Slip-On (2015)
Installation Instructions
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on the side stand
or ideally a rear service stand.
2.
Remove right side number plate.
7.
Slide TBR slip-tube into OEM header. OEM gasket will be
used with TBR system. Tighten joint clamp.
8.
Install OEM bolt to mount TBR slip tube. Re-install OEM
cover plate and tighten mounting bolts.
9.
Slide muffler clamp over S1R muffler and attach to subframe using provided 55mm socket head bolt and spacer.
1998-15 Suzuki
DR650
Stainless Steel Slip-On Exhaust System with S1R Aluminum Canister
Part # 005-4190406-S1
3.
4.
Remove plate to access joint clamp.
Loosen joint clamp.
Parts List
Qty.
Description
10. Reinstall right side number plate.
Part Number
1
12” S1R Canister
1Slip-Tube
1Clamp
1Spacer
1
Socket Head Cap Screw 8x55mm
2Springs
1
Spring Puller
1
Anti-Seize Lubricant
1
Spark Arrestor (Installed)
1
TBR Sticker Kit
Aluminum
005-41904S
005-2C-S1
005-S-34
005-SH855
005-S45
005-SP
031-P09175
005-106S
015-10212
5.
Remove three OEM mounting bolts. One bolt will be used
with TBR system. Remove OEM muffler assembly.
11. Double check all work and that fasteners are tight.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
6.
Apply a thin layer of anti-seize to S1R inlet and attach sliptube using provided hook springs.
12. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time
you start the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks. If you
find a leak, a little high temperature silicon sealant should fix
it. After 50 to 100 miles, recheck all fasteners for tightness.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
1998-15 Suzuki
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Stainless Steel Slip-On Exhaust System with S1R Aluminum Canister
Part # 005-4190406-S1
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
DR650
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Parts List
Qty.
Description
Part Number
1
12” S1R Canister
1Slip-Tube
1Clamp
1Spacer
1
Socket Head Cap Screw 8x55mm
2Springs
1
Spring Puller
1
Anti-Seize Lubricant
1
Spark Arrestor (Installed)
1
TBR Sticker Kit
Aluminum
005-41904S
005-2C-S1
005-S-34
005-SH855
005-S45
005-SP
031-P09175
005-106S
015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
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