Installation Instructions 1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on a centerstand or ideally a service lift. 11. Cut side panel for upper mounting muffler bolt clearance and re-install. 2. Remove right side panel. V.A.L.E. 2007-10 Honda 3. Remove upper muffler mounting bolt. TM V a r i a b l e CRF150R A x i s L o c k i n g E x h a u s t V.A.L.E.™ Slip-On Exhaust System with M-7 Canister Part # 005-1720406V / 005-1720407V 4. Remove lower muffler mounting bolt. 5. Remove muffler assembly. 6. Assemble the V.A.L.E.™ unit. Use the 4 (four) 6 x 14mm bolts and split lock washers to loosely attach the XLite ™ ring to muffler inlet. 12. Double check to make sure that all hardware is tightened. Full system shown. Slip-on system does not include header. Parts List Qty. Description Part Number 1 1 1 1 1 1 4 4 2 CRF150R Muffler Canister M-7 CRF150R S-Bend Tube HARDWARE KIT CRF150R Side Panel Spacer 8x35mm Flange Bolt 5mm Long Handle Ball end hex key 6x14mm Socket Head Cap Screw M6 Split Lock Washer TBR Script Logo Yellow Decal 4” Varies Varies 005-172-3 005-S-8225 005-FB835 005-9-18610 005-SH614 005-WL6 015-10208-A 7. Slip S-bend tube of V.A.L.E.™muffler assembly into head pipe. Use supplied 8 x 35mm flange bolt and spacer to loosely attach upper muffler mount and use the OEM flange bolt to loosely attach the lower muffler mount. Apply threadlock to mounting bolts and loosely secure. Muffler Inlet X-Lite™ Ring S-Bend Tube V.A.L.E.™ Assembly Detail IMPORTANT - PLEASE READ CAREFULLY We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the vehicle and exhaust system are completely cool before starting the installation. Also, make sure the vehicle is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later. Warranty Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts. 8. Making sure that the V.A.L.E.™assembly is oriented correctly, securely tighten upper muffler mounting bolt. 9. Securely tighten the 4 (four) 6 x 14mm hex head bolts of the V.A.L.E.™assembly. 10. Securely tighten the lower muffler mounting bolt. 13. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/ manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness. Care & Cleaning Care & Cleaning Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance. Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec. Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters. M-7 Series 3.75” x 4.85” OVAL V.A.L.E. TM V a r i a b l e A x i s L o c k i n g E x h a u s t 2007-10 Honda CRF150R Slip-On V.A.L.E.™ Exhaust System with M-7 Canister Part # 005-1720406V / 005-1720407V Full System shown with header. 005-1720406V 005-1720407V Qty. Description Part Number Qty. Description Part Number 1 1 1 1 1 1 4 4 2 CRF150R Muffler Canister M-7 Aluminum CRF150R Aluminum S-Bend Tube HARDWARE KIT CRF150R Side Panel Spacer 8x35mm Flange Bolt 5mm Long Handle Ball end hex key M6 Split Lock Washer 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4” 005-172-206M 005-17201S 005-172-3 005-S-8225 005-FB835 005-9-18610 005-WL6 005-SH614 015-10208-A 1 1 1 1 1 1 4 4 2 CRF150R Muffler Canister M-7 Carbon Fiber CRF150R Aluminum S-Bend Tube HARDWARE KIT CRF150R Side Panel Spacer 8x35mm Flange Bolt 5mm Long Handle Ball end hex key M6 Split Lock Washer 6x14mm Socket Head Cap Screw TBR Script Logo Yellow Decal 4” 005-172-207M 005-17201S 005-172-3 005-S-8225 005-FB835 005-9-18610 005-WL6 005-SH614 015-10208-A
* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project
advertisement