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vacon nx
ac drives basic i/o boards expander i/o boards adapter boards
user manual
vacon • 1
Document ID: DPD00884A
Date: 25.01.2012
1.8. Defining a terminal for a certain function with NCDrive programming tool ...............12
3.2.1. OPTB1 ............................................................................................................................55
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vacon • 2
4. Vacon Option Boards – operational details ...................................................80
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vacon • 3 General information
1.
G
ENERAL INFORMATION
Vacon NX range embodies a wide selection of expander and adapter boards
with which the available I/O of Vacon NX frequency converter can be increased and its versatility improved.
The input and output configuration (I/O) of Vacon NX is designed with modularity in mind. The total
I/O is comprised of option boards, each having its own input and output configuration. The boards contain not only normal analogue and digital inputs and outputs, but also fieldbuses and additional application-specific hardware.
The basic, expander and adapter boards are placed in the board slots
on the control board of the frequency converter. The I/O boards are usually interchangeable between different Vacon types, i.e.
NXS and NXP. However, the control boards of these types differ from each other to some extent which means that the use of some I/O boards in different Vacon frequency converter types may be restricted.
1.1
Board slots on the control board of Vacon NXS and NXP
1
Figure 1. Board slots on control board of the Vacon NXS and NXP
The control board is situated inside the control unit of the Vacon NX frequency converter. There are five board slots (labelled A to E) on the control board of NXS and NXP (See User’s Manual, Chapter
6.2.1): The connectability of different option boards to different slots depends greatly on the type of
the board. For more information on this, see Chapter 1.2. See also the descriptions of the options
Usually, when the frequency converter is delivered from the factory, the control unit includes at least the standard compilation of two basic boards (I/O board and relay board) which are normally installed in slots A and B. The I/O boards mounted at the factory are indicated in the type code of the frequency converter. The three expander slots C, D and E are available for different option boards i.e. I/O expander boards, fieldbus boards and adapter boards.
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General information
1.2
Board Slots on the control board of Vacon NXL
vacon • 4
Figure 2. Board slots on control board of Vacon NXL.
The control board of NXL includes fixed standard I/O and one place for option boards (see User’s
Manual of NXL, Chapter 6.2.). The most typical option board for NXL, OPT-AA, is specified in the
User’s Manual, Chapter 10.
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1
1 vacon • 5 General information
1.3
Option board types
The Vacon option boards are divided in four groups according to their characteristics: types A, B, C and D. Short descriptions of the types below:
OPTA_
• Basic boards used for basic I/O (NXS, NXP); normally pre-installed at the factory.
• This board type uses slots A, B or C.
gram on the options boards and their equipment on
OPTB_
• Option boards used for I/O expansion.
• Normally pluggable into slots B, C, D and E.
gram on the options boards and their equipment on page 80.
OPTC_
• Fieldbus boards (e.g. Profibus or Modbus).
• These boards are connected to slots D and E.
See a separate manual on each individual Fieldbus Board. Ask factory or your nearest distributor for more information.
OPTD_
• Adapter boards
• Boards with fiber optic adapters, e.g. System Bus Fiber Optic Adapter Board.
•
Connect the adapter boards to slots D and E (see however page 76).
See pages
67 to 78 for a detailed presentation of the boards of this type. See also the principle dia-
gram on the option boards and their equipment on page 80.
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General information vacon • 6
1.4
Technical data
The data in the table below applies to the inputs and outputs on all basic and expander boards.
Table 1. Technical data
Safety (all boards)
Comply with EN50178, C-UL and EN60204-1
Inputs/outputs galvanically isolated; Isolation voltage rate 500V
Input/output type Specification
Analogue inputs (AI), voltage 0…±10V, R i
200 k, single-ended;
Resolution 10 bits/0.1%, accuracy ±1% of the full display
(–10…+10V joystick control)
Analogue inputs (AI), current 0(4)…20mA, R i
= 250, differential
Resolution 10 bits/0.1%, accuracy ±1% of the full display
Digital inputs (DI), DC voltage controlled 24V: "0"10V, "1"18V, R i
> 5k
Digital inputs (DI), AC voltage controlled Control voltage 42…240 VAC
"0"<33V, "1">35V
Auxiliary voltage (output) (+24V) 24V (±15%), max 250mA (total summarized load from ext. +24V outputs, max. 150 mA from one board.
Auxiliary voltage (input) (ext. +24V) 24VDC (±10%, max. ripple voltage 100mV RMS), max. 1A.
In special applications where PLC type functions are included in the control unit the input can be used as external auxiliary power supply for control boards as well as I/O boards.
Reference voltage (output) (+10V ref
Analogue output (AO), current (mA)
) 10V – 0% – +2%, max. 10mA
Analogue output (AO), voltage (V)
Relay outputs (RO)
0(4)…20mA, R
L
±2%
<500, resolution 10 bits/0.1%, accuracy
0(2)…10V, RL 1k, resolution 10 bits, accuracy ±2%
Thermistor input (TI)
Switching capacity
Max. continuous load
Min.switching load:
R trip
= 4.7k (PTC type)
24VDC/8A
250VAC/8A
125VDC/0.4A
2A rms
5V/10mA
Encoder control voltage (+5V/+12V/
+15V/+24V)
See OPTA4, OPTA5, OPTA7, OPTAE and OPTBB technical data
Encoder connections (inputs, outputs) See OPTA4, OPTA5, OPTA7, OPTAE and OPTBB technical data
Environment (all boards)
Ambient operating temperature
Storing temperature
Humidity
Altitude
Vibration
–10…55°C
–40…60°C
<95%, no condensation allowed
Ma 1000m
0,5 G at 9…200 Hz
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1
vacon • 7 General information
1.4.1
Isolation
The control connections are isolated from the mains potential and the I/O ground is connected directly to the frame of the frequency converter. Digital inputs and relay outputs are isolated from the I/O ground. For digital input arrangements, see Chapter
Digital input signal conversions
on
1.4.2
Analogue inputs (mA/V)
Analogue inputs of I/O boards can be used as either current inputs or voltage inputs (see detailed description of each board). The signal type is selected with a jumper block on the board. In case the voltage type input is used you still have to define the voltage range with another jumper block. The factory default value for the analogue signal type is given in the description of the board. For detailed information, see the description of the board in question.
1.4.3
Analogue outputs (mA/V)
In the same way as in the analogue inputs, the output signal type (current/voltage) can be selected with jumper except for some expander boards with analogue outputs used only with current signals.
1.4.4
Control voltage (+24V/EXT +24V)
The control voltage output +24V/EXT+24V can be used in two ways. Typically, the +24V control voltage is wired to digital inputs through an external switch. The control voltage can also be used to power-up external equipment, such as encoders and auxiliary relays.
Observe that the specified total load on all available +24V/EXT+24V output terminals may not exceed
250mA. The maximum load on the +24V/EXT+24V output per board is 150mA. See Figure 3.
max.
max.
max.
max.
150mA 150mA 150mA 150mA max.
150mA
1
+24V out
+
+24V
+
+24V
+
+24V
+
out out out
+24V out
= max. 250mA
Figure 3. Maximum loads on +24V/EXT+24V output
7224.emf
The +24V/EXT+24V outputs can further be used to externally power-up the control board as well as the basic and expander boards. If an external power supply is connected to EXT+24V output, the control board, basic boards and expander boards remain live even if mains should be lost on the frequency converter. This ensures sufficient functioning of the control logic (not the motor control, however) and some alarms in exceptional power-loss situations. Furthermore, fieldbus links remain powered which enables e.g. the Profibus Master to read valuable data on the frequency converter.
NOTE: The power unit is not powered through the EXT+24V and therefore the motor control does not work if the mains is lost.
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General information vacon • 8
Requirements for an external power back-up:
output voltage +24DC±10%, max. ripple voltage 100mV RMS
max. current 1A
1A external fuse (no internal short-circuit protection on the control board
NOTE: Analogue outputs and inputs do not work with only +24V supplied to the control unit.
If there is a +24V/EXT+24V output on the board it is short-circuit protected locally. Should one of the
+24V/EXT+24V outputs short-circuit, the others would remain powered because of the local protection.
1.4.5
Digital input signal conversion
The active signal level depends on which potential the common input CMA (and CMB if available) is
connected to. The alternatives are +24V or Ground (0V). See Figure 4, Figure 5 and Figure 6.
The 24-volt control voltage and the ground for the digital inputs and the common input (CMA) can be either internal or external.
Some typical input signal conversion examples are shown below. If you use the internal +24V from the frequency converter, the following arrangements are possible:
+24V/EXT+ 24V
DI1
DI2
DI3
GND
Jumper setting: = CMA conn ected to GND
7225.emf
Figure 4. If CMA is connected to GND with inboard jumper the internal +24V is used and the
CMA terminal ed not be wired
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1
1 vacon • 9
If you use an external +24V the following arrangements are possible:
General information
External +24V +24V/EXT+24V
DI1
DI2
DI3
Ground
GND
Jumper setting:
= CMA isolated from GND
7226.emf
Figure 5. Positive logic with external +24V when CMA is isolated from GND using onboard jumper. The input is active when the switch is closed
Ground
+24V/EXT+24V
DI1
DI2
DI3
GND
External +24V
Jumper setting:
= CMA isolated from GND
7227.emf
Figure 6. Negative logic with external +24V when CMA is isolated with onboard jumper. The input is active when the switch is closed (0V is the active signal)
You can make the positive and negative logic arrangements also with the internal +24V. Place the jumper block in the 'CMA isolated from GND' position (as above) and wire the CMA terminal to the
GND terminal of the frequency converter.
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General information vacon • 10
1.5
Hardware protections
1.5.1
Terminal block coding
In order to avoid incorrect connections of terminal blocks to boards, some terminal blocks as well as related terminal connectors on the board are uniquely coded. For more information, see the description of the individual board.
1.5.2
Board slot guides and allowed slots
You cannot mount an option board into any slot.Table 43 and Table 44 show which slots are allowed
for which option boards. For reasons of safety, slots A and B are protected in hardware against mounting of unallowed boards. As regards mounting of unallowed boards into slots C, D and E, the boards just will not work, there is no danger of health or equipment damage.
Figure 7. Board guide to prevent incorrect mountings
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1
1 vacon • 11 General information
1.6
Type identification number
NOTE: This information is relevant only for special applications designers using the Vacon NC1131-
3 engineering tool
.
Each Vacon OPTxx board has a unique type designation code. Besides the type designation code, each board has a unique Type identification number which is used by the system program to identify which board is plugged into which board slot. The system program and the application use the Type
ID also to establish the needed connections in order to achieve the desired functionality of the available I/O boards in the control unit. The ID code is loaded in the memory of the board.
1.7
Defining functions to inputs and outputs
How to connect functions and the available I/O depends on the application you use. The Vacon All in
One Application Package includes seven applications:
Basic Application
,
Standard Application
,
PID
Control Application
,
Multi-Step Speed Control Application
,
Local/Remote Control Application
,
Pump and Fan Control Application with Autochange and
Multipurpose Control Application
(see Application Manuals). All but two applications of these use the conventional Vacon method to connect functions and the I/O. In the
Function to Terminal Programming Method (FTT)
, you have a fixed input or output that you define a certain function for. The mentioned two applications,
Pump and Fan
Control and
Multipurpose Control Application
, however, use the
Terminal to Function Programming Method (TTF)
in which the programming process is carried out the other way round: Functions appear as parameters which the operator defines a certain input/output for.
Connecting a certain input or output to a certain function (parameter) is done by giving the parameter an appropriate value, the address code
. The code is formed of the
Board slot
on the Vacon NX
control board (see page 3 and 4) and the
respective input/output number
. See below.
Function name
READY
I/O term
AI Ref Faul/Warn
DigOUT:B.1
T e r m i n a l
S l o t t y p e
T e r m i n a l n u m b e r
7229.emf
Example: You use the Pump and Fan Control Application. You want to connect the digital output function Reference fault/warning (parameter 2.3.1.7) to the digital output DO1 on the basic board
OPTA1.
First find the parameter 2.3.1.7 on the keypad. Press the Menu button right once to enter the edit mode. On the value line
, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a code 0.#.
When the value is blinking, hold down the Browser button up or down to find the desired board slot and input/output number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O numbers from 1 to 10.
Once you have set the desired code, press the
Enter button
once to confirm the change.
READY
I/Oterm
AI Ref Faul/Warn
DigOUT:0.0
READY
I/Oterm
AI Ref Faul/Warn
DigOUT:0.0
READY
I/Oterm
AI Ref Faul/Warn
DigOUT:A.1
enter
7230.emf
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General information vacon • 12
1.8
Defining a terminal for a certain function with NCDrive programming tool
If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the
Value
Figure 8. Screenshot of NCDrive programming tool; Entering the address code
Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation.
NOTE: The inputs
, unlike the outputs
, cannot be changed in RUN state.
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1
1 vacon • 13 General information
1.9
Option board related parameters
Some of the input and output functions of certain option boards are controlled with associated parameters. The parameters are used to set the signal ranges for analogue inputs and outputs as well as values for different encoder functions.
The board-related parameters can be edited in the
Expander Board Menu
(M7) of the control keypad.
Enter the following menu level (G#) with the Menu button right. At this level, you can browse through slots A to E with the Browser buttons to see what expander boards are connected. On the lowermost line of the display you also see the number of parameters associated with the board. Edit the parameter value as shown below. For more information on the keypad operation, see Vacon NX
User's Manual, Chapter 7. See
RE ADY
I/Oter m
Expander boards
G1
G5
RE ADY
I/Oter m
Slave address
126
R EA DY
I/ Ot erm
D:NXOPTC2
G1
G2
RE ADY
I/Oter m
C:NXOPTC1
G1
G2
RE ADY
I/Oter m
Slave address
126
R EA DY
I/Oterm
Monitor
V1
V2
I/Oter m
RE ADY
Parameters
P1
P4
CHANGE VALUE enter
CONFIRM CHANGE
I/ Oterm
Baud rate
Auto
R EA DY
7232.emf
Figure 9. Board parameter value editing
NOTE: Fieldbus boards (OPTC_) also have fieldbus-related parameters. These boards are, however, described in the separate fieldbus board manuals (please visit http://www.vacon.com/support/ documents.html.
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vacon • 14 Installation of Vacon Option Boards
2.
I
NSTALLATION OF
V
ACON
O
PTION
B
OARDS
It is not allowed to add or replace option boards or fieldbus boards on a frequency converter with the power switched on. This may damage the boards.
A
Vacon NX frequency converter.
B
Remove the cable cover.
C
Open the cover of the control unit.
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2
vacon • 15 Installation of Vacon Option Boards
D
Install the option board in a correct slot on the control board of the frequency converter. On attaching (also removing) the board, hold it in horizontally straight position to avoid twisting the connector pins. See the photos below.
Make sure that the board (see below) fits tightly in the metal clamp and the plastic groove. If the board seems to be difficult to fit in the slot you may have to check the allowed slots for your option board.
NOTE: Check that the jumper settings on the board correspond to you needs.
Finally, close the cover of the frequency converter and the cable cover.
2
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Installation of Vacon Option Boards vacon • 16
2.1
Control cables
The control cables used shall be at least 0.5mm
nal wire size is 2.5mm
2
2
screened multicore cables. The maximum termi-
for the relay terminals and 1.5 mm
2
for other terminals.
Find the tightening torques of the option board terminals in the table below.
Table 2. Tightening torques of terminals
Terminal screw Tightening torque
Nm
0.5
lb-in.
4.5
Relay and thermistor terminals
(screw M3)
Other terminals
(screw M2.6)
0.2
1.8
Table 3. Cable types required to meet standards
Cable type
Control cable
Level H, C
4
Level L
4
Level H = EN 61800-3+A11, 1
EN 61000-6-4 st
environment, restricted distribution
Level L = EN61800-3, 2 nd
environment
4
=
Screened cable equipped with compact low-impedance shield
(NNCABLES /Jamak, SAB/ÖZCuY-O or similar).
2.1.1
Cable grounding
We recommend to ground the control cables in the manner presented above.
Strip the cable at such distance from the terminal that you can fix it to the frame with the grounding clamp.
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Figure 10. Grounding of control cable
2
vacon • 17 Installation of Vacon Option Boards
2.2
Board information sticker
Each I/O option board package delivered by the factory includes a sticker (shown below) where possible modifications made in the frequency converter are noted. Please check
Option board
(1), mark the board type (2), the slot into which the board is mounted (3) and the mounting date (4) on the sticker. Finally, attach the sticker on your drive.
1
2
4
Drive m odified:
Option board:
N XOPT................
in slot:
A B C D E
IP54 upgrade/ Collar
Date:...................
Date:...................
EMC level modified: H to T / T to H Date:...................
3
7241.emf
2
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Descriptions of Vacon option boards vacon • 18
3.
D
ESCRIPTIONS OF
V
ACON OPTION BOARDS
3.1
Basic boards OPTA_
• Basic boards used for basic I/O; normally pre-installed at the factory.
• This board type uses slots A, B and C.
The standard Vacon NXS and NXP frequency converters contain two boards placed in slots A and B.
The board in slot A (OPTA1, OPTA8 or OPTA9) has digital inputs, digital outputs, analogue inputs and an analogue output. The board in slot B (OPTA2) has two change-over relay outputs. As an alternative to OPTA2, a board of type OPTA3 can also be placed in slot B. In addition to the two relay outputs, this board has one thermistor input.
The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory.
Table 4. Vacon NX Basic boards and their equipment
FC type
NXS
NXP
NXS
NXP
I/O board
Allowed slots
A
DI
6
DO
1
AI
2 (mA/V), incl.
-10…+10V
AO
1
(mA/V)
RO
B
NXS
NXP
B
NXS
NXP
NXS
1)
1)
NXP
NXP
C
C
C
3 DI encoder
(RS-422) +
2 DI
(qualifier & fast input)
3 DI encoder
(wide range)
+
2 DI
(qualifier & fast input)
6 (enc.) 2 (enc)
NXS
NXP
A 6 1
2 (mA/V), incl.
-10…+10V (decoupled from
GND)
1 (mA/V)
(decoupled from GND)
NXS
NXP
A 6 1
2 (mA/V), incl. -10…+10V
1 (mA/V)
NXS
1)
NXP
NXS
NXP
C
A
3 DI encoder
(wide range)
6
42…240 VAC
2
(Enc.)
1
2 (AI1 0-10V)
(AI2 +-10V)
NXP
A 6
2 (mA/V), incl.
-10…+10V
1)
Encoder board can be used in Vacon NXS with special applications only.
DI = Digital input DO = Digital output TI = Thermistor input
2 (mA/V), incl.
-10…+10V
AI = Analogue input AO = Analogue output RO = Relay output
2 (AO1 mA)
(AO2 V)
2
(NO/NC)
1
(NO/NC)
+ 1 NO
TI
1
Other
+10Vref
+24V/ EXT+24V
+5V/+15V/+24V
(progr.)
+15V/+24V
(progr.)
+15V/+24V
(progr.)
+10Vref (decoupled from GND)
+24V/ EXT+24V
+10ref (2,5 mm terminals)
+24V/ EXT+24V
+15V/+24V
(progr.)
+15V/+24V
+10Vref
-10Vref
+24V/ EXT+24V
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3
vacon • 19
3.1.1
OPTA1
Descriptions of Vacon option boards
Figure 11. Vacon OPTA1 option board
Description:
Allowed slots:
Type ID:
Standard I/O board with digital inputs/outputs and analogue inputs/outputs
A
16689
Terminals:
Two terminal blocks (coded = mounting of blocks in wrong order prevented, terminals #1 and #12);
Screw terminals (M2.6)
Jumpers:
4; X1, X2, X3 and X6 (See Figure 12)
Board parameters:
Board parameters:Yes (See page 22)
3
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Descriptions of Vacon option boards
I/O terminals on OPTA1 (coded terminals painted black)
vacon • 20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Terminal
+10 Vref
AI1+
AI1–
AI2+
AI2–
24 Vout (bidirectional)
GND
DIN1
DIN2
DIN3
CMA
24 Vout (bidirectional)
GND
DIN4
DIN5
DIN6
CMB
AO1+
AO1–
DO1
Table 5. OPTA1 I/O terminals
Parameter reference on keypad and NCDrive
Technical information
An.IN:A.1
An.IN:A.2
DigIN:A.1
DigIN:A.2
DigIN:A.3
DigIN:A.4
DigIN:A.5
DigIN:A.6
AnOUT:A.1
DigOUT:A.1
Reference output +10V; Maximum current 10 mA
Selection V or mA with jumper block X1 (see page 21):
Default: 0– +10V (Ri = 200 k)
(-10V..+10V Joy-stick control, selected with ajumper)
0– 20mA (Ri = 250 )
Resolution 0.1%; Accuracy ±1%
Differential input if not connected to ground;
Allows 20V differential mode voltage to GND
Selection V or mA with jumper block X2 (see page 21):
Default: 0– 20mA (Ri = 250 )
0– +10V (Ri = 200 k)
(-10V..+10V Joy-stick control, selected with a jumper)
Resolution: 0.1%; Accuracy ±1%
Differential input if not connected to ground;
Allows 20V differential mode voltage to GND
24V auxiliary voltage output. Short-circuit protected.
15%, maximum current 150 mA, see 1.4.4.
+24Vdc external supply may be connected.
Galvanically connected to terminal #12.
Ground for reference and controls
Galvanically connected to terminals #13,19.
Digital input 1 (Common CMA); R i
= min. 5k
Digital input 2 (Common CMA); R i
= min. 5k
Digital input 3 (Common CMA); R i
= min. 5k
Digital input common A for DIN1, DIN2 and DIN3.
Connection by default to GND.
Selection with jumper block X3 (see page 21):
Same as terminal #6
Galvanically connected to terminal #6.
Same as terminal #7
Galvanically connected to terminals #7 and 19
Digital input 4 (Common CMB); R i
= min. 5k
Digital input 5 (Common CMB); R i
= min. 5k
Digital input 6 (Common CMB); R i
= min. 5k
Digital input common B for DIN4, DIN5 and DIN6.
Connection by default to GND.
Selection with jumper block X3 (see page 21):
Analogue output
Output signal range:
Current 0(4)–20mA, R
L
max 500 or
Voltage 0—10V, R
L
>1k
Selection with jumper block X6 (see page 21):
Resolution: 0.1% (10 bits); Accuracy ±2%
Open collector output
Maximum U in
= 48VDC
Maximum current = 50 mA
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3
3 vacon • 21 Descriptions of Vacon option boards
Jumper selections
There are four jumper blocks on the OPTA1 board. The factory defaults and other available jumper selections are presented below.
