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Automotive Energy & Power Analysis Aerospace & Defense Transportation General Test & Measurement DEWE-260x Technical reference manual ISO9001 www.dewetr o n .c o m Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H. This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. All trademarks and registered trademarks are acknowledged to be the property of their owners. DEWESoft™ is a trademark of Dewesoft d.o.o Preface Thank you! Thank you very much for your investment in DEWETRON's unique data acquisition systems. These are top-quality instruments which are designed to provide you years of reliable service. This guide has been prepared to help you get the most from your investment, starting from the day you take it out of the box, and extending for years into the future. This guide includes important startup notes, as well as safety notes and information about keeping your DEWETRON system in good working condition over time. We strongly suggest that you read this entire manual, especially the safety and care sections, as well as to avoid damaging your DEWETRON system. What is the DEWE-206x? This product is used for measuring of different physical and/or electrical sizes (depending on model or configuration). The connection is depending on model or configuration and takes place via safety banana plugs, BNC connectors (± 50V max.), D-SUB connectors (± 50V max.), thermocouple connectors (± 50V max.), BINDER® connectors (± 50V max.), SMB connetcors (± 50V max.), µdot connectors (± 50V max.), LEMO® connectors or RJ-45 connectors. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 3 Preface Notes 4 Table of content Content General Information, Safety Instructions 7 Training………………………………………………………………………………………… 7 Calibration……………………………………………………………………………………… 7 Support………………………………………………………………………………………… 7 Service/repairs………………………………………………………………………………… 7 Warranty Information………………………………………………………………………… 8 Printing History………………………………………………………………………………… 8 Safety conventions…………………………………………………………………………… 9 General safety and hazard warnings for all DEWETRON systems…………………… 10 Maintenance…………………………………………………………………………………… 13 Windows updates and antivirus/security software………………………………………… 14 Problematic network stacks………………………………………………………………… 14 Environmental Considerations……………………………………………………………… 14 First steps……………………………………………………………………………………… Blockdiagram of the internal signal processing…………………………………………… 15 First steps……………………………………………………………………………………… 16 Main System 17 DEWE-2600 - All-in-one standard instrument……………………………………………… 17 System specifications………………………………………………………………………… 17 DEWE-260x at a glance……………………………………………………………………… 19 Possible configurations……………………………………………………………………… 22 DAQ series overview………………………………………………………………………… 25 MDAQ series amplifiers overview…………………………………………………………… 27 Power supply………………………………………………………………………………… 29 Mobile power supply for current transducers……………………………………………… 34 Maintenance…………………………………………………………………………………… 35 Software 37 A/D Conversion A1 Internal Wiring B1 CE-Certificate of conformity C1 DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 5 Table of content 6 General Information, Safety Instructions Services Training DEWETRON offers training at various offices around the world several times each year. DEWETRON headquaters in Austria have a very large and professional conference and seminar center, where training classes are conducted on a regular basis starting with sensors and signal conditioning, A/D technology and software operation. For more information about training services, please visit: http://www.dewetron.com/support/training Dewetron Inc. in the USA also has a dedicated training facility connected to its headquarters, located in Rhode Island. For more information about training services in the US, please visit: http://www.dewamerica.com/support/trainingsclasses Calibration Every instrument needs to be calibrated at regular intervals. The standard norm across nearly every industry is annual calibration. Before your DEWETRON data acquisition system is delivered, it is calibrated at our DEWETRON headquater. Each of this system is delivered with a certificate of compliance with our published specifications. Detailed calibration reports from our calibration system are available for purchase with each order. We retain them for at least one year, so calibration reports can be purchased for up to one year after your system was delivered. Support DEWETRON has a team of people ready to assist you if you have any questions or any technical difficulties regarding the system. For any support please contact your local distributor first or DEWETRON directly. For Asia and Europe, please contact: For the Americas, please contact: DEWETRON Ges.m.b.H. Parkring 4 A-8074 Graz-Grambach AUSTRIA Tel.: +43 316 3070 Fax: +43 316 307090 Email: [email protected] Web: http://www.dewetron.com DEWETRON, Inc. 10 High Street, Suite K Wakefield, RI 02879 U.S.A. Tel.: +1 401 284 3750 Toll-free: +1 877 431 5166 Fax: +1 401 284 3755 Email: [email protected] Web: http://www.dewamerica.com The telephone hotline is available Monday to Friday between 08:00 and 17:00 CET (GMT +1:00) The telephone hotline is available Monday to Friday between 08:00 and 17:00 GST (GMT -5:00) Service/repairs Only the team of DEWETRON is allowed to perform any kinds of repairs to your system to assure a safe and proper operation in future. For information regarding service and repairs please contact your local distributor first or DEWETRON directly. ! Any spare parts (screws, backplanes, cables,...) must be obtained from DEWETRON only. DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012 7 Notice The information contained in this document is subject to change without notice. DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors contained in this document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DEWETRON shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document or the use of the information in this document. Warranty Information A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be obtained from your local sales and service office. Restricted Rights Legend Use austrian law for duplication or disclosure. DEWETRON GesmbH Parkring 4 A-8074 Graz-Grambach / Austria TRION™ is a trademark of DEWETRON Ges.m.b.H. SYNC-CLOCK™ is a trademark of DEWETRON Ges.m.b.H. SUPER-COUNTER™ is a trademark of DEWETRON Ges.m.b.H. DEWESoft ™ is a trademark of DEWESoft d.o.o. Any other trademarks and registered trademarks are acknowledged to be the property of their owners. Printing History Please refer to the page bottom for printing version. Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H. This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. 8 Safety conventions Safety conventions Observe precautions for handling electrostatic sensitive devices! ! This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on the product, refer to the technical reference manual. Indicates hazardous voltages. Indicates the chassis terminal WARNING Calls attention to a procedure, practice, or condition that could cause bodily injury or death. CAUTION Calls attention to a procedure, practice, or condition that could possibly cause damage to equipment or permanent loss of data. DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012 9 Safety instructions Your safety is our primary concern! Please be safe! ! General safety and hazard warnings for all DEWETRON systems Use this system under the terms of the specifications only to avoid any possible danger. If the unit is used in a manner not specified by the manufacturer the protection can be impaired! Ths product is intended for use in industrial locations. As a result, this product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interferences to the reception of radio and television broadcasts. Maintenance will be executed by qualified staff only. During the use of the system, it might be possible to access another parts of a more comprehensive system. Please read and follow the safety instructions provided in the manuals of all other components regarding warning and security advices for using the system. With this product, only use the power cable delivered or defined for the host country. DO NOT connect or disconnect sensors, probes or test leads, as these parts are connected to a voltage supply unit. The system is grounded via a protective conductor in the power supply cord. To avoid electric shocks, the protective conductor has to be connected with the ground of the power network. Before connecting the input or output connectors of the system, make sure that there is a proper grounding to guarantee potential free usage. For countries, in which there is no proper grounding, please refere to your local legally safety regulations for safety use. DC systems: Every DC system has a grounding connected to the chassis (yellow/green safety banana plug). Please note the characteristics and indicators on the system to avoid fire or electric shocks. Before connecting the system, please carefully read the corresponding specifications in the product manual. The inputs are not, unless otherwise noted (CATx identification), for connecting to the main circuits of category II, III and IV. The measurement category can be adjusted depending on module configuration. The power cord separates the system from the power supply. Do not block the power cord, since it has to be accessible for the users. Supply overvoltage category is II. DO NOT use the system if equipment covers or shields are removed. If you assume the system is damaged, get it examined by authorised personnel only. Any use in wet rooms, outdoors or in adverse environmental condition is not allowed! Adverse environmental conditions are: Moisture or high humidity Dust, flammable gases, fumes or dissolver Thunderstorm or thunderstorm conditions (except assembly PNA) Electrostatic fields, et cetera. Any direct voltage output is protected with a fuse against short cut and reverse-polarity, but is NOT galvanically isolated (except it is explicit marked on the system). The system must be connected and operated to an earthed wall socket at the AC mains power supply only (except for DC systems). Any other use than described above may damage your system and is attended with dangers like shortcut, fire or electric shocks. 10 Safety instructions The whole system must not be changed, rebuilt or opened (except for changing TRION™ modules). If you assume a more riskless use is not provided anymore, the system has to be rendered inoperative and should be protected against inadvertent operation. It is assumed that a more riskless operation is not possible anymore, if the system is damaged obviously or causes strange noises. the system does not work anymore. the system has been exposed to long storage in adverse environmental. the system has been exposed to heavy shipment strain. DO NOT touch any exposed connectors or components if they are live wired. The use of metal bare wires is not allowed. There is a risk of short cut and fire hazard! Warranty void if damages caused by disregarding this manual. For consequential damages NO liability will be assumed! Warranty void if damages to property or persons caused by improper use or disregarding the safety instructions. Unauthorized changing or rebuilding the system is prohibited due to safety and permission reasons (CE). Exception: changing TRION™ modules. The assembly of the system is equivalent to protection class I. For power supply, only the correct power socket of the public power supply must be used, except the system is DC powered. Be careful with voltages >25 VAC or >35 VDC! These voltages are already high enough in order to get a perilous electric shock by touching the wiring. Maximum input voltage for measuring cards are 70 VDC and 46.7 VPEAK The product heats during operation. Make sure there is adequate ventilation. Ventilation slots must not covered! Only fuses of the specified type and nominal current may be used. The use of patched fuses is prohibited. Prevent using metal bare wires! Risk of short cut and fire hazard! DO NOT use the system before, during or shortly after a thunderstorm (risk of lightning and high energy overvoltage). An advanced range of application under certain conditions is allowed with therefore designed products only. For details please refer to the specifications. Make sure that your hands, shoes, clothes, the floor, the system or measuring leads, integrated curcuits and so on, are dry. DO NOT use the system in rooms with flammable gases, fumes or dust or in adverse environmental conditions. Avoid operation in the immediate vicinity of: high magnetic or electromagnetic fields transmitting antennas or high-frequency generators For exact values please refere to enclosed specifications. Use measurement leads or measurement accessories aligned to the specification of the system only. Fire hazard in case of overload! Do not switch on the system after transporting it from a cold into a warm room and vice versa. The thereby created condensation may damage your system. Acclimatise the system unpowered to room temperature. Do not disassemble the system! There is a high risk of getting a perilous electric shock. Capacitors still might charged, even the system has been removed from the power supply. DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012 11 Safety instructions The electrical installations and equipments in industrial facilities must be observed by the security regulations and insurance institutions. The use of the measuring system in schools and other training facilities must be observerd by skilled personnel. The measuring systems are not designed for use at humans and animals. Please contact a professional if you have doubts about the method of operation, safety or the connection of the system. Please be careful with the product. Shocks, hits and dropping it from already lower level may damage your system. For exact values please refere to enclosed specifications. Please also consider the detailed technical reference manual as well as the security advices of the connected systems. This product has left the factory in safety-related flawless and proper condition. In order to maintain this condition and guarantee safety use, the user has to consider the security advices and warnings in this manual. EN 61326-3-1:2008 IEC 61326-1 applies to this part of IEC 61326 but is limited to systems and equipment for industrial applications intended to perform safety functions as defined in IEC 61508 with SIL 1-3. The electromagnetic environments encompassed by this product family standard are industrial, both indoor and outdoor, as described for industrial locations in IEC 61000-6-2 or defined in 3.7 of IEC 61326-1. Equipment and systems intended for use in other electromagnetic environments, for example, in the process industry or in environments with potentially explosive atmospheres, are excluded from the scope of this product family standard, IEC 61326-3-1. Devices and systems according to IEC 61508 or IEC 61511 which are considered as “operationally welltried”, are excluded from the scope of IEC 61326-3-1. Fire-alarm and safety-alarm systems, intended for protection of buildings, are excluded from the scope of IEC 61326-3-1. 12 For safety reasons max. 50 V may be applied to the BNC input-connectors! Refer to the regulation of maximum allowable touch potential. Maintenance Maintenance The information in this section is designed for use by qualified service personal. Service interval: Clean dust from the chassis exterior/interior and exchange filter foam based on the operating environment. Cleaning: Clean surface of the chassis with dry lind-free cloth. Use a dry velocity stream of air to clean the chassis interior. ! - Disconnect all cables before servicing the unit! - Many components within the chassis are sensitive to static discharge damage. Always wear a ground wrist strap and service the unit only in static-free environment. - Do not use harsh chemical cleaning agents! DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012 13 General information CAUTION The system BIOS is protected by password. Any change in the BIOS may cause a system crash. When the system is booting, do not press ESC-button on keyboard. This may clear the BIOS settings and cause system faults. Any change in the file structure as deleting or adding files or directories might cause a system crash. Before installing software updates contact DEWETRON or your local distributor. Use only software packages which are released by DEWETRON. Further informations are also available in the internet (http://www.dewetron.com). After power off the system wait at least 10 seconds before switching the system on again. Otherwise the system may not boot correct. This prolongs also the life of all system components. Windows updates and antivirus/security software Before installing Windows software updates consult with DEWETRON for compatibility guidance. Please also keep in mind that the use of any antivirus or other security software may slow down your system and may cause data loss. Problematic network stacks Often intrusive IT software or network processes can interfere with the primary function of the DEWETRON system: to record data. Therefore we recommend strongly against the installation of IT/MIS software and running their processes on any DEWETRON data acquisition system, and cannot guarantee the performance of our systems if they are so configured. Environmental Considerations Information about the environmental impact of the product. Product End-of-Life Handling Observe the following guidelines when recycling a DEWETRON system: System and Components Recycling Production of these components required the extraction and use of natural resources. The substances contained in the system could be harmful to your health and to the environment if the system is improperly handled at it's end of life! Please recycle this product in an appropriate way to avoid an unnecessary pollution of the environment and to keep natural resources. This symbol indicates that this system complies with the European Union’s requirements according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Please find further information about recycling on the DEWETRON website www.dewetron.com Restriction of Hazardous Substances This product has been classified as Monitoring and Control equipment, and is outside the scope of the 2011/65/EU RoHS Directive. This product is known to contain lead. 14 Signal processing Blockdiagram of the internal signal processing AC or DC input Power supply USB and FireWire power supply Motherboard/CPU-board Measurement boards (DEWE-ORION, ...) PCI boards (USB, FireWire, ...) USB, FireWire, Ethernet (on-board) CPU RAM onboard VGA RS-232 Display +15V, GND, -15V +12V, GND, -12V DC/DC converter MDAQ DAQ-Motherboard DAQ-Modules DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012 15 First steps First steps 1 Install the HDD. (Shipped with your DEWE-260x series instrument) 2 Power-on your system. 4 3 Connect your sensors to the system. Run DEWESoft usually via "Start" >"Programs" > "Dewetron" > "DEWESoft x.x" > "DEWESoft x.x" 5 Start recording your data! All accessories shown in this document are available as option and will not be shipped as standard parts. These parts are described as "option". 16 Main System Main System DEWE-2600 - All-in-one standard instrument Portable data acquisition system Up to 16 channels with isolation (in conjunction with DEWE-DAQ modules) Up to 64 channels with differential inputs (in conjunction with DEWE-MDAQ modules) System specifications Standard power supply: Input range 100 to 240 VAC input (50/60 Hz) Power supply options: 2600-PS-BAT Operating temperature: Operating temperature with 2600 PS-BAT option: Storage temperature: Humidity (operating): Battery powered with 18 to 24 VDC input Dimensions (W x D x H): Weight: approx. 409 x 245 x 291 mm (16.1 x 9.6 x 11.5 in.) typ. 14 kg (30.8 lbs), depending on configuration MDAQ-AAF4-5-BU MDAQ-FILT-10 MDAQ-FILT-5-BE MDAQ-FILT-5-BU-S1 MDAQ-FILT-5-BU MDAQ-BASE-10 MDAQ-BASE-5 MDAQ-SUB-STG MDAQ-SUB-BRIDGE MDAQ-SUB-ACC-A-x MDAQ-SUB-ACC-x MDAQ-V-100 MDAQ-SUB-V-200 MDAQ-V-10 Channel 0 to 7* Channel 8 to 15* Channel 16 to 23* Channel 24 to 31* Channel 32 to 39* Channel 40 to 47* Channel 48 to 55* Channel 56 to 63* MDAQ-DIRECT DEWE-2600 Model MPM-842P BEA-640 deactivate For details see next pages! XP-04 with DC-123 0 °C to +50 °C 0 °C to +50 °C when discharging batteries 0 °C to +45 °C when charging batteries -20 °C to +70 °C 10 % to 80 %, non condensing 5 % to 95 %, rel. humidity ** Shape Vibration test EN 60068-2-6 Frequency range (exceeds MIL-STD 810F 514.5 Acceleration procedure I) Sweep rate Duration Test in 3 directions Vibration test** Shape EN 60721-3-2 Frequency range Class 2M2 Power spectral density Duration ** Shape Shocktests EN 60068-2-27 Acceleration amplitude (Exceeds MIL-STD 810F 516.5 Duration procedure I) Test in 3 axis, 3 shocks in each axis and direction *) depending on system configuration! For details see next pages. **) tested with SSD disc ! Note: If option 2600-PS-BAT is installed in your system and you don't use it for more than 2 weeks, please remove the batteries and store them separately! Otherwise the batteries will be discharged completely and may be destroyed! DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 17 Main System Dimensions* 243,94 3 295 408 * Dimensions in mm (1 inch = 25.4 mm) 18 401,5 Main System DEWE-260x at a glance 1 2 3 4 5 6 Typical DEWE-2600 front view 1 1 2 4 3 Typical DEWE-2602 DC version rear view 10 17 9 8 7 6 5 11 18 19 Typical DEWE-2602 AC version rear view 20 10 Built in speakers External HDD access USB interface connector Power-on button Ground connector Power supply input connector (with option 2600-PS-BAT) 7 Power supply for accessories (12 VDC / 1.5 A) 8 EPAD connector 9 CAN interface connector 10 Digital I/O connector 11 Optional counter inputs 12 Ethernet LAN connector 13 Display-port connector 14 DVI interface connector 15 Audio device (LINE IN, MIC, LINE OUT) 16 DVD multi-drive 17 Access to battery slots 18 Main power switch 19 AC power supply connector 20 Camera trigger connector 3 3 12 1316 14 15 Note: The location of the connectors might vary from system to system and depends on configuration DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 19 Main System 3 USB interface connectors (Universal Serial Bus) The USB interface connectors meets standard USB pin assignment. 