code

Pack piece ing

Weight kg

1 piece

PST85 …142

PST85 …142

PST175 …300

PSTB370 …1050

PSTB370 …1050

35-95

25-150

120-240

3 x (70-185)

2 x (120-240)

13.5

31

43

43

31

1SDA 023 356 R0001 3

1SDA 023 357 R0001 3

1SDA 023 370 R0001 3

1SDA 023 384 R0001 3

1SDA 023 380 R0001 3

0.100

0.100

0.100

0.265

0.110

Terminal extensions

For softstarter type

PST85…142

PST175…300

PSTB370...470

PSTB570...1050

Dimensions hole ø mm

2

8.5

10.5

10.5

13 bar mm

17.5 x 5

20 x 5

25 x 5

40 x 6

Type

LX185

1)

LX300

2)

LX460

LX750

Order code

1SFN 074 710 R1000 1

1SFN 075 110 R1000 1

Pack ing piece

1SFN 075 710 R1000 1

1SFN 076 110 R1000 1

Weight kg

1 piece

0.250

0.350

0.500

0.850

Terminal enlargements

For softstarter type

PST30…72

PST85…142

PST175...300

PSTB370...470

PSTB570...1050

Dimensions hole ø mm

2

6.5

10.5

10.5

10.5

13 bar mm

15 x 3

17.5 x 5

20 x 5

25 x 5

40 x 6

Type

LW110

1)

LW185

1)

LW300

1)

LW460

LW750

Order code

1SFN 074 307 R1000 1

1SFN 074 707 R1000 1

1SFN 075 107 R1000 1

1SFN 075 707 R1000 1

1SFN 076 107 R1000 1

Pack ing piece

Weight kg

1 piece

0.100

0.250

0.450

0.730

1.230

Terminal nut washer

For softstarter type

PST85...142

PST175...300

PSTB370...470

PSTB570...1050

Terminal shrouds

Req. qty

6

6

1

3

Type

LE185

1)

LE300

2)

LE460

LE750

Order code

1SFN 074 716 R1000 2

1SFN 075 116 R1000 2

1SFN 075 716 R1000 6

1SFN 076 116 R1000 6

Pack ing piece

Weight kg

1 piece

0.200

0.300

0.600

0.750

For softstarter type

PST85...142

PST85…142

PST175...300

PST175...300

PSTB370...470

PSTB370...470

PSTB570...1050

PSTB570...1050

Suitable for

Cable connectors

Compression lugs

Cable connectors

Compression lugs

Cable connectors

Compression lugs

Cable connectors

Compression lugs

Req. qty Type

1 pce and LT185-AC

1 pce LT460-AC

1 pce and LT185-AL

1 pce LT460-AL

3 pcs

3 pcs

2 pcs

2 pcs

2 pcs

2 pcs

LT300-AC

LT300-AL

LT460-AC

LT460-AL

LT750-AC

LT750-AL

2)

2)

External keypad including a 3m cable

Order code

Pack ing piece

1SFN 124 701 R1000 2

1SFN 125 701 R1000 2

1SFN 124 703 R1000 2

1SFN 125 703 R1000 2

1SFN 125 101 R1000 2

1SFN 125 103 R1000 2

1SFN 125 701 R1000 2

1SFN 125 703 R1000 2

1SFN 126 101 R1000 2

1SFN 126 103 R1000 2

Weight kg

1 piece

0.050

0.100

0.220

0.800

0.070

0.280

0.100

0.800

0.120

0.825

For softstarter type

PST30...300

PSTB370...1050

Marine Kit

Type

PSTEK

Order code

1SFA 899 003 R1000 1

Pack ing piece

Weight kg

1 piece

0.400

For softstarter type

PST85…142

Fieldbus plug

ABB Filedbus Plug suitable for all sizes. See page 50-53

1)

Only fits on the motor side

2) Use two sets of the accessories on the line side and one set on the motor side.

Type

PSTM-2

Order code

1SFA 899 004 R1000 1

Pack piece ing

Weight kg

1 piece

0.240

44 Softstarters | 1SFC132005C0201, rev.C

PST(B) – The advanced range

Technical data

Rated insulation voltage U i

Rated operational voltage U e

690 V

208...600 V, 400...690 V + 10 % / -15 % 50/60 Hz ±5%

Rated control supply voltage U s

100...250 V +10% / -15% 50/60 Hz ±5%

Rated control circiut voltage U

Starting capacity at I e c

Internal or external 24 V DC

3 x I e

for 15 sec.

