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vacon nx

ac drives basic i/o boards expander i/o boards adapter boards

user manual

vacon • 1

INDEX

Document ID: DPD00884A

Date: 25.01.2012

1. General information .......................................................................................3

1.1. Board slots on the control board of Vacon NXS and NXP ..............................................3

1.2. Board Slots on the control board of Vacon NXL .............................................................4

1.3. Option board types ..........................................................................................................5

1.4. Technical data .................................................................................................................6

1.4.1. Isolation ...........................................................................................................................7

1.4.2. Analogue inputs (mA/V) ...................................................................................................7

1.4.3. Analogue outputs (mA/V) ................................................................................................7

1.4.4. Control voltage (+24V/EXT +24V) .....................................................................................7

1.4.5. Digital input signal conversion .......................................................................................8

1.5. Hardware protections ...................................................................................................10

1.5.1. Terminal block coding ...................................................................................................10

1.5.2. Board slot guides and allowed slots .............................................................................10

1.6. Type identification number ...........................................................................................11

1.7. Defining functions to inputs and outputs ......................................................................11

1.8. Defining a terminal for a certain function with NCDrive programming tool ...............12

1.9. Option board related parameters .................................................................................13

2. Installation of Vacon Option Boards .............................................................14

2.1. Control cables ...............................................................................................................16

2.1.1. Cable grounding ............................................................................................................16

2.2. Board information sticker .............................................................................................17

3. Descriptions of Vacon option boards ............................................................18

3.1. Basic boards OPTA_ ......................................................................................................18

3.1.1. OPTA1 ............................................................................................................................19

3.1.2. OPTA2 ............................................................................................................................23

3.1.3. OPTA3 ............................................................................................................................24

3.1.4. OPTA4 ............................................................................................................................25

3.1.5. OPTA5 ............................................................................................................................29

3.1.6. OPTA7 ............................................................................................................................33

3.1.7. OPTA8 ............................................................................................................................39

3.1.8. OPTA9 ............................................................................................................................43

3.1.9. OPTAL ............................................................................................................................44

3.1.10. OPTAE ..........................................................................................................................46

3.1.11. OPTAN .........................................................................................................................50

3.2. I/O Expander Boards OPTB_ .........................................................................................54

3.2.1. OPTB1 ............................................................................................................................55

3.2.2. OPTB2 ............................................................................................................................57

3.2.3. OPTB4 ............................................................................................................................58

3.2.4. OPTB5 ............................................................................................................................59

3.2.5. OPTB8 ............................................................................................................................60

3.2.6. OPTB9 ............................................................................................................................62

3.2.7. OPTBB ...........................................................................................................................63

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vacon • 2

3.2.8. OPTBH ...........................................................................................................................67

3.3. Adapter Boards OPTD_ .................................................................................................69

3.3.1. OPTD1 ............................................................................................................................70

3.3.2. OPTD2 ............................................................................................................................72

3.3.3. OPTD3 ............................................................................................................................76

3.3.4. OPTD6 ............................................................................................................................78

4. Vacon Option Boards – operational details ...................................................80

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vacon • 3 General information

1.

G

ENERAL INFORMATION

Vacon NX range embodies a wide selection of expander and adapter boards

with which the available I/O of Vacon NX frequency converter can be increased and its versatility improved.

The input and output configuration (I/O) of Vacon NX is designed with modularity in mind. The total

I/O is comprised of option boards, each having its own input and output configuration. The boards contain not only normal analogue and digital inputs and outputs, but also fieldbuses and additional application-specific hardware.

The basic, expander and adapter boards are placed in the board slots

on the control board of the frequency converter. The I/O boards are usually interchangeable between different Vacon types, i.e.

NXS and NXP. However, the control boards of these types differ from each other to some extent which means that the use of some I/O boards in different Vacon frequency converter types may be restricted.

1.1

Board slots on the control board of Vacon NXS and NXP

1

Figure 1. Board slots on control board of the Vacon NXS and NXP

The control board is situated inside the control unit of the Vacon NX frequency converter. There are five board slots (labelled A to E) on the control board of NXS and NXP (See User’s Manual, Chapter

6.2.1): The connectability of different option boards to different slots depends greatly on the type of

the board. For more information on this, see Chapter 1.2. See also the descriptions of the options

boards on pages 19 to 78.

Usually, when the frequency converter is delivered from the factory, the control unit includes at least the standard compilation of two basic boards (I/O board and relay board) which are normally installed in slots A and B. The I/O boards mounted at the factory are indicated in the type code of the frequency converter. The three expander slots C, D and E are available for different option boards i.e. I/O expander boards, fieldbus boards and adapter boards.

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General information

1.2

Board Slots on the control board of Vacon NXL

vacon • 4

Figure 2. Board slots on control board of Vacon NXL.

The control board of NXL includes fixed standard I/O and one place for option boards (see User’s

Manual of NXL, Chapter 6.2.). The most typical option board for NXL, OPT-AA, is specified in the

User’s Manual, Chapter 10.

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1

1 vacon • 5 General information

1.3

Option board types

The Vacon option boards are divided in four groups according to their characteristics: types A, B, C and D. Short descriptions of the types below:

OPTA_

• Basic boards used for basic I/O (NXS, NXP); normally pre-installed at the factory.

• This board type uses slots A, B or C.

See pages 18 to 50 for a detailed presentation of the boards of this type. See also the principle dia-

gram on the options boards and their equipment on

page 80.

OPTB_

• Option boards used for I/O expansion.

• Normally pluggable into slots B, C, D and E.

See pages 54 to 63 for a detailed presentation of the boards of this type. See also the principle dia-

gram on the options boards and their equipment on page 80.

OPTC_

• Fieldbus boards (e.g. Profibus or Modbus).

• These boards are connected to slots D and E.

See a separate manual on each individual Fieldbus Board. Ask factory or your nearest distributor for more information.

OPTD_

• Adapter boards

• Boards with fiber optic adapters, e.g. System Bus Fiber Optic Adapter Board.

Connect the adapter boards to slots D and E (see however page 76).

See pages

67 to 78 for a detailed presentation of the boards of this type. See also the principle dia-

gram on the option boards and their equipment on page 80.

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General information vacon • 6

1.4

Technical data

The data in the table below applies to the inputs and outputs on all basic and expander boards.

Table 1. Technical data

Safety (all boards)

Comply with EN50178, C-UL and EN60204-1

Inputs/outputs galvanically isolated; Isolation voltage rate 500V

Input/output type Specification

Analogue inputs (AI), voltage 0…±10V, R i

 200 k, single-ended;

Resolution 10 bits/0.1%, accuracy ±1% of the full display

(–10…+10V joystick control)

Analogue inputs (AI), current 0(4)…20mA, R i

= 250, differential

Resolution 10 bits/0.1%, accuracy ±1% of the full display

Digital inputs (DI), DC voltage controlled 24V: "0"10V, "1"18V, R i

> 5k

Digital inputs (DI), AC voltage controlled Control voltage 42…240 VAC

"0"<33V, "1">35V

Auxiliary voltage (output) (+24V) 24V (±15%), max 250mA (total summarized load from ext. +24V outputs, max. 150 mA from one board.

Auxiliary voltage (input) (ext. +24V) 24VDC (±10%, max. ripple voltage 100mV RMS), max. 1A.

In special applications where PLC type functions are included in the control unit the input can be used as external auxiliary power supply for control boards as well as I/O boards.

Reference voltage (output) (+10V ref

Analogue output (AO), current (mA)

) 10V – 0% – +2%, max. 10mA

Analogue output (AO), voltage (V)

Relay outputs (RO)

0(4)…20mA, R

L

 ±2%

<500, resolution 10 bits/0.1%, accuracy

0(2)…10V, RL  1k, resolution 10 bits, accuracy  ±2%

Thermistor input (TI)

Switching capacity

Max. continuous load

Min.switching load:

R trip

= 4.7k (PTC type)

24VDC/8A

250VAC/8A

125VDC/0.4A

2A rms

5V/10mA

Encoder control voltage (+5V/+12V/

+15V/+24V)

See OPTA4, OPTA5, OPTA7, OPTAE and OPTBB technical data

Encoder connections (inputs, outputs) See OPTA4, OPTA5, OPTA7, OPTAE and OPTBB technical data

Environment (all boards)

Ambient operating temperature

Storing temperature

Humidity

Altitude

Vibration

–10…55°C

–40…60°C

<95%, no condensation allowed

Ma 1000m

0,5 G at 9…200 Hz

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1

vacon • 7 General information

1.4.1

Isolation

The control connections are isolated from the mains potential and the I/O ground is connected directly to the frame of the frequency converter. Digital inputs and relay outputs are isolated from the I/O ground. For digital input arrangements, see Chapter

Digital input signal conversions

on

page 8.

1.4.2

Analogue inputs (mA/V)

Analogue inputs of I/O boards can be used as either current inputs or voltage inputs (see detailed description of each board). The signal type is selected with a jumper block on the board. In case the voltage type input is used you still have to define the voltage range with another jumper block. The factory default value for the analogue signal type is given in the description of the board. For detailed information, see the description of the board in question.

1.4.3

Analogue outputs (mA/V)

In the same way as in the analogue inputs, the output signal type (current/voltage) can be selected with jumper except for some expander boards with analogue outputs used only with current signals.

1.4.4

Control voltage (+24V/EXT +24V)

The control voltage output +24V/EXT+24V can be used in two ways. Typically, the +24V control voltage is wired to digital inputs through an external switch. The control voltage can also be used to power-up external equipment, such as encoders and auxiliary relays.

Observe that the specified total load on all available +24V/EXT+24V output terminals may not exceed

250mA. The maximum load on the +24V/EXT+24V output per board is 150mA. See Figure 3.

max.

max.

max.

max.

150mA 150mA 150mA 150mA max.

150mA

1

+24V out

+

+24V

+

+24V

+

+24V

+

out out out

+24V out

= max. 250mA

Figure 3. Maximum loads on +24V/EXT+24V output

7224.emf

The +24V/EXT+24V outputs can further be used to externally power-up the control board as well as the basic and expander boards. If an external power supply is connected to EXT+24V output, the control board, basic boards and expander boards remain live even if mains should be lost on the frequency converter. This ensures sufficient functioning of the control logic (not the motor control, however) and some alarms in exceptional power-loss situations. Furthermore, fieldbus links remain powered which enables e.g. the Profibus Master to read valuable data on the frequency converter.

NOTE: The power unit is not powered through the EXT+24V and therefore the motor control does not work if the mains is lost.

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General information vacon • 8

Requirements for an external power back-up:

output voltage +24DC±10%, max. ripple voltage 100mV RMS

max. current 1A

1A external fuse (no internal short-circuit protection on the control board

NOTE: Analogue outputs and inputs do not work with only +24V supplied to the control unit.

If there is a +24V/EXT+24V output on the board it is short-circuit protected locally. Should one of the

+24V/EXT+24V outputs short-circuit, the others would remain powered because of the local protection.

1.4.5

Digital input signal conversion

The active signal level depends on which potential the common input CMA (and CMB if available) is

connected to. The alternatives are +24V or Ground (0V). See Figure 4, Figure 5 and Figure 6.

The 24-volt control voltage and the ground for the digital inputs and the common input (CMA) can be either internal or external.

Some typical input signal conversion examples are shown below. If you use the internal +24V from the frequency converter, the following arrangements are possible:

+24V/EXT+ 24V

DI1

DI2

DI3

GND

Jumper setting: = CMA conn ected to GND

7225.emf

Figure 4. If CMA is connected to GND with inboard jumper the internal +24V is used and the

CMA terminal ed not be wired

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1

1 vacon • 9

If you use an external +24V the following arrangements are possible:

General information

External +24V +24V/EXT+24V

DI1

DI2

DI3

Ground

GND

Jumper setting:

= CMA isolated from GND

7226.emf

Figure 5. Positive logic with external +24V when CMA is isolated from GND using onboard jumper. The input is active when the switch is closed

Ground

+24V/EXT+24V

DI1

DI2

DI3

GND

External +24V

Jumper setting:

= CMA isolated from GND

7227.emf

Figure 6. Negative logic with external +24V when CMA is isolated with onboard jumper. The input is active when the switch is closed (0V is the active signal)

You can make the positive and negative logic arrangements also with the internal +24V. Place the jumper block in the 'CMA isolated from GND' position (as above) and wire the CMA terminal to the

GND terminal of the frequency converter.

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General information vacon • 10

1.5

Hardware protections

1.5.1

Terminal block coding

In order to avoid incorrect connections of terminal blocks to boards, some terminal blocks as well as related terminal connectors on the board are uniquely coded. For more information, see the description of the individual board.

1.5.2

Board slot guides and allowed slots

You cannot mount an option board into any slot.Table 43 and Table 44 show which slots are allowed

for which option boards. For reasons of safety, slots A and B are protected in hardware against mounting of unallowed boards. As regards mounting of unallowed boards into slots C, D and E, the boards just will not work, there is no danger of health or equipment damage.

Figure 7. Board guide to prevent incorrect mountings

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1

1 vacon • 11 General information

1.6

Type identification number

NOTE: This information is relevant only for special applications designers using the Vacon NC1131-

3 engineering tool

.

Each Vacon OPTxx board has a unique type designation code. Besides the type designation code, each board has a unique Type identification number which is used by the system program to identify which board is plugged into which board slot. The system program and the application use the Type

ID also to establish the needed connections in order to achieve the desired functionality of the available I/O boards in the control unit. The ID code is loaded in the memory of the board.

1.7

Defining functions to inputs and outputs

How to connect functions and the available I/O depends on the application you use. The Vacon All in

One Application Package includes seven applications:

Basic Application

,

Standard Application

,

PID

Control Application

,

Multi-Step Speed Control Application

,

Local/Remote Control Application

,

Pump and Fan Control Application with Autochange and

Multipurpose Control Application

(see Application Manuals). All but two applications of these use the conventional Vacon method to connect functions and the I/O. In the

Function to Terminal Programming Method (FTT)

, you have a fixed input or output that you define a certain function for. The mentioned two applications,

Pump and Fan

Control and

Multipurpose Control Application

, however, use the

Terminal to Function Programming Method (TTF)

in which the programming process is carried out the other way round: Functions appear as parameters which the operator defines a certain input/output for.

Connecting a certain input or output to a certain function (parameter) is done by giving the parameter an appropriate value, the address code

. The code is formed of the

Board slot

on the Vacon NX

control board (see page 3 and 4) and the

respective input/output number

. See below.

Function name

READY

I/O term

AI Ref Faul/Warn

DigOUT:B.1

T e r m i n a l

S l o t t y p e

T e r m i n a l n u m b e r

7229.emf

Example: You use the Pump and Fan Control Application. You want to connect the digital output function Reference fault/warning (parameter 2.3.1.7) to the digital output DO1 on the basic board

OPTA1.

First find the parameter 2.3.1.7 on the keypad. Press the Menu button right once to enter the edit mode. On the value line

, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a code 0.#.

When the value is blinking, hold down the Browser button up or down to find the desired board slot and input/output number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O numbers from 1 to 10.

Once you have set the desired code, press the

Enter button

once to confirm the change.

READY

I/Oterm

AI Ref Faul/Warn

DigOUT:0.0

READY

I/Oterm

AI Ref Faul/Warn

DigOUT:0.0

READY

I/Oterm

AI Ref Faul/Warn

DigOUT:A.1

enter

7230.emf

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General information vacon • 12

1.8

Defining a terminal for a certain function with NCDrive programming tool

If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the

Value

column (see Figure 8 below).

Figure 8. Screenshot of NCDrive programming tool; Entering the address code

Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation.

NOTE: The inputs

, unlike the outputs

, cannot be changed in RUN state.

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1

1 vacon • 13 General information

1.9

Option board related parameters

Some of the input and output functions of certain option boards are controlled with associated parameters. The parameters are used to set the signal ranges for analogue inputs and outputs as well as values for different encoder functions.

The board-related parameters can be edited in the

Expander Board Menu

(M7) of the control keypad.

Enter the following menu level (G#) with the Menu button right. At this level, you can browse through slots A to E with the Browser buttons to see what expander boards are connected. On the lowermost line of the display you also see the number of parameters associated with the board. Edit the parameter value as shown below. For more information on the keypad operation, see Vacon NX

User's Manual, Chapter 7. See

Figure 9.

RE ADY

I/Oter m

Expander boards

G1

G5

RE ADY

I/Oter m

Slave address

126

R EA DY

I/ Ot erm

D:NXOPTC2

G1

G2

RE ADY

I/Oter m

C:NXOPTC1

G1

G2

RE ADY

I/Oter m

Slave address

126

R EA DY

I/Oterm

Monitor

V1

V2

I/Oter m

RE ADY

Parameters

P1

P4

CHANGE VALUE enter

CONFIRM CHANGE

I/ Oterm

Baud rate

Auto

R EA DY

7232.emf

Figure 9. Board parameter value editing

NOTE: Fieldbus boards (OPTC_) also have fieldbus-related parameters. These boards are, however, described in the separate fieldbus board manuals (please visit http://www.vacon.com/support/ documents.html.

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vacon • 14 Installation of Vacon Option Boards

2.

I

NSTALLATION OF

V

ACON

O

PTION

B

OARDS

It is not allowed to add or replace option boards or fieldbus boards on a frequency converter with the power switched on. This may damage the boards.

A

Vacon NX frequency converter.

B

Remove the cable cover.

C

Open the cover of the control unit.

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2

vacon • 15 Installation of Vacon Option Boards

D

Install the option board in a correct slot on the control board of the frequency converter. On attaching (also removing) the board, hold it in horizontally straight position to avoid twisting the connector pins. See the photos below.

Make sure that the board (see below) fits tightly in the metal clamp and the plastic groove. If the board seems to be difficult to fit in the slot you may have to check the allowed slots for your option board.

NOTE: Check that the jumper settings on the board correspond to you needs.

Finally, close the cover of the frequency converter and the cable cover.

2

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Installation of Vacon Option Boards vacon • 16

2.1

Control cables

The control cables used shall be at least 0.5mm

nal wire size is 2.5mm

2

2

screened multicore cables. The maximum termi-

for the relay terminals and 1.5 mm

2

for other terminals.

Find the tightening torques of the option board terminals in the table below.

Table 2. Tightening torques of terminals

Terminal screw Tightening torque

Nm

0.5

lb-in.

4.5

Relay and thermistor terminals

(screw M3)

Other terminals

(screw M2.6)

0.2

1.8

Table 3. Cable types required to meet standards

Cable type

Control cable

Level H, C

4

Level L

4

Level H = EN 61800-3+A11, 1

EN 61000-6-4 st

environment, restricted distribution

Level L = EN61800-3, 2 nd

environment

4

=

Screened cable equipped with compact low-impedance shield

(NNCABLES /Jamak, SAB/ÖZCuY-O or similar).

2.1.1

Cable grounding

We recommend to ground the control cables in the manner presented above.

Strip the cable at such distance from the terminal that you can fix it to the frame with the grounding clamp.

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Figure 10. Grounding of control cable

2

vacon • 17 Installation of Vacon Option Boards

2.2

Board information sticker

Each I/O option board package delivered by the factory includes a sticker (shown below) where possible modifications made in the frequency converter are noted. Please check

Option board

(1), mark the board type (2), the slot into which the board is mounted (3) and the mounting date (4) on the sticker. Finally, attach the sticker on your drive.

1

2

4

Drive m odified:

Option board:

N XOPT................

in slot:

A B C D E

IP54 upgrade/ Collar

Date:...................

Date:...................

EMC level modified: H to T / T to H Date:...................

3

7241.emf

2

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Descriptions of Vacon option boards vacon • 18

3.

D

ESCRIPTIONS OF

V

ACON OPTION BOARDS

3.1

Basic boards OPTA_

• Basic boards used for basic I/O; normally pre-installed at the factory.

• This board type uses slots A, B and C.

The standard Vacon NXS and NXP frequency converters contain two boards placed in slots A and B.

The board in slot A (OPTA1, OPTA8 or OPTA9) has digital inputs, digital outputs, analogue inputs and an analogue output. The board in slot B (OPTA2) has two change-over relay outputs. As an alternative to OPTA2, a board of type OPTA3 can also be placed in slot B. In addition to the two relay outputs, this board has one thermistor input.

The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory.

Table 4. Vacon NX Basic boards and their equipment

FC type

NXS

NXP

NXS

NXP

I/O board

OPTA1

Allowed slots

A

DI

6

DO

1

AI

2 (mA/V), incl.

-10…+10V

AO

1

(mA/V)

RO

OPTA2

B

NXS

NXP

OPTA3

B

NXS

NXP

NXS

1)

1)

NXP

NXP

OPTA4

OPTA5

OPTA7

C

C

C

3 DI encoder

(RS-422) +

2 DI

(qualifier & fast input)

3 DI encoder

(wide range)

+

2 DI

(qualifier & fast input)

6 (enc.) 2 (enc)

NXS

NXP

OPTA8

A 6 1

2 (mA/V), incl.

-10…+10V (decoupled from

GND)

1 (mA/V)

(decoupled from GND)

NXS

NXP

OPTA9

A 6 1

2 (mA/V), incl. -10…+10V

1 (mA/V)

NXS

1)

NXP

NXS

NXP

OPTAE

OPTAL

C

A

3 DI encoder

(wide range)

6

42…240 VAC

2

(Enc.)

1

2 (AI1 0-10V)

(AI2 +-10V)

NXP

OPTAN

A 6

2 (mA/V), incl.

-10…+10V

1)

Encoder board can be used in Vacon NXS with special applications only.

DI = Digital input DO = Digital output TI = Thermistor input

2 (mA/V), incl.

-10…+10V

AI = Analogue input AO = Analogue output RO = Relay output

2 (AO1 mA)

(AO2 V)

2

(NO/NC)

1

(NO/NC)

+ 1 NO

TI

1

Other

+10Vref

+24V/ EXT+24V

+5V/+15V/+24V

(progr.)

+15V/+24V

(progr.)

+15V/+24V

(progr.)

+10Vref (decoupled from GND)

+24V/ EXT+24V

+10ref (2,5 mm terminals)

+24V/ EXT+24V

+15V/+24V

(progr.)

+15V/+24V

+10Vref

-10Vref

+24V/ EXT+24V

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3

vacon • 19

3.1.1

OPTA1

Descriptions of Vacon option boards

Figure 11. Vacon OPTA1 option board

Description:

Allowed slots:

Type ID:

Standard I/O board with digital inputs/outputs and analogue inputs/outputs

A

16689

Terminals:

Two terminal blocks (coded = mounting of blocks in wrong order prevented, terminals #1 and #12);

Screw terminals (M2.6)

Jumpers:

4; X1, X2, X3 and X6 (See Figure 12)

Board parameters:

Board parameters:Yes (See page 22)

3

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Descriptions of Vacon option boards

I/O terminals on OPTA1 (coded terminals painted black)

vacon • 20

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Terminal

+10 Vref

AI1+

AI1–

AI2+

AI2–

24 Vout (bidirectional)

GND

DIN1

DIN2

DIN3

CMA

24 Vout (bidirectional)

GND

DIN4

DIN5

DIN6

CMB

AO1+

AO1–

DO1

Table 5. OPTA1 I/O terminals

Parameter reference on keypad and NCDrive

Technical information

An.IN:A.1

An.IN:A.2

DigIN:A.1

DigIN:A.2

DigIN:A.3

DigIN:A.4

DigIN:A.5

DigIN:A.6

AnOUT:A.1

DigOUT:A.1

Reference output +10V; Maximum current 10 mA

Selection V or mA with jumper block X1 (see page 21):

Default: 0– +10V (Ri = 200 k)

(-10V..+10V Joy-stick control, selected with ajumper)

0– 20mA (Ri = 250 )

Resolution 0.1%; Accuracy ±1%

Differential input if not connected to ground;

Allows 20V differential mode voltage to GND

Selection V or mA with jumper block X2 (see page 21):

Default: 0– 20mA (Ri = 250 )

0– +10V (Ri = 200 k)

(-10V..+10V Joy-stick control, selected with a jumper)

Resolution: 0.1%; Accuracy ±1%

Differential input if not connected to ground;

Allows 20V differential mode voltage to GND

24V auxiliary voltage output. Short-circuit protected.

