70-142_Documaster Pro Parts Manual REV.6
Documaster Pro
DOCUMENT CREASING & AUTOMATIC
BOOKLET MAKING MACHINE
ILLUSTRATED PARTS MANUAL
Morgana Systems Limited
United Kingdom
Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
Website: www.morgana.co.uk
ISSUE 6 NOVEMBER 2011
70-142
INTRODUCTION
DocuMaster Pro
ILLUSTRATED PARTS MANUAL
The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine.
The index on page four lists all of the major assemblies in the order in which the machine is constructed.
The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly.
The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice.
Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate
Whilst checking this, make a note of the serial number also stamped on the plate.
Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.
Page 2
NOTE....
ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY
ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER
SUPPLY BEFORE REMOVING ANY COVERS.
CREASING / BOOKLET MAKING
DocuMaster Pro
SYSTEM
Page 3
740823T
CONTENTS
SECTION ASSEMBLY
3
4
5
6
1
2
7-01-20
7-03-16
7-06-14
7-08-14
740823T
79-052-01
DESCRIPTION
MAIN ASSEMBLY
FEED BED ASSEMBLY
CREASER UNIT
STACKER ASSEMBLY
FINAL ASSEMBLY
OPTIONAL CAMERA KIT
PAGE
6
10
12
20
22
31
NOTE....
Page 4
TIP....
To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.
CREASING / BOOKLET MAKING
DocuMaster Pro
BLANK
PAGE
SYSTEM
Page 5
7-01-20
MAIN ASSEMBLY
in 4 Posns.
36 52
2 off
1 5
4 off 4 off 8 off
6 2
44 12
50
52
42
4
61
2 off
54 25
52 43
4 off 4 off
71 63
2 off
52 7
68 65 56
55 in 2 Posns.
70
66 59
13
3 off
52
2 off
55
3 off 3 off
70 58
41
14
2 off
64
10
15
67 60
37
17
45
62 8
27
62
9
34
24
55
32
29
LARGE HOLE
29
33
2 off
51 19
4 off
70
4 off
66
22
38
16
31
26 64
55 in 4 Posns.
43 52
2 off
51 18
39 46 39 11 40
Page 6
4 off
53
20
47
2 off 2 off
57 69
SMALL HOLE
3
30
29
28
52
4 off
21
3 off
49
23
48
3 off
35
3 off
70
3 off
66
CREASING / BOOKLET MAKING
DocuMaster Pro
MAIN ASSEMBLY
ITEM NO. PART NUMBER QTY.
61
62
63
64
57
58
59
60
53
54
55
56
49
50
51
52
65
66
67
68
69
70
71
45
46
47
48
41
42
43
44
37
38
39
40
33
34
35
36
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
DESCRIPTION
71-078-01
75-208-01
75-208-03
75-229-02
75-254-02
75-352
75-415-01
75-424-01
79-034-01
79-054-01
79-065-01
91-024-03
91-025
91-025-06
94-044
601-010
71-002-03
71-005
71-01-01
71-010
71-013-02
71-016
71-018-03
71-052-07
71-052-08
71-064-01
71-067-01
71-071-03
71-072-03
71-074-01
71-076-01
71-077-01
601-015
601-076
601-161
603-041
604-016
605-024
605-052
608-015
610-029
613-138
613-339
615-014
615-079
62-006-02
621-025
621-037
650-028
651-031
3 CABLE TIE MTG. - Push Fit.
1 TERMINAL STRIP - 45° - Single
401-02-040-006 4 Screw - Pan Pozi Taptite - M4 x 6 Lg.
401-02-040-008 19 Screw - Pan Pozi Taptite - M4 x 8 Lg.
401-02-040-012 4 Screw - Pan Pozi Taptite - M4 x 12 Lg.
402-02-040-006 2 Screw - Csk Hd. Taptite - M4 x 6 Lg.
402-02-040-008 5 Screw - Csk Hd. Taptite - M4 x 8 Lg.
402-02-040-010 1 Screw - Csk Hd. Taptite - M4 x 10 Lg.
403-01-050-020 2 SCREW - Socket Cap Head - M5 x 20 Lg.