4 Power-on button The power-on push button has to be used to switch on the system. It only works when the main power switch (20) is on. 5 Ground connector For some kind of measurements, it’s necessary to give the system an additional ground connection. 6 Power supply input connector For details see chapter power supply. 7 Power supply for accessories To supply your accessories with 12 VDC. Fused with an 1.5 A self-recovering fuse. Pin assginment 1: +12 V, max 1.5 A 2: GND 1+ 2- Lemo EGG.1B.302 Mating connector: 8 LEMO FGG.1B.302.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.302.CLAD62Z (for cable diameter 5.1 to 6.0 mm) EPAD connector (LEMO) To connect DEWETRON EPAD modules to the system. Pin assignment 1: RS-485 A 4 1 2: RS-485 B 3 2 3: +12 V 4: GND Lemo EGG.1B.304 Shield is connected on housing Mating connector: 9 LEMO FGG.1B.304.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.304.CLAD62Z (for cable diameter 5.1 to 6.0 mm) CAN connector (optional) This connector supports the CAN signals of the built-in A/D board. If this board does not support CAN signals, the connector is not available. CAN 0: 5 4 3 2 1 9 8 7 6 20 CAN 1: Pin assignment 1: +5 V 2: CAN0_L 3: GND 4: n.c. 5: n.c. 6: GND 7: CAN0_H 8: n.c. 9: +12 V 5 4 3 2 1 9 8 7 6 Pin assignment 1: +5 V 2: CAN1_L 3: GND 4: n.c. 5: n.c. 6: GND 7: CAN1_H 8: n.c. 9: +12 V Main System 10 Digital I/O connector This connector supports digital input and output lines of the built-in DEWE-ORION series board. If this board does not support digital I/O’s, the connector is not available. Digital Input Counter Input Bx_DI 8 Bx_DO 0 Bx_DI 9 Bx_DO 1 Bx_DI 10 Bx_DO 2 Bx_DI 11 Bx_DO 3 Bx_DI 12 Bx_DO 4 Bx_DI 13 Bx_DO 5 Bx_DI 14 Bx_DO 6 Bx_DI 15 Bx_DO 7 - EXT_CLK - RS-485A - EXT_Trigger Bx_DI 0 Source Bx_CNT0 Bx_DI 1 Gate Bx_CNT0 - EXT_CLK2 Bx-DI 2 Aux Bx_CNT0 Bx_DI 3 Source Bx_CNT1 - EXT_CLK1 - +5 DV - +5 DV Counter Digital Input Input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 DGND - DGND - DGND - DGND - DGND - DGND - DGND - DGND - DGND - RS-485B - DGND - Gate Bx_CNT1 Bx_DI 4 Aux Bx_CNT1. Bx_DI 5 - Bx_DI 6 - Bx_DI 7 RES.* - DGND - DGND - ! Note: Only available for standard systems using ORION-xxxx cards! 37-pin SUB-D connector 11 Optional counter inputs (in conjunction with DEWE-ORION-xxxx boards) 1: Source Bx_CNT(n) 7 2: Aux_Bx_CNT(n) 6 1 3: Gate Bx_CNT(n) 5 2 4 3 4: Power GND 5: +5 V (max. 500 mA) 6: +12 V (max. 500 mA) 7-pin female LEMO connector 7: Signal GND EGG.1B.307 n .. channels 0 to 1 of counter board 12 Mating connector: LEMO FGG.1B.307.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.307.CLAD62Z (for cable diameter 5.1 to 6.0 mm) Cable to open end, 5 m long: CTR-CBL-05 Ethernet connector The DEWE-2600 system supports 10/100/1000 BaseT Ethernet with standard RJ45 connector. 13 Display port connectors Additional to the DVI connector interface the DEWE-2600 supports two Display port connectors with standard pin assignment. 14 DVI connector The DVI connector meets standard DVI pin assignment. 15 Audio device Connectors for LINE IN, MIC and LINE OUT. 20 Camera trigger connector The camera trigger connector allows you to connect high speed cameras to your system. 2 1 3 Pin assignment 1: TRG 2: GND 3: n.c. Mating connector: LEMO FGG.1B.303.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.303.CLAD62Z (for cable diameter 5.1 to 6.0 mm) Lemo EGG.1B.303 DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 21 Main System Optional connector for current power probe supply This connector supports ±9 V current power probe supply for connecting current clamps. 3-pin Binder series connector 1 3 2 Pin assignment 1: +9 V 2: GND 3: -9 V BINDER-712 series 6-pin male/female Lemo connector (with digital inputs of ORION board) 3 2 1 Pin assignment 1: +15 V 2: -15 V 3: +9 V 4: DGND 5: DI(x) 6: DGND 4 5 6 x .. digital inputs 0..7 of the ORION board Lemo EGG.1B.306 Possible configurations Function panels Standard panel for DEWE-2600-CA DEWE-2600 Options Analog input - DAQ modules 0.5U-AMPFLEX-POWER-4 0.5 U 0.5U-AMPFLEX-POWER-8 0.5 U 2U Power supply for PNA-A100 current clamps Combustion analyzer input 0.5U-AOUT-BNC-2 2U 0.5 U 1U-AOUT-BNC-4 1U 1.5U-ORION-DIO-PANEL-1 1U-AOUT-BNC-8 1.5 U 1U Counter input with digital input 22 Analog output Main System MDAQ panels DEWE-2601 Options 1.5U-ORION-DIO-PANEL-1 1.5 U 1.5 U Counter input with digital input 4U 4.5 U 0.5U-AMPFLEX-POWER-4 2U 0.5 U 0.5 U 0.5U-AMPFLEX-POWER-8 0.5 U Limited use (no 1.5 U MDAQ panel in this area) Power supply for PNA-A100 current clamps 2U 0.5U-AOUT-BNC-2 0.5 U 1U-AOUT-BNC-4 Analog input - MDAQ modules 1U 1U-AOUT-BNC-8 1U Analog output DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 23 Main System MDAQ panels DEWE-2602 Options 1.5U-ORION-DIO-PANEL-1 Analog input - DAQ modules 1.5 U 1.5 U Counter input with digital input 2U 0.5U-AMPFLEX-POWER-4 2U 0.5 U 0.5U-AMPFLEX-POWER-8 0.5 U Power supply for PNA-A100 current clamps 2U 0.5U-AOUT-BNC-2 0.5 U 1U-AOUT-BNC-4 Analog input - MDAQ modules 1U 1U-AOUT-BNC-8 1U Analog output 24 Main System DAQ series overview Module Input type Ranges Bandwidth (BW), Isolation (ISO), TEDS Filters (LP = lowpass, Overvoltage HP = highpass) protection (OP) Universal measurement DAQP-STG V Strain gauge, bridge sensors ±0.1 to ±1000 mV/V (@ 5 VDCexc) Piezoresistive bridge ±0.5 to 10000 mV/mA (@ 1 mAexc) Voltage ±500 µV to ±10 V Resistance 25 mΩ to 100 kΩ Pt100, Pt200, Pt500, Pt1000, -200° C to 850° C BW: 300 kHz ISO: 350 VDC LP: 10 Hz to 300 kHz OP: ±50 VDC BW: 3 kHz ISO: 1 kVRMS Pt2000 MSI MSI MSI IEPE® via MSI-BR-ACC ±2.5 to ±10000 mV Thermocouple via MSI-BR-TH-x full range of TC type Charge via MSI-BR-CH-50 DAQP-MULTI V up to 50000 pC Voltage via MSI-BR-V-200 up to ±200 V Thermoresistors Pt100, Pt200, Pt500, Pt1000 and Pt2000, free programmable range Thermocouple Type K, J, T, R, S, N, E, B, L, C, U free programmable range Resistance 1 Ohm to 1 MOhm Piezoresistive bridge 13 ranges (±0.5 to 5000 mV/mA) Voltage 10 ranges from ±5 mV to ±5 V Current (with external shunt) depending on external shunt High voltage ±20 to ±1400 V LP: 3, 10, 30, 100, 300, 1000 Hz High voltage measurement DAQP-HV - BW: 300 kHz ISO: 1.8 kVRMS LP: 10 Hz to 300 kHz V DAQP-HV-S3 High voltage ±20 to ±1400 V - BW: 700 kHz ISO: 1.8 kVRMS LP: 10 Hz to 700 kHz V DAQP-DMM High voltage ±10 to ±1000 V - BW: 20/30 kHz ISO: 1.5 kVRMS LP: 10 Hz to 30 kHz V Voltage & current measurement DAQP-LV V MSI MSI MSI Voltage ±10 mV to ±50 V Current with external shunt 20 mA / 5 A IEPE® via MSI-V-ACC ±10 mV to 10 V Pt100, Pt200, Pt500, Pt1000, -200° C to 1000° C and Pt2000 and resistance via 0 to 6.5 kOhm BW: 300 kHz LP: 10 Hz to 300 kHz ISO: up to 1 kVRMS OP: 350 VDC MSI-V-RTD Charge via MSI-V-CH-50 DAQP-V V DAQN-AIN up to 50000 pC Voltage 10 mV to 50 V Current with external shunt 20 mA / 5 A - BW: 50 kHz LP: 10 Hz to 50 kHz ISO: up to 1 kVRMS OP: ±500 VDC Voltage ±10 V (1:1 input) - V DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 - OP: < ±500 V (jumper selectable) 25 Main System Module Input type Ranges Bandwidth (BW), Isolation (ISO), TEDS Filters (LP = lowpass, Overvoltage