DEWETRON DEWE-2012 Technical Reference Manual

Automotive
Energy & Power Analysis
Field Service
Environmental
Research & Development
DEWE-2012
Technical Reference Manual
ISO9001
... the precision signal conditioning company
www.dewetro n . c o m
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
Technical Reference
Content
General Information, Safety Instructions
5
Warranty Information ……………………………………………………………………… 5
Support ……………………………………………………………………………………… 5
Printing History ……………………………………………………………………………… 5
Safety symbols in the manual …………………………………………………………… 6
Safety instructions for all DEWETRON systems ……………………………………… 7
Environmental Considerations …………………………………………………………… 8
Main System
9
DEWE-2012 series PC instrument ……………………………………………………… 9
System specifications ……………………………………………………………………… 9
Connectors ………………………………………………………………………………… 10
Special Combustion Analyzer I/O connectors …………………………………………… 13
A/D & D/A Conversion
A1
Internal Wiring
B1
Declaration of conformity
C1
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
3
Technical Reference
4
General Information, Safety Instructions
Notice
The information contained in this document is subject to change without notice.
DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors
contained in this document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD
TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DEWETRON shall not be liable for any direct, indirect, special, incidental, or consequential damages,
whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document
or the use of the information in this document.
Warranty Information
A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be
obtained from your local sales and service office.
Support
For any support please contact your local distributor first or DEWETRON directly.
For Asia and Europe, please contact:
For the Americas, please contact:
DEWETRON Ges.m.b.H.
Parkring 4
A-8074 Graz-Grambach
AUSTRIA
+43 316 3070
Tel.:
Fax:
+43 316 307090
Email: [email protected]
Web: http://www.dewetron.com
DEWETRON, Inc.
10 High Street, Suite K
Wakefield, RI 028179
U.S.A.
Tel.:
+1 401 284 3750
Toll-free: +1 877 431 5166
Fax:
+1 401 284 3755
Email:
[email protected]
Web:
http://www.dewamerica.com
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 CET (GMT +1:00)
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 GST (GMT -5:00)
Restricted Rights Legend
Use austrian law for duplication or disclosure.
DEWETRON GesmbH
Parkring 4
A-8074 Graz-Grambach / Austria
Printing History
Please refer to the page bottom for printing version.
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright
laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
5
Safety instructions
Safety symbols in the manual
Indicates hazardous voltages.
WARNING
Calls attention to a procedure, practice, or condition that could cause bodily
injury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could possibly cause
damage to equipment or permanent loss of data.
WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and
repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture, and intended use of the product. DEWETRON
Elektronische Messgeraete Ges.m.b.H. assumes no liability for the customer’s failure to comply with these
requirements.
All accessories shown in this document are available as option
and will not be shipped as standard parts.
For safety reasons max. 50 V may be applied to the BNC input-connectors!
Refer to the regulation of maximum allowable touch potential.
6
Safety instructions
Safety instructions for all DEWETRON systems
The DEWETRON data acquisition systems may only be installed by experts.
Read your manual before operating the system.
Observe local laws when using the instrument.
Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal),
a non interruptible safety earth ground must be provided from the mains power source to the product
input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or
fumes and do not bring the system in contact with water.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built
into this product have been impaired, either through physical damage, excessive moisture, or any
other reason, REMOVE POWER and do not use the product until safe operation can be verified by
service-trained personnel. If necessary, return the product to a DEWETRON sales and service office
for service and repair to ensure that safety features are maintained.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields.
Procedures involving the removal of covers or shields are for use by service-trained personnel only.
Under certain conditions, dangerous voltages may exist even with the equipment switched off. To
avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal
unless you are qualified to do so.
No modifications are allowed at the instrument. The fuse in the power module has to be replaced by
the same type. For continued protection against fire, replace the line fuse(s) only with fuse(s) of the
same voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holder
labels and print on the power module may not be removed.
DO NOT service or adjust alone. Do not attempt internal service or adjustment unless another person,
capable of rendering first aid and resuscitation, is present.
DO NOT substitute parts or modify equipment: Because of the danger of introducing additional
hazards, do not install substitute parts or perform any unauthorized modification to the product. Return
the product to a DEWETRON sales and service office for service and repair to ensure that safety
features are maintained.
Before opening the instrument (experts only) or exchanging the fuse in the power module disconnect
power!
Don’t touch internal wiring!
Don’t use higher supply voltage than specified and take care of the correct polarity, otherwise the
system will be damaged!
Use only original plugs and cables for harnessing.
Install filler-panels in unused slots.
The power-cable and -connector serve as Power-Breaker. The cable must not exceed 10 feet,
disconnect function must be possible without tools.
Keep the ventilation slots free and check them frequently to avoid an overheating of the system. The
cleaning interval of the filter pads depends on the environmental conditions.
Safety of the operator and the unit depend on following these rules.
DEWETRON is not responsible for any damage or injury that could result from improper connection or
misuse!
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
7
General Information
CAUTION
The system BIOS is protected by password. Any change in the BIOS may cause a system crash.
When the system is booting, do not press ESC-button on keyboard. This may clear the BIOS settings
and cause system faults.
Any change in the file structure as deleting or adding files or directories might cause a system crash.
Before installing software updates contact DEWETRON or your local distributor. Use only software
packages which are released by DEWETRON. Further informations are also available in the internet
(http://www.dewetron.com).
After power off the system wait at least 10 seconds before switching the system on again. Otherwise
the system may not boot correct. This prolongs also the life of all system components.
Environmental Considerations
Information about the environmental impact of the product.
Product End-of-Life Handling
Observe the following guidelines when recycling a DEWETRON system:
System and Components Recycling
Production of these components required the extraction and use of natural resources. The substances
contained in the system could be harmful to your health and to the environment if the system is improperly
handled at it's end of life! Please recycle this product in an appropriate way to avoid an unnecessary pollution
of the environment and to keep natural resources.
This symbol indicates that this system complies with the European Union’s requirements
according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE).
Please find further informations about recycling on the DEWETRON web site
www.dewetron.com
Restriction of Hazardous Substances
This product has been classified as Monitoring and Control equipment, and is outside the scope of the
2002/95/EC RoHS Directive. This product is known to contain lead.
8
Main System
Main System
DEWE-2012 series PC instrument
Portable data acquisition system
Up to 16 channels with isolation
(in conjunction with DEWE-DAQ modules)
Up to 16 MDAQ-channels
Up to 256 channels with external
expansion racks
A/D converter specs see appendix A
System specifications
DEWE-2012
Input amplifier
Channel 16 to 31
Power supply:
MDAQ-INT-V-10
please select!
Operating temperature:
Storage temperature:
Humidity (operating):
Vibration:
Shock:
Dimensions (W x H x D):
Weight:
MDAQ-INT-V-100
MDAQ-INT-V-200
MDAQ-INT-ACC-x MDAQ-INT-BRIDGE
�
�
�
�
� 300 W AC power supply ‘FSP300-601U’
� AC/DC multi power supply ‘NET-202 + Accu’
for details see next pages
-5 °C to 50 °C (standard)
-20 °C to +70 °C
10 % to 80 %, non condensing
5 % to 95 %, rel. humidity
MIL-STD 810F 514.5 procedure I
operating test procedure
frequency range: 5 to 200 to 5 Hz; 5 x 12 min each direction
displacement amplitude ±3.5 mm (5 to 8.45 Hz)
acceleration amplitude 1 g (8.45 to 92 Hz)
displacement amplitude 92 to 113 Hz: ±0.029 mm
acceleration amplitude 1.5 g (113 to 200 Hz)
MIL-STD 810F 516.5 procedure I
non operating test procedure
½ sinus 11 ms 10 g, 3 shocks positive, 3 shocks negative
approx. 410 x 288 x 205 mm (16.1 x 11.3 x 8.1 in.)
typ. 9.5 kg (19 lbs), depending on configuration
�
MDAQ-FILT-x
deactivate
�
For safety reasons max. 50 V may be applied to modules with BNC input-connectors!
Refer to the regulation of maximum allowable touch potential.
410
205
302
288
302
288
Dimensions*
* Dimensions in mm
(1 inch = 25.4 mm)
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
1
0
DEWE-2010
ROM
228
9
Main System
Connectors
Connector overview:
1.
2.
3.
4.
5.
6.
Keyboard connector
RS-232 interface connectors
USB interface connectors
VGA connector
Power supply internal rack
(inside system, not shown)
7. Digital I/O connector (option)
8. EPAD fuse and connector
4, 5
7
8
2
3
Typical DEWE-2012 rear view
3
4
4
Power supply connector
1
Note: The location of the connectors might vary from system to system and depends on system
configuration
Power supply connector
The system fuse for AC power supply is located between connector and power switch. If the system doesn’t
work after switching on, disconnect the power cord and check the fuse.
300W AC power supply
300 W AC power supply
Input:
Input range:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
FSP300-601U
100 to 240 VAC (auto selecting)
50 / 60 Hz
3 A to 6 A
300 W max.
+3.3 V (max. 20 A)*
+5 V
(max. 25 A)*
+12 V (max. 16 A)
+5 Vsb (max. 2 A)
-5 V (max. 0.3 A)
-12V (max. 0.8 A)
Note: The max. load of +3.3 V and +5 V together is 157 W, otherwise power supply will be damaged.
ATX Power Switch
Fuse
(250 V / 1 A T 110 V / 3.15 A T)
AC connector
Power on / off
10
Main System
AC/DC multi power supply
AC/DC Power supply
NET-202 + Accu
Input:
AC input:
DC and battery input:
Max. input current:
Input power:
Input voltage priority:
Battery type:
Output:
Output power:
Output voltages:
Power LED:
dim green:
bright green:
orange:
red:
90 to 260 VAC / 45 to 400 Hz
10 to 32 VDC
3.5 A (230 VAC)
Startup peak up to 25 A
160 W
1. AC voltage
2. DC voltage
3. Battery
NiCd, 24 VDC, 600 mAh
160 W
+5 V (max. 20 A)
+12 V (max. 5 A)
-5 V (max. 0.3 A)
-12 V (max. 0.4 A)
AC and / or DC connected to system, system powered off
AC and / or DC connected to system, system powered on
system powered on, working via accu
starts 30 sec. before accu is getting low together with beep signal
Power on / off
Fuse (250 V / 1 A T; 110 V / 3.15 A T)
AC power supply connector
DC power supply connector
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
11
Main System
Keyboard connector
The keyboard connector is designed to use the DEWE-2012 system keyboard as well as standard keyboards
with the standard 5-pin DIN connector.
Pin assignment
1: Keyboard CLK
2:
Keyboard DATA
7
6
3
1
3:
Mouse DATA
5
4
4: Keyboard and Mouse GND
2
8
5: Keyboard Vcc
8-pin DIN connector
Schematic
6: Mouse Vcc
7: Mouse CLK
8: Not connected
USB interface connectors (Universal Serial Bus)
The USB interface connectors meets standard USB pin assignment.
RS-232 interface connector (COM1)
The RS-232 interface connector (male) is located on the left side of the DEWE-2012. It is configured as
standard RS-232 interface COM 1 and can be used for mouse or other peripheral units.
1 2 3 4 5
6 7 8 9
9-pin SUB-D connector (male)
Schematic
VGA connector
Pin assignment
1: DCD (Data Carrier Detector)
2: RD (Received Data)
3: TD (Transmitted Data)
4: DTR (Data Terminal Ready)
5: GND (Ground)
6: DSR (Data Set Ready)
7: RTS (Request To Send)
8: CTS (Clear To Send)
9: RI (Ring Indicator)
The VGA connector offers the possibility to connect an external CRT or other standard VGA displays to the
system.
5 4 3 2 1
10 9 8 7 6
15-pin mini-SUB-D connector (male)
12
15 14 13 12 11
Schematic
Pin assignment
1: Red video
2: Green video / Sync on green
3: Blue video
4: 5: 6: Red video ground
7: Green video ground
8: Blue video ground
9: 10: Ground
11: Ground
12: Data line
13: H-Sync / HV-Sync
14: V-Sync
15: Clock line
Main System
Ethernet connector
The DEWE-2012 system supports 10/100 BaseT Ethernet with standard RJ45 connector.
Power-on button
The power-on button has to be used to switch on the system. It only works when the main power switch is
on.
Power supply backplane / cooling fan
The AMP connector is the internal power supply connection to the internal rack and the cooling fan, mounted
on the backplane of the DEWE-2012 system.
6-pin AMP connector
3
2
1
6
5
4
Schematic
Pin assignment
1: +12 V
2: GND
3: +5 V
4: -12 V
5: GND (EPAD supply)
6: +12 V (EPAD supply)
Ground connectors
For some kind of measurements, it’s necessary to give the system an additional ground connection.
