Volvo | 2003 XC70 | Towbar, adapter_31201732_en

Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
S80 (-06) / V70 XC (01-) / XC70 (-07) / S60 /
V70 (00-08) / XC90
Section Group
8
Weight
(Kg/Pounds)
892 0.5 (1)
Year
Month
2007 04
S60 2001, S60 2002, S60 2003, S60 2004, S80 (-06) 1999, S80 (-06) 2000, S80 (-06) 2001, S80 (-06) 2002, S80 (-06) 2003, S80 (-06) 2004, V70
(00-08) 2000, V70 (00-08) 2001, V70 (00-08) 2002, V70 (00-08) 2003, V70 (00-08) 2004, V70 XC (01-) / XC70 (-07) 2001, V70 XC (01-) / XC70 (07) 2002, V70 XC (01-) / XC70 (-07) 2003, V70 XC (01-) / XC70 (-07) 2004, XC90 2003, XC90 2004
IMG-272844
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 1 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Required tools
A0000162
IMG-239664
IMG-272843
IMG-213320
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 2 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 3 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
INTRODUCTION
Towbar, adapter
Note!
●
NOTE! Read through the entire text before carrying out
any work.
●
The front page gives the date of this edition and the edition it
replaces
●
The second page shows the tools needed for the installation and
the contents of the installation kit
●
The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
●
Cut out the text page in order to follow the illustrations and text at
the same time.
© VolvoCar Corporation, 2007 Printed in Sweden
Some steps in these installation instructions are presented with
illustration only.
31201732
Page 4 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
Applies to the S60
1
●
Fold back the carpet.
●
Remove the clips from the lower edge of the folding panel on the left and righthand sides by pressing in the middle of them until a click is heard.
●
Remove the clips.
●
Unscrew the front clips.
M8902133
Preparations
2
M8503264
●
Turn the knob (1) on the right-hand and left-hand sides a quarter turn.
●
Fold the panels inwards. Lift the panels out.
●
First, pull the trunk lid sill trim panel (2) forwards until the two clips on the righthand and left-hand sides release. Pull forcefully but carefully since the panel is
fitted tightly. Pull the panel straight up until the four clips in the lower edge
release.
●
Remove the wiring (3) for the cargo compartment lighting.
●
Lift out the sill trim panel.
Preparations
Applies to the S80
3
●
Fold the carpet to one side.
●
Remove the clips from the lower edge of the folding panel on the left and righthand sides by pressing in the middle of them until a click is heard.
●
Remove the clips.
M8901859
Preparations
4
●
Place the carpet to one side (1) in the cargo compartment.
●
Turn the clips (2) and fold in the side panels on both sides.
●
Remove the two covers (3) and the screws (4) underneath. Grasp the panel's
outer edges (5) and pull the middle inwards so that the clips release at the sides.
●
Disconnect the connectors (6) for the side lights. Remove the panel by pulling it
straight upwards, so that the clips release from the rear member.
D8502339
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
Applies to the S60 and S80
5
●
Remove the screw (1), the nuts (2) and then the bracket (3) (pull the bracket
forwards).
●
Lift off the protective cover (4).
D3100060
Preparations
6
●
Turn the ignition key to position 0.
●
Disconnect the battery negative lead.
●
Disconnect the battery positive lead.
Note!
IMG-272605
Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
Preparations
7
●
Remove the screw and mounting for the battery.
●
Disconnect the drainage hose.
●
Remove the battery.
IMG-273203
Preparations
8
●
Remove the cover in the fuse holder for the main fuses.
IMG-272607
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
9
●
Disconnect the large gray connectors for the towbar cable.
IMG-273205
Installation
Applies to the S60 and S80
10
●
Take the adapter cable from the kit. Connect the towbar wiring female connector
(1) to the male connector (2) in the adapter cable.
●
Plug the remaining connectors (3) into each other.
IMG-273206
Installation
11
●
Secure the four gray connected connectors around the thick cable harness
using their relevant cable ties from the kit.