403-01-060-010 5 SCREW - Socket Cap Head - M6 x 10 Lg.
404-01-060-012 2 SCREW - Socket Countersunk Head - M6 x 12 Lg.
405-01-040-006 1 Screw - Button Hd. - M4 x 6 Lg.
405-01-060-012 1 SCREW - Socket Button Head - M6 x 12 Lg.
405-01-080-010 3 SCREW - Socket Button Head - M8 x 10 Lg.
405-01-080-016 4 SCREW - Socket Button Head - M8 x 16 Lg.
409-01-040-004 3 Screw - Skt Set Sc
461-01-040
461-01-060
481-040
481-040
481-050
481-060
481-080
2 TIE BAR - AC33.
4 SUPPORT SPOOL.
1 ADAPTOR ASSY - Ø22 / Ø10 - SV130
1 PIVOT BUSH - Stepped.
1 TILT LEVER - MK2.
4 SHOCK SLEEVE.
1 INTERFACE PLATE - F8
1 FRONT AXLE - DocuMaster Mk4.
1 REAR AXLE - DocuMAster Mk4
1 MOTOR PINION - 21T.
1 WHEEL ECCENTRIC - DocuMaster
1 MAIN FRAME - DocuMaster Mk4.
1 PLINTH - DocuMaster Mk4.
1 MOTOR MOUNTING PLATE - DocuMaster.
1 BRACKET - Pot Assembly.
1 SPACER.
1 IDLER GEAR ASSEMBLY - Pot.
1 Tower Blank - Op Side
1 Tower Blank - Lay Side - Cable Route
1 Fan Guard A ssy - AutoCreaser 33.
4 HEX PILLAR - Fan Spacer - M4
1 Pot & Lead Assy.
1 BAFFLE PLATE - AutoCreaser 33 Mk4.
1 CONTROL LEG ASSEMBLY - AutoCreaser Mk4.
1 SUPPORT - Watkiss Tray.
1 COLLAR - Pinion - Documaster Base.
1 WHEEL CARRIAGE ASSY. - DocuMaster Mk4.
1 FAN ADAPTER - Compressor - SV130.
3 BUNG - Compressor Ports.
1 BUNG - Compressor Ports - AC33
1 POT GEAR - Idler 16T.
1 Snap Bushing Ø19 x Ø25
1 Snap Bushing Ø33.3 x Ø38
1 Snap Bushing Ø15.5 x Ø19
3 VIBRATION MOUNT - Stud.
4 SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg.
1 SPRING - Extension.
1 NYLON WASHER - Ø12.2 X17.1 X 0.79
2 SUPPORT WASHER - Ø12
1 SHOULDER BOLT - Ø10 (M8) X 40 Long
1 Doga Motor C/W Gear Box
1 STRAIN RELIEF BUSH
5 CABLE TIE MOUNTING
8 CIRCLIP - EXTERNAL - Ø15
1 Starlock Washer - ؼ
1 NYLON WHEEL - DocuMaster.
1 FAN - PLASTIC 5 BLADE 6" CCW
1 BLOWER - Sv130 (UL).
rew - Flat Pt. - M4 x 4 Lg.
1 Nut - Full - M4
11 NUT - Full - M6
1 WASHER - Plain - M4
1 Washer - Plain - M4
2 WASHER - Plain - M5
14 WASHER - Plain - M6
4 WASHER - Plain - M8
SYSTEM
7-01-20
Page 7
7-01-20
MAIN ASSEMBLY
Page 8
CREASING / BOOKLET MAKING
DocuMaster Pro
BLANK
PAGE
SYSTEM
Page 9
7-03-16
FEED BED ASSEMBLY
10
13 8 3 22
12
23 28 15
2 off
11 29
4
7
16
35
18
37
31 in 2 Posns.
25
34
5
14
21
2
6
32
36
19
17
28 in 2 Posns.
27 in 5 Posns.
24
31 37 in 3 Posns.
20
2 off
30
1 33 in 2 Posns.
