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DM13 | Manualzz

F13 Series

Service and Installation Manual

Please read this manual completely before attempting to install or operate this equipment!

Notify carrier of damage! Inspect all components immediately.

CAUTION

Ice Cream Cabinets

Important Information

Read Before Use

Please Save These Instructions!

February 2013

F13 Series Ice Cream Cabinets Service and Installation Manual

Important Warning And Safety Information

WARNING

WARNING

Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment.

Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death.

WARNING

WARNING

Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other

Appliance.

Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment.

WARNING

WARNING

WARNING

WARNING

This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have

Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their

Safety.

This Appliance Is Not To Be Played With.

Do Not Clean With Water Jet.

Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance.

CAUTION Observe the following:

• Minimum clearances must be maintained from all walls and combustible materials.

• Keep the equipment area free and clear of combustible material.

• Allow adequate clearance for air openings.

• Operate equipment only on the type of electricity indicated on the specification plate.

• Unplug the unit before making any repairs.

• Retain this manual for future reference.

2

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

ConTenTS

Receiving & Inspecting .........................................................3

Serial Number Location ........................................................4

Warranty Information ............................................................4

Regulatory Certifications .......................................................4

Specifications ........................................................................5

Refrigerant Charges .............................................................5

Installation ............................................................................6

Operation ..............................................................................6

Maintenance ..........................................................................7

Wiring Diagram .....................................................................8

Replacement Parts .......................................................... 9-10

Standard Labor Guidelines ..................................................11

F13 Series Ice Cream Cabinets Service and Installation Manual

ReCeIvIng And InSPeCTIng The eqUIPMenT

Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.

1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.

2. If damaged, open and inspect the contents with the carrier.

3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.

4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.

5. Check the lower portion of the unit to be sure legs or casters are not bent.

6. Also open the machine compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.

7. Freight carriers can supply the necessary damage forms upon request.

8. Retain all crating material until an inspection has been made or waived.

Uncrating the equipment

First cut and remove the banding from around the crate.

Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

3

F13 Series Ice Cream Cabinets Service and Installation Manual

SeRIAL nUMBeR LoCATIon

The serial number on self-contained units is located behind the louver near the compressor. The serial number on remote units is located in the mechanical area on the right side.

Always have the serial number of your unit available when calling for parts or service.

©2013 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademark of The

Delfield Company.

Warranty Information

Visit http://www.delfield.com/minisite/service/warranty_info to:

• Register your product for warranty.

• Verify warranty information.

• View and download a copy of your warranty.

Regulatory Certifications

Models are certified by:

national Sanitation Foundation (nSF)

Underwriters Laboratories (UL)

Underwriters Laboratories of Canada (ULC)

4

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

F13 Series Ice Cream Cabinets Service and Installation Manual

SPeCIFICATIonS

ModeL nUMBeR gALLon

CAPACITY nUMBeR oF

CoveRS h.P.

Self-Contained Low Temp, Ice Cream Cabinet

F13WC32

F13WC44

F13WC56

12

24

36

2

4

6

F13WC68 48

5-15P NEMA plug used on all lengths

8

1/3

1/3

1/3

1/3

voLTS/heRTZ

PhASe

115/60/1

115/60/1

115/60/1

115/60/1

AMPS

8.0

8.0

8.0

8.0

BTU deSIgn

LoAd

322

506

638

796

BTU

SYS. CAP.

818

983

1073

1160

ReF ChARge oZ.

24

24

24

24

ShIP

WeIghT

311 lbs/141 kg

380 lbs/173 kg

408 lbs/185 kg

475 lbs/216 kg

ModeL gALLon nUMBeR oF nUMBeR CAPACITY CoveRS h.P.

Remote Low Temp, Ice Cream Cabinet

F13WR24 12 2

F13WR36

F13WR48

F13WR60

24

36

48

*Recommended horsepower

4

6

8

ModeL nUMBeR gALLon nUMBeR oF

CAPACITY CoveRS

N/A

N/A

N/A

N/A

h.P. voLTS/heRTZ BTU deSIgn evAP. CAP.