15%, maximum current 150 mA, see 1.4.4.

+24Vdc external supply may be connected.

Galvanically connected to terminal #12.

Ground for reference and controls

Galvanically connected to terminals #13,19.

Digital input 1 (Common CMA); R i

= min. 5k

Digital input 2 (Common CMA); R i

= min. 5k

Digital input 3 (Common CMA); R i

= min. 5k

Digital input common A for DIN1, DIN2 and DIN3.

Connection by default to GND.

Selection with jumper block X3 (see page 21):

Same as terminal #6

Galvanically connected to terminal #6.

Same as terminal #7

Galvanically connected to terminals #7 and 19

Digital input 4 (Common CMB); R i

= min. 5k

Digital input 5 (Common CMB); R i

= min. 5k

Digital input 6 (Common CMB); R i

= min. 5k

Digital input common B for DIN4, DIN5 and DIN6.

Connection by default to GND.

Selection with jumper block X3 (see page 21):

Analogue output

Output signal range:

Current 0(4)–20mA, R

L

max 500 or

Voltage 0—10V, R

L

>1k

Selection with jumper block X6 (see page 21):

Resolution: 0.1% (10 bits); Accuracy ±2%

Open collector output

Maximum U in

= 48VDC

Maximum current = 50 mA

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3

3 vacon • 21 Descriptions of Vacon option boards

Jumper selections

There are four jumper blocks on the OPTA1 board. The factory defaults and other available jumper selections are presented below.

Jum per block X 1 :

AI1 m ode

A B C D

Jum per block X 2 :

AI2 m ode

A B C D

AI1 mode: 0...2 0 mA; Current input

A B C D

AI2 mode: 0...2 0mA; Current input

A B C D

AI1 mode: Voltage input; 0...10V

A B C D

AI2 mode: Voltage input; 0...10 V

A B C D

AI1 mode: Voltage input; 0...10 V (differential)

A B C D

AI2 mode: Voltage input; 0...1 0V (differential)

A B C D

AI1 mode: Voltage input; -10...10 V

Jum per block X 6 :

AO 1 m ode

A B C D

AO 1 mode: 0 ...20mA; Current output

A B C D

AI2 mode: Voltage input; -10 ...10V

Jum per block X 3 :

CM A a nd CM B grounding

CM B connected to GN D

CM A connected to GN D

CM B isolated from GN D

CM A isolated from GN D

CM B and CM A internally connected together, isolated from GN D

AO 1 mode: Voltage output; 0...10 V

= Factory default

Figure 12. Jumper block selection on OPTA1

7243.emf

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Descriptions of Vacon option boards

OPTA1 parameters

Number

1

2

3

Table 6. OPTA1 board-related parameters

Parameter Min Max Default

AI1 mode

AI2 mode

AO1 mode

1

1

1

5

5

4

3

1

1

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

Note vacon • 22

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3

vacon • 23

3.1.2

OPTA2

Descriptions of Vacon option boards

3

7244.emf

Description:

Allowed slots:

Type ID:

Terminals:

Jumpers:

Standard Vacon NX frequency converter relay board with two relay outputs

B

16690

Two terminal blocks; Screw terminals (M3); No coding

None

Board parameters:

None

I/O terminals on OPTA2

21

22

23

24

25

26

Table 7. OPTA2 I/O terminals

Terminal

RO1/normal closed

RO1/common

RO1/normal open

RO2/normal closed

RO2/common

RO2/normal open

Parameter reference on keypad and NCDrive

DigOUT:B.1

DigOUT:B.2

Technical information

Relay output 1 (NO/NC)

Switching capacity

Min. switching load

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

Relay output 2 (NO/NC)

Switching capacity

Min. switching load

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

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Descriptions of Vacon option boards

3.1.3

OPTA3 vacon • 24

7245.emf

Description: Relay board with two relay outputs and one thermistor input for Vacon NX frequency converter

B Allowed slots:

Type ID:

Terminals:

Jumpers:

16691

Three terminal blocks; Screw terminals (M3); No coding.

None

Board parameters: None

I/O terminals on OPTA3

21

22

23

25

26

28

29

Table 8. OPTA3 I/O terminals

Terminal

RO1/normal closed

RO1/common

RO1/normal open

RO2/common

RO2/normal open

TI1+

TI1–

Parameter reference on keypad and NCDrive

DigOUT:B.1

DigOUT:B.2

DigIN:B.1

Technical information

Relay output 1 (NO/NC)

Switching capacity 24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA Min. switching load

Relay output 2 (NO)

Switching capacity

Min. switching load

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

Thermistor input; R trip

= 4.7 k (PTC)

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3

vacon • 25

3.1.4

OPTA4

Descriptions of Vacon option boards

Jumper X2

Jumper X4

3

7246.emf

Description:

Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.

The encoder board OPTA4 is for TTL type encoders (TTL, TTL(R)) providing input signal levels that meet the RS_422 interface standard. Encoder inputs

A, B and Z are not galvanically isolated. The OPTA4 board includes, too, the qualifier input ENC1Q (meant to trace the Z-pulse in certain situations) and a special/fast digital input DIC4 (used to trace very short pulses). These two inputs are used in special applications.

The TTL type encoders do not have an internal regulator and use therefore a supply voltage of +5V±5% whereas the TTL(R) type encoders have an internal regulator and the supply voltage can be e.g. +15V±10% (depending on the encoder manufacturer).

Allowed slots:

Type ID:

Terminals:

C

16692

One terminal block; Screw terminals (M2.6); Coding in terminal #3.

Jumpers:

2; X4 and X2 (see page 26)

Board parameters:

Yes (see page 27)

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Descriptions of Vacon option boards vacon • 26

I/O terminals on OPTA4 (coded terminal painted black)

Table 9. OPTA4 I/O terminals

Terminal

Parameter reference

Keypad/NCDrive

Technical information

1

2

3

DIC1A+

DIC1A–

DIC2B+

Pulse input A

Pulse input B; phase shift of 90 degrees compared to Pulse input A

6

7

4

5

DIC2B–

DIC3Z+

DIC3Z–

ENC1Q

8

9

DIC4

GND

10 +5V/+15V/+24V

Pulse input Z; one pulse per revolution

Reserved for future use

Reserved for future use

Ground for control and inputs ENC1Q and DIC4

Control voltage (auxiliary voltage) output to encoder;

Output voltage selectable with jumper X4. See

chapter 1.4.4.

Technical data:

Encoder control voltage, +5V/+15V/+24V

Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–

Qualifier input ENC1Q

Fast digital input DIC4

Control voltage selectable with jumper X4.

Max. input frequency 150kHz

Inputs A, B and Z are differential

Encoder inputs are RS-422 interface compatible

Max. load per encoder input I low

= I high

 25mA

Max. input frequency 10kHz

Min. pulse length 50μs

Digital input 24V; R i

>5k

Digital input is single-ended; connected to GND

Jumper selections

On the OPTA4 board, there are two jumper blocks. The jumper X2 is used to define the status of the termination resistor (R=135Ω). The jumper X4 is used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.

Jumper block X 4 :

Aux ilia ry volta ge level

Jumper block X 2 :

Termina tion resistor

A B C A B C

Auxiliary voltage +5V Auxiliary voltage +15 V Auxiliary voltage +24 V

= Factory default

Termination resistor used

Termination resistor not used

7247.emf

NOTE: If one encoder is connected to one drive only, the termination resistor on the board must be used. If the encoder is connected to several drives, the termination resistor of the last drive must be used.

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3

3 vacon • 27

Encoder connection – Differential

Descriptions of Vacon option boards

5V/15V/24V from the OPT-A4board or from external supply*

+5V**

GND

Encoder

A+

A-

B+

B-

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A4 and to the encoder ground

**+5V/15V/+24V

.

.

7

8

3

4

5

1

2

6

OPT-A4 board

.

.

10 +5V/+15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

DIC1

7248.emf

Figure 13. RS-422 type encoder connection using differential inputs

NOTE:

The encoder pulses are handled by Vacon software as presented below:

OUTPUT SIGNALS

Clockwise, seen from shaft

360º el.

1 period

90º el. (channel separation)

A

B

7249.emf

OPTA4 parameters

Number

7.3.1.1

7.3.1.2

7.3.1.3

7.3.1.4

Parameter

Pulse/revolution

Invert direction

Reading rate

Encoder type

Table 10. OPTA4 board-related parameters

Min

1

0

0

1

Max

65535

1

4

3

Default

1024

0

1

1

Note

0 = No

1 = Yes

Time used to calculate speed actual value.

NOTE: Use value 1 in Closed Loop mode.

0 = No

1 = 1 ms

2 = 5 ms

3 = 10 ms

4 = 50 ms

1 = A,B = speed

2 = A = REF, B = DIR

3 = A= FORW, B = REV

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Descriptions of Vacon option boards vacon • 28

Par 7.3.1.4 Encoder Type (can be selected with boards A4, A5 and A7 (encoder 2 mode))

1 = A, B = Speed

Only with this input type it is possible to use Closed Loop speed control in an NXP drive. NXS drives do not have Closed Loop possibility, but encoder signal can be used e.g. for reference or positioning.

This input mode requires that both channels A and B are receiving pulses, differential connection is recommended.

Direction of speed is determined from 90° difference in signals.

A

B

90°

7250.emf

2 = A = Ref, B = Dir

This type can not be used for Closed Loop control!

In this mode only channel A is receiving pulses. Channel B will determine if direction is negative or positive. Input in channel B must be static signal.

A

B

-25 Hz

+25 Hz

7251.emf

3 = A = Forw, B = Rev

This type can not be used for Closed Loop control!

In this mode both channels are receiving signal but not at the same time.

Pulses on channel A means positive direction.

Pulses on channel B means negative direction.

A

B

+25 Hz

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-25 Hz

7252.emf

3

3 vacon • 29

3.1.5

OPTA5

X2

X5

X6

Jumpers

X4

Descriptions of Vacon option boards

7253.emf

Description:

Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.

The OPTA5 board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated. The OPTA5 board includes, too, the qualifier input ENC1Q (meant to trace the Z-pulse in certain situations) and a fast digital input DIC4 (used to trace very short pulses). These two inputs are used in special applications.

The OPTA5 is similar to the OPTA4 in connections but the encoder inputs A, B and Z have different signal levels (voltage level). The input levels for A, B and

Z of the OPTA4 are compatible with RS-422 while those of the OPTA5 are more general wide range inputs. Inputs ENC1Q and DIC4 are identical in both boards.

Allowed slots:

Type ID:

Terminals:

Jumpers:

C

16693

One terminal block; Screw terminals (M2.6); Coding in terminal #3.

4; X2, X4, X5, X6 (see page 31)

Board parameters:

Yes (see page 27)

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Descriptions of Vacon option boards vacon • 30

I/O terminals on OPTA5 (coded terminal painted black)

1

2

3

4

5

Terminal

DIC1A+

DIC1A–

DIC2B+

DIC2B–

DIC3Z+

Table 11. OPTA5 I/O terminals

Parameter reference

Keypad/NCDrive

Technical information

Pulse input A (differential); Voltage range 10…24V

Pulse input B; phase shift of 90 degrees compared to

Pulse input A (differential); Voltage range 10…24V

Pulse input Z; one pulse per revolution (differential);

Voltage range 10…24V

6

7

8

DIC3Z–

ENC1Q

DIC4

9 GND

10 +15V/+24V

Reserved for future use

Reserved for future use

Ground for control and inputs ENC1Q and DIC4

Control voltage (auxiliary voltage) output to encoder;

Output voltage selectable with jumper X4. See chapter

1.4.4.

NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.

Technical data:

Encoder control voltage, +15V/+24V

Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–

Qualifier input ENC1Q

Fast digital input DIC4

Control voltage selectable with jumper X4.

