DEWETRON DEWE-5001 Technical Reference Manual

Automotive
Energy & Power Analysis
Aerospace & Defense
Transportation
General Test & Measurement
DEWE-5001
Technical reference manual
ISO9001
www.dewetr o n .c om
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
Preface
Thank you!
Thank you very much for your investment in DEWETRON's unique data acquisition systems. These are
top-quality instruments which are designed to provide you years of reliable service. This guide has been
prepared to help you get the most from your investment, starting from the day you take it out of the box, and
extending for years into the future.
This guide includes important startup notes, as well as safety notes and information about keeping your
DEWETRON system in good working condition over time.
We strongly suggest that you read this entire manual, especially the safety and care sections, as well as to
avoid damaging your DEWETRON system.
What is the DEWE-5001?
This product is used for measuring of different physical and/or electrical sizes (depending on model or configuration). The connection is depending on model or configuration and takes place via safety banana plugs, BNC connectors (± 50V max.), D-SUB connectors (± 50V max.), thermocouple connectors (± 50V
max.), BINDER® connectors (± 50V max.), SMB connetcors (± 50V max.), µdot connectors (± 50V max.),
LEMO® connectors or RJ-45 connectors.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
3
Preface
Notes
4
Table of content
Content
General Information, Safety Instructions
7
Warranty Information… ……………………………………………………………………… 7
Support………………………………………………………………………………………… 7
Printing History………………………………………………………………………………… 7
Safety symbols in the manual… …………………………………………………………… 8
Safety instructions for all DEWETRON systems… ……………………………………… 9
Environmental Considerations… …………………………………………………………… 10
Main System
11
System specifications………………………………………………………………………… 11
Connectors… ………………………………………………………………………………… 12
Software
21
A/D Conversion
A1
Internal Wiring
B1
CE-Certificate of conformity
C1
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
5
Table of content
6
General Information, Safety Instructions
Notice
The information contained in this document is subject to change without notice.
DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors
contained in this document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD
TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DEWETRON shall not be liable for any direct, indirect, special, incidental, or consequential damages,
whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document
or the use of the information in this document.
Warranty Information
A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be
obtained from your local sales and service office.
Support
For any support please contact your local distributor first or DEWETRON directly.
For Asia and Europe, please contact:
For the Americas, please contact:
DEWETRON Ges.m.b.H.
Parkring 4
A-8074 Graz-Grambach
AUSTRIA
Tel.:
+43 316 3070
Fax:
+43 316 307090
Email: [email protected]
Web: http://www.dewetron.com
DEWETRON, Inc.
10 High Street, Suite K
Wakefield, RI 02879
U.S.A.
Tel.:
+1 401 284 3750
Toll-free: +1 877 431 5166
Fax:
+1 401 284 3755
Email:
[email protected]
Web:
http://www.dewamerica.com
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 CET (GMT +1:00)
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 GST (GMT -5:00)
Restricted Rights Legend
Use austrian law for duplication or disclosure.
DEWETRON GesmbH
Parkring 4
A-8074 Graz-Grambach / Austria
Printing History
Please refer to the page bottom for printing version.
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright
laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
7
Safety instructions
Safety symbols in the manual
Indicates hazardous voltages.
WARNING
Calls attention to a procedure, practice, or condition that could cause bodily
injury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could possibly cause
damage to equipment or permanent loss of data.
WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and
repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this
manual violates safety standards of design, manufacture, and intended use of the product. DEWETRON
Elektronische Messgeraete Ges.m.b.H. assumes no liability for the customer’s failure to comply with these
requirements.
All accessories shown in this document are available as option
and will not be shipped as standard parts.
8
For safety reasons max. 50 V may be applied to the BNC input-connectors! Refer to the regulation of maximum allowable touch potential.
Safety instructions
Safety instructions for all DEWETRON systems
The DEWETRON data acquisition systems may only be installed by experts.
Read your manual before operating the system.
Observe local laws when using the instrument.
Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal),
a non interruptible safety earth ground must be provided from the mains power source to the product
input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes and do not bring the system in contact with water.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built
into this product have been impaired, either through physical damage, excessive moisture, or any
other reason, REMOVE POWER and do not use the product until safe operation can be verified by
service-trained personnel. If necessary, return the product to a DEWETRON sales and service office
for service and repair to ensure that safety features are maintained.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields.
Procedures involving the removal of covers or shields are for use by service-trained personnel only.
Under certain conditions, dangerous voltages may exist even with the equipment switched off. To
avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal
unless you are qualified to do so.
No modifications are allowed at the instrument. The fuse in the power module has to be replaced by
the same type. For continued protection against fire, replace the line fuse(s) only with fuse(s) of the
same voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holder
labels and print on the power module may not be removed.
DO NOT service or adjust alone. Do not attempt internal service or adjustment unless another person,
capable of rendering first aid and resuscitation, is present.
DO NOT substitute parts or modify equipment: Because of the danger of introducing additional
hazards, do not install substitute parts or perform any unauthorized modification to the product. Return
the product to a DEWETRON sales and service office for service and repair to ensure that safety
features are maintained.
Before opening the instrument (experts only) or exchanging the fuse in the power module disconnect
power!
Don’t touch internal wiring!
Don’t use higher supply voltage than specified and take care of the correct polarity, otherwise the
system will be damaged!
Use only original plugs and cables for harnessing.
Install filler-panels in unused slots.
The power-cable and -connector serve as Power-Breaker. The cable must not exceed 10 feet,
disconnect function must be possible without tools.
Keep the ventilation slots free and check them frequently to avoid an overheating of the system. The
cleaning interval of the filter pads depends on the environmental conditions.
Safety of the operator and the unit depend on following these rules.
DEWETRON is not responsible for any damage or injury that could result from improper connection or
misuse!
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
9
General Information
CAUTION
The system BIOS is protected by password. Any change in the BIOS may cause a system crash.
When the system is booting, do not press ESC-button on keyboard. This may clear the BIOS settings
and cause system faults.
Any change in the file structure as deleting or adding files or directories might cause a system crash.
Before installing software updates contact DEWETRON or your local distributor. Use only software
packages which are released by DEWETRON. Further informations are also available in the internet
(http://www.dewetron.com).
After power off the system wait at least 10 seconds before switching the system on again. Otherwise
the system may not boot correct. This prolongs also the life of all system components.
Environmental Considerations
Information about the environmental impact of the product.
Product End-of-Life Handling
Observe the following guidelines when recycling a DEWETRON system:
System and Components Recycling
Production of these components required the extraction and use of natural resources. The substances
contained in the system could be harmful to your health and to the environment if the system is improperly
handled at it's end of life! Please recycle this product in an appropriate way to avoid an unnecessary pollution
of the environment and to keep natural resources.
This symbol indicates that this system complies with the European Union’s requirements
according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE).
Please find further informations about recycling on the DEWETRON web site
www.dewetron.com
Restriction of Hazardous Substances
This product has been classified as Monitoring and Control equipment, and is outside the scope of the
2002/95/EC RoHS Directive. This product is known to contain lead.
10
Main System
Main System
DEWE-5001 PC instrument series
Portable data acquisition system
Up to 256 channels with external
expansion racks or PAD modules
A/D converter specs see appendix A
Prepared for 2 MDAQ modules
DEWE-5001-B1 with fixed BNC connectors
DEWE-5001-B2 with fixed DSUB connectors
up to 32 MDAQ input channels possible
System specifications
Power supply:
Operating temperature:
Storage temperature:
Humidity (operating):
Vibration:
Shock:
Dimensions (W x H x D):
Weight:
 MDAQ-BASE-5
 MDAQ-BASE-10
 MDAQ-FILT-5-BU
 MDAQ-FILT-5-BE
 MDAQ-FILT-5-BU-S1
 MDAQ-FILT-10
 MDAQ-FILT-10-S1
 MDAQ-AAF4-5-BU