PhASe AMPS LoAd BTU/°Td

115/60/1

115/60/1

115/60/1

115/60/1

1.5

1.5

1.5

1.5

322

506

638

796

27/29

38/26

46/23

56/21

voLTS/heRTZ BTU deSIgn LoAd BTU SYS. CAP. ReF ChARge

PhASe AMPS FRZR./RAIL FRZR./RAIL oZ.

Self-Contained Low Temp, Ice Cream Cabinet With Syrup Rail

F13BC44 24 4 1/3 115/60/1

F13BC56

F13BC72

36

48

5-15P NEMA plug used on all lengths

6

8

1/3

1/2

115/60/1

115/60/1

8.0

8.0

10.0

506/192

638/250

796/307

983/828

1073/979

1309/1174

24

24

40

voLTS/heRTZ BTU deSIgn LoAd BTU SYS. CAP.

PhASe AMPS FRZR./RAIL FRZR./RAIL

ModeL nUMBeR gALLon nUMBeR oF

CAPACITY CoveRS h.P.

Remote Low Temp, Ice Cream Cabinet With Syrup Rail

F13BR36 24 4 N/A

F13BR48

F13BR60

36

48

6

8

N/A

N/A

115/60/1

115/60/1

115/60/1

1.5

1.5

1.5

506/192

638/250

796/307

38/11

46/14

56/17

ShIP

WeIghT

195 lbs/89 kg

255 lbs/116 kg

295 lbs/134 kg

345 lbs/157 kg

ShIP

WeIghT

435 lbs/197 kg

480 lbs/218 kg

540 lbs/245 kg

ShIP

WeIghT

285 lbs/129 kg

340 lbs/154 kg

400 lbs/182 kg

STAndARd ReFRIgeRAnT ChARgeS

1/3 low — 1/3 H.P. 24 oz. 404A

1/2 low — 1/2 H.P. 40 oz. 404A

There may be exceptions on specific models.

Charge amount should match serial tag data.

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

5

F13 Series Ice Cream Cabinets Service and Installation Manual

InSTALLATIon

Location

These units are for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Reinforce the floor if necessary to provide for maximum loading.

For the most efficient refrigeration, be sure to provide good air circulation inside and out.

outside cabinet: Be sure that the unit has access to ample air. It is suggested that the rear of the unit be no less than two inches from any wall, partition or any other object which will restrict exhaust air flow. Avoid hot corners and locations near stoves and ovens.

Leveling

A level cabinet looks better and will perform better because the cabinet will not be subject to undue strain.

compressor section. Also located behind the louver panel in the compressor section is the On/Off switch for the heater wires.

On the remote units the thermostat may be provided with an

oFF position which shuts off only the solenoid valve.

The power switch must be turned to the oFF position and power disconnected whenever doing the following:

1) Performing maintenance functions.

2) Cleaning the refrigerated cabinet area.

3) Performing service or repair functions.

Under no circumstances should the unit be operated without the louvered panel in place!

If receptacles are to be mounted in the unit backsplash, the power must be supplied from a separate electrical source and installed in accordance with the national Electrical Code and local electrical codes.

electrical connection

Refer to the amperage data on the serial tag and your local code or the national electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord or permanent connection to the unit.

Self-contained models are provided with an a on/oFF power switch located directly behind the louvered panel of the

oPeRATIon

These units use a “cold wall” design — heat is removed from the storage compartments through the liner walls.

Products next to or touching the walls of the compartment will often be colder than items at the center of the compartment. For best results, store items loosely and keep them away from the side walls as much as possible.

The units are not designed to reduce temperature quickly.

When overloaded with warm items, it may take several hours to return to normal temperature, Also, frequent or continuous opening of the lids can affect the temperature in the storage compartment.