Max. input frequency 150kHz

Inputs A, B and Z are differential

Max. input frequency 10kHz

Min. pulse length 50μs

Digital input 24V; R i

>5k

Digital input is single-ended; connected to GND

NOTE: A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder. Apply therefore as low a voltage as possible for the encoder supply, rather lower than 24V. The manufacturer also recommends to place jumper X4 to position +15V, if allowed in the voltage range specification of the encoder.

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3

3 vacon • 31 Descriptions of Vacon option boards

Jumper selections

On the OPTA5 board, there are four jumper blocks; X4 is used to program the control voltage (auxiliary voltage), X2, X5 and X6 are set according the voltage of the encoder. The factory default and other available jumper selections are presented below.

Jumper block X4:

Auxiliary voltage level

Jumper blocks X2, X5 and X6: encoder voltage level

24V

15V

Auxiliary voltage +24V

24V

15V

Auxiliary voltage +15V

High

Low

High

Low

=

Factory default

7254.emf

Jumper blocks X2, X5 and X6:

When these jumpers are set to High (default and typically good for 24V encoders), it means that when the voltage at the channel goes above 8V, it will acknowledge a new pulse.

When they are set to Low = 2.3 V, it means that when the voltage at the channel goes above 2.3V, it will acknowledge a new pulse.

Usage: Closed Loop Vector Control. The OPTA5 board is mainly used in conventional industrial applications where encoder cable lengths are relatively long.

Encoder connection – Differential

15V/24V from the OPT-A5board or from external supply*

15V**

GND

Encoder

A+

A-

B+

B-

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground

**+15V/+24V

.

.

.

.

1

2

3

4

5

6

7

8

OPT-A5 board

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

Figure 14. HTL type encoder connection using differential inputs

7255.emf

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Descriptions of Vacon option boards vacon • 32

Encoder connection – Single-ended

15V/24V from the OPT-A5board or from external supply*

+

GND

A+

Encoder

GND

B+

GND

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground

**+15V/+24V

OPT-A5 board

4

5

6

7

1

2

3

.

.

8

.

.

10

9

+15V/+24V

GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

7256.emf

Figure 15. HTL type encoder connection (open source) using single-ended inputs

NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.

It is recommended to use double shielded cable for encoder connection.

15V/24V from the OPT-A5board or from external supply*

+

Encoder

GND

+

A-

+

B-

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground

**+15V/+24V

.

.

7

8

5

6

3

4

1

2

OPT-A5 board

.

.

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

DIC4

7257.emf

Figure 16. HTL type encoder connection (open collector) using single-ended inputs

NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.

It is recommended to use double shielded cable for encoder connection.

OPTA5 parameters

See page 27 and 28.

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3

3 vacon • 33

3.1.6

OPTA7

Descriptions of Vacon option boards

Jumper X4

Jumper X5 Jumpers X15 and X16

7258.emf

Description: Duplicate encoder board for Vacon NXP. Encoder input board with programmable control voltage for the encoder.

The OPTA7 board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated. The OPTA7 board includes, too, the qualifier inputs ENC1Q and ENC2Q meant to trace positions in positioning applications.

The board can be used as both Master and Slave device. The encoder input signal is repeated on the board and carried to the next device through the digital output.

Allowed slots:

Type ID:

Terminals:

C

16695

Two terminal blocks; Screw terminals (M2.6); Coding in terminals #3 and

#14.

Jumpers:

4; X4, X5, X15 and X16 (see page 35)

Board parameters:

Yes, see page 37.

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Descriptions of Vacon option boards

I/O terminals on OPTA7

vacon • 34

11

12

13

1

2

3

4

5

Terminal

DIC1A+

DIC1A–

DIC2B+

DIC2B–

DIC3Z+

8

9

6

7

DIC3Z–

ENC1Q

ENC2Q

GND

10 +15V/+24V

DID1A+

DID1A–

DID2B+

Table 12. OPTA7 I/O terminals

Parameter reference

Keypad/NCDrive

Technical information

Pulse input A (differential); Voltage range 10…24V

Pulse input B; phase shift of 90 degrees compared to

Pulse input A (differential); Voltage range 10…24V

Pulse input Z; one pulse per revolution (differential);

Voltage range 10…24V

Qualifier input. Single-ended input with GND

Qualifier input. Single-ended input with GND

Ground for control and inputs ENC1Q and ENC2Q

Control voltage (auxiliary voltage) output to encoder;

Output voltage selectable with jumper X4.

Pulse input A (differential input), voltage range

10…24V

Pulse input B; 90 degrees phase shift compared to the pulse input A (differential input), voltage range 10…24V

14

15

DID2B–

DID3Z+

16 DID3Z–

17 DOD1A+

Pulse input Z; one pulse per revolution (differential input), voltage range 10…24V

Pulse output A (differential), output voltage +24V.

Pulse input DIC1A or DID1A is internally repeated in the card and connected to the DOD1A output.

18 DOD1A–

19 DOD2B+ Pulse output B (differential), output voltage +24V.

Pulse input DIC2A or DID2A is internally repeated in the card and connected to the DOD2A output.

20 DOD2B–

NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.

Technical data:

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3

vacon • 35 Descriptions of Vacon option boards

Encoder control voltage, +15V/+24V

Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–

Qualifier input ENC1Q

Fast digital input DIC1

Control voltage selectable with jumper X4.

Max. input frequency 150kHz

Inputs A, B and Z are differential

Max. input frequency 10kHz

Min. pulse length 50μs

Digital input 24V; R i

>5k

Digital input is single-ended; connected to GND

NOTE: A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder. Apply therefore as low a voltage as possible for the encoder supply, rather lower than 24V. The manufacturer also recommends to place jumper X4 to position +15V, if allowed in the voltage range specification of the encoder.

Jumper selections

On the OPTA7 board, there are four jumper blocks.

Jumper X4 is used to program the control voltage (auxiliary voltage).

The setting of jumper X5 defines the encoder channel (DIC/DID) used to carry the signal to the repeater.

The setting of jumpers X15 and X16 is changed according to whether the board is used as a

Master or

Slave device.

The factory default and other available jumper selections are presented below.

Jumper block X5:

Encoder channel

Jumper blocks

X15 and X16:

Master/Slave function

3

Channel DIC selected

Channel DID selected

Master function selected

Slave function selected

Jumper block X4:

Auxiliary voltage level

2 4 V

1 5 V

Auxiliary voltage +24V

24V

15V

Auxiliary voltage +15V

= Factory default

7259.emf

Usage: Closed Loop Vector Control, positioning applications. The OPTA7 encoder board is mainly used in demanding system applications, e.g. when measuring the motor speed with two encoders.

Encoder connection

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Descriptions of Vacon option boards vacon • 36

The figures below present examples of a chain connection of several OPTA7 boards (Figure 17) and

a connection of two encoders to the OPTA7 option board (Figure 18).

Encoder

A+

A-

B+

B-

A+

A-

B+

B-

A+

A-

B+

B-

10

9

1

2

OPT-A7

(Master)

+15V/+24V

GND

DIC1A+/DID1A+

DIC1A-/DID1A-

3

4

17

18

19

20

DIC2B+/DID2B+

DIC2B-/DID2B-

DOD1A+

DOD1A-

DOD2B+

DOD2B-

OPT-A7

(Slave 1)

3

4

1

2

DIC1A+/DID1A+

DIC1A-/DID1A-

DIC2B+/DID2B+

DIC2B-/DID2B-

17 DOD1A+

18 DOD1A-

19 DOD2B+

20 DOD2B-

3

4

1

2

OPT-A7

(Slave 2)

DIC1A+/DID1A+

DIC1A-/DID1A-

DIC2B+/DID2B+

DIC2B-/DID2B-

17 DOD1A+

18 DOD1A-

19 DOD2B+

20 DOD2B-

7260.emf

Figure 17. Connection of encoder and three OPTA7 boards

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3

3 vacon • 37 Descriptions of Vacon option boards

OPTA-7

15V/24V from OPT-A7

GND

Encoder 1

A+

A-

B+

B-

1

2

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

.

3

4

DIC2B+

DIC2B-

.

.

11 DID1A+

12 DID1A-

Encoder 2

A+

A-

B+

B-

A+

A-

B+

B-

13 DID2B+

14 DID2B-

17 DOD1A+

18 DOD1A-

19 DOD2B+

20 DOD2B-

7261.emf

Figure 18. Connection of two encoders to OPTA7 board

OPTA7 parameters

Number

7.3.1.1

7.3.1.2

7.3.1.3

7.3.1.4

7.3.1.5

Parameter

Encoder 1 Pulse/revolution

Invert encoder 1 direction

Reading rate

Encoder 2 Pulse/revolution

Encoder 2 type

Table 13. OPTA7 parameters

Min

0

0

0

0

1

Max

65535

1

4

65535

3

Default

1024

0

1

Note

0 = No

1 = Yes

Time used to calculate speed actual value.

NOTE: Use value 1 in Closed Loop mode.

0 = No

1 = 1 ms

2 = 5 ms

3 = 10 ms

4 = 50 ms

1024

1

1 = A,B = speed

2 = A = REF, B = DIR

3 = A= FORW, B = REV

See page 28 for explanations!

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Descriptions of Vacon option boards vacon • 38

OPTA7 monitoring values

Number

Mon 7.3.2.1

Mon 7.3.2.2

Mon 7.3.2.3

Mon 7.3.2.4

Table 14. OPTA7 monitoring values

Monitored value

Encoder 1 frequency

Encoder 1 speed

Encoder 2 frequency

Encoder 2 speed

Unit

Hz rpm

Hz rpm

Description

Motor speed in Hz calculated from encoder 1 pulses

Motor speed in rpm calculated from encoder 1 pulses

Motor speed in Hz calculated from encoder 2 pulses

Motor speed in rpm calculated from encoder 2 pulses

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3

vacon • 39

3.1.7

OPTA8

Descriptions of Vacon option boards

Jumper X2

Jumper X1

Jumper X6

Jumper X3

7262.emf

Description:

Vacon NX basic I/O board similar to OPTA1 except that the analogue inputs and output are galvanically isolated.

Allowed slots:

Type ID:

A

16696

Terminals:

Two terminal blocks; Screw terminals (M2.6); Coding in terminals #1 and

#12.

Jumpers:

4; X1, X2, X3 and X6 (see page 41)

Board parameters:

Yes (see page 42)

3

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Descriptions of Vacon option boards

I/O terminals on OPTA8 (coded terminals painted black)

vacon • 40

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Terminal

+10 Vref

AI1+

AI1–

(GND ISOL)

AI2+

AI2–

(GND ISOL)

24 Vout

(bidirectional

GND

DIN1

DIN2

DIN3

CMA

24 Vout (bidirectional

GND

DIN4

DIN5

DIN6

CMB

AO1+

AO1–

DO1

Table 15. OPTA8 I/O terminals

Parameter reference

Keypad/NCDrive

Technical information

An.IN:A.1

An.IN:A.2

DigIN:A.1

DigIN:A.2

DigIN:A.3

DigIN:A.4

DigIN:A.5

DigIN:A.6

AnOUT:A.1

DigOUT:A.1

Refer.output +10V; Max.current 10mA; Decoupled from FC GND

Selection V or mA with jumper block X1 (see page 41):

Default: 0– +10V (Ri = 200 k)

(-10V…..+10V Joy-stick control, selected with a jumper)

0– 20mA (Ri = 250 )

Resolution 0.1%; Accuracy ±1%

GND ISOL/Voltage input;

Connected to GND ISOL (selected with jumper)

Selection V or mA with jumper block X2 (see page 41):

Default: 0– 20mA (Ri = 250 )

0– +10V (Ri = 200 k)

(-10V…..+10V Joy-stick control, selected with a jumper)

Resolution: 0.1%; Accuracy ±1%

GND ISOL/Voltage input;

Connected to GND ISOL (selected with jumper)

24V auxiliary voltage output. Short-circuit protected.

15%, maximum current 150 mA, see 1.4.4.

+24Vdc external supply may be connected.

Galvanically connected to terminal #12.

Ground for reference and controls

Galvanically connected to terminal #13.