IMG-273207
Installation
12
●
Secure the relay holder with relay and fuse holder with fuse around the thick
cable harness.
IMG-273208
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
13
●
Pull the wiring down to the holder for the main fuses.
●
Collect the excess of the cables under the tail lamp and secure around the
existing cable harnesses.
●
Secure the cable behind the load securing eyelet using a cable tie.
●
Make sure that the wiring does not chafe against sharp edges.
IMG-273209
Installation
14
●
Take a fuse, two nuts and two washers from the kit. Install the fuse in any free
terminal.
●
Connect the cable with the small ring cable terminal.
●
Install washers and nuts. Torque tighten the nuts to 10 Nm (7.5 lbf.ft.).
IMG-272641
Installation
15
IMG-272614
Installation
16
●
Reinstall the battery.
●
Tighten the mounting with the screw. Torque tighten to 24 Nm (18 lbf.ft.).
●
Connect the battery's drainage hose.
IMG-273212
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 8 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
17
●
Remove the 20A fuse in the rear fuse holder in terminal 15. Replace it with the
5A fuse from the kit.
IMG-273213
Installation
18
IMG-272617
Installation
19
●
Reinstall the protective cover and bracket.
●
Secure and torque tighten the screw and nuts to 24 Nm (18 lbf.ft.).
IMG-273214
Installation
Applies to the S80
20
●
Connect the cargo compartment lighting.
●
Reinstall the sill panel and the side panels.
IMG-272621
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
21
IMG-272619
Installation
Applies to the S60
22
●
Connect the cargo compartment lighting.
●
Reinstall the sill panel and the side panels.
IMG-272621
Installation
23
IMG-272620
Preparations
Applies to the V70 and the XC70
24
●
Remove the rear floor hatch in the cargo compartment.
IMG-273215
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 10 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
25
●
Detach the storage box under the rear floor hatch by turning the clips on the left
and right-hand sides. Turn each clip a 1/4 turn. Lift out the box.
M8503121
Preparations
26
●
Remove the screw (1), the nuts (2) and then the bracket (3) (pull the bracket
forwards).
●
Lift off the protective cover (4).
D3100060
Preparations
27
●
Turn the ignition key to position 0.
●
Disconnect the battery negative lead.
●
Disconnect the battery positive lead.
Note!
IMG-272605
Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
Preparations
28
●
Remove the screw and mounting for the battery.
●
Disconnect the drainage hose.
●
Remove the battery.
IMG-273203
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 11 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
29
●
Remove the cover in the fuse holder for the main fuses.
IMG-272607
Preparations
30
●
Disconnect the two gray connectors for the towbar wiring in the rear member
from each other.
IMG-273216
Installation
Applies to the V70 and the XC70
31
●
Take the adapter cable from the kit and connect the towbar wiring female
connector (1) to the male connector (2) in the adapter cable.
●
Plug the remaining connectors (3) into each other.
IMG-273217
Installation
32
●
Take a cable tie from the kit. Secure the relay holder with relay and fuse holder
with fuse, by the towbar wiring.
IMG-273218
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 12 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
33
●
Route the cable from the relay in the adapter cable along the cable harnesses in
the rear member, and up to the fuse holder for the main fuses.
●
Secure it using four cable ties from the kit. Ensure that the cables do not rub
against sharp edges.
IMG-273219
Installation
34
●
Take a fuse, two nuts and two washers from the kit. Install the fuse in any free
terminal.
●
Connect the cable with the small ring cable terminal.
●
Install washers and nuts. Torque tighten the nuts to 10 Nm (7.5 lbf.ft.).
IMG-272641
Installation
35
IMG-273211
Installation
36
●
Reinstall the battery and connect the drainage hose.
●
Install the mounting with the screw. Torque tighten to 24 Nm (18 lbf.ft.).
IMG-273212
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 13 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
37
●
Remove the 20A fuse in the rear fuse holder in terminal 15. Replace it with the
5A fuse from the kit.
IMG-273220
Installation
38
IMG-272617
Installation
39
●
Reinstall the protective cover and bracket.
