PENCO Defiant II Guardian Defiant, Invincible II Defiant, Invincible II locker Assembly Instructions
Below you will find brief information for Defiant II Guardian Defiant, Defiant II Invincible II Defiant, Invincible II. This document provides step-by-step assembly instructions for assembling the lockers. It also includes information on hardware and small locker parts, rear leg spacing and hook and coat rod guidelines. This document also includes instructions for installing a variety of options such as slope top kits, continuous slope hoods, and group end kits.
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K.D. Defiant II Locker Assembly Instructions Updated 9/06 PN 86179 K.D. DEFIANT II LOCKER ASSEMBLY INSTRUCTIONS These Instructions Cover GUARDIAN DEFIANT AND INVINCIBLE II DEFIANT SINGLE POINT LATCH LOCKERS Contents General Instructions 1 Major Locker Components 2 Hardware and Small Locker Parts 3 Basic Defiant Assembly Instructions (Single Row Lockers) 4-5 Guidelines for Rear Leg Spacing 4 Hook and Coat Rod Guidelines 5 Individual Closed Bases 6 Zee Base 6 Unit Slope Tops, Slope Top Kits, Continous Slope Hoods 7 Invincible II Group End Kits 8 Double Row Invincible II Lockers 8 GENERAL INSTRUCTIONS 1. These instructions are for the person who will actually perform or supervise the assembly of the lockers. 2. Check material received against the packing list. First check the number of packages received and then check the contents of each package. 3. Check material received for damage. If any of it is damaged, secure a “damage notation” from the carrier. 4. Identify each part as it is unpacked and put like parts together as close as possible to the working area in which they are to be assembled. 5. Be careful to use the correct hardware as specified in the assembly instructions. CAUTION It is the responsibility of the persons assembling the lockers to properly install all components and hardware as specified in these instructions and any accompanying drawings for specific installation. · INSTALL ALL UNITS PLUMB AND LEVEL · TIGHTEN ALL HARDWARE SECURELY PENCO PRODUCTS, INC. 99 Brower Ave., PO Box 378, Oaks, PA 19456-0378 800-562-1000 Single row lockers• must be floor and• Fax wall 610-666-7561 anchored, double row lockerswww.pencoproducts.com must be floor anchored and if possible wall or ceiling anchored. Major LOCKER COMPONENTS For 1,2,3,4,5,6 Tier and Multi-Tier Doors Flat Top Locker Body Parts Slope Top Locker Body Parts 18 o Flat Top Divisions Divisions for flat top locker are the same for left and right (just turn panel Flat Top Back Panel Top and bottom flanges are 90° Slope Top Divisions Slope Top Back Panel Divisions for sloped tops are left and right specific. The top of the division is cut at a 18° angle. Top of the flange is cut at an 18°angle. 180 degrees). FLAT & SLOPED DIVISIONS FLAT & SLOPED DIVISIONS Bottom of divisons and back panels have the first hole on flange 1-3/4” from edge, (top of divisons and back panel have the first hole 1-1/4” from edge). illustration of number plate, lock hole cover plate or built -in locks positioning Defiant II Locker (Single Point Latch) Locker Tops, Bottom (T.A.B.) and Shelves Flat Top (T.A.B.) or Slope Top Shelf Number Plate Flat Top (T.A.B.) Bottom (T.A.B.) Defiant II Single Point Latch See page 5 for more details on Defiant II Lockers Anti-Pry / Lock Alignment Bracket with Cover Plate or Built-in Lock with Anti-Pry / Lock Alignment Bracket 1 Tier 2 Top and Bottom T.A.B.) 1 Intermediate Shelf 2 Tier 3 Top and Bottom (T.A.B.) Flat Top 3 Tier 4 Top and Bottom (T.A.B.) Slope Top Flat Tops (same part as bottoms) Slope Top Shelf Note: Shelf front has a return flange Top and Bottoms are often called a T.A.B. (top and bottom) Bottom (Same part as flat top) Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. Hardware and Small Locker Parts Not all parts come with all lockers. Check packing list for what parts are to be used with what models of lockers. Number Plate and Rivet 1 PENCO PRODUCTS INC. To be riveted to top of locker door. www.pencoproducts.com Single Prong Wall Hook To be bolted to divisions and to back panel. Single & Double Prong Ceiling Hook To be bolted to bottom of shelf or top of locker. Coat Rod Hooks with Rod Hooks to be bolted to divisions with coat rod in between, used in single tier, Duplex, 2,7,8 person and Dual lockers 18” or more in depth. Hook Clip Nuts and Bolts 10—24 x 3/8” Truss fin head bolt and nut for assembly of locker body parts. Tighten nut with a wrench or nut driver. (bolt is tamper resistant so it has no slot for a screw driver) 10—24 x ½” Truss fin head bolt and nut for assembly of the entire Invinicible II locker. In the Vanguard and Guardian lockers this nut and bolt is used in joining locker groups, locker legs and 2 hooks with the partition betweeen the hooks. Tighten nut with a wrench or nut driver (bolt is tamper resistant so it has no slot for a screw driver) NO. 8 x 3/8 “ Sheet metal screw for slope tops only. Used to attach single prong wall hooks and coat rod hooks in lockers with Diamond Perforated divisions at ends only. Bracket Support (Defiant II) Door Pull Used on box locker door unless a built-in lock is used. To be mounted on inside of door with pull tab inserted through vertical slot in door. Lock Hole Cover Plate or Used to cover hole in door when built-in locks are not used. To be mounted on inside of door. Strengthens locking point on Defiant II lockers. Bolts to Defiant II hasp and to side of locker. Anti-Pry / Lock Alignment Bracket (Defiant II) Used on back of recessed pocket in Defiant II Lockers (Single Point Latch). Optional Items That are Ordered Separately from Locker Combination Padlock (9/32” or .281” Shackle) Used to secure locker door when built in lock is not used. Lock may come from another supplier other than Penco Products. Built-in Key Lock Used to secure locker door when padlock is not used. This lock replaces Lock Hole Cover Plate or Door Pull. To be mounted on inside of door. Lock may come from another supplier other than Penco Products. Locker Shoe Side Stiffener (Defiant II Guardian Doors Only) When built-in locks are used on Defiant II Guardian Lockers (24 gauge side panels), the last locker in a row of lockers, is to have a Side Stiffener bolted to the Defiant II lock hasp and side of locker (replaces Bracket Support if built-in lock are used). Built-in Combination Lock Used to secure locker door when padlock is not used. This lock replaces Lock Hole Cover Plate or Door Pull. To be mounted on inside of door. Lock may come from another supplier other than Penco Products. Can be used on the front legs of locker to secure to floor. Protects floor along with leveling lockers on an uneven floor. Safe-O-Mat Coin Operated Lock Concrete Floor Anchor Touch Up Paint 1/4 x 2” Used to secure locker to a concrete floor. Bolt type will vary with floor type. Used to secure locker door when padlock is not used. This lock replaces Lock Hole Cover Plate. Lock engages when token or coin is deposited. Used to touch up paint finish (21 standard colors). Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. DEFIANT LOCKER ASSEMBLY INSTRUCTIONS START 1 FOR SINGLE TIER Place Locker Back on a flat surface or saw horses and Bolt Top and Bottom (TAB) to inside of Back 2 Bolt Division (Side Panel) to inside of Back and outside of Top (TAB) Bolt Shelf to Side Panel and Back Back 2 Bolt Division (Side Panel) to inside of Back and outside of Top (TAB) 2 Top and Bottom (TAB) Top and Bottom (TAB) 3 FOR 3 TIER FOR 2 TIER Bolt Top and Bottom (TAB) to Side Panel and Back (repeat step if 3 Tier) 3 Shelf Side Panel Back Top and Bottom (TAB) Side Panel Side Panel Back Adj. Leg Back Adj. Leg 4 Adj. Leg 4 4 If legs are supplied, bolt Adjustable Leg inside of Side Panel (leg height can be adjusted to level and anchor locker) FOR SINGLE LOCKER 5 FOR ROW OF LOCKERS If Coat Rod is supplied (Single tier lockers only) Before bolting TAB and Shelf to division, install coat rod hooks on the inside of divisions. Spread apart division and then insert coat rod into coat rod holder on coat rod hook. 6 FOR 2 TIER FOR 3 TIER FOR SINGLE TIER Back FOR SINGLE LOCKER Bolt Bottom (TAB) to inside of Back and then bolt Divisions to Back, TAB, and shelf or shelves if provided. FOR ROW OF LOCKERS Locker Frames show with legs Bolt Bottom (TAB) to inside of Back and Divisions. Then bolt through Back, Division and the next locker’s back. If legs are supplied, see Rear Leg Spacing for Single Row Lockers below. Then repeat steps 1 to 5. Due to size and bulk, it is best to build lockers in groups of no more than 3 wide before putting doors on and then putting them in place. Place Locker Door and Frame over edges of Divisions (Side Panels), and edges of Top and Bottom (TAB). Open Door and bolt Door Frame to Divisions, Top and Bottoms (TABS). If needed, loosen bolts on Legs to level locker and then re-tighten. Rear Leg Spacing for Single Row Lockers JOINING LOCKER GROUPINGS IMPORTANT: If lockers have been ordered with grouping specified, assemble lockers as ordered. Back legs should not exceed 45” distance between legs. If grouping has not been specified assemble lockers using the chart. Top View of Two Groupings of Three Lockers Width of Single Locker (inches) 7-1/2” 9” 12” 15” 18” 24” Lockers in a Single Row Grouping 9 8 7 6 4 3 Back Legs in Each Grouping 9 6 5 4 3 2 First Locker Group Second Locker Group FOR SAFETY PURPOSES wE STRONGLY RECOMMEND ThAT ALL LOCKERS BE EIThER FLOOR OR wALL ANChORED Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. DEFIANT LOCKER ASSEMBLY INSTRUCTIONS 7 8 Bracket Support Bolts to Locker Hasp Bolts to Side Panel FOR : LOCKERS W/ BUILT-IN LOCKS FOR : LOCKERS W/ PADLOCKS Insert bolts into recessed pocket and then attached Anti-Pry/Lock Alignment Bracket and then the Lock Hole Cover Plate and then tighten bolts. Open and close locker door(s) and adjust bracket as needed. Lock Hasp (welded to Locker Frame) Place the Anti-Pry / Lock Alignment Bracket on the back side of the recessed pocket first, followed by the back of the lock unit as shown in the drawing. Insert the combination dial mechanism in the front of the pocket, and attach with 2 nuts. Open and close locker door(s) and adjust bracket as needed. or COMBINATION LOCK Open door(s) and use 2 bolts to mount bracket support to lock hasp and one bolt to side panel. If built-in locks are to be used on the left hand end of a row and the locker has light gauge side panels replace the bracket support with a side stiffener (see page 3). ANTI-PRY / LOCK ALIGNMENT BRACKET STAINLESS STEEL DEFIANT II RECESSED HANDLE COMBINATION LOCK UNIT 10 9 Rivet number plates to top of doors. If supplied, bolt Double Pronged Ceiling Hook to Shelf and Single Prong Wall Hooks to Division or Back. If coat rod is supplied, refer to step 5. See Hook and Rod Guidelines below for more details. 1 PENCO PRODUCTS INC. www.pencoproducts.com Table of Locker Coat Hook andGuidelines Rod Quantities Hook and Coat Rod Number of Pieces Supplied per Locker FRAME * - Standard Construction Only 2 4,5,6,8,9 Tier 1 Tier Tier 3 Tier 2 Person 7 Person 8 Person 16 Person Duplex Dual Single Prong Hooks Depth Less than 18" AND: . . . Width less than 15" 3 6 9 - n/a n/a n/a n/a n/a 4 . . . Width =15" or more 4 8 12 - 4 n/a n/a n/a 4 4 . . . Width less than 15" 1 6 12 - n/a - - n/a n/a - . . . Width =15" or more 2 8 12 - - - - n/a - - - - - - - - - - - - . . . Width is LESS than 21" 1 ** 2 - - - n/a n/a n/a - - . . . Width is 21" or more 2 4 - - n/a n/a n/a n/a n/a - Depth Less than 18" - - - - - n/a n/a n/a - - Depth 18" or more 2 - - - 4 2 4 - 4 4 1 - - - 2 n/a 1 n/a 2 n/a 1 2 2 Depth 18" or more AND: Double Prong Hooks Depth 18" or more Depth LESS than 18" AND: Coat Rod Hooks Coat Rods Depth Less than 18" Depth 18" or more n/a: Not Applicable in Standard Construction * Exceptions: 7, 8 & 16 Person quantities are for entire unit. ** Exception: Single Tier 9" wide x 15" deep has N0 Double Prong Hooks Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. Individual Closed Bases Front and end bases are designed to fit between standard Penco 6” legs. The front base snaps in between the front legs. The end base slips over legs during locker assembly. 1. Before standing locker up and placing the locker in position, slide the End Base up the leg of the end of the locker row. 2. Stand locker up and put the lockers in proper position. 3. Snap Front Base between the front legs of each locker so that the two tabs on either side of Front Base match up with the square slots in the front legs. Front Base End Base (Available in single or double row) Zee Base: for lockers to be anchored to wall Zee Base raises lockers without legs off the floor and provides a continuous closed base. It is used when there is no concrete or wood base. Available in lengths of 72” only, the Zee Base shall be cut by installer when shorter lengths are needed. Side View of Zee Base and Locker Locker Bottom Locker Division Installer to field drill 1/4” Hole in Zee Base View of Zee Base with and without Locker Splice/End Base available in single and double row Lockers Locker Door Frame Zee Base Zee Base Floor 5/16” Hole to be used to anchor Zee Base to floor. Zee Base Instructions 1. Match Zee Bases and Splice/End Bases to lockers, site plan and installation location. 2. Use Splice/End Base as a template to position Zee Base. 3. Place Splice/End Base flush against wall (thinner side with holes) or create a chalk line as a positioning guide. 4. Create a chalk line for Zee Base positioning using Splice/ End Bases as a measuring device. 5. Butt Zee Base against other side of Splice/End Base. 6. Measure locker depth and make sure Locker Door Frame will rest on Zee Base. (there should be a 1/4 inch space between the end of Zee Base and outside edge of Locker Door Frame). 7. Use the two sets of holes on the Splice/End Base to bolt together 2 lengths of the Zee Base. 8. Recheck measurements of Locker, Zee Base position, and site plans. 9. Anchor Zee Bases and Splice/End Base to floor with proper drill and bolt for the floor surface. 10. Assemble Single Row Lockers as per instructions on page 4 or assemble Double Row Lockers as per instructions on page 8 except when installing Door and Door Frame leave bolts at bottom of Door Frame off. 11. Place assembled locker on Zee Base (there should be a 1/4 inches space between the end of Zee Base and outside edge of Locker Door Frame). 12. Use the bottom hole of the Door Frame to position drill and drill a 1/4”” hole through the top of the Zee Base. 13. Place bolt through Door Frame and Zee Base. Place nut on Zee Base side of bolt and tighten. Repeat steps 12 and 13 for each door. Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. Slope Top Kit Unit Slope Tops Unit Slope Tops are used with Slope Top Divisions. One Unit Slope Top covers the width of one locker frame. (Not for use on Invincible II or All-Welded lockers). 1. Open door to locker so you have access to top of locker. 2. Bolt unit slope top to divisions and back. 3. Insert sheet metal screws up . . the hole in the . . top of the door . . frame and fasten . the front of the . unit slope top to locker. 4. Repeat steps 1-4 as needed. Unit Slope Tops Size (Inches) W D H 9 9 9 12 12 12 12 15 15 15 15 18 18 18 24 24 24 12 15 18 12 15 18 21 12 15 18 21 18 21 24 18 21 24 - Cat. No. 60332C 60334C 60336C 60338C 60340C 60342C 60344C 603450C 60346C 60348C 60350C .. 60352C 60354C . 6035.6.C . 60364C 60366C 6036.8C Designed to convert stock flat top lockers into slope top lockers in groups of 3 wide. Each 3 wide Kit contains 3 tops, 3 backs and 4 ends. (Not for use on Invincible II or All Welded lockers.) 1. If there is a Flat Top (T.A.B.) on locker, remove bolts on sides and back. 2. Bolt Slope End to inside of locker. 3. Bolt Slope Back to outside of locker back and inside of Slope End. 4. Bolt slope top to sides and back. 5. Repeat steps 1-4 as needed. Slope Top Kits (3 wide kit) Size (Inches) W D H 12 12 12 15 15 18 12 15 18 15 18 18 4 5 6 5 6 6 Cat. No. 60230H 60232H 60234H 60238H 60240H 60244H Continuous Slope Hoods Continuous slope hoods fit on top of flat top lockers. They can be used on new lockers, or on a retrofit basis. All hoods are furnished in 72” lengths and must be cut to length during installation. Intermediate splices, ends and rear supports (2 per hood) complete the installation, and must be ordered separately. Slope Hoods Size (Inches) W D H 72 72 72 72 72 12 15 18 21 24 5 6 7 8 9 Cat. No. 66144H 66147H 66150H 66153H 66156H Size (Inches) D H 12 15 18 21 24 5 6 7 8 9 SLOPE TOP CORNER FILLERS HOOD SPLICE Slope Ends LH RH Hood Splice Universal Rear Hood Support Cat. No. Cat. No. Cat. No. 66168C 66169C 66170C 66171C 66172C 66070 (one size fits all) 66158H 66160H 66162H 66164H 66166H 66159H 66161H 66163H 66165H 66167H Installer to cut Hood to Suit Condition and Conceal Cut Edge Under Splice Assembly UNIVERSAL UNIVERSAL REAR Ships Flat HOOD SUPPORT HOOD Hood Bolts to Hole (2 required per hood) SUPPORT (2 required per 6' hood) Field Bend Are shipped flat and are to be bent to size in field. Each Rear Hood Support has locker depths scribed onto surface. Bend rear hood support on a 90 degree surface at the location that matches the locker’s depth. SLOPE TOP DOUBLE ROW Two Rear Hood FINISHED END PANEL STD. 72-3/16" SLOPE HOOD Supports are (Slope hoods length not to scale) required for SLOPE END L. H. each 6” Hood. TYPICAL INSTALLATION (Specify Left or Right) FINISH END PANEL Slope Hood Detail with Optional Slope End Panels Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored. InvinciBLe II Lockers Invincible II Group End Kits Invincible II Lockers Invincible II lockers do not automatically come with group ends, they must be ordered separately. If you are short group ends, check with the person who ordered the lockers. NOTE: solid divisions (group ends) are sometimes ordered to end rows of lockers that have perforated divisions everywhere else. Refer to drawings provided by the person who ordered the lockers for all layout details. Invincible II Group Ends Double Row Invincible II Lockers Invincible II lockers do not use a double row division. Two single row divisions are joined together with a back angle and use a common back. This back angle is bolted to the back and then bolted to the division of the second row of lockers. Add these steps to Operation 1 and 3 of the Assembly of Double Row (Back to Back) Lockers on page 8. Top View of Double Row Invincible II Locker Division Doors Back Angle Back Panel Back Panel Doors Division PENCO PRODUCTS, INC. 99 Brower Ave., PO Box 378, Oaks, PA 19456-0378 800-562-1000 • Fax 610-666-7561 www.pencoproducts.com 2006 Penco Products, Inc. All rights reserved 9/06 LockerAssemblyDefiant07.indd/pdf Single row lockers must be floor and wall anchored, double row lockers must be floor anchored and if possible wall or ceiling anchored.
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Key Features
- Step-by-step Assembly Instructions
- Hardware and Small Locker Parts
- Rear Leg Spacing
- Hook and Coat Rod Guidelines
- Slope Top Kits
- Continuous Slope Hoods
- Group End Kits
Frequently Answers and Questions
What is the purpose of the Anti-Pry / Lock Alignment Bracket?
The Anti-Pry / Lock Alignment Bracket is used to strengthen the locking point on Defiant II lockers. It bolts to the Defiant II hasp and to the side of the locker.
What are the different types of hooks that can be used with the lockers?
The different types of hooks that can be used with the lockers are single prong wall hook, single and double prong ceiling hooks, and coat rod hooks.
What is the difference between a flat top locker and a slope top locker?
Flat top lockers have a flat top, while slope top lockers have a top that is cut at an 18° angle.
How do I anchor the lockers to the floor?
You can use concrete floor anchors or locker shoes to secure the lockers to the floor. You can also bolt the lockers to a wood base.
What are the different types of locks that can be used with the lockers?
The different types of locks that can be used with the lockers are combination padlocks, key locks, built-in combination locks, and Safe-O-Mat coin operated locks.
What is the purpose of the Zee Base?
The Zee Base raises lockers without legs off the floor and provides a continuous closed base. It is used when there is no concrete or wood base.
What are the different types of bases that can be used with the lockers?
The different types of bases that can be used with the lockers are closed bases(front and end) and zee base.