Digital input 1 (Common CMA); R i

= min. 5k

Digital input 2 (Common CMA); R i

= min. 5k

Digital input 3 (Common CMA); R i

= min. 5k

Digital input common A for DIN1, DIN2 and DIN3.

Connection by default to GND.

Selection with jumper block X3 (see page 41):

Same as terminal #6

Galvanically connected to terminal #6.

Same as terminal #7

Galvanically connected to terminals #7

Digital input 4 (Common CMB); R i

= min. 5k

Digital input 5 (Common CMB); R i

= min. 5k

Digital input 6 (Common CMB); R i

= min. 5k

Digital input common A for DIN4, DIN5 and DIN6.

Connection by default to GND.

Selection with jumper block X3 (see page 41):

Analogue output

Output signal range:

Current 0(4)–20mA, R

L

max 500 or

Voltage 0—10V, R

L

>1k

Selection with jumper block X6 (see page 41):

Resolution: 0.1% (10 bits); Accuracy ±2%;

Open collector output; Max. U in

= 48VDC; Max. current = 50 mA

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3

3 vacon • 41 Descriptions of Vacon option boards

Jumper selections

There are four jumper blocks on the OPTA8 board. The factory defaults and other available jumper selections are presented below.

Jum per block X 1 :

AI1 m ode

A B C D

Jum per block X 2 :

AI2 m ode

A B C D

AI1 mode: 0...2 0 mA; Current input

A B C D

AI2 mode: 0...2 0mA; Current input

A B C D

AI1 mode: Voltage input; 0...10V

A B C D

AI2 mode: Voltage input; 0...10 V

A B C D

AI1 mode: Voltage input; 0...10 V (differential)

A B C D

AI2 mode: Voltage input; 0...1 0V (differential)

A B C D

AI1 mode: Voltage input; -10...10 V

Jum per block X 6 :

AO 1 m ode

A B C D

AO 1 mode: 0 ...20mA; Current output

A B C D

AI2 mode: Voltage input; -10 ...10V

Jum per block X 3 :

CM A a nd CM B grounding

CM B connected to GN D

CM A connected to GN D

CM B isolated from GN D

CM A isolated from GN D

CM B and CM A internally connected together, isolated from GN D

AO 1 mode: Voltage output; 0...10 V

= Factory default

Figure 19. Jumper positions for OPTA8

7263.emf

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Descriptions of Vacon option boards

OPTA8 parameters

Number

1

2

3

Table 16. OPTA8 board-related parameters

Parameter Min Max Default

AI1 mode

AI2 mode

AO1 mode

1

1

1

5

5

4

3

1

1

Note

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

vacon • 42

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3

3 vacon • 43

3.1.8

OPTA9

Descriptions of Vacon option boards

Jumper X2

Jumper X1 Jumper X6

Jumper X3

7264.emf

Description: Vacon NX basic I/O board similar to the OPTA1 except that the I/O terminals are bigger (for 2.5mm

2

wires; M3 screws).

Allowed slots:

Type ID:

Terminals:

Jumpers:

A

16697

Two terminal blocks; Screw terminals (M3); Coding in terminals #1 and #12.

4; X1, X2, X3 and X6 (see page 21)

Board parameters:

Yes (see page 22)

I/O terminals on OPTA9

See page 20.

Jumper selections

See page 21.

OPTA9 parameters

See page 22.

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Descriptions of Vacon option boards

3.1.9

OPTAL vacon • 44

Description:

Dual I/O expander board with six 42…240 VAC digital inputs, 2 analog inputs, two analog outputs, one digital output and 15 and 24 V out.

Allowed slots:

Type ID:

Terminals:

A

16716

Two terminal blocks; Screw terminals (M2.6, 1,5 mm2 wire terminals 1 – 10;

M3, 2.5 mm2 wire terminals 11-18); No coding

Jumpers:

None

Board parameters: None

I/O terminals on OPTAL

7

8

5

6

3

4

1

2

9

10

11

12

Terminal

+15 V

+15 V

AI1

AI2

GND

AO1+

AO2+

DO1

GND

+ 24 V

ACIN1

ACIN2

Table 17. OPTAL I/O terminals

Parameter reference

Keypad/NCDrive

Technical information

An.IN:A.1

An.IN:A.2

AnOUT:A.1

AnOUT:A.2

DigIN:X.1

DigIN:X.2

15 V out – together with terminal 2 max 200 mA

15 V out

Analog input 0 – 10 V

Analog input  10 V

Ground for analog signals

Analog output 0 (4) – 20 mA

Analog output 0 – 10 V

Open collector digital output , 48 V, 50 mA allowed

Ground for analog signals

24 V out – max 200 mA

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

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3

vacon • 45 Descriptions of Vacon option boards

13

14

15

16

Terminal

ACIN3

ACIN4

ACIN5

ACIN6

17

18

COMMON

Table 17. OPTAL I/O terminals

Parameter reference

Keypad/NCDrive

DigIN:X.3

DigIN:X.4

DigIN:X.5

DigIN:X.6

Technical information

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Common input for DI1 - 6

3

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Descriptions of Vacon option boards

3.1.10

OPTAE

Jumper X4

vacon • 46

7266.emf

Description:

Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.

The OPTAE board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated.

In addition, the board includes an Encoder Direction Signal and an Encoder

Pulse Output Signal. The Encoder Direction Signal value ‘1’ indicates a backward motor direction and ‘0’ a forward motor direction. The Encoder Pulse

Output signal is produced from The Encoder input signals (channel A) divided

by the divider parameter (see page 49).

C Allowed slots:

Type ID:

Terminals:

Jumpers:

16709

One terminal block; Screw terminals (M2.6); Coding in terminal #3.

1; X4 (see page 47 )

Board parameters: Yes

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3

vacon • 47 Descriptions of Vacon option boards

I/O terminals on OPTAE (coded terminal painted black)

Table 18. OPTAE I/O terminals

Terminal

Parameter reference

Keypad/NCDrive

Technical information

1

2

DIC1A+

DIC1A–

DIC2B+

Pulse input A (differential); Voltage range 10…24V

3

Pulse input B; phase shift of 90 degrees compared to

Pulse input A (differential); Voltage range 10…24V

4

5

DIC2B–

DIC3Z+ Pulse input Z; one pulse per revolution (differential);

Voltage range 10…24V

6

7

8

9

10

DIC3Z–

DO1

DO2

GND

+15V/+24V

Encoder divider output. Encoder input signals are divided by divider paramater (see parameter list on

page 49)

Encoder direction output. The signal value ‘1’ means that the motor direction is backward and ‘0’ is forward.

Ground for control

Control voltage (auxiliary voltage) output to encoder;

Output voltage selectable with jumper X4.

NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.

Technical data:

Encoder control voltage, +15V/+24V Control voltage selectable with jumper X4.

Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–

Max. input frequency 150kHz

Inputs A, B and Z are differential

Encoder divider output DO1,

Encoder direction output DO2

Max.load voltage 60Vdc

Max. load current 50mA

Max. output frequency

300kHz

Jumper selections

On the OPTAE board, there is one jumper block used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.

Jumper block X4:

Auxilia ry voltage level

3

24V

15V

24V

15V

Auxiliary voltage +24V Auxiliary voltage +15V

= Factory default

7267.emf

Usage: Closed Loop Vector Control. The OPTAE board is mainly used in conventional industrial applications where encoder cable lengths are relatively long.

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Descriptions of Vacon option boards

Encoder connection - single-ended

vacon • 48

15V/24V from the OPT-AE board or from external supply*

+

GND

Encoder

A+

GND

B+

GND

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-AE and to the encoder ground

**+15V/+24V

6

7

8

4

5

.

.

1

2

3

OPT-AE board

.

.

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

DIC1

7268.emf

Figure 20. HTL type encoder connection (open source) using single-ended inputs

NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.

It is recommended to use double shielded cable for encoder connection.

15V/24V from the OPT-AEboard or from external supply*

Encoder

+

GND

+

A-

+

B-

Twisted pairs with own shield

*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-AE and to the encoder ground

**+15V/+24V

3

4

5

1

2

.

.

8

6

7

OPT-AE board

.

.

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

DO2

7269.emf

Figure 21. HTL type encoder connection (open collector) using single-ended inputs

NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.

It is recommended to use double shielded cable for encoder connection.

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3

3 vacon • 49

Encoder connection – differential

Descriptions of Vacon option boards

15V/24V from the OPT-AE board or from external supply*

+15V**

Encoder

GND

**+15V/+24V

3

4

1

2

5

6

7

DO1

.

DO2

OPT-AE board

.

.

10 +15V/+24V

9 GND

DIC1A+

DIC1A-

DIC2B+

DIC2B-

DIC3Z+

DIC3Z-

ENC1Q

DIC1

7270.emf

Figure 22. HTL type encoder connection using differential inputs

OPTAE parameters

Number

7.3.1.1

7.3.1.2

7.3.1.3

7.3.1.4

7.3.1.5

Parameter

Pulse/revolution

Invert direction

Reading rate

Divider Value

Hysteresis for

Direction Out

Table 19. OPTAE board-related parameters

Min

1

0

0

1

0

Max

65535

1

4

2048

511

Default

1024

0

1

64

8

Note

0 = No

1 = Yes

Time used to calculate speed actual value.

NOTE: Use value 1 in Closed Loop mode.

0 = No calculation

1 = 1 ms

2 = 5 ms

3 = 10 ms

4 = 50 ms

Input pulses / Divider = Divider Output

Number of pulses before direction signal change state

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Descriptions of Vacon option boards

3.1.11

OPTAN vacon • 50

7271.emf

Description:

Standard I/O board for Vacon NXP with 6 galvanically isolated digital inputs and two analogue inputs/outputs. The Analogue channels are programmable:

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

Allowed slots:

Type ID:

Terminals:

A

16718

Two terminal blocks (coded = mounting of blocks in wrong order prevented, terminals #1 and #12);

Jumpers:

J1, J2, J3, J4

Board parameters:

Yes (see page 52)

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3

3 vacon • 51 Descriptions of Vacon option boards

5

6

7

8

9

14

15

16

17

18

11

12

13

19

20

I/O terminals on OPTAN

1

2

3

4

10

Terminal

AI1-

AI1+

AI2-

AI2+

-10V_POT_REF

GND POT COM

+10V_POT_REF

AO1+

GND AO COM

AO2+

DIN1

DIN2

DIN3

DIN4

DIN5

DIN6

DI COM

DI COM

24 V out (bidirectional)

GND 24V COM

Table 20. OPTAN I/O terminals

Technical information

Selection V or mA with jumper block J1

Default: 0– +10V (Ri = 200 k)

(-10V..+10V Joy-stick control, selected with jumper)

0– 20mA (Ri = 250 )

Resolution 0.1%; Accuracy ±1%

Differential input if not connected to ground;

Allows ±20V differential mode voltage to GND

Selection V or mA with jumper block J2

Default: 0– +10V (Ri = 200 k)

(-10V..+10V Joy-stick control, selected with jumper)

0– 20mA (Ri = 250 )

Resolution 0.1%; Accuracy ±1%

Differential input if not connected to ground;

Allows ±20V differential mode voltage to GND

10V reference voltage 10mA

Common for POT

+10V reference voltage 10mA

Analogue output

Output signal range:

Current 0(4)–20mA, RL max 500,

Voltage 0—10V, RL >1k or

Voltage -10-+10, RL>1k

Selection V or mA with jumper blocks J3 for AO1, J4 for AO2

Resolution: 0.1% (10 bits); Accuracy ±2%

Digital input 1 (Common DI COM); Ri = min. 5k

Digital input 2 (Common DI COM); Ri = min. 5k

Digital input 3 (Common DI COM); Ri = min. 5k

Digital input 4 (Common DI COM); Ri = min. 5k

Digital input 5 (Common DI COM); Ri = min. 5k

Digital input 6 (Common DI COM); Ri = min. 5k

DI COM isolated from GND

DI COM isolated from GND

24V auxiliary voltage output. Short-circuit protected.

±15%, maximum current 150 mA,

+24Vdc external supply may be connected.