Number of starts per hour PST30...300

PSTB370...1050

30

1)

10

1)

Overload capability

Overload class 10

Service factor PST(B)30...840

115 %

PSTB1050

100 %

Control circuit

Number of inputs

Number of additional programmable inputs

Signalling indication LED

Power on

Fault

Protection

2 (start, stop)

2

(Each input can be programmed to be either; Non, Reset, Enable, Jog,

DOL- On, Start motor 2, Start motor 3 or FB-Dis)

Green

Red

Yellow

Ambient temperature during operation during storage

Maximum altitude

Degree of protection main circuit

±0 ... +50 °C

2)

-25 ... +70 °C

4000 m

3)

PST30...72

P10

PST85...PSTB1050

IP00

Protections

Electronic overload

Dual overload

PTC connection

Locked rotor protection

Yes

(Class 10A, 10, 20, 30)

Yes

(separate overload function for start and run)

Yes

Yes

(Level and delay adjustable)

Supply and control circuit P20

Main circuit

Built-in By-pass contactor

PST30...300

No

PSTB370...1050

Yes

Cooling system - Fan cooled

Yes

(thermostat controlled)

HMI for settings

(Human Machine Interface)

Display

Languages

Full text

Keypad

English, German, Italian, Dutch, Chinese, Finnish,

Swedish, French, Spanish, Russian, Portugese,

Turkish, Polish and Czech

2 selection keys and 2 navigating keys

Underload protection

Phase imbalance

High current (8 x I

Phase reversal protection

Warnings (pre-warning)

High current

Low current (underload)

Overload trip e

)

Yes

(Level and delay adjustable)

Yes

(Level and delay adjustable)

Yes

Yes

Yes

Yes

Yes

(Level and delay adjustable)

(Level and delay adjustable)

(Level and delay adjustable)

Signal relays

Number of programmable signal relays

3 (each relay can be programmed to be

Run, By-pass or Event signal)

Default as Run signal K4

K5

K6

Default as TOR (By-pass) signal

Default as Event signal

Rated operational voltage, U e

Rated thermal current I th

250 V AC / 24 V DC

5 A

Rated operational current I e

at 1.5 A

AC-15 (U e

=250 V)

Overtemp, thyristor (SCR)

Start of several motors

Yes

Possible to set-up and start three Yes different motors

Field bus connection

Connection for ABB FiledBus Plug Yes

PTC input

Switch off resistance

Switch on resistance

External keypad

Display

Ambient temperature

Analog output

Output signal reference

Type of output signal

0 ... 10 V, 0 ... 20 mA, 4 ... 20 mA

I Amp, U Volt, P kW, P hp, Q kVAr, S kVA, TmpMot,

TmpSCR, cosPhi

During operation

During storage

Degree of protection

1)

Valid for 50 % on time and 50 % off time. 3.5 x I e for 7 sec., if other data is required, contact your sales office.

2)

Above 40 ºC up to max. 50 ºC reduce the rated current with 0.8 % per ºC.

3)

When used at high alitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.

[ % of I e

(Different parameter sets)

2825 ohm ± 20%

1200 ohm ± 20%

LCD type

±0 ... +50 °C

-25 ... +70 °C

IP66

PSTB Integrated by-pass ratings

Softstarter PSTB370

Integrated contactor

AC-3 rating (A)

AF300

305

PSTB470 PSTB570

AF460

460

PSTB720

AF580

580

PSTB840

AF750

750

PSTB1050

1SFC132005C0201, rev.C | Softstarters 45

PST(B) – The advanced range

Technical data

Description

Setting current for overload, locked rotor etc.

Time for start ramp

Time for stop ramp

Initial voltage for start ramp

End voltage for stop ramp

Step down voltage

Level of the current limit.

Selection of Kick start

Level of Kick start if selected

Time for Kick start if selected

Selectable range for start ramp

Selectable range for stop ramp

Overload protection

Overload Class

Overload Class, Dual type, Start Class

Overload Class, Dual type, Run Class

Type of operation for overload protection

Locked rotor protection

Trip level for locked rotor protection

Trip time for locked rotor protection

Type of operation for locked rotor protection

Underload protection

Trip level for Underload protection

Trip time for Underload protection

Type of operation for Underload protection

Phase imbalance protection

Trip level for phase imbalance protection

Type of operation for phase imbalance protection

High current protection

Type of operation for high current protection

Phase reversal protection

Type of operation for phase reversal protection

PTC protection

Type of operation for PTC protection

An external Bypass contactor is used

High current warning

Trip level for high current warning

Low current warning

Trip level for low current warning

Overload warning

Trip level for overload warning

Thyristor overload warning

Type of operation for phase loss fault

Type of operation for by-pass doesn’t close

Type of operation for by-pass doesn’t open

Type of operation for fieldbus fault

Type of operation for frequency fault

Type of operation for heat sink over temperature fault

Type of operation for thyristor short circuit fault

Function of programmable input In_0

Function of programmable input In_1

Function of programmable relay output K4

Function of programmable relay output K5

Function of programmable relay output K6

Control of the softstarter with fieldbus

Number of sequences for sequence start.