    MDAQ-SUB-STG
    MDAQ-SUB-BRIDGE
    MDAQ-SUB-ACC-A-x
    MDAQ-SUB-ACC-x
 MDAQ-V-100

    MDAQ-SUB-V-200
 MDAQ-V-10

Channel 16 to 23
Channel 24 to 31
 MDAQ-DIRECT
Channel 0 to 7
Channel 8 to 15

DEWE-5001
 400 W 100 to 240 VAC ATX power supply BEA-640
 400 W 100 to 240 VAC ATX power supply MPM-842P
 300 W 9 to 18 VDC ATX power supply DX 300HEW
 300 W 18 to 36 VDC ATX power supply APT-DY300H
for details see next pages
-5 °C to 50 °C (standard)
-20 °C to +70 °C
10 % to 80 %, non condensing
5 % to 95 % rel. humidity
MIL-STD 810F 514.5 procedure I
operating test procedure
frequency range: 5 to 200 to 5 Hz; 5 x 12 min each direction
displacement amplitude ±3.5 mm (5 to 8.45 Hz)
acceleration amplitude 1 g (8.45 to 92 Hz)
displacement amplitude 92 to 113 Hz: ±0.029 mm
acceleration amplitude 1.5 g (113 to 200 Hz)
MIL-STD 810F 516.5 procedure I
non operating test procedure
½ sinus 11 ms 10 g, 3 shocks positive, 3 shocks negative
approx. 453 x 200 x 351 mm (17.8 x 7.9 x 13.8 in.)
typ. 17 kg (37.4 lbs), depending on configuration
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
11
Main System
Connectors
9
10
12
Typical DEWE-5001 front view
Combustion Analyzer option
Connector overview:
3 2 4
5 6
11
7
1. Power supply connector with
general power switch
2. PS/2 keyboard connector
3. PS/2 mouse connector
4. USB interface connectors
5. LPT interface connector
6. 2x RS-232 interface connectors
7. VGA connector
8. Ethernet LAN connector
9. Power-on button
10. Ground connectors
11. Digital I/O connector
12. Combustion Analyzer connectors
(DEWE-5000-CA only)
8
Typical DEWE-5001 side view
1
Typical DEWE-5001 rear view
Note: The location of the connectors might vary from system to system and depends on system
configuration
12
Main System
MDAQ modules for MDAQ-BASE-x
SUB Modules for MDAQ-BASE-x
Module
#
Input type
CH
MDAQ-SUB-STG-D
8
Connector: DB-9
Strain-gage (Full-, half and quarterbridge, incl. shunt calibration)
for strain gage application
Ranges
14 ranges from ±0.5 to 1000
mV/V (@ 5 VDC excitation
Voltage up to ±10 V
15 ranges from ±2.5 mV to ±10 V
ICP via MSI-BR-ACC
7 ranges from ±0.25 mV to ±10 V
Voltage up to 200 V via MSI-BR-V-200
6 ranges from ±10 to ±200 V
Thermocouple via MSI-BR-TH-x
full range of TC type
Pt100, Pt200, Pt500, Pt1000, Pt2000
-200 °C to 1000 °C
and resistance via MSI-BR-RTD
and 0 to 6.5 kOhm
Strain-gage (Full-, and half bridge)
for strain gage sensors
14 ranges from ±0.5 to 1000
mV/V (@ 5 VDC excitation
Voltage up to ±10 V
15 ranges from ±2.5 mV to ±10 V
ICP, via MSI-BR-ACC
7 ranges from ±0.25 mV to ±10 V
Voltage up to 200 V via MSI-BR-V-200
6 ranges from ±10 to ±200 V
Thermocouple via MSI-BR-TH-x
full range of TC type
Pt100, Pt200, Pt500, Pt1000, Pt2000
-200 °C to 1000 °C
and resistance via MSI-BR-RTD
and 0 to 6.5 kOhm
Voltage up to ±200 V
13 ranges from ±0.125 to ±200 V
Connector: DB-9
ICP, via MSI-V-ACC
7 ranges from ±0.25 mV to ±10 V
V
Pt100, Pt200, Pt500, Pt1000, Pt2000
-200 °C to 1000 °C
and resistance via MSI-V-RTD
and 0 to 6.5 kOhm
MSI
V
MSI
MSI
MDAQ-SUB-BRIDGE-D
8
Connector: DB-9
V
MSI
MSI
MSI
MDAQ-SUB-V-200-D
8
MSI



Bandwidth (BW),
Excitation
Highpass filters (HP)
BW: 30 kHz
0 to 12 VDC
BW: 30 kHz
+15 VDC and
HP: 0.16 Hz
0 to 12 VDC
BW: 300 kHz
±15 VDC and
0 to 12 VDC
Note:
for safety reasons, max. 120 VDC or 50 VAC are allowed at this connector
MSI
MDAQ-SUB-V-200-BNC
TEDS
8
Voltage up to ±200 V
13 ranges from ±0.125 to ±200 V
-
BW: 300 kHz
-

BW: 300 kHz
4 / 8 mA
Connector: BNC
V
MDAQ-SUB-ACC-BNC
Note:
for safety reasons, max. 120 VDC or 50 VAC are allowed at this connector
8
ICP® or voltage up to ±10 V
8 ranges from ±125 mV to ±10 V
Connector: BNC
HP: 3.4 Hz
Single-ended or differential input and one highpass filter
3.4 Hz highpass filter for noise and shock response measurement
MDAQ-SUB-ACC-BNC-S1

BW: 300 kHz
4 / 8 mA
HP: 0.16 Hz
0,16 Hz for structural and modal analysis, human body vibration measurement
(rest same as MDAQ-SUB-ACC-BNC)
MDAQ-SUB-ACC-A-BNC
8
ICP® or voltage up to ±10 V
8 ranges from ±125 mV to ±10 V

BW: 300 kHz
4 / 8 mA
HP: 0.16 Hz, 3.4 Hz
Connector: BNC
Single-ended input and two HP filters
0.16 Hz for structural and modal analysis, human body vibration measurement
3.4 Hz for noise and shock response measurement
MDAQ-SUB-ACC-A-MD
8
ICP® or voltage up to ±10 V
8 ranges from ±125 mV to ±10 V
Connector: Microdot

BW: 300 kHz
4 / 8 mA
HP: 0.16 Hz, 3.4 Hz
Single-ended input, two HP filters and sensor failure detection
0.16 Hz for structural and modal analysis, human body vibration measurement
3.4 Hz for noise and shock response measurement
Option: test signal input for all channels
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
13
Main System
Filter modules for MDAQ
Filter Modules for MDAQ
Module
# CH
Filter characteristics
MDAQ-AAF4-5-BU
16
Butterworth
Cutt-off frequencies
Order
100 Hz, 1, 10, 30, 100 kHz,
Bypass
4th order
Note: not possible in all system configurations.
Please contact factory for details.
MDAQ-FILT-5-BU
16
Butterworth
30, 100, 300 Hz, 1, 10 kHz,
Bypass
2nd order
MDAQ-FILT-5-BU-S1
16
Butterworth
100 Hz, 1, 10, 30, 100 kHz,
Bypass
2nd order
MDAQ-FILT-5-BE
16
Butterworth
30, 100, 300 Hz, 1, 10 kHz,
Bypass
2nd order
MDAQ-BASE boards
MDAQ-BASE boards
Sub modules
Bandwidth
Output
2
300 kHz
±5 V
2
30 Khz
±10 V
MDAQ-BASE-5
MDAQ-BASE-10
14
Main System
Modular smart interfaces to connect various sensors
Modular Smart Interfaces for DAQP / MDAQ modules, DEWE-43 and DEWE-101
MSI-BR-ACC
MDAQ-SUB-STG-D
MDAQ-SUBBRIDGE-D
MDAQ-SUB-V200-D
DAQP-STG-D
DAQP-LV-D
DEWE-43
DEWE-101


-

-


Isotron (constant current powered) adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector
Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector
Bandwidth and ranges are defined by connected amplifier
Automatic adapter identification
MSI-BR-V-200


-
-



200 V input adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector
Differential input configuration, BNC connector
Bandwidth and ranges are defined by connected amplifier
Automatic adapter identification
MSI-BR-RTD


-
not needed
-


Pt100, Pt200, Pt500, Pt1000 and Pt2000 adapter for MDAQ-SUB-BRIDGE / -STG modules with DB9 connector
2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector
Automatic adapter identification
MSI-BR-CH-x