Ground for reference and controls

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Descriptions of Vacon option boards

Jumper selections

A B C D A B C D A B C D A B C D vacon • 52

J1 J2 J3 J4

7272.emf

J1 (AI1), J2 (AI2) Analog Input Mode 0 ... 10

J1 (AI1), J2 (AI2) Analog Input Mode –10 ... +10V

J1 (AI1), J2 (AI2) Analog Input Mode 0 ... 20mA

D (default)

CD

AB

J3 (AO1), J4 (AO2) Analog Output

J3 (AO1), J4 (AO2)

J3 (AO1), J4 (AO2)

Analog Output

Analog Output

OPTAN board parameters

Number

7.1.1.1

7.1.1.2

7.1.1.3

7.1.1.4

0 ... 10V

–10 ... +10V

0 ... 20mA

Table 21. OPTAN board-related parameters

Parameter Min Max

AI1 mode

AI2 mode

AO1 mode

AO2 mode

1

1

1

1

5

5

5

5

Default

3

3

3

3

Note

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

1 = 0...20mA

2 = 4...20mA

3 = 0...10V

4 = 2...10V

5 = -10...+10V

BC (default)

CD

AB

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3

vacon • 53

OPTAN board I/O monitor values

Table 22. OPTAN board monitor values

Number Parameter Description

7.1.2.1

7.1.2.2

7.1.2.3

7.1.2.4

7.1.2.5

7.1.2.6

7.1.2.7

7.1.2.8

7.1.2.9

7.1.2.10

7.1.2.11

7.1.2.12

DigIN:A.1

DigIN:A.2

DigIN:A.3

DigIN:A.4

DigIN:A.5

DigIN:A.6

DigIN:A.8

DigOUT:A.1

AnIN:A.1

AnIN:A.2

AnOUT:A.1

AnOUT:A.2

DIN1 Status

DIN2 Status

DIN3 Status

DIN4 Status

DIN5 Status

DIN6 Status

Not in use

Not in use

AI1 Status

AI2 Status

AO1 Status

AO2 Status

Descriptions of Vacon option boards

3

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Descriptions of Vacon option boards

3.2

I/O Expander Boards OPTB_

vacon • 54

• Option boards used for I/O expansion

• This board type can normally be plugged into slots B, C, D or E.

The number of control inputs and outputs on your Vacon frequency converter can be increased with the I/O Expander boards.

This kind of boards can usually be placed in any board slot inside the frequency converter control unit except for slot A.

There are no board-related parameters for OPTB_ I/O expander boards (except for board OPTBB).

The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory.

Table 23. Vacon NX I/O Expander boards and their equipment

FC type

I/O board

Allowed slots

DI AI TI AO DO RO Pt-100

42-240

VAC input

NXS

NXP

NXS

NXP

NXL

NXS

NXP

NXL

OPTB1

OPTB2

OPTB4

NXS

NXP

NXL

NXS

NXP

NXS

NXP

OPTB5

OPTB8

OPTB9

NXS

NXP

NXS

NXP

OPTB9

OPTBB

NXS

NXP

OPTBH

DI = Digital input

AI = Analogue input

TI = Thermistor input

B,C,D,E

B,C,D,E

B,C,D,E

B,C,D,E

B,C,D,E

B,C,D,E

B,C,D,E

C

B,C,D,E

(6)

2

(enc)

1

(isolated);(mA)

1

2

(isolated mA)

(6)

2

3

1

Pt-100 = Sensor input for Pt-100

AO = Analogue output

RO = Relay output

3

5

Other

+24V/

EXT+24V

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3

vacon • 55

3.2.1

OPTB1

Jumper X4

Jumper X2

Descriptions of Vacon option boards

3

7273.emf

Description:

Allowed slots:

Type ID:

Terminals:

Jumpers:

Vacon NX I/O expander board with six bidirectional terminals.

B, C, D, E

16945

One terminal block; Screw terminals (M2.6); No coding

2; X2 and X4 (see page 56)

Board parameters: None

I/O terminals on OPTB1

1

2

3

4

5

6

7

Terminal

DIO1

DIO2

DIO3

CMA

DIO4

DIO5

DIO6

Table 24. OPTB1 I/O terminals

Parameter reference

Keypad/NCDrive

DigIN: X.1

DigOUT: X.1

DigIN: X.2

DigOUT: X.2

DigIN: X.3

DigOUT: X.3

Technical information

Digital input: 24V; R i

>5k

Digital output: Open collector, 50mA/48V

See above.

See above.

DigIN: X.4

DigOUT: X.4

DigIN: X.5

DigOUT: X.5

DigIN: X.6

DigOUT: X.6

Common for DIO1…DIO3.

Note: CMA is internally connected to GND with jumper by default.

Digital input: 24V; R i

>5k

Digital output: Open collector, 50mA/48V

See above.

See above.

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Descriptions of Vacon option boards vacon • 56

Table 24. OPTB1 I/O terminals

Terminal

Parameter reference

Keypad/NCDrive

Technical information

8 CMB

9 GND

10 +24V

Common for DIO4…DIO6

I/O ground; Ground for reference and controls.

Control voltage output; Voltage for switches etc.; max. current 150mA; Short-circuit protected.

Jumper selections

On the OPTB1 board, there are two jumper blocks. The jumper block X2 is used to define the bidirectional terminal as either input or output. The other jumper block, X4, is used to connect the common terminals to GND. The factory default and other available jumper selections are presented below.

Jumper block X 2 :

DIO m ode

DIO1

DIO2

DIO3

DIO4

DIO5

DIO6

DIO1 to DIO6 mode OUT

DIO1

DIO2

DIO3

DIO4

DIO5

DIO6

DIO1 to DIO6 mode IN

Jum per block X 4 :

CM A/ CM B connection to GN D

CMA

CMB

CMA and CMB connected to GND

CMA

CMB

CMA and CMB floating

= Factory default

Figure 23. Jumper positions for OPTB1

7274.emf

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3

vacon • 57

3.2.2

OPTB2

Descriptions of Vacon option boards

3

7275.emf

Description:

Allowed slots:

Type ID:

Terminals:

Vacon NX I/O expander board with a thermistor input and two relay outputs.

B, C, D, E

16946

Three terminal blocks; Screw terminals (M3); No coding

Jumpers:

None

Board parameters:

None

I/O terminals on OPTB2

21

22

23

25

26

28

29

Terminal

RO1/normal closed

RO1/common

RO1/normal open

RO2/common

RO2/normal open

TI1+

TI1–

Table 25. OPTB2 I/O terminals

Parameter reference

Keypad/NCDrive

DigOUT:X.1

DigOUT:X.2

DigIN:X.1

Technical information

Switching capacity 24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA Min. switching load

Switching capacity 24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA Min. switching load

Thermistor input (galvanically isolated)

R trip

= 4.7k

NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E) depending

on the slot which the expander board is plugged into. See Chapter 1.7.

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vacon • 58 Descriptions of Vacon option boards

3.2.3

OPTB4

7276.emf

Description:

Vacon NX I/O expander board with one galvanically isolated analogue input and two galvanically isolated analogue outputs (standard signals

0(4)…20mA).

Allowed slots:

Type ID:

B, C, D, E

16948

Terminals:

Jumpers:

One terminal block; Screw terminals (M2.6); No coding

None

Board parameters:

None

I/O terminals on OPTB4

5

6

3

4

7

8

1

2

9

10

Terminal

AI1+

AI1–

AO1+

AO1–

AO2+

AO2–

GND

GND

GND

+24V

Table 26. OPTB4 I/O terminals

Parameter reference

Keypad/NCDrive

AnIN:X.1

AnOUT:X.1

AnOUT:X.2

Technical information

0(4)…20mA; R i

=250; galvanically isolated

Resolution 10 bits/0.1%; Accuracy ±1% of the full display

0(4)…20mA; R

L

<500; Resolution 10 bits/0.1%;

Accuracy  ±2% (galvanically isolated)

0(4)…20mA; R

L

<500; Resolution 10 bits/0.1%;

Accuracy  ±2% (galvanically isolated)

24V (±15%); Max. load 250mA (total load from

EXT+24V outputs), max. 150mA from one board. See

Figure 3

on page 7.

24V (±15%), in special applications where PLC type functions are included in the control module, this input can be used as external auxiliary power supply for control boards as well as for I/O boards.

NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)

depending on the slot which the expander board is plugged into. See Chapter1.7.

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3

vacon • 59

3.2.4

OPTB5

Descriptions of Vacon option boards

3

Description:

Allowed slots:

Type ID:

Terminals:

Jumpers:

I/O expander board with three relay outputs.

B, C, D, E

16949

Three terminal blocks; Screw terminals (M3); No coding

None

Board parameters:

None

7277.emf

I/O terminals on OPTB5

22

23

Terminal

RO1/common

RO1/normal open

25

26

RO2/common

RO2/normal open

28

29

RO3/common

RO3/normal open

Table 27. OPTB5 I/O terminals

Parameter reference

Keypad/NCDrive

DigOUT:X.1

Technical information

Switching capacity

DigOUT:X.2

DigOUT:X.3

Min. switching load

Switching capacity

Min. switching load

Switching capacity

Min. switching load

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

24VDC/8A

250VAC/8A

125VDC/0.4A

5V/10mA

NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E) depending

on the slot which the expander board is plugged into. See chapter 1.7.

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Descriptions of Vacon option boards

3.2.5

OPTB8 vacon • 60

Jumper block X2

7278.emf

Description: Temperature measuring board with three Pt-100 sensor (3-wire) inputs. The measurable temperature range is –30...200 Cº on Pt-100 input. Both 3-wire and 2-wire elements can be used.

Allowed slots:

Type ID:

Terminals:

Jumpers:

B, C, D, E

16952

One terminal block; Screw terminals (M2.6); No coding

X2

Board parameters:

None

I/O terminals on OPTB8

1

2

6

7

8

3

4

5

9

10

Terminal

R1 +

R m

1

R1 -

R2 +

R m

2

R2-

R3 +

R m

3

R3 -

NC

Table 28. OPTB8 I/O terminals

Parameter reference

Keypad/NCDrive

AnIN:X.1

Technical information

PT100 Input, -30 … 200 C, one sensor.

Accuracy < 1C.

Sensor current 10 mA.

AnIN:X.2

PT100 Input, -30 … 200 C, one sensor.

Accuracy < 1C.

Sensor current 10 mA.

AnIN:X.3

PT100 Input, -30 … 200 C 1 - 3 sensors (see X2 jumper selections). Accuracy < 1C. Sensor current 10 mA.

Not connected

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3

3 vacon • 61 Descriptions of Vacon option boards

Connection of PT100 sensors

One PT100-sensor can be connected to the first two inputs (terminals 1 to 3 and 4 to 6) and up to three sensors to the third input (terminals 7 to 9). The sensors must be connected in series with a

two- or three-wire connection. See Chapter Jumper selections below.

Connection of one sensor

R+

R m

R-

3-wire conn ection

R+

R-

2-wire connection

Connection of several sensors

R+

R m

R-

R+

R-

3-wire connection 2-wire conne ction

7279.emf

NOTE:

• This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)

depending on the slot which the expander board is plugged into. See chapter 1.7.

• Insulation level 4kV/sqrt(2) (DIN VDE 01 10-1). 2kV in sensor and 2kV in option board.

Jumper selections

1 2 3 1 2 3 1 2 3

1 Sensor 2 Sensors 3 Sensors

= Factory default

7280.emf

Up to three PT100 sensors can be connected to the third PT100 input. You can select the number of sensors in use with jumper block X2:

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vacon • 62 Descriptions of Vacon option boards

3.2.6

OPTB9

7281.emf

Description:

Allowed slots:

I/O expander board with five 42…240 VAC digital inputs and one normal relay output.