Language to use on display

Password for display

Start mode

Stop mode

Torque limit

Analog output

Analog output, reference

Analog output, type of value

Major possible settings and the displayed text and the set default values

Lock R Op

Underload

Underl Lev

Underl Time

Underl Op

Phase Imb

Ph Imb Lev

Ph Imb Op

High I

High I Op

Phase Rev

Ph Rev Op

PTC

PTC Op

Ext ByPass

Warn I=High

Wa I=H Lev

Warn I=Low

Wa I=L Lev

Warn OL

Wa OL Lev

Text on display

Eng)

Setting I e

Start Ramp

Stop Ramp

Init Volt

End Volt

Step Down

Current Lim

Kick Start

Kick Level

Kick Time

Start Range

Stop Range

Overload

OL Class

OL Class S

OL Class R

OL Op

Locked Rotor

Lock R Lev

Lock R Time

Warn SCR OL

Ph Loss Op

BP open Op

BP closed Op

FB Fault Op

Freq F Op

HS Temp Op

SCR SC Op

In0

In1

Relay K4

Relay K5

Relay K6

Fieldb Ctrl

No of Seq

Language

Password

Start Mode

Stop Mode

Torque limit

Analogue Out

Anl Ref

Anl Type

Values on display

9.0 ...1207 A divided into 19 overlapping ranges.

1 ... 30 s, 1 ... 120 s (Range depends on Start Range)

0 ... 30 s, 0 ... 120 s (Range depends on Stop Range)

30 ... 70 %

30 ... 70 %

30 ...100 %

1.5 ... 7.0 x I e

Yes, No

50 ... 100 %

0.1 ... 1.5 s

1 ... 30 s, 1...120 s

0 ... 30 s, 0 ... 120 s

No, Normal, Dual

10 A, 10, 20, 30

10A, 10, 20, 30

10A, 10, 20, 30

Stop-M, Stop-A, Ind

Yes, No

0.5 ... 8.0 x I e

0.2 ... 10 s

Stop-M, Stop-A, Ind

Yes, No

0.4 ... 0.8 x I e

1 ... 30 s

Stop-M, Stop-A, Ind

Yes, No

10 ... 80 %

Stop-M, Stop-A, Ind

Yes, No

Stop-M, Stop-A, Ind

Yes, No

Stop-M, Stop-A, Ind

Yes, No

Stop-M, Stop-A

Yes, No

Yes, No

0.5 ... 5.0 x I e

Yes, No

0.4 ...1.0 x I e

Yes, No

40 ... 99 %

Yes, No

Stop-M, Stop-A

Stop-M, Stop-A

Stop-M, Stop-A

Stop-M, Stop-A

Stop-M, Stop-A

Stop-M, Stop-A

Stop-M, Stop-A

None, Reset, Enable, Jog, DOL, Start 2, FB-Dis

None, Reset, Enable, Jog, DOL, Start 3, FB-Dis

Run, TOR, Event

Run, TOR, Event

Run, TOR, Event

Yes, No

No, 2, 3

US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN, RU, TR, PL, CZ

No, 1 ... 255

Volt, Torque

Volt, Torque

20 ... 200 %

Yes, No

0 ...10 V, 0 ... 20 mA, 4 ... 20 mA

I Amp, U Volt, P kW, P hp, Q kVAr, S kVA, TmpMot, TmpSCR, cosPhi

Default value

No

Stop-M

Stop-M

Stop-M

Stop-M

Stop-M

Stop-M

Stop-M

Reset

Reset

Run

TOR

Event

No

No

US/UK

Stop-M

No

0.5 x I e

10 s

Stop-M

No

80 %

Stop-M

No

Stop-M

No

Stop-M

No

Stop-M

No

No

1.2 x I e

No

0.8 x I e

No

90 %

1 ... 30 s

0 ... 30 s

Normal

10

10

10

Stop-M

No

4.0 x I e

1.0 s

See table, page 48

10 s

0 s

30 %

30 %

100 %

4.0 x I e

No

50 %

0.2

Volt

Volt

150 %

No

4 ...20 mA

I Amp

46 Softstarters | 1SFC132005C0201, rev.C

PST(B) – The advanced range

Technical data

Tripping curves for the integrated electronic overload protection

All units have an integrated electronic overload protection possible to set on four different tripping classes.

Below you find a curve for each tripping class in cold state. These tripping curves are valid for PSE, PST and PSTB

Time (s)

10 000

1000

100

10

1

0

0 1 2

3

4

5

Tripping curves for electronic overload protection (Cold) for PSE, PST and PSTB.

