Star Headlight & Lantern Co. SPBRK-20-27 CYCLONE Universal Speaker Mounting Kit Manual

INSTALLATION AND INSTRUCTION MANUAL

SPBRK-20

2006-2009 Dodge Charger

2005-2008 Dodge Magnum

SPBRK-27 and SPBRK-32

2010-2014 Dodge Charger

CYCLONE

SPEAKER MOUNTING KITS

Please Note: These instructions are provided as a general guideline only.

Specific mounting, wiring, and/or weather-sealing may be necessary and are the sole responsibility of the installer. The manufacturer assumes no responsibility for the integrity of the installation for this or any of its products.

WARNING: ALWAYS WEAR HEARING PROTECTION PER OSHA 1910.95

PLIT427-20 REV. C 6/4/14

SPBRK-20/27 Parts List

PART

NUMBER

DESCRIPTION

QTY

P30150-241P

2006-2009 DODGE CHARGER BRACKET (SPBRK-20 Only)

2005-2008 DODGE MAGNUM BRACKET

1

P30150-302P 2010-2014 CHARGER BRACKET (SPBRK-27 Only) 1

P30150-365P 2010-2014 DODGE CHARGER DUAL BRACKET (SPBRK-32 Only) 1

P30057-8 5/16-18 X 1-1/2 HEX BOLT S/S 2

P30077-1 5/16" FLAT WASHER S/S

P30097-6 5/16-18 U NUT

P30069-64 THREAD LOCKING COMPOUND

2

2

1

IMPORTANT!

Speaker must be mounted with drain hole/wiring exit facing down. Failure to do so will void warranty!

5/16” U-NUT

5/16” BOLT

5/16” WASHER

FLEXIBLE BODY PANEL

(CUT AWAY)

HOOD LATCH AREA

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Installation

1. Remove radiator protective covers:

• Remove 2 plastic radiator covers and set aside.

2. Mark and remove bolts:

• Mark hood latch bolts with a permanent marker to ease re-alignment.

• Remove hood latch bolts.

• Set hood latch mechanism aside. Remove vehicle horn wire and set aside.

• Do not remove hood latch cable from assembly.

3. Mount speaker to bracket:

• Remove three (3) bolts from back of D-44 speaker. (SEE FIG.2)

• Apply thread locking compound to threads.

• Align holes in bracket to speaker and re-install bolts.

• Torque bolts to 30 in-lbs.

• Speaker wires must exit bottom of speaker (SEE FIG.1)

4. Install U nuts:

• Remove all plastic rivets from top flexible nose panel.

• Pull front nose piece forward to gain access to front support brace that straddles the hood latch location.

• Slide U nuts over front support brace at existing holes. (SEE FIG.3)

5. Locate speaker:

• Place speaker/bracket assembly in hood latch cavity.

• Align front ears of speaker bracket on top of U nuts previously installed.

• Use 5/16-18 x 1-1/2 bolts to secure front ears of speaker bracket.

• Use hood latch hardware for front speaker bracket fastening locations. (FIG.3)

6. Reinstall hood latch mechanism:

• Replace hood mechanism to its original position using previously marked locations.

• Replace bolts and torque to 9 ft-lbs. Re-attach horn wiring.

7. Route wires:

• Route wires so they are not in contact with any sharp or abrasive surface.

• Fasten securely to nearby features.

• Refer to siren installation manual for wiring connections.

8. Replace plastic covers:

• Trim plastic covers to allow clearance for front ears.

• Replace covers to their original position.

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WARNING: ALWAYS WEAR HEARING PROTECTION PER OSHA 1910.95

!!! WARNING !!!

Devices should be mounted only in locations listed in SAE standard J1849.

Assure clearances before drilling in vehicle.

Sound levels produced by speakers can cause permanent hearing loss.

Never operate this unit without adequate hearing protection for you and others in the area. (OSHA 1910.95)

ONE YEAR LIMITED WARRANTY

The manufacturer warrants each new product against factory defects in material and workmanship for one year after the date of purchase. The owner will be responsible for returning to the Service Center any defective item(s) with the transportation costs prepaid. The manufacturer will, without charge, repair or replace at its option, products, or part(s), which its inspection determines to be defective. Repaired or replacement item(s) will be returned to the purchaser with transportation costs prepaid from the service point. A copy of the purchaser's receipt must be returned with the defective item(s) in order to qualify for the warranty coverage.

Exclusions from this warranty include, but are not limited to, bulbs, strobe tubes, domes, and/or the finish. This warranty shall not apply to any light, which has been altered, such that in the manufacturer's judgment, the performance or reliability has been affected, or if any damage has resulted from abnormal use or service.

There are no warranties expressed or implied (including any warranty of merchantability or fitness), which extend this warranty period. The loss of use of the product, loss of time, inconvenience,

commercial loss or consequential damages, including costs of any labor, are not covered. The manufacturer reserves the right to change the design of the product without assuming any obligation to modify any product previously manufactured.

This warranty gives you specific legal rights. You might also have additional rights that may vary from state to state. Some states do not allow limitations on how long an implied warranty lasts.

Some states do not allow the exclusion or limitation of incidental or consequential damages.

Therefore, the above limitation(s) or exclusion(s) may not apply to you.

If you have any questions concerning this or any other product, please contact our

Customer Service Department at (585) 226-9025.

If a product must be returned for any reason, please contact our Customer Service

Department to obtain a Returned Materials Authorization number (RMA #) before you ship the product back. Please write the RMA # clearly on the package near the mailing label.

NOTICE

Due to continuous product improvements, we must reserve the right to change any specifications and information, contained in this manual at any time without notice. The manufacturer makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. The manufacturer shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.

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