DM13

DM13
F13 Series
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment!
Notify carrier of damage! Inspect all components immediately.
Ice Cream Cabinets
CAUTION
Important Information
Read Before Use
Please Save These Instructions!
February 2013
F13 Series Ice Cream Cabinets Service and Installation Manual
Important Warning And Safety Information
WARNING
Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment.
WARNING
Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death.
WARNING
Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance.
WARNING
Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment.
WARNING
This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have
Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their
Safety.
WARNING
This Appliance Is Not To Be Played With.
Warning
Do Not Clean With Water Jet.
WARNING
Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance.
CAUTION
Observe the following:
2
•
Minimum clearances must be maintained from all walls and combustible materials.
•
Keep the equipment area free and clear of combustible material.
•
Allow adequate clearance for air openings.
•
Operate equipment only on the type of electricity indicated on the specification plate.
•
Unplug the unit before making any repairs.
•
Retain this manual for future reference.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
F13 Series Ice Cream Cabinets Service and Installation Manual
Contents
Receiving & Inspecting..........................................................3
Serial Number Location.........................................................4
Warranty Information.............................................................4
Regulatory Certifications........................................................4
Specifications.........................................................................5
Refrigerant Charges ..............................................................5
Installation.............................................................................6
Operation...............................................................................6
Maintenance...........................................................................7
Wiring Diagram......................................................................8
Replacement Parts........................................................... 9-10
Standard Labor Guidelines...................................................11
Receiving and Inspecting the Equipment
Even though most equipment is shipped crated, care should
be taken during unloading so the equipment is not damaged
while being moved into the building.
1. Visually inspect the exterior of the package and skid or
container. Any damage should be noted and reported to
the delivering carrier immediately.
2. If damaged, open and inspect the contents with the
carrier.
3. In the event that the exterior is not damaged, yet upon
opening, there is concealed damage to the equipment
notify the carrier. Notification should be made verbally
as well as in written form.
4. Request an inspection by the shipping company of the
damaged equipment. This should be done within 10
days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or
casters are not bent.
6. Also open the machine compartment housing and
visually inspect the refrigeration package. Be sure lines
are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms
upon request.
8. Retain all crating material until an inspection has been
made or waived.
Uncrating the Equipment
First cut and remove the banding from around the crate.
Remove the front of the crate material, use of some tools will
be required. If the unit is on legs remove the top of the crate
as well and lift the unit off the skid. If the unit is on casters it
can be "rolled" off the skid.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
3
F13 Series Ice Cream Cabinets Service and Installation Manual
Serial Number Location
The serial number on self-contained units is located behind
the louver near the compressor. The serial number on remote
units is located in the mechanical area on the right side.
Always have the serial number of your unit available when
calling for parts or service.
©2013 The Delfield Company. All rights reserved. Reproduction without
written permission is prohibited. “Delfield” is a registered trademark of The
Delfield Company.
Warranty Information
Visit http://www.delfield.com/minisite/service/warranty_info to:
• Register your product for warranty.
• Verify warranty information.
• View and download a copy of your warranty.
Regulatory Certifications
Models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (ULC)
4
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
F13 Series Ice Cream Cabinets Service and Installation Manual
Specifications
MODEL
NUMBER
GALLON
CAPACITY
NUMBER OF
COVERS
H.P.
VOLTS/HERTZ
PHASE
AMPS
BTU DESIGN
LOAD
BTU
REF CHARGE
SYS. CAP.OZ.
SHIP
WEIGHT
Self-Contained Low Temp, Ice Cream Cabinet
F13WC32
12
2
1/3
115/60/1
8.0
322
F13WC44
24
4
1/3
115/60/1
8.0
F13WC56
36
6
1/3
115/60/1
8.0
F13WC68
48
8
1/3
115/60/1
NUMBER OF
COVERS
H.P.
818
24
311 lbs/141 kg
506
983
24
380 lbs/173 kg
638
1073
24
408 lbs/185 kg
8.0
796
1160
24
475 lbs/216 kg
VOLTS/HERTZ
PHASE
AMPS
BTU DESIGN
LOAD
5-15P NEMA plug used on all lengths
MODEL
NUMBER
GALLON
CAPACITY
EVAP. CAP.