6 7 8

Current (x Ie)

Class 30

Class 20

Class 10

Class 10A

1SFC132005C0201, rev.C | Softstarters 47

PST(B) – The advanced range

Technical data

Cross section of connection cables

Type of softstarter

PST30 ... 72

Main circuit

Available teminals:

(For external by-pass)

Connection clamp

L1, L2, L3

T1, T2, T3

B1, B2, B3

Yes

Yes

Yes

PST85 ... 142

Yes

Yes

Yes

PST175 ... 300

Yes

Yes

Yes

PSTB370 ... 470

Yes

Yes

No

PSTB570 ... 1050

Yes

Yes

No

Solid/stranded

Solid/stranded

Tightening torque

(recommended)

Connection bar

Width and thickness

Hole diameter

Tightening torque

(recommended)

Supply and control circuit

Connection clamp

Solid/stranded

Solid/stranded

Tightening torque

(recommended)

1 x mm

2

10 ... 95

2 x mm

2

6 ... 35

Nm 6.0

No mm – mm –

Nm –

1 x mm

2

2 x mm

2

Nm

18

5

17.5

ø 8.5

28

5

ø 10.2

20

See accessories

See accessories

See accessories

6

22.5

25

35

ø 6.5

ø 10.5

Yes

2.5

1.5

0.5

6

ø 6.5

ø 12.5

45

40

22.5

Fuse ratings and power losses

For

Softstarter

Type

Recommended

ABB Overload protection

Type

Current range

A

Max power loss at rated I e without by-pass

2)

W with by-pass

W

Max fuse raiting - main circuit

1) 3)

Bussman Fuses, DIN43 620

A Type Size

Power requirements supply circuit

VA/VA pull in

PST

PST30

PST37

PST44

PST50

PST60

PST72

PST85

PST105

PST142

PST175

PST210

PST250

PST300

PSTB 600 V

PSTB370

PSTB470

PSTB570

PSTB720

PSTB840

PSTB1050

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

9...35

11...43

13...51

15...58

18...69

22...83

25...98

32...120

43...163

53...201

63...241

75...288

90...345

100

120

140

160

190

230

270

325

435

540

645

765

920

9.5

10.5

13.5

13.5

15.5

17

30.5

35

37

62

67

67

90

80

125

160

160

200

250

315

400

450

500

630

700

900

170M1566

170M1568

170M1569

170M1569

170M1570

170M1571

170M1572

170M3819

170M5809

170M5810

170M5812

170M5813

170M6813

000

2

2

2

2

000

000

000

000

000

000

1*

3

5

5

5

5

5

5

10

10

10

15

15

15

15

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

111...425

141...540

171...655

216...828

252...966

315...1207

N/A

N/A

N/A

N/A

N/A

N/A

90

110

105

110

170

170

700

900

900

1250

1500

1800

170M5813

170M6813

170M6813

170M8554

170M6018

4)

170M6020

4)

3

3

2

3

3

3

20/480

20/480

25/900

25/860

25/860

25/860

PSTB 690 V

PSTB370

PSTB470

PSTB570

PSTB720

PSTB840

PSTB1050

Integrated

Integrated

Integrated

Integrated

Integrated

Integrated

111...425

141...540

171...655

216...828

252...966

315...1207

N/A

N/A

N/A

N/A

N/A

N/A

90

110

105

110

170

170

700

900

900

1250

1500

1600

170M5813

170M6813

170M6813

170M8554

170M6018

170M6019

4)

4)

2

3

3

3

3

3

20/480

20/480

25/900

25/860

25/860

25/860

1)

2)

For the supply circuit 6 A delayed, for MCB use C characteristics.

See PSS page 24

3) Max fuse rating independent if In-Line or Inside Delta connection. In Inside Delta connections of PST, the fuses can be placed outside of the delta. For PSTB the fuses shall be placed inside the delta. Contact ABB for more information.

4) D N43 653

48 Softstarters | 1SFC132005C0201, rev.C

PST(B) – The advanced range

UL ratings

PST37

PST44

PST50

PST60

PST72

PST85

PST105

PST142

PST175

PST210

PST250

PST300

PSTB370

PSTB470

PSTB570

PSTB720

PSTB840

PSTB1050

3-phase motor rating – In-Line

Softstarters Motor power P (hp) and full load current FLA, (A)

Type

PST30

Max. FLA

A

28

U e

200V / 208 V hp

7.5

130

156

192

248

302

34

42

54

60

68

80

104

361

480

590

720

840

1062

40

50

60

75

100

10

10

15

20

20

25

30

125

150

200

250

300

400

150

200

250

300

350

450

50

60

75

100

100

20

20

25

30

40

U e

220 V / 240 V hp

10

10

15

PST37

PST44

PST50

PST60

PST72

PST85

PST105

PST142

PST175

PST210

PST250

PST300

PSTB370

PSTB470

PSTB570

PSTB720

PSTB840

PSTB1050

3-phase motor rating – Inside Delta

Softstarters Motor power P (hp) and full load current FLA, (A)