Freezer compartments

Freezer compartments are designed to hold ice cream at 0°F to

5°F (-18°C to -15°C).

6

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

MAInTenAnCe

Cleaning

The interior and exterior can be cleaned using soap and warm water.

If this is not sufficient, try ammonia and water or non-abrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and plastic.

In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt, and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.

The compartment lids should be cleaned as required to maintain their ability to seal properly. A bristle brush and solution of soap and water should be all that is required to keep the lids clean. Do not use full strength degreasing agents on the rubber parts as they can cause the rubber to crack and become brittle.

Cleaning solutions need to be alkaline based or non-chloride cleaners. Any cleaner containing chlorides will damage the protective film of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. It is always good to rub with the grain of the steel. There are also stainless steel cleaners available which can restore and preserve the finish of the steels protective layer. Early signs of stainless steel breakdown can consist of small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel.

defrosting

These units do not have an automatic defrost system. Defrosting must be done manually after 3/8” frost accumulation. To defrost, turn the power switch to OFF. Allow the frost to melt and mop up with a sponge or soft cloth. When the defrost is complete, turn the power switch back to ON.

do not use sharp utensils to scrape frost because they can damage important refrigeration components and scratch or dent the liner.

F13 Series Ice Cream Cabinets Service and Installation Manual

expansion valve Location

The expansion valve location for remote and self-contained models is located in the machine compartment of the unit.

Pressure Control

The temperature on self contained units is controlled by an adjustable pressure control located in the machine compartment.

An adjustable control has the word COLDER near the knob, with an arrow to indicate the adjustment direction. These controls are field adjustable and do not require a service agent. If you have any questions, feel free to contact the Delfield Service

Department.

In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. Please make small incremental adjustments if a temperature adjustment is necessary, please contact the service department at delfield (800) 733-8829 or your local service agent. delfield is not responsible for charges incurred while having the pressure control adjusted.

Factory recommended low-pressure control settings for selfcontained models are as follows:

Cut in 27# — cut out 11#

EPR valve for syrup rail is set at 65#

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

7

L1

ON/OFF

SWITCH

PRESSURE

CONTROL

ON/OFF

SWITCH

FOR HEATER WIRES

CONDENSING UNIT

N G

HEATER WIRES AROUND

TOP OPENINGS

8

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

CondenSIng UnITS

8

See below for part# on receiver tank

5

1

F13 Series Ice Cream Cabinets Service and Installation Manual

7

6

3

4

2

4

5

6

7

8

1

2

3

1/3 h.P. Condensing Units

deLFIeLd CoPeLAnd

KeY PART# PART# deSCRIPTIon

3526710 M4YL-0035-IAA-201 1/3 H.P. low condensing unit 404A

3526749

2194469

2194452

2194462

AS13C1E-1AA-908

040-C411-83

014-0038-04

071-C100-38

050-0259-10

066-C223-00

083-0122-00

077-C221-03 compressor relay, current capacitor, starting overload protector motor fan coil, condenser blade, fan receiver tank

Used on all F13WC units and on F13BC44 and F13BC56.

1/2 h.P. Condensing Units

deLFIeLd CoPeLAnd

KeY

5

6

7

8

1

2

3

4

PART#

3526711

3526760

2194473

2194458

2194466

PART# deSCRIPTIon

FJAF-A050-IAA-201 1/2 H.P. low condensing unit 404A

RS43C1E-IAA-958

040-0102-00

014-0008-57

071-0329-15

050-0259-10

066-0303-00

083-0130-00

577-0346-02 compressor relay, current capacitor, starting overload protector motor fan coil, condenser blade, fan receiver tank

Used on F13BC72 only.