9
Page 10
CREASING / BOOKLET MAKING
DocuMaster Pro
FEED BED ASSEMBLY
7-03-16
32
33
34
35
36
28
29
30
31
24
25
26
27
37
19
20
21
15
16
17
18
11
12
13
14
7
8
9
10
22
23
ITEM No. PART No.
4
5
6
1
2
3
73-004
73-009
73-012-02
73-05-01
73-054-01
73-06-01
73-066-01
73-07-01
73-071-03
73-075-01
73-077-01
73-080-02
93-021
93-032
93-033-02
94-021
175-28-01
28-003
51-095
601-015
604-062
607-041
609-008
609-030
615-035
401-02-040-006
401-02-040-008
401-02-040-016
401-02-050-020
402-02-040-008
403-01-040-008
403-01-060-012
405-01-060-006
408-01-050-030
409-01-040-012
461-01-060
481-040
QTY.
Description
2 Key Hole Latch - Creaser
1 FOAM BED SPACER
1 BELT SUPPORT
1 CHOKE BLEED ASSEMBLY
1 SUPPORT PLATE
1 VAC DRUM DRIVE ASSY.
1 KNOB - Vac Bleed
1 VACUUM ROLLER ASSY.
1 FEED FRAME - Documaster
1 FEED DRUM ASSEMBLY - IDLER
1 VACUUM DRUM MOUNTING
1 MANIFOLD PLATE
1 Feed Belt
1 Feed Drum Assy - Drive
1 Support Bracket - Control Bed
1 LABEL - Papergate 'UP'.
1 BUTTERFLY VALVE - STEPPER
1 UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø16
1 Clamp Washer
1 SNAP BUSHING - Ø38 HOLE - Ø33.3 BORE
1 Washer - Waved - Ø35.5 X Ø43.5 X 0.4
1 TIMING BELT - 110XL - 037
1 'O' Ring - Ø24 X Ø3
1 'O' Ring - Ø22 X Ø4
2 Metric Push-in Fix
1 Screw - Pan Pozi Taptite - M4 x 6 Lg.
6 Screw - Pan Pozi Taptite - M4 x 8 Lg.
6
Screw - Pan Pozi Taptite - M4 x 16 Lg.
2
Screw - Pan Pozi Taptite - M5 x 20 Lg.
2 Screw - Csk Hd. Taptite - M4 x 8 Lg.
5 Screw - Socket Cap Head - M4 x 8 Lg.
1 Screw - Socket Cap Head - M6 x 10 Lg.
2 Screw - Button Hd. - M6 x 6 Lg.
1 Screw Skt Cone Pt - M5 x 30 Lg.
1 Screw - Socket Set - Flat Point - M4 x 12 Lg.
1 Nut - Full - M6
5 Washer - Plain - M4
SYSTEM
Page 11
7-06-14
CREASER UNIT
Page 12
CREASING / BOOKLET MAKING
DocuMaster Pro
CREASER UNIT
49
52
53
54
55
56
41
42
43
44
45
46
58
59
60
29
30
31
32
34
38
39
40
24
25
26
27
28
11
12
13
14
17
18
19
20
21
22
23
ITEM NO.
PART NUMBER QTY.
1
2
76-003
76-011
4
2
DESCRIPTION
TIE BAR - AutoCreaser.
BLADE ADJUSTMENT CAM.
5
6
3
4
76-012
76-034-06
76-04-01
76-040-02
2
1
1
1
ADJUSTMENT DISK - AutoCreaser
TIMING PULLEY - 16XL (Wide) - Flanged - Short Hub.
Splash Guard Assy
Cord Pulley - Drive - F8
7
8
9
76-047
76-05-01
76-053-02
2 LOCK NUT - Blade Cam.
1 IDLER GEAR ASSEMBLY.
2 HINGE PILLAR
76-06-01
76-062-04
76-065
76-101
76-122-01
76-123-01
76-142-04
76-142-05
76-155
76-154
76-230-03
76-175-01
76-177-01
76-213-01
76-250-01
76-251-01
1 CRANK SHAFT ASSEMBLY - AutoCreaser 33.
1 STEPPER PINION - 20T AutoCreaser 50
2 STEPPER SHIM.
1 LABEL - Blade Adjustment.
2 TIE BAR - Female.
1 TIMING PULLEY - 20XL - Wide Flanged.
1
1
1
1
SIDE PLATE - Lay Side - A/C 33.