Type

PST30

Max. FLA

A

42

U e

200 V / 208 V hp

10

192

248

302

361

480

54

72

80

104

104

130

156

590

720

840

1247

1454

1839

60

75

100

125

150

15

20

25

30

30

40

50

200

250

300

400

500

600

250

300

350

500

600

700

75

100

100

150

200

30

40

40

50

60

U e

220 V / 240 V hp

15

20

25

300

400

500

600

700

900

100

125

150

200

250

40

40

50

60

75

U e

440 V / 480 V hp

20

25

30

350

500

600

700

800

1000

125

150

200

250

300

50

50

60

75

100

U e

550 V / 600 V hp

25

30

40

500

600

700

1000

1200

1500

150

200

250

300

400

60

75

75

100

125

U e

440 V / 480 V hp

30

40

50

1SFC132005C0201, rev.C | Softstarters 49

600

700

800

1200

1500

1800

200

250

300

350

500

75

100

100

125

150

U e

550 V / 600 V hp

40

50

60

FBP FiledBusPlug

DeviceNet, MODBUS-RTU and CANopen, ordering details

Black cable

DNP21-FBP

MRP21-FBP

COP21-FBP

DeviceNet FieldBusPlug

Ready-made DeviceNet fieldbus interface with various cable lengths.

• Applicable on all FBP motor starters and other devices

• Degree of protection IP65, diagnostic LED

Designation

DeviceNet-FBP

DeviceNet-FBP

DeviceNet-FBP

DeviceNet-FBP

Cable length Type

0.25 m

DNP21-FBP.025

0.50 m

DNP21-FBP.050

1.00 m DNP21-FBP.100

5.00 m

DNP21-FBP.500

Order code

1SAJ 230 000 R1003

1SAJ 230 000 R1005

1SAJ 230 000 R1010

1SAJ 230 000 R1050

1

1

1

1

Pack ing piece

Weight kg

1 piece

0.09

0.10

0.13

0.36

MODBUS-RTU FieldBusPlug

Ready-made MODBUS-RTU fieldbus interface with various cable lengths.

• Applicable on all FBP motor starters and other devices

• Degree of protection IP65, diagnostic LED

Designation

MODBUS-RTU-FBP

MODBUS-RTU-FBP

MODBUS-RTU-FBP

MODBUS-RTU-FBP

Cable length Type

0.25 m MRP21-FBP.025

0.50 m MRP21-FBP.050

1.00 m MRP21-FBP.100

5.00 m MRP21-FBP.500

Order code

1SAJ 250 000 R0003

1SAJ 250 000 R0005

1SAJ 250 000 R0010

1SAJ 250 000 R0050

1

1

Pack ing piece

1

1

Weight kg

1 piece

0.09

0.10

0.13

0.36

CANopen FieldBusPlug

Ready-made CANopen fieldbus interface with various cable lengths.

• Applicable on all FBP motor starters and other devices

• Degree of protection IP65, diagnostic LED

Designation

CANopen-FBP

CANopen-FBP

CANopen-FBP

Cable length Type

0.25 m COP21-FBP.025

0.50 m COP21-FBP.050

1.00 m COP21-FBP.100

Order code

1SAJ 230 100 R1003

1SAJ 230 100 R1005

1SAJ 230 100 R1010

Pack ing piece

1

1

1

Weight kg

1 piece

0.09

0.10

0.13

To connect the PST Softstarter to a DeviceNet or CANopen fieldbus system...

you need specific software for PLC set-up, (EDS file) which is available at

www.abb.com/lowvoltage

on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB office.

50 Softstarters | 1SFC132005C0201, rev.C

FBP FieldBusPlug

Black cable

DeviceNet, MODBUS-RTU and CANopen accessories, ordering details

DNF11-FBP.050

Accessories for the DeviceNet, MODBUS-RTU and CANopen bus connector

DeviceNet, MODBUS-RTU and CANopen round cable for bus junctions

Ready-made bus cable with an M12 connector and an open cable end.

Designation

Round cable with female connector

Round cable with male connector

Cable length Type

0.50 m DNF11-FBP.050

0.50 m DNM11-FBP.050

Order code

1SAJ 923 002 R0005

1SAJ 923 003 R0005

Pack ing piece

1

1

Weight kg

1 piece

0.04

0.04

DNM11-FBP.050

DeviceNet, MODBUS-RTU and CANopen round cable for bus extension

Ready-made bus cable with M12 male and female connectors

Designation

Extension cable

Extension cable

Extension cable

Round cable

Cable length Type

1.00 m DNX11-FBP.100

3.00 m DNX11-FBP.300

5.00 m DNX11-FBP.500

100.00 m DNC11-FBP.999

Order code

1SAJ 923 001 R0010

1SAJ 923 001 R0030

1SAJ 923 001 R0050

1SAJ 923 004 R0001

1

1

1

Pack ing piece

1

Weight kg

1 piece

0.08

0.20

0.31

5.60

DNX11-FDP

DNF11-FBP.0

DNM11-FBP.0

DeviceNet, MODBUS-RTU and CANopen round cable connectors

Bus cable and coupling accessories

Designation

Male connector for round cable

Female connector for round cable

Type

DNM11-FBP.0

DNF11-FBP.0

Order code

1SAJ 923 005 R0001

1SAJ 923 006 R0001

Pack ing piece

5

5

Weight kg

1 piece

0.15

0.15

DNR11-FBP.120

DeviceNet, MODBUS-RTU and CANopen termination resistor

Designation

Termination Resistor, 120 Ohm

Type

DNR11-FBP.120

Order code

1SAJ 923 007 R0001

Pack ing piece

1

Weight kg

1 piece

0.02

1SFC132005C0201, rev.C | Softstarters 51

FBP FieldBusPlug

Profibus DP, ordering details

PDP22-FBP

PDQ22-FBP

Purple cable

Profibus DP FieldBusPlug

Ready-made Profibus DP fieldbus interface with various cable lengths.

• Supports PROFIBUS DP V0 and V1

• Applicable on all FBP motor starters and other devices

• Degree of protection IP65, diagnostic LED

Designation

Profibus DP FBP

Profibus DP FBP

Profibus DP FBP

Profibus DP FBP

Profibus DP FBP

Cable length Type

0.25 m PDP22-FBP.025

0.50 m PDP22-FBP.050

1.00 m PDP22-FBP.100

2.00 m PDP22-FBP.200

5.00 m PDP22-FBP.500

Order code

1SAJ 240 100 R1003

1SAJ 240 100 R1005

1SAJ 240 100 R1010

1SAJ 240 100 R1020

1SAJ 240 100 R1050

1

1

1

Pack ing piece

1

1

Weight kg

1 piece

0.09

0.10

0.13

0.20

0.36

Profibus DP FieldBusPlug for 4 devices

PDQ22 is a member of the ABB FieldBusPlug family of bus connectors. It allows the connection of up to four devices to Profibus DP by just using one Profibus node access. This allows a cost efficient device integration for devices that are located physically nearby. PDQ22 supports DP-V0 and DP-V1. The degree of protection is IP66. There are separate diagnosis LEDs for bus and device status.

Note that the accessorie PDQ22-FBP only works with the PSR and PSE and not with the PST(B) softstarter.

Designation

Quadruple bus connector

DINrail adapter for PDQ22-FBP

Fixing bracket for passive plug of connection cable

Type

PDQ22-FBP

CDA11-FBP. 0

CDP11-FBP.0

Order code

1SAJ 240 200 R0050

1SAJ 929 300 R0001

1SAJ 929 100 R0001

Pack ing piece

1

1

1

Weight kg

1 piece

0.20

0.11

0.50

Configuration software

This cable and software can be used for set-up and comissioning of the softstarter as well as to keep back-up of the parameter settings.

Designation

USB to FBP interface cable

Type

UTF21-FBP

Order code

1SAJ 929 400 R0002

Pack ing piece

1

Weight kg

1 piece

PDP22/PDQ22 Device Type Manager (DTM) incl.

FDT/DTM frame application

PBDTM-FBP 1SAJ 924 012 R0003

1

To connect the PST Softstarter to a Profibus DP fieldbus system...

you need specific software for PLC set-up, (GSD file) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB office.

PDP21 is replaced by PDP22.

Use PDP22 with the GSD-file Abb_082d.gsd regardless if the PLC is a DP/V0 or DP/V1.

52 Softstarters | 1SFC132005C0201, rev.C

FBP FieldBusPlug

Profibus DP accessories, ordering details

Purple cable

PDF11-FBP.50

PDM11-FBP.50

PDX11-FBP

Accessories for the Profibus DP Bus Connector

Profibus DP Round Cable for Bus Junctions

Ready-made bus cable with an M12 connector and an open cable end.

• Application on bus junctions such as e.g. Profibus DB couplers or devices with an integrated Profibus DB interface