B, C, D, E

Type ID:

Terminals:

16953

One terminal block; Screw terminals (M2.6); No coding

Jumpers:

None

Board parameters:

None

I/O terminals on OPTB9

1

2

3

4

5

6

7

8

Terminal

ACIN1

ACIN2

ACIN3

ACIN4

ACIN5

COMA

RO1/common

RO1/normal open

Table 29. OPTB9 I/O terminals

Parameter reference

Keypad/NCDrive

DigIN:X.1

DigIN:X.2

DigIN:X.3

DigIN:X.4

DigIN:X.5

DigOUT:X.1

Technical information

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Digital input, 42…240 VAC (threshold 35V)

Control voltage: "0"<33V, "1">35V

Switching capacity 24VDC/8A

250VAC/8A

125VDC/0.4A

NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)

depending on the slot which the expander board is plugged into. See chapter 1.7.

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3

Descriptions of Vacon option boards vacon • 63

3.2.7

OPTBB

X6 X7

Jumper block X11

Main board Secondary board

7282.emf

Description:

Absolute encoder board for Vacon NXP with inputs for an

Endat

type encoder.

Programmable control voltage, fast digital inputs and simulation pulse output.

The output pulse is produced from sinusoidal input signals.

The galvanically isolated fast digital inputs are used to trace very short pulses.

Allowed slots:

Type ID:

C

16962 (main board), 16963 (secondary board); The secondary board is mounted on top of the main board

Two terminal blocks; Screw terminals (M2.6); No coding Terminals:

Jumpers:

1; X11 (see page 65)

Board parameters:

Yes (see page 65)

An absolute encoder is a type of encoder capable of specifying its absolute position. The position data is retained even during a power failure or breakdown. The position data carried by the absolute encoder can be used by the frequency converter motor control in the control of a synchronous motor.

Encoder cable

Encoder voltage

Measuring steps/ revolution

Distiguishable revolutions

Signal periods/revolution

Heidenhain cable;

Max. length 100m

5V, 12V or 15V

Max. current consumption 300mA

4,2 billion (max. 32bit)

0—65535 (max. 16bit)

1—65535

3

ENDAT is a bidirectional synchronic serial interface for absolute encoders. For example, the encoder position data can be read and encoder parameters can be set via the ENDAT connection. It also forwards the messages related to the encoder functions.

All Endat connections are available in terminal X6. The board uses Endat version 2.

Sinus signals require some precautions for noise immunity that may be a little more demanding than conventional square wave encoders. Use of twisted pairs (possibly with individual shielding of

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Descriptions of Vacon option boards

Terminal

1 DATA+

2 DATA–

3 CLOCK+

6

7

4 CLOCK–

5 A+

A–

B+

8

9

B–

GND

10 Encoder voltage vacon • 64 each pair) is recommended. Use one pair for sinus+ and sinus-, another pair for cosinus+ and cosinus-, another pair for data+ data- of the absolute serial channel, another pair for clock+ and clock- of absolute channel.

I/O terminals on OPTBB, encoder terminal X6

Table 30. I/O terminals on OPTBB, terminal X6

Heidenheim colour code

Grey

Pink

Violet

Yellow

Green/black

Yellow/black

Blue/black

Red/black

White/green

Brown/green

Data line 120/RS-485

Clock line 120/RS-485

(200—400kHz)

1Vpp (±0,5V); impedance 120; Max.input 350 kHz

1Vpp (±0,5V); impedance 120; Max.input 350 kHz

Input ground

Technical data

Selectable encoder voltages: 5V, 12V and 15V

Max.current consumption 300mA

I/O terminals on OPTBB, terminal X7

Table 31. I/O terminals on OPTBB, terminal X7

Terminal Technical data

1

2

3

4

SimA+ Incremental pulse output A (differential), 0°

SimA–

(square wave, signal level RS-422);

Impedance 120; Input hysteresis ±5mV

SimB+ Incremental pulse output B (differential), 0°

SimB–

(square wave, signal level RS-422);

Impedance 120; Input hysteresis ±5mV

7

8

5 Not used

6 Not used

FDIN1

CMA

Fast digital input 1; HTL; Min.pulse length 50μs

Common FDIN1

9

10

FDIN2 Fast digital input 2; HTL; Min.pulse length 50μs

CMB Common FDIN2

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3

3 vacon • 65 Descriptions of Vacon option boards

Jumper selections

On the OPTBB board, there is one jumper block used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.

5V

12V

15V

Jumper block X 1 1

Aux ilia ry volta ge level

5V

12V

15V

5V

12V

15V

= Factory default

7283.emf

NOTE! It is recommended to use a +12 or +15 supply voltage instead of 5 V.

This is because our interface does not support "sense" function to compensate voltage drop which results in a cable length limit of about 60 m with 0.5 mm

2

wire section for the supply. The problem does not exist with 12 or 15 v supply.

If 5V is used, it is recommended to use two or more wires in parallel for supply connection.

OPTBB board parameters

Code

7.3.1.1

7.3.1.2

7.3.1.3

Parameter

Reverse

Reading rate

Interpolation

Min

0

0

0

Table 32. OPTBB board parameters

Max Default Selections

1

4

0

1

0 = No

1 = Yes

0 = Not used

1 = 1 ms

2 = 5 ms

3 = 10 ms

4 = 50 ms

1 0

0 = No

1 = Yes

Description

Manually selectable rotation direction

Incremental pulse reading rate.

NOTE: Use value 1 in Closed Loop mode.

If activated, the sinusoidal incremental pulses are used to calculate the polar angle in order to optimize the encoder accuracy

OPTBB board monitoring values

Code

7.3.2.1

7.3.2.2

7.3.2.3

7.3.2.4

7.3.2.5

7.3.2.6

7.3.2.7

Monitored value

Encoder frequence

Encoder speed

Encoder position

Encoder revolution

Encoder fault

Encoder warning

Encoder messages

Table 33. OPTBB board monitoring values

Unit

Hz rpm

-

Description

Motor speed in Hz calculated from encoder pulses

Motor speed in rpm calculated from encoder pulses

Absolute position of encoder read from Endat

Number of messages between encoder and NXOPTBB

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Descriptions of Vacon option boards vacon • 66

OPTBB board information pages

Code

7.3.3.1

7.3.3.2

7.3.3.3

7.3.3.4

Information

Table 34. OPTBB board information pages

Unit

Encoder type

Pulses/Revolution

Position bits

Revolution bits bit bit

Description

0 = No encoder connected

1—4 = Incremental linear encoder

5 = Linear absolute encoder

6 = Unknown

7 = Linear absolute encoder

8 = Unknown

9—12 = Rotational incremental/angular encoder

13 = Absolute encoder (singleturn)

14 = Unknown

15 = Absolute encoder (multiturn)

16 = Unknown

Sinusoidal pulses/revolution

Accurate position 1—1024 (10bit = 2

10

= 1024)

Accurate number of revolutions 1—1024 (10bit = 2

10

= 1024)

OPTBB option board status LEDs

Yellow LED

LED

OFF

ON

Blinking fast

(once/sec)

Blinking slow

(once/5 s)

Meaning

Option board not activated

Option board in initialisation state waiting for activation command from the frequency converter

Option board is activated and in RUN state

• Option board is ready for external communication

Option board is activated and in FAULT state

• Internal fault of option board

Green LED

LED

OFF

ON

Blinking fast

(once/s)

Blinking slow

(once/5 s)

Meaning

Option board not activated

Encoder is being initialised

Option board is reading encoder parameters

Encoder detected by option board

Option board receives data from encoder

Encoder detected by option board

Option board cannot read encoder data or data is invalid

(CRC error, broken cable etc.)

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3

Descriptions of Vacon option boards vacon • 67

3.2.8

OPTBH

3025.emf

Description:

Temperature measurement board with three individual channels.

Allowed slots:

B, C, D, E

Supported sensors: PT100, PT1000, NI1000, KTY84-130, KTY84-150, KTY84-131

Type ID:

Terminals:

Jumpers:

16968

One terminal block; Screw terminals (M3); No coding

None

I/O Terminals on OPTBH

Terminal

Parameter reference

Keypad

1

2

3

4

5

6

R1.1

R1.2

R1.3

R2.1

R2.2

R2.3

7

8

9

R3.1

R3.2

R3.3

10 NC

AnIn:X.1

AnIn:X.2

AnIn:X.3

Technical information

Temperature sensor input 1, -50...200 °C

Accuracy ±1°C

Temperature sensor input 2, -50...200 °C

Accuracy ±1°C

Temperature sensor input 3, -50...200 °C

Accuracy ±1°C

Connecting Temperature sensors to OPTBH option board:

Use shielded cables and connect the cable shield to grounding clamp in the drive.

Allowed sensor configurations are shown on figures below:

Two-wire configuration Three-wire configuration

3

Two-wire configuration Three-wire configuration

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Descriptions of Vacon option boards

OPTBH board parameters

Code Parameter Min Max

7.x.1.1

7.x.1.2

7.x.1.3

Sensor 1 type

Sensor 2 type

Sensor 3 type

0

0

0

6

6

6 vacon • 68

Unit Default

0

0

0

ID Description

0 = No Sensor

1 = PT100

2 = PT1000

3 = Ni1000

4 = KTY84

5 = 2 x PT100

6 = 3 x PT100

See above

See above

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3

vacon • 69 Descriptions of Vacon option boards

3.3

Adapter Boards OPTD_

The adapter boards do not provide any additional I/O but are used to connect the frequency converter to a Vacon communication bus (System Bus, SPI, CAN). Note that if you use any of the major fieldbuses

(Profibus, Modbus etc.) for communication you will need a corresponding fieldbus board

. For more information, see the specific fieldbus board manual.

NOTE: Do not plug two adapter boards into the same control board in order to avoid incompatibility problems.

FC type

NXP

NXP

NXS

NXP

NXP

Table 35. Vacon NX adapter boards

I/O board Allowed slots

OPTD1

OPTD2

D,E

(B,)D,E

OPTD3

D,E

Description

System Bus adapter board

System Bus adapter board with interface to fast monitoring bus

RS-232 adapter board

OPTD6

B,D,E Monitor Bus adapter board for Vacon

NXP

3

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Descriptions of Vacon option boards

3.3.1

OPTD1 vacon • 70

Description:

Allowed slots:

System Bus adapter board for Vacon NXP

D, E

Type ID:

Terminals:

Jumpers:

17457

Double optical input and output terminals.

Agilent HFBR-1528 (Receiver), HFBR-2528 (Transmitter).

None

Board parameters:

None

I/O terminals on OPTD1

2

3

4

1

Terminal

H1

H2

H3

H4

Table 36. OPTD1 I/O terminals

Technical information

System Bus optical input 1 (RX1)

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &

HFBR-4531/4532/ 4533 connectors)

System Bus optical input 2 (RX2)

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &

HFBR-4531/4532/4533 connectors)

System Bus optical output 1 (TX1)

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500)

System Bus optical output 2 (TX2)

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500)

NOTE: The terminals of the board are protected with a rubber pin. Be sure to leave the pin in the unused terminals in order to avoid disturbances.

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3

3 vacon • 71 Descriptions of Vacon option boards

Connections between frequency converters with OPTD1

Basic connection:

Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2

of Device 2. Note that in the end devices one terminal pair remains unused. See Figure 24 below.

Max. number of devices in line

3

6

12

24

Table 37.

Max. speed achieved [Mbit/s]

12

6

3

1.5

OPTD1

SBInUse

SBID

SBNextID

SBLastID

M aster

= Yes

= 1

= 2

= 4

OPTD1

Follower

SBInUse

SBID

= Yes

= 2

SBNextID = 3

OPTD1

Follower

SBInUse

SBID

= Yes

= 3

SBNextID = 4

OPTD1

Follower

SBInUse

SBID

= Yes

= 4

SBNextID = 3

H1

(RX)

H2

(RX)

H3

(TX)

H4

(TX)

H1

(RX)

H2

(RX)

H3

(TX)

H4

(TX)

H1

(RX)

H2

(RX)

H3

(TX)

H4

(TX)

H1

(RX)

H2

(RX)

H3

(TX)

H4

(TX)

Figure 24. Basic connection of frequency converters with OPTD1

7285.emf

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Descriptions of Vacon option boards

3.3.2

OPTD2 vacon • 72

Note!

Description:

Allowed slots:

Type ID:

Terminals:

This figure presents the layout of D2 board version H or later. See Chapter

Jumper selections below.

