‘Smart ways to save energy’
IntelliCon
®
INSTALLATION MANUAL
Intellidyne, LLC
90 Pratt Oval
Glen Cove, NY 11542
516-676-0777
www.Intellidynellc.com
3/6/2006
Air Conditioning
General Instructions:
General Wiring Instructions
2 Stage Air Cooled Air Conditioners
Heat Pump System
York Heat Pumps
Typical Packaged HVAC System
Typical 24vac Split A/C Air Handler
Typical 208/230vac Split A/C Air Handler
AC or CAC in Outdoor Condensing Section
Trane with Honeywell W973 Logic Panel
Trane “Voyager” with Interface Board
Trane “Voyager” without Interface Board
Honeywell T775 Applications
2-1
2-1
2-2
2-2
2-3
2-4
2-4
2-5
2-6, 7, 8
2-9
2-10, 11
2-12
HEATING
Beckett HeatManager
Honeywell L7124A, C or L7148A
Honeywell L7124U
Honeywell L7148F
Honeywell L7224U Electronic Aquastat
Honeywell L8124A, C
Honeywell L8124E
Honeywell L8124G, L
Honeywell L8148A
Honeywell L8148E
Honeywell L8148J
Honeywell L8151A
Honeywell R7184A, B, P, U (Line Voltage Controller)
Honeywell R7184A, B, P, U (Low Voltage Controller)
Honeywell R7184A, B, P, U “REVISION 5” Model
Honeywell R8182D
Honeywell R8182E
Honeywell R8182F
Honeywell R8184G, K, L, N Cad Cell Relay
Honeywell R8184M, P
Honeywell R8285D
Riello Model 40F5
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-18
3-19
3-20
Cad Cell Relays General Instructions
3-21
Honeywell R8184G, K, L, N
Honeywell R8184M, P
Honeywell R7184A, B, P, U
3-22
3-22
3-23
5/30/2006
3
HEAT TIMER
CHS/CHW with Mechanical Heat Timer
CHS/CHW with MPC Heat Timer
LCH with Mechanical Heat Timer
LCH with MPC Heat Timer
LCS with Mechanical Heat Timer
LCS with MPC Heat Timer
3-25
3-26
3-27
3-28
3-29
3-30
HW with Riello Model 40F5
3-31
Honeywell Aquastats (see Beckett HeatManager also)
L7124A, C
L7124U
L7148F
L7224U Electronic Aquastat
L8124A, C
L8124E
L8124G, L
L8148A
L8148E
L8148J
L8151A
R7184A, B, P, U, (Line Voltage Controller)
R7184A, B, P, U, (Low Voltage Controller)
R7184A, B, P, U, “REVISION 5” Model
R8182D
R8182E
R8182F
Honeywell R8184G, K, L, N Cad Cell Relay
Honeywell R8184M, P
Honeywell R8285D
Riello Model 40F5
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46
3-47
3-48
3-49
3-49
3-50
3-51
Fireye Flame Safeguard Controls
General Instructions
CHS or CHW with:
24CJ5, Model 3010, 3011
24CU6, Model 1062, 1063
24CF6, Model 1010, 1011
25CU6, Model 5056
26CF6, Model 5023
24CJ5, Model 5015
25CU6 Model 3010, 3011
26CF6 Model 5022
EP (D)160, EP161, EP(D)170
Modular “M” Series
3-52
3-53
3-54
3-55
3-56
3-57
3-58
3-59
3-60
3-61
3-62
3/6/2006
UVM-1
UVM-1D, 1F, 2A, 3 or TFM -1D, 1F, 2A, 3
UVM-2A or TFM-2A
UVM-3 or TFM-3
3-63
3-64
3-65
3-66
LCH or LCS with: 24CJ5, Model 3010, 3011
24CU6, Model 1062, 1063
26CF6, Model 1010, 1011
25CU6, Model 5066
25CF6, Model 5023
24CJ5 Model 5015
25CU6 Model 5065
26CF6, Model 5022
EP (D)160, EP161, EP(D)170
Modular “M” Series
UVM-1
UVM-1D, 1F, 2A, 3 or TFM -1D, 1F, 2A, 3
UVM-2A or TFM-2A
UVM-3 or TFM-3
3-67
3-68
3-69
3-70
3-71
3-72
3-73
3-74
3-75
3-76
3-77
3-78
3-79
3-80
Honeywell Flame Safeguard Controls
General Instructions
CHS or CHW with: R4140G, L, M or R4150A, C, X
R4795A, D
R7795A, B, C, D
RM7800 or RM7840E, G, L, M
3-81
3-82
3-83
3-84
3-85
LCH with: AO Smith DuraMax Models DB/DW 720-1810
3-86
LCH or LCS with: R890E, F, G
R4140G, L, M or R4150A, C, X
R4795A, D
R7795A, B, C, D
RM7800 or RM7840E, G, L, M
RM 7895
3-87
3-88
3-89
3-90
3-91
3-92
Refrigeration
RU Wiring Precautions
RU Wiring Diagrams
4-1
4-2
3/6/2006
Pressure Control Operated, 115vac power/control
Pressure Control Operated, 220vac power/ control
Pump-down System, 220vac power/control
Pump-down System, 220vac power/24vac control
Pump-down System, 220vac power/115vac control
4-2
4-3
4-5
4-6
4-7
FA/CFA
FA with Honeywell R8184G, K, L or N Cad Cell Relay
FA with Honeywell R8184 M or P Cad Cell Relay
FA with Honeywell R7184A, B, P, U Electronic Oil Primary
FA with Honeywell R7184A, B, P, U “Series 5 Relay
FA with Typical Residential Warm Air Furnace
FA with Riello Burner and Relay Module
CFA with Typical Packaged HVAC Unit
6
3/21/2007
5-1
5-1
5-2
5-3
5-4
5-5
5-6
AIR CONDITIONING
CAUTION: Read and follow these general instructions and the
instructions that are packed with the IntelliCon® Model AC or CAC.
Failure to follow these instructions could result in damage to the system
or cause a hazardous condition.
General Instructions:
The IntelliCon® Models “AC” and “CAC” are connected in the control
circuit so that the call for the compressor to run is interrupted between the
thermostat and the compressor. These connections are at the “Y”
terminals on the unit low voltage control connection board.
These connections are made as follows:
1. Remove the compressor “call” wire from the “Y” terminal.
2. Connect the IntelliCon® ‘YELLOW” wire to this wire with a wire nut.
3. Connect the IntelliCon® “RED” wire to the “Y” terminal.
The IntelliCon® Economizer is now connected in the control circuit in
series after the thermostat but before any and all safety controls and the
compressor.
Two Stage Air Cooled Air Conditioning Systems;
Some two stage cooling systems are designed to have the condenser fan
energized with the first stage compressor, while the second condenser fan
is energized on outdoor air temperature or condenser coil temperature.
When the IntelliCon® CAC is in the “Economizing” mode delaying the first
stage compressor, the second stage compressor could be energized
leaving it to run without the condenser fan running. This could result in the
second stage cooling locking out on high pressure safety and not available
for cooling when needed.
This is corrected by wiring the second stage compressor contactor to the
first stage condenser fan relay. Be sure to check electrical voltage and
phasing.
After mounting and wiring, test the operation of the IntelliCon® CAC and
condenser fans before leaving the installation.
Continued on next page
5/31/2006
1
HEAT PUMP UNITS (All Manufacturers)
On most systems the IntelliCon® AC or CAC units can be wired into the
24vac control circuit at the “Y” terminal in the air handler. When wired
this way, the AC or CAC is in the circuit when in the cooling mode or
heating mode. It is extremely important to be sure that the system you
are installing on is wired this way.
Connect the AC or CAC as you normally would at the “Y” terminal.
York Heat Pumps:
Older York Heat Pump systems were wired so that the thermostat
opened the 24vac “COMMON” instead of the 24vac “HOT”. To connect
the IntelliCon® Economizers in the 24vac control circuit, the IntelliCon®
“GREY” wire must be connected to the 24vac “HOT”. This is because
the thermostat compressor wire is the 24vac “COMMON” instead of the
normal 24vac “HOT”.
