70-142_Documaster Pro Parts Manual REV.6

Documaster Pro

DOCUMENT CREASING & AUTOMATIC

BOOKLET MAKING MACHINE

ILLUSTRATED PARTS MANUAL

Morgana Systems Limited

United Kingdom

Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399

Website: www.morgana.co.uk

ISSUE 6 NOVEMBER 2011

70-142

INTRODUCTION

DocuMaster Pro

ILLUSTRATED PARTS MANUAL

The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine.

The index on page four lists all of the major assemblies in the order in which the machine is constructed.

The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly.

The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice.

Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate

Whilst checking this, make a note of the serial number also stamped on the plate.

Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.

Page 2

NOTE....

ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY

ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER

SUPPLY BEFORE REMOVING ANY COVERS.

CREASING / BOOKLET MAKING

DocuMaster Pro

SYSTEM

Page 3

740823T

CONTENTS

SECTION ASSEMBLY

3

4

5

6

1

2

7-01-20

7-03-16

7-06-14

7-08-14

740823T

79-052-01

DESCRIPTION

MAIN ASSEMBLY

FEED BED ASSEMBLY

CREASER UNIT

STACKER ASSEMBLY

FINAL ASSEMBLY

OPTIONAL CAMERA KIT

PAGE

6

10

12

20

22

31

NOTE....

Page 4

TIP....

To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.

CREASING / BOOKLET MAKING

DocuMaster Pro

BLANK

PAGE

SYSTEM

Page 5

7-01-20

MAIN ASSEMBLY

in 4 Posns.

36 52

2 off

1 5

4 off 4 off 8 off

6 2

44 12

50

52

42

4

61

2 off

54 25

52 43

4 off 4 off

71 63

2 off

52 7

68 65 56

55 in 2 Posns.

70

66 59

13

3 off

52

2 off

55

3 off 3 off

70 58

41

14

2 off

64

10

15

67 60

37

17

45

62 8

27

62

9

34

24

55

32

29

LARGE HOLE

29

33

2 off

51 19

4 off

70

4 off

66

22

38

16

31

26 64

55 in 4 Posns.

43 52

2 off

51 18

39 46 39 11 40

Page 6

4 off

53

20

47

2 off 2 off

57 69

SMALL HOLE

3

30

29

28

52

4 off

21

3 off

49

23

48

3 off

35

3 off

70

3 off

66

CREASING / BOOKLET MAKING

DocuMaster Pro

MAIN ASSEMBLY

ITEM NO. PART NUMBER QTY.

61

62

63

64

57

58

59

60

53

54

55

56

49

50

51

52

65

66

67

68

69

70

71

45

46

47

48

41

42

43

44

37

38

39

40

33

34

35

36

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

DESCRIPTION

71-078-01

75-208-01

75-208-03

75-229-02

75-254-02

75-352

75-415-01

75-424-01

79-034-01

79-054-01

79-065-01

91-024-03

91-025

91-025-06

94-044

601-010

71-002-03

71-005

71-01-01

71-010

71-013-02

71-016

71-018-03

71-052-07

71-052-08

71-064-01

71-067-01

71-071-03

71-072-03

71-074-01

71-076-01

71-077-01

601-015

601-076

601-161

603-041

604-016

605-024

605-052

608-015

610-029

613-138

613-339

615-014

615-079

62-006-02

621-025

621-037

650-028

651-031

3 CABLE TIE MTG. - Push Fit.

1 TERMINAL STRIP - 45° - Single

401-02-040-006 4 Screw - Pan Pozi Taptite - M4 x 6 Lg.

401-02-040-008 19 Screw - Pan Pozi Taptite - M4 x 8 Lg.

401-02-040-012 4 Screw - Pan Pozi Taptite - M4 x 12 Lg.

402-02-040-006 2 Screw - Csk Hd. Taptite - M4 x 6 Lg.

402-02-040-008 5 Screw - Csk Hd. Taptite - M4 x 8 Lg.

402-02-040-010 1 Screw - Csk Hd. Taptite - M4 x 10 Lg.

403-01-050-020 2 SCREW - Socket Cap Head - M5 x 20 Lg.

403-01-060-010 5 SCREW - Socket Cap Head - M6 x 10 Lg.

404-01-060-012 2 SCREW - Socket Countersunk Head - M6 x 12 Lg.

405-01-040-006 1 Screw - Button Hd. - M4 x 6 Lg.

405-01-060-012 1 SCREW - Socket Button Head - M6 x 12 Lg.

405-01-080-010 3 SCREW - Socket Button Head - M8 x 10 Lg.

405-01-080-016 4 SCREW - Socket Button Head - M8 x 16 Lg.

409-01-040-004 3 Screw - Skt Set Sc

461-01-040

461-01-060

481-040

481-040

481-050

481-060

481-080

2 TIE BAR - AC33.

4 SUPPORT SPOOL.

1 ADAPTOR ASSY - Ø22 / Ø10 - SV130

1 PIVOT BUSH - Stepped.

1 TILT LEVER - MK2.

4 SHOCK SLEEVE.

1 INTERFACE PLATE - F8

1 FRONT AXLE - DocuMaster Mk4.

1 REAR AXLE - DocuMAster Mk4

1 MOTOR PINION - 21T.

1 WHEEL ECCENTRIC - DocuMaster

1 MAIN FRAME - DocuMaster Mk4.

1 PLINTH - DocuMaster Mk4.

1 MOTOR MOUNTING PLATE - DocuMaster.

1 BRACKET - Pot Assembly.

1 SPACER.

1 IDLER GEAR ASSEMBLY - Pot.

1 Tower Blank - Op Side

1 Tower Blank - Lay Side - Cable Route

1 Fan Guard A ssy - AutoCreaser 33.

4 HEX PILLAR - Fan Spacer - M4

1 Pot & Lead Assy.

1 BAFFLE PLATE - AutoCreaser 33 Mk4.

1 CONTROL LEG ASSEMBLY - AutoCreaser Mk4.

1 SUPPORT - Watkiss Tray.

1 COLLAR - Pinion - Documaster Base.

1 WHEEL CARRIAGE ASSY. - DocuMaster Mk4.

1 FAN ADAPTER - Compressor - SV130.

3 BUNG - Compressor Ports.

1 BUNG - Compressor Ports - AC33

1 POT GEAR - Idler 16T.

1 Snap Bushing Ø19 x Ø25

1 Snap Bushing Ø33.3 x Ø38

1 Snap Bushing Ø15.5 x Ø19

3 VIBRATION MOUNT - Stud.

4 SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg.

1 SPRING - Extension.

1 NYLON WASHER - Ø12.2 X17.1 X 0.79

2 SUPPORT WASHER - Ø12

1 SHOULDER BOLT - Ø10 (M8) X 40 Long

1 Doga Motor C/W Gear Box

1 STRAIN RELIEF BUSH

5 CABLE TIE MOUNTING

8 CIRCLIP - EXTERNAL - Ø15

1 Starlock Washer - ؼ

1 NYLON WHEEL - DocuMaster.

1 FAN - PLASTIC 5 BLADE 6" CCW

1 BLOWER - Sv130 (UL).

rew - Flat Pt. - M4 x 4 Lg.

1 Nut - Full - M4

11 NUT - Full - M6

1 WASHER - Plain - M4

1 Washer - Plain - M4

2 WASHER - Plain - M5

14 WASHER - Plain - M6

4 WASHER - Plain - M8

SYSTEM

7-01-20

Page 7

7-01-20

MAIN ASSEMBLY

Page 8

CREASING / BOOKLET MAKING

DocuMaster Pro

BLANK

PAGE

SYSTEM

Page 9

7-03-16

FEED BED ASSEMBLY

10

13 8 3 22

12

23 28 15

2 off

11 29

4

7

16

35

18

37

31 in 2 Posns.

25

34

5

14

21

2

6

32

36

19

17

28 in 2 Posns.

27 in 5 Posns.

24

31 37 in 3 Posns.

20

2 off

30

1 33 in 2 Posns.

9

Page 10

CREASING / BOOKLET MAKING

DocuMaster Pro

FEED BED ASSEMBLY

7-03-16

32

33

34

35

36

28

29

30

31

24

25

26

27

37

19

20

21

15

16

17

18

11

12

13

14

7

8

9

10

22

23

ITEM No. PART No.

4

5

6

1

2

3

73-004

73-009

73-012-02

73-05-01

73-054-01

73-06-01

73-066-01

73-07-01

73-071-03

73-075-01

73-077-01

73-080-02

93-021

93-032

93-033-02

94-021

175-28-01

28-003

51-095

601-015

604-062

607-041

609-008

609-030

615-035

401-02-040-006

401-02-040-008

401-02-040-016

401-02-050-020

402-02-040-008

403-01-040-008

403-01-060-012

405-01-060-006

408-01-050-030

409-01-040-012

461-01-060

481-040

QTY.

Description

2 Key Hole Latch - Creaser

1 FOAM BED SPACER

1 BELT SUPPORT

1 CHOKE BLEED ASSEMBLY

1 SUPPORT PLATE

1 VAC DRUM DRIVE ASSY.

1 KNOB - Vac Bleed

1 VACUUM ROLLER ASSY.

1 FEED FRAME - Documaster

1 FEED DRUM ASSEMBLY - IDLER

1 VACUUM DRUM MOUNTING

1 MANIFOLD PLATE

1 Feed Belt

1 Feed Drum Assy - Drive

1 Support Bracket - Control Bed

1 LABEL - Papergate 'UP'.

1 BUTTERFLY VALVE - STEPPER

1 UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø16

1 Clamp Washer

1 SNAP BUSHING - Ø38 HOLE - Ø33.3 BORE

1 Washer - Waved - Ø35.5 X Ø43.5 X 0.4

1 TIMING BELT - 110XL - 037

1 'O' Ring - Ø24 X Ø3

1 'O' Ring - Ø22 X Ø4

2 Metric Push-in Fix

1 Screw - Pan Pozi Taptite - M4 x 6 Lg.

6 Screw - Pan Pozi Taptite - M4 x 8 Lg.

6

Screw - Pan Pozi Taptite - M4 x 16 Lg.

2

Screw - Pan Pozi Taptite - M5 x 20 Lg.

2 Screw - Csk Hd. Taptite - M4 x 8 Lg.

5 Screw - Socket Cap Head - M4 x 8 Lg.

1 Screw - Socket Cap Head - M6 x 10 Lg.

2 Screw - Button Hd. - M6 x 6 Lg.

1 Screw Skt Cone Pt - M5 x 30 Lg.

1 Screw - Socket Set - Flat Point - M4 x 12 Lg.

1 Nut - Full - M6

5 Washer - Plain - M4

SYSTEM

Page 11

7-06-14

CREASER UNIT

Page 12

CREASING / BOOKLET MAKING

DocuMaster Pro

CREASER UNIT

49

52

53

54

55

56

41

42

43

44

45

46

58

59

60

29

30

31

32

34

38

39

40

24

25

26

27

28

11

12

13

14

17

18

19

20

21

22

23

ITEM NO.

PART NUMBER QTY.

1

2

76-003

76-011

4

2

DESCRIPTION

TIE BAR - AutoCreaser.

BLADE ADJUSTMENT CAM.

5

6

3

4

76-012

76-034-06

76-04-01

76-040-02

2

1

1

1

ADJUSTMENT DISK - AutoCreaser

TIMING PULLEY - 16XL (Wide) - Flanged - Short Hub.

Splash Guard Assy

Cord Pulley - Drive - F8

7

8

9

76-047

76-05-01

76-053-02

2 LOCK NUT - Blade Cam.

1 IDLER GEAR ASSEMBLY.

2 HINGE PILLAR

76-06-01

76-062-04

76-065

76-101

76-122-01

76-123-01

76-142-04

76-142-05

76-155

76-154

76-230-03

76-175-01

76-177-01

76-213-01

76-250-01

76-251-01

1 CRANK SHAFT ASSEMBLY - AutoCreaser 33.

1 STEPPER PINION - 20T AutoCreaser 50

2 STEPPER SHIM.

1 LABEL - Blade Adjustment.

2 TIE BAR - Female.

1 TIMING PULLEY - 20XL - Wide Flanged.

1

1

1

1

SIDE PLATE - Lay Side - A/C 33.

SIDE PLATE - Op. Side - A/C 33.

1 LEAD - Paper Jam Sensor.

1 LEAD - Dual Sensor Assy.

1 LEAD - Paper Guide Sensor

INPUT ROLLER ASSY. - Lower - A/C33

INPUT ROLLER ASSY. - Upper

1 BLADE SET - 330 Wide Std. Groove - Mk2 & AC33.

1 Upper Output Shaft Assy - AC33

1 Lower Output Shaft Assy

78-013

56-003-02

56-004-02

601-124

603-046

607-048

608-001

608-019

2 PERFORATOR STRIPPER ASSEMBLY.

1 TIMING PULLEY Wide - 16XL - Flanged.

2 TIMING PULLEY - 16XL - Un-Flanged.

2 HOLE BUSHING - Split - Ø19.

2 Spirol Pin - Ø4 x 12 Lg.

1 TIMING BELT

1 Shoulder Bolt - Ø8(M6) x 20 Lg.

2 Shoulder Bolt - Ø12(M10) x 30 Lg.

610-021

613-027

613-339

651-031

2

3

1

1

MOTOR-STEPPER - L259RE

TIE WRAP - Small.

CABLE TIE MOUNTING

TERMINAL STRIP - 45° - Single

401-02-040-006 3 Screw - Pan Pozi Taptite - M4 x 6 Lg.

401-02-040-008 28 Screw - Pan Pozi Taptite - M4 x 8 Lg.

403-01-050-025 7 Screw - Socket Cap Head - M5 x 25 Lg.

407-01-050-006 3 Screw - Socket Set Knurled - M5 x 6 Lg.

409-01-040-004 4 Screw - Socket Set - Flat Point - M4 x 4 Lg.

409-01-050-005 1 Screw - Socket Set - Flat Point - M5 x 5 Lg.

411-01-040-006 4 Screw - Socket Set - Dog Point - M4 x 6 Lg.

461-01-050 7 Nut - Full - M5

462-01-080

481-050

481-080

1 Half Nut - M8

15 Washer - Plain - M5

18 Washer - Plain - M8

7-06-14

SYSTEM

Page 13

7-06-14

CREASER UNIT

Page 14

CREASING / BOOKLET MAKING

DocuMaster Pro

CREASER UNIT

46

47

48

49

50

51

56

57

59

60

61

ITEM NO.

PART NUMBER QTY.

10 76-054-04 1

DESCRIPTION

TILT PILLAR - AutoCreaser 33 MK4.

15

16

76-105

76-121-01

2 BUFFER - Exit Guard.

1 MTG. PLATE - Stepper Motor.

29

32

33

35

36

37

42

78-013

601-124

602-003

604-071

605-052

607-042

613-027

2

2

2

4

PERFORATOR STRIPPER ASSEMBLY.

HOLE BUSHING - Split - Ø19.

BEARING-Deep Groove Ball - 6001-ZZ

WAVED WASHER.

12 SUPPORT WASHER - Ø12

1 TIMING BELT - 160XL - 15.

3 TIE WRAP - Small.

401-02-040-008

401-02-040-016

28 Screw - Pan Pozi Taptite - M4 x 8 Lg.

4 Screw - Pan Pozi Taptite - M4 x 16 Lg.

403-01-050-016 1 Screw - Socket Cap Head - M5 x 16 Lg.

403-01-050-025 7 Screw - Socket Cap Head - M5 x 25 Lg.

403-01-080-020 7 Screw - Socket Cap Head - M8 x 20 Lg.

405-01-080-020 1 Screw - Button Hd. - M8 x 20 Lg.

461-01-050

461-01-080

481-050

481-080

481-100

7 Nut - Full - M5

9 Nut - Full - M8

15 Washer - Plain - M5

18 Washer - Plain - M8

1 Washer - Plain - M10

7-06-14

SYSTEM

Page 15

7-06-14

CREASER UNIT

Page 16

CREASING / BOOKLET MAKING

DocuMaster Pro

CREASER UNIT

7-06-14

SYSTEM

Page 17

7-06-14

CREASER UNIT

Page 18

CREASING / BOOKLET MAKING

DocuMaster Pro

CREASER UNIT

7-06-14

SYSTEM

Page 19

7-08-14

STACKER ASSEMBLY

2

4

1

5

3

6 7

In 2 Posns.

Page 20

CREASING / BOOKLET MAKING

DocuMaster Pro

STACKER ASSEMBLY

7-08-14

ITEM NO.

PART No.

3

4

1

2

5

6

7

78-017-02

78-067-01

78-068-01

78-069-01

78-070-01

78-071-01

402-02-050-010

QTY.

1

2

1

1

1

1

1

Description

Stacker Bed - Autocreaser 33

Stacker Side Guide - R/H - Slotted

Stacker Side Guide - L/H - Slotted

Stacker Back Stop - R/H - Slotted

Stacker Back Stop - L/H - Slotted

Actuator Assy. - Stacker

Screw - Csk Hd. Taptite - M5 x 10 Lg.

SYSTEM

Page 21

740823T

FINAL ASSEMBLY

26

2 off

76

41

3 off

65

29

30

65 64

22 24

47

3

58

53

78

38 78 5

49 78 58 39 78

2 off

7

65

60

72

11

2 off

54 55 10

4

6

77

2 off

57

2 off

40

62

71

2 off

85

2 off

84

2 off

37

36

79

2 off

74

65

12 off

27

Page 22

14

85

3 off

3 off

82 80

3 off

23 88

91

66

6 off

20

28

65

4 off

CREASING / BOOKLET MAKING

DocuMaster Pro

FINAL ASSEMBLY

ITEM NO.

57

58

60

62

49

53

54

55

39

40

41

47

30

36

37

38

26

27

28

29

20

22

23

24

7

10

11

14

5

6

3

4

78

79

80

82

84

85

72

74

76

77

64

65

66

71

88

91

PART NUMBER QTY.

75-428-01

76-041

76-042-01

76-049-06

76-050-07

78-072-01

75-06-02

96-053

123-059

601-111

604-105

605-021

605-055

605-056

608-011

613-351

7-06-14

7-08-14

70-074-01

71-011

71-012-02

71-069-01

71-070-01

73-08-02

75-01-05

75-255

75-258

75-333-01

75-387

75-411-05

75-413-01

75-414-02

651-121

401-02-040-008

401-02-040-010

403-01-030-020

403-01-040-016

403-01-100-012

405-01-080-012

405-01-080-016

406-01-040-006

409-01-050-005

415-01-030-040

461-01-030

464-01-030

481-030

75-477-01

75-480-01

DESCRIPTION

1

1

2

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

CREASING UNIT ASSEMBLY - Autocreaser 33 Mk4.

Slotted Stacker Assy - AC33

ANTI-STATIC BAR ASSY - AutoCreaser 33

HINGE PLATE - AutoCreaser.

COVER BRACKET - Mk2.

HEX PILLAR - M2 x 20 Lg.

Link Arm - Gas Strut

MANIFOLD TUBE ASSEMBLY - AutoCreaser 33 Mk4.

CONTROL SYSTEM - AutoCreaser 33 Mk4.

DIN Socket Assy.

ANTI-STATIC TRANSFORMER

EMC BLANKING PLUG - Eng. Socket.

Label - Fuse Ratings

COMPRESSOR PANEL - DocuMaster Mk4.

SERVICE PANEL - AutoCreaser Mk4.

TOP COVER - Touch Screen - AutoCreaser MK4

ETHERNET BRACKET - AutoCreaser Mk4.

CORD PULLEY - Driven.

DRIVE BELT - Feed Bed.

HINGE SHAFT - AutoCreaser 33 Mk4.

ENTRY GUARD - AC33 Mk4.

TRANSFER BED - Watkiss DocuMAster.

TOUCH SCREEN ASSSEMBLY - 7” (New Controller)

Label - Roller Tilt

Label - Safety Warnings

Tapered Ferrule

GS-19 Gas Spring

Thrust Washer - Ø8 x Ø15.88 x 0.79

WASHER - Self Aligning

THRUST WASHER - Ø12.7 x Ø8.00 x 0.81

Shoulder Bolt - Ø6(M5) x 10 Lg.

MICROSWITCH

3

3

6

2

2

8

2

2

1

1

1 CONNECTOR - Ethernet.

26 Screw - Pan Pozi Taptite - M4 x 8 Lg.

6

2

Screw - Pan Pozi Taptite - M4 x 10 Lg.

SCREW - Socket Cap Head - M3 x 20 Lg.

SCREW - Socket Cap Head - M4 x 16 Lg.

Screw - Socket Cap Head - M10 x 12 Lg.

SCREW - Socket Button Head - M8 x 12 Lg.

SCREW - Socket Button Head - M8 x 16 Lg.

SCREW - Tamperproof - M4 x 6 Lg

Screw - Skt Set Screw - Flat Pt. - M5 x 5 Lg.

Screw - Hexagon Head - M3 x 40 Lg.

NUT - Full - M3

NUT - NYLOC - M3

WASHER - Plain - M3

1

1

HOSE - EXHAUST (25MM I/D)

HOSE - MANIFOLD TUBE

740823T

SYSTEM

Page 23

740823T

FINAL ASSEMBLY

Page 24

CREASING / BOOKLET MAKING

DocuMaster Pro

FINAL ASSEMBLY

ITEM NO.

73

75

81

83

67

68

69

70

86

87

56

59

61

63

48

50

51

52

43

44

45

46

19

21

25

42

12

13

15

16

8

9

1

2

17

18

88

89

90

91

92

PART NUMBER QTY.

7-01-20

7-03-16

71-020

71-025

73-072-02

73-078-02

74-001-04

74-002-02

74-019-02

74-04-05

74-050-05

75-169

75-335

79-049-01

79-050-01

94-026

94-028

94-058

96-060

172-03-01

172-05-02

56-026

605-043

606-035

608-014

617-003

401-02-040-016

401-02-050-008

401-02-050-020

402-02-030-008

403-01-060-012

405-01-060-012

415-01-080-012

461-01-060

481-060

481-080

75-477-01

75-478-01

75-479-01

75-480-01

75-481-01

DESCRIPTION

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

MAIN FRAME ASSEMBLY - DocuMaster Mk4.

FEED BED ASSY - Documaster Mk4.

LOCKING STUD - Clamp

Tilt Washer

SUPPORT BRACKET - Feed Bed - AC33 Mk4.

EXTENSION - Loading Table - AutoCreaser 33 Mk4.

FEED BED - AutoCreaser 33.

CONTROL BED - Mk4

BALL HOLDER -DocuMaster - Digifold Mk2

Moving Sidelay - Documaster Pro

Loading Table - AutoCreaser 33 Mk4.

LABEL - Documaster.

LABEL - Air Seperation

CARRIAGE CONNECTION PLATE - DocuMaster.

BAR COVER - DocuMaster.

CLAMP KNOB - Sidelay.

2 Screw - Pan Pozi Taptite - M5 x 20 Lg.

14 Screw - Csk Hd. Taptite - M3 x 8 Lg.

6

3

3

2

2

1

1

2

1

1

2

1

4

1

1

5

4

4

LOCK PIN ASSEMBLY. - Side Lay.

BACKSTOP ASSEMBLY - Screw Clamped.

LABEL - Lock

DOUBLE SHEET DETECTOR KIT - DigiFold Mk2.

PAPER GATE ASSY. - Indexing - AutoCreaser 50.

SPACER.

THRUST WASHER - Ø5.1 x Ø9.5 x 0.75

LOBE KNOB - Female - M8

SHOULDER BOLT - Ø8 (M6) X 40 Long

STEEL BALL - Ø20

Screw - Pan Pozi Taptite - M4 x 16 Lg.

Screw - Pan Pozi Taptite - M5 x 8 Lg.

SCREW - Socket Cap Head - M6 x 12 Lg.

SCREW - Socket Button Head - M6 x 12 Lg.

Screw - Hexagon Head - M8 x 12 Lg.

NUT - Full - M6

WASHER - Plain - M6

WASHER - Plain - M8

HOSE - EXHAUST (25MM I/D)

HOSE - VALVE - BLOW

HOSE - VALVE - VACUUM

HOSE - MANIFOLD TUBE

HOSE - INLET

740823T

SYSTEM

Page 25

740823T

FINAL ASSEMBLY

BLANK

PAGE

Page 26

CREASING / BOOKLET MAKING

DocuMaster Pro

FINAL ASSEMBLY

740823

4

2

6

10

11

5

7

12

1

8

3

9

ITEM No.

1

2

3

6

7

8

4

5

9

10

11

12

PART No.

172-06-01

172-025-02

172-028-02

172-029-01

48-005-04

601-162

604-068

615-006

404-01-050-010

409-01-030-010

411-01-040-005

172-031-01

QTY.

1

1

1

1

1

1

1

1

1

1

1

1

DESCRIPTION

PIVOT ASSEMBLY - Papergate.

POST - Indexing Papergate - AutoCreaser.

COLLAR - indexing Papergate.

LOCKING NUT - Paper Gate

ROTARY PAPERGATE - Indexed.

M6 Ball Spring Plunger

WAVED WASHER.

CIRCLIP - Internal - Ø22

SCREW - Socket Csk Head - M5 x 10 Lg.

Screw - Skt Set Screw - Flat Pt. - M3 x 10 Lg.

SCREW - Skt Set Dog Pt. - M4 x 5 Lg.

Label - Papergate

PAPER GATE ASSEMBLY (172-05-02)

SYSTEM

Page 27

740823T

FINAL ASSEMBLY

Page 28

CREASING / BOOKLET MAKING

DocuMaster Pro

FINAL ASSEMBLY

740823

SYSTEM

Page 29

740823T

10 in 7 Posns.

FINAL ASSEMBLY

1

3

14 in 3 Posns.

12 in 3 Posns.

2 in 4 Posns.

7

11 in 2 Posns.

6 in 2 Posns.

8

9 in 2 Posns.

ITEM No.

1

10

11

12

13

14

15

2

3

4

5

6

7

8

9

PART No.

172-015-01

172-016-01

75-354

613-027

613-339

603-087

654-014

654-015

401-02-030-012

402-02-030-016

402-02-030-006

461-01-030

461-01-040

481-030

481-040

QTY.

1

7

2

3

2

3

2

4

1

6

2

2

1

1

2

DESCRIPTION

DOUBLE SHEET DETECTOR MOUNTING - DigiFold Mk2.

SPACER.

Lead - Double Sheet Detection

Cable Tie

Cable Tie Mounting.

Hex Spacer - M3 x15 Lg

Ultrasonic Receiver

Ultrasonic Transmitter

Screw - Pan Pozi Taptite - M3 x 12 Lg.

SCREW - Countersunk Pozi Taptite - M6 x 16 Lg.

Screw - Csk Hd. Taptite - M3 x 6 Lg.

NUT - Full - M3

NUT - Full - M4

WASHER - Plain - M3

WASHER - Plain - M4

DOUBLE SHEET DETECTOR KIT (172-03-01)

Page 30

CREASING / BOOKLET MAKING

DocuMaster Pro

OPTIONAL CAMERA KIT

3

1

4

2 off

5

2 off

VIEW FROM TOP

3

VIEW FROM BOTTOM

CONTROLLER PCB ASSY.

ITEM No. PART No.

3

4

1

2

5

79-051-01

75-371-01

654-018

403-01-040-008

403-01-050-012

QTY.

1

2

1

1

2

Description

MOUNTING PLATE - FA45 CAMERA

LEAD - FA45 CAMERA

SENSOPART FA45 OBJECT CAMERA

SCREW-SOCKET CAP HEAD - M4 X 8 LONG

SCREW-SOCKET CAP HEAD - M5X12 LONG

79-052-01

(Optional Camera Kit)

2

CONNECT CAMERA LEAD

AS SHOWN

SYSTEM

Page 31

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