-
-



Charge input interface for DAQP-STG and MDAQ-SUB-BRIDGE / -STG with DB9 connector
Range up to 50000 pC, AC coupled with 0.07 Hz, BNC signal connection
Max. 100 kHz bandwidth (dependent on the max. bandwidth of the amplifier)
Automatic adapter identification
MSI-BR-TH-x


-
-

isolated TC sensor
any TC sensor


isolated TC sensor
Thermocouple type K / J / T adapter for DAQP-BRIDGE-x and MDAQ-SUB-BRIDGE / -STG modules with DB9 connector
For use with isolated thermocouple sensors only ! (except in combination with DAQP-BRIDGE-A*)
High accuracy cold junction reference measurement, 1 m thermo cable with Mini TC connector
Automatic adapter identification
MSI-V-ACC
-
-

-

-
-
Isotron (constant current powered) adapter for DAQP-LV and MDAQ-SUB-V-200 modules with DB9 connector
Excitation current 4 mA at 21 V, High pass filter 1.5 Hz, BNC connector
Bandwidth and ranges are defined by connected amplifier
Automatic adapter identification
MSI-V-RTD
-
-

-

-
-
Pt100, Pt200, Pt500 and Pt1000 adapter for DAQP-LV and MDAQ-SUB-V-200 modules with DB9 connector
2, 3 and 4 wire connection methods, 5-pin Binder 710 series connector
Automatic adapter identification
MSI-V-CH-50
-
-