Jum per block X 1 :
AI1 m ode
A B C D
Jum per block X 2 :
AI2 m ode
A B C D
AI1 mode: 0...2 0 mA; Current input
A B C D
AI2 mode: 0...2 0mA; Current input
A B C D
AI1 mode: Voltage input; 0...10V
A B C D
AI2 mode: Voltage input; 0...10 V
A B C D
AI1 mode: Voltage input; 0...10 V (differential)
A B C D
AI2 mode: Voltage input; 0...1 0V (differential)
A B C D
AI1 mode: Voltage input; -10...10 V
Jum per block X 6 :
AO 1 m ode
A B C D
AO 1 mode: 0 ...20mA; Current output
A B C D
AI2 mode: Voltage input; -10 ...10V
Jum per block X 3 :
CM A a nd CM B grounding
CM B connected to GN D
CM A connected to GN D
CM B isolated from GN D
CM A isolated from GN D
CM B and CM A internally connected together, isolated from GN D
AO 1 mode: Voltage output; 0...10 V
= Factory default
Figure 12. Jumper block selection on OPTA1
7243.emf
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Descriptions of Vacon option boards
OPTA1 parameters
Number
1
2
3
Table 6. OPTA1 board-related parameters
Parameter Min Max Default
AI1 mode
AI2 mode
AO1 mode
1
1
1
5
5
4
3
1
1
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
Note vacon • 22
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3
vacon • 23
3.1.2
OPTA2
Descriptions of Vacon option boards
3
7244.emf
Description:
Allowed slots:
Type ID:
Terminals:
Jumpers:
Standard Vacon NX frequency converter relay board with two relay outputs
B
16690
Two terminal blocks; Screw terminals (M3); No coding
None
Board parameters:
None
I/O terminals on OPTA2
21
22
23
24
25
26
Table 7. OPTA2 I/O terminals
Terminal
RO1/normal closed
RO1/common
RO1/normal open
RO2/normal closed
RO2/common
RO2/normal open
Parameter reference on keypad and NCDrive
DigOUT:B.1
DigOUT:B.2
Technical information
Relay output 1 (NO/NC)
Switching capacity
Min. switching load
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
Relay output 2 (NO/NC)
Switching capacity
Min. switching load
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
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Descriptions of Vacon option boards
3.1.3
OPTA3 vacon • 24
7245.emf
Description: Relay board with two relay outputs and one thermistor input for Vacon NX frequency converter
B Allowed slots:
Type ID:
Terminals:
Jumpers:
16691
Three terminal blocks; Screw terminals (M3); No coding.
None
Board parameters: None
I/O terminals on OPTA3
21
22
23
25
26
28
29
Table 8. OPTA3 I/O terminals
Terminal
RO1/normal closed
RO1/common
RO1/normal open
RO2/common
RO2/normal open
TI1+
TI1–
Parameter reference on keypad and NCDrive
DigOUT:B.1
DigOUT:B.2
DigIN:B.1
Technical information
Relay output 1 (NO/NC)
Switching capacity 24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA Min. switching load
Relay output 2 (NO)
Switching capacity
Min. switching load
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
Thermistor input; R trip
= 4.7 k (PTC)
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3
vacon • 25
3.1.4
OPTA4
Descriptions of Vacon option boards
Jumper X2
Jumper X4
3
7246.emf
Description:
Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.
The encoder board OPTA4 is for TTL type encoders (TTL, TTL(R)) providing input signal levels that meet the RS_422 interface standard. Encoder inputs
A, B and Z are not galvanically isolated. The OPTA4 board includes, too, the qualifier input ENC1Q (meant to trace the Z-pulse in certain situations) and a special/fast digital input DIC4 (used to trace very short pulses). These two inputs are used in special applications.
The TTL type encoders do not have an internal regulator and use therefore a supply voltage of +5V±5% whereas the TTL(R) type encoders have an internal regulator and the supply voltage can be e.g. +15V±10% (depending on the encoder manufacturer).
Allowed slots:
Type ID:
Terminals:
C
16692
One terminal block; Screw terminals (M2.6); Coding in terminal #3.
Jumpers:
Board parameters:
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Descriptions of Vacon option boards vacon • 26
I/O terminals on OPTA4 (coded terminal painted black)
Table 9. OPTA4 I/O terminals
Terminal
Parameter reference
Keypad/NCDrive
Technical information
1
2
3
DIC1A+
DIC1A–
DIC2B+
Pulse input A
Pulse input B; phase shift of 90 degrees compared to Pulse input A
6
7
4
5
DIC2B–
DIC3Z+
DIC3Z–
ENC1Q
8
9
DIC4
GND
10 +5V/+15V/+24V
Pulse input Z; one pulse per revolution
Reserved for future use
Reserved for future use
Ground for control and inputs ENC1Q and DIC4
Control voltage (auxiliary voltage) output to encoder;
Output voltage selectable with jumper X4. See
Technical data:
Encoder control voltage, +5V/+15V/+24V
Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–
Qualifier input ENC1Q
Fast digital input DIC4
Control voltage selectable with jumper X4.
Max. input frequency 150kHz
Inputs A, B and Z are differential
Encoder inputs are RS-422 interface compatible
Max. load per encoder input I low
= I high
25mA
Max. input frequency 10kHz
Min. pulse length 50μs
Digital input 24V; R i
>5k
Digital input is single-ended; connected to GND
Jumper selections
On the OPTA4 board, there are two jumper blocks. The jumper X2 is used to define the status of the termination resistor (R=135Ω). The jumper X4 is used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.
Jumper block X 4 :
Aux ilia ry volta ge level
Jumper block X 2 :
Termina tion resistor
A B C A B C
Auxiliary voltage +5V Auxiliary voltage +15 V Auxiliary voltage +24 V
= Factory default
Termination resistor used
Termination resistor not used
7247.emf
NOTE: If one encoder is connected to one drive only, the termination resistor on the board must be used. If the encoder is connected to several drives, the termination resistor of the last drive must be used.
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3
3 vacon • 27
Encoder connection – Differential
Descriptions of Vacon option boards
5V/15V/24V from the OPT-A4board or from external supply*
+5V**
GND
Encoder
A+
A-
B+
B-
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A4 and to the encoder ground
**+5V/15V/+24V
.
.
7
8
3
4
5
1
2
6
OPT-A4 board
.
.
10 +5V/+15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
DIC1
7248.emf
Figure 13. RS-422 type encoder connection using differential inputs
NOTE:
The encoder pulses are handled by Vacon software as presented below:
OUTPUT SIGNALS
Clockwise, seen from shaft
360º el.
1 period
90º el. (channel separation)
A
B
7249.emf
OPTA4 parameters
Number
7.3.1.1
7.3.1.2
7.3.1.3
7.3.1.4
Parameter
Pulse/revolution
Invert direction
Reading rate
Encoder type
Table 10. OPTA4 board-related parameters
Min
1
0
0
1
Max
65535
1
4
3
Default
1024
0
1
1
Note
0 = No
1 = Yes
Time used to calculate speed actual value.
NOTE: Use value 1 in Closed Loop mode.
0 = No
1 = 1 ms
2 = 5 ms
3 = 10 ms
4 = 50 ms
1 = A,B = speed
2 = A = REF, B = DIR
3 = A= FORW, B = REV
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Descriptions of Vacon option boards vacon • 28
Par 7.3.1.4 Encoder Type (can be selected with boards A4, A5 and A7 (encoder 2 mode))
1 = A, B = Speed
Only with this input type it is possible to use Closed Loop speed control in an NXP drive. NXS drives do not have Closed Loop possibility, but encoder signal can be used e.g. for reference or positioning.
This input mode requires that both channels A and B are receiving pulses, differential connection is recommended.
Direction of speed is determined from 90° difference in signals.
A
B
90°
7250.emf
2 = A = Ref, B = Dir
This type can not be used for Closed Loop control!
In this mode only channel A is receiving pulses. Channel B will determine if direction is negative or positive. Input in channel B must be static signal.
A
B
-25 Hz
+25 Hz
7251.emf
3 = A = Forw, B = Rev
This type can not be used for Closed Loop control!
In this mode both channels are receiving signal but not at the same time.
Pulses on channel A means positive direction.
Pulses on channel B means negative direction.
A
B
+25 Hz
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-25 Hz
7252.emf
3
3 vacon • 29
3.1.5
OPTA5
X2
X5
X6
Jumpers
X4
Descriptions of Vacon option boards
7253.emf
Description:
Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.
The OPTA5 board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated. The OPTA5 board includes, too, the qualifier input ENC1Q (meant to trace the Z-pulse in certain situations) and a fast digital input DIC4 (used to trace very short pulses). These two inputs are used in special applications.
The OPTA5 is similar to the OPTA4 in connections but the encoder inputs A, B and Z have different signal levels (voltage level). The input levels for A, B and
Z of the OPTA4 are compatible with RS-422 while those of the OPTA5 are more general wide range inputs. Inputs ENC1Q and DIC4 are identical in both boards.
Allowed slots:
Type ID:
Terminals:
Jumpers:
C
16693
One terminal block; Screw terminals (M2.6); Coding in terminal #3.
4; X2, X4, X5, X6 (see page 31)
Board parameters:
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Descriptions of Vacon option boards vacon • 30
I/O terminals on OPTA5 (coded terminal painted black)
1
2
3
4
5
Terminal
DIC1A+
DIC1A–
DIC2B+
DIC2B–
DIC3Z+
Table 11. OPTA5 I/O terminals
Parameter reference
Keypad/NCDrive
Technical information
Pulse input A (differential); Voltage range 10…24V
Pulse input B; phase shift of 90 degrees compared to
Pulse input A (differential); Voltage range 10…24V
Pulse input Z; one pulse per revolution (differential);
Voltage range 10…24V
6
7
8
DIC3Z–
ENC1Q
DIC4
9 GND
10 +15V/+24V
Reserved for future use
Reserved for future use
Ground for control and inputs ENC1Q and DIC4
Control voltage (auxiliary voltage) output to encoder;
Output voltage selectable with jumper X4. See chapter
NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.
Technical data:
Encoder control voltage, +15V/+24V
Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–
Qualifier input ENC1Q
Fast digital input DIC4
Control voltage selectable with jumper X4.
Max. input frequency 150kHz
Inputs A, B and Z are differential
Max. input frequency 10kHz
Min. pulse length 50μs
Digital input 24V; R i
>5k
Digital input is single-ended; connected to GND
NOTE: A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder. Apply therefore as low a voltage as possible for the encoder supply, rather lower than 24V. The manufacturer also recommends to place jumper X4 to position +15V, if allowed in the voltage range specification of the encoder.
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3
3 vacon • 31 Descriptions of Vacon option boards
Jumper selections
On the OPTA5 board, there are four jumper blocks; X4 is used to program the control voltage (auxiliary voltage), X2, X5 and X6 are set according the voltage of the encoder. The factory default and other available jumper selections are presented below.
Jumper block X4:
Auxiliary voltage level
Jumper blocks X2, X5 and X6: encoder voltage level
24V
15V
Auxiliary voltage +24V
24V
15V
Auxiliary voltage +15V
High
Low
High
Low
=
Factory default
7254.emf
Jumper blocks X2, X5 and X6:
When these jumpers are set to High (default and typically good for 24V encoders), it means that when the voltage at the channel goes above 8V, it will acknowledge a new pulse.
When they are set to Low = 2.3 V, it means that when the voltage at the channel goes above 2.3V, it will acknowledge a new pulse.
Usage: Closed Loop Vector Control. The OPTA5 board is mainly used in conventional industrial applications where encoder cable lengths are relatively long.
Encoder connection – Differential
15V/24V from the OPT-A5board or from external supply*
15V**
GND
Encoder
A+
A-
B+
B-
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground
**+15V/+24V
.
.
.
.
1
2
3
4
5
6
7
8
OPT-A5 board
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
Figure 14. HTL type encoder connection using differential inputs
7255.emf
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Descriptions of Vacon option boards vacon • 32
Encoder connection – Single-ended
15V/24V from the OPT-A5board or from external supply*
+
GND
A+
Encoder
GND
B+
GND
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground
**+15V/+24V
OPT-A5 board
4
5
6
7
1
2
3
.
.
8
.
.
10
9
+15V/+24V
GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
7256.emf
Figure 15. HTL type encoder connection (open source) using single-ended inputs
NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.
It is recommended to use double shielded cable for encoder connection.
15V/24V from the OPT-A5board or from external supply*
+
Encoder
GND
+
A-
+
B-
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-A5 and to the encoder ground
**+15V/+24V
.
.
7
8
5
6
3
4
1
2
OPT-A5 board
.
.
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
DIC4
7257.emf
Figure 16. HTL type encoder connection (open collector) using single-ended inputs
NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.
It is recommended to use double shielded cable for encoder connection.
OPTA5 parameters
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3
3 vacon • 33
3.1.6
OPTA7
Descriptions of Vacon option boards
Jumper X4
Jumper X5 Jumpers X15 and X16
7258.emf
Description: Duplicate encoder board for Vacon NXP. Encoder input board with programmable control voltage for the encoder.
The OPTA7 board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated. The OPTA7 board includes, too, the qualifier inputs ENC1Q and ENC2Q meant to trace positions in positioning applications.
The board can be used as both Master and Slave device. The encoder input signal is repeated on the board and carried to the next device through the digital output.
Allowed slots:
Type ID:
Terminals:
C
16695
Two terminal blocks; Screw terminals (M2.6); Coding in terminals #3 and
#14.
Jumpers:
4; X4, X5, X15 and X16 (see page 35)
Board parameters:
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Descriptions of Vacon option boards
I/O terminals on OPTA7
vacon • 34
11
12
13
1
2
3
4
5
Terminal
DIC1A+
DIC1A–
DIC2B+
DIC2B–
DIC3Z+
8
9
6
7
DIC3Z–
ENC1Q
ENC2Q
GND
10 +15V/+24V
DID1A+
DID1A–
DID2B+
Table 12. OPTA7 I/O terminals
Parameter reference
Keypad/NCDrive
Technical information
Pulse input A (differential); Voltage range 10…24V
Pulse input B; phase shift of 90 degrees compared to
Pulse input A (differential); Voltage range 10…24V
Pulse input Z; one pulse per revolution (differential);
Voltage range 10…24V
Qualifier input. Single-ended input with GND
Qualifier input. Single-ended input with GND
Ground for control and inputs ENC1Q and ENC2Q
Control voltage (auxiliary voltage) output to encoder;
Output voltage selectable with jumper X4.
Pulse input A (differential input), voltage range
10…24V
Pulse input B; 90 degrees phase shift compared to the pulse input A (differential input), voltage range 10…24V
14
15
DID2B–
DID3Z+
16 DID3Z–
17 DOD1A+
Pulse input Z; one pulse per revolution (differential input), voltage range 10…24V
Pulse output A (differential), output voltage +24V.
Pulse input DIC1A or DID1A is internally repeated in the card and connected to the DOD1A output.
18 DOD1A–
19 DOD2B+ Pulse output B (differential), output voltage +24V.
Pulse input DIC2A or DID2A is internally repeated in the card and connected to the DOD2A output.
20 DOD2B–
NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.
Technical data:
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3
vacon • 35 Descriptions of Vacon option boards
Encoder control voltage, +15V/+24V
Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–
Qualifier input ENC1Q
Fast digital input DIC1
Control voltage selectable with jumper X4.
Max. input frequency 150kHz
Inputs A, B and Z are differential
Max. input frequency 10kHz
Min. pulse length 50μs
Digital input 24V; R i
>5k
Digital input is single-ended; connected to GND
NOTE: A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder. Apply therefore as low a voltage as possible for the encoder supply, rather lower than 24V. The manufacturer also recommends to place jumper X4 to position +15V, if allowed in the voltage range specification of the encoder.
Jumper selections
On the OPTA7 board, there are four jumper blocks.
Jumper X4 is used to program the control voltage (auxiliary voltage).
The setting of jumper X5 defines the encoder channel (DIC/DID) used to carry the signal to the repeater.
The setting of jumpers X15 and X16 is changed according to whether the board is used as a
Master or
Slave device.
The factory default and other available jumper selections are presented below.
Jumper block X5:
Encoder channel
Jumper blocks
X15 and X16:
Master/Slave function
3
Channel DIC selected
Channel DID selected
Master function selected
Slave function selected
Jumper block X4:
Auxiliary voltage level
2 4 V
1 5 V
Auxiliary voltage +24V
24V
15V
Auxiliary voltage +15V
= Factory default
7259.emf
Usage: Closed Loop Vector Control, positioning applications. The OPTA7 encoder board is mainly used in demanding system applications, e.g. when measuring the motor speed with two encoders.
Encoder connection
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Descriptions of Vacon option boards vacon • 36
The figures below present examples of a chain connection of several OPTA7 boards (Figure 17) and
a connection of two encoders to the OPTA7 option board (Figure 18).
Encoder
A+
A-
B+
B-
A+
A-
B+
B-
A+
A-
B+
B-
10
9
1
2
OPT-A7
(Master)
+15V/+24V
GND
DIC1A+/DID1A+
DIC1A-/DID1A-
3
4
17
18
19
20
DIC2B+/DID2B+
DIC2B-/DID2B-
DOD1A+
DOD1A-
DOD2B+
DOD2B-
OPT-A7
(Slave 1)
3
4
1
2
DIC1A+/DID1A+
DIC1A-/DID1A-
DIC2B+/DID2B+
DIC2B-/DID2B-
17 DOD1A+
18 DOD1A-
19 DOD2B+
20 DOD2B-
3
4
1
2
OPT-A7
(Slave 2)
DIC1A+/DID1A+
DIC1A-/DID1A-
DIC2B+/DID2B+
DIC2B-/DID2B-
17 DOD1A+
18 DOD1A-
19 DOD2B+
20 DOD2B-
7260.emf
Figure 17. Connection of encoder and three OPTA7 boards
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3
3 vacon • 37 Descriptions of Vacon option boards
OPTA-7
15V/24V from OPT-A7
GND
Encoder 1
A+
A-
B+
B-
1
2
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
.
3
4
DIC2B+
DIC2B-
.
.
11 DID1A+
12 DID1A-
Encoder 2
A+
A-
B+
B-
A+
A-
B+
B-
13 DID2B+
14 DID2B-
17 DOD1A+
18 DOD1A-
19 DOD2B+
20 DOD2B-
7261.emf
Figure 18. Connection of two encoders to OPTA7 board
OPTA7 parameters
Number
7.3.1.1
7.3.1.2
7.3.1.3
7.3.1.4
7.3.1.5
Parameter
Encoder 1 Pulse/revolution
Invert encoder 1 direction
Reading rate
Encoder 2 Pulse/revolution
Encoder 2 type
Table 13. OPTA7 parameters
Min
0
0
0
0
1
Max
65535
1
4
65535
3
Default
1024
0
1
Note
0 = No
1 = Yes
Time used to calculate speed actual value.
NOTE: Use value 1 in Closed Loop mode.
0 = No
1 = 1 ms
2 = 5 ms
3 = 10 ms
4 = 50 ms
1024
1
1 = A,B = speed
2 = A = REF, B = DIR
3 = A= FORW, B = REV
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Descriptions of Vacon option boards vacon • 38
OPTA7 monitoring values
Number
Mon 7.3.2.1
Mon 7.3.2.2
Mon 7.3.2.3
Mon 7.3.2.4
Table 14. OPTA7 monitoring values
Monitored value
Encoder 1 frequency
Encoder 1 speed
Encoder 2 frequency
Encoder 2 speed
Unit
Hz rpm
Hz rpm
Description
Motor speed in Hz calculated from encoder 1 pulses
Motor speed in rpm calculated from encoder 1 pulses
Motor speed in Hz calculated from encoder 2 pulses
Motor speed in rpm calculated from encoder 2 pulses
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3
vacon • 39
3.1.7
OPTA8
Descriptions of Vacon option boards
Jumper X2
Jumper X1
Jumper X6
Jumper X3
7262.emf
Description:
Vacon NX basic I/O board similar to OPTA1 except that the analogue inputs and output are galvanically isolated.
Allowed slots:
Type ID:
A
16696
Terminals:
Two terminal blocks; Screw terminals (M2.6); Coding in terminals #1 and
#12.
Jumpers:
4; X1, X2, X3 and X6 (see page 41)
Board parameters:
3
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Descriptions of Vacon option boards
I/O terminals on OPTA8 (coded terminals painted black)
vacon • 40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Terminal
+10 Vref
AI1+
AI1–
(GND ISOL)
AI2+
AI2–
(GND ISOL)
24 Vout
(bidirectional
GND
DIN1
DIN2
DIN3
CMA
24 Vout (bidirectional
GND
DIN4
DIN5
DIN6
CMB
AO1+
AO1–
DO1
Table 15. OPTA8 I/O terminals
Parameter reference
Keypad/NCDrive
Technical information
An.IN:A.1
An.IN:A.2
DigIN:A.1
DigIN:A.2
DigIN:A.3
DigIN:A.4
DigIN:A.5
DigIN:A.6
AnOUT:A.1
DigOUT:A.1
Refer.output +10V; Max.current 10mA; Decoupled from FC GND
Selection V or mA with jumper block X1 (see page 41):
Default: 0– +10V (Ri = 200 k)
(-10V…..+10V Joy-stick control, selected with a jumper)
0– 20mA (Ri = 250 )
Resolution 0.1%; Accuracy ±1%
GND ISOL/Voltage input;
Connected to GND ISOL (selected with jumper)
Selection V or mA with jumper block X2 (see page 41):
Default: 0– 20mA (Ri = 250 )
0– +10V (Ri = 200 k)
(-10V…..+10V Joy-stick control, selected with a jumper)
Resolution: 0.1%; Accuracy ±1%
GND ISOL/Voltage input;
Connected to GND ISOL (selected with jumper)
24V auxiliary voltage output. Short-circuit protected.
15%, maximum current 150 mA, see 1.4.4.
+24Vdc external supply may be connected.
Galvanically connected to terminal #12.
Ground for reference and controls
Galvanically connected to terminal #13.
Digital input 1 (Common CMA); R i
= min. 5k
Digital input 2 (Common CMA); R i
= min. 5k
Digital input 3 (Common CMA); R i
= min. 5k
Digital input common A for DIN1, DIN2 and DIN3.
Connection by default to GND.
Selection with jumper block X3 (see page 41):
Same as terminal #6
Galvanically connected to terminal #6.
Same as terminal #7
Galvanically connected to terminals #7
Digital input 4 (Common CMB); R i
= min. 5k
Digital input 5 (Common CMB); R i
= min. 5k
Digital input 6 (Common CMB); R i
= min. 5k
Digital input common A for DIN4, DIN5 and DIN6.
Connection by default to GND.
Selection with jumper block X3 (see page 41):
Analogue output
Output signal range:
Current 0(4)–20mA, R
L
max 500 or
Voltage 0—10V, R
L
>1k
Selection with jumper block X6 (see page 41):
Resolution: 0.1% (10 bits); Accuracy ±2%;
Open collector output; Max. U in
= 48VDC; Max. current = 50 mA
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3
3 vacon • 41 Descriptions of Vacon option boards
Jumper selections
There are four jumper blocks on the OPTA8 board. The factory defaults and other available jumper selections are presented below.
Jum per block X 1 :
AI1 m ode
A B C D
Jum per block X 2 :
AI2 m ode
A B C D
AI1 mode: 0...2 0 mA; Current input
A B C D
AI2 mode: 0...2 0mA; Current input
A B C D
AI1 mode: Voltage input; 0...10V
A B C D
AI2 mode: Voltage input; 0...10 V
A B C D
AI1 mode: Voltage input; 0...10 V (differential)
A B C D
AI2 mode: Voltage input; 0...1 0V (differential)
A B C D
AI1 mode: Voltage input; -10...10 V
Jum per block X 6 :
AO 1 m ode
A B C D
AO 1 mode: 0 ...20mA; Current output
A B C D
AI2 mode: Voltage input; -10 ...10V
Jum per block X 3 :
CM A a nd CM B grounding
CM B connected to GN D
CM A connected to GN D
CM B isolated from GN D
CM A isolated from GN D
CM B and CM A internally connected together, isolated from GN D
AO 1 mode: Voltage output; 0...10 V
= Factory default
Figure 19. Jumper positions for OPTA8
7263.emf
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Descriptions of Vacon option boards
OPTA8 parameters
Number
1
2
3
Table 16. OPTA8 board-related parameters
Parameter Min Max Default
AI1 mode
AI2 mode
AO1 mode
1
1
1
5
5
4
3
1
1
Note
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
vacon • 42
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3
3 vacon • 43
3.1.8
OPTA9
Descriptions of Vacon option boards
Jumper X2
Jumper X1 Jumper X6
Jumper X3
7264.emf
Description: Vacon NX basic I/O board similar to the OPTA1 except that the I/O terminals are bigger (for 2.5mm
2
wires; M3 screws).