2-2
3/06/06
L2
L3
Single or Three Phase
Line Power Supply
L1
From
Thermostat
Unit
Control
Transformer
WHITE
VIOLET
R
C
GREY
RED
G
YELLOW
W
DWG. #
Y
TAPE OFF
INDIVIDUALLY
BROWN
BLACK
BLUE
IntelliCon CAC
DWG#
Break
Connection
Here
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon CAC with Typical
Packaged HVAC Unit
3/06/06
2-3
TAPE OFF
INDIVIDUALLY
IntelliCon
Low Voltage
Terminal Board
R
C
G
Y
R
C
L1
L2
BLACK
VIOLET
BROWN
RED
YELLOW
W
Break
Connection
Here
Unit
Transformer
230vac/24vac
To T-Stat
208/230 vac
1 Phase
To
Condensing
Section
DWG. #
BLUE
GREY
WHITE
DWG#
AIR HANDLING UNIT
L1
L2
208/230vac Power To IntelliCon
TAPE OFF
INDIVIDUALLY
IntelliCon
AIR HANDLING UNIT
BLACK
BLUE
BROWN
GREY
Low Voltage
Terminal Board
R
C
RED
G
Y
R
C
Unit
Transformer
230vac/24vac
To T-Stat
208/230 vac
1 Phase
L1
L2
2-4
3/06/06
W
L2
YELLOW
Break
Connection
Here
VIOLET
L1
DATE:
24vac Power To IntelliCon
CUSTNAME
DWGDESC
Intellidyne
Air Handling Unit
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
DATE
IntelliCon AC or CAC with Typical
WHITE
To
Condensing
Section
DATE:
DWG#
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon AC or CAC with Typical
Outdoor Condensing Section
DWG. #
TAPE OFF
INDIVIDUALLY
IntelliCon
BLUE
BLACK
BROWN
24vac
From
Thermostat
Y
C
YELLOW
WHITE
VIOLET
RED
Break
Connection
Here
GREY
COMPRESSOR
CONTACTOR
L2
L1
208/230 vac
1 Phase
L1
L2
T1
T2
HIGH
PRESSURE
SWITCH
LOW
PRESSURE
SWITCH
TO COMPRESSOR
TYPICAL OUTDOOR CONDENSING SECTION
3/06/06
2-5
Trane Units:
With Honeywell W973 Logic Panel
Units with Honeywell W973 Logic Panel installed CANNOT have the
IntelliCon® CAC Economizer wired at the compressor contactor.
A low pressure bypass timer is in series in the safety control circuit
with the high pressure safety switch, low pressure safety switch, etc.
that will cause the compressor to lockout on a reset relay if the
compressor does not start immediately upon the call for cooling
from the W973 Logic Panel.
The low voltage terminal board in these units also cannot be used
because it is 20 volts DC.
To connect the IntelliCon® CAC Economizer to systems using the
Honeywell W973 Logic Panel, follow the factory authorized directions
below and the wiring diagrams following pages.
The IntelliCon® CAC module can be wired at “COOL 1” of the
W973.
1. Remove the wire from the load side of the NORMALLY
OPEN contact of “COOL 1”
2. Connect the YELLOW wire to this wire and connect the RED
wire to the NORMALLY OPEN contact of “COOL 1”
Properly connected, upon a ramping of the DC Voltage at the W973
from the Space Transmitter, “Cool 1” will energize but will be routed
through the IntelliCon® CAC first.
2-6
3/06/06
TAPE OFF
INDIVIDUALLY
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Honeywell W973 Logic Panel
Using 24vac Control Circuit
R
DWG#
IntelliCon CAC
DWG. #
BLACK
VIOLET
BROWN
BLUE
RED
WHITE
YELLOW
GREY
W973 LOGIC PANEL
2
HEAT
1
3 COOL
3 HEAT
2
COOL
1
MOD - HEAT
WH
R
C
T
T1
MOD - COOL
BH
RH
3
UNIT
TRANSFORMER
BC
RC
STAT
SENSOR
Break
Connection
Here
24VAC
C
+20
H
N
4
2
5
1
TR
TR
WC
ECONO
W
B
Y
R
TO
24vac
COMPRESSOR
CIRCUIT
L1
L2
120VAC POWER
N
H
3/06/06
2-7
TAPE OFF
INDIVIDUALLY
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Honeywell W973 Logic Panel
Using 120vac Control Circuit
R
DWG#
IntelliCon CAC
DWG. #
BLUE
VIOLET
GREY
BLACK
RED
WHITE
YELLOW
BROWN
W973 LOGIC PANEL
2
HEAT
1
3 COOL
3 HEAT
2
COOL
1
MOD - HEAT
WH
T
T1
MOD - COOL
BH
RH
3
BC
RC
STAT
SENSOR
Break
Connection
Here
24VAC
C
+20
H
N
4
2
5
1
TR
TR
WC
ECONO
W
B
Y
R
TO
120vac
COMPRESSOR
CIRCUIT
120VAC POWER
N
H
2-8
3/06/06
TRANE “VOYAGER”
WITH THERMOSTAT INTERFACE BOARD
These units utilize a “normal” electronic or electro-mechanical
thermostat. Connect the IntelliCon® CAC to the Low Voltage Terminal
Board in the Trane unit as follows:
IMPORTANT; The following directions represent only one of the many
variations of the Low Voltage Wiring Schematic supplied with the Trane
Thermostat Interface Board due to changes in the Trane Voyager unit.
CONSULT THE UNITS THERMOSTAT INTERFACE BOARD WIRING
DIAGRAM FOR THE PROPER TERMINALS.
1. Remove the thermostat “Y1” wire from terminal on the low voltage
terminal board (LTB).
2. Connect the YELLOW wire from the IntelliCon® CAC to the wire
you just removed.
3. Connect the RED wire from the IntelliCon® to the terminal where you
removed the “Y1” wire from the thermostat on the low voltage
terminal board (LTB).
3/06/06
2-9
Trane “VOYAGER”
WITHOUT THERMOSTAT INTERFACE BOARD
These units CANNOT have the IntelliCon® CAC wired at the low voltage
terminal board. Without the Thermostat Interface Board, a Trane “ZONE
SENSOR” is used instead of a conventional thermostat and utilizes a
DC voltage ramp.
The IntelliCon® CAC MUST be wired at compressor #1 contactor as shown
in the diagram. Follow the same directions if the unit has 2 compressors.
Figure “A” shows the factory wiring of compressor #1 contactor.
Figure “B” shows how to wire in the IntelliCon® CAC using a
200 ohm, 10 watt resistor.
This resistor must be used to complete a voltage circuit back
to the UPC board or the UPC board will lock the compressor
out, requiring a manual reset of the unit.
To connect the IntelliCon® CAC to this configuration use the
wiring diagrams on the following page.
2-10
3/06/06
3/06/06
2-11
Fig. A
IntelliCon
Fig. B
®
DWGDESC
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
or L7148A Oil Electronic Aquastat
DATE:
DATE
Beckett HeatManager with Honeywell L7124A,C
DWG#
HeatManager
DWG. #
BLUE
GREY
VIOLET
WHITE
BLACK
L1
120
H
VAC
N
T
L2
T
TYPICAL
HONEYWELL
L7124A,C or L7148A
C1
ZC
YELLOW
B2
C2
ZR
B1
BROWN
RED
To Line
Voltage
Oil Burner
Relay
Break
Connection
Here
3/06/06
3-1
®
DWGDESC
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
Universal Oil Electronic Aquastat
DATE:
DATE
Beckett HeatManager with Honeywell L7124U
DWG#
HeatManager
DWG. #
BLUE
GREY
VIOLET
WHITE
BLACK
L1
120
H
VAC
N
T
L2
T
TYPICAL
HONEYWELL
L7124U
C1
ZC
YELLOW
B2
C2
ZR
B1
BROWN
RED
To Line
Voltage
Oil Burner
Relay
3-2
3/06/06
Break
Connection
Here
N
120
VAC
H
L1 C2
TYPICAL
R
L7148F
NOTE: Not All Terminals Shown
S1
R
B1
HONEYWELL
To Boiler
Sensor
L2
L1X
C
S2
L1
B2
L2
L2X
C
G
R
C1
Break
Connection
Here
YELLOW
BLUE
GREY
WHITE
DWG. #
RED
®
DATE
Electronic Aquastat
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
To
24vac
Burner
Control
DWG#
BROWN
VIOLET
BLACK
HeatManager
TAPE OFF
INDIVIDUALLY
Beckett HeatManager with Honeywell L7148F
3/06/06
3-3
3-4
TO LINE
VOLTAGE
OIL BURNER
RELAY
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
YELLOW
Break
Connection
Here
RED
HeatManager
BROWN
WHITE
BLACK
ZC
B1
C1
B2
C2
L2
L1
ZR
DWG. #
(Not All
Terminals
And Wiring
Shown)
TYPICAL
L7224U
1
2
T3
T
L7224U Oil Electronic Aquastat Controller
DATE:
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
Beckett HeatManager with Honeywell
DATE:
DWGDESC
CUSTNAME
TAPE OFF
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
Beckett HeatManager with Honeywell L8124A,C
INDIVIDUALLY
DWG#
HeatManager
DWG. #
BLUE
GREY
VIOLET
120VAC
BLACK
L2
L1
T
T
WHITE
G
TYPICAL
HONEYWELL L8124A,C
TO LINE
VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
C1
B2
C2
ZR
ZR
B1
BROWN
RED
YELLOW
BREAK CONNECTION HERE
3/06/2006
3-5
DATE:
DWG#
DWGDESC
CUSTNAME
HeatManager
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
TAPE OFF
INDIVIDUALLY
Intellidyne
DATE
Beckett HeatManager with Honeywell L8124E
BLUE
DWG. #
BROWN
VIOLET
TV
T
Z
TYPICAL
HONEYWELL
L8124E
C1 C2
GREY
BLACK
B1
B2
L1
L2
G
H
N
G
YELLOW
RED
TO 24VAC
GAS VALVE
120VAC
3-6
WHITE
DATE:
DWG#
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
HeatManager
Intellidyne
TAPE OFF
INDIVIDUALLY
DATE
Beckett HeatManager with Honeywell L8124G,L
BLUE
DWG. #
GREY
VIOLET
TV
T
Z
TYPICAL
HONEYWELL L8124G,L
BROWN
B1
B2
C2
BLACK
C1
L1
L2
G
H
N
G
WHITE
YELLOW
RED
TO LINE VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
120VAC
3/06/06
3-7
DATE:
DWGDESC
DWG#
HeatManager
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Beckett HeatManager with Honeywell L8148A
BLUE
DWG. #
GREY
VIOLET
WHITE
BLACK
G
L1
L2
T
T
G
120
VAC
H
N
TYPICAL
HONEYWELL L8148A
BROWN
YELLOW
C1
TO LINE
VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
3-8
3/06/2006
RED
C2
B1
B2
DATE:
DWGDESC
CUSTNAME
DWG#
HeatManager
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
TAPE OFF
INDIVIDUALLY
Intellidyne
DATE
Beckett HeatManager with Honeywell L8148E
BLUE
DWG. #
BROWN
VIOLET
TV
W
T
Z
TYPICAL
HONEYWELL
L8148E
C1 C2
GREY
BLACK
B1
B2
L1
L2
H
N
YELLOW
WHITE
RED
TO 24VAC
GAS VALVE
120VAC
3/06/06
3-9
DATE:
DWG#
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
HeatManager
Intellidyne
TAPE OFF
INDIVIDUALLY
DATE
Beckett HeatManager with Honeywell L8148J
BLUE
DWG. #
BROWN
VIOLET
TV
W
TP
Z
T
TYPICAL
HONEYWELL
L8148J
C1 C2
GREY
BLACK
B1
B2
B3
L1
L2
G
H
N
G
YELLOW
RED
TO 24VAC
GAS VALVE
120VAC
3-10
3/06/06
WHITE
DATE:
DWG#
DWGDESC
HeatManager
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Beckett HeatManager with Honeywell L8151A
BLUE
DWG. #
GREY
VIOLET
WHITE
BLACK
G
L1
L2
T
T
G
120
H
VAC
N
TYPICAL
HONEYWELL L8151A
C1
ZC
YELLOW
B2
C2
ZR
B1
BROWN
TO LINE
VOLTAGE
OIL BURNER
RED
RELAY OR
GAS VALVE
3/06/06
3-11
3-12
3/06/06
NOTE: Not All
Terminals
Shown
TYPICAL
HONEYWELL
R7184
T
CAD
CELL
VALVE
IGNITOR
BURNER
MOTOR
L2
L1
LIMIT
Break
Connection
Here
B1
T
W
T
B2
AQUASTAT
CONTROLLER
T
C2
C1
R
THERMOSTAT
CIRCULATOR
PUMP
DWG. #
RED
YELLOW
BROWN
WHITE
BLACK
DWG#
VIOLET
GREY
BLUE
®
DATE
Electronic Oil Primary
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
TAPE OFF
INDIVIDUALLY
120vac
HeatManager
L2
L1
Beckett HeatManager with Honeywell R7184A,B,P,U
Data Port
Red Reset Button
Diagnostic Light
Typical Honeywell R7184
SIDE VIEW
Burner Motor
L1
VALVE
DWG. #
NOTE:
In this application
the BROWN wire
MUST be used
instead of the GREY
wire.
IGNITOR
L2
LIMIT
DWG#
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
TAPE OFF
INDIVIDUALLY
DATE
R7184A,B,P,U Electronic Oil Primary
When Aquastat Is Wired 24VAC
Typical Honeywell R7184
BOTTOM VIEW
May Require A
Piggyback
Connector
BROWN
Typical Honeywell
L4006A Aqustat
WHITE
BLACK
T
GREY
BLUE
VIOLET
YELLOW
T
Break
Connection
Here
RED
HeatManager
Diagram "C"
Beckett HeatManager with Honeywell
CAD
CELL
3-13
3-14
3/06/06
75
10
4A
8
1
R7
T
T3
2
1
YELLOW
GREY
Typical Honeywell
L4006A Aqustat
Break
Connection
Here
RED
DWG. #
WHITE
BLACK
VIOLET
BROWN
BLUE
HeatManager
DWG#
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
TAPE OR WIRENUT
INDIVIDUALLY
DATE
R7184A,B,P,U "SERIES 5" Electronic Oil Primary
When Aquastat Is Wired 24VAC
Alarm Terminals
Thermostat
Terminals
EnviroCom
Terminals
Data Port
5
Delay Time
Dip Switch
Red Reset Button
Diagnostic Light
Typical Honeywell R7184
SIDE VIEW
R7
18
4A
,B
,P
,U
Beckett HeatManager with Honeywell
DATE:
DWG#
DWGDESC
HeatManager
CUSTNAME
Tape
Off
Individually
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Beckett HeatManager with Honeywell R8182D
Blue
Grey
White
INSTRUCTIONS
Remove the existing Yellow
wire from the bottom of the
HI Limit Setting switch.
Insert the HeatManager
"YELLOW" wire into the
wire hole. Connect the
HeatManager "RED"
wire to the Yellow wire
that was removed.
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
B
B
Safety Switch
DIF
H
I
Reset Button
L
O
Circuit
Board
Connection
ZR
ZC
Yellow
C1
Red
F
F
B1
B2
C2
Yellow wire from bottom
of HI Limit Setting
3/06/06
3-15
DATE:
DWG#
DWGDESC
HeatManager
CUSTNAME
Tape
Off
Individually
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Beckett HeatManager with Honeywell R8182E
Blue
Grey
White
INSTRUCTIONS
Remove the Yellow wire
from the bottom terminal
of the Aquastat Switch.
Connect the HeatManager
"YELLOW" wire to this
terminal. Connect the
HeatManager "RED" wire
to the Yellow wire that was
removed
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
Safety Switch
Reset Button
Aquastat
Switch
Circuit
Board
Connection
ZC
Yellow
C1
Red
F
F
B1
Yellow wire from bottom
of Aquastat Switch
3-16
3/06/06
ZR
B2
C2
DATE:
DWG#
DWGDESC
HeatManager
CUSTNAME
Tape
Off
Individually
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
Beckett HeatManager with Honeywell R8182F
Blue
Grey
White
INSTRUCTIONS
Remove the existing wire
from the bottom of the
HI Limit Setting switch.
Insert the HeatManager
"YELLOW" wire into the
wire hole. Connect the
HeatManager"RED"
wire to the Yellow wire
that was removed.
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
B
B
Safety Switch
Reset Button
Aquastat
Switch
H
I
L
O
Circuit
Board
Connection
Yellow
C1
Red
F
F
B1
B2
C2
Wire from bottom
of HI Limit Setting
3/06/06
3-17
3-18
3/06/06
120VAC
ORANGE
WHITE
BLACK
WHITE
BLACK
TYPICAL
HONEYWELL
R8184G,K,L or M
VIOLET
BROWN
BLUE
HeatManager
F
F
T
T
Break
Connection
Here
OPERATING
AQUASTAT
BLACK
BLACK
CAD
CELL
EYE
120VAC
ORANGE
WHITE
WHITE
R
DWG. #
TYPICAL
HONEYWELL
R8184M, P
F
F
G
Y
C
W
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
CAD
CELL
EYE
Break
Connection
Here
RED
YELLOW
RED
GREY
YELLOW
VIOLET
BROWN
BLUE
HeatManager
TAPE OFF
INDIVIDUALLY
DIAGRAM "B"
Beckett HeatManager with Honeywell
R8184M or P Cad Cell Relay
GREY
TAPE OFF
INDIVIDUALLY
DIAGRAM "A"
Beckett HeatManager with Honeywell
R8184G, K, L or N Cad Cell Relay
DATE
R
1
1
C
6
NO
5
2
2
Y
FRS
3
1K-2
G
Motor
BVS
W
R
1K-1
Motor
Damper
4
COIL
4
24V Transformer
Secondary
Primary
3
Circulator
120/60/1
Power Supply
NC 1K-3
High Limit
4
1
THERMOSTAT
Service
Switch
Fused
Disconnect
Switch
L1
TH
TR
C
L2
RED
YELLOW
BLUE
GREY
BREAK
CONNECTION
HERE
WHITE
DWG. #
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
TAPE OFF
INDIVIDUALLY
BROWN
VIOLET
BLACK
HeatManager
DATE
Beckett HeatManager With Honeywell
R8285D Relay/Transformer Package
When Used On Boilers
3-19
120VAC
POWER
3-20
3/06/06
H
N
Electronic
OR
Mechanical
Operating
Aquastat
VIOLET
GREY
BLUE
N
L
AUX
DWG. #
BURNER
REILLO
Addiitional
Wire Added For
Electronic Shutter
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
(if experiencing voltage feedback from
burner on IntelliCon "RED" Wire)
Field Supplied
120VAC Coil
Single Pole
SingleThrow
Relay
RED
YELLOW
Break
Connection
Here
BLACK
BROWN
WHITE
HeatManager
TAPE OFF
INDIVIDUALLY
Beckett HeatManager with Riello 40F5 Burner
Wiring the IntelliCon® HW or LCH with A Cad Cell Relay
A boiler with the operating limit control (aqua-stat) wired to “T T” on the
cad cell relay does not have to be rewired to accommodate the installation
of the Model HW or LCH even though the internal transformer of the cad
cell relay is not accessible for 24vac control wiring purposes.
DO NOT connect the HW or LCH control circuit at the orange lead on the
cad cell relay as the burner will go off on “safety”. Wiring the HW or LCH
control circuit at the black lead of the cad cell relay will remove power to
the cad cell relay transformer.
If the “TT” terminals have a “jumper” across them, then the operating
aqua-stat is line voltage and the HW or LCH can be wired 115vac for the
power and the control circuit.
Below are the factory authorized wiring diagrams to accomplish the
installation:
Diagram “A”: Honeywell R8184 G, K, L, N
Diagram “B”: Honeywell R8184 M, P
Diagram “C”: Honeywell R7184 A, B, P, U
Diagram “D”: Honeywell R7184 A, B, P, U, “REVISION 5”
3/06/06
3-21
3-22
3/06/06
120VAC
ORANGE
WHITE
BLACK
WHITE
BLACK
TYPICAL
HONEYWELL
R8184G,K,L or M
VIOLET
BROWN
BLUE
IntelliCon HW
F
F
T
T
Break
Connection
Here
OPERATING
AQUASTAT
BLACK
BLACK
CAD
CELL
EYE
120VAC
ORANGE
WHITE
WHITE
R
DWG. #
TYPICAL
HONEYWELL
R8184M, P
F
F
G
Y
C
W
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
CAD
CELL
EYE
Break
Connection
Here
RED
YELLOW
RED
GREY
YELLOW
VIOLET
BROWN
BLUE
IntelliCon HW
TAPE OFF
INDIVIDUALLY
DIAGRAM "B"
IntelliCon HW with Honeywell
R8184M or P Cad Cell Relay
GREY
TAPE OFF
INDIVIDUALLY
DIAGRAM "A"
IntelliCon HW with Honeywell
R8184G, K, L or N Cad Cell Relay
DATE
Data Port
Burner Motor
L1
VALVE
T
T
IGNITOR
L2
LIMIT
Typical Honeywell R7184
BOTTOM VIEW
May Require A
Piggyback
Connector
Red Reset Button
Diagnostic Light
Typical Honeywell R7184
SIDE VIEW
GREY
RED
Break
Connection
Here
YELLOW
Typical Honeywell
L4006A Aqustat
Diagram "C"
R
DWG. #
WHITE
BLACK
VIOLET
BROWN
BLUE
IntelliCon
DWG#
Intellidyne
3/06/06
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
TAPE OFF
INDIVIDUALLY
DATE
IntelliCon HW LCH, LCS with Honeywell
R7184A,B,P,U Electronic Oil Primary
When Aquastat Is Wired 24VAC
CAD
CELL
3-23
3-24
3/06/06
Alarm Terminals
Delay Time
Dip Switch
Red Reset Button
Diagnostic Light
Thermostat
Terminals
EnviroCom
Terminals
Data Port
Typical Honeywell R7184
SIDE VIEW
T
T3
2
1
YELLOW
GREY
Typical Honeywell
L4006A Aqustat
Break
Connection
Here
RED
IntelliCon
Diagram "D"
DWG. #
WHITE
BLACK
VIOLET
BROWN
BLUE
R
DWG#
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
TAPE OR WIRENUT
INDIVIDUALLY
DATE
IntelliCon HW, LCH, LCS with Honeywell
R7184A,B,P,U "SERIES 5" Electronic Oil Primary
When Aquastat Is Wired 24VAC
3-25
3-26
Supply Sensor
Domestic Sensor
R
W
Field Supplied Double
Pole, Double Throw Relay
With 120vac Coil
H
HOT
115 V
GND
115 V
B
Rewire With
Jumper As
Shown
C
C
T
T
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
Original Wires From
"B" and "B" Terminals
Going To Burner
Control Circuit
Remove Wires From
From "B" and "B" Terminals
And Rewire As Shown
DWG. #
NEW WIRING
B
HEAT TIMER
(With Internal Domestic Hot Water Coil)
L6006C1018
NEW WIRING
OR EQUIVILANT
STRAP-ON
AQUASTAT
USE N.O. CONTACTS
Black
Yellow
From This Plug
NOTE: Center Pins MUST BE REMOVED
Splitter
IntelliCon LCH
N
115 VAC
DATE
IntelliCon LCH With
Mechanical "Heat Timer"
3/06/06
3-27
3-28
3/06/06
Black
Yellow
NOTE:
Splitter
NEW WIRING
Center Pins MUST BE REMOVED
From This Plug
IntelliCon LCH
H
N
1
115 VAC
2
3
4
R
5
7
DWG. #
W
6
8
DWG#
(With Internal Domestic Hot Water Coil)
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
L6006C1018
OR EQUIVILANT
STRAP-ON
AQUASTAT
USE N.O. CONTACTS
9
NOTE:
Not All Terminals
Are Shown
HEAT TIMER
Model "MPC"
DATE
IntelliCon LCH With
Heat Timer Model "MPC"
Domestic Sensor
Supply Temperature Sensor
Steam Pressure Sensor
Domestic Sensor
R
W
Field Supplied Double
Pole, Double Throw Relay
With 120vac Coil
H
HOT
115 V
GND
115 V
B
Rewire With
Jumper As
Shown
C
C
T
T
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
Original Wires From
"B" and "B" Terminals
Going To Burner
Control Circuit
Remove Wires From
From "B" and "B" Terminals
And Rewire As Shown
DWG. #
NEW WIRING
B
HEAT TIMER
(With Internal Domestic Hot Water Coil)
L6006C1018
NEW WIRING
OR EQUIVILANT
STRAP-ON
AQUASTAT
USE N.O. CONTACTS
Black
Yellow
From This Plug
NOTE: Center Pins MUST BE REMOVED
Splitter
IntelliCon LCS
N
115 VAC
DATE
IntelliCon LCS With
Mechanical "Heat Timer"
3/06/06
3-29
3-30
3/06/06
Black
Yellow
NOTE:
Splitter
NEW WIRING
Center Pins MUST BE REMOVED
From This Plug
IntelliCon LCS
H
N
1
115 VAC
2
3
4
R
5
7
DWG. #
W
6
8
DWG#
(With Internal Domestic Hot Water Coil)
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
L6006C1018
OR EQUIVILANT
STRAP-ON
AQUASTAT
USE N.O. CONTACTS
9
NOTE:
Not All Terminals
Are Shown
HEAT TIMER
Model "MPC"
DATE
IntelliCon LCS With
Heat Timer Model "MPC"
Domestic Sensor
Steam Pressure Sensor
120VAC
POWER
H
N
Electronic
OR
Mechanical
Operating
Aquastat
VIOLET
GREY
BLUE
N
L
AUX
DWG. #
BURNER
REILLO
Addiitional
Wire Added For
Electronic Shutter
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
(if experiencing voltage feedback from
burner on IntelliCon "RED" Wire)
Field Supplied
120VAC Coil
Single Pole
SingleThrow
Relay
RED
YELLOW
Break
Connection
Here
BLACK
BROWN
WHITE
R
IntelliCon HW
TAPE OFF
INDIVIDUALLY
IntelliCon HW with Riello 40F5 Burner
3/06/06
3-31
®
DATE:
DWGDESC
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell L7124A,C
or L7148A Oil Electronic Aquastat
DWG#
IntelliCon HW
DWG. #
BLUE
GREY
VIOLET
WHITE
BLACK
L1
120
H
VAC
N
T
L2
T
TYPICAL
HONEYWELL
L7124A,C or L7148A
C1
ZC
YELLOW
B2
C2
ZR
B1
BROWN
RED
To Line
Voltage
Oil Burner
Relay
3-32
3/06/06
Break
Connection
Here
®
DATE:
DWGDESC
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell L7124U
Universal Oil Electronic Aquastat
DWG#
IntelliCon HW
DWG. #
BLUE
GREY
VIOLET
WHITE
BLACK
L1
120
H
VAC
N
T
L2
T
TYPICAL
HONEYWELL
L7124U
C1
ZC
YELLOW
B2
C2
ZR
B1
BROWN
RED
To Line
Voltage
Oil Burner
Relay
Break
Connection
Here
3/06/06
3-33
3-34
3/06/06
VAC
N
To Boiler
Sensor
NOTE: Not All Terminals Shown
L7148F
HONEYWELL
TYPICAL
S1
R
B1
R
C
B2
S2
L1
L1X
L2X
L2
120
H
L2
G
C
L1 C2
C1
R
Break
Connection
Here
YELLOW
BLUE
GREY
WHITE
®
DWG. #
RED
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
To
24vac
Burner
Control
DWG#
BROWN
VIOLET
BLACK
IntelliCon HW
TAPE OFF
INDIVIDUALLY
DATE
IntelliCon HW with Honeywell L7148F
Electronic Aquastat
TO LINE
VOLTAGE
OIL BURNER
RELAY
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
YELLOW
Break
Connection
Here
RED
IntelliCon HW
BROWN
WHITE
BLACK
ZC
B1
C1
B2
C2
L2
L1
ZR
DWG. #
(Not All
Terminals
And Wiring
Shown)
TYPICAL
L7224U
1
2
T3
T
L7224U Oil Electronic Aquastat Controller
3/06/06
DATE:
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
IntelliCon HW with Honeywell
3-35
DATE:
DWGDESC
CUSTNAME
TAPE OFF
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
IntelliCon HW with Honeywell L8124A,C
INDIVIDUALLY
R
DWG#
IntelliCon HW
DWG. #
BLUE
GREY
VIOLET
120VAC
BLACK
L2
L1
T
T
WHITE
G
TYPICAL
HONEYWELL L8124A,C
TO LINE
VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
C1
B2
BROWN
RED
YELLOW
BREAK CONNECTION HERE
3-36
3/06/06
C2
ZR
ZR
B1
DATE:
DWG#
DWGDESC
CUSTNAME
®
IntelliCon HW
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
TAPE OFF
INDIVIDUALLY
Intellidyne
DATE
IntelliCon HW with HONEYWELL L8124E
BLUE
DWG. #
BROWN
VIOLET
TV
T
Z
TYPICAL
HONEYWELL
L8124E
C1 C2
GREY
BLACK
B1
B2
L1
L2
G
H
N
G
WHITE
YELLOW
RED
TO 24VAC
GAS VALVE
120VAC
3/06/06
3-37
DATE:
DWG#
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
®
IntelliCon HW
Intellidyne
TAPE OFF
INDIVIDUALLY
DATE
IntelliCon HW with Honeywell L8124G,L
BLUE
DWG. #
GREY
VIOLET
TV
T
Z
TYPICAL
HONEYWELL L8124G,L
BROWN
B1
B2
C2
BLACK
C1
L1
L2
G
H
N
G
YELLOW
RED
TO LINE VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
3-38
3/06/06
120VAC
WHITE
DATE:
DWG#
DWGDESC
®
IntelliCon HW
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell L8148A
BLUE
DWG. #
GREY
VIOLET
WHITE
BLACK
G
L1
L2
T
T
G
120
VAC
H
N
TYPICAL
HONEYWELL L8148A
BROWN
YELLOW
C1
TO LINE
VOLTAGE
C2
B1
B2
RED
OIL BURNER
RELAY OR
GAS VALVE
3/06/06
3-39
DATE:
DWG#
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
®
IntelliCon HW
Intellidyne
TAPE OFF
INDIVIDUALLY
DATE
IntelliCon HW with Honeywell L8148E
BLUE
DWG. #
BROWN
VIOLET
TV
W
T
Z
TYPICAL
HONEYWELL
L8148E
C1 C2
GREY
BLACK
B1
B2
L1
L2
H
N
YELLOW
RED
TO 24VAC
GAS VALVE
120VAC
3-40
3/06/06
WHITE
DATE:
DWG#
DWGDESC
CUSTNAME
®
IntelliCon HW
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
TAPE OFF
INDIVIDUALLY
Intellidyne
DATE
IntelliCon HW with Honeywell L8148J
BLUE
DWG. #
BROWN
VIOLET
TV
W
TP
Z
T
TYPICAL
HONEYWELL
L8148J
C1 C2
GREY
BLACK
B1
B2
B3
L1
L2
G
H
N
G
WHITE
YELLOW
RED
TO 24VAC
GAS VALVE
120VAC
3-41
DATE:
DWG#
DWGDESC
®
IntelliCon HW
CUSTNAME
TAPE OFF
INDIVIDUALLY
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell L8151A
BLUE
DWG. #
GREY
VIOLET
WHITE
BLACK
G
L1
T
L2
T
G
120
H
VAC
N
TYPICAL
HONEYWELL L8151A
C1
ZC
YELLOW
B2
BROWN
TO LINE
VOLTAGE
OIL BURNER
RELAY OR
GAS VALVE
3-42
3/06/06
RED
C2
ZR
B1
NOTE: Not All
Terminals
Shown
TYPICAL
HONEYWELL
R7184
T
CAD
CELL
VALVE
IGNITOR
BURNER
MOTOR
L2
L1
LIMIT
Break
Connection
Here
B1
T
W
T
B2
AQUASTAT
CONTROLLER
T
C2
C1
R
THERMOSTAT
CIRCULATOR
PUMP
YELLOW
BROWN
WHITE
BLACK
DWG. #
RED
®
DWG#
VIOLET
GREY
BLUE
3/06/06
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
TAPE OFF
INDIVIDUALLY
120vac
IntelliCon HW
L2
L1
DATE
IntelliCon HW with Honeywell R7184A,B,P,U
Electronic Oil Primary
3-43
3-44
3/06/06
EnviroCom
Terminals
Thermostat
Terminals
Data Port
1
2
T3
T
GREY
Typical Honeywell
L4006A Aqustat
YELLOW
DWG. #
WHITE
BLACK
VIOLET
BROWN
BLUE
DWG#
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
DATE
R7184A,B,P,U "SERIES 5" Electronic Oil Primary
When Aquastat Is Wired 24VAC
Alarm Terminals
Delay Time
Dip Switch
Red Reset Button
Diagnostic Light
Typical Honeywell R7184
SIDE VIEW
Break
Connection
Here
RED
IntelliCon HW
TAPE OR WIRENUT
INDIVIDUALLY
IntelliCon HW with Honeywell
EnviroCom
Terminals
Thermostat
Terminals
Data Port
1
2
T3
T
GREY
Typical Honeywell
L4006A Aqustat
YELLOW
DWG. #
WHITE
BLACK
VIOLET
BROWN
BLUE
DWG#
Intellidyne
3/06/06
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CONSTANT
120 VAC
DATE
R7184A,B,P,U "SERIES 5" Electronic Oil Primary
When Aquastat Is Wired 24VAC
Alarm Terminals
Delay Time
Dip Switch
Red Reset Button
Diagnostic Light
Typical Honeywell R7184
SIDE VIEW
Break
Connection
Here
RED
IntelliCon HW
TAPE OR WIRENUT
INDIVIDUALLY
IntelliCon HW with Honeywell
3-45
DATE:
DWG#
DWGDESC
IntelliCon HW
CUSTNAME
Tape
Off
Individually
®
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell R8182D
Blue
Grey
White
INSTRUCTIONS
Remove the existing Yellow
wire from the bottom of the
HI Limit Setting switch.
Insert the HeatManager
"YELLOW" wire into the
wire hole. Connect the
HeatManager "RED"
wire to the Yellow wire
that was removed.
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
B
B
Safety Switch
DIF
H
I
Reset Button
L
O
Circuit
Board
Connection
ZC
Yellow
C1
Red
F
F
B1
Yellow wire from bottom
of HI Limit Setting
3-46
3/06/06
ZR
B2
C2
DATE:
DWG#
DWGDESC
IntelliCon HW
CUSTNAME
Tape
Off
Individually
®
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell R8182E
Blue
Grey
White
INSTRUCTIONS
Remove the Yellow wire
from the bottom terminal
of the Aquastat Switch.
Connect the HeatManager
"YELLOW" wire to this
terminal. Connect the
HeatManager "RED" wire
to the Yellow wire that was
removed
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
Safety Switch
Reset Button
Aquastat
Switch
Circuit
Board
Connection
ZR
ZC
Yellow
C1
Red
F
F
B1
B2
C2
Yellow wire from bottom
of Aquastat Switch
3/06/06
3-47
DATE:
DWG#
DWGDESC
IntelliCon HW
CUSTNAME
Tape
Off
Individually
®
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
IntelliCon HW with Honeywell R8182F
Blue
Grey
White
INSTRUCTIONS
Remove the existing wire
from the bottom of the
HI Limit Setting switch.
Insert the HeatManager
"YELLOW" wire into the
wire hole. Connect the
HeatManager"RED"
wire to the Yellow wire
that was removed.
DWG. #
Violet
Brown
Black
L1
L2
T
120 H
VAC N
T
B
B
Safety Switch
Reset Button
H
I
L
O
Circuit
Board
Connection
Yellow
C1
Red
F
F
B1
Wire from bottom
of HI Limit Setting
3-48
3/06/06
B2
C2
3/06/06
3-49
120VAC
ORANGE
WHITE
BLACK
WHITE
BLACK
TYPICAL
HONEYWELL
R8184G,K,L or M
VIOLET
BROWN
BLUE
IntelliCon HW
F
F
T
T
Break
Connection
Here
OPERATING
AQUASTAT
BLACK
BLACK
CAD
CELL
EYE
120VAC
ORANGE
WHITE
WHITE
R
DWG. #
TYPICAL
HONEYWELL
R8184M, P
F
F
G
Y
C
W
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
CAD
CELL
EYE
Break
Connection
Here
RED
YELLOW
RED
GREY
YELLOW
VIOLET
BROWN
BLUE
IntelliCon HW
TAPE OFF
INDIVIDUALLY
DIAGRAM "B"
IntelliCon HW with Honeywell
R8184M or P Cad Cell Relay
GREY
TAPE OFF
INDIVIDUALLY
DIAGRAM "A"
IntelliCon HW with Honeywell
R8184G, K, L or N Cad Cell Relay
DATE
3-50
3/06/06
R
1
1
C
6
NO
5
2
2
Y
FRS
3
1K-2
G
Motor
BVS
W
R
1K-1
Motor
Damper
4
COIL
4
24V Transformer
Secondary
Primary
3
Circulator
120/60/1
Power Supply
NC 1K-3
High Limit
4
1
THERMOSTAT
Service
Switch
Fused
Disconnect
Switch
L1
TH
TR
C
L2
RED
YELLOW
BLUE
GREY
BREAK
CONNECTION
HERE
WHITE
DWG. #
DWG#
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
TAPE OFF
INDIVIDUALLY
BROWN
VIOLET
BLACK
IntelliCon HW
DATE
IntelliCon HW With Honeywell
R8285D Relay/Transformer Package
When Used On Boilers
120VAC
POWER
H
N
Electronic
OR
Mechanical
Operating
Aquastat
VIOLET
GREY
BLUE
N
L
AUX
DWG. #
BURNER
REILLO
Addiitional
Wire Added For
Electronic Shutter
DWG#
3-06/06
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
DATE
(if experiencing voltage feedback from
burner on IntelliCon "RED" Wire)
Field Supplied
120VAC Coil
Single Pole
SingleThrow
Relay
RED
YELLOW
Break
Connection
Here
BLACK
BROWN
WHITE
R
IntelliCon HW
TAPE OFF
INDIVIDUALLY
IntelliCon HW with Riello 40F5 Burner
3-51
Fireye Flame Safeguard Controls
General Instructions
The IntelliCon® Heating Economizers are connected in series in the burner
control circuit AFTER the operating safety’s and limit controls and
BEFORE the burner Flame Safeguard Primary Control.
***ATTENTION MUST BE GIVEN WHEN A DRAFT INDUCER IS
USED ON THE BOILER***
*** When a draft inducer is being used, the operating limit control, on
closure, will activate a relay, contactor or starter to enable the draft
inducer. An air proving switch will close indicating that the draft inducer is
running and a negative air flow has been established through the boiler.
Once the negative airflow has been established the Flame Safeguard is
enabled and starts the burner sequence.
Improperly connected into the operating limit circuit, the draft inducer
will run drawing ambient (or cooler) air through the boiler while the
IntelliCon® Heating Economizer is in the “ECONOMY” mode.
Each installation should be checked for the proper connection point of
the IntelliCon® Heating Economizer.
The following wiring diagrams show the connection points of the
IntelliCon® Heating Economizer at the Fireye Flame Safeguard ONLY. If a
draft inducer is used as explained above, determine the connection point
from the operating limit control BEFORE the Flame Safeguard Control.
3-52
S/W SW
NOTE:
Add jumper as shown
between terminals
"115/220" and "COMMON"
SENSOR CONNECTORS
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
3
115
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
24CJ6 Model 3010, 3011
24CU6 Model 1062, 1063
24CF6 Model 1010, 1011
L2
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
3/06/06
3-53
S/W SW
NOTE:
Add jumper as shown
between terminals
"115/220" and "COMMON"
SENSOR CONNECTORS
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
3
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
24CJ6 Model 3010, 3011
24CU6 Model 1062, 1063
24CF6 Model 1010, 1011
L2
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-54
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
S/W SW
NOTE:
Add jumper as shown
between terminals
"115/220" and "COMMON"
SENSOR CONNECTORS
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
3
115
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
DWGDESC
CUSTNAME
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
24CJ6 Model 3010, 3011
24CU6 Model 1062, 1063
24CF6 Model 1010, 1011
L2
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
3/06/06
3-55
S/W SW
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
13
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
N
120VAC
POWER
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
L2
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-56
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
S/W SW
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
13
115
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
N
120VAC
POWER
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
L2
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
3/06/06
3-57
S/W SW
24
BURNER
Alarm
S2
S1
A
M
Burner
Motor
Limits
13
220
CALL
115/220
Ignition
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
N
120VAC
POWER
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
Intellidyne
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
L2
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-58
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
S/W SW
24
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
115
220
CALL
115/220
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
25CU6 Model 3010, 3011
26CF6 Model 5022
TYPICAL FIREYE 25CU6, 26CF6
Alarm
A
M
Burner
Motor
Limits
13
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
3/06/06
3-59
S/W SW
24
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
220
CALL
115/220
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
25CU6 Model 3010, 3011
26CF6 Model 5022
TYPICAL FIREYE 25CU6, 26CF6
Alarm
A
M
Burner
Motor
Limits
13
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-60
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
S/W SW
24
To Flame
Scanner
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
115
220
CALL
115/220
Main
Fuel
Pilot
Valve
Ignition
L2
7
3
4
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
EP (D) 160
EP 161
EP (D) 170
Flame Monitors
TYPICAL FIREYE E- Series
Alarm
A
M
Burner
Motor
Limits
13
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
3/06/06
3-61
S/W SW
24
To Flame
Scanner
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
220
CALL
115/220
3
6
4
2
Main
Fuel
Pilot
Valve
Ignition
1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
Modular M Series
TYPICAL FIREYE Micro-M
Alarm
A
8
Burner
Motor
Limits
7
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-62
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Fireye
S/W SW
24
T-Stat or
Operating
Control
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
T
T
115
220
CALL
S
S
Ignition
4
Main
Fuel
5
3/06/06
Note: Not all terminals shown.
2
TYPICAL FIREYE UVM-1
Alarm
A
3
Burner
Motor
Limits
1
24
115/220
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
DWG. #
LIMIT CONTROL
H
N
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
120VAC
POWER
IntelliCon CHS or CHW With Fireye
UVM - 1
3-63
S/W SW
24
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
220
CALL
115/220
Ignition
2
No 1 Oil
Valve
3
Air Flow
Switch
6
4
1
Note: Not all terminals shown.