-

-
-
Charge input interface for DAQP-LV, MDAQ-SUB-V-200 modules with DB9 connector
Range up to 50000 pC, AC coupled with 0.07 Hz, BNC signal connection
Max. 100 kHz bandwidth (dependent on the max. bandwidth of the amplifier)
Automatic adapter identification
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
15
Main System
Power supply connectors
400 W AC power supply
400 W AC power supply
Input:
Input range:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
BEA-640
100 to 240 VAC (active PFC)
47 to 63 Hz
7 A (115 VAC), 3.5 A (230 VAC)
400 W continuous
+3.3 V (max. 28 A)
+5 V
(max. 35 A)
+5 Vsb (max. 2 A)
+12 V (max. 30 A)
-5 V
(max. 0.5 A)
-12 V
(max. 0.8 A)
AC power supply
AC power switch
400 W AC power supply
400 W AC power supply
Input:
Input range:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
AC power supply
AC power switch
16
MPM-842P
100 to 240 VAC (auto selecting)
47 to 63 Hz
8 A (115 VAC)
400 W continuous (450 W peak)
+3.3 V (max. 22 A)
+5 V
(max. 21 A)
+5 Vsb (max. 1.5 A)
+12 V (max. 22 A) -12 V (max. 0.8 A)
Main System
300 W DC power supply
300 W DC power supply
Input:
Input range:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
DX 300HEW
9 to 18 VDC (12 VDC nom.)
DC
50 A
300 W
+3.3 V (max. 20 A)
+5 V
(max. 35 A, min. 3 A)
+5 Vsb (max. 2 A)
+12 V (max. 18 A, min. 0.5 A)
-5 V
(max. 0.3 A)
-12 V
(max. 2 A)
-5 V
(max. 1 A)
-12 V
(max. 2 A)
Ground connector
DC power supply
300 W DC power supply
300 W DC power supply
Input:
Input range:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
APT-DY300HEW
18 to 36 VDC (24 VDC nom.)
DC
25 A
300 W
+3.3 V (max. 28 A)
+5 V
(max. 30 A, min. 3 A, peak 35 A)
+5 Vsb (max. 1.5 A)
+12 V (max. 12 A, min. 1 A, peak 15 A)
Ground connector
DC power supply
PS/2 mouse connector
The mouse / trackball connector is used to connect the trackball embedded in the keyboard or an external
PS/2 mouse. The connector meets standard PS/2 pin assignment.
PS/2 keyboard connector
The keyboard connector is used to connect PS/2 keyboard to DEWE-5001 system. The connector meets
standard PS/2 pin assignment.
USB interface connectors (Universal Serial Bus)
The USB interface connectors meets standard USB pin assignment.
LPT printer interface connector
The printer interface connector (female) is located on the right side of the DEWE-5001. It is configured as
standard LPT interface.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
17
Main System
25-pin SUB-D connector (female)
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
Schematic
Pin assignment
1: Strobe
2: Data 1
3: Data 2
4: Data 3
5: Data 4
6: Data 5
7: Data 6
8: Data 7
9: Data 8
10: ACK
11: Busy
12: PE
13: Select
14:
15:
16:
17:
18:
19:
20:
21:
22:
23:
24:
25:
Auto FD
Error
Init
Select In
GND
GND
GND
GND
GND
GND
GND
GND
RS-232 interface connector (COM1)
The RS-232 interface connector (male) is located on the right side of the DEWE-5001. It is configured as
standard RS-232 interface COM 1 and can be used for mouse or other peripheral units.
1 2 3 4 5
9-pin SUB-D connector (male)
6 7 8 9
Schematic
VGA connector
Pin assignment
1: DCD (Data Carrier Detector)
2: RD (Received Data)
3: TD (Transmitted Data)
4: DTR (Data Terminal Ready)
5: GND (Ground)
6: DSR (Data Set Ready)
7: RTS (Request To Send)
8: CTS (Clear To Send)
9: RI (Ring Indicator)
The VGA connector offers the possibility to connect an external CRT or other standard VGA displays to the
system.
5 4 3 2 1
10 9 8 7 6
15-pin mini-SUB-D connector (male)
15 14 13 12 11
Schematic
Some systems have a DVI connector instead or additionally to the VGA.
18
Pin assignment
1: Red video
2: Green video / Sync on green
3: Blue video
4: 5: 6: Red video ground
7: Green video ground
8: Blue video ground
9: 10: Ground
11: Ground
12: Data line
13: H-Sync / HV-Sync
14: V-Sync
15: Clock line
Main System
15-pin mini-SUB-D connector (male)
Schematic
Pin assignment
1:
2:
3:
4:
5:
6:
7:
8:
TDMS-data 2TDMS-data 2+
Shield TDMS-data 2,4
TDMS-data 4TDMS-data 4+
DDC clock
DDC data
Analog: V-Sync
9: TDMS-data 110: TDMS-data 1+
11: Shield TDMS-Daten 1,3
12: TDMS-data 313: TDMS-data 3+
14: +5 volt
15: Ground for +5 volt
16: Hotplug-Detect
17: TDMS-data 018: TDMS-data 0+
19: Shield TDMS-data 0,5
20: TDMS-data 521: TDMS-data 5+
22: Shield TDMS-Takt
23: TDMS-clock+
24: TDMS-clock -
C1: Analog: red
C2: Analog: green
C3: Analog: blue
C4: Analog: H-Sync
C5: Analog: ground
Ethernet connector
The DEWE-5000 system supports 10/100 BaseT Ethernet with standard RJ45 connector.
Power-on button
The power-on button has to be used to switch on the system. It only works when the main power switch is
on.
Power supply backplane / cooling fan
The AMP connector is the internal power supply connection to the internal rack and the cooling fan, mounted
on the backplane of the DEWE-5001 system.
6-pin AMP connector
3
2
1
6
5
4
Schematic
Pin assignment
1: +15 V
2: GND
3: not connected
4: -15 V
5: GND (EPAD supply)
6: +12 V (EPAD supply)
Digital I/O connector
This connector supports digital input and output lines of the built-in A/D board. If this board does not support
digital I/O’s, the connector is not available.
The pin assignment is depending on the used A/D board - details are available in appendix B.
Ground connectors
For some kind of measurements, it’s necessary to give the system an additional ground connection.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
19
Main System
Combustion Analyzer I/O connectors (DEWE-5000-CA)
The Combustion Analyzer requires several special input signals to work. Please refer to appendix B (wirings)
for details.
Signal output 1 (wiring according to appendix B)
Signal output 2 (wiring according to appendix B)
Crank Angle Sensor
CA Connector
‘Zero position’ signal (upper death point signal), TTL level input
CDM - angle position signal from high resolution encoders, TTL level input
EPAD connector (option)
The pin assignment of the EPAD connector is depending on the used connector type. For more informations
please refere to appendix B
20
Software
DEWESoft™
DEWESoft ™
DEWESoft™ Software Turns our Hardware into a Powerful Data
Acquisition System
Our award-winning data acquisition package is second
to none when it comes to both pure recording power
and ease of use. Normally it is a difficult balancing act to
provide lots of capability and performance, without making the user interface cumbersome and hard to learn. But
with careful and innovative design, we have done exactly
that!
Key Features of DEWETRON systems running
DEWESoft ™
The software can act as a simple multi-meter or recorder
as well as a sophisticated combustion analyzer or power
analyzer. Or anything in between these extremes, like a
FFT analyzer, transient recorder, etc.
Powerful online data processing, MATH
functions, filters, statistics, reference curves
Fast and easy setup
Perfect sync of vastly different signals like
analog, digital, counter, CAN, XCP, GPS, Video,
ARINC, 1553, etc.
Attractive online display of all kind of data,
creation of displays is a matter of seconds
Over 10 years DEWESoft ™ evolved into a great data acquiAnalog, digital or CAN data output; powerful
sition software and is Nr.1 in synchronous acquisition of
function generator, alarms, CAN messages
vastly different signals like analog, digital, CAN, GPS,
Build test procedures in a form of workflow
PCM, counter, video, etc. In 2010 with the release of
diagram by means of sequencer
version 7, DEWESoft ™ takes a big step toward become a
Fast data analysis, reload GByte files in
very powerful data analysis tool for a wide range of test
seconds
& measurement applications. Since many years you can
utilize math channels in the measure mode for online calPost processing, large suite of calculation
culations. Starting with version 7.0, captured data can be
(math) functions
re-calculated in the analyze mode using the large suite
of calculation (math) functions available in the measure
mode. This eliminates the CPU performance limitations and thus provides unlimited offline calculation power.
Example: Performing a 10 th order notch filter on 128 channels being sampled at 200 kS/s each. This is not possible online. But in analyze mode it´s easy. Simply record the data and then filter it afterwards (math functions
are non-destructive, i.e., they do not affect the raw channels).
Another important new feature is the sequencer which provides a way to automate test procedures.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
21
DEWESoft™
Hardware Support
DEWESoft ™ supports DEWETRON hardware cards as well as some third-party cards, like Spectrum cards for
transient recording. Multiple cards of the same family are supported for high channel counts.
There is also a huge range of DEWETRON signal conditioners which are all perfectly implemented into the software.
Besides the analog inputs DEWESoft ™ supports the digital I/Os, counters and CAN interfaces of DEWETRON
hardware.
To acquire video streams in sync with the analog data there is a selection of DEWE-CAM cameras.
Further bus systems like PCM telemetry, XCP, ARINC, 1553, etc. are supported, too. DEWETRON offers the appropriate hardware for all of these.
For position and speed measurements there is a choice of high performance DEWE-VGPS sensors. Or use lowcost sensor which is NMEA compatible for simple position plotting and mapping applications.
DAQx modules
DEWE-ORION A/D cards
Sensor Database and TEDS (Technical Electronic Data Sheet)
The DEWESoft ™ data acquisition software suite was
developed especially for measurement technicians, thus
simple sensor “connection” is a major topic. Basic settings like sensor setup are easily done. TEDS technology of newer sensors is supported on both the hardware
and software side, so that all settings follow automatically, preventing user errors and saving a huge amount
of time. For sensors without TEDS, there are numerous
options for manual scaling as well as an integrated sensor database to make settings as efficient as possible.
Video Recording
A camera is a perfect sensor for many applications and a lot
of people like to use it in their data acquisition. Video is a
useful test documentation, providing a visual record of the