System Bus adapter board for Vacon NXP with single optical input and output; Interface to fast monitor bus used by the NCDrive PC tool.

(B,)D, E;

Note: If only the Monitor Bus (terminals 21 to 23) will be used, the board can also be placed in slot B. The System Bus is then unavailable.

Remove therefore jumpers X5 and X6. See page 73

.

17458

Single optical input and output; one screw terminal block (M3),

Agilent HFBR-1528 (Receiver), HFBR-2528 (Transmitter).

Jumpers:

Jumpers:4; X3, X4, X5 and X6. See page 73.

Board parameters:

None

I/O terminals on OPTD2

Table 38. OPTD2 I/O terminals

Terminal Technical information

1

2

H1

H2

System Bus optical input 1 (RX1)

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &

HFBR-4531/4532/ 4533 connectors)

NOTE: Not available if the board is placed in slot B

System Bus optical output 1/2 (TX1/TX2);

Selected with jumper X5

Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &

HFBR-4531/4532/4533 connectors)

NOTE: Not available if the board is placed in slot B

21

22

CAN_L

CAN_H

Monitor Bus negative data

Monitor Bus positive data

23 CAN_SHIELD Monitor Bus shield

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3

vacon • 73 Descriptions of Vacon option boards

Jumper selections

There are four jumper blocks on the OPTD2 board. The factory defaults and other available jumper selections are presented below.

Jumper block X3:

CAN grounding

Jumper block X4:

CAN termination

Connected to shield Not connected to shield

Jumper block X5*:

System bus output

Terminated Not terminated

Jumper block X6*:

SystemBus input ON/OFF

Output TX1 Output TX2 ON OFF

= Factory default

*If the board is placed in slot B the SystemBus is not available. Remove jumpers X5 and X6.

7287.emf

Figure 25. Jumper selections for OPTD2, up to version G

Jumper block X3:

CAN grounding

A B C

3

A: Connected to ground

B: Connected to ground via LC filter

C: Connected to CAN isolated ground

Not assembled: No connection

See further clarifications of the alternatives next page!

7288.emf

Figure 26. X3 jumper selections for OPTD2, version H and later

NOTE! Position C can be used with 3- or 4-wire can cable to interconnect isolated CAN ground levels in the network. It is recommended to connect the cable shield to the grounding clamp of the drive

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Descriptions of Vacon option boards vacon • 74

A

CAN GND

23

PE NC GND chassis chassis

- Used when the shield is connected to terminal 23 and the distance between the devices is short

B

23

CAN GND

PE NC GND chassis chassis

- Used when the shield is connected to terminal 23 and the distance between the devices is long

23

C

PE NC GND

CAN GND chassis

- Used when CAN GND is connected to terminal 23.

This setting is recommended for best noise immunity

= Factory default = Recommended setting

7289.emf

Figure 27. CAN grounding alternatives

Alternative connection of “CAN GND” signal: connect ‘CAN GND’ together between all nodes. Use the signal wire inside the shield for this purpose, see figure below:

Shield

21 22 23

CAN HI

CAN LO

CAN

GND

21 22 23

CAN HI

CAN LO

CAN

GND

21 22 23

OPTD2 /

OPTD6

OPTD2 /

OPTD6

Connect the data GND tightly to the chassis on one point in the net

OPTD2 /

OPTD6

Grounding clamp

7290.emf

Figure 28. Alternative connection of ”CAN GND” signal

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3

3 vacon • 75 Descriptions of Vacon option boards

Connections between frequency converters with OPTD2

Special connection:

In this connection example, the leftmost device is the Master and the others are slaves. The Master can send and receive data from the slaves. The slaves cannot communicate with each other. Changing of masters is not possible, the first device is always the Master.

The OPTD2 board in the Master has the default jumper selections, i.e. X6:1-2, X5:1-2. The jumper positions have to be changed for the slaves: X6: 1-2, X5:2-3.

Table 39.

Max. number of devices in line

3

6

12

24

Max. speed achieved

[Mbit/s]

12

6

3

1.5

OPTD2

Jumper X5 : TX1

X6 : ON

SBInUse

SBID

SBNextID

Master

SBLastID

= Yes

= 1

= 2

= 4

H1

(RX)

H2

(TX)

OPTD2

Jumper X5 : TX2

X6 : ON

Follower

SBInUse

SBID

= Yes

= 2

SBNextID = 3

H1

(RX)

H2

(TX)

OPTD2

Jumper X5 : TX2

X6 : ON

Follower

SBInUse

SBID

= Yes

= 3

SBNextID = 4

H1

(RX)

H2

(TX)

OPTD2

Jumper X5 : TX2

X6 : ON

Follower

SBInUse

SBID

= Yes

= 4

SBNextID = 1

H1

(RX)

H2

(TX)

7291.emf

Figure 29. Connection example of frequency converters with OPTD2

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vacon • 76 Descriptions of Vacon option boards

3.3.3

OPTD3

5 4 3 2 1

9 8 7 6

LED 2

LED 1

Jumper block X3

7292.emf

Description:

RS-232 adapter board. Galvanically decoupled. Used mainly for application engineering to connect another keypad.

Allowed slots:

Type ID:

Terminals:

Jumpers:

D, E.

17459

9-pin female sub-D-connector

1; X3 (see page 77)

Board parameters:

None

I/O terminals on OPTD3

Table 40. OPTD3 I/O terminals

Terminal Technical information

7

8

5

6

9

3

4

1

2 TxD

RxD

GND

+9V

Transmit data

Receive data

Ground isolated

+9V isolated

NOTE:

If OPTCI Ethernet Option board is used for NC Tools connection, like NCLoad, the OPTD3 board can not be used.

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3

vacon • 77 Descriptions of Vacon option boards

Jumper selections

There is one jumper block on the OPTD3 board. The factory defaults and other available jumper selections are presented below:

Jum pe r block X 3 :

Co nne ctor conn ection t o GN D

Connected to GND through RC filter

Connected di rectly to GND

7293.emf

OPTD3 option board status LEDs

LED

Green (LED 1)

Red (LED 2)

Table 41.

Meaning

Receiving data

Transmitting data

3

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Descriptions of Vacon option boards

3.3.4

OPTD6 vacon • 78

7294.emf

Note!

This figure presents the layout of D6 board version F or later. See Chapter

Jumper selections below.

Description:

Monitor Bus adapter board for Vacon NXP. Interface to fast monitor bus used by the NCDrive PC tool.

Allowed slots:

B, D, E.

Type ID:

Terminals:

17462

One screw terminal block (M3)

Jumpers:

2; X3, X4.

Board parameters:

None

I/O terminals on OPTD6

Table 42. OPTD6 I/O terminals

Terminal Technical information

21

CAN_L Monitor Bus negative data

22

CAN_H Monitor Bus positive data

23

CAN_GND Monitor Bus ground

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3

3 vacon • 79 Descriptions of Vacon option boards

Jumper selections

There are two jumper blocks on the OPTD6 board. The factory defaults and other available jumper selections are presented below:

Jumper block X3:

CAN grounding

Jumper block X4:

CAN termination

Connected to shield Not connected to shield Terminated

= Factory default

Figure 30. Jumper selections for OPTD6, up to version E.

Not terminated

7295.emf

Jumper block X3:

CAN grounding

A B C

A: Connected to ground

B: Connected to ground via LC filter

C: Connected to CAN isolated ground

Not assembled: No connection

Figure 31. X3 jumper selections for OPTD6, version F and later.

7296.emf

NOTE! Position C can be used with 3- or 4-wire can cable to interconnect isolated CAN ground levels in the network. It is recommended to connect the cable shield to the grounding clamp of the drive.

See more details of the alternatives on page 74.

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4.

VACON OPTION BOARDS – OPERATIONAL DETAILS

Board type

Slots allowed

6)

ID DI DO

AI

(mA/V)

Table 43. Vacon option boards, types A and B

AI (mA), isol.

AO

(mA/V)

AO

(mA), isol.

RO

(no/nc)

RO

(no)

+10V ref

TI

+24V/

EXT

+24V

42-

240

VAC

DI

(Enc.

10-

24V)

Basic boards

OPTA_

OPTA1

OPTA2

OPTA3

OPTA4

4)

OPTA5

4)

OPTA7

OPTA8

OPTA9

3)

OPTAE

4)

OPTAL

OPTAN

A

A

A

A

C

C

A

A

B

B

C

16689

16690

16691

16692

16693

16695

16696

16697

16709

16716

16718

6

6

6

6

I/O expander boards

OPTB_

OPTB1

OPTB2

OPTB4

BCDE

BCDE

BCDE

16945

6

5)

16946

16948

OPTB5 BCDE 16949

OPTB8 BCDE 16952

OPTB9

OPTBB

OPTBH

BCDE

C

BCDE

16953

16962

16963

16968

1

1

2

2

1

1

6

5)

2

2

1)

2

2

8)

2

10)

1

2)

1

1

1)

1

2

9)

2

10)

2

2)

2

1

1

1

1

3

1

1

1

1)

1

1

11)

1

1

2

2

2

1

1

6

5

3

6

3

2

DI

(Enc.

RS-422)

Out

+5/

+15V/

+24V

Out

+15/

+24V

Pt-100

3 1

1

1

3

Table 44. Vacon option boards, type D

OPTD1

OPTD2

7)

OPTD3

OPTD6

Adapter boards

NXOPTD_

DE

(B)DE

DE

BDE

17457

17458

17459

17462

System Bus adapter board: 2 x fiber optic pairs

System Bus adapter board: 1 x fiber optic pair & CAN bus adapter (galvanically decoupled)

RS232 adapter card (galvanically decoupled)

MonitorBus adapter board (galvanically decoupled)

Explanations:

1)

Analogue inputs AI1 and AI2, analogue output AO1 and voltage reference +10Vref galvanically decoupled (all these in same potential)

2)

Analogue input AI1 and analogue outputs AO1 and AO2 galvanically decoupled from each other and other electronics

3)

Similar to OPTA1 only with bigger terminals for 2.5mm

2

wires

4) Special application required for use in NXS

5) Bidirectional terminals

6)

7)

In case of several optional slots, the bold slot letter indicates the factory default slot (NOTE: not applicable if several boards with the same default slot are installed)

If the board is placed in slot B the SystemBus is not available; only the Monitor Bus can be used.

Remove jumpers X5 and X6.

8) AI1 0-10V, AI2 -10V...+10V

9) AO1 mA, AO2 V

10) 2 (mA/V), incl. -10…+10V

11) Also -10V ref

Vacon Option Boards – operational details vacon • 82

Board type

Table 45. All in One applications and supported Vacon NX option boards

NXS, NXP

Basic boards

OPTA_

OPTA1

OPTA2

OPTA3

OPTA4

OPTA5

(NXP only)

OPTA7

(NXP only)

OPTA8

OPTA9

OPTAE (NXP only)

OPTAL

NXL

Basic

NXFIFF01

Standard

NXFIFF02

Local-

Remote

NXFIFF03

Multi-step speed

NXFIFF04

PID

NXFIFF05

Multipurpose

NXFIFF06

PFC

NXFIFF07

Multi-control

6)

6)

6)

6)

6)

6)

6)

6)

6)

6)

I/O expander boards

OPTB_

OPTB1

OPTB2

OPTB4

OPTB5

OPTB8

   

6)

6)

6)

6)

6)

6)

6)

6)

6)

6)

OPTB9,

Adapter boards

OPTD_

OPTD1

(NXP only)

OPTD2

7)

(NXP only)

OPTD3

OPTD6

7)

(NXP only)

*

*

*

= Used with this application (NXS, NXP) 6) =

Digital inputs, digital outputs, analogue inputs and analogue outputs can be programmed

= Used with this application (NXP)

= Used with special applications only

7) =

This board is supported by specified applications if program NC

Sys-

Drive is used

*

) = Used with this application (NXL)

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4

Find your nearest Vacon office on the Internet at: www.vacon.com

Manual authoring: [email protected]

Vacon Plc.

Runsorintie 7

65380 Vaasa

Finland

Subject to change without prior notice

© 2011 Vacon Plc.

Document ID:

Rev. A

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