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Automotive Energy & Power Analysis Aerospace Transportation General Test & Measurement DEWE-511 Technical reference manual ISO9001 www.dewetr o n .c om Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H. This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. All trademarks and registered trademarks are acknowledged to be the property of their owners. Preface Thank you! Thank you very much for your investment in DEWETRON's unique data acquisition systems. These are top-quality instruments which are designed to provide you years of reliable service. This guide has been prepared to help you get the most from your investment, starting from the day you take it out of the box, and extending for years into the future. This guide includes important startup notes, as well as safety notes and information about keeping your DEWETRON system in good working condition over time. We strongly suggest that you read this entire manual, especially the safety and care sections, as well as to avoid damaging your DEWETRON system. What is the DEWE-511? This product is used for measuring of different physical and/or electrical sizes (depending on model or configuration). The connection is depending on model or configuration and takes place via safety banana plugs, BNC connectors (± 50V max.), D-SUB connectors (± 50V max.), thermocouple connectors (± 50V max.), BINDER® connectors (± 50V max.) or LEMO® connectors. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 3 Preface Notes 4 Table of content Content General Information, Safety Instructions 7 Training………………………………………………………………………………………… 7 Calibration……………………………………………………………………………………… 7 Support………………………………………………………………………………………… 7 Service/repairs………………………………………………………………………………… 7 Warranty Information… ……………………………………………………………………… 8 Printing History………………………………………………………………………………… 8 Safety symbols in the manual… …………………………………………………………… 9 General safety and hazard warnings for all DEWETRON systems… ………………… 10 Windows updates and antivirus/security software………………………………………… 13 Problematic network stacks… ……………………………………………………………… 13 Environmental Considerations… …………………………………………………………… 13 Blockdiagram of the internal signal processing… ………………………………………… 14 First steps……………………………………………………………………………………… 15 Main System 17 DEWE-511 - Standard instrument without display………………………………………… 17 System specifications………………………………………………………………………… 17 Connectors… ………………………………………………………………………………… 18 MDAQ series amplifiers overview…………………………………………………………… 22 Power supply… ……………………………………………………………………………… 24 Software 31 DEWESoft……………………………………………………………………………………… 31 A/D & D/A Conversion A1 Internal Wiring B1 CE-Certificate of conformity C1 DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 5 Table of content 6 General Information, Safety Instructions Services Training DEWETRON offers training at various offices around the world several times each year. DEWETRON headquaters in Austria have a very large and professional conference and seminar center, where training classes are conducted on a regular basis starting with sensors and signal conditioning, A/D technology and software operation. For more information about training services, please visit: http://www.dewetron.com/support/training Dewetron Inc. in the USA also has a dedicated training facility connected to its headquarters, located in Rhode Island. For more information about training services in the US, please visit: http://www.dewamerica.com/support/training Calibration Every instrument needs to be calibrated at regular intervals. The standard norm across nearly every industry is annual calibration. Before your DEWETRON data acquisition system is delivered, it is calibrated at our DEWETRON headquater. Each of this system is delivered with a certificate of compliance with our published specifications. Detailed calibration reports from our calibration system are available for purchase with each order. We retain them for at least one year, so calibration reports can be purchased for up to one year after your system was delivered. Support DEWETRON has a team of people ready to assist you if you have any questions or any technical difficulties regarding the system. For any support please contact your local distributor first or DEWETRON directly. For Asia and Europe, please contact: For the Americas, please contact: DEWETRON Ges.m.b.H. Parkring 4 A-8074 Graz-Grambach AUSTRIA Tel.: +43 316 3070 Fax: +43 316 307090 Email: [email protected] Web: http://www.dewetron.com DEWETRON, Inc. 10 High Street, Suite K Wakefield, RI 02879 U.S.A. Tel.: +1 401 284 3750 Toll-free: +1 877 431 5166 Fax: +1 401 284 3755 Email: [email protected] Web: http://www.dewamerica.com The telephone hotline is available Monday to Friday between 08:00 and 17:00 CET (GMT +1:00) The telephone hotline is available Monday to Friday between 08:00 and 17:00 GST (GMT -5:00) Service/repairs The Team of DEWETRON also performs any kinds of repairs to your system to assure a safe and proper operation in future. For information regarding service and repairs please contact your local distributor first or DEWETRON directly. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 7 Notice The information contained in this document is subject to change without notice. DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors contained in this document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DEWETRON shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document or the use of the information in this document. Warranty Information A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be obtained from your local sales and service office. Restricted Rights Legend Use austrian law for duplication or disclosure. DEWETRON GesmbH Parkring 4 A-8074 Graz-Grambach / Austria Printing History Please refer to the page bottom for printing version. Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H. This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. All trademarks and registered trademarks are acknowledged to be the property of their owners. 8 Safety instructions Safety symbols in the manual Indicates hazardous voltages. WARNING Calls attention to a procedure, practice, or condition that could cause bodily injury or death. CAUTION Calls attention to a procedure, practice, or condition that could possibly cause damage to equipment or permanent loss of data. WARNINGS The following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. DEWETRON Elektronische Messgeraete Ges.m.b.H. assumes no liability for the customer’s failure to comply with these requirements. All accessories shown in this document are available as option and will not be shipped as standard parts. For safety reasons max. 50 V may be applied to the BNC input-connectors! Refer to the regulation of maximum allowable touch potential. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 9 Safety instructions Your safety is our primary concern! Please be safe! General safety and hazard warnings for all DEWETRON systems Use this system under the terms of the specifications only to avoid any possible danger. Maintenance will be executed by qualified staff only. During the use of the system, it might be possible to access another parts of a more comprehensive system. Please read and follow the safety instructions provided in the manuals of all other components regarding warning and security advices for using the system. With this product, only use the power cable delivered or defined for the host country. DO NOT connect or disconnect sensors, probes or test leads, as these parts are connected to a voltage supply unit. The system is grounded via a protective conductor in the power supply cord. To avoid electric shocks, the protective conductor has to be connected with the ground of the power network. Before connecting the input or output connectors of the system, make sure that there is a proper grounding to guarantee potential free usage. For countries, in which there is no proper grounding, please refere to your local legally safety regulations for safety use. DC systems: Every DC system has a grounding connected to the chassis (yellow/green safety banana plug). Please note the characteristics and indicators on the system to avoid fire or electric shocks. Before connecting the system, please carefully read the corresponding specifications in the product manual. The inputs are not, unless otherwise noted (CATx identification), for connecting to the main circuit of category II, III and IV. The power cord separates the system from the power supply. Do not block the power cord, since it has to be accessible for the users. DO NOT use the system if equipment covers or shields are removed. If you assume the system is damaged, get it examined by authorised personnel only. Any use in wet rooms, outdoors or in adverse environmental condition is not allowed! Adverse environmental conditions are: Moisture or high humidity Dust, flammable gases, fumes or dissolver Thunderstorm or thunderstorm conditions (except assembly PNA) Electrostatic fields, et cetera. The measurement category can be adjusted depending on module configuration. Any direct voltage output is protected with a fuse against short cut and reverse-polarity, but is NOT galvanically isolated (except it is explicit marked on the system). The system must be connected and operated to an earthed wall socket at the AC mains power supply only (except for DC systems). Any other use than described above may damage your system and is attended with dangers like shortcut, fire or electric shocks. The whole system must not be changed, rebuilt or opened (except for changing DAQ, DAQP, PAD modules). 10 Safety instructions If you assume a more riskless use is not provided anymore, the system has to be rendered inoperative and should be protected against inadvertent operation. It is assumed that a more riskless operation is not possible anymore, if the system is damaged obviously or causes strange noises. the system does not work anymore. the system has been exposed to long storage in adverse environmental. the system has been exposed to heavy shipment strain. DO NOT touch any exposed connetors or components if they are live wired. The use of metal bare wires is not allowed. There is a risk of short cut and fire hazard! Warranty void if damages caused by disregarding this manual. For consequential damages NO liability will be assumed! Warranty void if damages to property or persons caused by improper use or disregarding the safety instructions. Unauthorized changing or rebuilding the system is prohibited due to safety and permission reasons (CE). Exception: changing modules like DAQ, DAQP or PAD. The assembly of the system is equivalent to protection class I. For power supply, only the correct power socket of the public power supply must be used, except the system is DC powered. Be careful with voltages >25 VAC or >35 VDC! These voltages are already high enough in order to get a perilous electric shock by touching the wiring. The product heats during operation. Make sure there is adequate ventilation. Ventilation slots must not covered! Only fuses of the specified type and nominal current may be used. The use of patched fuses is prohibited. Prevent using metal bare wires! Risk of short cut and fire hazard! DO NOT use the system before, during or shortly after a thunderstorm (risk of lightning and high energy overvoltage). An advanced range of application under certain conditions is allowed with therefore designed products only. For details please refer to the specifications. Make sure that your hands, shoes, clothes, the floor, the system or measuring leads, integrated curcuits and so on, are dry. DO NOT use the system in rooms with flammable gases, fumes or dust or in adverse environmental conditions. Avoid operation in the immediate vicinity of: high magnetic or electromagnetic fields transmitting antennas or high-frequency generators For exact values please refere to enclosed specifications. Use measurement leads or measurement accessories aligned to the specification of the system only. Fire hazard in case of overload! Do not switch on the system after transporting it from a cold into a warm room and vice versa. The thereby created condensation may damage your system. Acclimatise the system unpowered to room temperature. Do not disassemble the system! There is a high risk of getting a perilous electric shock. Capacitors still might charged, even the system has been removed from the power supply. The electrical installations and equipments in industrial facilities must be observed by the security regulations and insurance institutions. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 11 Safety instructions The use of the measuring system in schools and other training facilities must be observerd by skilled personnel. The measuring systems are not designed for use at humans and animals. Please contact a professional if you have doubts about the method of operation, safety or the connection of the system. Please be careful with the product. Shocks, hits and dropping it from already lower level may damage your system. For exact values please refere to enclosed specifications. Please also consider the detailed technical reference manual as well as the security advices of the connected systems. This product has left the factory in safety-related flawless and proper condition. In order to maintain this condition and guarantee safety use, the user has to consider the security advices and warnings in this manual. EN 61326-3-1:2008 IEC 61326-1 applies to this part of IEC 61326 but is limited to systems and equipment for industrial applications intended to perform safety functions as defined in IEC 61508 with SIL 1-3. The electromagnetic environments encompassed by this product family standard are industrial, both indoor and outdoor, as described for industrial locations in IEC 61000-6-2 or defined in 3.7 of IEC 61326-1. Equipment and systems intended for use in other electromagnetic environments, for example, in the process industry or in environments with potentially explosive atmospheres, are excluded from the scope of this product family standard, IEC 61326-3-1. Devices and systems according to IEC 61508 or IEC 61511 which are considered as “operationally welltried”, are excluded from the scope of IEC 61326-3-1. Fire-alarm and safety-alarm systems, intended for protection of buildings, are excluded from the scope of IEC 61326-3-1. 12 General Information CAUTION The system BIOS is protected by password. Any change in the BIOS may cause a system crash. When the system is booting, do not press ESC-button on keyboard. This may clear the BIOS settings and cause system faults. Any change in the file structure as deleting or adding files or directories might cause a system crash. Before installing software updates contact DEWETRON or your local distributor. Use only software packages which are released by DEWETRON. Further informations are also available in the internet (http://www.dewetron.com). After power off the system wait at least 10 seconds before switching the system on again. Otherwise the system may not boot correct. This prolongs also the life of all system components. Windows updates and antivirus/security software Before installing Windows software updates consult with DEWETRON for compatibility guidance. Please also keep in mind that the use of any antivirus or other security software may slow down your system and may cause data loss. Problematic network stacks Often intrusive IT software or network processes can interfere with the primary function of the DEWETRON system: to record data. Therefore we recommend strongly against the installation of IT/MIS software and running their processes on any DEWETRON data acquisition system, and cannot guarantee the performance of our systems if they are so configured. Environmental Considerations Information about the environmental impact of the product. Product End-of-Life Handling Observe the following guidelines when recycling a DEWETRON system: System and Components Recycling Production of these components required the extraction and use of natural resources. The substances contained in the system could be harmful to your health and to the environment if the system is improperly handled at it's end of life! Please recycle this product in an appropriate way to avoid an unnecessary pollution of the environment and to keep natural resources. This symbol indicates that this system complies with the European Union’s requirements according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Please find further informations about recycling on the DEWETRON web site www.dewetron.com Restriction of Hazardous Substances This product has been classified as Monitoring and Control equipment, and is outside the scope of the 2002/95/EC RoHS Directive. This product is known to contain lead. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 13 Signal processing Blockdiagram of the internal signal processing AC or DC input Power supply USB and FireWire power supply Motherboard/CPU-board Measurement boards (DEWE-ORION, ...) PCI boards (USB, FireWire, ...) USB, FireWire, Ethernet (on-board) CPU RAM onboard VGA RS-232 +15V, GND, -15V DC/DC converter MDAQ 14 First steps First steps 1 Power-on your system. 3 2 Connect your sensors to the system. Run DEWESoft usually via "Start" >"Programs" > "Dewetron" > "DEWESoft x.x" > "DEWESoft x.x" 4 Start recording your data! DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 15 First steps Notes 16 Main System Main System DEWE-511 - Standard instrument without display Portable data acquisition system Up to 64 channel differential voltage amplifier Optional counter- / encoder inputs A/D converter specs see appendix A System specifications AC Power supply: 100 to 240 VAC input DC Power supply: MPM-842P (400 W) BEA-640 (400W) 12 or 24 VDC input Battery power supply: (option 510-PS-BAT) Operating temperature Storage temperature Humidity (operating) Vibration test EN 60068-2-6 Vibration test EN 60721-3-2 Class 2M2 Shocktests EN 60068-2-27 Dimensions (W x D x H) Weight MDAQ-AAF4-5-BU MDAQ-FILT-10-S1 MDAQ-FILT-10 MDAQ-FILT-5-BU-S1 MDAQ-FILT-5-BE MDAQ-FILT-5-BU MDAQ-BASE-10 MDAQ-BASE-5 MDAQ-SUB-STG MDAQ-SUB-BRIDGE MDAQ-SUB-ACC-A-x MDAQ-SUB-ACC-x MDAQ-SUB-V-200 MDAQ-V-100 MDAQ-V-10 Channel 48 to 55 Channel 56 to 63 Channel 32 to 39 Channel 40 to 47 Channel 16 to 23 Channel 24 to 31 Channel 0 to 7 Channel 8 to 15 MDAQ-DIRECT DEWE-511 STC-12-300 (option 510-DC-12V) STC-24-300 (option 510-DC-24V) 18 to 24 VDC input XP-04 (320 W) with DC-123 -10 °C to +50 °C -20 °C to +60 °C 10 % to 80 %, non condensing 5 % to 95 %, rel. humidity Shape Frequency range Acceleration Sweep rate Duration Test in 3 directions Shape Frequency range Power spectral density Duration Shape Acceleration amplitude Duration Test in 3 axis, 3 shocks in each axis and direction 438.5 x 308 x 180.5 mm (17.3 x 12.1 x 7.1 in.) typ. 6 to 10 kg (13.2 to 22 lbs), depending on configuration DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 17 Main System Connectors Connector overview: 16 4 4 3 17 18 19 Typical DEWE-511 DC front view 13 11 2 7 7 12 7 10 11 5 1 8 1 2 3 4 5 6 Power-on switch IEEE1394 interface connector USB interface connectors Digital I/O connector CAN interface Power supply for accessories (12 VDC / 1.8 A) Lemo EGG.1B.302 7 Ethernet interface connectors 8 Ground connector 9 EPAD interface 10 VGA connector 11 PS/2 connector 12 Audio interface 13 RS-232 interface connector 14 WLAN connector 15 Power supply input (Lemo FGJ.3B.302 - only DC version) 16 Battery status display 17 ORION counter expansion connector (optional) 18 Synchronisation input (optional) 19 Synchronisation output (optional) 6 6 Typical DEWE-511 DC side view 3 14 9 15 Note: The location of the connectors might vary from system to system and depends on system configuration 180 Dimensions* 438,5 * Dimensions in mm (1 inch = 25.4 mm) 18 308 Main System 1 Power-on switch The power-on switch has to be used to switch on the system. 2 IEEE-1394 (FireWire®) connector The IEEE-1394 interface connectors meets standard Firewire® pin assignment. 3 USB interface connectors (Universal Serial Bus) The USB interface connectors meets standard USB pin assignment. 4 Digital I/O connector This connector supports digital input and output lines of the built-in DEWE-ORION series board. If this board does not support digital I/O’s, the connector is not available. Digital Input Counter Input Bx_DI 8 Bx_DO 0 Bx_DI 9 Bx_DO 1 Bx_DI 10 Bx_DO 2 Bx_DI 11 Bx_DO 3 Bx_DI 12 Bx_DO 4 Bx_DI 13 Bx_DO 5 Bx_DI 14 Bx_DO 6 Bx_DI 15 Bx_DO 7 - EXT_CLK - RS-485A - EXT_Trigger Bx_DI 0 Source Bx_CNT0 Bx_DI 1 Gate Bx_CNT0 - EXT_CLK2 Bx-DI 2 Aux Bx_CNT0 Bx_DI 3 Source Bx_CNT1 - EXT_CLK1 - +5 DV - +5 DV Counter Digital Input Input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 DGND - DGND - DGND - DGND - DGND - DGND - DGND - DGND - DGND - RS-485B - DGND - Gate Bx_CNT1 Bx_DI 4 Aux Bx_CNT1. Bx_DI 5 - Bx_DI 6 - Bx_DI 7 RES.* - DGND - DGND - Note: Only available for standard systems using ORION-xxxx cards! ! 37-pin SUB-D connector 5 CAN connector (optional) This connector supports the CAN signals of the built-in A/D board. If this board does not support CAN signals, the connector is not available. CAN 0: 5 4 3 2 1 9 8 7 6 CAN 1: Pin assignment 1: +5 V 2: CAN0_L 3: GND 4: n.c. 5: n.c. 6: GND 7: CAN0_H 8: n.c. 9: +12 V 5 4 3 2 1 9 8 7 6 Pin assignment 1: +5 V 2: CAN1_L 3: GND 4: n.c. 5: n.c. 6: GND 7: CAN1_H 8: n.c. 9: +12 V DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 19 Main System 6 Power supply for accessories To supply your accessories with 12 VDC. Fused with an 1.5 A self-recovering fuse. + - Lemo EGG.1B.302 Mating connector: 7 LEMO FGG.1B.302.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.302.CLAD62Z (for cable diameter 5.1 to 6.0 mm) Ethernet connector The DEWE-511 system supports 10/100/1000 BaseT Ethernet with standard RJ45 connector. 8 Ground connector For some kind of measurements, it’s necessary to give the system an additional ground connection. 9 EPAD connector (LEMO) To connect DEWETRON EPAD modules to the system. Pin assignment 1: RS-485 A 2 1 2: RS-485 B 3 4 3: +12 V 4: GND Lemo EGG.1B.304 Shield is connected on housing Mating connector: 10 LEMO FGG.1B.304.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.304.CLAD62Z (for cable diameter 5.1 to 6.0 mm) VGA connector The VGA connector meets standard VGA pin assignment. 11 PS/2 mouse / keyboard connector The mouse / keyboard connector could be used to connect a keyboard or an external PS/2 mouse. The connector meets standard PS/2 pin assignment. 12 RS-232 interface connector The RS-232 interface connector meets standard RS-232 pin assignment. 14 WLAN connector The DEWE-511 system supports 802.11b and 802.11g standards for Wireless LAN with max. speed of 54 MBit/s. 15 Power supply input connector For details see chapter power supply. 20 Main System 17 Optional counter inputs (in conjunction with DEWE-ORION-xxxx boards) 1: Source Bx_CNT(n) 7 2: Aux_Bx_CNT(n) 6 1 3: Gate Bx_CNT(n) 5 2 4 3 4: Power GND 5: +5 V (max. 500 mA) 6: +12 V (max. 500 mA) 7-pin female LEMO connector 7: Signal GND EGG.1B.307 n .. channels 0 to 1 of counter board 18 Mating connector: LEMO FGG.1B.307.CLAD52Z (for cable diameter 4.1 to 5.0 mm) LEMO FGG.1B.307.CLAD62Z (for cable diameter 5.1 to 6.0 mm) Cable to open end, 5 m long: CTR-CBL-05 Synchronisation connector interface (optional) For synchronisation of multiple systems the synchronisation bus must be distributed to all systems by CAT5e (or higher) Ethernet cable. Please refer to DEWE-ORION-xxxx technical reference manual for more detailed information. For safety reasons max. 50 V may be applied to the BNC input-connectors! Refer to the regulation of maximum allowable touch potential. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 21 Main System MDAQ series amplifiers overview SUB Modules for MDAQ-BASE-x Module MDAQ-SUB-STG-D Connector: DB-9 # CH Input type 8 V MDAQ-SUB-BRIDGE-D Connector: DB-9 8 V MDAQ-SUB-V-200-D Connector: DB-9 Bandwidth (BW), Excitation Highpass filters (HP) ■ BW: 30 kHz 0 to 12 VDC ■ BW: 30 kHz HP: 0.16 Hz +15 VDC and 0 to 12 VDC 15 ranges from ±2.5 mV to ±10 V 7 ranges from ±0.25 mV to ±10 V 6 ranges from ±10 to ±200 V full range of TC type -200 °C to 1000 °C and 0 to 6.5 kOhm 14 ranges from ±0.5 to 1000 mV/V (@ 5 VDC excitation 15 ranges from ±2.5 mV to ±10 V 7 ranges from ±0.25 mV to ±10 V 6 ranges from ±10 to ±200 V full range of TC type -200 °C to 1000 °C and 0 to 6.5 kOhm * Voltage up to ±200 V: 13 ranges from ±0.125 to ±200 V * ICP, via MSI-V-ACC: 7 ranges from ±0.25 mV to ±10 V * Pt100, Pt200, Pt500, Pt1000, Pt2000 -200 °C to 1000 °C and resistance via MSI-V-RTD: and 0 to 6.5 kOhm Note: for safety reasons, max. 120 V DC or 50 V AC are allowed at this connector ■ BW: 300 kHz ±15 VDC and 0 to 12 VDC 8 * Voltage up to ±200 V: - BW: 300 kHz - ■ BW: 300 kHz HP: 3.4 Hz 4 / 8 mA ■ BW: 300 kHz HP: 0.16 Hz 4 / 8 mA ■ BW: 300 kHz HP: 0.16 Hz, 3.4 Hz 4 / 8 mA ■ BW: 300 kHz HP: 0.16 Hz, 3.4 Hz 4 / 8 mA 13 ranges from ±0.125 to ±200 V Note: for safety reasons, max. 120 V DC or 50 V AC are allowed at this connector V MDAQ-SUB-ACC-BNC Connector: BNC * Strain-gage (Full-, and half bridge) for strain gage sensors: * Voltage up to ±10 V: * ICP, via MSI-BR-ACC: * Voltage up to 200 V via MSI-BR-V-200: * Thermocouple via MSI-BR-TH-x: * Pt100, Pt200, Pt500, Pt1000, Pt2000 and resistance via MSI-BR-RTD: 14 ranges from ±0.5 to 1000 mV/V (@ 5 VDC excitation TEDS 8 V MDAQ-SUB-V-200-BNC Connector: BNC * Strain-gage (Full-, half and quarterbridge, incl. shunt calibration) for strain gage application: * Voltage up to ±10 V: * ICP via MSI-BR-ACC: * Voltage up to 200 V via MSI-BR-V-200: * Thermocouple via MSI-BR-TH-x: * Pt100, Pt200, Pt500, Pt1000, Pt2000 and resistance via MSI-BR-RTD: Input ranges 8 * ICP® or voltage up to ±10 V: 8 ranges from ±125 mV to ±10 V Single-ended or differential input and one highpass filter 3.4 Hz highpass filter for noise and shock response measurement MDAQ-SUB-ACC-BNC-S1 0,16 Hz for structural and modal analysis, human body vibration measurement (rest same as MDAQ-SUB-ACC-BNC) MDAQ-SUB-ACC-A-BNC Connector: BNC 8 * ICP® or voltage up to ±10 V: 8 ranges from ±125 mV to ±10 V Single-ended input and two HP filters 0.16 Hz for structural and modal analysis, human body vibration measurement 3.4 Hz for noise and shock response measurement MDAQ-SUB-ACC-A-MD Connector: Microdot 8 * ICP® or voltage up to ±10 V: 8 ranges from ±125 mV to ±10 V Single-ended input, two HP filters and sensor failure detection 0.16 Hz for structural and modal analysis, human body vibration measurement 3.4 Hz for noise and shock response measurement Option: test signal input for all channels 22 Main System Filter modules for MDAQ Module MDAQ-AAF4-5-BU # CH 16 Filter characteristics Butterworth Cut-off frequencies 100 Hz, 1, 10, 30, 100 kHz, Bypass Order th 4 Note: not possible in all system configurations. Please contact factory for details. nd MDAQ-FILT-5-BU 16 Butterworth 30, 100, 300 Hz, 1, 10 kHz, Bypass 2 MDAQ-FILT-5-BU-S1 16 Butterworth 100 Hz, 1, 10, 30, 100 kHz, Bypass 2 MDAQ-FILT-5-BE 16 Bessel 30, 100, 300 Hz, 1, 10 kHz, Bypass 2 nd nd Modular smart interfaces to connect various sensors Multisensor inputs for MDAQ and DAQP modules MSI-BR-ACC MDAQ-SUB-STG-D MDAQ-SUB-BRIDGE-D MDAQ-SUB-V-200-D DAQP-BRIDGE-A * DAQP-BRIDGE-B DAQP-LV-D � � - - - - Isotron (constant current powered) adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector Bandwidth and ranges are defined by connected amplifier automatic adapter identification MSI-V-ACC - - � - - � Isotron (constant current powered) adapter for DAQP-V-x and MDAQ-SUB-V-200 modules with DB9 connector Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector Bandwidth and ranges are defined by connected amplifier automatic adapter identification MSI-BR-V-200 � � - - - - 200 V input adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector Differential input configuration, BNC connector Bandwidth and ranges are defined by connected amplifier automatic adapter identification MSI-BR-RTD � � - - - - Pt100, Pt200, Pt500, Pt1000 and Pt2000 adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector 2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector automatic adapter identification MSI-V-RTD - - � - - � Pt100, Pt200, Pt500 and Pt1000 adapter for DAQP-V-x and MDAQ-SUB-V-200 modules with DB9 connector 2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector automatic adapter identification MSI-BR-TH-K MSI-BR-TH-J MSI-BR-TH-T � � - � � - isolated TC sensor isolated TC sensor any TC sensor Thermocouple type K / J / T adapter for DAQP-BRIDGE-x and MDAQ-SUB-BRIDGE / -STG modules with DB9 connector For use with isolated thermocouple sensors only ! (except in combination with DAQP-BRIDGE-A*) High accuracy cold junction reference measurement, 1 m thermo cable with Mini TC connector automatic adapter identification * no automatic MSI identification with DAQP-BRIDGE-A DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 23 Main System Power supply AC power supply 400 W AC power supply Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: BEA-640 90 to 260 VAC (active PFC) 47 to 63 Hz 7 A (115 VAC), 3.5 A (230 VAC) 400 W continuous +3.3 V (max. 28 A) +5 V (max. 35 A) +5 Vsb (max. 2 A) +12 V (max. 30 A) -5 V (max. 0.5 A) -12 V (max. 0.8 A) AC power supply AC power switch AC power supply 400 W AC power supply Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: AC power supply AC power switch 24 MPM-842P 100 to 240 VAC (auto selecting) 47 to 63 Hz 8 A (115 VAC) 400 W continuous (450 W peak) +3.3 V (max. 22 A) +5 V (max. 21 A) +5 Vsb (max. 1.5 A) +12 V (max. 22 A) -12 V (max. 0.8 A) Main System DC power supply 320 W DC power supply Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: STC-12300 9 to 18 VDC (12 VDC nom.) DC 50 A 320 W +3.3 V (max. 15 A) +5 V (max. 30 A, min. 1.5 A) +5 Vsb (max. 2 A) +12 V (max. 12 A, min. 0.2 A) -5 V (max. 1 A) -12 V (max. 0.8 A) -5 V (max. 1 A) -12 V (max. 0.8 A) Power supply pin assignment: + - Connector type 2-pin. male LEMO EGJ.2B.302 DC power supply 320 W DC power supply Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: STC-24300 18 to 36 VDC (24 VDC nom.) DC <20 A 320 W +3.3 V (max. 21 A) +5 V (max. 40 A, min. 1.5 A) +5 Vsb (max. 2 A) +12 V (max. 20 A, min. 0.2 A) Power supply pin assignment: + - Connector type 2-pin. male LEMO EGJ.2B.302 DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 25 Main System Battery power supply 320 W DC power supply with XP-04 battery management Input: Input range: Input frequency: Max. input current: Output: Output power: Output voltages: DC-023-12V option: 18 to 24 VDC (nom. 18 VDC) DC 12 A 320 W with XP-04 battery management (only single DC-DC) +3.3 V (max. 10 A) +5 V (max. 10 A) +12 V (max. 12 A) -12 V (max. 0.25A) Power supply pin assignment: + There are 3 slots for hot- swappable smart batteries available in the system. Standard shipment includes 2 smart batteries, more can be ordered additionally (option BAT-95WH). Optional cables: C7502: LEMO 2B jack to LEMO 2B plug, 2 m. (used for connecting DEWE-511 to DEWE-DCDC-24-300-ISO) C8502: LEMO 2B jack to banana plugs, 2 m. - Connector type 2-pin. male LEMO EGJ.2B.302 External DC power supply (option) DC/DC power supply Input: Input voltage: Max. input current: Input connector: 10 to 36 VDC (the input is protected against wrong polarity 36 A @ 10 VDC input voltage (15 A @ 24 VDC) 2-pin LEMO connector male, type: EGJ.2B.302 Output: Output voltages: Output power: Output current: Output connector: 24 V 300 W 12.5 A 2-pin LEMO connector female, type: EGG.2B.302 Operating temperature: Derating above 45 °C: -20 °C to 60 °C 8 Watt/°C Isolation voltage: Status LED: Dimensions: (W x D x H): Weight: DEWE-DCDC-24-300-ISO 500 VDC Green LED indicates an output voltage > 21 VDC approx. 219 x 122 x 50 mm (8.6 x 4.8 x 2 in.) 1.3 kg (2.9 lbs) Power on sequence: First: Connect the system and the DCDC! Followed by the DCDC and the power supply connection. As an option the DEWE-511 is shipped with the DEWE-DCDC-24-300-ISO. This power supply serves galvanic isolated voltage with a wide input range from 10 to 36 VDC. The output voltage is fixed with 24 VDC with a maximum output power of 300 W. Depending on the configuration, the DEWE-511 takes usually not more than 150 W. The typical power consumption is just around 70 W. However, if the batteries are empty the input current can go up to 12 Ampere which is an equivalent power consumption of 280 Watt! If the unit is supplied from a typical board supply of 12 V it needs an input current of 28 A! If this high power is not available in the board supply please operate the DEWE-511 without or with charged batteries. 26 Main System Dimensions* 219 * Dimensions in mm (1 inch = 25.4 mm) Input connector 2- Lemo EGJ.2B.302 122 2 49,8 Output connector Pin assignment 1: 10 .. 36 VDC input 2: GND 1+ 146 136 20,3 15,7 5 16 0 Pin assignment 1: 24 VDC output 2: GND 1+ 2- Lemo EGG.2B.302 Optional cables: C8502 LEMO 2B jack to banana plugs, 2 m. Changing batteries (in conjunction with battery power supply) The DEWE-511 DC comes with 3 batterie slots. To change the batteries, just open the screws on the right side of the system and flip down the sidepanel as shown in the picture below. Note: If you don't use your DEWE-511 for a longer time, please make sure to remove your batteries and store them separately. Otherwise your system may get damaged! DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 27 Main System LCD display for battery status (in conjunction with battery power supply) The LCD Display contains two lines of information. One line is used for a bar graph displaying the amount of charge left in the battery system. The bar graph also indicates if the battery is charging or discharging. The second line of the LCD display can show the power consumption and the current entering or leaving the battery subsystem. The second line of the display can also show the time of fully charged when charging the batteries or the time to fully discharge the batteries when power to the system is being supplied by the batteries. Smart battery packs Smart battery packs are equipped with an integrated circuit which stores information (such as manufacturer, serial number, production date etc.) and monitors the current battery status in terms of discharge rate, predicted remaining capacity, temperature, voltage etc. The battery packs, supplied with every battery powered DEWETRON system, are even capable of displaying their charge state without a separate device. With the push of a button, a LED display on the battery pack shows the current charge state in 25% steps. An intelligent battery controller, integrated in our DEWETRON systems, takes care of the charging and discharging process in order to ensure maximum battery performance and life time. 28 Main System External battery charger (optional) External battery charger CH5000A/E/U Power supply: Input voltage: Input current: Mains Cord: Dimensions (WxDxH): Weight: Mating connector: 90 to 260 VAC, 24V 2.5 A CH5000E - 220 V European 2-pin connector with ground recess 180 mm x 92 mm x 58 mm ca. 250 g 5-blade standard battery connector From time to time, due to the aging process of the batteries, it is necessary to recalibrate the battery in order to retain the accuracy and reliability of the fuel gauge. This can be archieved with an external battery charger (BAT-CHARGER) which is optionally available. Another advantage of the BAT-CHARGER is that additional batteries can be recharged without being in the measurement unit. This allows the measurement unit to run non-stop without being connected to the power net, thanks to the hot-swap capability of the battery packs. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 29 Main System Notes 30 Software DEWESoft DEWESoft DEWESoft turns your hardware into a powerful data acquisition system. Our award-winning data acquisition package is second to none when it comes to both pure recording power and ease of use. Normally this is a difficult balancing act: providing lots of capability and performance, without making the user interface hard to learn. But we‘ve done it! DEWESoft is the solution to acquire signals synchronous from different sources, display and store them together and offer the data for post analysis. Measure Scope Recorder FFT Video Export Print One of the most powerful and yet easy to use aspect of DEWESoft is the creation of displays. Of course, a few standard displays are builtin for you, like screens for these instruments: Recorder (vertical and horizontal recorder screens are included) Oscilloscope (free run, triggered, with 2D and 3D waterfall displays, and more) FFT (with selectable axes, line length, window, type, averaging, overlapping, weighting, and more) Video – Scalable video window with an assignable recorder graph below GPS – Track with background map, plus speed, distance, heading, etc. Analyze Mode REPLAY, EXPORT, SHARE DATA! Here you can replay any captured data file, zoom in with the recorder graph cursors, make measurements, print in full color to any Windows printer, and export the data to a wide variety of formats compatible with today‘s popular analysis software packages, like Flexpro, Matlab, Excel, and many more. You can even export a AVI video file from your recorded data to create “moving documentation.“ NO LICENSE is needed to use DEWESoft in the ANALYZE mode, so you can install the software on all your computers, or even distrbute it to your customers, and they can install it. In this way, all of your colleagues and customers can replay your data files and do all of the functions that you can – just give them the data file to open. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 31 DEWESoft Notes 32 A/D & D/A Conversion A/D & D/A Conversion A/D Conversion Please find information about the A/D conversion in the attached DEWE-ORION series manual. The latest version of the manual can be downloaded from: http://download.dewetron.com/dl/components/adboards Informations regarding different manufacturer's see the corresponding D/A card manual. D/A Conversion Please find information about the D/A conversion in the attached DEWE-ORION series manual. The latest version of the manual can be downloaded from: http://download.dewetron.com/dl/components/adboards Informations regarding different manufacturer's see the corresponding D/A card manual. DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 A1 A/D & D/A Conversion Notes A2 Internal Wiring Internal Wiring Please find information about the MDAQ amplifiers in the attached DEWE-MDAQ series manual. The latest version of the manual can be downloaded from: http://download.dewetron.com/dl/products/signal/mdaq DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 B1 Internal Wiring Notes B2 CE-Certificate of conformity Manufacturer: DEWETRON Elektronische Messgeraete Ges.m.b.H. Address: Parkring 4 A-8074 Graz-Grambach Austria Tel.: +43 316 3070 0 Fax: +43 316 3070 90 e-mail: [email protected] http://www.dewetron.com Name of product: DEWE-511 Kind of product: Data acquisition instrument The product meets the regulations of the following EC-directives: 73/23/EEC "Directive on the approximation of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits amended by the directive 93/68/EEC" 89/336/EEC "Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility amended by the directives 91/263/EEC, 92/31/ EEC, 93/68/EEC and 93/97/EEC The accordance is proved by the observance of the following standards: L V E M C Safety IEC/EN 61010-1:1992/93 IEC/EN 61010-2-031 IEC 61010-1:1992/300 V CATIII Pol. D. 2 IEC 1010-2-031 Emissions EN 61000-6-4 EN 55011 Class B Immunity EN 61000-6-2 Group standard Graz, October 14, 2008 Place / Date of the CE-marking Dipl.-Ing. Roland Jeutter / Managing director DE-M091201E • DEWE-511 Technical Reference Manual • Printing version 1.0.0 • December 3, 2009 C1 Notes C2 ">

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