12 08-11

12 08-11
12 08-11
1
12 08-11
SUBJECT
DATE
Installation of the Oil Coolant Module
December 2011
Additions, Revisions, or Updates
Publication Number / Title
DDC-SVC-MAN-0081
Platform
Section Title
Change
EPA07/10
DD Platform
Installation of the Oil
Coolant Module
This is a revised installation procedure.
All information subject to change without notice.
12 08-11
Copyright © 2011 DETROIT DIESEL CORPORATION
3
2 Installation of the Oil Coolant Module
2
Installation of the Oil Coolant Module
Install as follows:
1. Install the thermostat to the oil coolant module with four bolts. Torque to 20-25 N·m (15-19 lb·ft).
2. Inspect the mounting surface on the cylinder block for rust or any foreign debris; clean as necessary.
3. Install exhaust manifold guide studs tool (J–36107) into the cylinder block to assist in guiding the oil coolant module onto
the cylinder block.
4. Install new gasket.
5. Install the oil coolant module onto the guide studs and cylinder block.
6. Install eleven bolts and torque to the following:
a. 10 N·m (7 lb·ft).
b. Final torque the bolts to 60-65 N·m (44-47 lb·ft).
7. Remove tool (J–36107). Install the remaining two bolts into the oil cooler module. Torque the bolts to the following:
a. 10 N·m (7 lb·ft).
b. Final torque the bolts to 60-65 N·m (44-47 lb·ft).
8. Install the dipstick tube and two bolts and torque to 15 N·m (11 lb·ft).
9. Install the radiator support strut bracket. Torque to 100 N·m (74 lb·ft).
10. Install the water pump if removed. Refer to section "Installation of the Water Pump"
11. Install the poly-V-belt to the water pump pulley. Refer to section "Installation of the Poly-V-Belts"
12. Install electrical engine harness to the sensor.
13. Connect coolant line to fuel module and oil coolant module.
14. Install heater hose to oil coolant module.
15. If open, close the drain plug on the cylinder block located next to the oil coolant module.
NOTE: Before installing the coolant crossover pipe, check the coupler hose for damage. Replace as necessary.
16. Install the Exhaust Gas Recirculation (EGR) coolant delivery pipe and the hose to the oil coolant module and tighten the
two hose clamps.
17. Install the two EGR coolant delivery pipe bolts to the oil coolant module and torque to 30 N·m (22 lb·ft).
18. Install the cold boost pipe and four bolts to the intake manifold. Torque the bolts to 12 N·m (9 lb·ft).
19. If removed, install the mixer tube to the cold boost pipe with three bolts. Torque 30 N·m (22 lb·ft).
20. If removed, install the intake throttle valve to the cold boost pipe. Torque the bolts to 30 N·m (22 lb·ft).
21. Fill the coolant system.
22. Prime engine lubrication system. Refer to section "Priming the Engine Lubrication System"
4
All information subject to change without notice.
Copyright © 2011 DETROIT DIESEL CORPORATION
12 08-11
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement