VQ SBD-5 DAUNTLESS Instruction Manual
The vq SBD-5 Dauntless is a U.S Navy dive bomber model designed for experienced model builders. Its large wingspan of 1540mm and powerful engine options make it capable of thrilling aerobatic maneuvers. With a construction that blends balsa and plywood, this model achieves a lightweight yet durable airframe.
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Radio control model / Flugmodel U.S NAVY DIVE BOMBER VQ No: VQA120 ALL BALSA, PLYWOOD CONSTRUCTION AND ALMOST READY TO FLY Instruction manual / Montageanleitung SPECIFICATIONS TECHNISCHE DATEN Wingspan:.........................1540mm (61.4in) Length:................................1060mm (46 in) Electric Motor:.....................See next pager Glow Engine:.................... .46 2-T / .70 4-T RTF Weight: 3.2Kg / 7.05lbs (Will vary with Equipment Used). Radio:....................7-8 Channel / 7-8 Servos Function: Ailerons-Elevator-Rudder-Throttle Flaps-Optional Retractable Landing Gear. Spannweite:...................................1540mm Lange:............................................1060mm Elektroantrieb.............(siehe nächste Seite) Verbrennerantrieb:...............7.45cc - 11.5cc Fluggewicht:.......................................3.2Kg Fernsteuerung..........7-8 Kanal / 7-8 Servos WARNING! This radio controlled model is NOT a toy. If modified or flown carelessly it could go out of controll and cause serious human injury or property damage. Before flying your airplane, ensure the air field is spacious enough. Always fly it outdoors in safe areas and seek professional advice if you are unexperienced. ACHTUNG! Dieses ferngesteuerte Modell ist KEIN Spielzeug! Es ist für fortgeschrittene Modellflugpiloten bestimmt, die ausreichende Erfahrung im Umgang mit derartigen Modellen besitzen. Bei unsachgemässer Verwendung kann hoher Personen- und/oder Sachschaden entstehen. Fragen Sie in einem Modellbauverein in Ihrer Nähe um professionelle Unterstätzung, wenn Sie Hilfe im Bau und Betrieb benötigen. Der Zusammenbau dieses Modells ist durch die vielen Abbildungen selbsterklärend und ist für fortgeschrittene, erfahrene Modellbauer bestimmt. REQUIRED FOR OPERATION (Purchase separately) 10.5x6 for .40 - 2 cycle engine 11x6 for .46 - 2 cycle engine 12x6 for .60 - 4 cycle engine 12x7 for .70 - 4 cycle engine 13x7 - 13x8 for electric motor Extension cord for aileron servos: 50cm(x2) Extension cord for flap servos: 50cm(x2) Extension cord for retract servos: 30cm(x2) Extension cord for Rx battery pack: 20cm(x1) 700-800W Brushless Motor .60 ~.70 - 4 cycle .46 ~ .50 - 2 cycle Minimum 7 channel radio with 7 (6 for EP) standard servos and one servo mini. .Motor control x1(for GP) .Elevator x1 .Rudder x1. Aileron x2. R-L Flap x2 .Center flap x1mini Silicone tube GLUE (Purchase separately) EPOXY A CA SILICON Cyanoacrylate Glue (thin type) Silicon sealer 5 cell 4500mAh LiPo battery Spinner hub TOLLS REQUIRED (Purchase separately) Epoxy Glue (30 minute type) EPOXY B Hex Wrench Phillip screw driver Hobby knife Awl Needle nose Pliers Scissors Wire Cutters Sander ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... ......................................................... Masking tape - Straight Edged Ruler - Pen or pencil - Drill and Assorted Drill Bits If exposed to direct sunlight and/or heat, wrinkels can appear. Storing the model in a cool place will let the wrinkles disappear. Otherwise, remove wrinkles in covering film with a hair dryer, starting with low temperature. You can fix the corners by using a hot iron. Bei Sonneneinstrahlung und/oder Wärme kann die Folie erschlaffen bzw. Falten entstehen. Verwenden Sie ein Warumluftgebläse (Haartrockner) um evtl. Falten aus der Folie zu bekommen. Die Kanten können Sie mit einem Bügeleisen behandeln. Nicht zuviel Hitze anwenden ! Low seting Symbols used throughout this instruction manual, comprise: 1.5mm Drill holes using the stated size of drill (in this case 1.5 mm ) ! Take particular care here Hatched-in areas: remove covering film carefully Apply cyano glue Assemble left and right L/R sides the same way. A B Use epoxy glue CA Check during assembly that these parts move freely, without binding X Not included. These parts must be purchased separately Read through the manual before you begin, so you will have an overall idea of what to do. CONVERSION TABLE 3.0mm = 1/8” 1.0mm = 3/64” 4.0mm = 5/32” 1.5mm = 1/16” 5.0mm = 13/64” 2.0mm = 5/64” 6.0mm = 15/64” 2.5mm = 3/32” 10mm = 13/32” 12mm = 15/32” 15mm = 19/32” 20mm = 51/64” 25mm = 1” 30mm = 1-3/16” 45mm = 1-51/64” 1-WING Control horn 1A 1B BOTTOM-VIEW ...........1 Center flap servo CA Thin CA 2 mm Thin CA CA Push the wooden dowel to the hole up to the center line Main landing gear Gear mount BOTTOM-VIEW 1C 3x15mm 3x20mm Nylon gear strap 1F 2mm 1D 1G 1E 2mm Ply gear mount flat Square plastic 3x20mm BOTTOM-VIEW 2-WING 2A BOTTOM-VIEW Retract pushrod 3x15mm 2B X Retract servo 2mm Install the retract servo onto the retract servo mount and secure it in place with four screw (included with radio set). 1mm Aileron and flap extension cord TOP-VIEW RETRACT SERVO INSTALLATION Note: The head of servo should be positioned toward the front of the wing. Retract servo CENTER WING SECTION BOTTOM 2C CENTER WING - TOP VIEW Link the servo and retract gear arm with push rod. Be sure to adjust the stroke so that the landing gear locks in both up and down position. Ensure smooth non-binding movement 3-WING Coat one half of the dihedral brace with epoxy up to the center line. Install the epoxy-coated side of the dihedral brace into the wing joiner cavity up to the center line, making sure that the “V” of the dihedral brace is positioned correctly. Apply the generous amount of epoxy into the wing cavity of the center wing. Smear epoxy on all sides of the exposed area of the dihedral brace and uniformly coat both wing roots with epoxy. Carefully slide the wing halves together, ensuring that they are accurately aligned. 3A A B 3B A B Using a pencil, mark the center of the brace. This mark will serve as the center line when joining the wing halves. A B 3C A B Firmly press the two wing halves together, allowing the excess epoxy to run out. Using kerosene and paper towel, clean off the excess epoxy IMPORTANT: Please do not clean off the excess epoxy on the wing with strong solvent or pure alcohol, only use kerosene to keep the colour of your model not fade. WARNING: Securely glue together, if coming of during flights, you lose control of your plane which lead to accidents. A B Assemble left and right L/R wings the same way. 4-WING 4mm collar Flap extension cord (purchase separately) Aileron extension cord (purchase separately) Assemble left and right L/R sides the same way. 5-WING Flap servo hatch Finish (bottom view) 5D Finish (top view) 5B 5A Place the aileron servo back in its mount and secure it in place using the four screws included with the servo (5A) Move the flap servo hatch out of the wing (5B) Place the flap servo (mini servo) in its mount (5C) Assemble left and right L/R sides the same way. 5C 6-WING Slide the flap push-rod to the hole of the connector on the servo arm. 6B 6A Turn the Hex wrench and adjust the flap pushrod (opening position) 6C Assemble left and right L/R sides the same way. Turn the Hex wrench and adjust the flap pushrod (closed position) The hole for flap adjust 6A The vertical portion of the control horn must be positioned so it is centered over the hinge line Slide the flap push-rod to the hole of the connector on the servo arm. 2mm ......2 3/8 in. (9.5mm) Aileron push rod ..2 6D 2x20mm screw ..............4 Plastic control horn 2 mm ............2 Connector 2mm ............4 7-ENGINE Turn the black plastic screw on both side of the fuselage to pull the canopy hatch out of the fuselage (7A) Attach the engine mount beams onto the fire-wall so the distance between of two engine mount beams is “A”,and B=B’ as show. Secure the engine mount beams onto the fire-wall with litter CA glue (7C) Cut the wood along the line as shown (7B) in case of 4T engine using ! Align the mark on both engine mount beams with the mark on the fuselage 7C A B 7A B’ Using a pencil or felt tipped pen, mark the fire wall where the four holes are to be drilled(7C) Carefully remove the engine mount beams and drill a 6mm hole through the fire-wall at each of the four marks made above (7D) FRONT-VIEW 6mm A B=B’ A B B’ 7B 7D 8-ENGINE 8A 8B 110-115mm Insert the blind-nut with the wooden washer onto each of the four holes make above. Reposition the engine mount beams on to the fire-wall and secure them with four 4x25mm screw (8A) Position the engine to the engine mounts so the distance from the prop hub to the fire-wall is 110-115mm. Mark the engine mounting plate where the four holes are to be drilled (8B) FUSELAGE ! Engine thrust on balk head is already adjust at factory SIDE-VIEW Remove the engine and drill a 3mm holes through the beam at each of the four marks made above (8C) 3mm 8D 8C 4x25mm screw - washer ...................4 Blind-nut - wooden washer Reposition the engine on the engine mount beams, aligning it with the holes. Secure the engine to the engine mount using four 3x25mm screws (8D) 3x25mm screw Note: Apply Silicon sealer to each of the 3x25mm screw. .......4 Washer ....................4 9-ENGINE Cut the wood along the line as shown (9A) in case of 2T engine using .......4 Attach the engine mount beams onto the fire-wall so the distance between of two engine mount beams is “A”,and B=B’ as show. Secure the engine mount beams onto the fire-wall with litter CA glue (9B) Using a pencil or felt tipped pen, mark the fire wall where the four holes are to be drilled(9B) 9B FRONT-VIEW B=B’ B A B B’ A 9A ! Align the mark on both engine mount beams with the mark on the fuselage B’ Insert the blind-nut with the wooden washer onto each of the four holes make above. Reposition the engine mount beams on to the fire-wall and secure them with four 4x25mm screw (9D) 9D 9C 6mm Carefully remove the engine mount beams and drill a 6mm hole through the fire-wall at each of the four marks made above (9C) Position the engine to the engine mounts so the distance from the prop hub to the fire-wall is 110-115mm. Mark the engine mounting plate where the four holes are to be drilled (9E) 9E Remove the engine and drill a 3mm holes through the beam at each of the four marks made above (9F) Reposition the engine on the engine mount beams, aligning it with the holes. Secure the engine to the engine mount using four 3x25mm screws (9G) 9F 9G 3mm 10-FUEL TANK To muffler 10C 10A Filler tube Rubber stopper To engine X 3x35mm screw Blow Water 10B Carefully install the fuel tank to ensure that they will not shift during flight (10C). Checking for leaks - block the vents and blow into the feed - if in doubt submersing the tank in a blow of water will show up any problems (10B). 11-HORIZONTAL STABILIZER Cut away only the covering Using a sharp hobby knife, carefully cut away the covering around of all slots for the horizontal stabilizer and vertical fin installation. Pull the left and right elevator out of the horizontal stabilizer. Push the horizontal stabilizer into the slot on the fuselage as show. Check the alignment of the horizontal stabilizer by measuring from a fixed point along the center line of the fuselage to the leading edge on each side of the horizontal stabilizer. The distance must be equal on both sides . If not, adjust the stabilizer until the measurements are the same (see picture below: A=A’). 11A When you are satisfied with the alignment, use a pencil to trace around the top and bottom of the stabilizer where it meets the fuselage (11B) A = A’ 11B A A’ Cut away only the covering both side 11C Remove the horizontal stabilizer from the fuselage. Using a straight edge and a sharp hobby knife, carefully cut away the covering inside the lines which were marked above. Be cautious not to cut into the wood-this will weaken the structure (11C) 11D Apply CA glue both side (thin CA) Apply CA glue into the slot (thin CA) CA Apply CA glue both side CA (thin CA) CA Install the horizontal stabilizer onto the fuselage and adjust the alignment as described in steep 11A. Note: it is important to ensure that the horizontal stabilizer is also level in regards to the fuselage. Apply the thin CA along the area where the covering was removed in the previous step and to the fuselage where the horizontal stabilizer mounts (11D). ! Securely glue together. If coming off during fly, you lose control of your air plane. 12-VERTICAL STABILIZER Pull the rudder out of the vertical fin. Carefully, push the vertical fin into the slot on the fuselage as shown (12A). 12A Trial fit the vertical fin in position. Using a 90 degree triangle, ensure that the vertical stabilizer is perpendicular to the horizontal stabilizer (12B). Using a pencil, trace around the vertical stabilizer where it meets the fuselage. Remove the vertical stabilizer from the fuselage. Using s sharp hobby knife, carefully cut away the covering below the lines which were drawn in the previous steep. Do not cut into the woods as this will affect the structural integrity of the stabilizer (12C). 12C 12B 90 degree triangle Cut away only the covering both side B=B’ B B’ 12D Insert the vertical fin into the fuselage, precisely align the vertical stabilizer as described in step 12B. CA Apply thin CA glue both side Apply the thin CA glue on the vertical stabilizer where it contacts the fuselage (12D). ! Securely glue together. If coming off during fly, you lose control of your air plane. 13-ELEVATOR 13A Without using glue yet, push the elevator and its hinges into the hinge slots in trailing edge of the horizontal stabilizer (13A). TOP-SIDE HORIZONTAL STABILIZER Apply a thin layer of petroleum jelly 13B CA Apply thin CA glue on the top CA of the hinge Apply thin CA glue on the top of the hinge TOP-SIDE HORIZONTAL STABILIZER Do the same way with the bottom side of elevator and with the second elevator and rudder. 14-RUDDER 14A 14B 3X12mm screw ............4 2.2mm collar ............1 25mm wheel ........1 Without using glue yet, push the rudder and its hinges into the hinge slots in the trailing edge of the vertical stabilizer. When satisfied with the alignment, mark the mounting hole position, where the tail gear meets the rudder with a pencil. 14c 2mm Remove the rudder and drill a 2mm diameter hole in torque rod mounting slot, making sure that you drill the hole perpendicular to the leading edge of the rudder. Cut the long slot along the hinge line in the trailing edge of the rudder for the tail gear 14D 14E (See 13B) Black nylon pushrod guide Push the rudder pushrod into the black nylon pushrod guide as shown (14E). Using the back plate of control horn as a template, mark the mounting hole positions, where the rudder clevis meets the rudder with a felt tipped or a pencil (14E). 14F 2mm Remove the back plate control horn and drill two 2mm holes through the rudder (14F). Attach the rudder control horn using the hardware provided (two 2x15mm screws and a back plate).(14F) Do the same way with the elevator control horn. Control horn Alignment STABILIZER Plastic control horn ............................3 Plastic back plate ...........................3 2x12mm screw .......................6 2mm 15-SERVO CONNECTOR TO RIGHT ELEVATOR ELEVATOR SERVO FUEL TANK AREA RUDDER SERVO TO LEFT ELEVATOR THROTTLE SERVO TO RUDDER FUSELAGE - TOP VIEW SWITCH HOLE 16-DECOR Balsa Ply 2mm Cookpit 5 3 1 2 4 6 C C 10 6 2 11 7 9 12 8 9 17-DECOR 14 SBD 13 SBD 17 16 19 15 18 CA 17 CA 19 18 13 10 13 ...... ...... ...... ... ...... ... ... ...... ... ...... ...... ... ...... ... ...... ... ...... ......... ...... ... ...... ............ ... ...... ... ...... ............ ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ......... ...... ... ........................ ... ... ...... ......... ... ........................... ... ...... ......... ......... ...... ......... ... ... ...... ... ... ............ ... ... ... ......... ... 5 CA 11 9 CA 7 7 7 7 4 CA CA 5 8 CA L R 1 8 7 6 2 3 30 5 4 40 50 20 10 4 4 3 2 3 2 1 1 1 2 4 CLIMB 6 15 1 8 6 1 2 4 20 7 6 2 3 4 5 25 10 30 5 35 1 2 3 4 5 8 7 6 1 2 3 5 4 9 CA DECAL SHEET 9 FRONT PILOT SEAT CA 18-DECOR 1 CA 2 CA 15 BLACK NYLON TUBE X2 14 1mm CA CA 16 ...... ...... ...... ... ...... ... ... ...... ... ...... ...... ... ...... ... ...... ... ...... ......... ...... ... ...... ............ ... ...... ... ...... ............ ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ... ... ...... ... ...... ............ ......... ...... ... ........................ ... ... ...... ......... ... ........................... ... ...... ......... ......... ...... ......... ... ... ...... ... ... ............ ... ... ... ......... ... 16 CA 16 X2 CA BLACK NYLON TUBE CA 19-DECOR 20 A A 21 21 B 21 B CA Balsa Ply 2mm Gear Cover 20 20 A1 B1 B1 B 22 B A A A A1 B A1 23 B1 CA Note: Strut not include. 20-DECOR Black nylon wire CA CA Wing surface Do the same way with other side CA Black nylon wire WING- TOP VIEW 21-DECOR Cut the opening CA Cut the opening Do the same way with other side 22-BALANCE Note: Adjust the location of the battery pack to achieve this C.G location. (92 ~ 96mm) DO NOT try to fly an out-of balance model! Wing center section 23-CONTROL SURFACE (6mm) (6mm) (10mm) ELEVATOR STROKE (10mm) (25mm) RUDDER STROKE AILERON STROKE (25mm) CENTER FLAP STROKE (25mm) (50mm) RIGHT&LEFT FLAP STROKE Adjust the travel of the control surfaces to achieve the values stated in the diagrams. These value will be suitable for average flight requirements. Adjust the values to suit your particular needs. IMPORTANT: Please do not clean your model with strong solvent or pure alcohol, only use kerosene to keep the colour of your model not fade. ">
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