BTU/°TD
SHIP
WEIGHT
Remote Low Temp, Ice Cream Cabinet
F13WR24
12
2
N/A
115/60/1
1.5
322
27/29
195 lbs/89 kg
F13WR36
24
4
N/A
115/60/1
1.5
506
38/26
255 lbs/116 kg
F13WR48
36
6
N/A
115/60/1
1.5
638
46/23
295 lbs/134 kg
F13WR60
48
8
N/A
115/60/1
1.5
796
56/21
345 lbs/157 kg
NUMBER OF
COVERS
H.P.
VOLTS/HERTZ
PHASE
AMPS
*Recommended horsepower
MODEL
NUMBER
GALLON
CAPACITY
BTU DESIGN LOAD BTU SYS. CAP. REF CHARGE
FRZR./RAIL
FRZR./RAILOZ.
SHIP
WEIGHT
Self-Contained Low Temp, Ice Cream Cabinet With Syrup Rail
F13BC44
24
4
1/3
115/60/1
8.0
506/192
983/828
24
435 lbs/197 kg
F13BC56
36
6
1/3
115/60/1
8.0
638/250
1073/979
24
480 lbs/218 kg
F13BC72
48
8
1/2
115/60/1
10.0
796/307
1309/1174
40
540 lbs/245 kg
NUMBER OF
COVERS
H.P.
VOLTS/HERTZ
PHASE
AMPS
5-15P NEMA plug used on all lengths
MODEL
NUMBER
GALLON
CAPACITY
BTU DESIGN LOAD BTU SYS. CAP.
FRZR./RAIL
FRZR./RAIL
SHIP
WEIGHT
Remote Low Temp, Ice Cream Cabinet With Syrup Rail
F13BR36
24
4
N/A
115/60/1
1.5
506/192
38/11
285 lbs/129 kg
F13BR48
36
6
N/A
115/60/1
1.5
638/250
46/14
340 lbs/154 kg
F13BR60
48
8
N/A
115/60/1
1.5
796/307
56/17
400 lbs/182 kg
Standard Refrigerant Charges
1/3 low — 1/3 H.P. 24 oz. 404A
1/2 low — 1/2 H.P. 40 oz. 404A
There may be exceptions on specific models.
Charge amount should match serial tag data.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
5
F13 Series Ice Cream Cabinets Service and Installation Manual
Installation
Location
These units are for indoor use only. Be sure the location
chosen has a floor strong enough to support the total weight
of the cabinet and contents. Reinforce the floor if necessary to
provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air
circulation inside and out.
Outside cabinet: Be sure that the unit has access to ample
air. It is suggested that the rear of the unit be no less than
two inches from any wall, partition or any other object which
will restrict exhaust air flow. Avoid hot corners and locations
near stoves and ovens.
Leveling
A level cabinet looks better and will perform better because the
cabinet will not be subject to undue strain.
Electrical connection
compressor section. Also located behind the louver panel in the
compressor section is the On/Off switch for the heater wires.
On the remote units the thermostat may be provided with an
OFF position which shuts off only the solenoid valve.
The power switch must be turned to the OFF
position and power disconnected whenever doing
the following:
1) Performing maintenance functions.
2) Cleaning the refrigerated cabinet area.
3) Performing service or repair functions.
Under no circumstances should the unit be
operated without the louvered panel in place!
If receptacles are to be mounted in the unit backsplash, the
power must be supplied from a separate electrical source and
installed in accordance with the national Electrical Code and
local electrical codes.
Refer to the amperage data on the serial tag and
your local code or the National Electrical Code to
be sure the unit is connected to the proper power
source. A protected circuit of the correct voltage
and amperage must be run for connection of the
line cord or permanent connection to the unit.
Self-contained models are provided with an a ON/OFF power
switch located directly behind the louvered panel of the
Operation
These units use a “cold wall” design — heat is removed
from the storage compartments through the liner walls.
Products next to or touching the walls of the compartment
will often be colder than items at the center of the
compartment. For best results, store items loosely and keep
them away from the side walls as much as possible.
continuous opening of the lids can affect the temperature in
the storage compartment.
Freezer compartments
Freezer compartments are designed to hold ice cream at 0°F to
5°F (-18°C to -15°C).
The units are not designed to reduce temperature quickly.
When overloaded with warm items, it may take several
hours to return to normal temperature, Also, frequent or
6
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
F13 Series Ice Cream Cabinets Service and Installation Manual
Maintenance
Cleaning
The interior and exterior can be cleaned using soap and warm water.