Cable length Type Order code

Pack ing piece

Weight kg

1 piece Designation

Round Cable with female connector

Round Cable with male connector

0.50 m

0.50 m

PDF11-FBP.050

PDM11-FBP.050

1SAJ 924 002 R0005

1SAJ 924 003 R0005

1

1

0.04

0.04

Profibus DP Round Cable for Bus Extension

Ready-made bus cable with M12 male and female connectors

Round cable on coil

Designation

Extension Cable

Extension Cable

Extension Cable

Extension Cable

Round Cable

Cable length Type

0.50 m PDX11-FBP.050

1.00 m PDX11-FBP.100

3.00 m PDX11-FBP.300

5.00 m PDX11-FBP.500

100.00 m PDC11-FBP.999

Order code

1SAJ 924 001 R0005

1SAJ 924 001 R0010

1SAJ 924 001 R0030

1SAJ 924 001 R0050

1SAJ 924 004 R1000

1

1

Pack ing piece

1

1

1

Weight kg

1 piece

0.04

0.08

0.20

0.31

5.60

PDM11-FBP

PDF11-FBP

Profibus DP Accessories for Bus Extension

Designation

Male Connector for round cable

Female Connector for round cable

Type

PDM11-FBP.0

PDF11-FBP.0

Order code

1SAJ 924 005 R0001

1SAJ 924 006 R0001

Pack ing piece

5

5

Weight kg

1 piece

0.03

0.03

PDR11-FBP.150

PDV11-FBP,

PDV12-FBP

PDA11-FBP.050

Profibus DP Termination Resistor, Miscellaneous Accessories

Designation

Termination Resistor, 150 Ohm

Feeding connector 24V DC, Code B-A

Feeding connector 24V DC, Code A-A

Adaptor M12-Dsub9-M12

Cable length 0.50m

Adaptor M12-Dsub9-M12

Cable length 2 x 0.50m

Type

PDR11-FBP.150

PDV11-FBP.0

PDV12-FBP.0

PDA11-FBP.050

PDA12-FBP.050

Order code

1SAJ 924 007 R0001

1SAJ 924 008 R0001

1SAJ 924 011 R0001

1SAJ 924 009 R0001

1SAJ 924 010 R0001

1

1

Pack ing piece

1

1

Weight kg

1 piece

0.03

0.04

0.04

0.04

1 0.04

PDA12-FBP.050

Extension cable

Designation

Extension cable (female/male), shielded

Extension cable (female/male), shielded

Extension cable (female/male), shielded

Extension cable (male/open), shielded

Cable length Type

0.3 m CDP15-FBP.030

0.6 m CDP15-FBP.060

1.5 m CDP15-FBP.150

1.5 m CDP16-FBP.150

Order code

1SAJ 929 140 R0003

1SAJ 929 140 R0006

1SAJ 929 140 R0015

1SAJ 929 150 R0015

1

1

1

Pack ing piece

1

Weight kg

1 piece

0.20

0.20

1SFC132005C0201, rev.C | Softstarters 53

Wall mounting instructions

Softstarters

Minimum distance to wall/front

Softstarter, type

PSR

PSR3 ... 16

PSR25 ... 30

PSR37 ... 45

PSR60 ... 105

PSS ... -500 for 500 V

PSS18/30 ... 44/76

PSS50/85 ... 72/124

PSS85/147 ... 142/245

PSS175/300 ... 300/515

PSS ... -690 for 690 V

PSS18/30 ... 72/124

PSS85/147 ... 142/245

PSS175/300 ... 300/515

PSE

PSE18 ... 105

PSE142 ... 170

PSE210 ... 370

PST

PST30 ... 72

PST85 ... 142

PST175 ... 300

PSTB

PSTB370 ... 470

PSTB570 ... 1050

*) 5 mm for the 24 V DC version

Dimensions

PSTEK

135

23

Dimensions

A B

20

20

20

20

25

25

25

25

20

20

20

20

20

20

20

20

20

20

20

0*

0*

0*

0*

10

10

10

10

10

10

10

10

10

15

15

10

10

10

10

C

0

0

0

0

E

45

45

54

70

F H

140

160

187

220

114

128

153

180

100

100

100

100

120

140

181

356

200

250

340

340

162

162

265

265

100

100

100

140

181

356

250

340

340

163

265

265

100

100

100

90

130

190

245

295

550

185.5

219.5

236.5

100

100

100

160

186

360

260

390

420

196

270

270

150

150

365

435

460

515

361

381

53 5

4 8

135

107

53 5

14

22.5

118 138

Dotted line denotes area covered by external keypad

3

Dimensions in mm

54 Softstarters | 1SFC132005C0201, rev.C

Dimensions

Softstarters, type PSR

PSR3 … 16 PSR37 … 45 PSR60 ... 105

PSR25 … 30

Dimensions in mm (and inches)

1SFC132005C0201, rev.C | Softstarters 55

Dimensions

Softstarters, type PSS

PSS18/30-500 … 44/76-500 PSS50/85-500 … 72/124-500

PSS18/30-690 … 72/124-690

PSS85/147-500 … 142/245-500

PSS85/147-690 … 142/245-690

ø6,5

(4x)

PSS 175/300-500 … 300/515-500

PSS 175/300-690 … 300/515-690

Dimensions in mm

56 Softstarters | 1SFC132005C0201, rev.C

Dimensions

Sofstarters, type PSE

PSE18 … 105

PSE142 ...170

PSE210 ... 370

Dimensions in mm

1SFC132005C0201, rev.C | Softstarters 57

Dimensions

Softstarters, type PST and PSTB

PST30 ... 72 PST85 ...142

PST85 ...142 with marine kit

PST175 ... 300 PSTB370 ... 470 PSTB570 ... 1050

Dimensions in mm

58 Softstarters | 1SFC132005C0201, rev.C

Circuit diagrams

Softstarters, type PSR

PSR3 ...16

A) With MMS B) With MMS and auxiliary contact C) With fuses, contactor and O.L.