Allowed slots:
Type ID:
Terminals:
Jumpers:
A
16697
Two terminal blocks; Screw terminals (M3); Coding in terminals #1 and #12.
4; X1, X2, X3 and X6 (see page 21)
Board parameters:
I/O terminals on OPTA9
Jumper selections
OPTA9 parameters
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Descriptions of Vacon option boards
3.1.9
OPTAL vacon • 44
Description:
Dual I/O expander board with six 42…240 VAC digital inputs, 2 analog inputs, two analog outputs, one digital output and 15 and 24 V out.
Allowed slots:
Type ID:
Terminals:
A
16716
Two terminal blocks; Screw terminals (M2.6, 1,5 mm2 wire terminals 1 – 10;
M3, 2.5 mm2 wire terminals 11-18); No coding
Jumpers:
None
Board parameters: None
I/O terminals on OPTAL
7
8
5
6
3
4
1
2
9
10
11
12
Terminal
+15 V
+15 V
AI1
AI2
GND
AO1+
AO2+
DO1
GND
+ 24 V
ACIN1
ACIN2
Table 17. OPTAL I/O terminals
Parameter reference
Keypad/NCDrive
Technical information
An.IN:A.1
An.IN:A.2
AnOUT:A.1
AnOUT:A.2
DigIN:X.1
DigIN:X.2
15 V out – together with terminal 2 max 200 mA
15 V out
Analog input 0 – 10 V
Analog input 10 V
Ground for analog signals
Analog output 0 (4) – 20 mA
Analog output 0 – 10 V
Open collector digital output , 48 V, 50 mA allowed
Ground for analog signals
24 V out – max 200 mA
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
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3
vacon • 45 Descriptions of Vacon option boards
13
14
15
16
Terminal
ACIN3
ACIN4
ACIN5
ACIN6
17
18
COMMON
Table 17. OPTAL I/O terminals
Parameter reference
Keypad/NCDrive
DigIN:X.3
DigIN:X.4
DigIN:X.5
DigIN:X.6
Technical information
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Common input for DI1 - 6
3
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Descriptions of Vacon option boards
3.1.10
OPTAE
Jumper X4
vacon • 46
7266.emf
Description:
Encoder board for Vacon NXP. Encoder input board with programmable control voltage for an encoder.
The OPTAE board is designed for HTL (High voltage Transistor Logic) type encoders (voltage output type push-pull HTL, open collector output type HTL) which provide input signal levels dependent on the supply voltage of the encoder. The encoder inputs A, B and Z are galvanically isolated.
In addition, the board includes an Encoder Direction Signal and an Encoder
Pulse Output Signal. The Encoder Direction Signal value ‘1’ indicates a backward motor direction and ‘0’ a forward motor direction. The Encoder Pulse
Output signal is produced from The Encoder input signals (channel A) divided
by the divider parameter (see page 49).
C Allowed slots:
Type ID:
Terminals:
Jumpers:
16709
One terminal block; Screw terminals (M2.6); Coding in terminal #3.
Board parameters: Yes
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3
vacon • 47 Descriptions of Vacon option boards
I/O terminals on OPTAE (coded terminal painted black)
Table 18. OPTAE I/O terminals
Terminal
Parameter reference
Keypad/NCDrive
Technical information
1
2
DIC1A+
DIC1A–
DIC2B+
Pulse input A (differential); Voltage range 10…24V
3
Pulse input B; phase shift of 90 degrees compared to
Pulse input A (differential); Voltage range 10…24V
4
5
DIC2B–
DIC3Z+ Pulse input Z; one pulse per revolution (differential);
Voltage range 10…24V
6
7
8
9
10
DIC3Z–
DO1
DO2
GND
+15V/+24V
Encoder divider output. Encoder input signals are divided by divider paramater (see parameter list on
Encoder direction output. The signal value ‘1’ means that the motor direction is backward and ‘0’ is forward.
Ground for control
Control voltage (auxiliary voltage) output to encoder;
Output voltage selectable with jumper X4.
NOTE: Encoder inputs are wide range inputs that can be used with encoders using +15V or +24V.
Technical data:
Encoder control voltage, +15V/+24V Control voltage selectable with jumper X4.
Encoder input connections, inputs A+, A–, B+, B–, Z+, Z–
Max. input frequency 150kHz
Inputs A, B and Z are differential
Encoder divider output DO1,
Encoder direction output DO2
Max.load voltage 60Vdc
Max. load current 50mA
Max. output frequency
300kHz
Jumper selections
On the OPTAE board, there is one jumper block used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.
Jumper block X4:
Auxilia ry voltage level
3
24V
15V
24V
15V
Auxiliary voltage +24V Auxiliary voltage +15V
= Factory default
7267.emf
Usage: Closed Loop Vector Control. The OPTAE board is mainly used in conventional industrial applications where encoder cable lengths are relatively long.
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Descriptions of Vacon option boards
Encoder connection - single-ended
vacon • 48
15V/24V from the OPT-AE board or from external supply*
+
GND
Encoder
A+
GND
B+
GND
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-AE and to the encoder ground
**+15V/+24V
6
7
8
4
5
.
.
1
2
3
OPT-AE board
.
.
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
DIC1
7268.emf
Figure 20. HTL type encoder connection (open source) using single-ended inputs
NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.
It is recommended to use double shielded cable for encoder connection.
15V/24V from the OPT-AEboard or from external supply*
Encoder
+
GND
+
A-
+
B-
Twisted pairs with own shield
*If external supply is used remember to connect the ground of external supply to terminal #9 of the OPT-AE and to the encoder ground
**+15V/+24V
3
4
5
1
2
.
.
8
6
7
OPT-AE board
.
.
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
DO2
7269.emf
Figure 21. HTL type encoder connection (open collector) using single-ended inputs
NOTE! Grounding is to be connected only at the frequency converter to avoid circulating current in the shield. Isolate shield at the encoder.
It is recommended to use double shielded cable for encoder connection.
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3
3 vacon • 49
Encoder connection – differential
Descriptions of Vacon option boards
15V/24V from the OPT-AE board or from external supply*
+15V**
Encoder
GND
**+15V/+24V
3
4
1
2
5
6
7
DO1
.
DO2
OPT-AE board
.
.
10 +15V/+24V
9 GND
DIC1A+
DIC1A-
DIC2B+
DIC2B-
DIC3Z+
DIC3Z-
ENC1Q
DIC1
7270.emf
Figure 22. HTL type encoder connection using differential inputs
OPTAE parameters
Number
7.3.1.1
7.3.1.2
7.3.1.3
7.3.1.4
7.3.1.5
Parameter
Pulse/revolution
Invert direction
Reading rate
Divider Value
Hysteresis for
Direction Out
Table 19. OPTAE board-related parameters
Min
1
0
0
1
0
Max
65535
1
4
2048
511
Default
1024
0
1
64
8
Note
0 = No
1 = Yes
Time used to calculate speed actual value.
NOTE: Use value 1 in Closed Loop mode.
0 = No calculation
1 = 1 ms
2 = 5 ms
3 = 10 ms
4 = 50 ms
Input pulses / Divider = Divider Output
Number of pulses before direction signal change state
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Descriptions of Vacon option boards
3.1.11
OPTAN vacon • 50
7271.emf
Description:
Standard I/O board for Vacon NXP with 6 galvanically isolated digital inputs and two analogue inputs/outputs. The Analogue channels are programmable:
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
Allowed slots:
Type ID:
Terminals:
A
16718
Two terminal blocks (coded = mounting of blocks in wrong order prevented, terminals #1 and #12);
Jumpers:
J1, J2, J3, J4
Board parameters:
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3
3 vacon • 51 Descriptions of Vacon option boards
5
6
7
8
9
14
15
16
17
18
11
12
13
19
20
I/O terminals on OPTAN
1
2
3
4
10
Terminal
AI1-
AI1+
AI2-
AI2+
-10V_POT_REF
GND POT COM
+10V_POT_REF
AO1+
GND AO COM
AO2+
DIN1
DIN2
DIN3
DIN4
DIN5
DIN6
DI COM
DI COM
24 V out (bidirectional)
GND 24V COM
Table 20. OPTAN I/O terminals
Technical information
Selection V or mA with jumper block J1
Default: 0– +10V (Ri = 200 k)
(-10V..+10V Joy-stick control, selected with jumper)
0– 20mA (Ri = 250 )
Resolution 0.1%; Accuracy ±1%
Differential input if not connected to ground;
Allows ±20V differential mode voltage to GND
Selection V or mA with jumper block J2
Default: 0– +10V (Ri = 200 k)
(-10V..+10V Joy-stick control, selected with jumper)
0– 20mA (Ri = 250 )
Resolution 0.1%; Accuracy ±1%
Differential input if not connected to ground;
Allows ±20V differential mode voltage to GND
10V reference voltage 10mA
Common for POT
+10V reference voltage 10mA
Analogue output
Output signal range:
Current 0(4)–20mA, RL max 500,
Voltage 0—10V, RL >1k or
Voltage -10-+10, RL>1k
Selection V or mA with jumper blocks J3 for AO1, J4 for AO2
Resolution: 0.1% (10 bits); Accuracy ±2%
Digital input 1 (Common DI COM); Ri = min. 5k
Digital input 2 (Common DI COM); Ri = min. 5k
Digital input 3 (Common DI COM); Ri = min. 5k
Digital input 4 (Common DI COM); Ri = min. 5k
Digital input 5 (Common DI COM); Ri = min. 5k
Digital input 6 (Common DI COM); Ri = min. 5k
DI COM isolated from GND
DI COM isolated from GND
24V auxiliary voltage output. Short-circuit protected.
±15%, maximum current 150 mA,
+24Vdc external supply may be connected.
Ground for reference and controls
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Descriptions of Vacon option boards
Jumper selections
A B C D A B C D A B C D A B C D vacon • 52
J1 J2 J3 J4
7272.emf
J1 (AI1), J2 (AI2) Analog Input Mode 0 ... 10
J1 (AI1), J2 (AI2) Analog Input Mode –10 ... +10V
J1 (AI1), J2 (AI2) Analog Input Mode 0 ... 20mA
D (default)
CD
AB
J3 (AO1), J4 (AO2) Analog Output
J3 (AO1), J4 (AO2)
J3 (AO1), J4 (AO2)
Analog Output
Analog Output
OPTAN board parameters
Number
7.1.1.1
7.1.1.2
7.1.1.3
7.1.1.4
0 ... 10V
–10 ... +10V
0 ... 20mA
Table 21. OPTAN board-related parameters
Parameter Min Max
AI1 mode
AI2 mode
AO1 mode
AO2 mode
1
1
1
1
5
5
5
5
Default
3
3
3
3
Note
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
1 = 0...20mA
2 = 4...20mA
3 = 0...10V
4 = 2...10V
5 = -10...+10V
BC (default)
CD
AB
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3
vacon • 53
OPTAN board I/O monitor values
Table 22. OPTAN board monitor values
Number Parameter Description
7.1.2.1
7.1.2.2
7.1.2.3
7.1.2.4
7.1.2.5
7.1.2.6
7.1.2.7
7.1.2.8
7.1.2.9
7.1.2.10
7.1.2.11
7.1.2.12
DigIN:A.1
DigIN:A.2
DigIN:A.3
DigIN:A.4
DigIN:A.5
DigIN:A.6
DigIN:A.8
DigOUT:A.1
AnIN:A.1
AnIN:A.2
AnOUT:A.1
AnOUT:A.2
DIN1 Status
DIN2 Status
DIN3 Status
DIN4 Status
DIN5 Status
DIN6 Status
Not in use
Not in use
AI1 Status
AI2 Status
AO1 Status
AO2 Status
Descriptions of Vacon option boards
3
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Descriptions of Vacon option boards
3.2
I/O Expander Boards OPTB_
vacon • 54
• Option boards used for I/O expansion
• This board type can normally be plugged into slots B, C, D or E.
The number of control inputs and outputs on your Vacon frequency converter can be increased with the I/O Expander boards.
This kind of boards can usually be placed in any board slot inside the frequency converter control unit except for slot A.
There are no board-related parameters for OPTB_ I/O expander boards (except for board OPTBB).
The boards you wish to have installed in your frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory.
Table 23. Vacon NX I/O Expander boards and their equipment
FC type
I/O board
Allowed slots
DI AI TI AO DO RO Pt-100
42-240
VAC input
NXS
NXP
NXS
NXP
NXL
NXS
NXP
NXL
NXS
NXP
NXL
NXS
NXP
NXS
NXP
NXS
NXP
NXS
NXP
OPTBB
NXS
NXP
OPTBH
DI = Digital input
AI = Analogue input
TI = Thermistor input
B,C,D,E
B,C,D,E
B,C,D,E
B,C,D,E
B,C,D,E
B,C,D,E
B,C,D,E
C
B,C,D,E
(6)
2
(enc)
1
(isolated);(mA)
1
2
(isolated mA)
(6)
2
3
1
Pt-100 = Sensor input for Pt-100
AO = Analogue output
RO = Relay output
3
5
Other
+24V/
EXT+24V
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3
vacon • 55
3.2.1
OPTB1
Jumper X4
Jumper X2
Descriptions of Vacon option boards
3
7273.emf
Description:
Allowed slots:
Type ID:
Terminals:
Jumpers:
Vacon NX I/O expander board with six bidirectional terminals.
B, C, D, E
16945
One terminal block; Screw terminals (M2.6); No coding
Board parameters: None
I/O terminals on OPTB1
1
2
3
4
5
6
7
Terminal
DIO1
DIO2
DIO3
CMA
DIO4
DIO5
DIO6
Table 24. OPTB1 I/O terminals
Parameter reference
Keypad/NCDrive
DigIN: X.1
DigOUT: X.1
DigIN: X.2
DigOUT: X.2
DigIN: X.3
DigOUT: X.3
Technical information
Digital input: 24V; R i
>5k
Digital output: Open collector, 50mA/48V
See above.
See above.
DigIN: X.4
DigOUT: X.4
DigIN: X.5
DigOUT: X.5
DigIN: X.6
DigOUT: X.6
Common for DIO1…DIO3.
Note: CMA is internally connected to GND with jumper by default.
Digital input: 24V; R i
>5k
Digital output: Open collector, 50mA/48V
See above.
See above.
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Descriptions of Vacon option boards vacon • 56
Table 24. OPTB1 I/O terminals
Terminal
Parameter reference
Keypad/NCDrive
Technical information
8 CMB
9 GND
10 +24V
Common for DIO4…DIO6
I/O ground; Ground for reference and controls.
Control voltage output; Voltage for switches etc.; max. current 150mA; Short-circuit protected.
Jumper selections
On the OPTB1 board, there are two jumper blocks. The jumper block X2 is used to define the bidirectional terminal as either input or output. The other jumper block, X4, is used to connect the common terminals to GND. The factory default and other available jumper selections are presented below.
Jumper block X 2 :
DIO m ode
DIO1
DIO2
DIO3
DIO4
DIO5
DIO6
DIO1 to DIO6 mode OUT
DIO1
DIO2
DIO3
DIO4
DIO5
DIO6
DIO1 to DIO6 mode IN
Jum per block X 4 :
CM A/ CM B connection to GN D
CMA
CMB
CMA and CMB connected to GND
CMA
CMB
CMA and CMB floating
= Factory default
Figure 23. Jumper positions for OPTB1
7274.emf
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3
vacon • 57
3.2.2
OPTB2
Descriptions of Vacon option boards
3
7275.emf
Description:
Allowed slots:
Type ID:
Terminals:
Vacon NX I/O expander board with a thermistor input and two relay outputs.
B, C, D, E
16946
Three terminal blocks; Screw terminals (M3); No coding
Jumpers:
None
Board parameters:
None
I/O terminals on OPTB2
21
22
23
25
26
28
29
Terminal
RO1/normal closed
RO1/common
RO1/normal open
RO2/common
RO2/normal open
TI1+
TI1–
Table 25. OPTB2 I/O terminals
Parameter reference
Keypad/NCDrive
DigOUT:X.1
DigOUT:X.2
DigIN:X.1
Technical information
Switching capacity 24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA Min. switching load
Switching capacity 24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA Min. switching load
Thermistor input (galvanically isolated)
R trip
= 4.7k
NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E) depending
on the slot which the expander board is plugged into. See Chapter 1.7.
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vacon • 58 Descriptions of Vacon option boards
3.2.3
OPTB4
7276.emf
Description:
Vacon NX I/O expander board with one galvanically isolated analogue input and two galvanically isolated analogue outputs (standard signals
0(4)…20mA).
Allowed slots:
Type ID:
B, C, D, E
16948
Terminals:
Jumpers:
One terminal block; Screw terminals (M2.6); No coding
None
Board parameters:
None
I/O terminals on OPTB4
5
6
3
4
7
8
1
2
9
10
Terminal
AI1+
AI1–
AO1+
AO1–
AO2+
AO2–
GND
GND
GND
+24V
Table 26. OPTB4 I/O terminals
Parameter reference
Keypad/NCDrive
AnIN:X.1
AnOUT:X.1
AnOUT:X.2
Technical information
0(4)…20mA; R i
=250; galvanically isolated
Resolution 10 bits/0.1%; Accuracy ±1% of the full display
0(4)…20mA; R
L
<500; Resolution 10 bits/0.1%;
Accuracy ±2% (galvanically isolated)
0(4)…20mA; R
L
<500; Resolution 10 bits/0.1%;
Accuracy ±2% (galvanically isolated)
24V (±15%); Max. load 250mA (total load from
EXT+24V outputs), max. 150mA from one board. See
24V (±15%), in special applications where PLC type functions are included in the control module, this input can be used as external auxiliary power supply for control boards as well as for I/O boards.
NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)
depending on the slot which the expander board is plugged into. See Chapter1.7.
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3
vacon • 59
3.2.4
OPTB5
Descriptions of Vacon option boards
3
Description:
Allowed slots:
Type ID:
Terminals:
Jumpers:
I/O expander board with three relay outputs.
B, C, D, E
16949
Three terminal blocks; Screw terminals (M3); No coding
None
Board parameters:
None
7277.emf
I/O terminals on OPTB5
22
23
Terminal
RO1/common
RO1/normal open
25
26
RO2/common
RO2/normal open
28
29
RO3/common
RO3/normal open
Table 27. OPTB5 I/O terminals
Parameter reference
Keypad/NCDrive
DigOUT:X.1
Technical information
Switching capacity
DigOUT:X.2
DigOUT:X.3
Min. switching load
Switching capacity
Min. switching load
Switching capacity
Min. switching load
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
24VDC/8A
250VAC/8A
125VDC/0.4A
5V/10mA
NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E) depending
on the slot which the expander board is plugged into. See chapter 1.7.
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Descriptions of Vacon option boards
3.2.5
OPTB8 vacon • 60
Jumper block X2
7278.emf
Description: Temperature measuring board with three Pt-100 sensor (3-wire) inputs. The measurable temperature range is –30...200 Cº on Pt-100 input. Both 3-wire and 2-wire elements can be used.
Allowed slots:
Type ID:
Terminals:
Jumpers:
B, C, D, E
16952
One terminal block; Screw terminals (M2.6); No coding
X2
Board parameters:
None
I/O terminals on OPTB8
1
2
6
7
8
3
4
5
9
10
Terminal
R1 +
R m
1
R1 -
R2 +
R m
2
R2-
R3 +
R m
3
R3 -
NC
Table 28. OPTB8 I/O terminals
Parameter reference
Keypad/NCDrive
AnIN:X.1
Technical information
PT100 Input, -30 … 200 C, one sensor.
Accuracy < 1C.
Sensor current 10 mA.
AnIN:X.2
PT100 Input, -30 … 200 C, one sensor.
Accuracy < 1C.
Sensor current 10 mA.
AnIN:X.3
PT100 Input, -30 … 200 C 1 - 3 sensors (see X2 jumper selections). Accuracy < 1C. Sensor current 10 mA.
Not connected
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3
3 vacon • 61 Descriptions of Vacon option boards
Connection of PT100 sensors
One PT100-sensor can be connected to the first two inputs (terminals 1 to 3 and 4 to 6) and up to three sensors to the third input (terminals 7 to 9). The sensors must be connected in series with a
two- or three-wire connection. See Chapter Jumper selections below.
Connection of one sensor
R+
R m
R-
3-wire conn ection
R+
R-
2-wire connection
Connection of several sensors
R+
R m
R-
R+
R-
3-wire connection 2-wire conne ction
7279.emf
NOTE:
• This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)
depending on the slot which the expander board is plugged into. See chapter 1.7.
• Insulation level 4kV/sqrt(2) (DIN VDE 01 10-1). 2kV in sensor and 2kV in option board.
Jumper selections
1 2 3 1 2 3 1 2 3
1 Sensor 2 Sensors 3 Sensors
= Factory default
7280.emf
Up to three PT100 sensors can be connected to the third PT100 input. You can select the number of sensors in use with jumper block X2:
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vacon • 62 Descriptions of Vacon option boards
3.2.6
OPTB9
7281.emf
Description:
Allowed slots:
I/O expander board with five 42…240 VAC digital inputs and one normal relay output.
B, C, D, E
Type ID:
Terminals:
16953
One terminal block; Screw terminals (M2.6); No coding
Jumpers:
None
Board parameters:
None
I/O terminals on OPTB9
1
2
3
4
5
6
7
8
Terminal
ACIN1
ACIN2
ACIN3
ACIN4
ACIN5
COMA
RO1/common
RO1/normal open
Table 29. OPTB9 I/O terminals
Parameter reference
Keypad/NCDrive
DigIN:X.1
DigIN:X.2
DigIN:X.3
DigIN:X.4
DigIN:X.5
DigOUT:X.1
Technical information
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Digital input, 42…240 VAC (threshold 35V)
Control voltage: "0"<33V, "1">35V
Switching capacity 24VDC/8A
250VAC/8A
125VDC/0.4A
NOTE: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E)
depending on the slot which the expander board is plugged into. See chapter 1.7.
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3
Descriptions of Vacon option boards vacon • 63
3.2.7
OPTBB
X6 X7
Jumper block X11
Main board Secondary board
7282.emf
Description:
Absolute encoder board for Vacon NXP with inputs for an
Endat
type encoder.
Programmable control voltage, fast digital inputs and simulation pulse output.
The output pulse is produced from sinusoidal input signals.
The galvanically isolated fast digital inputs are used to trace very short pulses.
Allowed slots:
Type ID:
C
16962 (main board), 16963 (secondary board); The secondary board is mounted on top of the main board
Two terminal blocks; Screw terminals (M2.6); No coding Terminals:
Jumpers:
Board parameters:
An absolute encoder is a type of encoder capable of specifying its absolute position. The position data is retained even during a power failure or breakdown. The position data carried by the absolute encoder can be used by the frequency converter motor control in the control of a synchronous motor.
Encoder cable
Encoder voltage
Measuring steps/ revolution
Distiguishable revolutions
Signal periods/revolution
Heidenhain cable;
Max. length 100m
5V, 12V or 15V
Max. current consumption 300mA
4,2 billion (max. 32bit)
0—65535 (max. 16bit)
1—65535
3
ENDAT is a bidirectional synchronic serial interface for absolute encoders. For example, the encoder position data can be read and encoder parameters can be set via the ENDAT connection. It also forwards the messages related to the encoder functions.
All Endat connections are available in terminal X6. The board uses Endat version 2.
Sinus signals require some precautions for noise immunity that may be a little more demanding than conventional square wave encoders. Use of twisted pairs (possibly with individual shielding of
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Descriptions of Vacon option boards
Terminal
1 DATA+
2 DATA–
3 CLOCK+
6
7
4 CLOCK–
5 A+
A–
B+
8
9
B–
GND
10 Encoder voltage vacon • 64 each pair) is recommended. Use one pair for sinus+ and sinus-, another pair for cosinus+ and cosinus-, another pair for data+ data- of the absolute serial channel, another pair for clock+ and clock- of absolute channel.