If this is not sufficient, try ammonia and water or non-abrasive liquid
cleaner. When cleaning the exterior, always rub with the “grain” of
the stainless steel to avoid marring the finish. Do not use an abrasive
cleaner because it will scratch the stainless steel and plastic.
In order to maintain proper refrigeration performance, the condenser
fins must be cleaned of dust, dirt, and grease regularly. It is
recommended that this be done at least every three months. If
conditions are such that the condenser is totally blocked in three
months, the frequency of cleaning should be increased. Clean the
condenser with a vacuum cleaner or stiff brush. If extremely dirty, a
commercially available condenser cleaner may be required.
The compartment lids should be cleaned as required to maintain their
ability to seal properly. A bristle brush and solution of soap and water
should be all that is required to keep the lids clean. Do not use full
strength degreasing agents on the rubber parts as they can cause the
rubber to crack and become brittle.
Cleaning solutions need to be alkaline based or non-chloride
cleaners. Any cleaner containing chlorides will damage the
protective film of the stainless steel. Chlorides are also commonly
found in hard water, salts, and household and industrial cleaners. If
cleaners containing chlorides are used be sure to rinse repeatedly
and dry thoroughly upon completion. Routine cleaning of stainless
steel can be done with soap and water. Extreme stains or grease
should be cleaned with a non-abrasive cleaner and plastic scrub
pad. It is always good to rub with the grain of the steel. There
are also stainless steel cleaners available which can restore and
preserve the finish of the steels protective layer. Early signs of
stainless steel breakdown can consist of small pits and cracks. If
this has begun, clean thoroughly and start to apply stainless steel
cleaners in attempt to restore the passivity of the steel.
Expansion Valve Location
The expansion valve location for remote and self-contained models is
located in the machine compartment of the unit.
Pressure Control
The temperature on self contained units is controlled by an
adjustable pressure control located in the machine compartment.
An adjustable control has the word COLDER near the knob, with
an arrow to indicate the adjustment direction. These controls are
field adjustable and do not require a service agent. If you have
any questions, feel free to contact the Delfield Service
Department.
In attempting to adjust the pressure control, you can
do damage to your unit by accidentally adjusting
the differential. Please make small incremental
adjustments if a temperature adjustment is
necessary, please contact the service department at
Delfield (800) 733-8829 or your local service agent.
Delfield is not responsible for charges incurred
while having the pressure control adjusted.
Factory recommended low-pressure control settings for selfcontained models are as follows:
Cut in 27# — cut out 11#
EPR valve for syrup rail is set at 65#
Defrosting
These units do not have an automatic defrost system. Defrosting
must be done manually after 3/8” frost accumulation. To defrost, turn
the power switch to OFF. Allow the frost to melt and mop up with a
sponge or soft cloth. When the defrost is complete, turn the power
switch back to ON.
Do not use sharp utensils to scrape frost because they
can damage important refrigeration components and
scratch or dent the liner.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
7
F13 Series Ice Cream Cabinets Service and Installation Manual
Wiring Diagram: 13BC & WC Series
L1
N
ON/OFF
SWITCH
CONDENSING UNIT
PRESSURE
CONTROL
ON/OFF
SWITCH
FOR HEATER WIRES
HEATER WIRES AROUND
TOP OPENINGS
8
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
G
F13 Series Ice Cream Cabinets Service and Installation Manual
CONDENSING UNITS
7
6
5
8
See below for
part# on receiver tank
1
3
4
2
1/3 H.P. Condensing Units
KEY
1/2 H.P. Condensing Units
DELFIELD
PART#
COPELAND
PART#
DESCRIPTION
KEY
DELFIELD
PART#
COPELAND
PART#
DESCRIPTION
1/2 H.P. low condensing unit 404A
3526710
M4YL-0035-IAA-201
1/3 H.P. low condensing unit 404A
3526711
FJAF-A050-IAA-201
1
3526749
AS13C1E-1AA-908
compressor
1
3526760
RS43C1E-IAA-958
compressor
2
2194469
040-C411-83
relay, current
2
2194473
040-0102-00
relay, current
3
2194452
014-0038-04
capacitor, starting
3
2194458
014-0008-57
capacitor, starting
4
2194462
071-C100-38
overload protector
4
2194466
071-0329-15
overload protector
5
—
050-0259-10
motor fan
5
—
050-0259-10
motor fan
6
—
066-C223-00
coil, condenser
6
—
066-0303-00
coil, condenser
7
—
083-0122-00
blade, fan
7
—
083-0130-00
blade, fan
8
—
077-C221-03
receiver tank
8
—
577-0346-02
receiver tank
Used on all F13WC units and on F13BC44 and F13BC56.