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

9

F13 Series Ice Cream Cabinets Service and Installation Manual

RePLACeMenT PARTS LISTS

F13WR ModeLS

ReMoTe

Lid, large

Leg, 6” S/S, w/mount plate (4)

Valve, expansion, 1/4 Low, 404A

ON/OFF switch

F13WC ModeLS

SeLF-ConTAIned

Lid, large

Louver, 14”

Leg, 6” S/S, w/mount plate (4)

Condensing unit, 1/3 H.P., Low 404A

Valve, expansion, 1/4 Low, 404A

Cord & plug

ON/OFF switch

F13BR ModeLS

ReMoTe

Lid, small

Pump, chocolate

Jar, syrup, white “poly”

Pump, regular syrup

Cover, lift, lid & spoon

Jar, crushed fruit

Leg, 6” S/S, w/mount plate (4)

Valve, expansion, 1/4 Low, 404A

ON/OFF switch

3234188

3234645

3516225

2194099

3234188

356-303-0030

3234645

3526710

3516225

2183348

2194099

3234187

3234113

3234100

3234114

3234051

3234099

3234645

3516225

2194099

F13BC ModeLS

SeLF-ConTAIned

Lid, small

Pump, chocolate

Jar, syrup, white “poly”

Pump, regular syrup

Cover, lift, lid & spoon

Jar, crushed fruit

Louver, 14”

Louver, 18”

Leg, 6” S/S, w/mount plate (4)

Condensing unit, 1/3 H.P., Low 404A

3234187

3234113

3234100

3234114

3234051

3234099

Condensing unit, 1/2 H.P., Low 404A (72” only) 3526711

Valve, expansion, 1/4 Low, 404A

Valve, EPR 3/8 ODF, inlet/outlet

Control, low pressure

Cord & plug

ON/OFF switch

356-303-0030

356-303-0031

3234645

3526710

3516225

3516265

2193927

2183348

2194099

10

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

F13 Series Ice Cream Cabinets Service and Installation Manual

STAndARd LABoR gUIdeLIneS To RePAIR oR RePLACe PARTS on deLFIeLd eqUIPMenT

Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.

• A maximum of 1-hour is allowed to diagnose a defective component.

• A maximum of 1-hour is allowed for retrieval of parts not in stock.

• A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.

• Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work

Authorization from Delfield. You must submit the number with the service claim.

LABoR oF 1-hoUR IS ALLoWed To RePLACe:

• Thermostat

• Transformer

• Solenoid Coil

• Hi-limit/Thermal Protector Switch

• Compressor Start Components and Overload Protector

• Defrost Timer

• Thermometer

LABoR oF 2 hoURS To RePLACe:

• Defrost Element

• Solenoid Valve

• Contactor/Relay

• Evaporator/Condenser Fan Motor and Blade

• Circulating Fan Motor and Blade

• Fan Delay/Defrost Termination Switch

• Door Hinges, Locks, and Gaskets

• Condensate Element

• Pressure Control

• Locate/Repair Leak

LABoR oF 3 hoURS To RePLACe:

• EPR or CPR Valve

• Expansion Valve

• Condenser or Evaporator Coil

LABoR oF 4 hoURS To RePLACe

• Compressor

This includes recovery of refrigerant and leak check.

$55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings, solder, brazing rod, nitrogen, or similar fees.)

ReFRIgeRAnTS

• R404A A maximum of $12.00/lb. or 75¢/oz. will be reimbursed.

For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com

11

Mt. Pleasant, MI Covington, TN

Thank you for choosing Delfield!

Help is a phone call away. Help our team of professional, courteous customer service reps by having your model number and serial number available at the time of your call (800) 733-8829.

Model: _______________________ S/N: ______________________

Installation Date: _______________

For a list of Delfield’s authorized parts depots, visit our website at www.delfield.com

Register your Delfield warranty online.

Go to www.delfield.com under the service tab to complete.

®

Delfield

980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (989) 773-7981 or (800) 733-8829 • Fax (989) 773-3210 • www.delfield.com

Delfield reserves the right to make changes in design or specifications without prior notice. ©2013 The Delfield Company. All rights reserved. Printed in the U.S.A.

DM13 02/13

9291452

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