test conditions and setup. I can also be used for more indepth analysis, as you can imagine. There is nothing quite
like seeing your data replayed with synchronized video –
this DEWETRON innovation provides a whole new level of
context and understanding of your test data than you could
ever imagine.
22
DEWESoft™
3D Graph
In the properties panel there is a function that allows you to edit the properties
of the selected display, and to create new displays, and rearrange them. You
can rename any display, and select a different icon for it. Of course you can
add sub-displays to any main display.
Display Screens
One of the most powerful and yet easy to use aspect of DEWESoft ™ is the
creation of displays. Of course a few standard displays like Recorders,
Oscilloscope, FFT, Meters, Bars, 2D and 3D graphs, etc. are built-in for you.
But this is only the beginning. You simply can create custom displays according to the needs of specific test.
Project Setup
The project files setup the measurement instruments in seconds including
complete hardware setup, measurement configuration, and sensor calibration.
Since DEWESoft version 7 you can create “Projects” at the hardware setup
screen level, where each project contains all of the settings for any hardware
that you own. You can have an unlimited number of hardware setups, which
you can freely name and edit. When you start DEWESoft 7, it will automatically load the last hardware setup that you used, of course … but if you have
changed the hardware, you can simply choose a different project from the
“Settings” menu, and a completely different hardware setup will be loaded.
Even when using the same hardware, projects allows using different folders
for setup, data and exported files. So you can create John and George projects for different users and work
without interfering or you can create e.g. Road-Load and DSA projects for different tasks.
Recording
You can control recording as simple as pressing the START,
STORE and STOP buttons. But there are also versatile trigger
options to e.g. only store data if a trigger event occurs or to
store at a slow rate usually but store at a fast rate at a trigger
event with definable pre- and post times.
There is a large suite of calculation (math) functions which
can be applied to any channels.
Analyze – Replay, Re-calculate, Export
In Analyze mode you can replay any captured data file, zoom
in, make cursor measurements, print reports and export the
data to a wide variety of formats, like Flexpro, Excel, Matlab,
Diadem and many more.
Since version 7 all the powerful math functions such as
math formulas, filtering, statistics, power analysis, frequency
response function, order tracking, torsional vibration, engine
combustion analysis, sound analysis, human vibration analysis, and others can also be applied off-line to captured data.
So you can simply store the raw data and do all the processing off-line, on any computer, anywhere. This allows you to
work with the data as you were at the test bench or on the
proving ground.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
23
DEWESoft™
Notes
24
A/D Conversion
A/D & D/A Conversion
A/D Conversion
Please find information about the A/D conversion in the attached DEWE-ORION series manual.
The latest version of the manual can be downloaded from:
http://download.dewetron.com/dl/components/adboards
Informations regarding different manufacturer's see the corresponding D/A card manual.
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
A1
A/D & D/A Conversion
Notes
A2
Internal Wiring
Internal Wiring
Please find information about the MDAQ amplifiers in the attached DEWE-MDAQ series manual. The latest
version of the manual can be downloaded from:
http://download.dewetron.com/dl/products/signal/mdaq
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
B1
Internal Wiring
Notes
B2
CE-Certificate of conformity
CE-Certificate of conformity
Manufacturer:
DEWETRON Elektronische Messgeraete Ges.m.b.H.
Address:
Parkring 4
A-8074 Graz-Grambach Austria
Tel.: +43 316 3070 0
Fax: +43 316 3070 90
e-mail: [email protected]
http://www.dewetron.com
Name of product:
DEWE-5001
Kind of product:
Data acquisition instrument
The product meets the regulations of the following EC-directives:
73/23/EEC
"Directive on the approximation of the laws of the Member States relating to
electrical equipment designed for use within certain voltage limits amended by
the directive 93/68/EEC"
89/336/EEC
"Directive on the approximation of the laws of the Member States relating to
electromagnetic compatibility amended by the directives 91/263/EEC, 92/31/
EEC, 93/68/EEC and 93/97/EEC
The accordance is proved by the observance of the following standards:
L
V
E
M
C
Safety
IEC/EN 61010-1:1992/93
IEC/EN 61010-2-031
IEC 61010-1:1992/300 V CATIII Pol. D. 2
IEC 1010-2-031
Emissions
EN 61000-6-4
EN 55011 Class B
Immunity
EN 61000-6-2
Group standard
Graz, April 28, 2010
Place / Date of the CE-marking
Dipl.-Ing. Roland Jeutter / Managing director
DE-M070302E • DEWE-5001 • Technical Reference Manual • Printing version 1.0.4 • August 16, 2012
C1
Notes
C2
">