Used on F13BC72 only.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
9
F13 Series Ice Cream Cabinets Service and Installation Manual
Replacement Parts Lists
F13WR MODELS
REMOTE
Lid, large
Leg, 6” S/S, w/mount plate (4)
Valve, expansion, 1/4 Low, 404A
ON/OFF switch
3234188
3234645
3516225
2194099
F13WC MODELS
SELF-CONTAINED
Lid, large
Louver, 14”
Leg, 6” S/S, w/mount plate (4)
Condensing unit, 1/3 H.P., Low 404A
Valve, expansion, 1/4 Low, 404A
Cord & plug
ON/OFF switch
3234188
356-303-0030
3234645
3526710
3516225
2183348
2194099
F13BR MODELS
REMOTE
Lid, small
Pump, chocolate
Jar, syrup, white “poly”
Pump, regular syrup
Cover, lift, lid & spoon
Jar, crushed fruit
Leg, 6” S/S, w/mount plate (4)
Valve, expansion, 1/4 Low, 404A
ON/OFF switch
3234187
3234113
3234100
3234114
3234051
3234099
3234645
3516225
2194099
10
F13BC MODELS
SELF-CONTAINED
Lid, small
Pump, chocolate
Jar, syrup, white “poly”
Pump, regular syrup
Cover, lift, lid & spoon
Jar, crushed fruit
Louver, 14”
Louver, 18”
Leg, 6” S/S, w/mount plate (4)
Condensing unit, 1/3 H.P., Low 404A
Condensing unit, 1/2 H.P., Low 404A (72” only)
Valve, expansion, 1/4 Low, 404A
Valve, EPR 3/8 ODF, inlet/outlet
Control, low pressure
Cord & plug
ON/OFF switch
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
3234187
3234113
3234100
3234114
3234051
3234099
356-303-0030
356-303-0031
3234645
3526710
3526711
3516225
3516265
2193927
2183348
2194099
F13 Series Ice Cream Cabinets Service and Installation Manual
Standard Labor Guidelines To Repair or Replace Parts on Delfield Equipment
Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.
•A maximum of 1-hour is allowed to diagnose a defective component.
•A maximum of 1-hour is allowed for retrieval of parts not in stock.
•A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.
•Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or
correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work
Authorization from Delfield. You must submit the number with the service claim.
LABOR OF 1-HOUR IS ALLOWED TO REPLACE:
•Thermostat
•Transformer
•Solenoid Coil
•Hi-limit/Thermal Protector Switch
•Compressor Start Components and Overload Protector
•Defrost Timer
•Thermometer
•
•
•
•
•
•
Contactor/Relay
Evaporator/Condenser Fan Motor and Blade
Circulating Fan Motor and Blade
Fan Delay/Defrost Termination Switch
Door Hinges, Locks, and Gaskets
Condensate Element
LABOR OF 2 HOURS TO REPLACE:
•Defrost Element
• Pressure Control
•Solenoid Valve
• Locate/Repair Leak
LABOR OF 3 HOURS TO REPLACE:
•EPR or CPR Valve
• Condenser or Evaporator Coil
•Expansion Valve
LABOR OF 4 HOURS TO REPLACE
•Compressor
This includes recovery of refrigerant and leak check.
$55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings,
solder, brazing rod, nitrogen, or similar fees.)
REFRIGERANTS
•R404A A maximum of $12.00/lb. or 75¢/oz. will be reimbursed.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
11
Covington, TN
Mt. Pleasant, MI
Thank you for choosing Delfield!
Help is a phone call away. Help our team of professional, courteous customer
service reps by having your model number and serial number available at the time
of your call (800) 733-8829.
Model:________________________ S/N: _______________________
Installation Date:________________
For a list of Delfield’s authorized parts depots,
visit our website at www.delfield.com
Register your Delfield warranty online.
Go to www.delfield.com under the
service tab to complete.
Delfield
™
®
980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (989) 773-7981 or (800) 733-8829 • Fax (989) 773-3210 • www.delfield.com
Delfield reserves the right to make changes in design or specifications without prior notice. ©2013 The Delfield Company. All rights reserved. Printed in the U.S.A.
DM13 02/13
9291452
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement