Formax FD 160 Manual
FD 160
Booklet Maker
11/2009
OPERATOR /
MAINTENANCE MANUAL
FIRST EDITION
TABLE OF CONTENTS
TOPIC
PAGE
SPECIFICATIONS, UNPACKING & SET-UP
1
OPERATION
2
SIDE STAPLING
2
SAFETY GUIDELINES
2
PARTS LIST
BASE SECTION
3
BINDING & FOLDING SECTION
4
DRIVING SECTION 1
5
DRIVING SECTION 2
6
FOLDING KNIFE SECTION
7
EXTERIOR SECTION
8
WIRING DIAGRAM
9
SPECIFICATIONS
Safety Cover
Sub-Holding Shaft
Back Cover
Stapling Handle
Main Holding Shaft
Fold Rollers
Side Guide B
Paper Guide
Table
Paper Guide
On/Off Switch
Side Guide A
Front Cover
Stapling Head
Rubber Feet
FUNCTION:
The Formax FD 160 Tabletop Booklet Maker offers an easy-to-use solution for creating booklets in
small-run or in-plant applications. It’s lightweight, portable, and sets up in seconds.
Sheet Capacity:
Paper Size:
Dimensions:
Weight:
Voltage:
Staples and folds up to 12 sheets of 20# bond
10.25” - 18.5” L x 7.75” - 11.75” W
20” L x 15.5” W x 6” H
41 lbs.
115 Volts AC, 60 Hz
UNPACKING & SET-UP
Check package for shipping damage. If there is shipping damage, do not discard the box.
1. Remove unit from box, along with stapling handle.
2. To install stapling handle, hook the cur
curved end under the main holding shaft between the
stapling heads, then press onto the sub-holding shaft until it clicks into place.
3. To install staples, lift handle and bring stapling heads back away from center of unit. Open each
stapler head like a traditional stapler. Insert staples, close and return to original position.
4. Connect power cable to appropriate electrical outlet.
1
OPERATION
1.
2.
3.
4.
5.
6.
7.
8.
Switch machine on to activate rollers.
Choose the correct staple position according to the sheet size. They will click into place along the
holding shafts.
Set the paper guides. Place the sheets under the rollers and align them to side guide A.
Set the sliding paper guides to hold sheets in position.
Press down the stapling handle to complete stapling.
Lift up the stapling handle and firmly press down to the other side and hold. The stapled sheets will be
fed up through the fold rollers to complete the booklet.
Repeat steps 2-6 for additional booklets.
Switch off power after completing project.
SIDE STAPLING
1.
2.
3.
4.
5.
6.
Switch machine on.
Choose and set the staple position according to the sheet size.
Depending on the staple position, align the sheets to side guide A or side guide B.
Set side distance and hold the sheets in place.
Press down the stapling handle.
Repeat steps 2-5 for additional side stapling.
SAFETY GUIDELINES
* When machine is running, keep hands away from the rollers.
* Do not remove any covers. The machine contains high-voltage parts and hazardous moving parts, which
may cause
electrical shock or personal injury.
* Don’t touch the motor, the surface may be hot during operation.
* Always turn off and clean machine after use.
2
PARTS LIST - BASE SECTION
ITEM
PART
1
DESCRIPTION
QTY.
BASE ASSEMBLY
1
1-1
PLATE
1
1-2
PLATE
1
1-3
SCALE
2
BRACKET
1
RACK
2
FELT
2
SIDE GUIDE
2
PINION
1
1-4
1-5
1-6
1-7
(CANNOT BE
ORDERED
SEPARATELY ORDER BASE
ASSEMBLY)
1-8
2
BMT10
SPRING PLATE
4
3
BMT13
ANVIL
4
4
SCREW
4
5
RUBBER FOOT
4
3
BINDING & FOLDING SECTION
ITEM
PART
DESCRIPTION
1
BMT6
QTY.
FOLDING ASSEMBLY
1
1-1
SPRING C
2
1-2
STOPPER
2
1-3
SLIDER B
1
COLLAR
2
LEVER COLLAR (BIG)
2
LEVER
2
ROLLER
1
1-8
SPROCKET IV
2
1-9
SLIDER F
1
1-10
ROLLER
1
2
LEVER COLLAR (SMALL)
2
3
COLLAR
2
STAPLER HEAD
2
STAPLER ASSEMBLY
1
HANDLE
1
7
BALL RETAINER
2
8
BUSH
2
1-4
1-5
1-6
1-7
4
(CANNOT BE
ORDERED
SEPARATELY ORDER BASE
ASSEMBLY)
BMT1
5
6
BMT25
4
DRIVING SECTION 1
ITEM
PART
DESCRIPTION
QTY.
1
FRAME F
1
2
PLATE
1
3
PLATE
1
4
MOTOR (110v)
1
5
SHAFT BRACKET
1
6
BMT5
DOUBLE - SPROCKET ASSEMBLY
1
7
BMT7
GEAR 1
1
CHAIN 1
1
SPROCKET 1
1
8
9
BMT4
5
DRIVING SECTION 2
ITEM
PART
DESCRIPTION
QTY.
1
FRAME B
1
2
BLOCK
1
3
SPRING T
1
4
SPROCKET III
1
5
CHAIN
1
6
SPROCKET V
1
GEAR
1
BMT8
6
FOLDING KNIFE SECTION
ITEM
PART
DESCRIPTION
QTY.
1
LEVER B
1
2
FOLDING BLADE
1
3
REINFORCING PLATE
1
4
BALL RETAINER
2
5
STOPPER
2
6
LEVER F
1
7
SPRING T
2
8
HOLDER
2
9
BLOCK
2
10
BRACKET
2
11
SHAFT
1
7
EXTERIOR SECTION
ITEM
PART
DESCRIPTION
1
BMT2
SIDE COVER
2
BASE PLATE
1
SAFETY COVER
1
BRACKET
1
2
3
4
BMT3
QTY.
8
WIRING DIAGRAM
ITEM
PART
DESCRIPTION
1
BMT9
LIMIT SWITCH
QTY.
9
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