Special Combustion Analyzer I/O connectors
The Combustion Analyzer requires several special input signals to work. Please refer to appendix B (wirings)
for details.
CDM
CDM
TRIG
CA
AUX1
AUX2
Signal output 2 (wiring according to appendix B)
Signal output 1 (wiring according to appendix B)
CA Connector
‘Zero position’ signal (upper death point signal), TTL level input
CDM - angle position signal from high resolution encoders, TTL level input
Crank Angle Sensor
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
13
Main System
Notes
14
A/D & D/A Conversion
A/D & D/A Conversion
A/D Conversion
Detailed information about the A/D card are not included in this manual.
For detailed information see the manufacturer’s A/D card manual.
D/A Conversion
Detailed information about the D/A card are not included in this manual.
For detailed information see the manufacturer’s D/A card manual.
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
A1
A/D & D/A Conversion
Notes
A2
Internal Wiring
Internal Wiring
16 slot DEWE-MOTHERBOARD DAQ-MOTH-16-DE-x
Rear view
W7
5 = 5 V output; 330 kHz filter
10 = 10 V output; 330 kHz filter
GND
+15 V ORION
-15 V ORION
W1
CH 0
W10
Front view
CH 1
W11
16 channels single ended
analog output
(output resistance 15 Ohm)
Please find the pin-assignment
on the next page!
W8
CH 2
CH 3
5 V ORION
Ext. CLK
Ext. TRIG
DGND ORION
Ext. CLK 2 OUT
Ext. CLK 1 OUT (CAMERA TRIGGER)
W9
CH 4
CH 5
DGND ORION
W5
CH 6
CH 7
Terminate RS-485
Connect GND to GNDP
W3 Connect +12 V to +V (pin 6)
W4 Terminate RS-485
W5 Connect chassis to GND
W6 Connect chassis to GND
W7 Connect chassis to GND
W8 Activate ORION RS-485 (A)
W9 Activate ORION RS-485 (B)
W1
16x GND
16 x analog OUT (resistance 50 Ohm)
GND
W2
CH 8
CH 9
CH 10
CH 11
Activate analog output 0 on CH 14
W11 Activate analog output 1 on CH 15
W10
CH 12
Note: If you connect signals to these
contacts you have to open the solder
jumpers W10 and W11 first!
CH 13
CH 14
Connection to CH14 (pin 7)
Indicator
+9 V
-9 V
CH 15
Connection to CH15 (pin 7)
1 2 3 4 5
W4
W3
+V
+12 V
GNDP
-12 V
-V
GNDC
GNDC
TX
RX
1
2
3
4
5
6
RS-232
9-pin SUB-D pin assignment:
A (RS-485)
GNDC
B (RS-485)
GNDP
+V
+12 V
-12 V
-V
RS-485
RS-485
W2
6 7 8 9
GND
POWER
W6
POWER
DM
DP
GNDC
RX
TX
GNDC
B
B
A
A
USB
RES
GND
7
8
9
Module input (±5 V)
RS-485 (A)
RS-485 (B)
GND
+9 V power supply
+12 V power (default) /
+V sensor supply
Module output
(from A/D board)
-V sensor supply
-9 V power supply
The 16 slot DEWE-MOTHERBOARD receives the ±12 VDC power supply via a DC/DC converter from the
internal power supply.
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
B1
Internal Wiring
Analog output connector pin-assignment
Connector for DEWE-ORION-1616 cards
+15 V
AGND
AGND
AGND
AGND
AGND
AGND
AGND
AGND
AGND
AISENSE2
AGND
AGND
AGND
AGND
AGND
AGND
AGND
AISENSE1
AGND
DI8/DO0
DI9/DO1
DI10/DO2
DI11/DO3
DI12/DO4
DI13/DO5
DI14/DO6
DI15/DO7
+5 V
DGND
DGND
+5 V
DGND
DGND
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Connector for DEWE-ORION-1624 cards
-15 V
AGND
AGND
CH15+
CH14+
CH13+
CH12+
CH11+
CH10+
CH9+
CH8+
CH7+
CH6+
CH5+
CH4+
CH3+
CH2+
CH1+
CH0+
AGND
DI0/Source(0)
DI1/Gate(0)
DI2/AUX_U_D(0)
DI3/Source(1)
DI4/Gate(1)
DI5/AUX_U_D(1)
RS-485A
RS-485B
DI 6
DI 7
EXT_CLK
EXT_Trigger
EXT_CLK1
EXT_CLK2
+15V
AGND
AGND
CH. 15CH. 14CH. 13CH. 12CH. 11CH. 10CH. 9CH. 8CH. 7CH. 6CH. 5CH. 4CH. 3CH. 2CH. 1CH. 0AGND
NC.
NC.
NC.
NC.
NC.
NC.
NC.
NC.
+5 V
DGND
DGND
+5 V
DGND
DGND
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
-15 V
AGND
AGND
CH. 15+
CH. 14+
CH. 13+
CH. 12+
CH. 11+
CH. 10+
CH. 9+
CH. 8+
CH. 7+
CH. 6+
CH. 5+
CH. 4+
CH. 3+
CH. 2+
CH. 1+
CH. 0+
AGND
NC.
NC.
NC.
NC.
NC.
NC.
RES.*
RES.*
RES.*
RES.*
RES.*
EXT-TRIGGER
SAMPLE CLOCK
NC.
* DONT CONNECT
68-pin high density connector
68-pin high density connector
16 slot DEWE-MOTHERBOARD DAQ-MOTH-16-NI-x-U
5 = 5 V output; 330 kHz filter
10 = 10 V output; 330 kHz filter
Connector for National InstrumentsTM A/D cards
DGND
DGND
PFI 8/P2.0
PFI 7/P1.7
PFI 15/P2.7
PFI 13/P2.5
PFI 4/P1.4
PFI 3/P1.3
PFI 2/P1.2
DGND
PFI 10/P2.2
PFI 11/P2.3
P0.3
P0.7
P0.2
DGND
P0.5
P0.0
DGND
AO GND
AO GND
AI GND
AI 7
AI 14
AI GND
AI 5
AI 12
AI Sense
AI 11
AI GND
AI 2
AI 9
AI GND
AI 0
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PFI 14/P2.6
PFI 112/P2.4
PFI 9/P2.1
DGND
PFI 6/P1.6
PFI 5/P1.5
DGND
+5 V
DGND
PFI 1/P1.1
PFI 0/P1.0
DGND
DGND
+5 V
DGND
P0.6
P0.1
DGND
P0.4
APFI 0
AO 1
AO 0
AI 15
AI GND
AI 6
AI 13
AI GND
AI 4
AI GND
AI 3
AI 10
AI GND
AI 1
AI 8
68-pin high density connector
B2
USB interface on-board
Rear view
W7
W1
DGND
16 channels single ended
analog output
(output resistance 15 Ohm)
Please find the pin-assignment
on the next page!
Analog OUT Ch. 1
Analog OUT Ch. 0
Terminate RS-485
Connect GND to GNDP
W3 Connect +12 V to +V (pin 6)
W4 Terminate RS-485
W5 Connect chassis to GND
W6 Connect chassis to GND
W7 Connect chassis to GND
W1
DGND
GND
W2
Declaration of conformity
Following products are in conformity with EN50081 (Electromagnetic compatibility, generic emission standard
for light and heavy industry) and EN50082 (Electromagnetic compatibility, generic immunity standard for light
and heavy industry):
DEWE-2000 / DEWE-2010 / DEWE-2500 series
DEWE-3000 / DEWE-3010 / DEWE-3020 series
DEWE-4000 / DEWE-4010 series
DEWE-500 series
DEWE-5000 series
DEWE-600 series
DEWE-800 series
DEWE-900 series
DEWE-BOOK series
DEWE-RACK series
DAQ / MDAQ modules series
PAD / EPAD modules series
Note: Enhanced EMC specifications are achieved when using DC power supply input.
Manufacturer:
DEWETRON Elektronische Messgeraete Ges.m.b.H.
Parkring 4
A-8074 Graz-Grambach
Austria
Tel.:
+43 316 3070 0
Fax:
+43 316 3070 90
e-mail: [email protected]
http://www.dewetron.com
Graz, Nov. 15th, 2004
Ing. Herbert Wernigg
Managing director
DE-M060303E • DEWE-2012 • Technical Reference Manual • Printing version 1.1.0 • Dec. 14, 2006
C1
Notes
C2
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