HP = highpass) protection (OP) Current measurement DAQP-LA-SC DAQP-LA-B Current 0.1 A to 30 A peak Note: 5 ARMS continuous max. 5 ARMS contin. current Current 2 mA to 600 mA - BW: 300 kHz ISO: 1.4 kVRMS LP: 10 Hz to 300 kHz - Note: typ. 20 mA application BW: 300 kHz ISO: 1.4 kVRMS LP: 10 Hz to 300 kHz Bridge / strain gauge and carrier frequency amplifier DAQP-CFB AC bridge, strain gauge Bridge: 0.1 to 1000 mV/V - Note: 5 kHz sine wave excitation DAQP-BRIDGE-A DAQP-B RIDGE-B BW: DC to 2.3 kHz OP: ±10 VDC LP: 10 Hz to 1 kHz Inductive sensors, LVDT Inductive: 5 to 1000 mV/V Strain gauge, bridge sensors ±1 to ±50 mV/V (@ 5 VDC) Potentiometric sensors 200 Ω to 10 kΩ Strain gauge, bridge sensors ±0.1 to ±100 mV/V (@ 5 VDC) - 1) BW: 20 kHz ISO: 350 VDC LP: 10 Hz to 20 kHz OP: ±10 VDC BW: 200 kHz OP: ±10 VDC LP: 10 Hz to 200 kHz Potentiometric sensors 200 Ω to 10 kΩ IEPE® sensors ±50 mV to ±5 V Charge / IEPE® measurement DAQP-ACC-A - BW: 0.5 Hz to 300 kHz LP: 1 to 300 kHz HP: 0.5 Hz and 5 Hz DAQP-CHARGE-A Charge sensors Charge: 5 to 50000 pC IEPE® sensors IEPE®: ±5 mV to 5 V - Charge sensors - HP: 0.1 Hz to 10 Hz Note: selectable integration and double integration DAQP-CHARGE-B BW: 0.1 Hz to 50 kHz LP: 100 Hz to 50 kHz ±100 to ±1 000 000 pC - BW: DC to 100 kHz ISO: 350 VDC LP: 10 Hz to 100 kHz HP: DC, 0.001 Hz to 0.5 Hz Note: selectable time constant for static sensors Temperature measurement DAQP-THERM Thermocouple Type K, J, T, R, S, N, E, B, L, C and U selectable - BW: 3 kHz ISO: 1 kVRMS LP: 3, 10, 30, 100, 300, 1000 Hz Note: internal CJC and linearisation free programmable range Frequency 100 Hz to 200 kHz Frequency measurement DAQP-FREQ-A - BW: according to range ISO: 350 VDC Output response: 1.5 ms 30 ms 500 ms Voltage output module DAQN-V-OUT Voltage output 1:1 output module with isolation Input voltage: ±10 V OUT 1) TEDS support for DAQP-BRIDGE-B revision 2 only 26 Output voltage: ±10 V - BW: 400 Hz ISO: 240 VDC Main System MDAQ series amplifiers overview SUB Modules for MDAQ-BASE-x Module # Input type CH MDAQ-SUB-STG-D 8 for strain gage application MSI V MSI MSI MDAQ-SUB-BRIDGE-D 8 Connector: DB-9 MSI V MSI MSI MDAQ-SUB-V-200-D 8 Voltage up to ±10 V 15 ranges from ±2.5 mV to ±10 V ICP via MSI-BR-ACC 7 ranges from ±0.25 mV to ±10 V Voltage up to 200 V via MSI-BR-V-200 6 ranges from ±10 to ±200 V Thermocouple via MSI-BR-TH-x full range of TC type Pt100, Pt200, Pt500, Pt1000, Pt2000 -200 °C to 1000 °C and resistance via MSI-BR-RTD and 0 to 6.5 kOhm Strain-gage (Full-, and half bridge) for strain gage sensors 14 ranges from ±0.5 to 1000 mV/V (@ 5 VDC excitation Voltage up to ±10 V 15 ranges from ±2.5 mV to ±10 V ICP, via MSI-BR-ACC 7 ranges from ±0.25 mV to ±10 V Voltage up to 200 V via MSI-BR-V-200 6 ranges from ±10 to ±200 V Thermocouple via MSI-BR-TH-x full range of TC type Pt100, Pt200, Pt500, Pt1000, Pt2000 -200 °C to 1000 °C and resistance via MSI-BR-RTD and 0 to 6.5 kOhm Voltage up to ±200 V 13 ranges from ±0.125 to ±200 V ICP, via MSI-V-ACC 7 ranges from ±0.25 mV to ±10 V V Pt100, Pt200, Pt500, Pt1000, Pt2000 -200 °C to 1000 °C and resistance via MSI-V-RTD and 0 to 6.5 kOhm BW: 30 kHz 0 to 12 VDC BW: 30 kHz +15 VDC and HP: 0.16 Hz 0 to 12 VDC BW: 300 kHz ±15 VDC and 0 to 12 VDC Note: for safety reasons, max. 120 VDC or 50 VAC are allowed at this connector MSI MDAQ-SUB-V-200-BNC Bandwidth (BW), Excitation Highpass filters (HP) 14 ranges from ±0.5 to 1000 mV/V (@ 5 VDC excitation Connector: DB-9 MSI TEDS Strain-gage (Full-, half and quarterbridge, incl. shunt calibration) Connector: DB-9 Ranges 8 Voltage up to ±200 V 13 ranges from ±0.125 to ±200 V - BW: 300 kHz - BW: 300 kHz 4 / 8 mA Connector: BNC V MDAQ-SUB-ACC-BNC Note: for safety reasons, max. 120 VDC or 50 VAC are allowed at this connector 8 ICP® or voltage up to ±10 V 8 ranges from ±125 mV to ±10 V Connector: BNC HP: 3.4 Hz Single-ended or differential input and one highpass filter 3.4 Hz highpass filter for noise and shock response measurement MDAQ-SUB-ACC-BNC-S1 BW: 300 kHz 4 / 8 mA HP: 0.16 Hz 0,16 Hz for structural and modal analysis, human body vibration measurement (rest same as MDAQ-SUB-ACC-BNC) MDAQ-SUB-ACC-A-BNC 8 ICP® or voltage up to ±10 V 8 ranges from ±125 mV to ±10 V BW: 300 kHz 4 / 8 mA HP: 0.16 Hz, 3.4 Hz Connector: BNC Single-ended input and two HP filters 0.16 Hz for structural and modal analysis, human body vibration measurement 3.4 Hz for noise and shock response measurement MDAQ-SUB-ACC-A-MD 8 ICP® or voltage up to ±10 V 8 ranges from ±125 mV to ±10 V Connector: Microdot BW: 300 kHz 4 / 8 mA HP: 0.16 Hz, 3.4 Hz Single-ended input, two HP filters and sensor failure detection 0.16 Hz for structural and modal analysis, human body vibration measurement 3.4 Hz for noise and shock response measurement Option: test signal input for all channels DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 27 Main System Filter Modules for MDAQ Module # CH Filter characteristics Cutt-off frequencies Order MDAQ-AAF4-5-BU 16 Butterworth 100 Hz, 1, 10, 30, 100 kHz, Bypass 4th order Note: not possible in all system configurations. Please contact factory for details. MDAQ-FILT-5-BU 16 Butterworth 30, 100, 300 Hz, 1, 10 kHz, Bypass 2nd order MDAQ-FILT-5-BU-S1 16 Butterworth 100 Hz, 1, 10, 30, 100 kHz, Bypass 2nd order MDAQ-FILT-5-BE 16 Butterworth 30, 100, 300 Hz, 1, 10 kHz, Bypass 2nd order Modular smart interfaces to connect various sensors Modular Smart Interfaces for DAQP / MDAQ modules, DEWE-43 and DEWE-101 MSI-BR-ACC MDAQ-SUB-STG-D MDAQ-SUBBRIDGE-D MDAQ-SUB-V200-D DAQP-STG-D DAQP-LV-D DEWE-43 DEWE-101 - - Isotron (constant current powered) adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector Bandwidth and ranges are defined by connected amplifier Automatic adapter identification MSI-BR-V-200 - - 200 V input adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector Differential input configuration, BNC connector Bandwidth and ranges are defined by connected amplifier Automatic adapter identification MSI-BR-RTD - not needed - Pt100, Pt200, Pt500, Pt1000 and Pt2000 adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector 2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector Automatic adapter identification MSI-BR-CH-x - - Charge input interface for DAQP-STG and MDAQ-SUB-BRIDGE / -STG with DB9 connector Range up to 50000 pC, AC coupled with 0.07 Hz, BNC signal connection Max. 100 kHz bandwidth (dependent on the max. bandwidth of the amplifier) Automatic adapter identification MSI-BR-TH-x - isolated TC sensor any TC sensor isolated TC sensor Thermocouple type K / J / T adapter for DAQP-BRIDGE-x and MDAQ-SUB-BRIDGE / -STG modules with DB9 connector For use with isolated thermocouple sensors only ! (except in combination with DAQP-BRIDGE-A*) High accuracy cold junction reference measurement, 1 m thermo cable with Mini TC connector Automatic adapter identification MSI-V-ACC - - - - - Isotron (constant current powered) adapter for DAQP-LV and MDAQ-SUB-V-200 modules with DB9 connector Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector Bandwidth and ranges are defined by connected amplifier Automatic adapter identification MSI-V-RTD - - - - - Pt100, Pt200, Pt500 and Pt1000 adapter for DAQP-LV and MDAQ-SUB-V-200 modules with DB9 connector 2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector Automatic adapter identification MSI-V-CH-50 - - - - Charge input interface for DAQP-LV, MDAQ-SUB-V-200 modules with DB9 connector Range up to 50000 pC, AC coupled with 0.07 Hz, BNC signal connection Max. 100 kHz bandwidth (dependent on the max. bandwidth of the amplifier) Automatic adapter identification 28 - Main System Power supply AC standard power supply 400 W AC power supply Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: MPM-842P 100 to 240 VAC (auto selecting) 47 to 63 Hz 8 A (115 VAC) 400 W continuous (450 W peak) +3.3 V (max. 22 A) +5 V (max. 21 A) +5 Vsb (max. 1.5 A) +12 V (max. 22 A) -12 V (max. 0.8 A) AC power supply AC power switch 400 W AC power supply Input: Rated input voltage: Input frequency: Max. input current: Output: Output power: Output voltages: BEA-640 100 to 240 VAC (max. 90 to 264 VAC); active PFC 47 to 63 Hz 7 A (115 VAC), 3.5 A (230 VAC) max. 400 W +3.3 V (max. 28 A) +5 V (max. 35 A) +5 Vsb (max. 2 A) +12 V (max. 30 A) -5 V (max. 0.5 A) -12 V (max. 0.8 A) AC power supply AC power switch DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 29 Main System Internal battery power supply: option DEWE-2600-PS-BAT 320 W DC power supply with XP-04 battery management Input: Input range: Input frequency: Max. input current: 18 to 24 VDC (nom. 18 VDC) DC 12 A External AC power supply: 90 to 260 VAC (DEWE-POW-24-350 included as standard accessory) Output: Output power: Output voltages: 320 W with XP-04 battery management (with DCDC-123) +3.3 V (max. 10 A) +5 V (max. 10 A) +12 V (max. 12 A) Power supply pin assignment: + - Connector type 2-pin. male LEMO EGJ.2B.302 If option 2600-PS-BAT is installed, there are 3 slots for hotswappable smart batteries available in the system. Standard shipment includes 2 smart batteries, more can be ordered additionally (option BAT-95WH). Optional cables: C7502: LEMO 2B jack to LEMO 2B plug, 2 m. (used for connecting DEWE-2600 to DEWE-POW-24-350 or to DEWE-DCDC 24-350-ISO) C8502: LEMO 2B jack to banana plugs, 2 m. Note: If the system is powered by batteries, please take care that there are at least 2 batteries installed! In some special applications 3 batteries are necessary! (Hot swap of the batteries not possible) External AC/DC power supply (standard accessory included with option 2600-PS-BAT) AC/DC power supply Input: Rated input voltage: Input frequency: Input current (typ.): Inrush current (typ.): Leakage current: P.F.C. (typ.): DEWE-POW-24-350 100 to 240 VAC (max. 90 to 264 VAC) 47 to 63 Hz 2 A @ 230 VAC / 4 A @ 115 VAC 44 A @ 230 VAC / 22 A @ 115 VAC <2 mA @ 240 VAC 0.95 @ 230 VAC / 0.98 @ 115 VAC Output: Output voltage: Min. load: Rated load (free / fan): Output tolerance: Ripple & Noise (max.): Efficiency (typ.): Output connector: 24 V 0A 12.5 A / 14.6 A ±2 % 150 mV 88 % Banana jacks and LEMO EGG.2B.302 Protection: Overload: Over voltage: Over temperature: Short curcuit: 105 % to 130 % constant current limiting, auto recovery 26.7 to 32.4 V; Hiccup mode, auto recovery after fault has been removed > 80°C ±5°C detect on heat sink of power transistor Shutdown, auto recovery after temp. has fallen Yes Setup time: <2000ms @ 230VAC / 4000ms @ 115VAC Rise time: <100ms @ 230 VAC / 100ms @ 115 VAC Holdup time: 16ms @ 230 VAC / 16ms @ 115 VAC Withstand voltage: I/P-O/P:3 KVAC, I/P-FG:1.5 KVAC, O/P-FG:0.5 KVAC / 1 minute Isolation resistance: I/P-O/P, I/P-FG, O/P-FG: 500 VDC / 100 MOhm Switching frequency: 100 kHz Temperature: Operating: Derating: Storage: -10 to 65°C 45 to 60°C: 2 %/°C (3.5 & 5 V: 40 to 65°C: 2 %/°C) -40 to 85°C Humidity: Operating: Storage: 20 to 90 % RH 10 to 95 % RH (non condensing) M.T.B.F.: > 106 K hours ( according to MIL-HDBK-217F at 25°C environment) Safety: Approved: UL 60950-1 / TÜV EN60950-1 EMC: EMI EMS EN55022 Class B / EN61000-3-2,3 EN61000-4-2,3,4,5,6,8,11 / ENV50204 Dimensions (W x D x H): 248 x 106 x 62 mm (9.8 x 4.2 x 2.4 in.) Weight: 1.7 kg (3.7 lbs) 30 Main System DEWE-2600 with option PS-BAT and external AC/DC power supply External AC Power supply 24 + C VD - Lemo EGG.2B.302 DEWE-POW-24-350 90 to 260 VAC IN Cable C7502 Smart battery packs Smart battery packs are equipped with an integrated circuit which stores information (such as manufacturer, serial number, production date etc.) and monitors the current battery status in terms of discharge rate, predicted remaining capacity, temperature, voltage etc. The battery packs, supplied with every battery powered DEWETRON system, are even capable of displaying their charge state without a separate device. With the push of a button, a LED display on the battery pack shows the current charge state in 25% steps. An intelligent battery controller, integrated in our DEWETRON systems, takes care of the charging and discharging process in order to ensure maximum battery performance and life time. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 31 Main System External battery charger (optional) External battery charger CH5000A/E/U Power supply: Input voltage: Input current: Mains Cord: Dimensions (WxDxH): Weight: Mating connector: 90 to 260 VAC, 24V 2.5 A CH5000E - 220 V European 2-pin connector with ground recess 180 mm x 92 mm x 58 mm ca. 250 g 5-blade standard battery connector From time to time, due to the aging process of the batteries, it is necessary to recalibrate the battery in order to retain the accuracy and reliability of the fuel gauge. This can be archieved with an external battery charger (BAT-CHARGER) which is optionally available. Another advantage of the BAT-CHARGER is that additional batteries can be recharged without being in the measurement unit. This allows the measurement unit to run non-stop without being connected to the power net, thanks to the hot-swap capability of the battery packs. 32 Main System External DC/DC power supply (recommended option if system is configured with 2600 PS-BAT power supply) DC/DC power supply Input: Input voltage: Max. input current: Input connector: DEWE-DCDC-24-300-ISO 10 to 36 VDC (the input is protected against wrong polarity 36 A @ 10 VDC input voltage (15 A @ 24 VDC) 2-pin LEMO connector male, type: EGJ.2B.302 Output: Output voltages: Output power: Output current: Output connector: 24 V 300 W 12.5 A 2-pin LEMO connector female, type: EGG.2B.302 Operating temperature: Derating above 45 °C: -20 °C to 60 °C 8 Watt/°C Isolation voltage: 500 VDC Status LED: Green LED indicates an output voltage > 21 VDC Dimensions: (W x D x H): Weight: approx. 219 x 122 x 50 mm (8.6 x 4.8 x 2 in.) 1.3 kg (2.9 lbs) Power on sequence: First: Connect the system and the DEWE-DCDC-24-300 followed by the power supply connection. As an option the DEWE-2600 is shipped with the DEWE-DCDC-24-300-ISO. This power supply serves galvanic isolated voltage with a wide input range from 10 to 36 VDC. The output voltage is fixed with 24 VDC with a maximum output power of 300 W. Depending on the configuration, the DEWE-2600 takes usually not more than 150 W. The typical power consumption is just around 70 W. However, if the batteries are empty the input current can go up to 12 Ampere which is an equivalent power consumption of 280 Watt! If the unit is supplied from a typical board supply of 12 V it needs an input current of 28 A! If this high power is not available in the board supply please operate the DEWE-2600 without or with charged batteries. 219 Dimensions* * Dimensions in mm (1 inch = 25.4 mm) Input connector 2- Lemo EGJ.2B.302 122 2 49,8 Output connector Pin assignment 1: 10 .. 36 VDC input 2: GND 1+ 146 136 20,3 15,7 5 16 0 Pin assignment 1: 24 VDC output 2: GND 1+ 2- Lemo EGG.2B.302 Optional cables: C8502 LEMO 2B jack to banana plugs, 2 m. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 33 Main System Mobile power supply for current transducers It’s possible to supply all current sensors (zero-flux transducers, AC/DC clamp) directly out of the DEWE-2600. If you use a DEWE-2600 with battery pack, the full measurement system can be used for mobile applications as well and also works as uninterruptable power supply for the transducers. Connection schematic: Signal Power supply (max. 50 W) The maximal power supply of the DEWE-2600 for current transducers is 50 W. The following table will give you an overview of how many transducers of different types you can connect to your DEWE-2600. Transducer CM 60 CM 200 CM 400 CM 700 CM 1000 150 DC Max. power consumption 2.7 W 4.2 W 4.2 W 7.2 W 16.2 W 5W # of transducers to be connected to one measurement unit 16 x 11 x 10 x 6x 3x 10 x ! NOTE: The maximum cable lenght from the transducer to the device is 5 m. Longer cable lenghts may cause a too high voltage drop. ! NOTE: Do not use the zero-flux transducer system without power supply. Induction of currents can damage the built-in electronics (see user manual). ! NOTE: If you use 6 x CM 700 current transducers with one DEWE-2600 device, ensure that you connect the power supply for the current transducers as shown in the picture below: Due to the fuse of 27 W for four power plugs please skip every fourth connector. CM 700 34 CM 700 CM 700 CM 700 CM 700 CM 700 Main System Maintenance External HDD access for easy service If the system harddisk drive gets damaged, an external HDD access for easy service is available. Pull out the access bay for removing/changing the system harddisk drive. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 35 Main System Notes 36 Software DEWESoft™ DEWESoft ™ DEWESoft™ Software Turns our Hardware into a Powerful Data Acquisition System Our award-winning data acquisition package is second to none when it comes to both pure recording power and ease of use. Normally it is a difficult balancing act to provide lots of capability and performance, without making the user interface cumbersome and hard to learn. But with careful and innovative design, we have done exactly that! Key Features of DEWETRON systems running DEWESoft ™ The software can act as a simple multi-meter or recorder as well as a sophisticated combustion analyzer or power analyzer. Or anything in between these extremes, like a FFT analyzer, transient recorder, etc. Powerful online data processing, MATH functions, filters, statistics, reference curves Fast and easy setup Perfect sync of vastly different signals like analog, digital, counter, CAN, XCP, GPS, Video, ARINC, 1553, etc. Attractive online display of all kind of data, creation of displays is a matter of seconds Over 10 years DEWESoft ™ evolved into a great data acquiAnalog, digital or CAN data output; powerful sition software and is Nr.1 in synchronous acquisition of function generator, alarms, CAN messages vastly different signals like analog, digital, CAN, GPS, Build test procedures in a form of workflow PCM, counter, video, etc. In 2010 with the release of diagram by means of sequencer version 7, DEWESoft ™ takes a big step toward become a Fast data analysis, reload GByte files in very powerful data analysis tool for a wide range of test seconds & measurement applications. Since many years you can utilize math channels in the measure mode for online calPost processing, large suite of calculation culations. Starting with version 7.0, captured data can be (math) functions re-calculated in the analyze mode using the large suite of calculation (math) functions available in the measure mode. This eliminates the CPU performance limitations and thus provides unlimited offline calculation power. Example: Performing a 10 th order notch filter on 128 channels being sampled at 200 kS/s each. This is not possible online. But in analyze mode it´s easy. Simply record the data and then filter it afterwards (math functions are non-destructive, i.e., they do not affect the raw channels). Another important new feature is the sequencer which provides a way to automate test procedures. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 37 DEWESoft™ Hardware Support DEWESoft ™ supports DEWETRON hardware cards as well as some third-party cards, like Spectrum cards for transient recording. Multiple cards of the same family are supported for high channel counts. There is also a huge range of DEWETRON signal conditioners which are all perfectly implemented into the software. Besides the analog inputs DEWESoft ™ supports the digital I/Os, counters and CAN interfaces of DEWETRON hardware. To acquire video streams in sync with the analog data there is a selection of DEWE-CAM cameras. Further bus systems like PCM telemetry, XCP, ARINC, 1553, etc. are supported, too. DEWETRON offers the appropriate hardware for all of these. For position and speed measurements there is a choice of high performance DEWE-VGPS sensors. Or use lowcost sensor which is NMEA compatible for simple position plotting and mapping applications. DAQx modules DEWE-ORION A/D cards Sensor Database and TEDS (Technical Electronic Data Sheet) The DEWESoft ™ data acquisition software suite was developed especially for measurement technicians, thus simple sensor “connection” is a major topic. Basic settings like sensor setup are easily done. TEDS technology of newer sensors is supported on both the hardware and software side, so that all settings follow automatically, preventing user errors and saving a huge amount of time. For sensors without TEDS, there are numerous options for manual scaling as well as an integrated sensor database to make settings as efficient as possible. Video Recording A camera is a perfect sensor for many applications and a lot of people like to use it in their data acquisition. Video is a useful test documentation, providing a visual record of the test conditions and setup. I can also be used for more indepth analysis, as you can imagine. There is nothing quite like seeing your data replayed with synchronized video – this DEWETRON innovation provides a whole new level of context and understanding of your test data than you could ever imagine. 38 DEWESoft™ 3D Graph In the properties panel there is a function that allows you to edit the properties of the selected display, and to create new displays, and rearrange them. You can rename any display, and select a different icon for it. Of course you can add sub-displays to any main display. Display Screens One of the most powerful and yet easy to use aspect of DEWESoft ™ is the creation of displays. Of course a few standard displays like Recorders, Oscilloscope, FFT, Meters, Bars, 2D and 3D graphs, etc. are built-in for you. But this is only the beginning. You simply can create custom displays according to the needs of specific test. Project Setup The project files setup the measurement instruments in seconds including complete hardware setup, measurement configuration, and sensor calibration. Since DEWESoft version 7 you can create “Projects” at the hardware setup screen level, where each project contains all of the settings for any hardware that you own. You can have an unlimited number of hardware setups, which you can freely name and edit. When you start DEWESoft 7, it will automatically load the last hardware setup that you used, of course … but if you have changed the hardware, you can simply choose a different project from the “Settings” menu, and a completely different hardware setup will be loaded. Even when using the same hardware, projects allows using different folders for setup, data and exported files. So you can create John and George projects for different users and work without interfering or you can create e.g. Road-Load and DSA projects for different tasks. Recording You can control recording as simple as pressing the START, STORE and STOP buttons. But there are also versatile trigger options to e.g. only store data if a trigger event occurs or to store at a slow rate usually but store at a fast rate at a trigger event with definable pre- and post times. There is a large suite of calculation (math) functions which can be applied to any channels. Analyze – Replay, Re-calculate, Export In Analyze mode you can replay any captured data file, zoom in, make cursor measurements, print reports and export the data to a wide variety of formats, like Flexpro, Excel, Matlab, Diadem and many more. Since version 7 all the powerful math functions such as math formulas, filtering, statistics, power analysis, frequency response function, order tracking, torsional vibration, engine combustion analysis, sound analysis, human vibration analysis, and others can also be applied off-line to captured data. So you can simply store the raw data and do all the processing off-line, on any computer, anywhere. This allows you to work with the data as you were at the test bench or on the proving ground. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 39 DEWESoft™ Notes 40 A/D Conversion A/D & D/A Conversion A/D Conversion Please find information about the A/D conversion in the attached DEWE-ORION series manual. The latest version of the manual can be downloaded from: http://download.dewetron.com/dl/components/adboards Informations regarding different manufacturer's see the corresponding D/A card manual. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 A1 A/D & D/A Conversion Notes A2 Internal Wiring Internal Wiring 16 slot DEWE-MOTHERBOARD DAQ-MOTH-16-DE-x Rear view W7 W1 Front view 5 = 5 V output; 330 kHz filter 10 = 10 V output; 330 kHz filter GND +15 V ORION -15 V ORION CH 0 W10 CH 1 W11 16 channels single ended analog output (output resistance 15 Ohm) Please find the pin-assignment on the next page! W8 CH 2 CH 3 5 V ORION Ext. CLK Ext. TRIG DGND ORION Ext. CLK 2 OUT Ext. CLK 1 OUT (CAMERA TRIGGER) W9 CH 4 DGND ORION CH 5 W5 CH 6 CH 7 Terminate RS-485 Connect GND to GNDP W3 Connect +12 V to +V (pin 6) W4 Terminate RS-485 W5 Connect chassis to GND W6 Connect chassis to GND W7 Connect chassis to GND W8 Activate ORION RS-485 (A) W9 Activate ORION RS-485 (B) W1 16x GND 16 x analog OUT (resistance 50 Ohm) GND W2 CH 8 CH 9 CH 10 CH 11 Activate analog output 0 on CH 14 W11 Activate analog output 1 on CH 15 W10 CH 12 Note: If you connect signals to these contacts you have to open the solder jumpers W10 and W11 first! CH 13 CH 14 Connection to CH14 (pin 7) Connection to CH15 (pin 7) Indicator +9 V -9 V CH 15 1 2 3 4 5 RES GND POWER W4 +V +12 V GNDP -12 V -V A (RS-485) GNDC B (RS-485) GNDP +V +12 V -12 V -V RS-232 RS-485 USB W3 W6 GNDC GNDC TX RX POWER W2 RS-485 DM DP GNDC RX TX GNDC B B A A 6 7 8 9 9-pin SUB-D pin assignment: GND 1 2 3 4 5 6 7 8 9 Module input (±5 V) RS-485 (A) RS-485 (B) GND +9 V power supply +12 V power (default) / +V sensor supply Module output (from A/D board) -V sensor supply -9 V power supply The 16 slot DEWE-MOTHERBOARD receives the ±12 VDC power supply via a DC/DC converter from the internal power supply. DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 B1 Internal Wiring Analog output connector pin-assignment Connector for DEWE-ORION-1616 cards +15 V AGND AGND AGND AGND AGND AGND AGND AGND AGND AISENSE2 AGND AGND AGND AGND AGND AGND AGND AISENSE1 AGND DI8/DO0 DI9/DO1 DI10/DO2 DI11/DO3 DI12/DO4 DI13/DO5 DI14/DO6 DI15/DO7 +5 V DGND DGND +5 V DGND DGND 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Connector for DEWE-ORION-1624 cards -15 V AGND AGND CH15+ CH14+ CH13+ CH12+ CH11+ CH10+ CH9+ CH8+ CH7+ CH6+ CH5+ CH4+ CH3+ CH2+ CH1+ CH0+ AGND DI0/Source(0) DI1/Gate(0) DI2/AUX_U_D(0) DI3/Source(1) DI4/Gate(1) DI5/AUX_U_D(1) RS-485A RS-485B DI 6 DI 7 EXT_CLK EXT_Trigger EXT_CLK1 EXT_CLK2 +15V AGND AGND CH. 15CH. 14CH. 13CH. 12CH. 11CH. 10CH. 9CH. 8CH. 7CH. 6CH. 5CH. 4CH. 3CH. 2CH. 1CH. 0AGND NC. NC. NC. NC. NC. NC. NC. NC. +5 V DGND DGND +5 V DGND DGND 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 -15 V AGND AGND CH. 15+ CH. 14+ CH. 13+ CH. 12+ CH. 11+ CH. 10+ CH. 9+ CH. 8+ CH. 7+ CH. 6+ CH. 5+ CH. 4+ CH. 3+ CH. 2+ CH. 1+ CH. 0+ AGND NC. NC. NC. NC. NC. NC. RES.* RES.* RES.* RES.* RES.* EXT-TRIGGER SAMPLE CLOCK NC. * DONT CONNECT 68-pin high density connector 68-pin high density connector 16 slot DEWE-MOTHERBOARD DAQ-MOTH-16-NI-x-U 5 = 5 V output; 330 kHz filter 10 = 10 V output; 330 kHz filter USB interface on-board Connector for National InstrumentsTM A/D cards DGND DGND PFI 8/P2.0 PFI 7/P1.7 PFI 15/P2.7 PFI 13/P2.5 PFI 4/P1.4 PFI 3/P1.3 PFI 2/P1.2 DGND PFI 10/P2.2 PFI 11/P2.3 P0.3 P0.7 P0.2 DGND P0.5 P0.0 DGND AO GND AO GND AI GND AI 7 AI 14 AI GND AI 5 AI 12 AI Sense AI 11 AI GND AI 2 AI 9 AI GND AI 0 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PFI 14/P2.6 PFI 112/P2.4 PFI 9/P2.1 DGND PFI 6/P1.6 PFI 5/P1.5 DGND +5 V DGND PFI 1/P1.1 PFI 0/P1.0 DGND DGND +5 V DGND P0.6 P0.1 DGND P0.4 APFI 0 AO 1 AO 0 AI 15 AI GND AI 6 AI 13 AI GND AI 4 AI GND AI 3 AI 10 AI GND AI 1 AI 8 68-pin high density connector B2 Rear view W7 DGND W1 16 channels single ended analog output (output resistance 15 Ohm) Please find the pin-assignment on the next page! Analog OUT Ch. 1 Analog OUT Ch. 0 Terminate RS-485 Connect GND to GNDP W3 Connect +12 V to +V (pin 6) W4 Terminate RS-485 W5 Connect chassis to GND W6 Connect chassis to GND W7 Connect chassis to GND W1 W2 DGND GND Internal Wiring Please find information about the MDAQ amplifiers in the attached DEWE-MDAQ series manual. The latest version of the manual can be downloaded from: http://download.dewetron.com/dl/products/signal/mdaq DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 B3 Internal Wiring Notes B4 CE-Certificate of conformity CE-Certificate of conformity Manufacturer: DEWETRON Elektronische Messgeraete Ges.m.b.H. Address: Parkring 4 A-8074 Graz-Grambach Austria Tel.: +43 316 3070 0 Fax: +43 316 3070 90 e-mail: [email protected] http://www.dewetron.com Name of product: DEWE-260x Kind of product: Data acquisition instrument The product meets the regulations of the following EC-directives: 73/23/EEC "Directive on the approximation of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits amended by the directive 93/68/EEC" 89/336/EEC "Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility amended by the directives 91/263/EEC, 92/31/ EEC, 93/68/EEC and 93/97/EEC The accordance is proved by the observance of the following standards: L V E M C Safety IEC/EN 61010-1:1992/93 IEC/EN 61010-2-031 IEC 61010-1:1992/300 V CATIII Pol. D. 2 IEC 1010-2-031 Emissions EN 61000-6-4 EN 55011 Class B Immunity EN 61000-6-2 Group standard Graz, April 28, 2010 Place / Date of the CE-marking Dipl.-Ing. Roland Jeutter / Managing director DE-M081201E • DEWE-2600 • Technical Reference Manual • Printing version 1.1.0 • July 28, 2014 C1 Notes C2 ">
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