●
Secure and torque tighten the screw and nuts to 24 Nm (18 lbf.ft.).
IMG-273214
Installation
40
IMG-272633
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 14 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
41
IMG-273223
Preparations
Applies to the XC90
42
●
Applies to cars with two rows of seats
Fold up the center rear floor hatch (1). If the underside of the floor hatch is
equipped with a grocery bag holder, the holder is secured with a strap on both
ends of the storage compartment. Detach the straps.
●
Remove the underlying storage compartment.
●
Remove the floor hatch by folding it almost completely closed and pulling it
backwards from the mountings until it releases.
IMG-273224
●
●
●
Applies to cars with three rows of seats and integrated carrier bag
holder on the underside of the center floor hatch
Fold up the center rear floor hatch (1).
Detach the two straps on the underlying panel. Lift up the rear edge of the panel,
fold the floor hatch back towards the panel and lift out the floor hatch with the
panel.
Applies to cars with three rows of seats without an integrated carrier
bag holder
Fold up the center rear floor hatch (1) at the rear edge and lift it out.
Preparations
43
●
Remove the right and left side glove box (1).
R8504158
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
44
●
Remove the folding side panel from the left and right-hand sides in the cargo
compartment.
IMG-273225
Preparations
45
●
Remove the two screws and the nut from the holder for the battery cover and lift
out.
●
Remove the battery cover.
R3100130
Preparations
46
●
Turn the ignition key to position 0.
●
Disconnect the battery negative lead.
●
Disconnect the battery positive lead.
Note!
IMG-272605
Wait at least three minutes before unplugging the connectors or removing other
electrical equipment.
Preparations
47
●
Remove the screw and floor mount for the battery.
●
Remove the battery's drainage and place to one side.
IMG-272636
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 16 of 20
Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Preparations
48
●
Remove the cover in the fuse holder for the main fuses.
IMG-272637
Preparations
49
●
Disconnect the connectors for the towbar wiring in the space under the righthand tail lamp.
IMG-273226
Installation
Applies to the XC90
50
●
Take the adapter wiring from the kit. Route the long cable from the space where
the towbar wiring is connected and up to the holder for the main fuses.
IMG-273227
Installation
51
●
Take a fuse, two nuts and two washers from the kit. Install the fuse in any free
terminal.
●
Connect the cable with the small ring cable terminal.
●
Install washers and nuts. Torque tighten the nuts to 10 Nm (7.5 lbf.ft.).
IMG-272641
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
52
IMG-272646
Installation
53
●
Secure the cable to the holder for the main fuses using cable ties from the kit.
●
Route the excess cable in the space under the tail lamp.
●
Make sure that the wiring does not chafe against sharp edges.
IMG-273229
Installation
54
●
Connect the adapter cable's gray male and female connector (1) to the
corresponding connectors (2) for the towbar wiring.
IMG-273230
Installation
55
●
Secure the relay holder with relay and fuse holder with fuse around the existing
cable harness.
IMG-273231
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
56
●
Secure the four gray connected connectors around the existing cable
harnesses using their relevant cable ties from the kit.
IMG-273232
Installation
57
●
Reinstall the battery.
●
Install the mounting with the screw. Torque tighten to 24 Nm (18 lbf.ft.).
●
Connect the battery's drainage hose.
IMG-272647
Installation
58
●
Remove the 20A fuse in the rear fuse holder in terminal 15. Replace it with the
5A fuse from the kit.
IMG-273234
Installation
59
IMG-272617
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
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Installation instructions, accessories - Towbar, adapter
Volvo Car Corporation Göteborg, Sweden
Installation
60
●
Reinstall the battery cover with holder, screws and nuts.
●
Tighten screws and nuts to 24 Nm (18 lbf.ft).
R3100130
Installation
61
IMG-273235
Installation
62
IMG-273236
Installation
63
IMG-273237
© VolvoCar Corporation, 2007 Printed in Sweden
31201732
Page 20 of 20
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