DWG. #
(Not Used On TFM Models)
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
UVM-1D, 1F, 2A, 3
TFM-1D,1F, 2A, 3
TYPICAL FIREYE UVM, TFM
Alarm
A
8
7
Burner
Motor
Limits
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-64
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With FIREYE
S/W SW
24
To Flame
Detector
Break
Original
Connection
Here
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
115
220
CALL
115/220
Ignition
2
No 1 Oil
Valve/Pilot
Gas Valve
3
Air Flow
Switch
6
4
1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
H
N
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
120VAC
POWER
UVM-2A and TFM-2A
TYPICAL FIREYE UVM, TFM
Alarm
A
8
Burner
Motor
Limits
7
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With FIREYE
3/06/06
3-65
S/W SW
24
To Flame
Detector
Break
Original
Connection
Here
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
S2
S1
220
CALL
115/220
Ignition
2
No 1 Oil
Valve/Pilot
Gas Valve
3
Air Flow
Switch
6
4
1
Note: Not all terminals shown.
DWG. #
(Not Used On TFM Models)
LIMIT CONTROL
H
N
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
120VAC
POWER
UVM-3 and TFM-3
TYPICAL FIREYE UVM, TFM
Alarm
A
8
7
Burner
Motor
Limits
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-66
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With FIREYE
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
S2
S1
Alarm
A
M
3
Burner
Motor
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
3/06/06
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
24CJ5 Model 3010, 3011
25CU6 Model 1062,1063
26CF6 Model 1010, 1011
3-67
3-68
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
S2
S1
Alarm
A
M
3
Burner
Motor
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
24CJ5 Model 3010, 3011
25CU6 Model 1062,1063
26CF6 Model 1010, 1011
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
S2
S1
Alarm
A
M
3
Burner
Motor
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
3/06/06
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 24CJ5, 25CU6, 26CF6
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
24CJ5 Model 3010, 3011
25CU6 Model 1062,1063
26CF6 Model 1010, 1011
3-69
3-70
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
A
S2
S1
Alarm
Burner
Motor
M
13
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
A
S2
S1
Alarm
Burner
Motor
M
13
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
3/06/06
3-71
3-72
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
A
S2
S1
Alarm
Burner
Motor
M
13
Limits
RED
YELLOW
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
DWG. #
LIMIT CONTROL
TYPICAL FIREYE 25CU6, 26CF6, 24CJ5
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
25CU6 Model 5066
26CF6 Model 5023
24CJ5 Model 5015
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
A
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
3/06/06
Note: Not all terminals shown.
TYPICAL FIREYE 25CU6, 26CF6
S2
S1
Alarm
Burner
Motor
M
13
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
25CU6 Model 5065
26CF6 Model 5022
3-73
3-74
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
A
Ignition
L2
Main Fuel
Valve
7
Interlocks
P
5
L1
Note: Not all terminals shown.
TYPICAL FIREYE 25CU6, 26CF6
S2
S1
Alarm
Burner
Motor
M
13
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
25CU6 Model 5065
26CF6 Model 5022
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To
Flame
Scanner
Break
Original
Connection
Here
IntelliCon
7
3
4
L2
Main
Fuel
Pilot
Valve
Ignition
L1
3/06/06
Note: Not all terminals shown.
TYPICAL FIREYE E-Series
S2
S1
Lockout
Alarm
A
M
13
Burner
Motor
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
EP(D)160
EP161
EP(D)170
Flame Monitors
3-75
3-76
3/06/06
To
Flame
Scanner
5
3
4
2
Main
Fuel
Pilot
Valve
Ignition
1
Note: Not all terminals shown.
TYPICAL FIREYE Micro-M
S2
S1
Alarm
A
8
7
Burner
Motor
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
Modular M Series
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
Break
Original
Connection
Here
IntelliCon
H
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
T-Stat or
Operating
Control
Break
Original
Connection
Here
IntelliCon
S
S
4
2
Ignition
Main
Fuel
5
3/06/06
Note: Not all terminals shown.
TYPICAL FIREYE UVM-1
T
T
Alarm
A
3
1
Burner
Motor
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE UVM-1
3-77
3-78
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
Ignition
2
No 1 Oil
Valve
3
Air Flow
Switch
6
4
1
Note: Not all terminals shown.
TYPICAL FIREYE UVM, TFM
S2
S1
Alarm
A
8
7
Burner
Motor
Limits
RED
YELLOW
DWG. #
(Not Used On TFM Models)
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
UVM-1D, 1F, 2A, 3
TFM-1D, 1F, 2A, 3
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
Ignition
2
No 1 Oil
Valve/Pilot
Gas Valve
3
Air Flow
Switch
6
4
1
3/06/06
Note: Not all terminals shown.
TYPICAL FIREYE UVM, TFM
S2
S1
Alarm
A
8
7
Burner
Motor
Limits
RED
YELLOW
DWG. #
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH With FIREYE
UVM-2A and TFM-2A
3-79
3-80
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
BLACK
WHITE
BROWN
To Flame
Detector
Break
Original
Connection
Here
IntelliCon
Ignition
2
No 1 Oil
Valve/Pilot
Gas Valve
3
Air Flow
Switch
6
4
1
Note: Not all terminals shown.
TYPICAL FIREYE UVM, TFM
S2
S1
Alarm
A
8
7
Burner
Motor
Limits
RED
YELLOW
DWG. #
(Not Used On TFM Models)
LIMIT CONTROL
H
Intellidyne
DATE:
CUSTNAME
DWGDESC
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
IntelliCon LCH or LCS With FIREYE
UVM-3 and TFM-3
Honeywell Flame Safeguard Controls
General Instructions
®
The IntelliCon Heating Economizers are connected in series in the
burner control circuit AFTER the operating safety’s and limit controls and
BEFORE the burner Flame Safeguard Primary Control.
***ATTENTION MUST BE GIVEN WHEN A DRAFT INDUCER IS
USED ON THE BOILER***
*** When a draft inducer is being used, the operating limit control, on
closure, will activate a relay, contactor or starter to enable the draft
inducer. An air proving switch will close indicating that the draft inducer is
running and a negative air flow has been established through the boiler.
Once the negative airflow has been established the Flame Safeguard is
enabled and starts the burner sequence.
Improperly connected into the operating limit circuit, the draft inducer
will run drawing ambient (or cooler) air through the boiler while the
IntelliCon® Heating Economizer is in the “ECONOMY” mode.
Each installation should be checked for the proper connection point of
the IntelliCon® Heating Economizer.
The following wiring diagrams show the connection points of the
IntelliCon® Heating Economizer at the Honeywell Flame Safeguard ONLY. If
a draft inducer is used as explained above, determine the connection point
from the operating limit control BEFORE the Flame Safeguard Control.
3/06/06
3-81
S/W SW
WINTER = N.O.
SUMMER = N.C.
N
H
120VAC
POWER
NOTE:
Add jumper as shown
between terminals
"115/220" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
L1
Lockout
Interlockouts
3
Note: Not all terminals shown.
Limit
Circuit
4
Pilot/
Ignition
6
Main Fuel
Valve/s
7
Burner
Motor
8
TYPICAL R4140 or 4150
9
G
F
120vac
Neutral
Alarm
220
L2
120vac
Hot
INCOMING POWER
CONNECTIONS
115
BURNER
CALL
115/220
24
BURNER CONTROL
CIRCUIT CONNECTIONS
24
USE
COMMON
3/06/06
COMMON
3-82
FUTURE
IntelliCon Wiring Compartment
DWG. #
Break
Original
Connection
Here
Limits And
Burner
Controller
DATE:
90 Pratt Oval
Glen Cove, NY 11542
(516) 676-0777
CUSTNAME
Intellidyne
IntelliCon CHS or CHW With Honeywell
R4140G, L,M or R4150A, C, X
IntelliCon CHS or CHW With Honeywell R4795A,D
IntelliCon Wiring Compartment
FUTURE
BURNER CONTROL
CIRCUIT CONNECTIONS
USE
INCOMING POWER
CONNECTIONS
SUMMER/WINTER SWITCH
COMMON
COMMON
24
115
BURNER
115/220
220
CALL
SUMMER = N.C.
WINTER = N.O.
24
SENSOR CONNECTORS
S/W SW
NOTE:
Add jumper as shown
between terminals
"115/220" and "COMMON"
Limits And
Burner
Controller
1
5
2nd Stage
Oil Valve
Break
Original
Connection
Here
8
4
Ignition
Burner
Motor
3
7
Air
Switch
To Flame
Detector
1st Stage
Oil Valve
F
6
Air
Switch
2
G
120VAC
POWER
TYPICAL R4795A,D
H
Note: Not all terminals shown.
N
3/06/06
3-83
S/W SW
24
To Flame
Detector
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
8
Pilot
Valve
Air
Switch
L2
Main Fuel
Valve
6
3
Ignition
18
5
Note: Not all terminals shown.
TYPICAL R7795
Break
Original
Connection
Here
220
CALL
115/220
DWG. #
LIMIT CONTROL
H
90 Pratt Oval
Intellidyne
DATE:
CUSTNAME
DWGDESC
Glen Cove, NY 11542
(516) 676-0777
N
120VAC
POWER
R7795A, B, C, D
G
F
16
Burner
Motor
Alarm
9
115
INCOMING POWER
CONNECTIONS
24
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
3/06/06
COMMON
3-84
FUTURE
USE
IntelliCon Wiring Compartment
IntelliCon CHS or CHW With Honeywell
S/W SW
NOTE:
Add jumper as shown
between terminals
"115/230" and "COMMON"
SENSOR CONNECTORS
To Flame
Detector
SUMMER/WINTER SWITCH
SUMMER = N.C.
WINTER = N.O.
BURNER
220
Break
Original
Connection
Here
115
CALL
115/220
24
L2
Main Fuel
Valve
9
Interlocks
7
Ignition
10
4
3/06/06
Note: Not all terminals shown.
TYPICAL RM7800/RM7840 E, G, L, M
G
6
F
5
Burner
Motor
Alarm
3
24
INCOMING POWER
CONNECTIONS
COMMON
BURNER CONTROL
CIRCUIT CONNECTIONS
COMMON
FUTURE
USE
IntelliCon Wiring Compartment
LIMIT CONTROL
H
N
120VAC
POWER
IntelliCon CHS or CHW With Honeywell
RM7800/RM7840 E, G, L, M
3-85
SWITCH
3
SYSTEM
CONTROLLER
OR
TANK TEMP.
CONTROLLER
1
2
1
BLACK
2
3
4
5
6
7
8
BLACK
YELLOW
WHITE
TERMINAL
STRIP
120vac
Hot
RED
BLACK
RED
120vac
Neutral
NC
NO
C
RED
BLUE
COMBINATION HIGH LIMIT
MANUAL HIGH LIMIT
WHITE
BLACK
GREEN
RED
C
R
TRANSFORMER
MV/PV
Break
Original
Connection
Here
WHITE
IGNITION MODULE
BLACK
WHITE
GREY
RED
YELLOW
VIOLET
BROWN
BLUE
IntelliCon LCH
INDIVIDUALLY
TAPE OFF
NOTE: NOT ALL CONTROLS AND WIRING SHOWN
AUTO RESET HIGH LIMIT
FLOW
SWITCH
YELLOW
WHITE
PV
MV
RED
GND
BLACK
24V (G)
3/06/06
SPARK
3-86
24V
THERMAL
BALANCER
IntelliCon LCH with AO Smith DuraMax
Models DB/DW 720 - 1810
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
IntelliCon
2
1
3
Note: Not all terminals shown.
TYPICAL R890
G
F
T
Here
4
T Connection
Break
5
6
RED
YELLOW
LIMIT CONTROL
BROWN
WHITE
BLACK
H
N
120VAC
POWER
IntelliCon LCH Or LCS With Honeywell
R890E, F, G
3/06/06
3-87
3-88
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
120VAC
POWER
N
H
WHITE
BROWN
BLACK
IntelliCon
L1
9
Burner
Motor
Limit
Circuit
Lockout
Interlockouts
3
4
Pilot/
Ignition
6
Main Fuel
Valve/s
7
8
Note: Not all terminals shown.
TYPICAL R4140 or 4150
Alarm
G
F
120vac
Neutral
L2
120vac
Hot
RED
Break
Original
Connection
Here
YELLOW
Limits And
Burner
Controller
IntelliCon LCH or LCS With Honeywell
R4140G, L,M or R4150A, C, X
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
IntelliCon
To Flame
Detector
F
Break
Connection
Here
Ignition
2
6
Air
Switch
1st Stage
Oil Valve
3
4
2nd Stage
Oil Valve
5
3/06/06
Note: Not all terminals shown.
TYPICAL R4795
G
Air
Switch
7
Burner
Motor
8
1
RED
YELLOW
LIMIT CONTROL
BROWN
WHITE
BLACK
H
N
120VAC
POWER
IntelliCon LCH OR LCS With Honeywell R4795A,D
3-89
3-90
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
RED
BLACK
WHITE
BROWN
To Flame
Detector
YELLOW
IntelliCon
Break
Original
Connection
Here
L2
Main Fuel
Valve
9
Interlocks
7
Ignition
10
4
3/06/06
Note: Not all terminals shown.
TYPICAL RM7800/RM7840 E, G, L, M
G
6
F
5
Burner
Motor
Alarm
3
LIMIT CONTROL
H
N
120VAC
POWER
IntelliCon LCH OR LCS With Honeywell
RM7800/RM7840 E, G, L, M
3-91
3-92
3/06/06
TAPE OFF
INDIVIDUALLY
VIOLET
GREY
BLUE
RED
BLACK
WHITE
BROWN
To Flame
Detector
YELLOW
IntelliCon
4
Break
Original
Connection
Here
L2
Main Fuel
Valve
9
Interlocks
7
Ignition
10
5
Note: Not all terminals shown.
TYPICAL RM7895
G
22
F
6
Burner
Motor
Alarm
3
LIMIT CONTROL/S
H
N
120VAC
POWER
IntelliCon LCH OR LCS With Honeywell RM7895
REFRIGERATION
CAUTION: Read and follow these general instructions and the
instructions that are packed with the IntelliCon® Model RU.
Failure to follow these instructions could result in damage to the system
or cause a hazardous condition.
General Instructions
PUMP DOWN SYSTEMS:
When installing the Model RU on pump down type refrigeration systems
the IntelliCon® RU should be connected so that the call for the liquid line
solenoid valve is delayed from opening instead of delaying the
compressor. This assures that the evaporator is not flooded with
refrigerant.
OIL PRESSURE SAFETY CONTROLS:
CAUTION: Do not connect the IntelliCon® RU after the oil
pressure safety control!
Some commercial refrigeration systems utilize compressor oil pressure
safety controls.
The compressor oil pressure safety control has a time delay to allow the
compressor to build up proper oil pressure. This time delay is energized on
a call for the compressor to run.
If the IntelliCon® RU is wired incorrectly in the control circuit, the oil
pressure safety control could time-out resulting in a manual reset lockout
condition.
The wiring diagrams that follow show the correct installation of the
IntelliCon® RU in such a system.
NOTE: The following diagrams are representative of typical refrigeration
systems and do not show all controls that may be in your particular
system. Actual system wiring may differ
5/31/2006
1
4-1
4-2
4-3
4-4
4-5
4-6
5-1
5-2
5-3
5-4
5-5
5-6
NOTES
3/06/06
NOTES
3/06/06
NOTES
3/06/06
NOTES
3/06/06
IntelliCon® Application Guidelines
Applications:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Packaged Air Conditioning Units
Split Type Air Conditioning Units
Self Contained, Air or Water Cooled Air Conditioning Units
Heat Pumps, (water source or air to air)
Residential Hot Water Heating Systems (Demand Type)
Residential Heat Pumps
Residential Central Air Conditioning
Residential Forced Warm Air Furnaces (gas or oil fired)
Commercial Forced Warm Air Units (Stand-Alone or Packaged
Rooftop HVAC, gas or oil fired)
Commercial Refrigeration (>1.0 HP)
Commercial Steam Heating Boilers (with or without a Domestic Hot
Water Coil)
Commercial Hot Water Heating Boilers (with or without a Domestic
Hot Water Coil)
Commercial Hot Water Heaters (gas or oil only)
Indirectly Heated Absorption Chillers
Screw Type Compressors (Used in Demand Applications)
Non-Applications:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Centrifugal Compressors
Screw Compressors (Proportionally Controlled)
Commercial Refrigeration (< 1HP)
Refrigeration Cascade Systems
Refrigeration Rack Systems (Pending release of PDL product)
Ice Machines
Direct Fired Absorption Chillers (Pending release of DFC product)
Window or Wall Type Air Conditioners (Pending release of ACW
product)
Ductless Mini Split Air Conditioning (Pending release of ACW
product)
Heated “Make–up Air” Units
Chillers or Boilers used for Process Control
Electric Hot Water Heaters
Milli-Volt or Self Generating PowerPile Systems
York “Millinium” Chillers
Proportionally Controlled Chillers
Carrier “FloTronic” Chillers
5/31/2006
1
3/06/06