I/O terminals on OPTBB, encoder terminal X6
Table 30. I/O terminals on OPTBB, terminal X6
Heidenheim colour code
Grey
Pink
Violet
Yellow
Green/black
Yellow/black
Blue/black
Red/black
White/green
Brown/green
Data line 120/RS-485
Clock line 120/RS-485
(200—400kHz)
1Vpp (±0,5V); impedance 120; Max.input 350 kHz
1Vpp (±0,5V); impedance 120; Max.input 350 kHz
Input ground
Technical data
Selectable encoder voltages: 5V, 12V and 15V
Max.current consumption 300mA
I/O terminals on OPTBB, terminal X7
Table 31. I/O terminals on OPTBB, terminal X7
Terminal Technical data
1
2
3
4
SimA+ Incremental pulse output A (differential), 0°
SimA–
(square wave, signal level RS-422);
Impedance 120; Input hysteresis ±5mV
SimB+ Incremental pulse output B (differential), 0°
SimB–
(square wave, signal level RS-422);
Impedance 120; Input hysteresis ±5mV
7
8
5 Not used
6 Not used
FDIN1
CMA
Fast digital input 1; HTL; Min.pulse length 50μs
Common FDIN1
9
10
FDIN2 Fast digital input 2; HTL; Min.pulse length 50μs
CMB Common FDIN2
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3
3 vacon • 65 Descriptions of Vacon option boards
Jumper selections
On the OPTBB board, there is one jumper block used to program the control voltage (auxiliary voltage). The factory default and other available jumper selections are presented below.
5V
12V
15V
Jumper block X 1 1
Aux ilia ry volta ge level
5V
12V
15V
5V
12V
15V
= Factory default
7283.emf
NOTE! It is recommended to use a +12 or +15 supply voltage instead of 5 V.
This is because our interface does not support "sense" function to compensate voltage drop which results in a cable length limit of about 60 m with 0.5 mm
2
wire section for the supply. The problem does not exist with 12 or 15 v supply.
If 5V is used, it is recommended to use two or more wires in parallel for supply connection.
OPTBB board parameters
Code
7.3.1.1
7.3.1.2
7.3.1.3
Parameter
Reverse
Reading rate
Interpolation
Min
0
0
0
Table 32. OPTBB board parameters
Max Default Selections
1
4
0
1
0 = No
1 = Yes
0 = Not used
1 = 1 ms
2 = 5 ms
3 = 10 ms
4 = 50 ms
1 0
0 = No
1 = Yes
Description
Manually selectable rotation direction
Incremental pulse reading rate.
NOTE: Use value 1 in Closed Loop mode.
If activated, the sinusoidal incremental pulses are used to calculate the polar angle in order to optimize the encoder accuracy
OPTBB board monitoring values
Code
7.3.2.1
7.3.2.2
7.3.2.3
7.3.2.4
7.3.2.5
7.3.2.6
7.3.2.7
Monitored value
Encoder frequence
Encoder speed
Encoder position
Encoder revolution
Encoder fault
Encoder warning
Encoder messages
Table 33. OPTBB board monitoring values
Unit
Hz rpm
-
Description
Motor speed in Hz calculated from encoder pulses
Motor speed in rpm calculated from encoder pulses
Absolute position of encoder read from Endat
Number of messages between encoder and NXOPTBB
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Descriptions of Vacon option boards vacon • 66
OPTBB board information pages
Code
7.3.3.1
7.3.3.2
7.3.3.3
7.3.3.4
Information
Table 34. OPTBB board information pages
Unit
Encoder type
Pulses/Revolution
Position bits
Revolution bits bit bit
Description
0 = No encoder connected
1—4 = Incremental linear encoder
5 = Linear absolute encoder
6 = Unknown
7 = Linear absolute encoder
8 = Unknown
9—12 = Rotational incremental/angular encoder
13 = Absolute encoder (singleturn)
14 = Unknown
15 = Absolute encoder (multiturn)
16 = Unknown
Sinusoidal pulses/revolution
Accurate position 1—1024 (10bit = 2
10
= 1024)
Accurate number of revolutions 1—1024 (10bit = 2
10
= 1024)
OPTBB option board status LEDs
Yellow LED
LED
OFF
ON
Blinking fast
(once/sec)
Blinking slow
(once/5 s)
Meaning
Option board not activated
Option board in initialisation state waiting for activation command from the frequency converter
Option board is activated and in RUN state
• Option board is ready for external communication
Option board is activated and in FAULT state
• Internal fault of option board
Green LED
LED
OFF
ON
Blinking fast
(once/s)
Blinking slow
(once/5 s)
Meaning
Option board not activated
Encoder is being initialised
Option board is reading encoder parameters
Encoder detected by option board
Option board receives data from encoder
Encoder detected by option board
Option board cannot read encoder data or data is invalid
(CRC error, broken cable etc.)
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3
Descriptions of Vacon option boards vacon • 67
3.2.8
OPTBH
3025.emf
Description:
Temperature measurement board with three individual channels.
Allowed slots:
B, C, D, E
Supported sensors: PT100, PT1000, NI1000, KTY84-130, KTY84-150, KTY84-131
Type ID:
Terminals:
Jumpers:
16968
One terminal block; Screw terminals (M3); No coding
None
I/O Terminals on OPTBH
Terminal
Parameter reference
Keypad
1
2
3
4
5
6
R1.1
R1.2
R1.3
R2.1
R2.2
R2.3
7
8
9
R3.1
R3.2
R3.3
10 NC
AnIn:X.1
AnIn:X.2
AnIn:X.3
Technical information
Temperature sensor input 1, -50...200 °C
Accuracy ±1°C
Temperature sensor input 2, -50...200 °C
Accuracy ±1°C
Temperature sensor input 3, -50...200 °C
Accuracy ±1°C
Connecting Temperature sensors to OPTBH option board:
Use shielded cables and connect the cable shield to grounding clamp in the drive.
Allowed sensor configurations are shown on figures below:
Two-wire configuration Three-wire configuration
3
Two-wire configuration Three-wire configuration
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Descriptions of Vacon option boards
OPTBH board parameters
Code Parameter Min Max
7.x.1.1
7.x.1.2
7.x.1.3
Sensor 1 type
Sensor 2 type
Sensor 3 type
0
0
0
6
6
6 vacon • 68
Unit Default
0
0
0
ID Description
0 = No Sensor
1 = PT100
2 = PT1000
3 = Ni1000
4 = KTY84
5 = 2 x PT100
6 = 3 x PT100
See above
See above
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3
vacon • 69 Descriptions of Vacon option boards
3.3
Adapter Boards OPTD_
The adapter boards do not provide any additional I/O but are used to connect the frequency converter to a Vacon communication bus (System Bus, SPI, CAN). Note that if you use any of the major fieldbuses
(Profibus, Modbus etc.) for communication you will need a corresponding fieldbus board
. For more information, see the specific fieldbus board manual.
NOTE: Do not plug two adapter boards into the same control board in order to avoid incompatibility problems.
FC type
NXP
NXP
NXS
NXP
NXP
Table 35. Vacon NX adapter boards
I/O board Allowed slots
D,E
(B,)D,E
D,E
Description
System Bus adapter board
System Bus adapter board with interface to fast monitoring bus
RS-232 adapter board
B,D,E Monitor Bus adapter board for Vacon
NXP
3
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Descriptions of Vacon option boards
3.3.1
OPTD1 vacon • 70
Description:
Allowed slots:
System Bus adapter board for Vacon NXP
D, E
Type ID:
Terminals:
Jumpers:
17457
Double optical input and output terminals.
Agilent HFBR-1528 (Receiver), HFBR-2528 (Transmitter).
None
Board parameters:
None
I/O terminals on OPTD1
2
3
4
1
Terminal
H1
H2
H3
H4
Table 36. OPTD1 I/O terminals
Technical information
System Bus optical input 1 (RX1)
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &
HFBR-4531/4532/ 4533 connectors)
System Bus optical input 2 (RX2)
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &
HFBR-4531/4532/4533 connectors)
System Bus optical output 1 (TX1)
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500)
System Bus optical output 2 (TX2)
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500)
NOTE: The terminals of the board are protected with a rubber pin. Be sure to leave the pin in the unused terminals in order to avoid disturbances.
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3
3 vacon • 71 Descriptions of Vacon option boards
Connections between frequency converters with OPTD1
Basic connection:
Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2
of Device 2. Note that in the end devices one terminal pair remains unused. See Figure 24 below.
Max. number of devices in line
3
6
12
24
Table 37.
Max. speed achieved [Mbit/s]
12
6
3
1.5
OPTD1
SBInUse
SBID
SBNextID
SBLastID
M aster
= Yes
= 1
= 2
= 4
OPTD1
Follower
SBInUse
SBID
= Yes
= 2
SBNextID = 3
OPTD1
Follower
SBInUse
SBID
= Yes
= 3
SBNextID = 4
OPTD1
Follower
SBInUse
SBID
= Yes
= 4
SBNextID = 3
H1
(RX)
H2
(RX)
H3
(TX)
H4
(TX)
H1
(RX)
H2
(RX)
H3
(TX)
H4
(TX)
H1
(RX)
H2
(RX)
H3
(TX)
H4
(TX)
H1
(RX)
H2
(RX)
H3
(TX)
H4
(TX)
Figure 24. Basic connection of frequency converters with OPTD1
7285.emf
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Descriptions of Vacon option boards
3.3.2
OPTD2 vacon • 72
Note!
Description:
Allowed slots:
Type ID:
Terminals:
This figure presents the layout of D2 board version H or later. See Chapter
Jumper selections below.
System Bus adapter board for Vacon NXP with single optical input and output; Interface to fast monitor bus used by the NCDrive PC tool.
(B,)D, E;
Note: If only the Monitor Bus (terminals 21 to 23) will be used, the board can also be placed in slot B. The System Bus is then unavailable.
Remove therefore jumpers X5 and X6. See page 73
.
17458
Single optical input and output; one screw terminal block (M3),
Agilent HFBR-1528 (Receiver), HFBR-2528 (Transmitter).
Jumpers:
Jumpers:4; X3, X4, X5 and X6. See page 73.
Board parameters:
None
I/O terminals on OPTD2
Table 38. OPTD2 I/O terminals
Terminal Technical information
1
2
H1
H2
System Bus optical input 1 (RX1)
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &
HFBR-4531/4532/ 4533 connectors)
NOTE: Not available if the board is placed in slot B
System Bus optical output 1/2 (TX1/TX2);
Selected with jumper X5
Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 &
HFBR-4531/4532/4533 connectors)
NOTE: Not available if the board is placed in slot B
21
22
CAN_L
CAN_H
Monitor Bus negative data
Monitor Bus positive data
23 CAN_SHIELD Monitor Bus shield
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3
vacon • 73 Descriptions of Vacon option boards
Jumper selections
There are four jumper blocks on the OPTD2 board. The factory defaults and other available jumper selections are presented below.
Jumper block X3:
CAN grounding
Jumper block X4:
CAN termination
Connected to shield Not connected to shield
Jumper block X5*:
System bus output
Terminated Not terminated
Jumper block X6*:
SystemBus input ON/OFF
Output TX1 Output TX2 ON OFF
= Factory default
*If the board is placed in slot B the SystemBus is not available. Remove jumpers X5 and X6.
7287.emf
Figure 25. Jumper selections for OPTD2, up to version G
Jumper block X3:
CAN grounding
A B C
3
A: Connected to ground
B: Connected to ground via LC filter
C: Connected to CAN isolated ground
Not assembled: No connection
See further clarifications of the alternatives next page!
7288.emf
Figure 26. X3 jumper selections for OPTD2, version H and later
NOTE! Position C can be used with 3- or 4-wire can cable to interconnect isolated CAN ground levels in the network. It is recommended to connect the cable shield to the grounding clamp of the drive
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Descriptions of Vacon option boards vacon • 74
A
CAN GND
23
PE NC GND chassis chassis
- Used when the shield is connected to terminal 23 and the distance between the devices is short
B
23
CAN GND
PE NC GND chassis chassis
- Used when the shield is connected to terminal 23 and the distance between the devices is long
23
C
PE NC GND
CAN GND chassis
- Used when CAN GND is connected to terminal 23.