PSR25 ... 45

D) With MMS E) With MMS and auxiliary contact F) With fuses, contactor and O.L.

PSR60 ... 105

G) With MMS H) With MMS and auxiliary contact I) With fuses, contactor and O.L.

1SFC132005C0201, rev.C | Softstarters 59

Cicuit diagrams

Softstarters, type PSS and PSE

PSS18/30…300/515

PSE18 ... 370

L2

L3

N

MCCB

L N ta t

8 9 t ta t t

11

1L1 3L2 5L3 1 2

3

8 9 1 11

Run TOR

Fault

12 13 14

4 5

NC

6

NO

7

2T1 4T2 6T3

U V W

3

M

L1

L2

L3

N

KM1

L N ta t

8 9 ta t t t

11

1L1 3L2 5L3 1 2 8 9 1 11

Run TOR

Fault

12 13 14

3 4 5

NC

6

NO

7

2T1 4T2 6T3

U V W

3

M

60 Softstarters | 1SFC132005C0201, rev.C

Circuit diagrams

Softstarters, type PST and PSTB

PST30...300

PSTB370...1050

1SFC132005C0201, rev.C | Softstarters 61

ProSoft and Coordination tables

ProSoft5 - Softstarter selection tool

The selection of a softstarter can be done according to this catalog. This will work fine in the majority of cases but by using the softstarter selection tool ProSoft, a more optimized selection will be achieved. Especially in extremely heavy duty applications with several minutes starting time, the use of ProSoft is recommended.

When using ProSoft, the selection is done in 3 steps, which can be seen as 3 different tabs in the program:

1.

Input tab – Type in the general data and information about the motor and about the load. Try to use as accurate data as possible to get the most accurate results.

2.

Calculation tab – Here it is possible to see how long the start will be depending on how high the current is. This tab will indicate which settings should be used and it might affect the selection.

3.

The selection tab – Select which of the suggested softstar ters to use. Here it is also possible to generate a report about the selection.

Coordination tables

Coordination is a combination of electrical apparatus which is safe for the surroundings and personnel, even if an overload or a fault should occur in the system. The ABB coordination tables are available for different combinations of products. The softstarter coordination tables are available with different protection devices (MMS,

MCCB and semiconductor fuses), different coordination types (type

1 and type 2), different kA-ratings and for different connections

(In Line and Inside Delta).

The coordination tables can be found on www.abb.com/lowvoltage by clicking “Online Product Selection Tools” and “Coordination Tables for motor protection”.

Material available on www.abb.com/lowvoltage

The following material is a selection of all softstarter related material that is available on www.abb.com/lowvoltage. Just click on “Control Products”, then “Softstarters”.

• Product catalogs and brochures

• Certificates and approvals

• Circuit diagrams and application diagrams

• Dimension drawings (2D and 3D)

• Manuals

• eds- and gsd-files for fieldbus connection

• Prosoft selection tool

62 Softstarters | 1SFC132005C0201, rev.C

Certifications and approvals

The table below shows the approvals and certifications for different softstarters.

For approvals and/or certificates not listed below, please contact your local ABB sales office.

Certifications and approvals

Certifications Approvals: ship classification societies

Abbreviation

Approved in

CE

EU

UL

USA cULus

Canada

USA

CSA

Candada

CCC

China

GOST

Russia

PSR3 ...

PSR105

PSS18/30 ...

PSS300/515

PSE18 ...

PSE370

1)

– pending

1)

• pending

PST30 ...

PSTB1050

• •

1)

• •

1)

Standard design approved, the company labels bear the certification mark when this is required.

1) Covered by cULus certificate

ANCE

Mexico

C-tick

Australia

ABS

American

Bureau of

Shipping

GL

Germany

• – –

• • – –

Directives and Standards

No. 2006/95/EC

No. 2004/108/EC

EN 60947-1

EN 60947-4-2

UL 508

CSA C22.2 No 14

Low voltage equipment

Electromagnetic compability

Low-voltageswitchgear and controlgear - Part 1: General rules

AC semiconductor motor controllers and starters

Industrial Control Equipment

Industrial Control Equipment

1SFC132005C0201, rev.C | Softstarters 63

Contact us

ABB AB

Cewe-Control

SE-721 61 VÄSTERÅS, Sweden

Telephone +46 21 32 07 00

Telefax +46 21 12 60 01 www.abb.com/lowvoltage

©Copyright 2011, All rights reserved.

Specification sublject to change without notice.

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