SIDE PLATE - Op. Side - A/C 33.
1 LEAD - Paper Jam Sensor.
1 LEAD - Dual Sensor Assy.
1 LEAD - Paper Guide Sensor
INPUT ROLLER ASSY. - Lower - A/C33
INPUT ROLLER ASSY. - Upper
1 BLADE SET - 330 Wide Std. Groove - Mk2 & AC33.
1 Upper Output Shaft Assy - AC33
1 Lower Output Shaft Assy
78-013
56-003-02
56-004-02
601-124
603-046
607-048
608-001
608-019
2 PERFORATOR STRIPPER ASSEMBLY.
1 TIMING PULLEY Wide - 16XL - Flanged.
2 TIMING PULLEY - 16XL - Un-Flanged.
2 HOLE BUSHING - Split - Ø19.
2 Spirol Pin - Ø4 x 12 Lg.
1 TIMING BELT
1 Shoulder Bolt - Ø8(M6) x 20 Lg.
2 Shoulder Bolt - Ø12(M10) x 30 Lg.
610-021
613-027
613-339
651-031
2
3
1
1
MOTOR-STEPPER - L259RE
TIE WRAP - Small.
CABLE TIE MOUNTING
TERMINAL STRIP - 45° - Single
401-02-040-006 3 Screw - Pan Pozi Taptite - M4 x 6 Lg.
401-02-040-008 28 Screw - Pan Pozi Taptite - M4 x 8 Lg.
403-01-050-025 7 Screw - Socket Cap Head - M5 x 25 Lg.
407-01-050-006 3 Screw - Socket Set Knurled - M5 x 6 Lg.
409-01-040-004 4 Screw - Socket Set - Flat Point - M4 x 4 Lg.
409-01-050-005 1 Screw - Socket Set - Flat Point - M5 x 5 Lg.
411-01-040-006 4 Screw - Socket Set - Dog Point - M4 x 6 Lg.
461-01-050 7 Nut - Full - M5
462-01-080
481-050
481-080
1 Half Nut - M8
15 Washer - Plain - M5
18 Washer - Plain - M8
7-06-14
SYSTEM
Page 13
7-06-14
CREASER UNIT
Page 14
CREASING / BOOKLET MAKING
DocuMaster Pro
CREASER UNIT
46
47
48
49
50
51
56
57
59
60
61
ITEM NO.
PART NUMBER QTY.
10 76-054-04 1
DESCRIPTION
TILT PILLAR - AutoCreaser 33 MK4.
15
16
76-105
76-121-01
2 BUFFER - Exit Guard.
1 MTG. PLATE - Stepper Motor.
29
32
33
35
36
37
42
78-013
601-124
602-003
604-071
605-052
607-042
613-027
2
2
2
4
PERFORATOR STRIPPER ASSEMBLY.
HOLE BUSHING - Split - Ø19.
BEARING-Deep Groove Ball - 6001-ZZ
WAVED WASHER.
12 SUPPORT WASHER - Ø12
1 TIMING BELT - 160XL - 15.
3 TIE WRAP - Small.
401-02-040-008
401-02-040-016
28 Screw - Pan Pozi Taptite - M4 x 8 Lg.
4 Screw - Pan Pozi Taptite - M4 x 16 Lg.
403-01-050-016 1 Screw - Socket Cap Head - M5 x 16 Lg.
403-01-050-025 7 Screw - Socket Cap Head - M5 x 25 Lg.
403-01-080-020 7 Screw - Socket Cap Head - M8 x 20 Lg.
405-01-080-020 1 Screw - Button Hd. - M8 x 20 Lg.
461-01-050
461-01-080
481-050
481-080
481-100
7 Nut - Full - M5
9 Nut - Full - M8
15 Washer - Plain - M5
18 Washer - Plain - M8
1 Washer - Plain - M10
7-06-14
SYSTEM
Page 15
7-06-14
CREASER UNIT
Page 16
CREASING / BOOKLET MAKING
DocuMaster Pro
CREASER UNIT
7-06-14
SYSTEM
Page 17
7-06-14
CREASER UNIT
Page 18
CREASING / BOOKLET MAKING
DocuMaster Pro
CREASER UNIT
7-06-14
SYSTEM
Page 19
7-08-14
STACKER ASSEMBLY
2
4
1
5
3
6 7
In 2 Posns.
Page 20
CREASING / BOOKLET MAKING
DocuMaster Pro
STACKER ASSEMBLY
7-08-14
ITEM NO.
PART No.
3
4
1
2
5
6
7
78-017-02
78-067-01
78-068-01
78-069-01
78-070-01
78-071-01
402-02-050-010
QTY.
1
2
1
1
1
1
1
Description
Stacker Bed - Autocreaser 33
Stacker Side Guide - R/H - Slotted
Stacker Side Guide - L/H - Slotted
Stacker Back Stop - R/H - Slotted
Stacker Back Stop - L/H - Slotted
Actuator Assy. - Stacker
Screw - Csk Hd. Taptite - M5 x 10 Lg.
SYSTEM
Page 21
740823T
FINAL ASSEMBLY
26
2 off
76
41
3 off
65
29
30
65 64
22 24
47
3
58
53
78
38 78 5
49 78 58 39 78
2 off
7
65
60
72
11
2 off
54 55 10
4
6
77
2 off
57
2 off
40
62
71
2 off
85
2 off
84
2 off
37
36
79
2 off
74
65
12 off
27
Page 22
14
85
3 off
3 off
82 80
3 off
23 88
91
66
6 off
20
28
65
4 off
CREASING / BOOKLET MAKING
DocuMaster Pro
FINAL ASSEMBLY
ITEM NO.
57
58
60
62
49
53
54
55
39
40
41
47
30
36
37
38
26
27
28
29
20
22
23
24
7
10
11
14
5
6
3
4
78
79
80
82
84
85
72
74
76
77
64
65
66
71
88
91
PART NUMBER QTY.
75-428-01
76-041
76-042-01
76-049-06
76-050-07
78-072-01
75-06-02
96-053
123-059
601-111
604-105
605-021
605-055
605-056
608-011
613-351
7-06-14
7-08-14
70-074-01
71-011
71-012-02
71-069-01
71-070-01
73-08-02
75-01-05
75-255
75-258
75-333-01
75-387
75-411-05
75-413-01
75-414-02
651-121
401-02-040-008
401-02-040-010
403-01-030-020
403-01-040-016
403-01-100-012
405-01-080-012
405-01-080-016
406-01-040-006
409-01-050-005
415-01-030-040
461-01-030
464-01-030
481-030
75-477-01
75-480-01
DESCRIPTION
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
CREASING UNIT ASSEMBLY - Autocreaser 33 Mk4.
Slotted Stacker Assy - AC33
ANTI-STATIC BAR ASSY - AutoCreaser 33
HINGE PLATE - AutoCreaser.
COVER BRACKET - Mk2.
HEX PILLAR - M2 x 20 Lg.
Link Arm - Gas Strut
MANIFOLD TUBE ASSEMBLY - AutoCreaser 33 Mk4.
CONTROL SYSTEM - AutoCreaser 33 Mk4.
DIN Socket Assy.
ANTI-STATIC TRANSFORMER
EMC BLANKING PLUG - Eng. Socket.
Label - Fuse Ratings
COMPRESSOR PANEL - DocuMaster Mk4.
SERVICE PANEL - AutoCreaser Mk4.
TOP COVER - Touch Screen - AutoCreaser MK4
ETHERNET BRACKET - AutoCreaser Mk4.
CORD PULLEY - Driven.
DRIVE BELT - Feed Bed.
HINGE SHAFT - AutoCreaser 33 Mk4.
ENTRY GUARD - AC33 Mk4.
TRANSFER BED - Watkiss DocuMAster.
TOUCH SCREEN ASSSEMBLY - 7” (New Controller)
Label - Roller Tilt
Label - Safety Warnings
Tapered Ferrule
GS-19 Gas Spring
Thrust Washer - Ø8 x Ø15.88 x 0.79
WASHER - Self Aligning
THRUST WASHER - Ø12.7 x Ø8.00 x 0.81
Shoulder Bolt - Ø6(M5) x 10 Lg.
MICROSWITCH
3
3
6
2
2
8
2
2
1
1
1 CONNECTOR - Ethernet.
26 Screw - Pan Pozi Taptite - M4 x 8 Lg.
6
2
Screw - Pan Pozi Taptite - M4 x 10 Lg.
SCREW - Socket Cap Head - M3 x 20 Lg.
SCREW - Socket Cap Head - M4 x 16 Lg.
Screw - Socket Cap Head - M10 x 12 Lg.
SCREW - Socket Button Head - M8 x 12 Lg.
SCREW - Socket Button Head - M8 x 16 Lg.
SCREW - Tamperproof - M4 x 6 Lg
Screw - Skt Set Screw - Flat Pt. - M5 x 5 Lg.
Screw - Hexagon Head - M3 x 40 Lg.
NUT - Full - M3
NUT - NYLOC - M3
WASHER - Plain - M3
1
1
HOSE - EXHAUST (25MM I/D)
HOSE - MANIFOLD TUBE
740823T
SYSTEM
Page 23
740823T
FINAL ASSEMBLY
Page 24
CREASING / BOOKLET MAKING
DocuMaster Pro
FINAL ASSEMBLY
ITEM NO.
73
75
81
83
67
68
69
70
86
87
56
59
61
63
48
50
51
52
43
44
45
46
19
21
25
42
12
13
15
16
8
9
1
2
17
18
88
89
90
91
92
PART NUMBER QTY.
7-01-20
7-03-16
71-020
71-025
73-072-02
73-078-02
74-001-04
74-002-02
74-019-02
74-04-05
74-050-05
75-169
75-335
79-049-01
79-050-01
94-026
94-028
94-058
96-060
172-03-01
172-05-02
56-026
605-043
606-035
608-014
617-003
401-02-040-016
401-02-050-008
401-02-050-020
402-02-030-008
403-01-060-012
405-01-060-012
415-01-080-012
461-01-060
481-060
481-080
75-477-01
75-478-01
75-479-01
75-480-01
75-481-01
DESCRIPTION
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MAIN FRAME ASSEMBLY - DocuMaster Mk4.
FEED BED ASSY - Documaster Mk4.
LOCKING STUD - Clamp
Tilt Washer
SUPPORT BRACKET - Feed Bed - AC33 Mk4.
EXTENSION - Loading Table - AutoCreaser 33 Mk4.
FEED BED - AutoCreaser 33.
CONTROL BED - Mk4
BALL HOLDER -DocuMaster - Digifold Mk2
Moving Sidelay - Documaster Pro
Loading Table - AutoCreaser 33 Mk4.
LABEL - Documaster.
LABEL - Air Seperation
CARRIAGE CONNECTION PLATE - DocuMaster.
BAR COVER - DocuMaster.
CLAMP KNOB - Sidelay.
2 Screw - Pan Pozi Taptite - M5 x 20 Lg.
14 Screw - Csk Hd. Taptite - M3 x 8 Lg.
6
3
3
2
2
1
1
2
1
1
2
1
4
1
1
5
4
4
LOCK PIN ASSEMBLY. - Side Lay.
BACKSTOP ASSEMBLY - Screw Clamped.
LABEL - Lock
DOUBLE SHEET DETECTOR KIT - DigiFold Mk2.
PAPER GATE ASSY. - Indexing - AutoCreaser 50.
SPACER.
THRUST WASHER - Ø5.1 x Ø9.5 x 0.75
LOBE KNOB - Female - M8
SHOULDER BOLT - Ø8 (M6) X 40 Long
STEEL BALL - Ø20
Screw - Pan Pozi Taptite - M4 x 16 Lg.
Screw - Pan Pozi Taptite - M5 x 8 Lg.
SCREW - Socket Cap Head - M6 x 12 Lg.
SCREW - Socket Button Head - M6 x 12 Lg.
Screw - Hexagon Head - M8 x 12 Lg.
NUT - Full - M6
WASHER - Plain - M6
WASHER - Plain - M8
HOSE - EXHAUST (25MM I/D)
HOSE - VALVE - BLOW
HOSE - VALVE - VACUUM
HOSE - MANIFOLD TUBE
HOSE - INLET
740823T
SYSTEM
Page 25
740823T
FINAL ASSEMBLY
BLANK
PAGE
Page 26
CREASING / BOOKLET MAKING
DocuMaster Pro
FINAL ASSEMBLY
740823
4
2
6
10
11
5
7
12
1
8
3
9
ITEM No.
1
2
3
6
7
8
4
5
9
10
11
12
PART No.
172-06-01
172-025-02
172-028-02
172-029-01
48-005-04
601-162
604-068
615-006
404-01-050-010
409-01-030-010
411-01-040-005
172-031-01
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
PIVOT ASSEMBLY - Papergate.
POST - Indexing Papergate - AutoCreaser.
COLLAR - indexing Papergate.
LOCKING NUT - Paper Gate
ROTARY PAPERGATE - Indexed.
M6 Ball Spring Plunger
WAVED WASHER.
CIRCLIP - Internal - Ø22
SCREW - Socket Csk Head - M5 x 10 Lg.
Screw - Skt Set Screw - Flat Pt. - M3 x 10 Lg.
SCREW - Skt Set Dog Pt. - M4 x 5 Lg.
Label - Papergate
PAPER GATE ASSEMBLY (172-05-02)
SYSTEM
Page 27
740823T
FINAL ASSEMBLY
Page 28
CREASING / BOOKLET MAKING
DocuMaster Pro
FINAL ASSEMBLY
740823
SYSTEM
Page 29
740823T
10 in 7 Posns.
FINAL ASSEMBLY
1
3
14 in 3 Posns.
12 in 3 Posns.
2 in 4 Posns.
7
11 in 2 Posns.
6 in 2 Posns.
8
9 in 2 Posns.
ITEM No.
1
10
11
12
13
14
15
2
3
4
5
6
7
8
9
PART No.
172-015-01
172-016-01
75-354
613-027
613-339
603-087
654-014
654-015
401-02-030-012
402-02-030-016
402-02-030-006
461-01-030
461-01-040
481-030
481-040
QTY.
1
7
2
3
2
3
2
4
1
6
2
2
1
1
2
DESCRIPTION
DOUBLE SHEET DETECTOR MOUNTING - DigiFold Mk2.
SPACER.
Lead - Double Sheet Detection
Cable Tie
Cable Tie Mounting.
Hex Spacer - M3 x15 Lg
Ultrasonic Receiver
Ultrasonic Transmitter
Screw - Pan Pozi Taptite - M3 x 12 Lg.
SCREW - Countersunk Pozi Taptite - M6 x 16 Lg.
Screw - Csk Hd. Taptite - M3 x 6 Lg.
NUT - Full - M3
NUT - Full - M4
WASHER - Plain - M3
WASHER - Plain - M4
DOUBLE SHEET DETECTOR KIT (172-03-01)
Page 30
CREASING / BOOKLET MAKING
DocuMaster Pro
OPTIONAL CAMERA KIT
3
1
4
2 off
5
2 off
VIEW FROM TOP
3
VIEW FROM BOTTOM
CONTROLLER PCB ASSY.
ITEM No. PART No.
3
4
1
2
5
79-051-01
75-371-01
654-018
403-01-040-008
403-01-050-012
QTY.
1
2
1
1
2
Description
MOUNTING PLATE - FA45 CAMERA
LEAD - FA45 CAMERA
SENSOPART FA45 OBJECT CAMERA
SCREW-SOCKET CAP HEAD - M4 X 8 LONG
SCREW-SOCKET CAP HEAD - M5X12 LONG
79-052-01
(Optional Camera Kit)
2
CONNECT CAMERA LEAD
AS SHOWN
SYSTEM
Page 31
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