This setting is recommended for best noise immunity
= Factory default = Recommended setting
7289.emf
Figure 27. CAN grounding alternatives
Alternative connection of “CAN GND” signal: connect ‘CAN GND’ together between all nodes. Use the signal wire inside the shield for this purpose, see figure below:
Shield
21 22 23
CAN HI
CAN LO
CAN
GND
21 22 23
CAN HI
CAN LO
CAN
GND
21 22 23
OPTD2 /
OPTD6
OPTD2 /
OPTD6
Connect the data GND tightly to the chassis on one point in the net
OPTD2 /
OPTD6
Grounding clamp
7290.emf
Figure 28. Alternative connection of ”CAN GND” signal
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3
3 vacon • 75 Descriptions of Vacon option boards
Connections between frequency converters with OPTD2
Special connection:
In this connection example, the leftmost device is the Master and the others are slaves. The Master can send and receive data from the slaves. The slaves cannot communicate with each other. Changing of masters is not possible, the first device is always the Master.
The OPTD2 board in the Master has the default jumper selections, i.e. X6:1-2, X5:1-2. The jumper positions have to be changed for the slaves: X6: 1-2, X5:2-3.
Table 39.
Max. number of devices in line
3
6
12
24
Max. speed achieved
[Mbit/s]
12
6
3
1.5
OPTD2
Jumper X5 : TX1
X6 : ON
SBInUse
SBID
SBNextID
Master
SBLastID
= Yes
= 1
= 2
= 4
H1
(RX)
H2
(TX)
OPTD2
Jumper X5 : TX2
X6 : ON
Follower
SBInUse
SBID
= Yes
= 2
SBNextID = 3
H1
(RX)
H2
(TX)
OPTD2
Jumper X5 : TX2
X6 : ON
Follower
SBInUse
SBID
= Yes
= 3
SBNextID = 4
H1
(RX)
H2
(TX)
OPTD2
Jumper X5 : TX2
X6 : ON
Follower
SBInUse
SBID
= Yes
= 4
SBNextID = 1
H1
(RX)
H2
(TX)
7291.emf
Figure 29. Connection example of frequency converters with OPTD2
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vacon • 76 Descriptions of Vacon option boards
3.3.3
OPTD3
5 4 3 2 1
9 8 7 6
LED 2
LED 1
Jumper block X3
7292.emf
Description:
RS-232 adapter board. Galvanically decoupled. Used mainly for application engineering to connect another keypad.
Allowed slots:
Type ID:
Terminals:
Jumpers:
D, E.
17459
9-pin female sub-D-connector
Board parameters:
None
I/O terminals on OPTD3
Table 40. OPTD3 I/O terminals
Terminal Technical information
7
8
5
6
9
3
4
1
2 TxD
RxD
GND
+9V
Transmit data
Receive data
Ground isolated
+9V isolated
NOTE:
If OPTCI Ethernet Option board is used for NC Tools connection, like NCLoad, the OPTD3 board can not be used.
24-hour support +358 (0)201 212 575 • Email: [email protected]
3
vacon • 77 Descriptions of Vacon option boards
Jumper selections
There is one jumper block on the OPTD3 board. The factory defaults and other available jumper selections are presented below:
Jum pe r block X 3 :
Co nne ctor conn ection t o GN D
Connected to GND through RC filter
Connected di rectly to GND
7293.emf
OPTD3 option board status LEDs
LED
Green (LED 1)
Red (LED 2)
Table 41.
Meaning
Receiving data
Transmitting data
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Descriptions of Vacon option boards
3.3.4
OPTD6 vacon • 78
7294.emf
Note!
This figure presents the layout of D6 board version F or later. See Chapter
Jumper selections below.
Description:
Monitor Bus adapter board for Vacon NXP. Interface to fast monitor bus used by the NCDrive PC tool.
Allowed slots:
B, D, E.
Type ID:
Terminals:
17462
One screw terminal block (M3)
Jumpers:
2; X3, X4.
Board parameters:
None
I/O terminals on OPTD6
Table 42. OPTD6 I/O terminals
Terminal Technical information
21
CAN_L Monitor Bus negative data
22
CAN_H Monitor Bus positive data
23
CAN_GND Monitor Bus ground
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3
3 vacon • 79 Descriptions of Vacon option boards
Jumper selections
There are two jumper blocks on the OPTD6 board. The factory defaults and other available jumper selections are presented below:
Jumper block X3:
CAN grounding
Jumper block X4:
CAN termination
Connected to shield Not connected to shield Terminated
= Factory default
Figure 30. Jumper selections for OPTD6, up to version E.
Not terminated
7295.emf
Jumper block X3:
CAN grounding
A B C
A: Connected to ground
B: Connected to ground via LC filter
C: Connected to CAN isolated ground
Not assembled: No connection
Figure 31. X3 jumper selections for OPTD6, version F and later.
7296.emf
NOTE! Position C can be used with 3- or 4-wire can cable to interconnect isolated CAN ground levels in the network. It is recommended to connect the cable shield to the grounding clamp of the drive.
See more details of the alternatives on page 74.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
4.
VACON OPTION BOARDS – OPERATIONAL DETAILS
Board type
Slots allowed
6)
ID DI DO
AI
(mA/V)
Table 43. Vacon option boards, types A and B
AI (mA), isol.
AO
(mA/V)
AO
(mA), isol.
RO
(no/nc)
RO
(no)
+10V ref
TI
+24V/
EXT
+24V
42-
240
VAC
DI
(Enc.
10-
24V)
Basic boards
OPTA_
OPTA1
OPTA2
OPTA3
OPTA4
4)
OPTA5
4)
OPTA7
OPTA8
OPTA9
3)
OPTAE
4)
OPTAL
OPTAN
A
A
A
A
C
C
A
A
B
B
C
16689
16690
16691
16692
16693
16695
16696
16697
16709
16716
16718
6
6
6
6
I/O expander boards
OPTB_
OPTB1
OPTB2
OPTB4
BCDE
BCDE
BCDE
16945
6
5)
16946
16948
OPTB5 BCDE 16949
OPTB8 BCDE 16952
OPTB9
OPTBB
OPTBH
BCDE
C
BCDE
16953
16962
16963
16968
1
1
2
2
1
1
6
5)
2
2
1)
2
2
8)
2
10)
1
2)
1
1
1)
1
2
9)
2
10)
2
2)
2
1
1
1
1
3
1
1
1
1)
1
1
11)
1
1
2
2
2
1
1
6
5
3
6
3
2
DI
(Enc.
RS-422)
Out
+5/
+15V/
+24V
Out
+15/
+24V
Pt-100
3 1
1
1
3
Table 44. Vacon option boards, type D
OPTD1
OPTD2
7)
OPTD3
OPTD6
Adapter boards
NXOPTD_
DE
(B)DE
DE
BDE
17457
17458
17459
17462
System Bus adapter board: 2 x fiber optic pairs
System Bus adapter board: 1 x fiber optic pair & CAN bus adapter (galvanically decoupled)
RS232 adapter card (galvanically decoupled)
MonitorBus adapter board (galvanically decoupled)
Explanations:
1)
Analogue inputs AI1 and AI2, analogue output AO1 and voltage reference +10Vref galvanically decoupled (all these in same potential)
2)
Analogue input AI1 and analogue outputs AO1 and AO2 galvanically decoupled from each other and other electronics
3)
Similar to OPTA1 only with bigger terminals for 2.5mm
2
wires
4) Special application required for use in NXS
5) Bidirectional terminals
6)
7)
In case of several optional slots, the bold slot letter indicates the factory default slot (NOTE: not applicable if several boards with the same default slot are installed)
If the board is placed in slot B the SystemBus is not available; only the Monitor Bus can be used.
Remove jumpers X5 and X6.
8) AI1 0-10V, AI2 -10V...+10V
9) AO1 mA, AO2 V
10) 2 (mA/V), incl. -10…+10V
11) Also -10V ref
Vacon Option Boards – operational details vacon • 82
Board type
Table 45. All in One applications and supported Vacon NX option boards
NXS, NXP
Basic boards
OPTA_
OPTA1
OPTA2
OPTA3
OPTA4
OPTA5
(NXP only)
OPTA7
(NXP only)
OPTA8
OPTA9
OPTAE (NXP only)
OPTAL
NXL
Basic
NXFIFF01
Standard
NXFIFF02
▲
▲
Local-
Remote
NXFIFF03
Multi-step speed
NXFIFF04
PID
NXFIFF05
▲
▲
▲
Multipurpose
NXFIFF06
PFC
NXFIFF07
Multi-control
▲
6)
6)
6)
6)
6)
6)
6)
6)
▲
6)
6)
I/O expander boards
OPTB_
OPTB1
OPTB2
OPTB4
OPTB5
OPTB8
6)
6)
6)
6)
6)
6)
6)
6)
6)
6)
OPTB9,
Adapter boards
OPTD_
OPTD1
(NXP only)
OPTD2
7)
(NXP only)
OPTD3
OPTD6
7)
(NXP only)
*
*
*
= Used with this application (NXS, NXP) 6) =
Digital inputs, digital outputs, analogue inputs and analogue outputs can be programmed
= Used with this application (NXP)
▲
= Used with special applications only
7) =
This board is supported by specified applications if program NC
Sys-
Drive is used
*
) = Used with this application (NXL)
24-hour support +358 (0)201 212 575 • Email: [email protected]
4
Find your nearest Vacon office on the Internet at: www.vacon.com
Manual authoring: [email protected]
Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland
Subject to change without prior notice
© 2011 Vacon Plc.
Document ID:
Rev. A
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Table of contents
- 4 1. General information
- 4 1.1 Board slots on the control board of Vacon NXS and NXP
- 5 1.2 Board Slots on the control board of Vacon NXL
- 6 1.3 Option board types
- 7 1.4 Technical data
- 8 1.4.1 Isolation
- 8 1.4.2 Analogue inputs (mA/V)
- 8 1.4.3 Analogue outputs (mA/V)
- 8 1.4.4 Control voltage (+24V/EXT +24V)
- 9 1.4.5 Digital input signal conversion
- 11 1.5 Hardware protections
- 11 1.5.1 Terminal block coding
- 11 1.5.2 Board slot guides and allowed slots
- 12 1.6 Type identification number
- 12 1.7 Defining functions to inputs and outputs
- 13 1.8 Defining a terminal for a certain function with NCDrive programming tool
- 14 1.9 Option board related parameters
- 15 2. Installation of Vacon Option Boards
- 17 2.1 Control cables
- 17 2.1.1 Cable grounding
- 18 2.2 Board information sticker
- 19 3. Descriptions of Vacon option boards
- 19 3.1 Basic boards OPTA_
- 20 3.1.1 OPTA1
- 24 3.1.2 OPTA2
- 25 3.1.3 OPTA3
- 26 3.1.4 OPTA4
- 30 3.1.5 OPTA5
- 34 3.1.6 OPTA7
- 40 3.1.7 OPTA8
- 44 3.1.8 OPTA9
- 45 3.1.9 OPTAL
- 47 3.1.10 OPTAE
- 51 3.1.11 OPTAN
- 55 3.2 I/O Expander Boards OPTB_
- 56 3.2.1 OPTB1
- 58 3.2.2 OPTB2
- 59 3.2.3 OPTB4
- 60 3.2.4 OPTB5
- 61 3.2.5 OPTB8
- 63 3.2.6 OPTB9
- 64 3.2.7 OPTBB
- 68 3.2.8 OPTBH
- 70 3.3 Adapter Boards OPTD_
- 71 3.3.1 OPTD1
- 73 3.3.2 OPTD2
- 77 3.3.3 OPTD3
- 79 3.3.4 OPTD6
- 81 4. Vacon Option Boards – operational details